CA1117138A - Flow process for conjugating unconjugated unsaturation of fatty acids - Google Patents
Flow process for conjugating unconjugated unsaturation of fatty acidsInfo
- Publication number
- CA1117138A CA1117138A CA000327900A CA327900A CA1117138A CA 1117138 A CA1117138 A CA 1117138A CA 000327900 A CA000327900 A CA 000327900A CA 327900 A CA327900 A CA 327900A CA 1117138 A CA1117138 A CA 1117138A
- Authority
- CA
- Canada
- Prior art keywords
- flow process
- trans
- fatty acid
- fatty acids
- feedstock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 235000014113 dietary fatty acids Nutrition 0.000 title claims abstract description 54
- 229930195729 fatty acid Natural products 0.000 title claims abstract description 54
- 239000000194 fatty acid Substances 0.000 title claims abstract description 54
- 150000004665 fatty acids Chemical class 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims abstract description 44
- 230000001268 conjugating effect Effects 0.000 title claims abstract description 5
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims abstract description 10
- 239000000047 product Substances 0.000 claims description 24
- 238000006243 chemical reaction Methods 0.000 claims description 18
- 239000011541 reaction mixture Substances 0.000 claims description 13
- 239000000344 soap Substances 0.000 claims description 12
- 239000012043 crude product Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000003513 alkali Substances 0.000 claims description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 6
- 229910052783 alkali metal Inorganic materials 0.000 claims description 6
- 150000001340 alkali metals Chemical class 0.000 claims description 6
- 125000005456 glyceride group Chemical group 0.000 claims description 4
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 claims description 3
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 claims description 3
- 235000020661 alpha-linolenic acid Nutrition 0.000 claims description 3
- 229960004488 linolenic acid Drugs 0.000 claims description 3
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 claims description 3
- 239000008346 aqueous phase Substances 0.000 claims description 2
- 238000004090 dissolution Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims 3
- 229920005862 polyol Polymers 0.000 claims 3
- 150000003077 polyols Chemical class 0.000 claims 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 2
- 125000005907 alkyl ester group Chemical group 0.000 claims 1
- 230000018044 dehydration Effects 0.000 claims 1
- 238000006297 dehydration reaction Methods 0.000 claims 1
- 238000004821 distillation Methods 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 238000007670 refining Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 9
- 238000001035 drying Methods 0.000 abstract description 4
- 239000003973 paint Substances 0.000 abstract description 4
- 229920000180 alkyd Polymers 0.000 abstract description 2
- 239000004922 lacquer Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002966 varnish Substances 0.000 abstract description 2
- 239000001993 wax Substances 0.000 abstract description 2
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 22
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 17
- 235000020778 linoleic acid Nutrition 0.000 description 17
- 239000002253 acid Substances 0.000 description 10
- 235000019198 oils Nutrition 0.000 description 8
- 230000021615 conjugation Effects 0.000 description 7
- JBYXPOFIGCOSSB-GOJKSUSPSA-N 9-cis,11-trans-octadecadienoic acid Chemical compound CCCCCC\C=C\C=C/CCCCCCCC(O)=O JBYXPOFIGCOSSB-GOJKSUSPSA-N 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 229940108924 conjugated linoleic acid Drugs 0.000 description 5
- 239000002585 base Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000004587 chromatography analysis Methods 0.000 description 2
- 238000005112 continuous flow technique Methods 0.000 description 2
- 235000012343 cottonseed oil Nutrition 0.000 description 2
- 235000021588 free fatty acids Nutrition 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 239000001195 (9Z,12Z,15Z)-octadeca-9,12,15-trienoic acid Substances 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 244000020518 Carthamus tinctorius Species 0.000 description 1
- 235000003255 Carthamus tinctorius Nutrition 0.000 description 1
- 244000020551 Helianthus annuus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- -1 fatty acid esters Chemical class 0.000 description 1
- 235000004426 flaxseed Nutrition 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 235000021281 monounsaturated fatty acids Nutrition 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000003441 saturated fatty acids Nutrition 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Fats And Perfumes (AREA)
Abstract
A B S T R A C T
A flow process for conjugating unconjugated unsaturation of fatty acids in the presence of alkali metal hydroxide under at least autogenic pressure at elevated temperature with control of the cis/trans to trans/trans ratio of the conjugated fatty acid product. The conjugated fatty acid product finds utility in the manufacture of alkyd paints, lacquers, varnishes, drying oils and waxes, and the like because of their superior drying properties and good performance which they contribute to such paints.
