CA1099730A - Process for the preparation of gamma- hydroxytetrahydrofuran and tetrahydrofuran by the hydroformylation of allyl alcohol - Google Patents
Process for the preparation of gamma- hydroxytetrahydrofuran and tetrahydrofuran by the hydroformylation of allyl alcoholInfo
- Publication number
- CA1099730A CA1099730A CA264,936A CA264936A CA1099730A CA 1099730 A CA1099730 A CA 1099730A CA 264936 A CA264936 A CA 264936A CA 1099730 A CA1099730 A CA 1099730A
- Authority
- CA
- Canada
- Prior art keywords
- gamma
- catalyst
- preparation
- hydroxytetrahydrofuran
- tetrahydrofuran
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 title claims abstract description 66
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 title claims abstract description 34
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 title claims abstract description 33
- 238000007037 hydroformylation reaction Methods 0.000 title claims abstract description 10
- 238000000034 method Methods 0.000 title claims description 30
- 238000002360 preparation method Methods 0.000 title claims description 29
- 239000003054 catalyst Substances 0.000 claims abstract description 62
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Substances C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 7
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 14
- JKTCBAGSMQIFNL-UHFFFAOYSA-N 2,3-dihydrofuran Chemical compound C1CC=CO1 JKTCBAGSMQIFNL-UHFFFAOYSA-N 0.000 claims description 13
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 11
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 10
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 10
- 239000001257 hydrogen Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 10
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical group C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 5
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 5
- KAQHZJVQFBJKCK-UHFFFAOYSA-L potassium pyrosulfate Chemical group [K+].[K+].[O-]S(=O)(=O)OS([O-])(=O)=O KAQHZJVQFBJKCK-UHFFFAOYSA-L 0.000 claims description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 4
- 101100030361 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) pph-3 gene Proteins 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 4
- 239000010452 phosphate Substances 0.000 claims description 4
- -1 phosphite compound Chemical class 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 229910001931 tungsten(III) oxide Inorganic materials 0.000 claims description 3
- 229910052786 argon Inorganic materials 0.000 claims description 2
- 239000001307 helium Substances 0.000 claims description 2
- 229910052734 helium Inorganic materials 0.000 claims description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 claims description 2
- 229910015427 Mo2O3 Inorganic materials 0.000 claims 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 1
- 229910052593 corundum Inorganic materials 0.000 claims 1
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 1
- 238000006297 dehydration reaction Methods 0.000 abstract description 7
- 230000018044 dehydration Effects 0.000 abstract description 6
- 150000001875 compounds Chemical class 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 description 20
- 239000000047 product Substances 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 13
- 239000000203 mixture Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 238000004821 distillation Methods 0.000 description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000001299 aldehydes Chemical class 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 229910052703 rhodium Inorganic materials 0.000 description 3
- 239000010948 rhodium Substances 0.000 description 3
- JNODDICFTDYODH-UHFFFAOYSA-N 2-hydroxytetrahydrofuran Chemical compound OC1CCCO1 JNODDICFTDYODH-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 150000003284 rhodium compounds Chemical class 0.000 description 2
- 229910001923 silver oxide Inorganic materials 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- PIAOXUVIBAKVSP-UHFFFAOYSA-N γ-hydroxybutyraldehyde Chemical compound OCCCC=O PIAOXUVIBAKVSP-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- JTMCAHGCWBGWRV-UHFFFAOYSA-N 3-hydroxy-2-methylpropanal Chemical compound OCC(C)C=O JTMCAHGCWBGWRV-UHFFFAOYSA-N 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- JGLMVXWAHNTPRF-CMDGGOBGSA-N CCN1N=C(C)C=C1C(=O)NC1=NC2=CC(=CC(OC)=C2N1C\C=C\CN1C(NC(=O)C2=CC(C)=NN2CC)=NC2=CC(=CC(OCCCN3CCOCC3)=C12)C(N)=O)C(N)=O Chemical compound CCN1N=C(C)C=C1C(=O)NC1=NC2=CC(=CC(OC)=C2N1C\C=C\CN1C(NC(=O)C2=CC(C)=NN2CC)=NC2=CC(=CC(OCCCN3CCOCC3)=C12)C(N)=O)C(N)=O JGLMVXWAHNTPRF-CMDGGOBGSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- YNPNZTXNASCQKK-UHFFFAOYSA-N Phenanthrene Natural products C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000007868 Raney catalyst Substances 0.000 description 1
- 229910000564 Raney nickel Inorganic materials 0.000 description 1
- DGEZNRSVGBDHLK-UHFFFAOYSA-N [1,10]phenanthroline Chemical compound C1=CN=C2C3=NC=CC=C3C=CC2=C1 DGEZNRSVGBDHLK-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229930188620 butyrolactone Natural products 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- YEJRWHAVMIAJKC-UHFFFAOYSA-N gamma-butyrolactone Natural products O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003760 magnetic stirring Methods 0.000 description 1
- 238000001819 mass spectrum Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 238000001577 simple distillation Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003419 tautomerization reaction Methods 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D315/00—Heterocyclic compounds containing rings having one oxygen atom as the only ring hetero atom according to more than one of groups C07D303/00 - C07D313/00
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/49—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reaction with carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/04—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
- C07D307/06—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, directly attached to ring carbon atoms
- C07D307/08—Preparation of tetrahydrofuran
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/04—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
- C07D307/18—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D307/20—Oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/26—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
- C07D307/28—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with only hydrogen atoms, hydrocarbon or substituted hydrocarbon radicals, directly attached to ring carbon atoms
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Furan Compounds (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
Gamma-hydroxytetrahydrofuran is prepared fron allyl alcohol according to a hydroformylation reaction in the presence of a RhHCO[-PPh3]3 catalyst complex. An excess of triphenyl phosphine is utilized to improve the selectivity of the catalyst complex to produce a specific intermediate which readily gives Gamma-hydroxytetrahydrofuran. Tetrahydro-furan is then prepared from the Gamma-hydroxytetrahydrofuran compound by dehydration followed by hydrogenation in the presence of a catalyst.
Gamma-hydroxytetrahydrofuran is prepared fron allyl alcohol according to a hydroformylation reaction in the presence of a RhHCO[-PPh3]3 catalyst complex. An excess of triphenyl phosphine is utilized to improve the selectivity of the catalyst complex to produce a specific intermediate which readily gives Gamma-hydroxytetrahydrofuran. Tetrahydro-furan is then prepared from the Gamma-hydroxytetrahydrofuran compound by dehydration followed by hydrogenation in the presence of a catalyst.
Description
:~9~
The present invention relates to the preparation of Gamma-hydroxytetrahydrofuran through the utilization of a highly selective catalyst system and to the preparation of tetrahydrofuran from the prepared Gamma-hydroxytetrahydrofuran compound.
