CA1068030A - Process for the manufacture of plastics dispersions - Google Patents
Process for the manufacture of plastics dispersionsInfo
- Publication number
- CA1068030A CA1068030A CA258,623A CA258623A CA1068030A CA 1068030 A CA1068030 A CA 1068030A CA 258623 A CA258623 A CA 258623A CA 1068030 A CA1068030 A CA 1068030A
- Authority
- CA
- Canada
- Prior art keywords
- weight
- parts
- vinyl
- monomers
- paints
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000006185 dispersion Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 14
- 229920003023 plastic Polymers 0.000 title claims abstract description 12
- 239000004033 plastic Substances 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000003973 paint Substances 0.000 claims abstract description 53
- 239000000178 monomer Substances 0.000 claims abstract description 23
- -1 acetoacetic acid ester Chemical class 0.000 claims abstract description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 229920001567 vinyl ester resin Polymers 0.000 claims abstract description 10
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 9
- WDJHALXBUFZDSR-UHFFFAOYSA-N Acetoacetic acid Natural products CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 6
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 4
- WNMORWGTPVWAIB-UHFFFAOYSA-N ethenyl 2-methylpropanoate Chemical compound CC(C)C(=O)OC=C WNMORWGTPVWAIB-UHFFFAOYSA-N 0.000 claims abstract description 4
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 claims abstract description 4
- 150000002763 monocarboxylic acids Chemical class 0.000 claims abstract description 4
- 238000006116 polymerization reaction Methods 0.000 claims description 9
- AXLMPTNTPOWPLT-UHFFFAOYSA-N prop-2-enyl 3-oxobutanoate Chemical group CC(=O)CC(=O)OCC=C AXLMPTNTPOWPLT-UHFFFAOYSA-N 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 238000007334 copolymerization reaction Methods 0.000 claims description 3
- WOWBFOBYOAGEEA-UHFFFAOYSA-N diafenthiuron Chemical compound CC(C)C1=C(NC(=S)NC(C)(C)C)C(C(C)C)=CC(OC=2C=CC=CC=2)=C1 WOWBFOBYOAGEEA-UHFFFAOYSA-N 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims description 2
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 claims 1
- 150000002762 monocarboxylic acid derivatives Chemical group 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 229910001868 water Inorganic materials 0.000 description 20
- 239000000049 pigment Substances 0.000 description 19
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 15
- 238000009472 formulation Methods 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 7
- 229960004063 propylene glycol Drugs 0.000 description 7
- 229940117958 vinyl acetate Drugs 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 5
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 5
- 239000010695 polyglycol Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 229920000180 alkyd Polymers 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 4
- 239000006072 paste Substances 0.000 description 4
- 229920000151 polyglycol Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 238000007596 consolidation process Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Substances OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000001632 sodium acetate Substances 0.000 description 3
- 235000017281 sodium acetate Nutrition 0.000 description 3
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 2
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- 101150050192 PIGM gene Proteins 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- YCUBDDIKWLELPD-UHFFFAOYSA-N ethenyl 2,2-dimethylpropanoate Chemical compound CC(C)(C)C(=O)OC=C YCUBDDIKWLELPD-UHFFFAOYSA-N 0.000 description 2
- QDKVISHXLLZBKS-UHFFFAOYSA-N ethenyl 7-methyloctanoate Chemical compound CC(C)CCCCCC(=O)OC=C QDKVISHXLLZBKS-UHFFFAOYSA-N 0.000 description 2
- 238000007046 ethoxylation reaction Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 229940063557 methacrylate Drugs 0.000 description 2
- 239000005445 natural material Substances 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229940068984 polyvinyl alcohol Drugs 0.000 description 2
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical class CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- PAOHAQSLJSMLAT-UHFFFAOYSA-N 1-butylperoxybutane Chemical compound CCCCOOCCCC PAOHAQSLJSMLAT-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- MFFHOTWDYMNSLG-UHFFFAOYSA-N 2,3,4-tri(propan-2-yl)phenol Chemical compound CC(C)C1=CC=C(O)C(C(C)C)=C1C(C)C MFFHOTWDYMNSLG-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical class C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- TURPNXCLLLFJAP-UHFFFAOYSA-N 2-[2-(2-hydroxyethoxy)ethoxy]ethyl hydrogen sulfate Chemical compound OCCOCCOCCOS(O)(=O)=O TURPNXCLLLFJAP-UHFFFAOYSA-N 0.000 description 1