A flow process for conjugating unconjugated unsaturation of fatty acids in the presence of alkali metal hydroxide under at least autogenic pressure at elevated temperature with control of the cis/trans to trans/trans ratio of the conjugated fatty acid product. The conjugated fatty acid product finds utility in the manufacture of alkyd paints, lacquers, varnishes, drying oils and waxes, and the like because of their superior drying properties and good performance which they contribute to such paints.
Description
~ his invention reLates to conjugating unconjugated unsaturation of Eatty ackls ancl in pa-rticular to a continuous flow process for accomplishing such conjugation with control of the cls/trans to trans/trans ratio of the conjugated fatty acid product.
Several prior proposals produce conjugated fatty aci~s in the presence of alkali bases. Yor example, it has been proposed (United States Patent
Several prior proposals produce conjugated fatty aci~s in the presence of alkali bases. Yor example, it has been proposed (United States Patent
2~350J583) to conjugate unsaturated highe:r Eatty acids by heating a reaction mixture of an aqueous solution of alkali soaps of the fatty acids containing an excess of alkali in water for several hours at elevated temperature and under autogenic pressure for producing such conjugated fatty acids. Similar conjugation processes operate under substantially anhydrous conditions (for example, United States Patents 2,389,260 and 2,2~3,230). Another prior proposal utilizes an ether of a polyhydric alcohol which contains a f-ree hydroxyl group as a solvent to dissolve the fatty acid soaps in order to cause the conjugation to occur (United States Patent 2,343,6~
The present invention provides a continuous flow process for con-jugating unconjugated unsaturation of fatty acids wherein the cis/trans to trans/trans ratio of the conjugated fatty acid product is monitored during the reaction and such ratio of the crude product is controlled therebyn The present flow process also is extremely efficient and rapid.
The present invention is a flow process for conjugatlng unconjugated unsaturation of fatty acids, typically linoleic and linolenic acid, in feed-stock containing same and controlling the cis/trans to trans/trans ratio of the resulting conjugat0d fatty acid product in the presence of requisite aqueous alkali metal hydroxide for providing a minor proportion of free alkali in the resulting reaction mixture and the dissolution of the resulting alkali metal soap in the aqueous phase of said reaction mixture. Such flow process comprises continuously charging said feedstock, said alkali metal hydroxide,
The present invention provides a continuous flow process for con-jugating unconjugated unsaturation of fatty acids wherein the cis/trans to trans/trans ratio of the conjugated fatty acid product is monitored during the reaction and such ratio of the crude product is controlled therebyn The present flow process also is extremely efficient and rapid.
The present invention is a flow process for conjugatlng unconjugated unsaturation of fatty acids, typically linoleic and linolenic acid, in feed-stock containing same and controlling the cis/trans to trans/trans ratio of the resulting conjugat0d fatty acid product in the presence of requisite aqueous alkali metal hydroxide for providing a minor proportion of free alkali in the resulting reaction mixture and the dissolution of the resulting alkali metal soap in the aqueous phase of said reaction mixture. Such flow process comprises continuously charging said feedstock, said alkali metal hydroxide,
3~
and wlter into a flow rcaction zone maintaincd under at least autogenous pressure and thereln llca-ting the resultlng reaction mixture to a temperature of about 200 to 370C. From the flow reaction zone, a crude product stream is continuously wlthdrawn when the unconjugatecl fatty acid value therein has been reduced essentially to 0 and a cis/trans to trans/trans fatty acid ratio of the crude product stream ls between abo1lt 50:1 and about 0.1-1. The withdrawn crude fatty acid stream then is ~acidulated to spring a crude conjugated fatty acid product, which product is recovered. The crude fatty acid product then is refined.
Preferably, the residance time of the reaction mixture in the reaction zone is trom about 1 to about 40 minutes.
Although any unconjugated polyunsaturat0d fatty acid can be conjugated according to the present process, the unconjugated unsaturated fatty acids of the most practical interest are linoleic acid and linolenic acid as these acids can be found in significant amounts in natural glyceride oils and especially in vegetable oils. Conjugated unsaturated fatty acids find utility in the manufacture of alkyd paints, lacquers, varnishes, drying oils and waxes, and the like, because of their superior drying properties and good performance which they contribute to such paints.
Vegetable oil reining operations provide a good source of supply of linoleic and linolenic acids useful as feedstock for the present process.
~or convenience herein, linoleic acid will be used to refer to those unconjugated unsaturated fatty acids useful in the present process as linoleic acid is perhaps the most plentiful fatty acid available for use in this process.
