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CA1185040A - Method for making rim elastomers using a catalyst system containing a polymeric component - Google Patents

Method for making rim elastomers using a catalyst system containing a polymeric component

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Publication number
CA1185040A
CA1185040A CA000402696A CA402696A CA1185040A CA 1185040 A CA1185040 A CA 1185040A CA 000402696 A CA000402696 A CA 000402696A CA 402696 A CA402696 A CA 402696A CA 1185040 A CA1185040 A CA 1185040A
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CA
Canada
Prior art keywords
catalyst
organo tin
tin catalyst
organo
polymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CA000402696A
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French (fr)
Inventor
Edward E. Mcentire
Richard J.G. Dominguez
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Texaco Development Corp
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Texaco Development Corp
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Publication date
Priority claimed from US06/268,220 external-priority patent/US4359540A/en
Application filed by Texaco Development Corp filed Critical Texaco Development Corp
Application granted granted Critical
Publication of CA1185040A publication Critical patent/CA1185040A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/161Catalysts containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22
    • C08G18/163Catalysts containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22 covered by C08G18/18 and C08G18/22
    • C08G18/165Catalysts containing two or more components to be covered by at least two of the groups C08G18/166, C08G18/18 or C08G18/22 covered by C08G18/18 and C08G18/22 covered by C08G18/18 and C08G18/24
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/16Catalysts
    • C08G18/18Catalysts containing secondary or tertiary amines or salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2120/00Compositions for reaction injection moulding processes

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

ABSTRACT

Polymers containing tertiary amine groups, and substantially free from active hydrogen atoms, are useful catalysts for the production of reaction injection moulded (RIM) polyurethanes. These catalysts do not interfere with the curing of paints on a moulded article or interfere in the urethane network. They are advantageously employed as a solution or dispersion in one of the polyurethane-forming components.
Advantageous catalysts are polymers made from monomers of the formula

Description

D.75,968-FB

METHOD FOR MAKING RIM ELASTOMERS USING A CATALYST
SYSTEM CONTAINING A POLYMERIC COMPONENT

The invention concerns the production of reaction injection moulded polyurethanes, and a catalyst composition for use in the production of such polyurethanes.
Reaction Injection Moulding (RIM) is a technique for the rapid mixing ar~d moulding of large, fast curing urethane parts. RIM polyurethane parts are used in a variety of exterior body applications on automobiles where their light weight contributes to energy conservation.
RIM parts are generally made by rapidly mixing active hydrogen-containing materials with polyisocyanate ~nd placing the mixture in a mould where reaction proceeds.
These active hydrogen-containing materials comprise a high molecular weight polyhydric polyether and a low molecular weight active hydrogen-containing compound.
After reaction and demoulding, the parts may be subjected to sn additional curing step which comprises placing the parts in an ambient temperature of at least 120nC.
Our published British Patent Application No. 2073220A
discloses a catalyst system for RIM polyurethane elastomers which comprises dimorpholinodiethylether, dibutyltin dilaurate and an alkyl tin mercaptide. This catalyst combination imparts superior processing characteristics to RIM polyurethane elastomer systems, but, we have since discovered that the use of dimorpholinodiethylether, while advantageous in many RIM systems, inter~eres in the cure of certain important paint systems known as high solids enamel paints. We have discovered that by use of a reactive amine catalyst, which is tied up in the polymer network by reactions, the processing benefits already described in the above mentioned pstent application are retained, and the RIM part can be painted using the high solids enamel paint systems.
We have now discovered that the use of polymeric . amines as urethane catalysts has the advantage over reactive amines of not interfering in the urethane network 4~

