CA1078098A - Radiation curable coatings - Google Patents
Radiation curable coatingsInfo
- Publication number
- CA1078098A CA1078098A CA252,082A CA252082A CA1078098A CA 1078098 A CA1078098 A CA 1078098A CA 252082 A CA252082 A CA 252082A CA 1078098 A CA1078098 A CA 1078098A
- Authority
- CA
- Canada
- Prior art keywords
- weight
- composition
- coating
- polymer
- acrylate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 49
- 230000005855 radiation Effects 0.000 title claims abstract description 24
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 30
- 239000000203 mixture Substances 0.000 claims description 56
- 229920000642 polymer Polymers 0.000 claims description 28
- -1 benzoin alkyl ether Chemical class 0.000 claims description 26
- 239000000178 monomer Substances 0.000 claims description 21
- 239000004014 plasticizer Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 239000000049 pigment Substances 0.000 claims description 6
- 239000008199 coating composition Substances 0.000 claims description 5
- 238000010894 electron beam technology Methods 0.000 claims description 5
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Natural products CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 3
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 claims description 2
- 206010073306 Exposure to radiation Diseases 0.000 claims description 2
- 244000028419 Styrax benzoin Species 0.000 claims description 2
- 235000000126 Styrax benzoin Nutrition 0.000 claims description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 claims description 2
- 150000001491 aromatic compounds Chemical class 0.000 claims description 2
- 229960002130 benzoin Drugs 0.000 claims description 2
- 150000008366 benzophenones Chemical class 0.000 claims description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N desyl alcohol Natural products C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 claims description 2
- 235000019382 gum benzoic Nutrition 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 1
- 239000003999 initiator Substances 0.000 claims 1
- 239000003085 diluting agent Substances 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 7
- 231100000252 nontoxic Toxicity 0.000 abstract 1
- 230000003000 nontoxic effect Effects 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 19
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 239000003973 paint Substances 0.000 description 7
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 6
- 239000000976 ink Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- LVGFPWDANALGOY-UHFFFAOYSA-N 8-methylnonyl prop-2-enoate Chemical compound CC(C)CCCCCCCOC(=O)C=C LVGFPWDANALGOY-UHFFFAOYSA-N 0.000 description 4
- 229920000298 Cellophane Polymers 0.000 description 4
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- 239000003981 vehicle Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229940059574 pentaerithrityl Drugs 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
- HCLJOFJIQIJXHS-UHFFFAOYSA-N 2-[2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOCCOC(=O)C=C HCLJOFJIQIJXHS-UHFFFAOYSA-N 0.000 description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000005250 alkyl acrylate group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229940111759 benzophenone-2 Drugs 0.000 description 2
- WXNRYSGJLQFHBR-UHFFFAOYSA-N bis(2,4-dihydroxyphenyl)methanone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1O WXNRYSGJLQFHBR-UHFFFAOYSA-N 0.000 description 2
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- YDKNBNOOCSNPNS-UHFFFAOYSA-N methyl 1,3-benzoxazole-2-carboxylate Chemical compound C1=CC=C2OC(C(=O)OC)=NC2=C1 YDKNBNOOCSNPNS-UHFFFAOYSA-N 0.000 description 2
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000011087 paperboard Substances 0.000 description 2
- 239000003504 photosensitizing agent Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229920006305 unsaturated polyester Polymers 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- MXFQRSUWYYSPOC-UHFFFAOYSA-N (2,2-dimethyl-3-prop-2-enoyloxypropyl) prop-2-enoate Chemical class C=CC(=O)OCC(C)(C)COC(=O)C=C MXFQRSUWYYSPOC-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- MYMSJFSOOQERIO-UHFFFAOYSA-N 1-bromodecane Chemical compound CCCCCCCCCCBr MYMSJFSOOQERIO-UHFFFAOYSA-N 0.000 description 1
- ZTEHOZMYMCEYRM-UHFFFAOYSA-N 1-chlorodecane Chemical compound CCCCCCCCCCCl ZTEHOZMYMCEYRM-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- FQMIAEWUVYWVNB-UHFFFAOYSA-N 3-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OC(C)CCOC(=O)C=C FQMIAEWUVYWVNB-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- JHWGFJBTMHEZME-UHFFFAOYSA-N 4-prop-2-enoyloxybutyl prop-2-enoate Chemical compound C=CC(=O)OCCCCOC(=O)C=C JHWGFJBTMHEZME-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- GOJCZVPJCKEBQV-UHFFFAOYSA-N Butyl phthalyl butylglycolate Chemical compound CCCCOC(=O)COC(=O)C1=CC=CC=C1C(=O)OCCCC GOJCZVPJCKEBQV-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 241001663154 Electron Species 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 241000582786 Monoplex Species 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- IOVSYJQKMNKJFW-UHFFFAOYSA-N O-decyl prop-2-enethioate Chemical compound C(C=C)(=S)OCCCCCCCCCC IOVSYJQKMNKJFW-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 241000274582 Pycnanthus angolensis Species 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229920006266 Vinyl film Polymers 0.000 description 1
- IAXXETNIOYFMLW-COPLHBTASA-N [(1s,3s,4s)-4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl] 2-methylprop-2-enoate Chemical compound C1C[C@]2(C)[C@@H](OC(=O)C(=C)C)C[C@H]1C2(C)C IAXXETNIOYFMLW-COPLHBTASA-N 0.000 description 1
- AUNAPVYQLLNFOI-UHFFFAOYSA-L [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O Chemical compound [Pb++].[Pb++].[Pb++].[O-]S([O-])(=O)=O.[O-][Cr]([O-])(=O)=O.[O-][Mo]([O-])(=O)=O AUNAPVYQLLNFOI-UHFFFAOYSA-L 0.000 description 1
- 150000008062 acetophenones Chemical class 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical class OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 235000013405 beer Nutrition 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 125000006487 butyl benzyl group Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- BTQLDZMOTPTCGG-UHFFFAOYSA-N cyclopentyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCC1 BTQLDZMOTPTCGG-UHFFFAOYSA-N 0.000 description 1
- FWLDHHJLVGRRHD-UHFFFAOYSA-N decyl prop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C=C FWLDHHJLVGRRHD-UHFFFAOYSA-N 0.000 description 1
- 125000004386 diacrylate group Chemical group 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- VZCCETWTMQHEPK-QNEBEIHSSA-N gamma-linolenic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/CCCCC(O)=O VZCCETWTMQHEPK-QNEBEIHSSA-N 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 125000001475 halogen functional group Chemical group 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 229940119545 isobornyl methacrylate Drugs 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical class OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- MYWUZJCMWCOHBA-VIFPVBQESA-N methamphetamine Chemical compound CN[C@@H](C)CC1=CC=CC=C1 MYWUZJCMWCOHBA-VIFPVBQESA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920005650 polypropylene glycol diacrylate Polymers 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 229920013730 reactive polymer Polymers 0.000 description 1
- 239000004627 regenerated cellulose Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 125000005346 substituted cycloalkyl group Chemical group 0.000 description 1
- 229940124530 sulfonamide Drugs 0.000 description 1
- 150000003456 sulfonamides Chemical class 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- 239000005028 tinplate Substances 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/12—Esters of monohydric alcohols or phenols
- C08F20/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F20/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L57/00—Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Paints Or Removers (AREA)
- Polymerisation Methods In General (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
Isobornyl acrylate, a low viscosity, low volatility, low shrinkage and relatively nontoxic material has been found to be an excellent reactive diluent for radiation curable coatings or ink vehicles as well as a radiation curable coating itself.