- QWYXNPUTSOVWEA-UHFFFAOYSA-N 2-octylphenol;sodium Chemical compound [Na].CCCCCCCCC1=CC=CC=C1O QWYXNPUTSOVWEA-UHFFFAOYSA-N 0.000 description 1
- QZPSOSOOLFHYRR-UHFFFAOYSA-N 3-hydroxypropyl prop-2-enoate Chemical compound OCCCOC(=O)C=C QZPSOSOOLFHYRR-UHFFFAOYSA-N 0.000 description 1
- OAOABCKPVCUNKO-UHFFFAOYSA-N 8-methyl Nonanoic acid Chemical compound CC(C)CCCCCCC(O)=O OAOABCKPVCUNKO-UHFFFAOYSA-N 0.000 description 1
- 244000215068 Acacia senegal Species 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 235000019395 ammonium persulphate Nutrition 0.000 description 1
- 230000003377 anti-microbal effect Effects 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 235000019800 disodium phosphate Nutrition 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 229920013821 hydroxy alkyl cellulose Polymers 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 1
- 229920003087 methylethyl cellulose Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 125000001117 oleyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])/C([H])=C([H])\C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000002924 oxiranes Chemical class 0.000 description 1
- 125000000466 oxiranyl group Chemical group 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 235000019394 potassium persulphate Nutrition 0.000 description 1
- OLBCVFGFOZPWHH-UHFFFAOYSA-N propofol Chemical compound CC(C)C1=CC=CC(C(C)C)=C1O OLBCVFGFOZPWHH-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000019830 sodium polyphosphate Nutrition 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F218/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid
- C08F218/02—Esters of monocarboxylic acids
- C08F218/04—Vinyl esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D131/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Coating compositions based on derivatives of such polymers
- C09D131/02—Homopolymers or copolymers of esters of monocarboxylic acids
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polymerisation Methods In General (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Abstract
PROCESS FOR THE MANUFACTURE OF PLASTICS DISPERSIONS
Abstract of the disclosure:
Plastics dispersions are described which impart high wet adhesion to paints formulated therewith. The dispersions are obtained by copolymerizing A) from 5 to 50 % by weight, preferably from 15 to 35 % by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monocarboxylic acids having from 5 to 20, preferably from 5 to 11 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary car-bon atom, B) from 40 to 94.5 % by weight of vinyl acetate, vinyl propio-nate and/or vinyl isobutyrate, C) optionally from 0 to 30 % by weight of other alpha-beta-un-saturated compounds copolymerizable with the above monomers, and D) from 0.5 to 10 % by weight of an acetoacetic acid ester of the formula
Abstract of the disclosure:
Plastics dispersions are described which impart high wet adhesion to paints formulated therewith. The dispersions are obtained by copolymerizing A) from 5 to 50 % by weight, preferably from 15 to 35 % by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monocarboxylic acids having from 5 to 20, preferably from 5 to 11 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary car-bon atom, B) from 40 to 94.5 % by weight of vinyl acetate, vinyl propio-nate and/or vinyl isobutyrate, C) optionally from 0 to 30 % by weight of other alpha-beta-un-saturated compounds copolymerizable with the above monomers, and D) from 0.5 to 10 % by weight of an acetoacetic acid ester of the formula
Description
~IOE 75/~ 202 i~80~
This in~Jention relates to a process for the manufacture of plastics dispersions suitable for making dispersion paints hav-ing a good w~ adhesion, i.e. when wetted after drying.
The problem of the wet adhesion, i.e. the adhesion of dried ~aints on wettinq, of dispersion paints on smooth non-absorbent surfaces has limited for a long time the use of such dispersion paints. Dispersion paints having a low pigment content, which dry on the substrate with formation of a glossy or slightly dull ; film, have a poor adhesion to smooth non-absorbent surfaces when the paints are rewetted after drying. The wet adhesion is es-pecially unsatisfactory with fresh paints which have not yet undergone ageing.