Also, they are not significantly incorporated intc, the polymer network since they are substantially free of active hydrogens.
Thus these catalysts do not substantially interEere wit.h the properties of the urethane polymer and do not migrate frorn the finished urethane product because of their high molecular weight~
as is the case for low molecular weight unreactive amine catalysts.
A general discussion of catalysis by soluble polymers is set out in The British Polymer Journal, 12, 70 (1980) by D. C.
Sherrington.
This invention provides a catalyst composition for poly-urethane formation which comprises a tertiary amine-containing polymer substantially without active hydrogen atoms dissolved or suspended in a liquid which is a reactive component for polyure-thane formation.
This invention also provides a method for making the above polyurethane-formation catalyst which method comprises poly-merizing a tertiary amine-containing monomer substantially without active hydrogen at.oms in the liquid which is a component of the polyurethane reaction.
This invention also provides a method for making reac-tion injection moulded polyurethane of improved processing charac-teristics and properties by injecting an aromatic polyisocyanate, a polyol having an equivalent weight of above 500, a chain extending agent comprising a low molecular weight active hydrogen-containing compound having a functionality of at least 2 and a catalyst system via a RIM machine into a mould cavity of the desired con~iguration, wherein the catalyst sy.stern compri.ses a tertiary amine-containing polymer substantially without active hydrogen atoms. The polymer is preferably dissolved or suspended in a liquid which is a reactive component for polyurethane ~orma-tion. The invention also provides the resulting RIM polyurethane composition.
In making RIM polyurethane elastomers, -two streams are generally employed. One stream tthe A-component) consists primar~
ily of the polyisocyanate and the other stream (the ~-component) comprises the polyol, chain extenders , catalysts and other ingre-dients used to ~orm the RIM elastomer. ~lthough variations from this generalized procedure are acceptable in the preparation of RIM polyurethane products, this description is given for informa-tion only to define which ingredients are - 2a -.~

:' ~

being discussed below and how th~y relate to -the A-and B-components.
The polyols useful in the R[M elastomers of thls inven-tion include polyether polyols, polyester diols, triols or tetrols, having an equivalent weight of at least 500, and preferably at least 1000, more preferably at least 3000. Those polyether polyols based on trihydri~c f 50~o ` initiators having a molecular weight of at least 4000 are especially preferred. The polyethers may be prepared from alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide or mixtures of propylene oxide, butylene oxide and/or ethylene oxide. In order to achieve the rapid reaction rates which are normally required for moulding RIM polyurethane elastomers, it is preferable L5 that the polyol be capped with enough ethylene oxide to increase the reaction rate of the polyurethane mixture.
Normally at least 50% primary hydroxyl is preferred, although amounts of primary hydroxyl less than this are acceptable if the reaction rate is rapid enough to be useful in industrial application. Other high molecular weight polyols which may be useful in this invention are polyesters or hydroxyl-terminated rubbers (such as hydroxyl-terminated polybutadiene). Hydroxyl-terminated quasi-prepolymers of polyols and isocyanates are also useful in this invention.
The chain-extenders use~ul in this invention are preferably difunctional. Mixtures o~ difunctional and trifunction~l chain-extenders are also ~seful. Suitable chain-extenders include diols, amino alcohols, diamines or mixtures thereof. Low molecular weight linear diols such as 1,4 butanediol and ethylene glycol have been found very suitable for use in this invention. Ethylene glycol is especially pre~erred. Other chain-extenders, including cyclic diols such as 1,4-cyclohexane diol and ring containing diols such as bishydroxyethylhydro-quinone, amide or ester containing diols or amino alcohols, . aromatlc diamines and aliphatic amines would also be suitable as chain-extenders in the practice of this invention.

The crosslinkers useEul in this invention are thosc known in the ar~
and have a functionality of 3 or greater. These compounds include glycerine, trimethylolpropane, and 1,2,6-hexcule triol; One skilled in the art will readily see other crosslinkers which would have value as needed.
A ~ide variety of aromatic polyisocyanates may be used according to this invention. Typical aromatic polyisocyanates include p-phenylene diiso-cyanate, polymethylene polyphenylisocyanates, 2,6-toluene diisocyanate, dianisidine diisocyanate, bitolylene diisocyanate, naphthalene-1,4-diisocyanate, bis~4-isocyanatophenyl)methanc, bis(3-methyl-3-isocyanatophenyl)Methane, bis~3-methyl-4-isocyanatophenyl)methane, and 4,4'-diphenylpropane diisocyanate.
Other aromatic polyisocyanates used in the practice o-f the invention are methylene-bridged polyphenyl polyisocyanate mixtures which have a function-ality of from 2 to 4. These latter isocyanate compounds are generally produced by the phosgenation of corresponding methylene-bridged polyphenyl polyamines, which are conventionally produced by the reaction of formaldehyde and primary aromatic amines, such as a~iline, in the presence of hydrochloric acid and/or other acidic catalysts. Known processes for preparing polyamines and correspond-ing methylene-bridged polyphenyl polyisocyanates therefrom are described in the literature and in many patents, for example, U.S. Patents No. 2,683,730;
2,950,263; 3,012,008; 3,344,162 and 3,362,979.
Usualiy methylene-bridged polyphenyl polyisocyanate mixtures contain 20 to 100 weight % of methylene diphenyldiisocyanate isomers, with any remainder being polymethylene polyphenyl diisocyanates having higher functionalities and higher molecular weights. Typical of these are polyphenyl polyisocyanate mix-tures containing 20 to 100 weight % of methylene diphenyldiisocyanate isomers, of which 20 to 95 weight % thereof is the 4,4'-isomer, with the remainder being polyme~hylene polyphenyl polyiso-.