Isobornyl acrylate, a low viscosity, low volatility, low shrinkage and relatively nontoxic material has been found to be an excellent reactive diluent for radiation curable coatings or ink vehicles as well as a radiation curable coating itself.
Description
~0~7809~
This invention relates to new radiation curable coating and ink compositions comprising isobornyl acrylate.
More particularly, it relates to employing isobornyl acrylate as a reactive diluent.
It is well known in the art to deposit polymerizable liquid coatings on substrates and then to dry and cure such coatings by passing them through ovens to crosslink the coatings. It is also known in the art to use coatings which are curable by exposure to actinic radiation such as ultra-violet rays or that from plasma arc radiation sources, awell as by exposure to high energy ionizing radiation such as electron beam radiation. These systems have disadvantages in that either ovens are required or tha~, in radiation curable coatings, oxygen inhibition of the polymerization of the coating may occur, or it may be necessary to employ solvents to decrease the viscosity of the coating for application purposes.
Due to energy and r~w material shortages, increas-ingly strict air pollution standards and safety regulations, the search is continuing for one hundred percent polymeriz-able system~, i.e., compositions which have no highly volatile components bu~ which contain reactive viscosity reducing diluents which become either the 801e cur~d film or part of the cured film. Such types of compositions are known, for example, multifunctional acrylates, meth-acrylates and itaconates of pentaerythritol, dipentaeryth-ritol and polypentaerythritols and others disclosed ~n U. S.
Pat. Nos. 3,551,235; 3,551,246; 3,551,311; 3,552,986;
3,553,387 and 3,661,614.
Two U. S. patents which disclose radiation cure of monofunctional acrylates are U. S. Pat. No. 3,783,006.
This invention relates to new radiation curable coating and ink compositions comprising isobornyl acrylate.
More particularly, it relates to employing isobornyl acrylate as a reactive diluent.
It is well known in the art to deposit polymerizable liquid coatings on substrates and then to dry and cure such coatings by passing them through ovens to crosslink the coatings. It is also known in the art to use coatings which are curable by exposure to actinic radiation such as ultra-violet rays or that from plasma arc radiation sources, awell as by exposure to high energy ionizing radiation such as electron beam radiation. These systems have disadvantages in that either ovens are required or tha~, in radiation curable coatings, oxygen inhibition of the polymerization of the coating may occur, or it may be necessary to employ solvents to decrease the viscosity of the coating for application purposes.
Due to energy and r~w material shortages, increas-ingly strict air pollution standards and safety regulations, the search is continuing for one hundred percent polymeriz-able system~, i.e., compositions which have no highly volatile components bu~ which contain reactive viscosity reducing diluents which become either the 801e cur~d film or part of the cured film. Such types of compositions are known, for example, multifunctional acrylates, meth-acrylates and itaconates of pentaerythritol, dipentaeryth-ritol and polypentaerythritols and others disclosed ~n U. S.
Pat. Nos. 3,551,235; 3,551,246; 3,551,311; 3,552,986;
3,553,387 and 3,661,614.
Two U. S. patents which disclose radiation cure of monofunctional acrylates are U. S. Pat. No. 3,783,006.
-2-which describes a wide number of acrylate monomers for use as diluents in polymer syrups which are cured on metal containers via electron beam radiation and U.S. Pat. No. 3,772,062 which also describes the use of various diluents in the curable coatings. Still anoth~r patent which pertains to curing of acrylic compounds by radiation is U.S. Patent 3,840,448.
The instant invention relates to the use of isobornyl acrylate as a radiation curable coating, as a reactive diluent in 100~ curable systems and also coatings formed therefrom.
Isobornyl acrylate is a known compound. One method of preparation is by the method disclosed in U.S. Pat. No.
The instant invention relates to the use of isobornyl acrylate as a radiation curable coating, as a reactive diluent in 100~ curable systems and also coatings formed therefrom.
Isobornyl acrylate is a known compound. One method of preparation is by the method disclosed in U.S. Pat. No.
3,087,962 of Bortnick, granted April 30, 1963.
Other low volatility acrylate monomers are available such as trimethylolpropane triacrylate, pentaerythritol tri-acrylate, neopentylglycol diacrylate and the like; however, these, unlike isobornyl acrylates, cure to highly crosslinked and extremely hard, b~ittle films. Isobornyl acrylate yields a relatively hard polymer (Tg=94C.) but unlike the hard multifunctional acrylates does not contribute to increased crosslink density. Higher alkyl acrylates such as lauryl acrylate, isodecyl acrylate and, marginally, 2-ethylhexyl acrylate have the desired lower volatility and viscosity but their use alone as a diluent tends to promote excessive softening.
However, in combination with isobornyl acrylate one can achieve an excellent degree of latitude of hardness and flexibility and viscosity control previously unobtainable with other combinations of acrylates. The polymerization of isobornyl acrylate is accompanied by low volume shrinkage relative to other known reactive diluents thereby aiding and minimizing losses in adhesion and flexibility 1(~7809~
commonly observed in radiation curable systems. In addition, to these improvements, isobornyl acrylate is of relatively low toxicity, compared to many other ethylenically unsaturated monomers in common use.
The radiation curable compositions of this invention comprise:
a. from about l to about 99.9~ by weight of isobornyl acrylate with the preferred compositions containing from about 10 to about 98% by weight of isobornyl acrylate;
b. from 0.1 to 25% by weight of a photoinitiator, and preferably from about l to 15~ by weight of a photoinitiator;
c. from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof, and, when employed, preferably from 5 to 95% by weight;
d. from 0 to 80~ by weight of a nonradiation reactive oligomer, polymer or mixture thereof, and, when employed, preferably from 5 to 50% by weight;
e. from 0 to 90~ by weight of a pigment, and, when employed, preferably from 2 to 80~ by weight; and f. from 0 to 50~ by weight of a plasticizer, and, when employed, preferably from 5 to 40~ by weight.
The ethylenically unsaturated monomers, oligomers and polymers employed with isobornyl acrylate may be any of the ~nown radiation polymerizable coating materials. Isobornyl acrylate has been shown to be compatible with acrylate pendant polymers, such as acrylated epoxies, acrylated oils, acrylated urethanes, unsaturated polyesters, neopentyl glycol diacrylates;
pentaerythritol triacrylate; trimethylol propane triacrylate;
1,6-hexane diol diacrylate;
10780~8 2-ethplhexyl acrylate; isodecyl acrylate; hydroxyethyl acrylate; ROSKYDALTM 650 polyester (MOBAY); ActomerTM X-70 tan acrylate functional polyester oligomer (Union Carbide) Epoc~yl DRH 303.1 M, the diacrylate ester of a bisphenol A epoxy resin (Shell) and the like.
In addition to the use of isobornyl acrylate as a reactive diluent at low to modestly high concentration in coating compositions containing reactive resins, crosslinking monomers or other monofunctional monomers, it also has considerable utility as a major if not the sole polymeriz-able component of a radiation curable coating. While very low viscosity may aid in some of these applications, e.g., for ease of surface penetration and binding to materials such as wood, leather, paper and cement, it may be desirable to add up to 80~ by weight of a nonradiation reactive polymer, oligomer or mixture thereof of certain higher viscosity resins strictly for rheological control, i.e., as "thickeners".
The resins do not necessarily have to be reactive in this capacity. Where the hardness of polymerized isobornyl acrylate i9 not required or desired, low viscosity systems of les~ hardness may be prepared by ~udicious addition of softer, low viscosity polymers. Examples of these resins include polymers of lower alkyl acrylates and methacryl~tes wherein the alkyl has from 1-5 carbon atoms such as methyl, ethyl, propyl, butyl, pentyl and the like.