Diæpersion paints of low pigment content are chosen when a washable coat of paint is desired. Owing to the high binder content of the paint a closed washable film is formed. Disper-sion paints drying with formation of a glossy or slightly dull film also have a concentration by volume of pigment of less than 40 %, generally the concentration is in the range of from about 10 to 25 %. They also c~ntain about 3 to 20 % of oryanic solvents to improve the gloss and flow, to prolong the working time and for film consolidation, for example polyhydric alcohols miscible with water and having up to 6 carbon atoms, especially ethylene and propylene glycol, or the monomethyl to monobutyl ethers thereof. To improve the film consolidation solvents having a restricted solubility in water are used, such as the monoglycol ethers of carboxylic acids and more particularly e~ters of carb-oxylic acids with monoal~syl ethers of glycols or oligoglycols. ~-Butyl diglycoi acetate is one of the most widely used represen-
This in~Jention relates to a process for the manufacture of plastics dispersions suitable for making dispersion paints hav-ing a good w~ adhesion, i.e. when wetted after drying.
The problem of the wet adhesion, i.e. the adhesion of dried ~aints on wettinq, of dispersion paints on smooth non-absorbent surfaces has limited for a long time the use of such dispersion paints. Dispersion paints having a low pigment content, which dry on the substrate with formation of a glossy or slightly dull ; film, have a poor adhesion to smooth non-absorbent surfaces when the paints are rewetted after drying. The wet adhesion is es-pecially unsatisfactory with fresh paints which have not yet undergone ageing.
Diæpersion paints of low pigment content are chosen when a washable coat of paint is desired. Owing to the high binder content of the paint a closed washable film is formed. Disper-sion paints drying with formation of a glossy or slightly dull film also have a concentration by volume of pigment of less than 40 %, generally the concentration is in the range of from about 10 to 25 %. They also c~ntain about 3 to 20 % of oryanic solvents to improve the gloss and flow, to prolong the working time and for film consolidation, for example polyhydric alcohols miscible with water and having up to 6 carbon atoms, especially ethylene and propylene glycol, or the monomethyl to monobutyl ethers thereof. To improve the film consolidation solvents having a restricted solubility in water are used, such as the monoglycol ethers of carboxylic acids and more particularly e~ters of carb-oxylic acids with monoal~syl ethers of glycols or oligoglycols. ~-Butyl diglycoi acetate is one of the most widely used represen-
2~ tatives of this group. The combination of a low pigment content with a ",! 2 - ~
- .: : : . -. -: ~
_E 75/F 202 ~0~8030 relatively high solvent content has a very detrimental effect on the wet adhesion of the coats of dispersions paints.
With a poor wet adh~sion paints formulated to give wash-able coats do not have this property when applied to smooth non ahsorhent surfaces, for example old coats of alkyd or oil paint.
In moist rooms, such as kitchen, bath rooms, or industrial places, where water of condensation may form, the new coat may detach from the substrate if the wet adhesion is insufficient. More-over, a poor wet adhesion complicates painting. When, for ex-ample, the base and the upper half of a wall or the wall and the ceiling are to be painted in different colors, the first coat of paint may be soiled with the different paint by inaccurate handling of the brush. In principle, the different paint could be wiped off with a wet cloth or sponge, but with a poor wet adhesion the first paint may then be damaged or even removed simultaneously.
Therefore, many attempts have been made to modify plastics - dispersions in such a manner that the dispersion paints made therewith have the desired wet adhesion. In German Offenlegungs-schrift 1,595,501 it has been proposed to prepare plastics dis-persions by polymerizing suitable monomers in aqueous emulsion using as comonomers 0.2 to 15 % by weight, calculated on the total amount of the monomers, of compounds carrying oxirane groups and then to react the copolymer at room temperature with ammonia or an amine. Suitable oxirane compounds, are, above all, glycidyl esters of acrylic and methacrylic acid, allyl glycidyl ethers or vinyl glycidyl ethers.
Dispersion paints prepared with plastics dispersions of 2~ this type have quite a good wet ahesion, but for many applica-~ , - 10~803() tions the wet adhesion is not at all sufficient.