cyanates o~ highe~ molecular weight and functionality that have an average f`unctionality of from 2.1 to 3.5.
These isocyanate mixtures are known, commercially-available materials and can be prepared by the process described in U.S. Patent No. 3,362,979.
By ~ar the most preferred aromatic polyisocyanate is methylene bis(4-phenylisocyanate) or MDI. This can be employed in the form of pure MDI, quasi- prepolymers of MDI or modified pure MDI. Materials of this type may be used to prepare suitable RIM elastomers. Since pure MDI is a solid and, thus, often inconvenient to use, liquid products based on MDI are often used and are included in the scope of the terms MDI or methylene bist4-phenylisocyanate~ used herein. U.S. Patent No.
lS 3,394,164 discloses an example of a liquid MDI product.
More generally uretonimine-modified pure MDI is included also. This product is made by heating pure distilled MDI in the presence of a catalyst. The liquid product is a mixture of pure MDI and modified MDI:
2COCN ~)CH2 ~NCO~
l Catalyst OCN~CH2OE)N=C=N ~ CH2~-NCO ~ C2 Carbodiimide OCN~CH2 ~N--C_N ~ CH2~NCO
O=C--N ~ CH2~)NCO
Uretonimine Examples of commercial materials of this type are Upjohn's ISONATE$1~5M (pure MDI) and ISONATE 143L ("liquid" MDI).
Preferably the amount of isocyanate used is the stoichio-metric amount, based on all the ingredients in- the formulation, or greater than the stoichiometric amount.
It has been found that an improvement in the processing 35 characteristics of reaction injection moulded (RIM) polyurethanes using a combination o~ ingredients chosen from those enumerated above may be had by employment of the particular catalysts according to the present invention.
~ ~P~

5~

Our catalysts ar~ polymers containing tertiary amine moieties. In one general embodiment, the following monomers can be polymerized to make the catalysts of our invention CH2=CCOYRlo wherein Rl is H or CH3, Rlo is any tertiary amino containing gI`OUp with a pKa in water of at least 7.5, and Y is -O- or -NH-. One group of such compounds has the formula:
(~1) CH2=ccoyc(R2R3)m(cR4Rs)ncR~R7NR8 9 wherein Y = -O- or -NH-, Rl = H or CH3, R2-R7 independently = H, CH3, or alkyl, m = 0-1, n = 0-6, and R~ and Rg independently = CH3, or alkyl; or together with the nitrogen atom to which they are attached, form a N-containing heterocyclic 2~ group.

In a particularly preferred embodiment the monomer is N-(3-Dimethylaminopropyl)methacrylamide.
In another embodiment of our invention, polyvinyl pyridines, e.g. polymers of 2 vinylpyridine or 4-vinyl-pyridine may also be used as urethane catalysts.
Substituted vinyl pyridines may also be used as monomers.
Co-polymers of the above mentioned amine-containing monomers (acrylates, acrylamides and vinyl pyridines~
with non-tertiary amine containing monomers are also useful as urethane catalysts. Comonomers such as styrene, alkyl(meth)acrylates, acrylamide, alkyl(meth)acrylamides, olefins, diole~ins such as butadiene, vinyl acetate, acrylonitrile, and substantially any other chemically unreactive vinyl monomers are suitable to form polymers which are urethane catalysts. The imounts of comonomer may be from 1 to 90% by weight in the copolymer. The amounts are governed by the desired polymer properties ~sn~3 and by the monomer reactivity ratios.
The polymers may be preformed, then dissolved or suspended in one of the pre-urethane components (isocy~nate, or polyol or chain ex-tender), or the polymers may be formed in one of the two general components, preferably the B-component.
The tertiary amine-containing monomers can also be polymerized in many other solvents such as water, alcohols, ke-tones, ethers or hydrocarbons. To use the resulting polymers as catalysts for the formation of polyurethanes, the polymers must be then dissolved in one of the polyurethane-precursor components, usually the B-component as mentioned above. Many solvents ~
interfere with the formation of polyurethanes, so solvent removal from the amine-containing polymer would be necessary before its use as a urethane catalyst.
To avoid the use of undesired solvents, urethane precursors or precursor components are preferably used as solvents ~or the preparation of the polymeric tertiary amine containing urethane catalyst described herein.
Preferably, the polyol, crosslinker or chain extender to be used in the desired urethane formulation is selected for the polymerization solvent, thus avoiding the need to eliminate the solvent before use of the catalyst.
The tertiary amine-containing polymers used according to our invention are substantially free of active hydrogen atoms, but may have a small amount o~ grafted active hydrogen atoms if formed in a liquid containing active hydrogen atoms such as a polyol, crosslinker or chain extender. Thus, they are referred to as being subst~ntially without active hydrogens.
The tertiary amine-containing polymers are prepared by polymerization, preferably radical polymerization.
In a preferred embodiment of our invention9 the tertiary amine polymer catalyst is used in a combination with other catalysts.
This combination comprises generally the polymer containing-tertiary amine groups, a fast gelation organo tin catalyst and a delayed action gelation organo tin 5~