I desired, isobornyl acrylate can be made into soft, flexible films by the use of inert, nonvolatile plasticizers in the range of from 5 to 50~ by weight.
Plasticizers which can be employed include phthalate esters such as dibutyl, dioctyl, di-2-ethylhexyl, butylbenzyl diisodecyl esters, SanticizerTM 262 (Monsanto) and the like;
adipate esters such as dioctyl and the like; phosphates such as tributoxyethyl, tributyl, tricresyl and the like; phthalyl glycolates such as butyl phthalyl butyl glycolate; sulfonamides such as N-ethyl-o-~-toluenesulfamide and the like; also included are castor oil and its derivatives and polymeric types such as those disclosed in the Rohm and Haas Company booklet "Paraplex~
and Monoplex~ Plasticizers - summary of physical performance properties" published May 1968.
The acrylate based photocurable monomers, polymers and oligomers are generally preferred because of higher cure speed.
~ he ethylenically unsaturated portion of the composi-tion other than isobornyl acrylate which comprises 0-99% by weight of the composition comprises one or more acrylate monomers or oligomers or polymers thereof; i.e. at least one monomer (or an oligomer or polymer derived from said monomer) of the formula:
R O
H2C=C-e-O-R
I
wherein R is hydrogen or methyl and Rl is an alkyl group of from 1 to 18 and preferably from 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, hexyl, 2-ethylhexyl decyl, isodecyl, dodecyl, octadecyl and the like, aryl, for example, mononuclear aryl, such as benzyl, phenyl and the like, cyclo-alkyl, for example, cycloalkyl of from 5 to 12 nuclear carbon atoms such as cyclohexyl, trimethyl cyclohexyl, cyclopentyl, cycloctyl, dicyclopentenyl and the like, substituted aryl or substituted cycloalkyl wherein the substituent is alkyl, halo, hydroxy and the llke or Rl is 809~
~2 ~ R ~ Rl wherein R is an alkylene radical of from 1 to 8 carbon atoms such as methylene, ethylene, propylene isobutylene and the like, and z is a whole number from 2 to 25, or Rl is -( R2 CO -- ~ Rl I z III
wherein R and z are as described above.
Typical of the acrylic monomers which may be employed in this invention include monoacrylates, such as methyl acrylate, isopropyl acrylate, cyclopentyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, isodecyl acrylate, decyl thioacrylate, dodecyl acrylate, o~tadecyl acrylate, hydroxyethyl acrylate, hydroxybutyl acrylate and the like;
diacrylates, such as ethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, neopentyl glycol diacrylate, 1,6-hexane diol diacrylate, polypropylene glycol diacrylate, 1,3-butane diol diacrylate, 1,4-butane diol diacrylate and the like; triacrylates such as tri-methylol propane triacrylate, pentaerythritol tiracrylate and the like or tetraacrylates such as pentaerythritol tetraacrylate and the like.
In general, a photoinitiator or sensitizer is added to the composition before exposing the coatings to actinic energy. The photoinitiators or sensitizers, when used, are employed in the amounts of about 0.1 to about 25%
by weight and preferably from about 1 to 15% by weight 1~78Z)98 of the total polymerizable compositions. Preferred photoini-tiators employed include selected acyloins or derivatives thereof, for example, benzoin alkyl ethers such as benzoin methyl ether, benzoin ethyl ether and the like, decyl halides such as decyl bromide, decyl chloride and the like, decyl amine, benzophenone derivatives, acetophenone compounds, polychlorinated aromatic compounds, a combination of organic carbonyls and amines or mixtures thereof. The acetophenone photoinitiators are disclosed in U.S. Pat. No. 3,715,293 of C.L. Osborn et al, granted February 6, 1973; while the combination of organic carbonyls and amines is disclosed in U. S. Patent No. 3,759,807 of C.L.
Osborn et al, granted September 18, 1973, both patents being assigned to Union Carbide Corporation.
The compositions of this invention are dried or cured by exposure to radiation. The compositions exhibit maximum sensitivity in the range of from about 1800 to 5000 A and any source of actinic light can be employed. In addition, electron beams, gamma radiation emitters and the like can be employed instead of a photoinitiator in which case there may be from 1 to 100% by weight of isobornyl acrylate. Suitable sources of radiation include carbon arcs, mercury-vapor arcs, fluorescent lamps with ultraviolet light emitting phosphors, argon glow lamps, photographic flood lamps, Van der Graaf accelerators, resonant transformers, betatron linear accelerators, gamma radiation emitters and combinations thereof.
The photopolymerizable coating compositions of the present invention are useful as coatings such as an adhesive, a marker, a vehicle for printing inks, lacquers and paints on various substrates including metals, ceramic, cement, wood, plastics, textiles, paper, floor tiles, glass, roads, parking lots, airfields and the like. The compositions are also useful in the preparation of photopolymerizable 1~7809~ , elements, i.e., a support having disposed thereon a photopoly-merizable layer of a composition as described herein. Moreover, various dyestuffs, pigments, plasticizers, lubricants and other modifiers may be incorporated to obtain certain desired charact-eristics in the finished products.
When a photopolymerizable composition of the present invention is used as an adhesive, at least one of the lamina must be translucent when ultraviolet light is used. When the radia-tion source is an electron beam or gamma radiation at least one of the lamina must be capable of transmitting high energy elec-trons or gamma radiation respectively, and neither is necessarily translucent to light. Typical laminations include polymer coated "Cellophane"* to polymer coated cellophane films, treated polyethylene to treated polyethylene films, "Mylar"** to a metal substrate such as copper and the like, opaque oriented poly-proylene to aluminum or polymer coated "Cellophane"* to poly-propylene.
The photopolymerizable compositions of the present invention may be utilized for metal coatings such as in coil coating a~d in metal decorating. For example, in metal decorat-ing isobornyl acrylate is useful in formulating pigmented base coats, inks and clear overprint varnishes. Glass and plastics may also be coated and the coatings are conventionally applied by dip coating, direct and reverse roller spray. Pigmented coating systems may be used for various polyester and vinyl films;
polymer coated "Cellophane"*, glass, treated and untreated poly-ethylene, for example, in the form of disposable cups or bottles;
and the like. Examples of metals which may be coated include sized and unsized tin plate, tin free steel, aluminum and the like.
_g_ 107~
*Trademark for a brancl of regenerated cellulose film produced from viscose by treatment with sulfuric acid and/or ammonium salts.
** Trademark of DuPont for a polyester film of very high tensile strength.
-9a-09~
The compositions may be pigmented with organic or inorganic pigments, for example, molybdate orange, titanium white, chrome yellow, phthalocyanine blue and carbon black, as well as colored with dyes. Stock which may ~e printed includes paper, clay coated paper and box-board. In addition, the compositions of the present invention are suitable for the treatment of textiles, both natural and synthetic, for example, in vehicles for textile printing inks or for specialized treatments ~f fabrics to produce water repellency, oil and stain resistance, crease resistance and the like. A general ink formulation would be the vehicle of the composition of 1-99~ -by weight of icobornyl acrylate, 0-99~ by weight of an ethylenically unsaturated monomer, oligomer or polymer or mixture thereof, 0-25% by weight of photoinitiator and 0.1-90~ by weight of pigment based on the total vehicle ink composition.
