CA1161198A - Process for preparing agglomerated fibrous cellulose - Google Patents
Process for preparing agglomerated fibrous celluloseInfo
- Publication number
- CA1161198A CA1161198A CA000381965A CA381965A CA1161198A CA 1161198 A CA1161198 A CA 1161198A CA 000381965 A CA000381965 A CA 000381965A CA 381965 A CA381965 A CA 381965A CA 1161198 A CA1161198 A CA 1161198A
- Authority
- CA
- Canada
- Prior art keywords
- cellulose
- ion exchange
- composite
- fibrous
- agglomerated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920002678 cellulose Polymers 0.000 title claims abstract description 100
- 239000001913 cellulose Substances 0.000 title claims abstract description 100
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002131 composite material Substances 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims abstract description 45
- 238000005342 ion exchange Methods 0.000 claims abstract description 43
- 230000008569 process Effects 0.000 claims abstract description 30
- 229920000642 polymer Polymers 0.000 claims abstract description 13
- 229920001600 hydrophobic polymer Polymers 0.000 claims abstract description 12
- 108700040099 Xylose isomerases Proteins 0.000 claims description 23
- 102000004190 Enzymes Human genes 0.000 claims description 16
- 108090000790 Enzymes Proteins 0.000 claims description 16
- 239000004793 Polystyrene Substances 0.000 claims description 10
- 229920002223 polystyrene Polymers 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 229920002521 macromolecule Polymers 0.000 claims description 6
- 238000005349 anion exchange Methods 0.000 claims description 5
- 238000000280 densification Methods 0.000 claims description 5
- GUBGYTABKSRVRQ-WFVLMXAXSA-N DEAE-cellulose Chemical compound OC1C(O)C(O)C(CO)O[C@H]1O[C@@H]1C(CO)OC(O)C(O)C1O GUBGYTABKSRVRQ-WFVLMXAXSA-N 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 230000002209 hydrophobic effect Effects 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 229910052914 metal silicate Inorganic materials 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000012255 powdered metal Substances 0.000 claims description 2
- 230000000717 retained effect Effects 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical group O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- 235000010980 cellulose Nutrition 0.000 abstract description 88
- 238000005054 agglomeration Methods 0.000 abstract description 6
- 230000002776 aggregation Effects 0.000 abstract description 6
- 229940106135 cellulose Drugs 0.000 abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- 239000000463 material Substances 0.000 description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000002002 slurry Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 12
- RAGSWDIQBBZLLL-UHFFFAOYSA-N 2-chloroethyl(diethyl)azanium;chloride Chemical compound Cl.CCN(CC)CCCl RAGSWDIQBBZLLL-UHFFFAOYSA-N 0.000 description 11
- 239000000047 product Substances 0.000 description 9
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 8
- 229930091371 Fructose Natural products 0.000 description 8
- 239000005715 Fructose Substances 0.000 description 8
- 150000002500 ions Chemical class 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 6
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 5
- 230000000274 adsorptive effect Effects 0.000 description 5
- 239000008103 glucose Substances 0.000 description 5
- 238000011068 loading method Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000011324 bead Substances 0.000 description 4
- 238000001212 derivatisation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000006317 isomerization reaction Methods 0.000 description 4
- 102000004169 proteins and genes Human genes 0.000 description 4
- 108090000623 proteins and genes Proteins 0.000 description 4
- 108090000769 Isomerases Proteins 0.000 description 3
- 102000004195 Isomerases Human genes 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000005465 channeling Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 108010093096 Immobilized Enzymes Proteins 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003100 immobilizing effect Effects 0.000 description 2
- TWNIBLMWSKIRAT-VFUOTHLCSA-N levoglucosan Chemical group O[C@@H]1[C@@H](O)[C@H](O)[C@H]2CO[C@@H]1O2 TWNIBLMWSKIRAT-VFUOTHLCSA-N 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 239000005373 porous glass Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- 241001673391 Entandrophragma candollei Species 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical class ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 206010053317 Hydrophobia Diseases 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000007832 Na2SO4 Substances 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 229920005654 Sephadex Polymers 0.000 description 1
- 239000012507 Sephadex™ Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 241000187747 Streptomyces Species 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000005862 Whey Substances 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 230000002538 fungal effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 102000039446 nucleic acids Human genes 0.000 description 1
- 108020004707 nucleic acids Proteins 0.000 description 1
- 150000007523 nucleic acids Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N11/00—Carrier-bound or immobilised enzymes; Carrier-bound or immobilised microbial cells; Preparation thereof
- C12N11/02—Enzymes or microbial cells immobilised on or in an organic carrier
- C12N11/10—Enzymes or microbial cells immobilised on or in an organic carrier the carrier being a carbohydrate
- C12N11/12—Cellulose or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J39/00—Cation exchange; Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/08—Use of material as cation exchangers; Treatment of material for improving the cation exchange properties
- B01J39/16—Organic material
- B01J39/18—Macromolecular compounds
- B01J39/22—Cellulose or wood; Derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J41/00—Anion exchange; Use of material as anion exchangers; Treatment of material for improving the anion exchange properties
- B01J41/08—Use of material as anion exchangers; Treatment of material for improving the anion exchange properties
- B01J41/12—Macromolecular compounds
- B01J41/16—Cellulose or wood; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Zoology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Genetics & Genomics (AREA)
- Biochemistry (AREA)
- Medicinal Chemistry (AREA)
- Biotechnology (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Molecular Biology (AREA)
- Microbiology (AREA)
- Polymers & Plastics (AREA)
- Treatment Of Liquids With Adsorbents In General (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A process is provided wherein a fibrous ion exchange cellulose composite is prepared by agglomerating a hydrophobic polymer and fibrous cellulose and then derivatizing the cellu-lose to impart ion exchange properties thereto. The process is an improvement over the prior art processes wherein the composite is prepared by agglomerating the polymer with fibrous cellulose which has been converted to ion exchange cellulose prior to agglomeration.
A process is provided wherein a fibrous ion exchange cellulose composite is prepared by agglomerating a hydrophobic polymer and fibrous cellulose and then derivatizing the cellu-lose to impart ion exchange properties thereto. The process is an improvement over the prior art processes wherein the composite is prepared by agglomerating the polymer with fibrous cellulose which has been converted to ion exchange cellulose prior to agglomeration.
Description
1 ~ 611~ 370~/37U7 IMPROVED PROCESS FOR PREPAPING
AGGLOMERATED FIBROUS CELLULOSE
This invention relates to an improved process for preparing agglomerated fibrous ion exchange cellulose composites. More particularly, this invention relates to a more efficient process for preparing such composites having greater ion exchange capacity than those prepared 10 by prior art methods.
In food processing and other commercial applications the use of microbial or fungal enzymes adsorbed onto or bonded to inert carriers to provide immobilized biological catalysts has largely superseded older methods wherein soluble enzymes or whole cells of microorganisms were utilized. In general, the use of immobilized enzymes provides a number of significant ad-vantages over the older methods. The major advantage is that the immobilized enzymes are adaptable for use in con-20 tinuous conversion processes. Thus, a more efficient use ofthe enzyme is attained and the contact time between the enzyme and the substrate is reduced, thereby resulting in an lmproved product ~uality and a reduction in enzyme and production costs.