Heretofore, various catalysts have been utilized in hydroformylation reactions. Among these catalysts are various rhodium compounds or complexes such as acetyl acetonate rhodium dicarbonyl. Another specific catalyst is hydridocarbonyltris ~riphenyl-phosphine7-rhodium which has been used in the hy-droformylation of alkenes at atmospheric pressure, see Journal of the Chemical Society ~ 1970, Page 2753-2764. Additionally, similar rhodium compounds or complexes have been utilized to prepare 1,4-butanediol as set forth in U.S. Defensive Publica-tion No. T904,321 or to hydroformylate alpha olefins as in U.S. Patent No. 3,527,809,and The Journal of Organic Chemi~try, Vol. 34, No.2, February, 1969, p. 327-330.
Applicant's process relates to the preparation and production of Gamma-hydroxytetrahydrofuran utilizing a rhodium ~omplex which has been found to be very selective in the forma-tion of a specific intermediate which readily yields said Gamma hydroxytetrahydrofuran compound. Additionally, tetra-hydrofuran is readily prepared from Gamma-hydroxytetrahydro-~ furan by dehydration followed by hydrogenation.
; It is, therefore, an object of the presente invention to provide a process for the preparation of Gamma-hydroxytetra-hydrofuran.
It is another object of the present invention to prepare Gamma-hydroxytetrahydrofuran, as above, through the hydroformylation of allyl alcohol.
It is a further object of the present invention to prepare Gama hydroxytetrahydrofuran, as above, utilizing a 1~
~ - 2 -: . ~ !
9~3a~
specific catalyst which is very selective in producing a desired intermediate.
It is an additional object of the present invention to produce Gamma-hydroxytetrahydrofuran, as above, wherein said desired lntermediate readily yields said Gamma-hydroxytetrahy-drofuran.
It is a yet further object of th~e present invention to prepare Gamma-hydroxytetrahydrofuran, as above, utiliæing various pressures and temperatures which favor the preparation lQ of said desired intermediate~
It is yet a further object of the present invention to prepare Gamma-hydroxytetrahydrofuran, as above, wherein organic phosphines and organic phosphites are utilized.
It is yet a further ob~ect of the present invention to produce tetrahydrofuran from Gamma-hydroxytetrahydrofuran.
It is yet a further object of the present invention to produce tetrahyrofuran, as above, from Gamma-hydroxytetra-hydrofuran through dehydration followed by hydrogenation in the presence of a catalyst.
It is ye~ a further object of the present invention to produce tetrahydrofuran, as above, utilizing a dehydration catalysts.
It is yet a further object of the present invention to produce tetrahydrofuran, as above, utilizing supporting catalysts.
These and other objects of the present invention, together with the advantages thereof over existing prior art processes and methods which will become apparent from the following specification are accomplished by the processes and methods herein described and claimed.
In accordance with the invention, there is thus provided a process for the preparation of Gamma-hydroxytetra-r ~.
~9~73~
hydrofuran, which comprises adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol or RhHCO CPPh373 to a vessel, adding hydrogen and carbon monoxide to pressurize the vessel, the mole ratio of hydrogen to carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on the catalyst of an organic phosphine or organic phosphite compound, adding allyl alcohol to the vessel and heating the vessel to a temperature of from about . 25C to about 150C to selectively form Gamma-hydroxytetrahy-1~ drofuran.
The present invention further provides a process for the preparation of tetrahydrofuran from Gamma-hydroxytetrahy-drofuran, which comprises adding a catalyst to the gamma-hydro-xyltetrahydrofuran, the catalyst selected rom the group consisting of the lA and 2A metals of pyrosulfate, phosphate and phosphorous pentaoxide, the catalyst ranging from about 0.05 to about 1.0 mole per mole of gamma-hydroxytetrahydro-furan and the dimethyl sulfoxide catalyst ranging from about
The present invention relates to the preparation of Gamma-hydroxytetrahydrofuran through the utilization of a highly selective catalyst system and to the preparation of tetrahydrofuran from the prepared Gamma-hydroxytetrahydrofuran compound.
Heretofore, various catalysts have been utilized in hydroformylation reactions. Among these catalysts are various rhodium compounds or complexes such as acetyl acetonate rhodium dicarbonyl. Another specific catalyst is hydridocarbonyltris ~riphenyl-phosphine7-rhodium which has been used in the hy-droformylation of alkenes at atmospheric pressure, see Journal of the Chemical Society ~ 1970, Page 2753-2764. Additionally, similar rhodium compounds or complexes have been utilized to prepare 1,4-butanediol as set forth in U.S. Defensive Publica-tion No. T904,321 or to hydroformylate alpha olefins as in U.S. Patent No. 3,527,809,and The Journal of Organic Chemi~try, Vol. 34, No.2, February, 1969, p. 327-330.
Applicant's process relates to the preparation and production of Gamma-hydroxytetrahydrofuran utilizing a rhodium ~omplex which has been found to be very selective in the forma-tion of a specific intermediate which readily yields said Gamma hydroxytetrahydrofuran compound. Additionally, tetra-hydrofuran is readily prepared from Gamma-hydroxytetrahydro-~ furan by dehydration followed by hydrogenation.
; It is, therefore, an object of the presente invention to provide a process for the preparation of Gamma-hydroxytetra-hydrofuran.
It is another object of the present invention to prepare Gamma-hydroxytetrahydrofuran, as above, through the hydroformylation of allyl alcohol.
It is a further object of the present invention to prepare Gama hydroxytetrahydrofuran, as above, utilizing a 1~
~ - 2 -: . ~ !
9~3a~
specific catalyst which is very selective in producing a desired intermediate.
It is an additional object of the present invention to produce Gamma-hydroxytetrahydrofuran, as above, wherein said desired lntermediate readily yields said Gamma-hydroxytetrahy-drofuran.
It is a yet further object of th~e present invention to prepare Gamma-hydroxytetrahydrofuran, as above, utiliæing various pressures and temperatures which favor the preparation lQ of said desired intermediate~
It is yet a further object of the present invention to prepare Gamma-hydroxytetrahydrofuran, as above, wherein organic phosphines and organic phosphites are utilized.
It is yet a further ob~ect of the present invention to produce tetrahydrofuran from Gamma-hydroxytetrahydrofuran.
It is yet a further object of the present invention to produce tetrahyrofuran, as above, from Gamma-hydroxytetra-hydrofuran through dehydration followed by hydrogenation in the presence of a catalyst.
It is ye~ a further object of the present invention to produce tetrahydrofuran, as above, utilizing a dehydration catalysts.
It is yet a further object of the present invention to produce tetrahydrofuran, as above, utilizing supporting catalysts.
These and other objects of the present invention, together with the advantages thereof over existing prior art processes and methods which will become apparent from the following specification are accomplished by the processes and methods herein described and claimed.
In accordance with the invention, there is thus provided a process for the preparation of Gamma-hydroxytetra-r ~.
~9~73~
hydrofuran, which comprises adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol or RhHCO CPPh373 to a vessel, adding hydrogen and carbon monoxide to pressurize the vessel, the mole ratio of hydrogen to carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on the catalyst of an organic phosphine or organic phosphite compound, adding allyl alcohol to the vessel and heating the vessel to a temperature of from about . 25C to about 150C to selectively form Gamma-hydroxytetrahy-1~ drofuran.