The present invention provides a process for the preparation of aqueous plastics dispersions suitable for the manufacture of paints having a high wet adhesion, and having a solids content of from 20 to 70%, by copoly-merization of the following monomers:
A) from 5 to 50% by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monorarboxylic acids having from 5 to 20 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary carbon atom B) from 40 to 94.5% by weight of vinyl acetate, vinYl pro-pionate and/or vinyl isobutyrate;
C) from 0 to 30% by weight of other olefinically unsaturated compounds copolymerizable with the above monomers; the im-provement which comprises using additionally D) from 0.5 to 10% by weight of an acetoacetic acid ester of the formula 0 0 R R' - .......... . , .
CH3 - C - CH2 - C - X - C = CH
where X is -0-, -0-CH2- or -0-CH2-CH -0-C- and O : ' .
R and R' each are H or CH3, in the polymerization.
It is particularly preferred to use from 1 to 5% by weight of D).
Compounds of the kind described sub D) are for example aceto-acetic acid vinyl or allyl ester, or acetoacetic acid esters of B-hydroxy-.
~0~803V
ethylacrylate or methacrylate or crotonatel or hydroxy-propyl-acrylate or meth-acrylate or crotonate. Preferably~ acetoacetic acid allyl ester is used since it yields the best results. It is preferred to use from 15 to 35% by weight of A).
Vinyl esters of saturated monocarboxylic acids the carboxyl groups of which are directly linked to a tertiary or 4uaternary carbon atom are preferably esters of monocarboxylic acids having from 5 to 11 carbon atoms, above all pivalic acid vinyl ester, isononanoic acid vinyl ester or, prefer-ably, versatic acid vinyl esters~ as described for example in British Patent Specification No. 993,470. Versatic*-10-acid vinyl ester is particularly pre-ferred. Also mixtures of such monomers may be used.
Suitable vinyl esters as cited sub B) are vinyl acetate, vinyl propionate, vinyl butyrate or vinyl isobutyrate, or mixtures of these compounds. Preferably, vinyl acetate is employed.
Alpha-beta-unsaturated compounds of the kind cited sub C) are for example acrylic, methacrylic, crotonic, maleic or fumaric acid or esters of acrylic, methacrylic or crotonic acid, di- or monoesters of maleic or fu-maric acid, the corresponding alcohol radicals thereof having from 1 to 30, preferably from 1 to 20 carbon atoms, or other derivatives of these acids such as (meth)acrylamide, (meth)acrylonitrile or maleic anhydride. When the copoly-merization of such monomers is intended, the generally acknowledged conditions for the manufacture of dispersions have to be considered. In the first place, care should be taken that polymers are formed which yield a coherent film under the drying conditions of the coat of paint and the monomers for making copolymers should be selected in such a manner that, depending on the respec-tive polymerization parameters, the formation of copolymers with the monomers bearing keto groups in accordance with this invention can be expected.
* Trade Mark ` ` 5 :~: , ~: ,:, ,: . : : , _OE 75/F 202 iO~803V
If clesired, se~reral of the compounds cited sub C~ may be used simul~aneously.
WheJI monomers yielding water-soluble poiymers on homopoly--merization are to be copolymerized, the amounts should be chosen in such a manner that the sensitivity to water of the disper-sion films or the paint films does not exceed the limits se~. -For example, (meth)acrylic acid, crotonic, maleic or fumaric acid, (meth)acrylamide or maleic anhydride should be copolymeriz-ed in amounts not exceeding 5 %, relative to the to.al amount of the monomers.
The aqueous plastics dispersionSare prepared with a solids content of from 20 to 70 %, preferably fxom 40 to 60 %. For the rest, the aqueous plastics dispersions are manufactured according to usual processes known to those skilled in the art.
Plastics dispersions are extremely complicated systems, and the manufacture of high-quality dispersionS according to the present invention requires the application of all experience existing in the field of emulsion polymerization, including that not particularly described in this specification. Ommission of the rules known to those s};illed in the art of emulsion poly-merization may adversely affect important properties, i.e. water resistance, of the dispersion films or paint films. Therefore, the dispersions should not substantially exceed the usual amounts of up to 3 ~, preferably up to 2 %, of ionic emulsifiers, or of up to 6 ~, preferably up to 4 %, of non-ionic emulsifiers, relative to the polymer content.