catalyst. A delayed action catalyst begins catalytic activity after a period of tirne has passed after ~ixing with the reactants. This particular combination of catalyst types results in valuable processing improvernents including excellent flow properties in the mould, a minimum of surface defects due to shrinkage9 and excellent green strength. This has been difficult to achieve by prior art catalys-t systems especially in the high flex modullls elastomers (5600 Kg/cm2 and above). Although several amine and tin catalysts may be used in combina~ion to perform the particular function sought here, it is particularly preferred that the polymer containing tertiary amine groups be combined with dibutyltin dilaurate as the fast gelation tin catalyst, and an alkyltin mercaptide as the delayed action gelation tin catalyst. This alkyltin mercaptide may preferably be the commercial product known as FOMREZ UL-29.
The RIM formulation includes a great number of other recognized ingredients, such as additional cross-linkers, catalysts, extenders, and blowing agents.Blowing agents may include halogenated low-boiling hydro-carbons, such as trichloromonofluoromethane and methylene chloride, carbon dioxide and nitrogen.
Other conventional formulation ingredients may also be employed, for example, foam stabilizers, also known as silicone oils or emulsifiers. The foam stabilizer may be an organic silane or siloxane, for example, compounds having the formula:
Rsico-(R2sio)n-(oxyalkylene)mR~3 wherein R is an alkyl group containing from 1 to 4 carbon atoms; n is from 4 to 8; m is from 20 to 40; and the oxyalkylene groups are derived from propylene oxide and ethylene oxide~ see, ~or example, U.S. Patent No.
3,194,773.
Although not essential for the practice of this invention, commonly known additives which enhance the colour or properties of the polyurethane elastomer may be used as desired. For example7 chopped or milled glass fibers, chopped or rnil led carbon fibers and/or other mineral fibers are useful.
In a preferred embodiment of this invention, a high molecLllar weight polyether polyurethane polyol 5 having a molecular weight of at least 5000 is cornbined with 4,4'-diphenylmethane diisocyanate (MDI) and allowed to react in the presence of a catalyst combination of a tertiary amine-containing polymer dissolved in ethylene glycol, dibutyltin dilaurate and an alkyltin mercaptide 10 in a standard RIM machine using known processing techniques.
In an especially preferred embodiment of this invention the moulded RIM part from just above is post-cured at a temperature of at least 120C, preferably 160 to 165C
for one half of an hour. The invention may be exemplified 15 by the following exarnples which are not intended to limit the scope of the invention.

G~OSSARY OF TERMS AND MATERIALS

RIM - Reaction Injection Moulding. olyol - A high molecular weight compound having at least two OH groups cornposed of ether groups, such as ethylene, propylene or butylene. DI - 4,4' diphenylmethane diisocyanate. SONATE 143L - Pure MDI isocyanate modified so that it is a liquid at temperatures where MDI
crystallizes - (product of the Upjohn Co.) HANOL SF-5505 - A 5500 molecular weight polyether triol containing approximately 80% primary hydroxyl groups. HANOL ~-64 - A blend of ethylene glycol and PEURONIC F-98. HANCAT DMDEE - Dimorpholinodiethylether. OMREZ UL-29 - A stannic diester of a thiol acid (an alkyltin mercaptide). The exact composition ~ is unknown. (Product of Witco Chemical Co.) HANATE LS5-0 - A prepolymer of THANOL SF-5505 and ISONATE
143L. ~AP ~ - N-(3-Dimethylaminopropyl)methacrylamide. AZO 52 - 2,2'-azobis(2,4-dimethylvaleronitrile).