The present invention further provides a process for the preparation of tetrahydrofuran from Gamma-hydroxytetrahy-drofuran, which comprises adding a catalyst to the gamma-hydro-xyltetrahydrofuran, the catalyst selected rom the group consisting of the lA and 2A metals of pyrosulfate, phosphate and phosphorous pentaoxide, the catalyst ranging from about 0.05 to about 1.0 mole per mole of gamma-hydroxytetrahydro-furan and the dimethyl sulfoxide catalyst ranging from about
2 to about 15 mole per mole of gamma-hydroxytetrahydrofuran heating the gamma-hydroxytetrahydrofuran to a temperature of from about 150C to about 250C to form dihydrofuran, and hydrogenating the dihydrofuran to yield tetrahydrofuran.
According to the concept of the present invention, Gamma-hydroxytetrahydrofuran is prepared from allyl alcohol using a highly selective catalyst as well as various favorable reaction conditions. Additional concepts relate to the p~oduct-on of tetrahydrofuran Erom Gamma-hydroxytetrahydrofuran.
~~
~ ' ~
1~ 73~;9 11 .
Il' I A preferred and speci~'jc ca-tal~st utilize~ in the ¦Ipresent invention is RhHCO[PPh3}3 wherein Ph stands for the ~., phen~l radical. U-tiliza-tion oE the specific catal~st in accordance with various reaction conc~itioll~ in the h~droiorm~la-¦1 tion of allyl alcohol strongly ~avors the production oE h~droxy-n-bu~anal in contras-t to a small amount of 2-meth,yl-3-h~drox~ :
¦propanal~ Ge:nerally,,the tautomerism betwe'en Gamma-h~d,roxytetra- ~,~
!h~drofuran and 4-hydroxyl-n~butanal is highly favorable to G~mrn~
¦hydroxytetrahydrofuran. '~nounts generally in excess of 80 per-. 10 ¦cent and usuall~ above 90 per.'cent o a theoretical'arnoun-t-., o:~ Ça~na-hydrox~tetrahydro:Euran can be'prepared accor~'ling.to the present:invention. The amount oE ca-tal~sts utilized can var~ :
rom about'O.OS mill'imoles to about 50' millimoles based upon . .~
100 grams of allyl alcohol. A preferred range extends from about , 0,l'to about 5.0'millimoles ~i'th'the highly preferrea ran~e' , .generally being approximatel~ or about l.O'millimoles' ~er' 100 grams of all~l alcohol~ ~.
,Generall~-, the catalyst is ~added to the'solution in a ~suitable medium suc,h'as toluene,',be'nzene,',and o-ther ar'oma-ti.c ,, hydrocarbon solvents. O:~ COUI-5~, ,any co'nce'ntration' ma~ be' :
.util.. ized such'as one millimole of ca'talysts per 100' mil.l,ili-ters ,, of -toluene.:. The'ca-tal~st ls :~enerally adde~.to an~ conven~.ion~l ':
reaction ves'se~ and p~efera~l~ to a ves'sel which'is e~ulpped wi~,h : . a.temperature :controlling devic,e~ stlrrer ~nd exit ports wh.l.ch Ima~ be'utilized for distillation, ~:
¦ The'-reac-tion vessel is also cha.rge~ with a solution mediurn lor soivent in which the hydroform~lation of al'lyl alcohol ma~ be 73~
carried o~t. Generally, a high boiling liquid is preferred which does not react with any of the various components.
Specific compounds include benæene, cyclohexane, ethyl acetate, mineral oil, and generally any of the phthalates such as dioctyl phthalate.
The reactor is also charged with an organic phosphine, or an organic phosphite, preferably triphenyl phosphine or triphenyl phosphite. A mole execess is utili~ed based upon the amount of catalyst. The excess may range from about 5 to about 150 or more preferablyl from about 40 to about 110~ A
highly preferred excess ranges from about 55 to about 100. An excess of triphenyl phosphine and triphenyl phosphite has been found to suppress hydrogenation and to increase selec-tivity of the catalyst in forming 4-hydroxy-n-butanal as opposed to 2-methyl-3-hydroxypropanal- The 4-hydroxy-n-butanal is a tautomer of gamma-hydroxytetrahydrofuran.
Once the reaction vessel has been charged with the catalyst and a suitable solvent such as dioctyl phthalate and triphenyl phosphine, it is then pressurized with a mixture of hy~
~rogen and carbon monoxide. The pressure may range from about 1 atmosphere (O.lOMPa) to about 100 (lO.lMPa) atmospheres with a preferred range being from about 5 ~0.5LMPa) to about 50 (5.1MPa) atmospheres. A highly preferred range for the present invention is from about 10 (l.OlMPa) to about 12 ~1.22MPa) atmospheres. The ration of hydrogen to carbon monoxide may vary from about 0.75 to about 5.0 and preferably from about 0O80 to about 3Ø A highly preferred range is generally about 1 to 1 on a mole basis.
The mixture is then stirred and heated to a tempera-ture of between about 25 and 150C with preferred range being from about 50C to about 150C. A highly preferred range is from about 75C to about 120C. Generally, temperatures in - 6 ~
,,~
1~9~3}!730 excess of 150C are avoided since the catalyst loses its selec-tivity.
The present invention is generally carried out in a continuous operation although a batch or semi-continuous process may be utilized. In a continuous process, the allyl alcohol is added to the reaction vessel under the above noted operating conditions. Upon reformation of 4-hydro~y-n-butanal which is in dynamic equilibrium with gamma-hydroxytetrahydrofuran, the latter component is generally distilled off through a 10 distillation port of the reaction vessel.
According to the above-noted reaction conditions, a very high ammount of normal aldehyde is formed in contrast to an aldehyde containing a side chain.
The invention will be better understood by the following example which reIates to the formation of Gamma Tetrahydrofuran.
EXAMP~E I
A 1 liter glass reactor equipped with a temperature controlling device, a stirrer and exit ports for distillation 20 was utilized. The reactor was charged with a solution of ;
triphenyl phosphine (100 g) in 400 ml of dry toluene and a solution of RhHCO (PPh3)3, 1 mM in 100 ml of dry toluene. The reactor eas pressurized with a 1 to 1 mixture of carbon monoxide and hydrogen to 1.13 MPa tl50 psig). After the mixture was stirred at 93C for 1.0 hour, solvent was distilled off under vacuum. One mole of allyl aIcohol was then charged to the reactor. The hydroformylation was carried out at 93C under 1.48 MPa (~00 psig) of constant 1 to 1-H2/CO for 30 minutes.
After the hydroformylation was completed, the product was collected by distillation at 100C at 2.5mm of Hg (333Pa). A
conversion to hydroxyalkanol or 4-hydroxy-n-bu~anal was 82 percent. Analysis of the product in a manner as set forth ` ~.g!' 73~
in Example II shows that at least 80 percent of the product was gamma-hydroxytetrahydrofuran.
The determination that the hydroformylated product of allyl alcohol was, in fact,gamma-hydroxytetrahydrofuran was~
made as set orth in Example II.