Linoleic acid can appear in various forms in the feedstock for the present process. The linoleic acid can be a part of a mixture of free fatty acids wherein various saturated or mono-unsaturated fatty acids make up th0 remainder of such free fatty acid mixture. Other useful feedstocks containing linoleic acicl include partial and full fatty acicl glycerides, fatty acid esters such as alkyl estcrs, ~tty acid salts (SOflpS) and mixtures thereof. One con-venient feedstock source for the present :invention is known as "acid oil"
which is that product obtained from the acidulation of crude soapstock with mineral acid and generally contalns free Eatty acids, various glycerides, and a variety of minor lmpurities. While the present process performs efficiently on feedstock contalning but a few percent linoleic acid, efficiency and economy are best served with feedstocks containing appreciable content Oe linoleic acid, for example~ from about 30% to about 80% linoleic acid.
Representative oils containing appreciable unconjugatecl Eatty acids for the present process include, Eor example, the oils: corn, cottonseed, peanut, safflower, sunflower, soybean, linseed, dehydrated castor, rapeseed, and some marine (fish) oils.
The alkaline agent preferably is a water soluble alkali metal base such as an alkali metal hydroxide (or oxide) for efficiency and economy, though other water soluble alkali metal bases can find use in the present process. Sufficient alkali metal hydroxide, sodium hydroxide for economy, is used to completely (stoichiometrically)saponiEy the fatty acid content of the feedstock (the neutralization point being at a pH of about 11.7) and preferably somewhat in excess of this amount so that a minor amount of free alkali is present in the aqueous reaction mixture. Typically about 1% to 20%
stoichiometric excess alkali provides a good working range Eor the present process, though lower excess alkali quantities are preferred for minimizing costs.
The present process is practiced by continuously charging the linoleic acid-containing feedstock and aqueous alkali metal hydroxid0 into a flow reaction zone maintained under at least autogenous pressure. Alter-natively, the feedstock~ base, and water can be charged separately to the . ~3-reaction zone or a preformc(l aqueous soap of the eatty acids can be charged into the zone. Typ;cally, sufficient water Ls admitted to the flow reaction zone to d;ssolve tlle alkali metal soaps which are formed thereln. Generally, from about 40% to a~out 85% water by weight of the reaction mixture in the flow reaction zone is used in the present process. The flow reaction zone contents, held under at least autogenic pressure, are heated to a temperature of about 200 to 370C., advantageously about 220 to 330C. with temperatures of about 250 to about 300C. being prefeYred. Of course, the reaction temperature should not exceed the critical temperature of water (374C~.
Use of greater than autogenic pressure can be used for minimizing flashing or vaporization of water in the flow reaction zone. The flow reaction zone conveniently can be a simple tubular flow-reactor provided with an inlet for feed, an outlet for product removal, and means to monitor the composition of the products from such flow reactor, Reaction times for the present conjugation process are quite small and generally range from about 1 to about 40 minutes, depending upon a variety of factors such as concentration of linoleic acid in the feedstock, desired composition of the crude product stream being made, reaction temperature, and free alkali concentration.
The contents of the flow reaction zone are periodically monitored to determine the value of unconjugated linoleic acid in the reaction zone.
Also, the cis/trans to trans/trans fatty acid ratio of the crude product stream is monitored. l~hen the unconjugated linoleic acid value of the contents of the zone has been determined;to be prac~ically 0 and the cis/trans to trans/trans fatty acid ratio is between about 50:1 and about ~1 1J the crude fatty product stream is continuously withdrawn from the zone. Gas phase chromotography is a simple and convenient monitoring means to determine the extent of conjugation of linoleic acid in the zone and the desired cis/trans to trans/trans fatty acid ratio, though other techniques, such as ; -4-17~
infr~recl spcc~roscopy an~ the like, can be employed. It shoul(l be noted that about 3%-4~ artifacts may register as uncorlJugate(l linoleic acid 'oy gas phase chromatography when such linoleic acid has disappeared; thus, the conjugation is deemed to be virtually complete when the unconjugated linoleic acid value has been reduced to "practically ~ero'~. Conjungation of at least about 95%
of the unconjugated linoleic acid fed to the process usually is acheived in the present process. The cls/trans to trans/trans fatty acid ratio o~ the conjugated linoleic acid determines the reactivity of such conjugated l:inoleic acid. A desirable cis/trans to trans/trans fatty acid ratio of the conjugated linoleic acid is about 2.5:1.