~ n~

-- l 1 --EX/U~PLE 1 A polymerization kettle was charged with lOOg of N-(3-D;rnethylaminopropyl)methacrylamide (DMAPMA) monomer and 0.5g of VAZ0 52 (initiator). This was stirred magnetically until solution was achieved. Then 400 g of ethylene glycol was added. Nitrogen was bubbled through -the solution for one hour while stirring, then a heating bath was raised to immerse the reactor. The solution was heated at 55C for 4.2 hours, and during this time a mild exotherm -to 5~C was observed.
Liquid chromatography by the reverse phase ion-pair method showed that 96.5% of the monomer was converted into polymer. The viscosity of a 0.5% active solution of the polymer in water was 1.5 cp as measured by a Vi'Drating sphere viscometer (Nameter Mod. 7.006PB
viscometer).

DMAPMA (1500g) and VAZ0 52 (7.5g) were combined and stirred until solution ~as achieved. Then 5000g of ethylene glycol was added and the solution was purged with nitrogen for 1.5 hours. The sealed kettle was then heated as follows:
50C - 1 hour 60C 1.5 hour 55C - 1.5 hour 65C - 0.5 hour The c~nversion was determined as above as 92%.
A 3% active solution of polymer in ethylene glycol had a viscosity o~ 102 cp at 25C as measured by a vibrating viscometer.

.

A preparation similar to Example 2 was made with the following ingredients:

5~

1125g DMAPMA
7.5g VAZO 52 3500g Ethylene glycol 1.0g Ethylenediamine tetraacetic acid, disodium salt, dihydrate ~Ieating was conducted according to the following schedule:
50C - 3 hours 60C - 2 hours 55 C - 2 hours S0 C - 1 hour Conversion was 96.7%.
The viscosity at 38 C was 82,600 cs as measured by a capillary visco-meter.
EX~MPLE 4 T}I~NOL SF-5505 (16 pbw), T~IANOL C-64 (5.83 pbw), dibutyltin dilaurate (0.015 pbw), FOMREZ UL-2~ ~0.025 pbw) and polymeric amine/ethylene glycol masterbatch (1.00 pbw) were premixed and charged into the B-component working tank of an Accuratio VR-100 reaction injection moulding machine. The material design-ated polymeric amine/ethylene glycol is a 20% by weight master batch of a high ; molecular weight polymer in ethylene glycol prepared as in Example 2. Thus, 0.2 pbw of the polymeric amine catalyst and 0.8 pbw of ethylene glycol compose the 1.00 pbw of the master batch. ISONATE 143L (29.83 pbw) and ~IANATE L55-O
quasi prepolymer (5.78 pbw) were premixed and charged in the A-component workingtank. The A-component temperature was adjusted to 27 C and the B-component temperature was adjusted to 43 C. The machine was then calibrated to deliver the exact weight ratio described above which represents an isocyanate to hydroxyl equivalent ratio of 1.02. The ingredients were impingement mixed at 155 to 150 Kg/cm impingement pressure on each stream and injected into a steel mould at 77 C. The mould is made to deliver plaques which are 45.7x45.7x0.32 cm.

A thrae second shot gave parts which have an overall dcnsity of about 1025 Kg/m3.
Plaques of -this material were postcured at 163C Eor 30 minutes and submitted for paintability studies. The materials ~ere painted with high solids cnamel paint systems as described below. The paint tests were favourable. ~Vhen a similar system, differing only in that the 0.2 pbw of polymeric amine catalyst is replaced by 0.25 pbw THANCAr DMDEE, another amine catalyst, the resulting materials fail when tested for paintability by high solids enamel paint systems.
Paint resting for RIM Polyurethane Elastomels A 10.2x30.5x0.32 cm. sample of RIM polyurethane is first washed thoroughly to eliminate all the mould release agent on the surfaceO Evan small amounts of mould release agent will interfere with the adhesion of the paint film to the substrate. After washing and drying, the samples are then painted.
The paint systems most important in reinforced RIM are presently the so-called "high solids" enamel paints. ~hen RIM elastomers containing THANCAT DMDF.E, an ~mreactive tertiary amine catalyst, are painted with PPG 430 high solids enamel paint system, interference with paint cure and adhesion failure are observed.
~hen polymeric DMAPM3A as described herein is used, the above mentioned problems do not occur.