Although the following description and E~amples are primarily directed to the utilization of agglomerated fibrous ion exchange cellulose to adsorb and immobilize glucose isomerase, it is contemplated that the agglomerated material will have the capability of adsorbing other 3enzymes, charqed macro-molecules such as other proteins, nucleic acids and the like, and, further, would be capable .~.
1 ~ 611~
of recovery of said molecules from a variety of substances such as food waste streams, e.g. recovery of protein from milk whey, meat processing streams and vegetable processing streams, reduction of soD from waste streams, etc.
Because of the economics invGlved in producing glucose isomerase, it is of the utmost importance to use the isomerase under conditions whereby maximum yields of fructose are produced using minimum quantities of the enzyme.
Moreover, the conditions for isomerization should be such that minimal quantities of objectionable by-vroducts are produced.
In recent years, more economical methods for `producing fructose-containing solutions have been developed utilizing glucose isomerase bound or immobilized on inert 15support materials. Such materials include various polymeric substances such as derivatized cellulose, ion exchange resins and synthetic fibers, glass, insoluble organic and inorganic compounds, etc. Glucose isomerase has also been encapsulated or englobed in suitable materials but such preparations suffer 20from the disadvantage that they generally cannot be reused.
Cellulose occurs in nature as a linear volymer comprised of anhydroglucose units joined together byJ~ -1,4 25glucosidic bonds. Each anhydroglucose unit contains three free hydroxyl groups capable of reacting with appropriate reagents to form insoluble cellulose derivatives which, due to their relative inertness, large surface area and open, porous structure, have a high adsorptive or ion-30exchange capacity for protein molecules.
The preparation and utilization of ion exchangeenzyme adsorbents derived from cellulose are known in the art. Peterson and Sober~ J.A.C.S. 78, 751 (1956) and Guthrie and Bullock, I/EC, 52, 935 (1960) described methods 1~ Bl ~g~
1 for preparing adsorptive c~llulose products which could be utilized to separate or purify enzymes and other proteins.
Tsumura et al., Nippon Shokuhin Kogyo Gakkaishi, 14 (12), (1967) discloses binding glucose isomerase to DEAE-Sephadex.
U.S. Pat. No. 3,708,397 to Sipos relates -to a process for immobilizing glucose isomerase on basic anion exchange celluloses. U.S. Pat. No. 3!823,133 to Hurst et al. is directed to a method for preparing cationic cellulose ethers having a high adsorptive capacity for 10 enzymes and other proteinaceous materials. U.S. Pat. No.
3,838,007 to van Velzen sets forth a process in which an enzyme preparation is obtained in particulate Eorm.
U.S. Pat. Nos. 3,788,945 and 3,909,354, both to Thompson et al., disclose continuous processes for converting glucose 15 to fructose by passing a glucose-containing solution through fixed or fluidized beds containing glucose isomerase bound to various cellulose products. U.S. Pat. No. 3,947,325 to Dinelli et al. is directed to the preparation of cellulose-containing englobed enzymatic material. The cellulose is 20 formed from an emulsion comprising an aqueous enzyme solution and nitrocellulose. UOS. Pat. No. 3,~56,065 to Idaszak et al. is concerned with a continuous process for converting glucose to fructose whereby a glucose-containing solution is passed through a bed comprising a 25 cellulose derivative having glucose isomerase immobilizea thereon and non-porous or granular polystyrene beads. The beads inhibit packing and channeling of the bed when such is used in flow reactors. Peska et al. in an article entitled "Ion Exchange Derivatives of Bead Cellulose," Die 30 Angewandte ~akromolekulare Chemie, 53, pp. 73-80 (1976), describes several derivatized celluloses prepared in bead ' form.
1 J 61~8 1 U.S. Patents 4,110,164 and 4,168,250 both to Sutthoff et al. relate to agglomerated fibrous ion exchange cellulose composites and processes for preparing the same. In these processes a hydrophobic polymer is 5combined with fibrous cellulose which has previously been derivatized to impart ion exchange properties thereto.
Although these composites perform satisfactorily in a number of applications, their ion exchange capability and eapaeity for adsorbing or binding glucose isomerase are not as great as desired. Moreover, the economics of these processes are such as to make the production of ~he composites more eostly thàn is preferred.
The present invention relates to a ~)rocess for preparing an agglomerated fibrous ion exchange cellulose 15composite capable of adsorbing or binding charged maero molecules wherein a fibrous eellulose having ion exchange properties is agglomerated with a hydrophobie polymer by first forming an agglomerate comprising a fibrous eellulose and a hydrophobic polymer and then derivatizing the agglom-20erated fibrous ion exehange cellulose to impart ion exchangeproperties thereto.
An improved process is provided for preparing an agglomerated fibrous ion exchange cellulose composite 5 wherein relatively large portions of the cellulose are free to adsorb charged macro-molecules. An agglomerate is formed comprising fibrous cellulose and a hydrophobic polymer following which the cellulose is derivatized to impart ion exchange properties thereto.
The term "fibrous" as used in this specification and the appended claims refers to cellulose derived from natural sources which has been subdivided or fiberized by mechanical or chemical means and does not include 15 cellulose or derivatives therof which have been subjected to chemical treatments which result in dissolution of the natural fibrous structure of the cellulose such as may occur when cellulose is derivatized to high degrees of substitution.
Fibrous cellulose can be derivatized to provide ion exchange materials having high loading capacities in regard to adsorbing or immobilizing macro-molecules. For this purpose, the cellulose may be derivatized to provide ion exchange materials having either anion or cation exchange 25 capabilities, depending upon the charge present on the material to be adsorbed. When the material to be adsorbed is glucose isomerase, the cellulose will advantageously be derivatized to the anion exchange form since in this form its loading capacity for this enzyme is extremely high.
3 Typically, to produce the anion exchange form, the agglomer-ated fibrous cellulose will be treated with appropriate reagents to form, among others, the di- and tre-ethyl~
aminoethyl celluloses, such as DEAE-cellulose and TEAE-cellulose, and the cellulose derivatives of epichlorohydrin 1 1 6 ~ 8 . 6-1 and triethanolamine, such as ECTEOLA-cellulose. Background information and methods for derivatizing cellulose are dis-closed in U.S. Patent 3,823,133 to Hurst, et al.
~ue to the high loading capaclty of fibrous ion e~change cellulose preparations containing glucose isomerase, when such are utilized in industrial applications, relatively small reactors may be employed to convert large auantities of glucose to fructose.
Additionally, because of this high loading capacitv, the substrate and the resulting product are maintained under isomerization conditions for only a short period.. These isomerization conditions, generally are conducive to production of small amountsof unwanted by-products due to the reactive nature of the fructose, and, thus, the longer the period the fructose is maintained under such conditions, the greater the amounts of unwanted by-products produced. Thus, the high loading capacity of fibrous ion exchange cellulose results in the substrate being isomerized to the desired degree in a short time, thereby decreasing the period during which the fructose component is maintained under isomerization conditions. Ho~7ever, such preparations containing fibrous ion exchange cellulose suffer from the disadvantage of "packing" and, therefore, such are usually utilized in shallow beds to avoid the development of problems due to excessive backpressure. ~ven when shallow beds are utilized, there is the possibility of channeling occurring whereby the substrate is not contacted to the desired degree with the bound or immobilized glucose isomerase. ~lthough certain immobilized glucose isomerase preparations have been developed to minimize these problems, they generally suffer other dis-advantages, e.g., their enzyme capacity or activity per unitvolume is not as high as is desired, and/or they are not as ` economical as fibrous ion exchange cellulose.