EXAMPLE II
Preparation of y- butyrolactone _from hydroformyla~ed ally~
alcohol To a suspension of fresh silver oxide, prepared from 60 g of silver nitrate and 28 g of sodium hydroxide in 30 ml of distilled water was added dropwise to a solution of hydro-formylated allyl alcohol ~15 g), ~amme-hydroxytetrahydrofuran, ; in 15 ml of distilled ~ater with a magnetic stirring at o&
for 30 minutes. After addition was completed, the mixture was allowed to stir at room temperature for 60 minutes. The silver and excess silver oxide was filtered, washed with 50 ml of distilled water. The combined filtrate was acidified with concentrated hydrochloric acid and was evaporated at 60C
under vacuum to remove water. The residue was extracted with `~
, , .
methanol and then the methanol solution was removed under vacuum. The viscous liquid was collected at 100C/5 mm of Hg (666Pa), 12 9 (82 percent). The distilled product was confirmed as ~-butyrolactone by infrared, proton magnetic `! resonance and mass spectra.
The following examples relate to the formation of `
gamma-tetrahydrofuran.
~, .
EXAMPLE III
A hydroformylation reaction was carried out in a !~
I manner identical with Example 1 except that the 100 gra~s of ,, triphenyl phosphine was added in 200 grams of toluene. The reaction was carried out for four hours the percent conversion to 4-hydroxylalkanal was 85 percent with approximately 84 ' 9~73~ ~
percent of the product being gamma-hydroxytetrahydrofuran.
EXAMPLE IV
The hydroformylation reaction was carried out in a manner identical to Example I except that 10 grams of triphenyl phosphine and 150 grams of dioctylphthalate was utilized.
After a reaction time of 3.4 hours, a conversion to 4,hydroxy~
alkanal of 86 percent was obtained. Analysis showed that at least 84 pe~cent of the product was gamma hydroxytetrahydrofuran.
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r~3 EXA~PLE V
Another hydrofor~ylation reaction was carried out iden-tical to that in Example I except that the reaction time was 50 minutes. A conversion o 77 percent was obtained with analysis showin~ that the Gamma-hydroxytetrahydrofuran content was at least 76 percent.
EXAMPLE VI
Another hydroformylation reaction was carried out in a manner identical with Example I except that the pressure was 150 psig ~1.13 MPa) at a reaction time of 36 minutes. The conversion to 4-hydroxyalkanal was 82 percent with at least 81 percent of the product being Gamma-hydroxytetrahydrofuran.
According to further concepts of the present invention, Gamma-hydroxytetrahydrofuran can be readily converted to Gamma-dihydrofuran by dehydration with subsequent hydrogenation to yield tetrahydrofuran.
The dehydration reaction is generally carried out at a temperature of from about 150 C to about 250C with a preferred temperature range being from about 210 to about 240 C. Atmosphe~
ric pressure is normally utilized. The reaction is generally carried out in the presence of an inert gas such as nitrogen, helium, argon and the like to prevent oxidation of the aldehyde reactant to carboxylic acid and to prevent reaction of the produ-ced olefin. Additionally, the inert gas carries off the generated water and olefin product.
/- -,/
," _ . . .
~ 10 --73~
It is essential that a dehydration catalyst be utilized~A particular group of such desirable catalysts include "active"
catalysts such as the lA and 2A metals of pyrosulfate, phosphates, phosphorous pentaoxide and dimethyl sulfoxide. A particular desirable catalyst is potassium pyrosulfate (K2S207). Generally, the range of the above catalysts and the below supporting catalysts is from about 0.05 moles to about 1.0 mole per mole of gamma-hydroxytetrahydrofuran with a preEerred range being ~ .
from about 0.1 to about 0.6 moles, except for dimethyl sulfoxide wherein a suitable range is from 2.0 to about 15 and preferably ,r about 7.0 moles per mole of gamma-hydrotetrahydrofuran.
Additionally, it has been found that supported catalysts may be utilized in lieu of the above catalysts. These catalysts generally include aluminium catalysts such as A1203.
Aluminium in combination with various metal oxides may be used such as Mo203 and W2O3. Another catalyst is silica gel.
Generally, the supported catalyst may be in the form of a bed.
When the vapor of gamma-hydroxytetrahydrofuran (as from distil-lation~ is passed over a heated bed, the product, 2,3-dihydro-uran, is formed and collected as through condensation~ Un-reacted vapor which is also collected may be readily separated from the product through simple distillation since the boiling points are quite different and recycled back to the supported bed catalyst.
The invention will be better understood by the ~ollowing example :
EXA~_PLE VII
To a 100 milliliter three neck flask equipped with a nitrogen bubbler, addition funnel, thermometer and magnetic stirrer in a vigeraux column was added 2.5 grams of potassium pyrosulfate. Gamma-hydroxytetrahydroEuran ~22.0 grams, 0.25 moles) was added at about 15 to about 20 drops per minute and ,~r, 1~9i?73~
gave a distillate of from about 35 to about 53C. The receiver contained 5.5 grams of a mixture of water and 2,3-dihydrofuran.
Two -7~C cold traps were utilized which contained a total weight respectively of 5.7 and 3.0 grams of the H20 olefin mixture. This product collected at -78C consisted of 5.1 and 2.5 grams of 2,3-dihydrofuran ~identified by I. R. and gas chromatography) and 0.6 and 0.5 grams of iceO NQ 2,3-dihydro-furan was isolated by freezing the distillate in the receiver but from the theoretical yield of water expected this must contain an additional 2.0 gr~ams of product.
The residue in the flask was a red-brown solid, which upon cooling adhered so well to the flask that sections of glass were pulled from the walk. The residue was separated from the glass by powdering and floating it on chloroform f~llowed by decanting the mixture from the precipitated powdered glass. The chloroform extracted 0.9 grams (4.1 percent) of what appeared to be the isomeric 2-methyl-3-hydroxypropanal and left a residue of 8~8 grams of insoluble resin and potassium pyrosul-:
; fate. This solid resin was then extracted with hot water to give 5.3 grams (30 percent of what appears to be polymerized 2,3 dihydrofuran. Thus from this reaction 4 percent of the hy-droformylation mixture did not dehydrate to 2,3-dihydrofuran.
The products obtained were 30 percent of 2,3-dihydrofuran that was polymerized by the acidic catalyst, 49 percent was isolated, 6 percent was lost by partial solubility in the water generated during the reaction and ll percent was swept past the two 78C
cold traps by the nitrogen purge.
In a similar example wherein the catalyst, potassium pyrosulfate, was wet, a lower amount of 2,3 dihydrofuran was isolated (17 percent) with 43 percent polymer and 40 percent volita]i~ation loss. Of course, it is desirable to utilize a dry catalyst.