Claims (31)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A catalyst composition for polyurethane formation which comprises a tertiary amine-containing polymer substantially without active hydrogen atoms dissolved or suspended in a liquid which is a reactive component for polyurethane formation.
2. A catalyst composition as claimed in Claim 1 wherein the polymer is made from a monomer having the formula CH2=CCOYR10 wherein R1 is H or CH3, Rlo is any tertiary amino containing group with a pKa in water of at least 7.5, and Y is -O- or -NH-.
3. A catalyst composition as claimed in Claim 1 wherein the polymer is made from a monomer having the formula (R1) CH2=CCOYC(R2R3)m(CR4R5)nCR6R7NR8R9 wherein Y = -O- or -NH-, R1 = H or CH3.
R2-R7 independently = H, CH3 9 or alkyl, m = 0-1, n = 0-6 9 and R8 and R9 independently = CH3, or alkyl, or together with the nitrogen atom to which they are attached form a N-containing heterocyclic group.
4. A catalyst composition as claimed in Claim 1 wherein the polymer is made from N-(3-Dimethylaminopropyl) methacrylamide.
5. A catalyst composition as claimed in claim 1 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst.
6. A catalyst composition as claimed in claim 2 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst.
7. A catalyst composition as claimed in claim 3 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst.
8. A catalyst composition as claimed in claim 5 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst wherein the fast gelation organo tin catalyst is dibutyl tin dilaurate.
9. A catalyst composition as claimed in claim 6 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst wherein the fast gelation organo tin catalyst is dibutyl tin dilaurate.
10. A catalyst composition as claimed in claim 7 which additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst wherein the fast gelation organo tin catalyst is dibutyl tin dilaurate.
11. A catalyst composition as claimed in claim 5, 6 or 7 wherein the delayed action organo tin catalyst is an alkyl tin mercaptide.
12. A catalyst composition as claimed in claim 8, 9 or 10 wherein the delayed action organo tin catalyst is an alkyl tin mercaptide.
13. A method for making a polyurethane-formation catalyst composition according to claim 1 which method comprises polymer-izing a tertiary amine-containing monomer substantially without active hydrogen atoms in the liquid which is a component of the polyurethane reaction.
14. A method for making a polyurethane-formation catalyst composition according to claim 2 which method comprises polymer-izing a tertiary amine-containing monomer substantially without active hydrogen atoms in the liquid which is a component of the polyurethane reaction.
15. A method for making a polyurethane-formation catalyst composition according to claim 3 which method comprises polymer-izing a tertiary amine-containing monomer substantially without active hydrogen atoms in the liquid which is a component of the polyurethane reaction.
16. A method as claimed in claim 13, 14 or 15, wherein the liquid is the polyol, the chain extender, or the cross-linker.
17. A method for making a polyurethane elastomer by injecting an aromatic polyisocyanate, a polyol having an equiva-lent weight of above 500, a chain extending agent comprising a low molecular weight active hydrogen-containing compound having a functionality of at least 2, and a catalyst system via a RIM
machine into a mould cavity of the desired configuration, wherein the catalyst system comprises a tertiary amine-containing polymer substantially without active hydrogen.
18. A method as claimed in claim 17, wherein the polyol comprises a polyether having a molecular weight of about 5000 based on a trihydric initiator.
19. A method as claimed in claim 17, wherein the polyisocya-nate comprises 4,4'diphenylmethane diisocyanate.
20. A method as claimed in claim 17, 18 or 19, wherein the elastomer is post-cured at a temperature of at least 120°C.
21. A method as claimed in claim 17, 18 or 19, wherein the polymer is dissolved or suspended in a liquid which is a reactive component for polyurethane formations.
22. A method as claimed in claim 17, 18 or 19, wherein the polymer is made from a monomer having the formula wherein R1 is 11 or CH3, R10 is any tertiary amino containing group with a pKa in water of at least 7.5, and Y is -0- or -NH-.
23. A method as claimed in claim 17, 18 or 19, wherein the polymer is made from a monomer having the formula wherein Y = -0- or -NH-, R1 = H or CH3, R2-R7 independently = H, CH3, or alkyl, m = 0-1, n = 0-6, and R8 and R9 independently = CH3, or alkyl, or together with the nitrogen atom to which they are attached form a N-containing heterocyclic group.
24. A method as claimed in claim 17, 18 or 19, wherein the polymer is made from N-(3-Dimethyl-aminopropyl) methacrylamide.
25. A method as claimed in claim 17, 18 or 19, wherein the catalyst com-position additionally comprises a fast gelation organo tin catalyst and a de-layed action organo tin catalyst.
26. A method as claimed in claim 17 wherein the polymer is made from a Monomer having the formula wherein R1 is H or CH3, R10 is any tertiary amino containing group with a pKa in water of at least 7.5, and Y is -0- or -NH- and wherein the catalyst composition additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst and the fast gelation organo tin catalyst is dibutyl tin dilaurate and the delayed action organo tin catalyst is an alkyl tin mercaptide.
27. A method as claimed in claim 17 wllerein the polymer is made from a monomer having the formula wherein Y = -0- or -NH-, R1 = H or CH3, R2-R7 independently = H, CH3, or alkyl, m = 0-1, n = 0-6, and R8 and R9 independently = CH3, or alkyl, or together with the nitrogen atom to which they are attached form a N-containing heterocyclic group and wherein the catalyst composition additionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst and the fast gelation organo tin catalyst is dibutyl tin dilaurate and the delayed action organo tin catalyst is an alkyl tin mercaptide.
28. A method as claimed in claim 17 wherein the polymer is made from N-(3-Dimethyl-aminopropyl) methacrylamide and wherein the catalyst composition addi-tionally comprises a fast gelation organo tin catalyst and a delayed action organo tin catalyst and the fast gelation organo tin catalyst is dibutyl tin dilaurate and the delayed action organo tin catalyst is an alkyl tin mercaptide.
29. A method as claimed in claim 17, 18 or 19, wherein the catalyst com-position additionally comprises a fast gelation organo tin catalyst and a de-layed action organo tin catalyst and the fast gelation organo tin catalyst is dibutyl tin dilaurate.
30. A method as claimed in claim 17, 18 or 19, wherein the catalyst com-position additionally comprises a fast gelation organo tin catalyst and a de-layed action organo tin catalyst and the delayed action organo tin catalyst is an alkyl tin mercaptide.
31. A polyurethane elastomer when made by a method according to claim 15, 16 or 17.
CA000402696A 1981-05-29 1982-05-11 Method for making rim elastomers using a catalyst system containing a polymeric component Expired CA1185040A (en)