1 ~1 6~ 1~8 l In practicing the present invention a number of polymers may be utilized to agglomerate the fibrous cellulose.
Exemplary of such are melamine formaldehyde resins, epoxy resins, polystyrene and the like. The preferred polymer is polystyrene.
In U.S. Patents 4,110,164 and 4,16~,250 it is dis-closed that when fibrous cellulose which has been derivatized to provide an ion exchange material is agglomerated with a hydrophobic polymer under suitable conditions, such cellulose retains its capacity to immobilize or bind glucose isomerase.
The preferred process taught for preparing the co~posites comprises treating alkali-cellulose with a solution of diethyl-aminoethyl chloride hydrochloride (DEC) and then agglomerating the derivatized ion exchange cellulose formed thereby with polystyrene. ~ue to the solubility of polystyrene in the DEC
reaction mixture, however, it would be anticipated that the cellulose could not be efficiently derivatized if the agylom-erates were formed prior to derivatization of the cellulose.
We have surprisingly discovered th~t fibrous cellulose can be efficiently derivatized in the presence of the hydrophobic 20 polymer by controlling process conditions during derivatization so as to prevent the polymer from becoming solubilized in the derivatizing solution. Thus, it has been found that by adding the derivatizing material at a controlled rate to a water suspension of the agglomerate under alkaline conditions, the hydrophobic polymer component of the granular composite does not become solubilized to a significant degree.
A furtl~er unexpected finding is that when the cellu-lose is derivatized following agglomeration thereof, the cellu-lose composite may be derivatized to a higher degree and thus 30 have a greater ion exchange capacity than the agglomerated cellulose composite produced by the process of the prior art, ` ` ~161~
,~ --8 1 wherein the cellulose is derivatized before agglomeration.
~hile the ion exchange capacity of the agglomerated fibrous cellulose composite of thi,s invention may vary widely~ typically the ion exchange capacity should be at least about 0,1 meq g-l and preferably at least about 0,2 meq g-l., The agglomerated fibrous ion exchange cellulose composites of this invention may also he re~enerated~, that is~
after the activity of the immobilized glucose isomerase has decreased to a certain extent due to denaturation or other factors resulting from prolonged use, a solution of solubilized glucose isomerase can be brought into contact with a bed or colunn of the composite so that the glucose isomerase activity thereof is increased again to the desired degree. Prior to regeneration, however~ it is generally preferred to treat the composite with a solution of alkali to make the ion exchange sites of the fibrous cellulose more readily available to isomerase adsorption. While we do not wish to be bound to any theory in regard to the mechanism involved, it is likely tha,t substrate debris, denatured isomerase or other p,roteinaceous 20 'materials which have become attracted to the fibxous cellulose are removed or soluhilized.
W~hen fibrous cellulose is derivatized prior -to agglomeration~ the materials used in the derivatization reaction tend to cause the cellulose to s~lell or become partially solu-bilized and difficult to recover by filtration., Recovery of thecomposite of the present invention is simplified by the fact that such swelling as may occur does not present a serious filtration problem due to the granular nature of the derivatized product. Additionally, since the granular cellulose composites do not suffer from serious packing problems~ they can be utilized in deep bed reactors without difficulty and with a ' minimum of channeling occurring.
1 ~119~
" - 9 -1 Depending upon the specific gravity of the substrater the agglomerated flbrous ion exchange cellulose composite may tend to f]oat thereon and~ therefore, there is the possibility of some loss of composite occuring through the inlet or outlet portions of column type reactors~ ~loreoverr problems could occur when the column is initially packed with the composite.
Therefore, in certain cases~ it ~s preferred to incorporate a densification agent into the agglomerated fibrous ion exchange cellulose composite to increase the density thereof, While a variety of densification agents may be util-ized, they must, of course k be substantially inert in regard to the substrate and also must not inactivate the glucose isomerase. Densification agents such as powdered metal oxides or silicates or mixtures thereof may be utilized., To form the agglomerated fibrous composite~ the fibrous cellulose must be embedded in the hydrophobic polymer in such a manner that the cellulose is not completely encapsulated or enrobed in the polymer. Otherwise~ the capacity of the fibrous ion e~change cellulose to adsorb enzymes would be deleteriously affected. The greater the free surface of the cellulose~ the greater the adsorptive capacity of the composite.
While a number of methods may be utiliz~d to embed the fibrous cellulose in the hydrophobic polymer F the two which may be typically used involve dissolying the hydrophohic polymer in an organic solvent and incorporating the other materials thereinr or heating the polymer to a plastic state and incorporating the other materials~ The latter procedure is preferred since no solvent evaporation is necessa,ry., The resulting ~aterial can then be reduced by grinding or the liker the granules classified 30 on appropriate sized screensr and the agglomerated fibrous cellulose derivatized.
The particle size distribution of the granules may vary somewhat widely, Satisfactory results have been obtained 1 1 61 1~8 1 using granules which passed through No. 20 and were retained on No. 60 U.S. mesh screens~
In order to more clearly describe the nature of the present invention, specific examples will hereinafter be described. It should be understood, however, that this is done solely by way of example and is intended neither to delineate the scope of the invention nor limit the ambit of the appended claims, 3o g~ ~
--11~
This e~ample illustrates the process for preparing an ag~lomerated fibrous ion exchange cellulose com~osite whereby the cellulose component of the composite is derivatized after ac3glomeration.
An agglomerate was prepared by mixing 25 parts of chemical grade cellulose (C-100* manufactured by International Filler Corp., North Tonawanda, N.Y.) with 25 parts of alumina and compounding the mixture with 50 parts of polystyrene on a heated (180-200C) twin roll compounder for a period of about 10 minutes. After cooling, the compounded com~osite was ground and sized to 40-100 mesh.
220 grams of the sized composite was slurried in 616 15 ml of water containing 176 grams of Na2SO4 and 26.4 grams of NaOH. The slurry was heated to 40C following which 57.2 grams of a 50 percent aqueous solution of DEC was metered into the slurry with stirring at a rate of 0.7 ml min 1 over a period of about one hour. Next, another 26.4 grams of NaOH dissolved 20 in 26 ml of water was added to the slurry followed hy an additional 57~2 grams of the DEC solution at 0.7 ml min. 1, The temperature of the slurry was then ra~lsed to 60C
and held at this temperature for 15 minutes. A volume of water approximately equal to the volume of the slurry was added and 25 the composite recovered on a 60 mesh screen~ The composite was washed on the screen with water and reslurried in a volume of water similar to that added previously. This slurry was adjusted to a pH of about 7 with HCl, washed and dewatered on filter paper and dried, The ion exchange capacity of the dried product was determined to be 0.84 meq g 1 on a cellulose basis and 0.21 ~ meq g 1 on the basis of the agglomerated composite, * Trade Mark ~ ~ 61 1~
~12-1 The ion exchange capacity of the composite was deter-mined by the following procedure:
- 1. Weigh 20g d.b. of derivatized agylomerated cellu-lose (5-lOg cellulose basis).