Photopolymerizable elements of this invention comprise a support, for example, a sheet or plate, having superimposed thereon a layer of the above described photo-polymerizable compositions. Suitable base or support materials include metals, for example, steel and aluminum plates, sheets and foils. Also films or plates composed of various film forming synthetic resins or high polymers, such as addition polymers and, in particular, vinyl polymers, for example, vinyl chloride polymers; vinylidene chloride polymers; vinylidene chloride copolymers with either vinyl chloride, vinyl acetate or acrylonitrile; and vinyl chloride copolymers with vinyl acetate or acrylonitrile; linear condensation polymers such as polyesters, for example, polyethylene terephthalate; polyamides, and the like.
Fillers or reinforcing agents can be present in the _ln_ 1~)'7~0'~8 synthetic resin or polymer bases. In addition, highly reflective bases may be treated to absorb ultraviolet li~ht or a light absorptive layer can be transposed between the base and photopolymerizable layer.
Photopolymerizable elements can be made by exposing to ultraviolet light selected portions of the photopolymerizable layer thereof until addition polymeriza-tion is completed to the desired depth in the exposed por-tions. The unexposed portions of the layer are then removed, for example, by use of solvents which dissolve the monomer or prepolymer but not the polymer.
As stated above, any suitable source of actinic energy may be used, for example,, a 200 watt/lineal inch, medium pressure, mercury arc source. Factors varying the rate at which a photopolymerizable composition will dry include the specific in~redients in the composition, concentration of the photoinitiators, thickness of the material, nature and intensity of the radiation source and its distance from the material, the presence of absence of oxygen and the ambient temperature.
The compositions of the present invention are generally employed as films having a thickness of from about 0.1 to about 30 mils, and preferably from about 0.2 to 10 mils. The compositions of the invention can also be employed to form sheets of various thickness, for example, sheets having a thickness of from about 30 to 1000 mils.
The following examples and tables illustrate the preparation, curing, relative curing rates and physical properties of the novel compositions of this invention.
Unless otherwise noted, all percentages are parts by weight.
~13'780~
The following is a list of either how various tests were conducted or a reference to where the test~
are described:
Viscosity -Where reported in centipoise (cps.), viscosities were determined with a Brookfield Viscometer at room temperature. "Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 178.
Where reported in centistokes, viscosities were determined with Gardner Bubble Standards. "Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 172.
Tukon Hardness -"Paint Testing Manual"' Gardner and Sword, 12th edition, 1962, p. 135.
Pencil Hardneys Test -"Paint Te~ting Manual", 12th edition, Gardner and Sword, 12th edition, 1962, p. 147.
Gardner Impact Test -"Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 147.
Mar Resistance Test -Mar resistance was determined by lightly scratching the coating surface with the back of a fin~ernail (a commonly accepted practice in the coating industry).
Cross-cut Adhesion Test -"Paint Testing Manual", Gardner and Sword~ 12th edition, ~962, p. 160.
Water Immersion Test ~150F.) -The water immersion test at 150F. for 30 minutes simulates pasturization of a beer can coating and measures a coatings resistance to blushing, blistering and/or loss of adhesion.
1(~78098 EXAMPLE 1 - Composition of Isobornyl acrylate, Penta-erythritol triacrylate and 2-Ethylhexyl acrylate The four 100% polymerizable clear protective liquid coatings of the compositions disclosed in Table I (infra) are prepared by admixing the components in the order given in conventional equipment until clear and homogeneous. The coatings are then applied to aluminum test panels ("Alodine"*
1200S) by drawdown to yield films of 1.5 mil thickness and, finally, cured to a dry, tack free state by passage at 7.5 feet per minute under two 200 watt/lineal inch "Hanovia"** medium pressure mercury arc lamps mounted in parabolic reflectors.
The cured films are evaluated for Tukon indentation hardness, pencil hardness and impact strength. The finds evidence the improved balance of coating viscosity, film hardness and film toughness that is achieved employing isobornyl acrylate.
*Trademark **Trademark !
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EXAMPLE 2 - Metal Coating of Isobornyl acrylate, Penta-erythritol triacrylate and Actomer X-80 A 100~ polymerizable liquid coating useful as a protective coating for metal is prepared by mixing, until clear and homogeneous, Actomer R X-80, a high viscosity acrylate functional resin (Union Carbide) with isobornyl acrylate, pentaerythritol triacr~lgte (crosslinker) and benzophenone/methyl diethanolamine (photosensitizer system) in the proportions given below:
Coating Composition Parts by Weight Actomer X-80 40 Isobornyl acrylate 40 Pentaerythritol triacrylate 20 Benzophenone 2 Meth~l diethanolamine 3 The liquid coating (viscosity - 350 centi-stokes) was applied to aluminum test panels by a wire wound rod to yield a film thickness of 0.25 mils and then cured by the procedure described in Example 1. The cured coating (pencil hardness 2H) has excellent mar resistance, adherence and is unaffected by immersion in water at 150F.
for one hour, EXAMPLE 3 - Coating of Isobornyl ac~ylate and Epocryl DRH-303.1 A 100% polymerizable liquid coating is prepared by mixing until clear and homogeneous Epocryl DRH-303.1, a high viscosity diacrylate ester of a bisphenol A epoxy resin (Shell), with isobornyl acrylate and diethoxyacetophenone (photosensitizer) in the proportions given below.
oating Composition Parts by Weight Epocryl DRH-303.1 45 Isobornyl acrylate 55 Diethoxyacetophenone 2 107809~
The liquid coating has a viscosity of about 350 centistokes and is applied to aluminum test panels by wire wound rod to yield a film thickness of 0.25 mils and then cured by the procedure described in Example 1. The cured coating (pencil hardness 2H0 has very good mar resistance, adherence and is unaffected by immersion in water at 150F.
for 1 hour.
EXAMPLE 4 - Comparison of Isobornyl acrylate with Styrene and Isoborn~l methacrylate The utility of iiobornyl acrylate as a diluent monomer for 100~ polymerizable unsaturated polyester coatings conventionally employing styrene diluent is afforded by the comparative cure results of Table II. Therein, the unsaturated polyester resin Roskydal 650 M (Mobay) was dissolved in styrene, isobornyl acrylate, as well as in isobornyl methacrylate to demonstrate the cure speed advantage of the preferred acrylate moiety. The coatings were cast to yield 1.5 mil films on aluminum test panels and cured as described in Example 1.
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EXAMPLE 5 - Composition of Isobornyl acrylat~, 2-Ethylhexyl acrylate and Actomer X-80 A lO0~ polymerizable coating is prepared by admixing the following ingredients until clear and homo-geneou6. The so~ution has a viscosity ~f 340 centistokes:
Coating ComPosition Parts by Weight Actomer X-80 60 Isobornyl acrylate 20 2-Ethylhexyl acrylate 20 Methyl diethanolamine 3 Benzophenone 2 The liquid coating is filmed with a No. 40 wire wound rod on a piece of commercial vinyl asbestos type flooring tile and cured as described in Example l to afford a glossy, resilient, mar resistant and adherent protective fini8h on the tile.
EXAMPLE 6 - Isobornyl acrylate with Nonradiation Reactive Pol mers V
The compositions of Table III are prepared by admixing the components in conventional equipment until clear and homogeneous. The wet coatings are applied with a No. 4 wire wound rod to aluminum test panels (0.25 mil film thickness) and cured as described in Example l.
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EXAMPLE 7 - Coating of Concrete and Wood Composition A of Example 6 is applied by wiping a thin layer on a concrete test slab and a wood test slab. The slabs were then cured by the procedure as described in Example l to yield water repellent, protective hard finishes on both substrates.