The withdrawn crude product stream then is acidulatedJ pre~erably with mineral acidJ to spring the crude fatty acid product therefrom. The acidulated crude product stream then forms a lower aqueous layer and an upper fatty acid oil layer containing the crude fatty acid product. The upper fatty acid oil layer is separated conventionally by decantating, centrifuging or the like. The separated crude fatty acid product then is refined to provide a purified conjugated fatty acid product. Conventional refinin~ techniques include dehydrating the crude fatty acid product at about 80 to 100C. Imder vacuum, followed by stripping operationsJ such as vacuum distillation techniques or the like, to provide a conjugated linoleic acid stream.
The following examples show in detail how the present invention can be practiced but should not be construed as limitingO In this specification all temperatures are in degrees Centigrade, all percentages are weight percentages, and all units are in the metric system, unless otherwise expressly indicated.
EXAMPLE
and wlter into a flow rcaction zone maintaincd under at least autogenous pressure and thereln llca-ting the resultlng reaction mixture to a temperature of about 200 to 370C. From the flow reaction zone, a crude product stream is continuously wlthdrawn when the unconjugatecl fatty acid value therein has been reduced essentially to 0 and a cis/trans to trans/trans fatty acid ratio of the crude product stream ls between abo1lt 50:1 and about 0.1-1. The withdrawn crude fatty acid stream then is ~acidulated to spring a crude conjugated fatty acid product, which product is recovered. The crude fatty acid product then is refined.
Preferably, the residance time of the reaction mixture in the reaction zone is trom about 1 to about 40 minutes.
Although any unconjugated polyunsaturat0d fatty acid can be conjugated according to the present process, the unconjugated unsaturated fatty acids of the most practical interest are linoleic acid and linolenic acid as these acids can be found in significant amounts in natural glyceride oils and especially in vegetable oils. Conjugated unsaturated fatty acids find utility in the manufacture of alkyd paints, lacquers, varnishes, drying oils and waxes, and the like, because of their superior drying properties and good performance which they contribute to such paints.
Vegetable oil reining operations provide a good source of supply of linoleic and linolenic acids useful as feedstock for the present process.
~or convenience herein, linoleic acid will be used to refer to those unconjugated unsaturated fatty acids useful in the present process as linoleic acid is perhaps the most plentiful fatty acid available for use in this process.
Linoleic acid can appear in various forms in the feedstock for the present process. The linoleic acid can be a part of a mixture of free fatty acids wherein various saturated or mono-unsaturated fatty acids make up th0 remainder of such free fatty acid mixture. Other useful feedstocks containing linoleic acicl include partial and full fatty acicl glycerides, fatty acid esters such as alkyl estcrs, ~tty acid salts (SOflpS) and mixtures thereof. One con-venient feedstock source for the present :invention is known as "acid oil"
which is that product obtained from the acidulation of crude soapstock with mineral acid and generally contalns free Eatty acids, various glycerides, and a variety of minor lmpurities. While the present process performs efficiently on feedstock contalning but a few percent linoleic acid, efficiency and economy are best served with feedstocks containing appreciable content Oe linoleic acid, for example~ from about 30% to about 80% linoleic acid.
Representative oils containing appreciable unconjugatecl Eatty acids for the present process include, Eor example, the oils: corn, cottonseed, peanut, safflower, sunflower, soybean, linseed, dehydrated castor, rapeseed, and some marine (fish) oils.
The alkaline agent preferably is a water soluble alkali metal base such as an alkali metal hydroxide (or oxide) for efficiency and economy, though other water soluble alkali metal bases can find use in the present process. Sufficient alkali metal hydroxide, sodium hydroxide for economy, is used to completely (stoichiometrically)saponiEy the fatty acid content of the feedstock (the neutralization point being at a pH of about 11.7) and preferably somewhat in excess of this amount so that a minor amount of free alkali is present in the aqueous reaction mixture. Typically about 1% to 20%
stoichiometric excess alkali provides a good working range Eor the present process, though lower excess alkali quantities are preferred for minimizing costs.
The present process is practiced by continuously charging the linoleic acid-containing feedstock and aqueous alkali metal hydroxid0 into a flow reaction zone maintained under at least autogenous pressure. Alter-natively, the feedstock~ base, and water can be charged separately to the . ~3-reaction zone or a preformc(l aqueous soap of the eatty acids can be charged into the zone. Typ;cally, sufficient water Ls admitted to the flow reaction zone to d;ssolve tlle alkali metal soaps which are formed thereln. Generally, from about 40% to a~out 85% water by weight of the reaction mixture in the flow reaction zone is used in the present process. The flow reaction zone contents, held under at least autogenic pressure, are heated to a temperature of about 200 to 370C., advantageously about 220 to 330C. with temperatures of about 250 to about 300C. being prefeYred. Of course, the reaction temperature should not exceed the critical temperature of water (374C~.