:
973~ ~
The produced 2,3-dihydroEuran may be hydrogenated in any conventional or known manner or method well known to those skilled in the art. Generally, the hydroglenation reaction can be carried out at temperatures ranglng from -20C to about 500C. However, a preferred range is from about 0C to about 150 & . The pressure may range from about 1 (0.10 MPa) atmos- .
phere to about 15,000 psig (103MPa) witha more desirable range being from 1 (0.10 MPa) atmosphere to about 3,000 psig (20.7 . MPa). A preferred range is from about 25 psig (0.273 MPa) to about 2,000 psig (13.9 MPa~.
With respect to the catalyst system employed, generally, any conventional or well known catalyst may be utilized. That is, various known cobalt, nickel and iron catalyst complexes may be employed. Specific examples of desirable catalyst include _ _ /
~L~,g~730 ~`
Raney nickel~ Raney cobal-t and the like~ Additionally~ examples o~ hydrogenated catalysts include those speci~ically set forth in U.S. patent Nos. 3,625,~27; 3,868,354, 3,872,072; 3,882,094.
, The h~drogenation process can be carried out in any conventlonal manner well known to those skilled in the art and readily yields tetrahydrofuran. .
: Of course, the:tetrahydrofuran produced may be utilized . :.
:as a solvent as well as a starting material for the preparation of various polymers such as polyurethanes.
- 10 While in accordance with the patent statues, preferred embodiments have been~illustrated and described iD detail, it : ~
is to be understoood that the invention is not limited thereto; ~:`
the invention being measured solely by the scope of the attached claims. ~`
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According to the concept of the present invention, Gamma-hydroxytetrahydrofuran is prepared from allyl alcohol using a highly selective catalyst as well as various favorable reaction conditions. Additional concepts relate to the p~oduct-on of tetrahydrofuran Erom Gamma-hydroxytetrahydrofuran.
~~
~ ' ~
1~ 73~;9 11 .
Il' I A preferred and speci~'jc ca-tal~st utilize~ in the ¦Ipresent invention is RhHCO[PPh3}3 wherein Ph stands for the ~., phen~l radical. U-tiliza-tion oE the specific catal~st in accordance with various reaction conc~itioll~ in the h~droiorm~la-¦1 tion of allyl alcohol strongly ~avors the production oE h~droxy-n-bu~anal in contras-t to a small amount of 2-meth,yl-3-h~drox~ :
¦propanal~ Ge:nerally,,the tautomerism betwe'en Gamma-h~d,roxytetra- ~,~
!h~drofuran and 4-hydroxyl-n~butanal is highly favorable to G~mrn~
¦hydroxytetrahydrofuran. '~nounts generally in excess of 80 per-. 10 ¦cent and usuall~ above 90 per.'cent o a theoretical'arnoun-t-., o:~ Ça~na-hydrox~tetrahydro:Euran can be'prepared accor~'ling.to the present:invention. The amount oE ca-tal~sts utilized can var~ :
rom about'O.OS mill'imoles to about 50' millimoles based upon . .~
100 grams of allyl alcohol. A preferred range extends from about , 0,l'to about 5.0'millimoles ~i'th'the highly preferrea ran~e' , .generally being approximatel~ or about l.O'millimoles' ~er' 100 grams of all~l alcohol~ ~.
,Generall~-, the catalyst is ~added to the'solution in a ~suitable medium suc,h'as toluene,',be'nzene,',and o-ther ar'oma-ti.c ,, hydrocarbon solvents. O:~ COUI-5~, ,any co'nce'ntration' ma~ be' :
.util.. ized such'as one millimole of ca'talysts per 100' mil.l,ili-ters ,, of -toluene.:. The'ca-tal~st ls :~enerally adde~.to an~ conven~.ion~l ':
reaction ves'se~ and p~efera~l~ to a ves'sel which'is e~ulpped wi~,h : . a.temperature :controlling devic,e~ stlrrer ~nd exit ports wh.l.ch Ima~ be'utilized for distillation, ~:
¦ The'-reac-tion vessel is also cha.rge~ with a solution mediurn lor soivent in which the hydroform~lation of al'lyl alcohol ma~ be 73~
carried o~t. Generally, a high boiling liquid is preferred which does not react with any of the various components.
Specific compounds include benæene, cyclohexane, ethyl acetate, mineral oil, and generally any of the phthalates such as dioctyl phthalate.
The reactor is also charged with an organic phosphine, or an organic phosphite, preferably triphenyl phosphine or triphenyl phosphite. A mole execess is utili~ed based upon the amount of catalyst. The excess may range from about 5 to about 150 or more preferablyl from about 40 to about 110~ A
highly preferred excess ranges from about 55 to about 100. An excess of triphenyl phosphine and triphenyl phosphite has been found to suppress hydrogenation and to increase selec-tivity of the catalyst in forming 4-hydroxy-n-butanal as opposed to 2-methyl-3-hydroxypropanal- The 4-hydroxy-n-butanal is a tautomer of gamma-hydroxytetrahydrofuran.
Once the reaction vessel has been charged with the catalyst and a suitable solvent such as dioctyl phthalate and triphenyl phosphine, it is then pressurized with a mixture of hy~
~rogen and carbon monoxide. The pressure may range from about 1 atmosphere (O.lOMPa) to about 100 (lO.lMPa) atmospheres with a preferred range being from about 5 ~0.5LMPa) to about 50 (5.1MPa) atmospheres. A highly preferred range for the present invention is from about 10 (l.OlMPa) to about 12 ~1.22MPa) atmospheres. The ration of hydrogen to carbon monoxide may vary from about 0.75 to about 5.0 and preferably from about 0O80 to about 3Ø A highly preferred range is generally about 1 to 1 on a mole basis.
The mixture is then stirred and heated to a tempera-ture of between about 25 and 150C with preferred range being from about 50C to about 150C. A highly preferred range is from about 75C to about 120C. Generally, temperatures in - 6 ~
,,~
1~9~3}!730 excess of 150C are avoided since the catalyst loses its selec-tivity.
The present invention is generally carried out in a continuous operation although a batch or semi-continuous process may be utilized. In a continuous process, the allyl alcohol is added to the reaction vessel under the above noted operating conditions. Upon reformation of 4-hydro~y-n-butanal which is in dynamic equilibrium with gamma-hydroxytetrahydrofuran, the latter component is generally distilled off through a 10 distillation port of the reaction vessel.
According to the above-noted reaction conditions, a very high ammount of normal aldehyde is formed in contrast to an aldehyde containing a side chain.
The invention will be better understood by the following example which reIates to the formation of Gamma Tetrahydrofuran.
EXAMP~E I
A 1 liter glass reactor equipped with a temperature controlling device, a stirrer and exit ports for distillation 20 was utilized. The reactor was charged with a solution of ;
triphenyl phosphine (100 g) in 400 ml of dry toluene and a solution of RhHCO (PPh3)3, 1 mM in 100 ml of dry toluene. The reactor eas pressurized with a 1 to 1 mixture of carbon monoxide and hydrogen to 1.13 MPa tl50 psig). After the mixture was stirred at 93C for 1.0 hour, solvent was distilled off under vacuum. One mole of allyl aIcohol was then charged to the reactor. The hydroformylation was carried out at 93C under 1.48 MPa (~00 psig) of constant 1 to 1-H2/CO for 30 minutes.