EXAMPLE 8 - Rates of Volatilization The volatility characteristics of isobornyl acrylate is compared with other diluent monomers. Seven (7) cm. diameter circles of "Whatman"* No. 1 filter paper is saturated with monomer (ca. l-1.3 gm.) and weight loss is monitored as a function of time, the specimens being places in a laboratory hood of modest air velocity. Weight loss versus time is linear through at least 80% loss of the samples. The resulting rates of weight loss, expressed in milligrams per minutes from the specified samples are given below.
Rate of Volatilization Monomer (mg./min.) Styrene 19 20 Butyl acrylate 17 Cyclohexyl acrylate l.9 2-Ethylhexyl acrylate 0.5 Isobornyl acrylate 0.25 Isodecyl acrylate 0.1 *Trademark '` 1078098 EXAMPLE 9 - Isoborn.~l acrylate Compositions with Plasticizers mposition (Wt.) A B C
Isobornyl acrylate 100 95 90 Santicizer 2621 0 5 10 5 2,2-Diethoxyacetophenone 2 2 2 _ red Film ProPerties Knoop Hardness 14 10 ~.4 M~ndxel Fl3x.ibility ~ 6 > 6 4 (diameter passed, in.) lSanticizer 262 is a monomeric phthala'e type plasticizer (Monsanlo) ~f undisclosed composition ha-~ing a molecular weight OI 396. 5.
Other low volatility acrylate monomers are available such as trimethylolpropane triacrylate, pentaerythritol tri-acrylate, neopentylglycol diacrylate and the like; however, these, unlike isobornyl acrylates, cure to highly crosslinked and extremely hard, b~ittle films. Isobornyl acrylate yields a relatively hard polymer (Tg=94C.) but unlike the hard multifunctional acrylates does not contribute to increased crosslink density. Higher alkyl acrylates such as lauryl acrylate, isodecyl acrylate and, marginally, 2-ethylhexyl acrylate have the desired lower volatility and viscosity but their use alone as a diluent tends to promote excessive softening.
However, in combination with isobornyl acrylate one can achieve an excellent degree of latitude of hardness and flexibility and viscosity control previously unobtainable with other combinations of acrylates. The polymerization of isobornyl acrylate is accompanied by low volume shrinkage relative to other known reactive diluents thereby aiding and minimizing losses in adhesion and flexibility 1(~7809~
commonly observed in radiation curable systems. In addition, to these improvements, isobornyl acrylate is of relatively low toxicity, compared to many other ethylenically unsaturated monomers in common use.
The radiation curable compositions of this invention comprise:
a. from about l to about 99.9~ by weight of isobornyl acrylate with the preferred compositions containing from about 10 to about 98% by weight of isobornyl acrylate;
b. from 0.1 to 25% by weight of a photoinitiator, and preferably from about l to 15~ by weight of a photoinitiator;
c. from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof, and, when employed, preferably from 5 to 95% by weight;
d. from 0 to 80~ by weight of a nonradiation reactive oligomer, polymer or mixture thereof, and, when employed, preferably from 5 to 50% by weight;
e. from 0 to 90~ by weight of a pigment, and, when employed, preferably from 2 to 80~ by weight; and f. from 0 to 50~ by weight of a plasticizer, and, when employed, preferably from 5 to 40~ by weight.
The ethylenically unsaturated monomers, oligomers and polymers employed with isobornyl acrylate may be any of the ~nown radiation polymerizable coating materials. Isobornyl acrylate has been shown to be compatible with acrylate pendant polymers, such as acrylated epoxies, acrylated oils, acrylated urethanes, unsaturated polyesters, neopentyl glycol diacrylates;
pentaerythritol triacrylate; trimethylol propane triacrylate;
1,6-hexane diol diacrylate;
10780~8 2-ethplhexyl acrylate; isodecyl acrylate; hydroxyethyl acrylate; ROSKYDALTM 650 polyester (MOBAY); ActomerTM X-70 tan acrylate functional polyester oligomer (Union Carbide) Epoc~yl DRH 303.1 M, the diacrylate ester of a bisphenol A epoxy resin (Shell) and the like.
In addition to the use of isobornyl acrylate as a reactive diluent at low to modestly high concentration in coating compositions containing reactive resins, crosslinking monomers or other monofunctional monomers, it also has considerable utility as a major if not the sole polymeriz-able component of a radiation curable coating. While very low viscosity may aid in some of these applications, e.g., for ease of surface penetration and binding to materials such as wood, leather, paper and cement, it may be desirable to add up to 80~ by weight of a nonradiation reactive polymer, oligomer or mixture thereof of certain higher viscosity resins strictly for rheological control, i.e., as "thickeners".
The resins do not necessarily have to be reactive in this capacity. Where the hardness of polymerized isobornyl acrylate i9 not required or desired, low viscosity systems of les~ hardness may be prepared by ~udicious addition of softer, low viscosity polymers. Examples of these resins include polymers of lower alkyl acrylates and methacryl~tes wherein the alkyl has from 1-5 carbon atoms such as methyl, ethyl, propyl, butyl, pentyl and the like.
I desired, isobornyl acrylate can be made into soft, flexible films by the use of inert, nonvolatile plasticizers in the range of from 5 to 50~ by weight.
Plasticizers which can be employed include phthalate esters such as dibutyl, dioctyl, di-2-ethylhexyl, butylbenzyl diisodecyl esters, SanticizerTM 262 (Monsanto) and the like;
adipate esters such as dioctyl and the like; phosphates such as tributoxyethyl, tributyl, tricresyl and the like; phthalyl glycolates such as butyl phthalyl butyl glycolate; sulfonamides such as N-ethyl-o-~-toluenesulfamide and the like; also included are castor oil and its derivatives and polymeric types such as those disclosed in the Rohm and Haas Company booklet "Paraplex~
and Monoplex~ Plasticizers - summary of physical performance properties" published May 1968.
The acrylate based photocurable monomers, polymers and oligomers are generally preferred because of higher cure speed.
~ he ethylenically unsaturated portion of the composi-tion other than isobornyl acrylate which comprises 0-99% by weight of the composition comprises one or more acrylate monomers or oligomers or polymers thereof; i.e. at least one monomer (or an oligomer or polymer derived from said monomer) of the formula:
R O
H2C=C-e-O-R
I
wherein R is hydrogen or methyl and Rl is an alkyl group of from 1 to 18 and preferably from 1 to 12 carbon atoms such as methyl, ethyl, propyl, isopropyl, butyl, hexyl, 2-ethylhexyl decyl, isodecyl, dodecyl, octadecyl and the like, aryl, for example, mononuclear aryl, such as benzyl, phenyl and the like, cyclo-alkyl, for example, cycloalkyl of from 5 to 12 nuclear carbon atoms such as cyclohexyl, trimethyl cyclohexyl, cyclopentyl, cycloctyl, dicyclopentenyl and the like, substituted aryl or substituted cycloalkyl wherein the substituent is alkyl, halo, hydroxy and the llke or Rl is 809~
~2 ~ R ~ Rl wherein R is an alkylene radical of from 1 to 8 carbon atoms such as methylene, ethylene, propylene isobutylene and the like, and z is a whole number from 2 to 25, or Rl is -( R2 CO -- ~ Rl I z III
wherein R and z are as described above.
Typical of the acrylic monomers which may be employed in this invention include monoacrylates, such as methyl acrylate, isopropyl acrylate, cyclopentyl acrylate, 2-ethylhexyl acrylate, decyl acrylate, isodecyl acrylate, decyl thioacrylate, dodecyl acrylate, o~tadecyl acrylate, hydroxyethyl acrylate, hydroxybutyl acrylate and the like;
diacrylates, such as ethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, neopentyl glycol diacrylate, 1,6-hexane diol diacrylate, polypropylene glycol diacrylate, 1,3-butane diol diacrylate, 1,4-butane diol diacrylate and the like; triacrylates such as tri-methylol propane triacrylate, pentaerythritol tiracrylate and the like or tetraacrylates such as pentaerythritol tetraacrylate and the like.