AGGLOMERATED FIBROUS CELLULOSE
This invention relates to an improved process for preparing agglomerated fibrous ion exchange cellulose composites. More particularly, this invention relates to a more efficient process for preparing such composites having greater ion exchange capacity than those prepared 10 by prior art methods.
In food processing and other commercial applications the use of microbial or fungal enzymes adsorbed onto or bonded to inert carriers to provide immobilized biological catalysts has largely superseded older methods wherein soluble enzymes or whole cells of microorganisms were utilized. In general, the use of immobilized enzymes provides a number of significant ad-vantages over the older methods. The major advantage is that the immobilized enzymes are adaptable for use in con-20 tinuous conversion processes. Thus, a more efficient use ofthe enzyme is attained and the contact time between the enzyme and the substrate is reduced, thereby resulting in an lmproved product ~uality and a reduction in enzyme and production costs.
Although the following description and E~amples are primarily directed to the utilization of agglomerated fibrous ion exchange cellulose to adsorb and immobilize glucose isomerase, it is contemplated that the agglomerated material will have the capability of adsorbing other 3enzymes, charqed macro-molecules such as other proteins, nucleic acids and the like, and, further, would be capable .~.
1 ~ 611~
of recovery of said molecules from a variety of substances such as food waste streams, e.g. recovery of protein from milk whey, meat processing streams and vegetable processing streams, reduction of soD from waste streams, etc.
Because of the economics invGlved in producing glucose isomerase, it is of the utmost importance to use the isomerase under conditions whereby maximum yields of fructose are produced using minimum quantities of the enzyme.
Moreover, the conditions for isomerization should be such that minimal quantities of objectionable by-vroducts are produced.
In recent years, more economical methods for `producing fructose-containing solutions have been developed utilizing glucose isomerase bound or immobilized on inert 15support materials. Such materials include various polymeric substances such as derivatized cellulose, ion exchange resins and synthetic fibers, glass, insoluble organic and inorganic compounds, etc. Glucose isomerase has also been encapsulated or englobed in suitable materials but such preparations suffer 20from the disadvantage that they generally cannot be reused.
Cellulose occurs in nature as a linear volymer comprised of anhydroglucose units joined together byJ~ -1,4 25glucosidic bonds. Each anhydroglucose unit contains three free hydroxyl groups capable of reacting with appropriate reagents to form insoluble cellulose derivatives which, due to their relative inertness, large surface area and open, porous structure, have a high adsorptive or ion-30exchange capacity for protein molecules.
The preparation and utilization of ion exchangeenzyme adsorbents derived from cellulose are known in the art. Peterson and Sober~ J.A.C.S. 78, 751 (1956) and Guthrie and Bullock, I/EC, 52, 935 (1960) described methods 1~ Bl ~g~
1 for preparing adsorptive c~llulose products which could be utilized to separate or purify enzymes and other proteins.
Tsumura et al., Nippon Shokuhin Kogyo Gakkaishi, 14 (12), (1967) discloses binding glucose isomerase to DEAE-Sephadex.
U.S. Pat. No. 3,708,397 to Sipos relates -to a process for immobilizing glucose isomerase on basic anion exchange celluloses. U.S. Pat. No. 3!823,133 to Hurst et al. is directed to a method for preparing cationic cellulose ethers having a high adsorptive capacity for 10 enzymes and other proteinaceous materials. U.S. Pat. No.
3,838,007 to van Velzen sets forth a process in which an enzyme preparation is obtained in particulate Eorm.
U.S. Pat. Nos. 3,788,945 and 3,909,354, both to Thompson et al., disclose continuous processes for converting glucose 15 to fructose by passing a glucose-containing solution through fixed or fluidized beds containing glucose isomerase bound to various cellulose products. U.S. Pat. No. 3,947,325 to Dinelli et al. is directed to the preparation of cellulose-containing englobed enzymatic material. The cellulose is 20 formed from an emulsion comprising an aqueous enzyme solution and nitrocellulose. UOS. Pat. No. 3,~56,065 to Idaszak et al. is concerned with a continuous process for converting glucose to fructose whereby a glucose-containing solution is passed through a bed comprising a 25 cellulose derivative having glucose isomerase immobilizea thereon and non-porous or granular polystyrene beads. The beads inhibit packing and channeling of the bed when such is used in flow reactors. Peska et al. in an article entitled "Ion Exchange Derivatives of Bead Cellulose," Die 30 Angewandte ~akromolekulare Chemie, 53, pp. 73-80 (1976), describes several derivatized celluloses prepared in bead ' form.
1 J 61~8 1 U.S. Patents 4,110,164 and 4,168,250 both to Sutthoff et al. relate to agglomerated fibrous ion exchange cellulose composites and processes for preparing the same. In these processes a hydrophobic polymer is 5combined with fibrous cellulose which has previously been derivatized to impart ion exchange properties thereto.
Although these composites perform satisfactorily in a number of applications, their ion exchange capability and eapaeity for adsorbing or binding glucose isomerase are not as great as desired. Moreover, the economics of these processes are such as to make the production of ~he composites more eostly thàn is preferred.
The present invention relates to a ~)rocess for preparing an agglomerated fibrous ion exchange cellulose 15composite capable of adsorbing or binding charged maero molecules wherein a fibrous eellulose having ion exchange properties is agglomerated with a hydrophobie polymer by first forming an agglomerate comprising a fibrous eellulose and a hydrophobic polymer and then derivatizing the agglom-20erated fibrous ion exehange cellulose to impart ion exchangeproperties thereto.
An improved process is provided for preparing an agglomerated fibrous ion exchange cellulose composite 5 wherein relatively large portions of the cellulose are free to adsorb charged macro-molecules. An agglomerate is formed comprising fibrous cellulose and a hydrophobic polymer following which the cellulose is derivatized to impart ion exchange properties thereto.
The term "fibrous" as used in this specification and the appended claims refers to cellulose derived from natural sources which has been subdivided or fiberized by mechanical or chemical means and does not include 15 cellulose or derivatives therof which have been subjected to chemical treatments which result in dissolution of the natural fibrous structure of the cellulose such as may occur when cellulose is derivatized to high degrees of substitution.
Fibrous cellulose can be derivatized to provide ion exchange materials having high loading capacities in regard to adsorbing or immobilizing macro-molecules. For this purpose, the cellulose may be derivatized to provide ion exchange materials having either anion or cation exchange 25 capabilities, depending upon the charge present on the material to be adsorbed. When the material to be adsorbed is glucose isomerase, the cellulose will advantageously be derivatized to the anion exchange form since in this form its loading capacity for this enzyme is extremely high.
3 Typically, to produce the anion exchange form, the agglomer-ated fibrous cellulose will be treated with appropriate reagents to form, among others, the di- and tre-ethyl~
aminoethyl celluloses, such as DEAE-cellulose and TEAE-cellulose, and the cellulose derivatives of epichlorohydrin 1 1 6 ~ 8 . 6-1 and triethanolamine, such as ECTEOLA-cellulose. Background information and methods for derivatizing cellulose are dis-closed in U.S. Patent 3,823,133 to Hurst, et al.