Suitable non-ionic emulsifiers are, for example, alkyl poly-glycol ethers such as the ethoxylation products of lauryl,oleyl 29 or stearyl alcohol or of mixtures such as coconut fatty alcoiol;
~, ' '',' . ~ ~ ' HO~ 75/~ 202 10f~8030 dik~l~phenol polygl-~col ethers such as the ethoxylation products of octyl- or nonyl-phenol, diisopropyl-phenol, triisopropyl-phenol or di- or tri-tert.bu~yl-phenol; or ethox~lation products of polypropylene oxide.
As ionic emulsifiers anionic emul~ifiers ar~ used in the first place, for example alkali metal or ammonium sal~s of alkyl, aryl or alkylaryl sulfonates, sulfates, phosphates, phosphona-tes, or compounds having different anionic end groups, oligo- or polyethylene oxide units possibly being contained between the hydrocarbon radical and the anionic group. Typical representa-tives are sodium lauryl sulfate, sodium octyl-phenol glycol ether sulfate, sodium dodecyl-benzene sulfonate, sodium lauryl diglycol su]fate, ammonium tri-tert. butyl-phenol penta- or octa-glycol sulfate.
As protective colloids there may be used natural substances such as gum arabic, starch, alginates, or modified natural sub-stances such as methyl, ethyl, hydroxyalkyl, or carboxymethyl cellulose, or synthetic substances, for example polyvinyl alco-hol, polyvinyl pyrrolidone, or mixtures of the aforesaid sub-20 -- stances. Modified cellulose derivatives and synthetic protective colloids are preferred.
To initiate and continue polymerization, oil-soluble and~or preferably water-soluble radical forming agents or redox systems .
are used, for example hydrogen perox-de, potassium or ammonium peroxydisulfate, dibenzoyl peroxide~ lauryl peroxide, tri-tert.
butyl peroxide, bisazodiisobutyronitrile, either per se or to-gether with reducing components,' for example sodium bisulfite, Rongalite( ), glucose, ascorbic acid, and other compounds hav-29 ing a reduc~:~g action.
~;j . .
HOE /r/F 202 10~i8030 The dispersions pre~dL-~d according to the present invention have the special advantage of being suitable for ~he manufacture of gloss dispersior. paints having a good wet adhesion on non-absorbent substrates, and of displaying a high resistance to saponification.
The following examples illustrate the invention, the parts being by weight unless otherwise stated.
E X A M P L E 1:
A dispersion liquor consisting of 709 parts water 12 parts polyvinyl alcohol having a degree of hydrolysis of 88 mol %, and a viscosity of 18 cP at 20 C in a 4 aqueous solution thereof -0.9 part sodium vinylsulfonate 1.~ parts sodium dodecylbenzene sulfonate 15 parts nonylphenol polyglycol ether having about 30 ethylene oxide units 0.72 part NaH2PO4 2 H20 1.67 parts Na2HPO4 12 H2O
20 ~ 1.5 parts ammonium peroxidisulfate and 60 parts of a monomer mixture taken from a mixture of 300 parts vinylacetate, 150 parts 2-ethylhexyl acrylate, 150 parts pivalic acid vinyl ester and 18 parts acetoacetic acid allyl ester was heated while stirring in a 2 litex three-necked flasl placed in a heating bath and equipped with stirrer, reflu~ condenser, dropping funnel and thermometer, whereby the poly~erization was initiated. When the temperature had reached 90 C, addition of the remaining monomer was started.
29 Immédiately after termination of the monomer addition a solu-. , ~ ,.. . : ~ , . . .
~0~8~:)30 tion of 0.3 p~rt ammonium peroxidisulfate in 15 pa~ts water was added, heating of the polymerization miY.ture (70 C) was conti.-nued for 2 hours while stirring, and the batch was then slow]y cooled.
The dispersion obtained had a solids content of about 47.5 %.
E X A M P L E _:
Operations were exactly as described in Example 1; however, no acetoacetic acid ally]. ester was used for the polymerization.