In general, a photoinitiator or sensitizer is added to the composition before exposing the coatings to actinic energy. The photoinitiators or sensitizers, when used, are employed in the amounts of about 0.1 to about 25%
by weight and preferably from about 1 to 15% by weight 1~78Z)98 of the total polymerizable compositions. Preferred photoini-tiators employed include selected acyloins or derivatives thereof, for example, benzoin alkyl ethers such as benzoin methyl ether, benzoin ethyl ether and the like, decyl halides such as decyl bromide, decyl chloride and the like, decyl amine, benzophenone derivatives, acetophenone compounds, polychlorinated aromatic compounds, a combination of organic carbonyls and amines or mixtures thereof. The acetophenone photoinitiators are disclosed in U.S. Pat. No. 3,715,293 of C.L. Osborn et al, granted February 6, 1973; while the combination of organic carbonyls and amines is disclosed in U. S. Patent No. 3,759,807 of C.L.
Osborn et al, granted September 18, 1973, both patents being assigned to Union Carbide Corporation.
The compositions of this invention are dried or cured by exposure to radiation. The compositions exhibit maximum sensitivity in the range of from about 1800 to 5000 A and any source of actinic light can be employed. In addition, electron beams, gamma radiation emitters and the like can be employed instead of a photoinitiator in which case there may be from 1 to 100% by weight of isobornyl acrylate. Suitable sources of radiation include carbon arcs, mercury-vapor arcs, fluorescent lamps with ultraviolet light emitting phosphors, argon glow lamps, photographic flood lamps, Van der Graaf accelerators, resonant transformers, betatron linear accelerators, gamma radiation emitters and combinations thereof.
The photopolymerizable coating compositions of the present invention are useful as coatings such as an adhesive, a marker, a vehicle for printing inks, lacquers and paints on various substrates including metals, ceramic, cement, wood, plastics, textiles, paper, floor tiles, glass, roads, parking lots, airfields and the like. The compositions are also useful in the preparation of photopolymerizable 1~7809~ , elements, i.e., a support having disposed thereon a photopoly-merizable layer of a composition as described herein. Moreover, various dyestuffs, pigments, plasticizers, lubricants and other modifiers may be incorporated to obtain certain desired charact-eristics in the finished products.
When a photopolymerizable composition of the present invention is used as an adhesive, at least one of the lamina must be translucent when ultraviolet light is used. When the radia-tion source is an electron beam or gamma radiation at least one of the lamina must be capable of transmitting high energy elec-trons or gamma radiation respectively, and neither is necessarily translucent to light. Typical laminations include polymer coated "Cellophane"* to polymer coated cellophane films, treated polyethylene to treated polyethylene films, "Mylar"** to a metal substrate such as copper and the like, opaque oriented poly-proylene to aluminum or polymer coated "Cellophane"* to poly-propylene.
The photopolymerizable compositions of the present invention may be utilized for metal coatings such as in coil coating a~d in metal decorating. For example, in metal decorat-ing isobornyl acrylate is useful in formulating pigmented base coats, inks and clear overprint varnishes. Glass and plastics may also be coated and the coatings are conventionally applied by dip coating, direct and reverse roller spray. Pigmented coating systems may be used for various polyester and vinyl films;
polymer coated "Cellophane"*, glass, treated and untreated poly-ethylene, for example, in the form of disposable cups or bottles;
and the like. Examples of metals which may be coated include sized and unsized tin plate, tin free steel, aluminum and the like.
_g_ 107~
*Trademark for a brancl of regenerated cellulose film produced from viscose by treatment with sulfuric acid and/or ammonium salts.
** Trademark of DuPont for a polyester film of very high tensile strength.
-9a-09~
The compositions may be pigmented with organic or inorganic pigments, for example, molybdate orange, titanium white, chrome yellow, phthalocyanine blue and carbon black, as well as colored with dyes. Stock which may ~e printed includes paper, clay coated paper and box-board. In addition, the compositions of the present invention are suitable for the treatment of textiles, both natural and synthetic, for example, in vehicles for textile printing inks or for specialized treatments ~f fabrics to produce water repellency, oil and stain resistance, crease resistance and the like. A general ink formulation would be the vehicle of the composition of 1-99~ -by weight of icobornyl acrylate, 0-99~ by weight of an ethylenically unsaturated monomer, oligomer or polymer or mixture thereof, 0-25% by weight of photoinitiator and 0.1-90~ by weight of pigment based on the total vehicle ink composition.
Photopolymerizable elements of this invention comprise a support, for example, a sheet or plate, having superimposed thereon a layer of the above described photo-polymerizable compositions. Suitable base or support materials include metals, for example, steel and aluminum plates, sheets and foils. Also films or plates composed of various film forming synthetic resins or high polymers, such as addition polymers and, in particular, vinyl polymers, for example, vinyl chloride polymers; vinylidene chloride polymers; vinylidene chloride copolymers with either vinyl chloride, vinyl acetate or acrylonitrile; and vinyl chloride copolymers with vinyl acetate or acrylonitrile; linear condensation polymers such as polyesters, for example, polyethylene terephthalate; polyamides, and the like.
Fillers or reinforcing agents can be present in the _ln_ 1~)'7~0'~8 synthetic resin or polymer bases. In addition, highly reflective bases may be treated to absorb ultraviolet li~ht or a light absorptive layer can be transposed between the base and photopolymerizable layer.
Photopolymerizable elements can be made by exposing to ultraviolet light selected portions of the photopolymerizable layer thereof until addition polymeriza-tion is completed to the desired depth in the exposed por-tions. The unexposed portions of the layer are then removed, for example, by use of solvents which dissolve the monomer or prepolymer but not the polymer.
As stated above, any suitable source of actinic energy may be used, for example,, a 200 watt/lineal inch, medium pressure, mercury arc source. Factors varying the rate at which a photopolymerizable composition will dry include the specific in~redients in the composition, concentration of the photoinitiators, thickness of the material, nature and intensity of the radiation source and its distance from the material, the presence of absence of oxygen and the ambient temperature.
The compositions of the present invention are generally employed as films having a thickness of from about 0.1 to about 30 mils, and preferably from about 0.2 to 10 mils. The compositions of the invention can also be employed to form sheets of various thickness, for example, sheets having a thickness of from about 30 to 1000 mils.
The following examples and tables illustrate the preparation, curing, relative curing rates and physical properties of the novel compositions of this invention.
Unless otherwise noted, all percentages are parts by weight.
~13'780~
The following is a list of either how various tests were conducted or a reference to where the test~
are described:
Viscosity -Where reported in centipoise (cps.), viscosities were determined with a Brookfield Viscometer at room temperature. "Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 178.
Where reported in centistokes, viscosities were determined with Gardner Bubble Standards. "Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 172.
Tukon Hardness -"Paint Testing Manual"' Gardner and Sword, 12th edition, 1962, p. 135.
Pencil Hardneys Test -"Paint Te~ting Manual", 12th edition, Gardner and Sword, 12th edition, 1962, p. 147.
Gardner Impact Test -"Paint Testing Manual", Gardner and Sword, 12th edition, 1962, p. 147.
Mar Resistance Test -Mar resistance was determined by lightly scratching the coating surface with the back of a fin~ernail (a commonly accepted practice in the coating industry).