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US26853181A 1981-05-29 1981-05-29
US268,531 1981-05-29
US06/268,220 US4359540A (en) 1981-05-29 1981-05-29 Method for making rim elastomers using a catalyst system which is a polymer containing tertiary amine moieties
US268,220 1981-05-29

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CA (1) CA1185040A (en)
DE (1) DE3219349A1 (en)
FR (1) FR2511381B1 (en)
GB (1) GB2099439B (en)
IT (1) IT1152193B (en)
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Cited By (1)

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US7787469B2 (en) * 2004-07-12 2010-08-31 Altera Corporation System and method for provisioning a quality of service within a switch fabric

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US6998365B2 (en) * 2003-09-29 2006-02-14 Ppg Industries Ohio, Inc. Catalysts for low-cure powder coatings and methods for using the same

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DE1203948B (en) * 1961-03-09 1965-10-28 Bayer Ag Process for the production of foams containing urethane groups
US4239855A (en) * 1978-07-21 1980-12-16 Texaco Development Corp. Polyurethane catalysts and method of use
US4184023A (en) * 1978-10-10 1980-01-15 Texaco Development Corp. Use of methacrylamide derivative as polyurethane catalyst
FR2438668A1 (en) * 1979-10-04 1980-05-09 Texaco Development Corp Polyurethane prodn. using N-substd. methacrylamide catalyst - gives good foams free from pinking, shrinkage and odour

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7787469B2 (en) * 2004-07-12 2010-08-31 Altera Corporation System and method for provisioning a quality of service within a switch fabric

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SE8203300L (en) 1982-11-30
IT1152193B (en) 1986-12-31
FR2511381A1 (en) 1983-02-18
GB2099439B (en) 1984-09-26
DE3219349A1 (en) 1982-12-16
GB2099439A (en) 1982-12-08
SE457882B (en) 1989-02-06
BR8203164A (en) 1983-05-17
IT8221503A0 (en) 1982-05-26
FR2511381B1 (en) 1986-03-21

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