Use of greater than autogenic pressure can be used for minimizing flashing or vaporization of water in the flow reaction zone. The flow reaction zone conveniently can be a simple tubular flow-reactor provided with an inlet for feed, an outlet for product removal, and means to monitor the composition of the products from such flow reactor, Reaction times for the present conjugation process are quite small and generally range from about 1 to about 40 minutes, depending upon a variety of factors such as concentration of linoleic acid in the feedstock, desired composition of the crude product stream being made, reaction temperature, and free alkali concentration.
The contents of the flow reaction zone are periodically monitored to determine the value of unconjugated linoleic acid in the reaction zone.
Also, the cis/trans to trans/trans fatty acid ratio of the crude product stream is monitored. l~hen the unconjugated linoleic acid value of the contents of the zone has been determined;to be prac~ically 0 and the cis/trans to trans/trans fatty acid ratio is between about 50:1 and about ~1 1J the crude fatty product stream is continuously withdrawn from the zone. Gas phase chromotography is a simple and convenient monitoring means to determine the extent of conjugation of linoleic acid in the zone and the desired cis/trans to trans/trans fatty acid ratio, though other techniques, such as ; -4-17~
infr~recl spcc~roscopy an~ the like, can be employed. It shoul(l be noted that about 3%-4~ artifacts may register as uncorlJugate(l linoleic acid 'oy gas phase chromatography when such linoleic acid has disappeared; thus, the conjugation is deemed to be virtually complete when the unconjugated linoleic acid value has been reduced to "practically ~ero'~. Conjungation of at least about 95%
of the unconjugated linoleic acid fed to the process usually is acheived in the present process. The cls/trans to trans/trans fatty acid ratio o~ the conjugated linoleic acid determines the reactivity of such conjugated l:inoleic acid. A desirable cis/trans to trans/trans fatty acid ratio of the conjugated linoleic acid is about 2.5:1.
The withdrawn crude product stream then is acidulatedJ pre~erably with mineral acidJ to spring the crude fatty acid product therefrom. The acidulated crude product stream then forms a lower aqueous layer and an upper fatty acid oil layer containing the crude fatty acid product. The upper fatty acid oil layer is separated conventionally by decantating, centrifuging or the like. The separated crude fatty acid product then is refined to provide a purified conjugated fatty acid product. Conventional refinin~ techniques include dehydrating the crude fatty acid product at about 80 to 100C. Imder vacuum, followed by stripping operationsJ such as vacuum distillation techniques or the like, to provide a conjugated linoleic acid stream.
The following examples show in detail how the present invention can be practiced but should not be construed as limitingO In this specification all temperatures are in degrees Centigrade, all percentages are weight percentages, and all units are in the metric system, unless otherwise expressly indicated.
EXAMPLE
4,631 parts by weight of a mixture of soybean and cottonseed fatty acids containing 61% linoleic acid was added to 27,306 parts by weight of ~L~l17~3~
wa-ter ancl sufficient 50~ n(llleous sodium h~droxide at about 80C. to form a fat-ty acid soap mixture having 1 pH of 12.5. '~he aqueous soap mixture was continuously charged into a tubwlar Elow reactor, held at a pressure of 2,300 psig, at a flow rate of about 0,25 liters/sec.(4 gallons/minute). The temperature of the reaction ~one was 252C. and the residence time of the soap in the reactor was about 25 minutes.
The conjugated soap was acidulated with sulfuric acid to spring the conjugated fatty acid product whlch then was dehydrated and distilled.
Gas phase chromatography of the product fatty acids indicated about 59%
conjugated linoleic acid having a cis/trans ratio of about 6:1. These results show the exceptional speed of reaction and efficiency of conjugation ~about 97%) obtained in the present process.
The procedure of Example 1 was repeated except that the reaction temperature was adjusted to 271C. The distilled fatty acid product was found to contain about 58% conjugated linoleic acid having a cis/trans to trans/trans rat~o of about 3:1.
wa-ter ancl sufficient 50~ n(llleous sodium h~droxide at about 80C. to form a fat-ty acid soap mixture having 1 pH of 12.5. '~he aqueous soap mixture was continuously charged into a tubwlar Elow reactor, held at a pressure of 2,300 psig, at a flow rate of about 0,25 liters/sec.(4 gallons/minute). The temperature of the reaction ~one was 252C. and the residence time of the soap in the reactor was about 25 minutes.