Cross-cut Adhesion Test -"Paint Testing Manual", Gardner and Sword~ 12th edition, ~962, p. 160.
Water Immersion Test ~150F.) -The water immersion test at 150F. for 30 minutes simulates pasturization of a beer can coating and measures a coatings resistance to blushing, blistering and/or loss of adhesion.
1(~78098 EXAMPLE 1 - Composition of Isobornyl acrylate, Penta-erythritol triacrylate and 2-Ethylhexyl acrylate The four 100% polymerizable clear protective liquid coatings of the compositions disclosed in Table I (infra) are prepared by admixing the components in the order given in conventional equipment until clear and homogeneous. The coatings are then applied to aluminum test panels ("Alodine"*
1200S) by drawdown to yield films of 1.5 mil thickness and, finally, cured to a dry, tack free state by passage at 7.5 feet per minute under two 200 watt/lineal inch "Hanovia"** medium pressure mercury arc lamps mounted in parabolic reflectors.
The cured films are evaluated for Tukon indentation hardness, pencil hardness and impact strength. The finds evidence the improved balance of coating viscosity, film hardness and film toughness that is achieved employing isobornyl acrylate.
*Trademark **Trademark !
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EXAMPLE 2 - Metal Coating of Isobornyl acrylate, Penta-erythritol triacrylate and Actomer X-80 A 100~ polymerizable liquid coating useful as a protective coating for metal is prepared by mixing, until clear and homogeneous, Actomer R X-80, a high viscosity acrylate functional resin (Union Carbide) with isobornyl acrylate, pentaerythritol triacr~lgte (crosslinker) and benzophenone/methyl diethanolamine (photosensitizer system) in the proportions given below:
Coating Composition Parts by Weight Actomer X-80 40 Isobornyl acrylate 40 Pentaerythritol triacrylate 20 Benzophenone 2 Meth~l diethanolamine 3 The liquid coating (viscosity - 350 centi-stokes) was applied to aluminum test panels by a wire wound rod to yield a film thickness of 0.25 mils and then cured by the procedure described in Example 1. The cured coating (pencil hardness 2H) has excellent mar resistance, adherence and is unaffected by immersion in water at 150F.
for one hour, EXAMPLE 3 - Coating of Isobornyl ac~ylate and Epocryl DRH-303.1 A 100% polymerizable liquid coating is prepared by mixing until clear and homogeneous Epocryl DRH-303.1, a high viscosity diacrylate ester of a bisphenol A epoxy resin (Shell), with isobornyl acrylate and diethoxyacetophenone (photosensitizer) in the proportions given below.
oating Composition Parts by Weight Epocryl DRH-303.1 45 Isobornyl acrylate 55 Diethoxyacetophenone 2 107809~
The liquid coating has a viscosity of about 350 centistokes and is applied to aluminum test panels by wire wound rod to yield a film thickness of 0.25 mils and then cured by the procedure described in Example 1. The cured coating (pencil hardness 2H0 has very good mar resistance, adherence and is unaffected by immersion in water at 150F.
for 1 hour.
EXAMPLE 4 - Comparison of Isobornyl acrylate with Styrene and Isoborn~l methacrylate The utility of iiobornyl acrylate as a diluent monomer for 100~ polymerizable unsaturated polyester coatings conventionally employing styrene diluent is afforded by the comparative cure results of Table II. Therein, the unsaturated polyester resin Roskydal 650 M (Mobay) was dissolved in styrene, isobornyl acrylate, as well as in isobornyl methacrylate to demonstrate the cure speed advantage of the preferred acrylate moiety. The coatings were cast to yield 1.5 mil films on aluminum test panels and cured as described in Example 1.
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EXAMPLE 5 - Composition of Isobornyl acrylat~, 2-Ethylhexyl acrylate and Actomer X-80 A lO0~ polymerizable coating is prepared by admixing the following ingredients until clear and homo-geneou6. The so~ution has a viscosity ~f 340 centistokes:
Coating ComPosition Parts by Weight Actomer X-80 60 Isobornyl acrylate 20 2-Ethylhexyl acrylate 20 Methyl diethanolamine 3 Benzophenone 2 The liquid coating is filmed with a No. 40 wire wound rod on a piece of commercial vinyl asbestos type flooring tile and cured as described in Example l to afford a glossy, resilient, mar resistant and adherent protective fini8h on the tile.
EXAMPLE 6 - Isobornyl acrylate with Nonradiation Reactive Pol mers V
The compositions of Table III are prepared by admixing the components in conventional equipment until clear and homogeneous. The wet coatings are applied with a No. 4 wire wound rod to aluminum test panels (0.25 mil film thickness) and cured as described in Example l.
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V H H ~ ~1 V
EXAMPLE 7 - Coating of Concrete and Wood Composition A of Example 6 is applied by wiping a thin layer on a concrete test slab and a wood test slab. The slabs were then cured by the procedure as described in Example l to yield water repellent, protective hard finishes on both substrates.
EXAMPLE 8 - Rates of Volatilization The volatility characteristics of isobornyl acrylate is compared with other diluent monomers. Seven (7) cm. diameter circles of "Whatman"* No. 1 filter paper is saturated with monomer (ca. l-1.3 gm.) and weight loss is monitored as a function of time, the specimens being places in a laboratory hood of modest air velocity. Weight loss versus time is linear through at least 80% loss of the samples. The resulting rates of weight loss, expressed in milligrams per minutes from the specified samples are given below.
Rate of Volatilization Monomer (mg./min.) Styrene 19 20 Butyl acrylate 17 Cyclohexyl acrylate l.9 2-Ethylhexyl acrylate 0.5 Isobornyl acrylate 0.25 Isodecyl acrylate 0.1 *Trademark '` 1078098 EXAMPLE 9 - Isoborn.~l acrylate Compositions with Plasticizers mposition (Wt.) A B C
Isobornyl acrylate 100 95 90 Santicizer 2621 0 5 10 5 2,2-Diethoxyacetophenone 2 2 2 _ red Film ProPerties Knoop Hardness 14 10 ~.4 M~ndxel Fl3x.ibility ~ 6 > 6 4 (diameter passed, in.) lSanticizer 262 is a monomeric phthala'e type plasticizer (Monsanlo) ~f undisclosed composition ha-~ing a molecular weight OI 396. 5.
Claims (15)
1. A radiation curable coating composition comprising:
(a) from 1 to about 99.9% by weight of isobornyl acrylate;
(b) from 0.1 to 25% by weight of a photoinitiator;
(c) from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof;
(d) up to 80% by weight of a nonradiation reactive oligomer, polymer or mixture thereof;
(e) from 0 to 90% by weight of a pigment; and (f) from 0 to 50% by weight of a plasticizer; the proportions of ingredients (a)-(f) above being selected so as to add up to 100% of said composition.
(a) from 1 to about 99.9% by weight of isobornyl acrylate;
(b) from 0.1 to 25% by weight of a photoinitiator;
(c) from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof;
(d) up to 80% by weight of a nonradiation reactive oligomer, polymer or mixture thereof;
(e) from 0 to 90% by weight of a pigment; and (f) from 0 to 50% by weight of a plasticizer; the proportions of ingredients (a)-(f) above being selected so as to add up to 100% of said composition.
2. A composition according to claim 1 comprising:
(a) from about 10 to about 98% by weight of isobornyl acrylate;
(b) from 1 to 15% by weight of a photoinitiator;
(c) from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof;
(d) up to 80% by weight of a nonradiation reactive oligomer, polymer or mixture thereof;
(e) from 0 to 90% by weight of a pigment; and (f) from 0 to 50% by weight of a plasticizer.