~ue to the high loading capaclty of fibrous ion e~change cellulose preparations containing glucose isomerase, when such are utilized in industrial applications, relatively small reactors may be employed to convert large auantities of glucose to fructose.
Additionally, because of this high loading capacitv, the substrate and the resulting product are maintained under isomerization conditions for only a short period.. These isomerization conditions, generally are conducive to production of small amountsof unwanted by-products due to the reactive nature of the fructose, and, thus, the longer the period the fructose is maintained under such conditions, the greater the amounts of unwanted by-products produced. Thus, the high loading capacity of fibrous ion exchange cellulose results in the substrate being isomerized to the desired degree in a short time, thereby decreasing the period during which the fructose component is maintained under isomerization conditions. Ho~7ever, such preparations containing fibrous ion exchange cellulose suffer from the disadvantage of "packing" and, therefore, such are usually utilized in shallow beds to avoid the development of problems due to excessive backpressure. ~ven when shallow beds are utilized, there is the possibility of channeling occurring whereby the substrate is not contacted to the desired degree with the bound or immobilized glucose isomerase. ~lthough certain immobilized glucose isomerase preparations have been developed to minimize these problems, they generally suffer other dis-advantages, e.g., their enzyme capacity or activity per unitvolume is not as high as is desired, and/or they are not as ` economical as fibrous ion exchange cellulose.
1 ~1 6~ 1~8 l In practicing the present invention a number of polymers may be utilized to agglomerate the fibrous cellulose.
Exemplary of such are melamine formaldehyde resins, epoxy resins, polystyrene and the like. The preferred polymer is polystyrene.
In U.S. Patents 4,110,164 and 4,16~,250 it is dis-closed that when fibrous cellulose which has been derivatized to provide an ion exchange material is agglomerated with a hydrophobic polymer under suitable conditions, such cellulose retains its capacity to immobilize or bind glucose isomerase.
The preferred process taught for preparing the co~posites comprises treating alkali-cellulose with a solution of diethyl-aminoethyl chloride hydrochloride (DEC) and then agglomerating the derivatized ion exchange cellulose formed thereby with polystyrene. ~ue to the solubility of polystyrene in the DEC
reaction mixture, however, it would be anticipated that the cellulose could not be efficiently derivatized if the agylom-erates were formed prior to derivatization of the cellulose.
We have surprisingly discovered th~t fibrous cellulose can be efficiently derivatized in the presence of the hydrophobic 20 polymer by controlling process conditions during derivatization so as to prevent the polymer from becoming solubilized in the derivatizing solution. Thus, it has been found that by adding the derivatizing material at a controlled rate to a water suspension of the agglomerate under alkaline conditions, the hydrophobic polymer component of the granular composite does not become solubilized to a significant degree.
A furtl~er unexpected finding is that when the cellu-lose is derivatized following agglomeration thereof, the cellu-lose composite may be derivatized to a higher degree and thus 30 have a greater ion exchange capacity than the agglomerated cellulose composite produced by the process of the prior art, ` ` ~161~
,~ --8 1 wherein the cellulose is derivatized before agglomeration.
~hile the ion exchange capacity of the agglomerated fibrous cellulose composite of thi,s invention may vary widely~ typically the ion exchange capacity should be at least about 0,1 meq g-l and preferably at least about 0,2 meq g-l., The agglomerated fibrous ion exchange cellulose composites of this invention may also he re~enerated~, that is~
after the activity of the immobilized glucose isomerase has decreased to a certain extent due to denaturation or other factors resulting from prolonged use, a solution of solubilized glucose isomerase can be brought into contact with a bed or colunn of the composite so that the glucose isomerase activity thereof is increased again to the desired degree. Prior to regeneration, however~ it is generally preferred to treat the composite with a solution of alkali to make the ion exchange sites of the fibrous cellulose more readily available to isomerase adsorption. While we do not wish to be bound to any theory in regard to the mechanism involved, it is likely tha,t substrate debris, denatured isomerase or other p,roteinaceous 20 'materials which have become attracted to the fibxous cellulose are removed or soluhilized.
W~hen fibrous cellulose is derivatized prior -to agglomeration~ the materials used in the derivatization reaction tend to cause the cellulose to s~lell or become partially solu-bilized and difficult to recover by filtration., Recovery of thecomposite of the present invention is simplified by the fact that such swelling as may occur does not present a serious filtration problem due to the granular nature of the derivatized product. Additionally, since the granular cellulose composites do not suffer from serious packing problems~ they can be utilized in deep bed reactors without difficulty and with a ' minimum of channeling occurring.
1 ~119~
" - 9 -1 Depending upon the specific gravity of the substrater the agglomerated flbrous ion exchange cellulose composite may tend to f]oat thereon and~ therefore, there is the possibility of some loss of composite occuring through the inlet or outlet portions of column type reactors~ ~loreoverr problems could occur when the column is initially packed with the composite.
Therefore, in certain cases~ it ~s preferred to incorporate a densification agent into the agglomerated fibrous ion exchange cellulose composite to increase the density thereof, While a variety of densification agents may be util-ized, they must, of course k be substantially inert in regard to the substrate and also must not inactivate the glucose isomerase. Densification agents such as powdered metal oxides or silicates or mixtures thereof may be utilized., To form the agglomerated fibrous composite~ the fibrous cellulose must be embedded in the hydrophobic polymer in such a manner that the cellulose is not completely encapsulated or enrobed in the polymer. Otherwise~ the capacity of the fibrous ion e~change cellulose to adsorb enzymes would be deleteriously affected. The greater the free surface of the cellulose~ the greater the adsorptive capacity of the composite.
While a number of methods may be utiliz~d to embed the fibrous cellulose in the hydrophobic polymer F the two which may be typically used involve dissolying the hydrophohic polymer in an organic solvent and incorporating the other materials thereinr or heating the polymer to a plastic state and incorporating the other materials~ The latter procedure is preferred since no solvent evaporation is necessa,ry., The resulting ~aterial can then be reduced by grinding or the liker the granules classified 30 on appropriate sized screensr and the agglomerated fibrous cellulose derivatized.
The particle size distribution of the granules may vary somewhat widely, Satisfactory results have been obtained 1 1 61 1~8 1 using granules which passed through No. 20 and were retained on No. 60 U.S. mesh screens~
In order to more clearly describe the nature of the present invention, specific examples will hereinafter be described. It should be understood, however, that this is done solely by way of example and is intended neither to delineate the scope of the invention nor limit the ambit of the appended claims, 3o g~ ~
--11~
This e~ample illustrates the process for preparing an ag~lomerated fibrous ion exchange cellulose com~osite whereby the cellulose component of the composite is derivatized after ac3glomeration.
An agglomerate was prepared by mixing 25 parts of chemical grade cellulose (C-100* manufactured by International Filler Corp., North Tonawanda, N.Y.) with 25 parts of alumina and compounding the mixture with 50 parts of polystyrene on a heated (180-200C) twin roll compounder for a period of about 10 minutes. After cooling, the compounded com~osite was ground and sized to 40-100 mesh.