The conjugated soap was acidulated with sulfuric acid to spring the conjugated fatty acid product whlch then was dehydrated and distilled.
Gas phase chromatography of the product fatty acids indicated about 59%
conjugated linoleic acid having a cis/trans ratio of about 6:1. These results show the exceptional speed of reaction and efficiency of conjugation ~about 97%) obtained in the present process.
The procedure of Example 1 was repeated except that the reaction temperature was adjusted to 271C. The distilled fatty acid product was found to contain about 58% conjugated linoleic acid having a cis/trans to trans/trans rat~o of about 3:1.
Claims (19)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A flow process for conjugating unconjugated unsaturation of fatty acids in feedstock containing same and controlling the cis/trans to trans/trans ratio of the resulting conjugated fatty acid product in the presence of requisite aqueous alkali metal hydroxide for providing a minor proportion of free alkali in the resulting reaction mixture, and the dissolution of the resulting alkali metal soap in the aqueous phase of said reaction mixture which comprises: continuously charging said feedstock, said alkali metal hydroxide, and water into a flow reaction zone maintained under at least autogenous pressure; therein heating the resulting reaction mixture to a temperature of about 200° to 370°C; continuously withdrawing from said zone the crude product stream when the unconjugated fatty acid value therein has been reduced to practically zero and the cis/trans to trans/trans fatty acid ratio of said crude product stream is between about 50:1 and 0.1:1; acidulating the crude product stream, thereby springing crude fatty acid product; and recovering said crude fatty acid product.
2. The flow process of claim 1 wherein the residence time of said reaction mixture in said zone is from about 1 to about 40 minutes.
3. The flow process of claim 1 wherein said unconjugated fatty acids comprise linoleic acid, linolenic acid, and mixtures thereof.
4. The process of claim 3 wherein said feedstock is a glyceride oil.
5. The process of claim 1 wherein said feedstock is a mixture of fatty acids containing said unconjugated fatty acids.
6. The flow process of claim 1 wherein a soap is formed from said fatty acids and said alkali metal hydroxide, and said soap is the feedstock charged into said zone.
7. The flow process of claim 1 wherein said feedstock comprises partial esters of said fatty acids and polyol.
8. The flow process of claim 6 wherein said polyol is glycerol.
9. The flow process of claim 6 wherein said polyol is glycol.
10. The flow process of claim 1 wherein said feedstock comprises alkyl esters of said fatty acids.
11. The flow process of claim 1 wherein said feedstock contains about 30 to about 80% by weight of said unconjugated fatty acids.
12. The flow process of claim 1 wherein said alkali metal hydroxide is sodium hydroxide.
13. The process of claim 1 wherein about 1 to about 20% stoichiometric excess of said alkali metal hydroxide is charged into said zone.
14. The flow process of claim 1 wherein the proportion of water in said reaction mixture is about 40% to about 85% by weight.
15. The flow process of claim 1 wherein said reaction mixture is heated to about 220° to 330°C.
16. The flow process of claim 14 wherein said temperature is about 250°
to 300°C.
to 300°C.
17. The flow process of claim 1 wherein the cis/trans to trans/trans fatty acid ratio of said crude product stream is about 2.5:1.
18. The process of claim 1 wherein said recovered crude fatty acid product is refined.
19. The flow process of claim 18 wherein said refining step includes dehydration of said recovered crude fatty acid product under vacuum and distillation of said dehydrated crude fatty acid product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000327900A CA1117138A (en) | 1979-05-18 | 1979-05-18 | Flow process for conjugating unconjugated unsaturation of fatty acids |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA000327900A CA1117138A (en) | 1979-05-18 | 1979-05-18 | Flow process for conjugating unconjugated unsaturation of fatty acids |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1117138A true CA1117138A (en) | 1982-01-26 |
Family
ID=4114233
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000327900A Expired CA1117138A (en) | 1979-05-18 | 1979-05-18 | Flow process for conjugating unconjugated unsaturation of fatty acids |
Country Status (1)
| Country | Link |
|---|---|
| CA (1) | CA1117138A (en) |
-
1979
- 1979-05-18 CA CA000327900A patent/CA1117138A/en not_active Expired
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