(a) from about 10 to about 98% by weight of isobornyl acrylate;
(b) from 1 to 15% by weight of a photoinitiator;
(c) from 0 to 99% by weight of another ethylenically unsaturated monomer, oligomer or polymer or mixture thereof;
(d) up to 80% by weight of a nonradiation reactive oligomer, polymer or mixture thereof;
(e) from 0 to 90% by weight of a pigment; and (f) from 0 to 50% by weight of a plasticizer.
3. The composition of claim 2 wherein the photo-initiator is benzoin alkyl ether; decyl halide, decyl amine, benzophenone derivative, acetophenone compound, polychlorinated aromatic compound, or a combination of organic carbonyls and amines or mixtures thereof.
4. The composition of claim 2 having from 5 to 95%
by weight of an ethylenically unsaturated monomer, oligomer or polymer or mixture thereof.
by weight of an ethylenically unsaturated monomer, oligomer or polymer or mixture thereof.
5. The composition of claim 2 having from 5 to 50%
by weight of a nonradiation reactive oligomer, polymer or mixture thereof.
by weight of a nonradiation reactive oligomer, polymer or mixture thereof.
6. The composition of claim 2 having from 2 to 80% by weight of a pigment.
7. The composition of claim 2 having from 5 to 40%
by weight of a plasticizer.
by weight of a plasticizer.
8. A method of coating which comprises applying the composition of claim 1 to a substrate, and curing or drying by exposure to radiation.
9. The method of claim 8 wherein the coating is dried or cured by electron beam.
10. The method of claim 8 wherein the coating is dried or cured by actinic light.
11. A substrate having thereon a cured coating formed of the composition defined in claim 1.
12. A substrate according to claim 11 wherein the cured coating is from 0.1 to about 30 mils thick.
13. A substrate according to claim 11 wherein the cured coating is from 0.2 to 10 mils thick.
14. A sheet prepared from a composition as defined in claim 1.
15. A sheet as in claim 14, said sheet having a thickness of from 30 to 1000 mils.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US57918175A | 1975-05-20 | 1975-05-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1078098A true CA1078098A (en) | 1980-05-20 |
Family
ID=24315893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA252,082A Expired CA1078098A (en) | 1975-05-20 | 1976-05-10 | Radiation curable coatings |
Country Status (7)
| Country | Link |
|---|---|
| JP (1) | JPS51140932A (en) |
| AU (1) | AU510012B2 (en) |
| CA (1) | CA1078098A (en) |
| DE (1) | DE2622022A1 (en) |
| FR (1) | FR2311804A1 (en) |
| GB (1) | GB1550382A (en) |
| IT (1) | IT1070098B (en) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4180598A (en) * | 1978-07-13 | 1979-12-25 | Rohm And Haas Company | Radiation-curable coating compositions and method of coating metal substrates therewith |
| US4361640A (en) * | 1981-10-02 | 1982-11-30 | E. I. Du Pont De Nemours And Company | Aqueous developable photopolymer compositions containing terpolymer binder |
| US4533975A (en) * | 1983-12-27 | 1985-08-06 | North American Philips Corporation | Radiation hardenable coating and electronic components coated therewith |
| JPS61203108A (en) * | 1985-03-04 | 1986-09-09 | Toyobo Co Ltd | Photocurable flexible composition |
| US7157507B2 (en) | 1999-04-14 | 2007-01-02 | Allied Photochemical, Inc. | Ultraviolet curable silver composition and related method |
| US6767577B1 (en) | 1999-10-06 | 2004-07-27 | Allied Photochemical, Inc. | Uv curable compositions for producing electroluminescent coatings |
| JP2003529894A (en) | 1999-10-06 | 2003-10-07 | ユーヴィ スペシャルティーズ インコーポレイテッド | UV curable composition for making voltage luminescent coating |
| US6509389B1 (en) | 1999-11-05 | 2003-01-21 | Uv Specialties, Inc. | UV curable compositions for producing mar resistant coatings and method for depositing same |
| US6500877B1 (en) | 1999-11-05 | 2002-12-31 | Krohn Industries, Inc. | UV curable paint compositions and method of making and applying same |
| US6805917B1 (en) | 1999-12-06 | 2004-10-19 | Roy C. Krohn | UV curable compositions for producing decorative metallic coatings |
| EP1252241A2 (en) * | 1999-12-06 | 2002-10-30 | Krohn Industries, Inc. | Uv curable compositions for producing multilayer paint coatings |
| CA2392990A1 (en) | 1999-12-06 | 2001-06-07 | Roy C. Krohn | Uv curable lubricant compositions |
| MXPA02006735A (en) | 2000-01-13 | 2002-10-11 | Uv Specialties Inc | Uv curable ferromagnetic compositions. |
| AU2001227855A1 (en) | 2000-01-13 | 2001-07-24 | Uv Specialties, Inc. | Uv curable transparent conductive compositions |
| US7323499B2 (en) | 2000-09-06 | 2008-01-29 | Allied Photochemical, Inc. | UV curable silver chloride compositions for producing silver coatings |
| WO2002020872A2 (en) | 2000-09-06 | 2002-03-14 | Allied Photochemical, Inc. | Uv curable silver chloride compositions for producing silver coatings |
| US6949297B2 (en) | 2001-11-02 | 2005-09-27 | 3M Innovative Properties Company | Hybrid adhesives, articles, and methods |
| US6887917B2 (en) | 2002-12-30 | 2005-05-03 | 3M Innovative Properties Company | Curable pressure sensitive adhesive compositions |
| US7927703B2 (en) | 2003-04-11 | 2011-04-19 | 3M Innovative Properties Company | Adhesive blends, articles, and methods |
| US6946628B2 (en) | 2003-09-09 | 2005-09-20 | Klai Enterprises, Inc. | Heating elements deposited on a substrate and related method |
| JP5741737B2 (en) * | 2013-10-25 | 2015-07-01 | 株式会社オートネットワーク技術研究所 | Anticorrosive, coated electric wire with terminal and wire harness |
| KR102687620B1 (en) * | 2018-08-29 | 2024-07-22 | 닛토 가세이 가부시끼 가이샤 | Antifouling paint composition |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB967551A (en) * | 1959-10-30 | 1964-08-26 | Rohm & Haas | Copolymers |
| US3394029A (en) * | 1965-02-24 | 1968-07-23 | Hercules Inc | Polyolefins coated with terpene acrylate polymers |
| DE1594035B2 (en) * | 1965-12-17 | 1970-11-19 | Henkel & Cie GmbH, 4000 Düsseldorf | Adhesives or sealants that harden when oxygen is excluded |
-
1976
- 1976-05-10 CA CA252,082A patent/CA1078098A/en not_active Expired
- 1976-05-13 GB GB19662/76A patent/GB1550382A/en not_active Expired
- 1976-05-18 DE DE19762622022 patent/DE2622022A1/en not_active Withdrawn
- 1976-05-19 IT IT68229/76A patent/IT1070098B/en active
- 1976-05-19 JP JP51056749A patent/JPS51140932A/en active Pending
- 1976-05-20 FR FR7615244A patent/FR2311804A1/en active Pending
- 1976-05-20 AU AU14140/76A patent/AU510012B2/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| DE2622022A1 (en) | 1976-12-02 |
| AU1414076A (en) | 1977-11-24 |
| GB1550382A (en) | 1979-08-15 |
| JPS51140932A (en) | 1976-12-04 |
| AU510012B2 (en) | 1980-06-05 |
| IT1070098B (en) | 1985-03-25 |
| FR2311804A1 (en) | 1976-12-17 |
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