220 grams of the sized composite was slurried in 616 15 ml of water containing 176 grams of Na2SO4 and 26.4 grams of NaOH. The slurry was heated to 40C following which 57.2 grams of a 50 percent aqueous solution of DEC was metered into the slurry with stirring at a rate of 0.7 ml min 1 over a period of about one hour. Next, another 26.4 grams of NaOH dissolved 20 in 26 ml of water was added to the slurry followed hy an additional 57~2 grams of the DEC solution at 0.7 ml min. 1, The temperature of the slurry was then ra~lsed to 60C
and held at this temperature for 15 minutes. A volume of water approximately equal to the volume of the slurry was added and 25 the composite recovered on a 60 mesh screen~ The composite was washed on the screen with water and reslurried in a volume of water similar to that added previously. This slurry was adjusted to a pH of about 7 with HCl, washed and dewatered on filter paper and dried, The ion exchange capacity of the dried product was determined to be 0.84 meq g 1 on a cellulose basis and 0.21 ~ meq g 1 on the basis of the agglomerated composite, * Trade Mark ~ ~ 61 1~
~12-1 The ion exchange capacity of the composite was deter-mined by the following procedure:
- 1. Weigh 20g d.b. of derivatized agylomerated cellu-lose (5-lOg cellulose basis).
2. Slurry in water and adjust the pH to 12 . 5-13.0 with l-N NaOH.
3~ Wash the slurry into a chromatography column and place a porous disk on top of bed.
4. Add approximately 10 ml of l-N NaOH to column and drain dropwise to disk level, rinse column with wash bottle and drain to disk.
5. Wash with approximately 6 bed volumes of water using approximately 2 bed volumes per rinse. Allow head to drain down to top of disk for each rinse.
6. Add 25 ml of l-M HCl to top of bed and rinse down with about 10 ml of water from wash bottle. Start fresh col-lection of effluent, dropwise, at about 1-1.5 ml/min. ~inse down with wash bottle as head level reaches disk.
7. Wash with approximately 6 bed volumes as in 20 `Step 5.
8. Titrate the effluent to pH 7.0 with l-M NaOH.
The ion exchange capacity was calculated as follows:
T . E. Capacity (meq g 1, d.b.~ = (ml HCL x M ) - (ml NaOH x ~ ) gms adsorbent, d.b.
In Example 1 it can be calculated that the ratio of derivatizing agent (DEC) to cellulose was 1.04 on a dry weight basis whereas in the prior art method described in U.S. Pate~t 4,110,164 the ceIlulose was derivatized before agglomeration at a DEC to cellulose ratio of 0.7. This value represents approximately the maximum extent to which non-agglomerated cellulose can be derivatized and recovered without difficulty by conventional means.
1 9 ~
1 EXArlPLE II
This example illustrates the process for preparing an agglomerated fibrous ion exchanye cellulose composite wherein the cellulose is derivatized after agglomeration at a DEC to cellulose ratio of greater than two.
An agglomerated composite, prepared as shown in Example I, was ground and sized to 40 to 80 mesh. 100 grams of the sized composite was slurried in 280 ml of water in which had been dissolved 80 grams of Na2SO~ and 24 grams of NaOH. ~lith the slurry at a temperature of 40C, 55 grams of a 50 percent DEC solution was metered thereinto with stirring at a rate of 0.5 ml min 1 over a period of about 1.5 hours.
Additional NaOH (26 grams of a 50 percent solution) was then added to the slurry and an additional 55 grams of the DEC
solution was metered into the slurry as in the first addition.
The reaction mixture was heated to 60C and held at this temp-erature for 15 minutes. A volume of water equal to the slurry volume was added and the diluted slurry dewatered and washed on a 60 mesh screen. The product was reslurried in water, adjusted to a pH of from about 6.5 to 7.0 with HCL and screened and washed as above.
The ion exchange capacity of the dried composite was determined by the method shown above to be 1.28 meq g 1 on a cellulose basis and 0.32 meq g 1 on a composite basis. To achieve a comparable ion exchange capacity using the prior art method whereby derivatized DEAE-cellulose is agglomerated with polystyrene would require a degree of derivatization such as to render the cellulose gelatinous and difficult to recover, filter 3O and dry without expensive treatments such as the use of a solvent or salt solutions or crosslinking the cellulose.
-]4 This example illustrates the adsorptive capacity for glucose isomerase of the agglomerated fibrous ion exchange cellulose composi-tes hereinabove described and the composites described in the prior art and provides a comparison of the characteristics and functional properties of said composites.
Glucose isomerase derived from microorganisms of a Streptomyces species, and having a potency of about 20 IGIU
ml-l was added to equal weights of the composites prepared by the processes described in U.S. Patent 4,110,164 and in Examples I and II above. The enzyme/composite slurries were adjusted to p~ 7 and stirred for 5 hours at a temperature of 25C. The composites were recovered by filtration and the amount of the enzyme adsorbed thereon determined by measuring the residual glucose isomerase activity in the respective filtrates by the method described by N.E. Lloyd et al. in Cereal Chem., Vol, 49(5), p. 544, 1972.
The amounts of glucose isomerase adsorbed by the individual composites and data illustrating certain functional characteristics of the same are set forth in Table I.
TABLE I
~atio (wt/wt)Ion ExchangeAdsorptive 25 Composite DEC:CelluloseCapac~tyCapaci~y (meq g ) (IGIU g Example I 1.04 0.21 490 Example II 2.2 0.32 690 U.S. 4,110,164 0.7 0.14 361 I 1 6 ~
- . -15~
EXAMPLE IV
This example illustrates the porosity characteristics of agglomerated fibrous ion e~change cellulose composites prepared by the present process and compares the flow properties of said composites with those of a prior art composite and of certain unagglomerated fibrous cellulose products.
The porosity characteristics of the following mater-ials were determined:
1. a&b. Crosslinked Whatman celluloses manufactured by W & R Balston Ltd., England.
2. Non-crosslinked DEAE-cellulose (prepared as described in U.S. Patent 3,823,133).
3. Composite prepared by agglomerating fibrous ion exchange cellulose and polystyrene (prepared as described in U.S. Patent 4,110,164).
4. Composite prepared in Example I, above.
5. Composite prepared in Example II, above.
A porosity constant was determined for each of the above materials by the following procedure:
15 to 75 grams of dry product was slurried in water and the slurry deaerated by stirring under vacuum for 15 minutes. A glass column (1.5 inches inside diameter, 18 inches high) fitted with a porous glass disc and a stopcock at the bottom was attached to a vacuum flask through a rubber stopper. The flask was in turn attached to a vacuum source. The deaerated slurry was poured into the column and a vacuum (12.3 p.s.i. below atmospheric pressure) was applied to the bottom of the column by opening the stopcock, thereby 3 forming a bed of the material on the porous glass disk.
Simultaneously, water was admitted at the top of the colu~m to replace that removed by filtration so that ll~llg~
1 about 5 inches of water was maintained above the bed at all times, When a total of 1,000 ml of water had been collected, the stopcock was closed, the flask removed and the water emptied from the flask, The flask was then reattached to the column, the vacuum reestablished, the stopcock opened and a measured quantity tl,000 to 3,000 ml) of water was filtered through the packed bed and collected.
The time required to collect the water was deter-mined with a stop watch. The ~orosity constant was calculated using the following equation~
K = (VH)/(TPA) Where:
K = porosity constant (ml cm g 1 min 1) V = volume of water collected (ml) H - height of packed bed (cm) T = time to collect the water (min) P = pressure drop across bed (g per square cm) A = cross section of bed (square cm) The results are shown in Table II.