After the hydroformylation was completed, the product was collected by distillation at 100C at 2.5mm of Hg (333Pa). A
conversion to hydroxyalkanol or 4-hydroxy-n-bu~anal was 82 percent. Analysis of the product in a manner as set forth ` ~.g!' 73~
in Example II shows that at least 80 percent of the product was gamma-hydroxytetrahydrofuran.
The determination that the hydroformylated product of allyl alcohol was, in fact,gamma-hydroxytetrahydrofuran was~
made as set orth in Example II.
EXAMPLE II
Preparation of y- butyrolactone _from hydroformyla~ed ally~
alcohol To a suspension of fresh silver oxide, prepared from 60 g of silver nitrate and 28 g of sodium hydroxide in 30 ml of distilled water was added dropwise to a solution of hydro-formylated allyl alcohol ~15 g), ~amme-hydroxytetrahydrofuran, ; in 15 ml of distilled ~ater with a magnetic stirring at o&
for 30 minutes. After addition was completed, the mixture was allowed to stir at room temperature for 60 minutes. The silver and excess silver oxide was filtered, washed with 50 ml of distilled water. The combined filtrate was acidified with concentrated hydrochloric acid and was evaporated at 60C
under vacuum to remove water. The residue was extracted with `~
, , .
methanol and then the methanol solution was removed under vacuum. The viscous liquid was collected at 100C/5 mm of Hg (666Pa), 12 9 (82 percent). The distilled product was confirmed as ~-butyrolactone by infrared, proton magnetic `! resonance and mass spectra.
The following examples relate to the formation of `
gamma-tetrahydrofuran.
~, .
EXAMPLE III
A hydroformylation reaction was carried out in a !~
I manner identical with Example 1 except that the 100 gra~s of ,, triphenyl phosphine was added in 200 grams of toluene. The reaction was carried out for four hours the percent conversion to 4-hydroxylalkanal was 85 percent with approximately 84 ' 9~73~ ~
percent of the product being gamma-hydroxytetrahydrofuran.
EXAMPLE IV
The hydroformylation reaction was carried out in a manner identical to Example I except that 10 grams of triphenyl phosphine and 150 grams of dioctylphthalate was utilized.
After a reaction time of 3.4 hours, a conversion to 4,hydroxy~
alkanal of 86 percent was obtained. Analysis showed that at least 84 pe~cent of the product was gamma hydroxytetrahydrofuran.
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r~3 EXA~PLE V
Another hydrofor~ylation reaction was carried out iden-tical to that in Example I except that the reaction time was 50 minutes. A conversion o 77 percent was obtained with analysis showin~ that the Gamma-hydroxytetrahydrofuran content was at least 76 percent.
EXAMPLE VI
Another hydroformylation reaction was carried out in a manner identical with Example I except that the pressure was 150 psig ~1.13 MPa) at a reaction time of 36 minutes. The conversion to 4-hydroxyalkanal was 82 percent with at least 81 percent of the product being Gamma-hydroxytetrahydrofuran.
According to further concepts of the present invention, Gamma-hydroxytetrahydrofuran can be readily converted to Gamma-dihydrofuran by dehydration with subsequent hydrogenation to yield tetrahydrofuran.
The dehydration reaction is generally carried out at a temperature of from about 150 C to about 250C with a preferred temperature range being from about 210 to about 240 C. Atmosphe~
ric pressure is normally utilized. The reaction is generally carried out in the presence of an inert gas such as nitrogen, helium, argon and the like to prevent oxidation of the aldehyde reactant to carboxylic acid and to prevent reaction of the produ-ced olefin. Additionally, the inert gas carries off the generated water and olefin product.
/- -,/
," _ . . .
~ 10 --73~
It is essential that a dehydration catalyst be utilized~A particular group of such desirable catalysts include "active"
catalysts such as the lA and 2A metals of pyrosulfate, phosphates, phosphorous pentaoxide and dimethyl sulfoxide. A particular desirable catalyst is potassium pyrosulfate (K2S207). Generally, the range of the above catalysts and the below supporting catalysts is from about 0.05 moles to about 1.0 mole per mole of gamma-hydroxytetrahydrofuran with a preEerred range being ~ .
from about 0.1 to about 0.6 moles, except for dimethyl sulfoxide wherein a suitable range is from 2.0 to about 15 and preferably ,r about 7.0 moles per mole of gamma-hydrotetrahydrofuran.
Additionally, it has been found that supported catalysts may be utilized in lieu of the above catalysts. These catalysts generally include aluminium catalysts such as A1203.
Aluminium in combination with various metal oxides may be used such as Mo203 and W2O3. Another catalyst is silica gel.
Generally, the supported catalyst may be in the form of a bed.
When the vapor of gamma-hydroxytetrahydrofuran (as from distil-lation~ is passed over a heated bed, the product, 2,3-dihydro-uran, is formed and collected as through condensation~ Un-reacted vapor which is also collected may be readily separated from the product through simple distillation since the boiling points are quite different and recycled back to the supported bed catalyst.
The invention will be better understood by the ~ollowing example :
EXA~_PLE VII
To a 100 milliliter three neck flask equipped with a nitrogen bubbler, addition funnel, thermometer and magnetic stirrer in a vigeraux column was added 2.5 grams of potassium pyrosulfate. Gamma-hydroxytetrahydroEuran ~22.0 grams, 0.25 moles) was added at about 15 to about 20 drops per minute and ,~r, 1~9i?73~
gave a distillate of from about 35 to about 53C. The receiver contained 5.5 grams of a mixture of water and 2,3-dihydrofuran.
Two -7~C cold traps were utilized which contained a total weight respectively of 5.7 and 3.0 grams of the H20 olefin mixture. This product collected at -78C consisted of 5.1 and 2.5 grams of 2,3-dihydrofuran ~identified by I. R. and gas chromatography) and 0.6 and 0.5 grams of iceO NQ 2,3-dihydro-furan was isolated by freezing the distillate in the receiver but from the theoretical yield of water expected this must contain an additional 2.0 gr~ams of product.
The residue in the flask was a red-brown solid, which upon cooling adhered so well to the flask that sections of glass were pulled from the walk. The residue was separated from the glass by powdering and floating it on chloroform f~llowed by decanting the mixture from the precipitated powdered glass. The chloroform extracted 0.9 grams (4.1 percent) of what appeared to be the isomeric 2-methyl-3-hydroxypropanal and left a residue of 8~8 grams of insoluble resin and potassium pyrosul-:
; fate. This solid resin was then extracted with hot water to give 5.3 grams (30 percent of what appears to be polymerized 2,3 dihydrofuran. Thus from this reaction 4 percent of the hy-droformylation mixture did not dehydrate to 2,3-dihydrofuran.
The products obtained were 30 percent of 2,3-dihydrofuran that was polymerized by the acidic catalyst, 49 percent was isolated, 6 percent was lost by partial solubility in the water generated during the reaction and ll percent was swept past the two 78C
cold traps by the nitrogen purge.
In a similar example wherein the catalyst, potassium pyrosulfate, was wet, a lower amount of 2,3 dihydrofuran was isolated (17 percent) with 43 percent polymer and 40 percent volita]i~ation loss. Of course, it is desirable to utilize a dry catalyst.
:
973~ ~
The produced 2,3-dihydroEuran may be hydrogenated in any conventional or known manner or method well known to those skilled in the art. Generally, the hydroglenation reaction can be carried out at temperatures ranglng from -20C to about 500C. However, a preferred range is from about 0C to about 150 & . The pressure may range from about 1 (0.10 MPa) atmos- .
phere to about 15,000 psig (103MPa) witha more desirable range being from 1 (0.10 MPa) atmosphere to about 3,000 psig (20.7 . MPa). A preferred range is from about 25 psig (0.273 MPa) to about 2,000 psig (13.9 MPa~.
With respect to the catalyst system employed, generally, any conventional or well known catalyst may be utilized. That is, various known cobalt, nickel and iron catalyst complexes may be employed. Specific examples of desirable catalyst include _ _ /
~L~,g~730 ~`
Raney nickel~ Raney cobal-t and the like~ Additionally~ examples o~ hydrogenated catalysts include those speci~ically set forth in U.S. patent Nos. 3,625,~27; 3,868,354, 3,872,072; 3,882,094.
, The h~drogenation process can be carried out in any conventlonal manner well known to those skilled in the art and readily yields tetrahydrofuran. .
: Of course, the:tetrahydrofuran produced may be utilized . :.
:as a solvent as well as a starting material for the preparation of various polymers such as polyurethanes.
- 10 While in accordance with the patent statues, preferred embodiments have been~illustrated and described iD detail, it : ~
is to be understoood that the invention is not limited thereto; ~:`
the invention being measured solely by the scope of the attached claims. ~`
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Claims (19)
1. A process for the preparation of Gamma-hydroxytetra-hydrofuran and tetrahydrofuran by the hydroformylation of allyl alcohol, which comprises the steps of:
a) adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol of RhHCO [PPh3]3 to a vessel, adding hydrogen and carbon monoxide to pressurize said vessel, the mole ratio of said hydrogen to said carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on said catalyst of an organic phosphine or organic phosphite compound, adding allyl alcohol to said vessel and heating said vessel to a temperature of from about 25°C
to about 150°C to selectively form Gamma-hydroxytetrahydrofuran;
and b) when tetrahydrofuran is desired, adding a catalyst to the Gamma-hydroxytetrahydrofuran, said catalyst selected from the group consisting of the 1A and 2A metals of pyrosulfate phosphate, phosphorous pentaoxide dimethyl sulfoxide, or the group consisting of A12O3, silica gel, Mo2O3 and W2O3, said catalyst ranging from about 0.05 to about 1.0 mole per mole of said Gamma-hydroxytetrahydrofuran and said dimethyl sulfoxide catalyst ranging from about 2 to about 15.0 mole per mole of said Gamma-hydroxytetrahydrofuran, heating said Gamma-hydroxytetrahydrofuran to a temperature of from about 150 C to about 250°C to form dihydrofuran, and hydrogenating said dihydrofuran to yield tetrahydrofuran.
a) adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol of RhHCO [PPh3]3 to a vessel, adding hydrogen and carbon monoxide to pressurize said vessel, the mole ratio of said hydrogen to said carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on said catalyst of an organic phosphine or organic phosphite compound, adding allyl alcohol to said vessel and heating said vessel to a temperature of from about 25°C
to about 150°C to selectively form Gamma-hydroxytetrahydrofuran;
and b) when tetrahydrofuran is desired, adding a catalyst to the Gamma-hydroxytetrahydrofuran, said catalyst selected from the group consisting of the 1A and 2A metals of pyrosulfate phosphate, phosphorous pentaoxide dimethyl sulfoxide, or the group consisting of A12O3, silica gel, Mo2O3 and W2O3, said catalyst ranging from about 0.05 to about 1.0 mole per mole of said Gamma-hydroxytetrahydrofuran and said dimethyl sulfoxide catalyst ranging from about 2 to about 15.0 mole per mole of said Gamma-hydroxytetrahydrofuran, heating said Gamma-hydroxytetrahydrofuran to a temperature of from about 150 C to about 250°C to form dihydrofuran, and hydrogenating said dihydrofuran to yield tetrahydrofuran.
2. A process for the preparation of Gamma-hydroxytetra-hydrofuran by the hydroformylationof allyl alcohol, which comprises the steps of;
adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol of RhHCO[ PPh3]3 to a vessel, adding hydrogen and carbon monoxide to pressurize said vessel, the mole ratio of said hydrogen to said carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on said catalyst of an organic phosphine or organic phos-phite compound, adding allyl alcohol to said vessel, and heating said vessel to a-temperature of from about 25°C to about 150°C to selectively form Gamma-hydroxytetrahydrofuran.
adding from about 0.05 to about 50 millimoles per 100 grams of allyl alcohol of RhHCO[ PPh3]3 to a vessel, adding hydrogen and carbon monoxide to pressurize said vessel, the mole ratio of said hydrogen to said carbon monoxide being from about 0.5 to about 5.0, adding from about 5 to about 150 of a mole excess based on said catalyst of an organic phosphine or organic phos-phite compound, adding allyl alcohol to said vessel, and heating said vessel to a-temperature of from about 25°C to about 150°C to selectively form Gamma-hydroxytetrahydrofuran.
3. A process for the preparation of Gamma-hydroxyte-trahydrofuran according to claim 2, wherein said organic phosphi-ne is triphenylphosine and said organic phosphite is triphenyl-phosphite, and the excess of said triphenylphosphine or said triphenylphosphite based upon said catalyst is from about 50 to about 110.
4. A process for the preparation of Gamma-hydroxy-tetrahydrofuran according to claim 2, wherein said pressure in said vessel is from about 1 (0.10 MPa) to about 100 (10.0 MPa) atmospheres and said vessel is heated to a temperature of from about 50°C to about 150°C.
5. A process for the preparation of Gamma-hydroxyte-trahydrofuran according to claim 4, wherein said catalyst ranges from about 0.1 to about 5 millimoles, said temperature ranges from about 75°C to about 120°C, said pressure ranges from about 5 (0.51 MPa) atmospheres to about 50 (5.1 MPa) atmospheres, said hydrogen to carbon monoxide ratio ranges from about 0.8 to about 3 and said organic phosphine is triphenyl-phosphine and said organic phosphite is triphenylphosphite.
6. A process for the preparation of Gamma-hydroxyte-trahydrofuran according to claim 5, wherein said catalyst amount is about 1 millimole, said temperature range is from about 75°C to about 120°C, said pressure ranges from about 10 (1.01 MPa) to about 12 (1.22 MPa) atmospheres, said hydrogen to carbon monoxide ratio is about 1 and the excess of said triphenyl phosphine or said triphenyl phosphine ranges from about 55 to about 100.