TA~LE II
Porosity Constant (1) Material ( 1 -1 i -1 (a) 0.21 1 ~b) 0.60 2 0.01 3 4.7 4 2.6 3 5 3.6 (1) a porosity constant of at least 1.5 ml cm g 1 min 1 is considered necessary for satisfactory performance in a deep bed reactor.
1 ~ 6 1 15~8 l The terms and expressions which have been employed herein are used by way of description and not of limitation since it is not intended by the use of said terms and expressions to exclude any equivalents of the features shown and described or portions thereof and since it is recognized ~hat various modifications are possible within the scope of the claimed invention.
3o
The ion exchange capacity was calculated as follows:
T . E. Capacity (meq g 1, d.b.~ = (ml HCL x M ) - (ml NaOH x ~ ) gms adsorbent, d.b.
In Example 1 it can be calculated that the ratio of derivatizing agent (DEC) to cellulose was 1.04 on a dry weight basis whereas in the prior art method described in U.S. Pate~t 4,110,164 the ceIlulose was derivatized before agglomeration at a DEC to cellulose ratio of 0.7. This value represents approximately the maximum extent to which non-agglomerated cellulose can be derivatized and recovered without difficulty by conventional means.
1 9 ~
1 EXArlPLE II
This example illustrates the process for preparing an agglomerated fibrous ion exchanye cellulose composite wherein the cellulose is derivatized after agglomeration at a DEC to cellulose ratio of greater than two.
An agglomerated composite, prepared as shown in Example I, was ground and sized to 40 to 80 mesh. 100 grams of the sized composite was slurried in 280 ml of water in which had been dissolved 80 grams of Na2SO~ and 24 grams of NaOH. ~lith the slurry at a temperature of 40C, 55 grams of a 50 percent DEC solution was metered thereinto with stirring at a rate of 0.5 ml min 1 over a period of about 1.5 hours.
Additional NaOH (26 grams of a 50 percent solution) was then added to the slurry and an additional 55 grams of the DEC
solution was metered into the slurry as in the first addition.
The reaction mixture was heated to 60C and held at this temp-erature for 15 minutes. A volume of water equal to the slurry volume was added and the diluted slurry dewatered and washed on a 60 mesh screen. The product was reslurried in water, adjusted to a pH of from about 6.5 to 7.0 with HCL and screened and washed as above.
The ion exchange capacity of the dried composite was determined by the method shown above to be 1.28 meq g 1 on a cellulose basis and 0.32 meq g 1 on a composite basis. To achieve a comparable ion exchange capacity using the prior art method whereby derivatized DEAE-cellulose is agglomerated with polystyrene would require a degree of derivatization such as to render the cellulose gelatinous and difficult to recover, filter 3O and dry without expensive treatments such as the use of a solvent or salt solutions or crosslinking the cellulose.
-]4 This example illustrates the adsorptive capacity for glucose isomerase of the agglomerated fibrous ion exchange cellulose composi-tes hereinabove described and the composites described in the prior art and provides a comparison of the characteristics and functional properties of said composites.
Glucose isomerase derived from microorganisms of a Streptomyces species, and having a potency of about 20 IGIU
ml-l was added to equal weights of the composites prepared by the processes described in U.S. Patent 4,110,164 and in Examples I and II above. The enzyme/composite slurries were adjusted to p~ 7 and stirred for 5 hours at a temperature of 25C. The composites were recovered by filtration and the amount of the enzyme adsorbed thereon determined by measuring the residual glucose isomerase activity in the respective filtrates by the method described by N.E. Lloyd et al. in Cereal Chem., Vol, 49(5), p. 544, 1972.
The amounts of glucose isomerase adsorbed by the individual composites and data illustrating certain functional characteristics of the same are set forth in Table I.
TABLE I
~atio (wt/wt)Ion ExchangeAdsorptive 25 Composite DEC:CelluloseCapac~tyCapaci~y (meq g ) (IGIU g Example I 1.04 0.21 490 Example II 2.2 0.32 690 U.S. 4,110,164 0.7 0.14 361 I 1 6 ~
- . -15~
EXAMPLE IV
This example illustrates the porosity characteristics of agglomerated fibrous ion e~change cellulose composites prepared by the present process and compares the flow properties of said composites with those of a prior art composite and of certain unagglomerated fibrous cellulose products.
The porosity characteristics of the following mater-ials were determined:
1. a&b. Crosslinked Whatman celluloses manufactured by W & R Balston Ltd., England.
2. Non-crosslinked DEAE-cellulose (prepared as described in U.S. Patent 3,823,133).
3. Composite prepared by agglomerating fibrous ion exchange cellulose and polystyrene (prepared as described in U.S. Patent 4,110,164).
4. Composite prepared in Example I, above.
5. Composite prepared in Example II, above.
A porosity constant was determined for each of the above materials by the following procedure:
15 to 75 grams of dry product was slurried in water and the slurry deaerated by stirring under vacuum for 15 minutes. A glass column (1.5 inches inside diameter, 18 inches high) fitted with a porous glass disc and a stopcock at the bottom was attached to a vacuum flask through a rubber stopper. The flask was in turn attached to a vacuum source. The deaerated slurry was poured into the column and a vacuum (12.3 p.s.i. below atmospheric pressure) was applied to the bottom of the column by opening the stopcock, thereby 3 forming a bed of the material on the porous glass disk.
Simultaneously, water was admitted at the top of the colu~m to replace that removed by filtration so that ll~llg~
1 about 5 inches of water was maintained above the bed at all times, When a total of 1,000 ml of water had been collected, the stopcock was closed, the flask removed and the water emptied from the flask, The flask was then reattached to the column, the vacuum reestablished, the stopcock opened and a measured quantity tl,000 to 3,000 ml) of water was filtered through the packed bed and collected.
The time required to collect the water was deter-mined with a stop watch. The ~orosity constant was calculated using the following equation~
K = (VH)/(TPA) Where:
K = porosity constant (ml cm g 1 min 1) V = volume of water collected (ml) H - height of packed bed (cm) T = time to collect the water (min) P = pressure drop across bed (g per square cm) A = cross section of bed (square cm) The results are shown in Table II.
TA~LE II
Porosity Constant (1) Material ( 1 -1 i -1 (a) 0.21 1 ~b) 0.60 2 0.01 3 4.7 4 2.6 3 5 3.6 (1) a porosity constant of at least 1.5 ml cm g 1 min 1 is considered necessary for satisfactory performance in a deep bed reactor.
1 ~ 6 1 15~8 l The terms and expressions which have been employed herein are used by way of description and not of limitation since it is not intended by the use of said terms and expressions to exclude any equivalents of the features shown and described or portions thereof and since it is recognized ~hat various modifications are possible within the scope of the claimed invention.
3o
Claims (16)
1. A process for preparing an agglomerated fibrous ion exchange cellulose composite capable of adsorbing or binding charged macromolecules wherein a fibrous cellulose having ion exchange properties is agglomerated with a hydrophobic polymer which comprises first forming an agglomerate comprising a fibrous cellulose and a hydrophobic polymer and then deriva-tizing the agglomerated fibrous cellulose to impart ion exchange properties thereto.