7. A process for the preparation of tetrahydrofuran from Gamma-hydroxytetrahydrofuran, which comprises the steps of:
adding a catalyst to the Gamma-hydroxytetrahydrofuran, said catalyst selected from the group consisting of the 1A and 2A
metals of pyrosulfate phosphate, phosphorous pentaoxide dimethyl sulfoxide, or the group consisting of Al2O3, silica gel, Mo2O3 and W2O3, said catalyst ranging from about 0.05 to about 1.0 mole per mole of said Gamma-hydroxytetrahydrofuran and said dimethyl sulfoxide catalyst ranging from about 2 to about 15.0 mole per mole of said Gamma-hydroxytetrahydrofuran, heating said Gamma-hydroxytetrahydrofuran to a temperature of from about 150 C to about 250 C to form dihydrofuran, and hydrogenating said dihydrofuran to yield tetrahydrofuran.
adding a catalyst to the Gamma-hydroxytetrahydrofuran, said catalyst selected from the group consisting of the 1A and 2A
metals of pyrosulfate phosphate, phosphorous pentaoxide dimethyl sulfoxide, or the group consisting of Al2O3, silica gel, Mo2O3 and W2O3, said catalyst ranging from about 0.05 to about 1.0 mole per mole of said Gamma-hydroxytetrahydrofuran and said dimethyl sulfoxide catalyst ranging from about 2 to about 15.0 mole per mole of said Gamma-hydroxytetrahydrofuran, heating said Gamma-hydroxytetrahydrofuran to a temperature of from about 150 C to about 250 C to form dihydrofuran, and hydrogenating said dihydrofuran to yield tetrahydrofuran.
8. A process for the preparation of tetrahydrofuran according to claim 7, wherein said catalyst ranges from about 0.1 to about 0.6 moles and said temperature is from about 210°C
to about 240°C.
to about 240°C.
9. A process for the preparation of tetrahydrofuran according to claim 7, wherein said catalyst is selected from the group consisting of the 1A and 2A metals of pyrosulfate, phosphate and phosphorous pentaoxide.
10. A process for the preparation of tetrahydrofuran according to claim 9, wherein said catalyst ranges from about 0.1 to about 0.6 moles and said temperautre ranges from about 210°C to about 240°C.
11. A process for the preparation of tetrahydrofuran according to claim 7, wherein said catalyst is potassium pyro-sulfate.
12. A process for the preparation of tetrahydrofuran according to claim 11, wherein said catalyst ranges from about 0.1 to about 0.6 moles and said temperature is from about 210°C to about 240°C.
13. A process for the preparation of tetrahydrofuran according to claim 9, wherein said hydrogenation is carried out at a temperature of from about -20°C to about 500°C at a pressure of from about 1 (0.01 MPa) atmosphere to about 15,000 psig (103MPa).
14. A process for the preparation of tetrahydrofuran according to claim 13, wherein the reacted Gamma-hydroxytetra-hydrofuran is purged with an inert gas.
15. A process for the preparation of tetrahydrofuran according to claim 9, wherein said hydrogenation is carried out at a temperature of from about 0°C to about 150°C at a pressure of from about 1 (0.10 MPa) atmosphere to about 3,000 psig (20.7 MPa).
16. A process for the preparation of tetrahydrofuran according to claim 15, wherein the reacted Gamma-hydroxytetra-hydrofuran is purged with an inert gas.
17. A process for the preparation of tetrahydrofuran according to claim 16, wherein said inert gas is selected from a group consisting of nitrogen, helium and argon.
18. A process for the preparation of tetrahydrofuran according to claim 16, wherein said pressure is from about 25 psig (0.273 MPa) to about 2,000 psig (13.9 MPa).
19. A process for the preparation of tetrahydrofuran according to claim 16, wherein said catalyst is potassium pyrosulfate.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US62916875A | 1975-11-05 | 1975-11-05 | |
| US629,168 | 1975-11-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1099730A true CA1099730A (en) | 1981-04-21 |
Family
ID=24521884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA264,936A Expired CA1099730A (en) | 1975-11-05 | 1976-11-03 | Process for the preparation of gamma- hydroxytetrahydrofuran and tetrahydrofuran by the hydroformylation of allyl alcohol |
Country Status (5)
| Country | Link |
|---|---|
| CA (1) | CA1099730A (en) |
| DE (1) | DE2649900A1 (en) |
| FR (1) | FR2347360A1 (en) |
| GB (1) | GB1528697A (en) |
| IT (1) | IT1066754B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4123444A (en) * | 1977-06-13 | 1978-10-31 | General Electric Company | 2-Alkoxy-tetrahydrofurans via hydroformylation of allylic alcohols |
| US4091041A (en) * | 1977-06-13 | 1978-05-23 | General Electric Company | Preparation of 1,4-diols by hydrolysis-hydrogenation of 2-alkoxytetrahydrofurans |
| DE3308931A1 (en) * | 1983-03-12 | 1984-09-20 | Basf Ag, 6700 Ludwigshafen | METHOD FOR PRODUCING 3-HYDROXYTETRAHYDROFURAN |
| US4533742A (en) * | 1984-02-02 | 1985-08-06 | Texaco Inc. | Preparation of 2-hydroxytetrahydrofuran by hydroformylation of allyl alcohol using ketone solvents |
| US4529808A (en) * | 1984-02-02 | 1985-07-16 | Texaco Inc. | Bi-solvent system for the hydroformylation of allyl alcohol using a rhodium catalyst |
| US5254701A (en) * | 1991-05-20 | 1993-10-19 | Eastman Kodak Company | Process for the production of mixtures of 2-hydroxytetrahydrofuran and 4-hydroxybutanal |
| JP3065430B2 (en) | 1992-06-01 | 2000-07-17 | 昭和電工株式会社 | Method for hydroformylation of allyl alcohol |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3527809A (en) * | 1967-08-03 | 1970-09-08 | Union Carbide Corp | Hydroformylation process |
| DE2359101A1 (en) * | 1972-12-04 | 1974-06-06 | Piero Prof Dr Pino | PROCESS FOR ASYMMETRIC HYDROFORMYLATION |
| DE2410156A1 (en) * | 1974-03-02 | 1975-09-11 | Basf Ag | 2-Ethyl-3-propyl-butan-1,4- and 2,4-diethyl-pentan-1,5-diol mixt. - prepd. from 2-ethyl-hex-2-en-1-ol, for poly-urethane and poly-ester mfr. |
-
1976
- 1976-10-29 FR FR7632804A patent/FR2347360A1/en active Granted
- 1976-10-29 DE DE19762649900 patent/DE2649900A1/en not_active Withdrawn
- 1976-10-29 IT IT5194776A patent/IT1066754B/en active
- 1976-11-03 CA CA264,936A patent/CA1099730A/en not_active Expired
- 1976-11-05 GB GB4625976A patent/GB1528697A/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| FR2347360A1 (en) | 1977-11-04 |
| FR2347360B1 (en) | 1980-06-27 |
| IT1066754B (en) | 1985-03-12 |
| GB1528697A (en) | 1978-10-18 |
| DE2649900A1 (en) | 1977-05-12 |
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