2. Process as in claim 1 wherein the charged macromolecule is an enzyme.
3. Process as in claim 1 or 2, wherein the agglomerated cellulose is derivatized to impart anion exchange properties thereto.
4. Process as in claim 1 or 2, wherein the derivatized cellulose formed is DEAE-cellulose.
5. A process as in claim 1 or 2, wherein the hydro-phobic polymer is polystyrene.
6. A process as in claim 1, wherein the composite 'has present a densification agent.
7. A process as in claim 6, wherein the densification agent is selected from the group consisting of powdered metal oxides, silicates and mixtures thereof.
8. A process as in claim 1 or 7, wherein the agglomerate is prepared by compounding the cellulose with the polymer which has been heated to a plastic state,
9. Process as in claim 1 or 7, wherein the agglom-erate is prepared by forming a solution of the polymer in an organic solvent and then incorporating the cellulose therein.
10. Process as in claim 1, wherein the com-posite is reduced to a particle size such that granules thereof will pass through a 20 mesh screen and be retained on a 60 mesh screen.
11. Process as in claim 1, wherein the hydro-phobic polymer is selected from the group consisting of mel-amine formaldehyde resins, epoxy resins, polystyrene and mixtures thereof.
12. Process as in claim 1 or 11, wherein the ion exchange capacity of the composite is at least about 0,10 meq g-1 on the basis of the dried ion exchange cellulose composite.
13. Process as in claim 1 or 11, wherein the ion exchange capacity of the composite is at least about 0.20 meq g-1 on the basis of the dried ion exchange cellulose composite.
14. Process according to claim 1, wherein the fibrous cellulose is embedded in the hydrophobic polymer,
15. Process according to claim 1, wherein the macromolecule is glucose isomerase,
16. An agglomerate of a fibrous cellulose and a hydrophobic polymer produced in accordance with claim 1, 7 or 15.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US19504980A | 1980-10-08 | 1980-10-08 | |
| US195,214 | 1980-10-08 | ||
| US195,049 | 1980-10-08 | ||
| US06/195,214 US4355117A (en) | 1980-10-08 | 1980-10-08 | Process for preparing agglomerated fibrous cellulose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1161198A true CA1161198A (en) | 1984-01-24 |
Family
ID=26890657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000381965A Expired CA1161198A (en) | 1980-10-08 | 1981-07-17 | Process for preparing agglomerated fibrous cellulose |
Country Status (18)
| Country | Link |
|---|---|
| AU (1) | AU538846B2 (en) |
| BG (1) | BG45218A3 (en) |
| BR (1) | BR8105458A (en) |
| CA (1) | CA1161198A (en) |
| DE (1) | DE3130178C2 (en) |
| ES (1) | ES504704A0 (en) |
| FI (1) | FI67560C (en) |
| FR (1) | FR2491483B1 (en) |
| GB (1) | GB2085449B (en) |
| HU (1) | HU196442B (en) |
| IT (1) | IT1153989B (en) |
| MX (1) | MX157681A (en) |
| NL (1) | NL189300C (en) |
| NZ (1) | NZ198572A (en) |
| PT (1) | PT73653B (en) |
| SE (1) | SE451585B (en) |
| SU (1) | SU1759234A3 (en) |
| YU (1) | YU41991B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI895116A0 (en) * | 1989-10-27 | 1989-10-27 | Cultor Oy | FOERFARANDE FOER FRAMSTAELLNING AV EN ALKOHOLFRI MALTDRYCK. |
| US5612072A (en) * | 1990-10-23 | 1997-03-18 | Cultor Ltd. | Process for the production of non-alcoholic or low alcohol malt beverage |
| DE4239612A1 (en) * | 1992-11-25 | 1994-05-26 | Cultor Oy | Bioreactor with immobilized, lactic acid-producing bacteria and its use in fermentation processes |
| USD478310S1 (en) | 2001-07-31 | 2003-08-12 | Apple Computer, Inc. | Power adapter |
| USD623594S1 (en) | 2009-10-15 | 2010-09-14 | Apple Inc. | Power plug |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4110164A (en) * | 1977-04-19 | 1978-08-29 | Standard Brands Incorporated | Agglomerated fibrous cellulose |
-
1981
- 1981-07-17 CA CA000381965A patent/CA1161198A/en not_active Expired
- 1981-07-21 GB GB8122368A patent/GB2085449B/en not_active Expired
- 1981-07-30 DE DE3130178A patent/DE3130178C2/en not_active Expired
- 1981-07-30 NL NLAANVRAGE8103620,A patent/NL189300C/en not_active IP Right Cessation
- 1981-08-12 ES ES504704A patent/ES504704A0/en active Granted
- 1981-08-20 MX MX188826A patent/MX157681A/en unknown
- 1981-08-26 BR BR8105458A patent/BR8105458A/en unknown
- 1981-08-26 FI FI812636A patent/FI67560C/en not_active IP Right Cessation
- 1981-08-27 AU AU74673/81A patent/AU538846B2/en not_active Ceased
- 1981-08-27 FR FR8116385A patent/FR2491483B1/en not_active Expired
- 1981-09-10 PT PT73653A patent/PT73653B/en unknown
- 1981-10-05 IT IT24325/81A patent/IT1153989B/en active
- 1981-10-06 SU SU813339849A patent/SU1759234A3/en active
- 1981-10-07 SE SE8105926A patent/SE451585B/en not_active IP Right Cessation
- 1981-10-07 BG BG053780A patent/BG45218A3/en unknown
- 1981-10-07 HU HU812900A patent/HU196442B/en not_active IP Right Cessation
- 1981-10-07 NZ NZ198572A patent/NZ198572A/en unknown
- 1981-10-08 YU YU2424/81A patent/YU41991B/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| IT8124325A0 (en) | 1981-10-05 |
| ES8204306A1 (en) | 1982-05-16 |
| GB2085449B (en) | 1983-11-09 |
| MX157681A (en) | 1988-12-09 |
| ES504704A0 (en) | 1982-05-16 |
| IT1153989B (en) | 1987-01-21 |
| NL189300B (en) | 1992-10-01 |
| NL8103620A (en) | 1982-05-03 |
| FR2491483B1 (en) | 1986-06-06 |
| FI67560C (en) | 1985-04-10 |
| YU41991B (en) | 1988-04-30 |
| BG45218A3 (en) | 1989-04-14 |
| AU7467381A (en) | 1982-04-22 |
| AU538846B2 (en) | 1984-08-30 |
| SU1759234A3 (en) | 1992-08-30 |
| PT73653B (en) | 1982-11-17 |
| SE8105926L (en) | 1982-04-09 |
| PT73653A (en) | 1981-10-01 |
| GB2085449A (en) | 1982-04-28 |
| FI67560B (en) | 1984-12-31 |
| NL189300C (en) | 1993-03-01 |
| BR8105458A (en) | 1982-09-08 |
| YU242481A (en) | 1983-12-31 |
| NZ198572A (en) | 1985-01-31 |
| SE451585B (en) | 1987-10-19 |
| FR2491483A1 (en) | 1982-04-09 |
| DE3130178C2 (en) | 1985-10-03 |
| HU196442B (en) | 1988-11-28 |
| DE3130178A1 (en) | 1982-05-13 |
| FI812636L (en) | 1982-04-09 |
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