E ~ ~ M P L E 3:
1~ In an apparatus as described in Example 1 a dispersion li-quor consisting of 618 parts water 18 parts oleyl polyglycol ether having about 25 ethylene oxide units 0.2 part sodium dodecylbenzene sulfonate 12 parts hydroxyethyl cellulose having an average degree of poly- . -merization of about 400 (molecular weight about 100,000) 1.5 parts sodium acetate : -2.5 parts ammonium peroxidisulfate and -20- 63 parts of a monomer mixture taken from a mixture of 450 parts vinyl acetate 150 parts isononanoic acid vinyl ester and 12 parts acetoacetic acid allyl ester was heated to 70~ ~ and the r~maining monomer mi~ture ~549 parts) was metered in within a period of 3 hours at this temperature.
When the addition was terminated 0.5 part ammonium peroxidisul-fate in 15 parts water were added and heating was continued for a further 2 hours. The dispersion had a solids content of 29 about 50 %.
HOE /5/F 20~
10~8030 E X A M P L E 4:
Operations were exactly as described in Example 3; however, no acetoacetic acid allyl ester was used for the polymerization.
E X A M P L E 5:
In an apparatus as described in Example 1 a di~persion liquor consisting of 657 parts water 18 parts nonylphenol polyglycol ether having about 30 ethylene glycol units 12 parts polyvinlyl alcohol having a degree of hydrolysis - of 88 mol % and a viscosity of a 4 ~ aqueous solution of 18 cP at 20 C
0.9 part sodium vinyl sulfonate 1.5 parts sodium acetate 2.5 parts ammonium peroxidisulfate 48 parts vinyl acetate and B 12 parts Versatic-1OC-acid vinyl ester was heated to 70 C and at said temperature there were added within a period of 3 hours a mixture of 432 parts vinyl acetate 20 ~ and 108 parts Versatic-lOC-acid vinyl ester and 9 parts acetô-acetic acid allyl ester.
When the addition was terminated 0.5 part ammonium peroxidi-sulfate in 15 parts water was added and the dispersion was heated for a further 2 hours. Tne dispersion had a solids content or approximately 49 ~.
E X A M P L_E 6: -Operations were exactly as described in Example 5; however, no acetoacetic acid allyl ester was used for the polymeri~ation.
~ e ~k . . . . ................. . . .
. .. . . . .. - . . .
HCE 75/F 20, 10~8030 E ~ A M P I. E 7:
In an ap?ar~tus as described in Example 1 a dispersion liquor consisting of 62~ parts water 18 parts nonylphenol polyglycol ether having about 30 ethylene oxide units 1.5 parts sodium acetate 12 parts hydroxyethyl cellulose having an average degree of polymerization of about 400 (molecular weight about 100, 000) ~, -2.5 parts ammonium peroxidisufate and 60 parts of a monomer mixture prepared from 396 parts vinyl ~ -acetate, `
B 150 parts ~ rsatic-10C-acid vinyl ester, 48 parts butyl acrylate, 18 parts acetoacetic acid allyl ester and ~ .
6 parts crotonic acid ::- :
was heated to 70 C and at said temperature there were added, within 3 hours, the remaining monomer mixture (558 parts).
When the addition was terminated 0.5 part ammonium peroxidic sulfate in 15 parts water was added and the dispersion was heated for a further 2 hours. The dispersion had a solids content of about 50 ~. .
E X A M P L E 8:
Operations were exactly as described in Example 7; how-ever, no aceto-acetic acid allyl ester was used for the poly-merization.
To prepare the dis?ersion paints having a hlgh wet ad-29 hesion the dispersions obtained according to the preceding ex- ~.
- . ... . ... . . . . . ................... . . ; .. .
. . .- - . . ~. . ,.. .~ . .. . . . . . . ~ ,. . .-. .
HOE 75~F 202 1068~130 amples were blended ~ith a pigment suspension. Pigm~nt suspen-sions or pigm~nt pastes of this type, which are suitable for making dispersion paints of low pigment content and especially gloss paints consist, for examp~e, of titanium dioxide uniformly ~ispersed in water. They contain, in ~eneral, protective colloids such as cellulose derivatives, for example hydro~yethyl cellulose, and dispersing agents, for example salts of poly(meth)acrylic acid or sodium polyphosphate. Usual constituents of pigment sus-pensions are furthermore antimicrobic preserving agents, anti-foaming agents, pH stabilizers and fillers. Especially suitable titanium dioxide pigments are the rutile and anatase modifica-tions. For the manufacture of gloss paints the average particle diameter of the pigment should be near the lower limit of the light wave length, i.e. at about 0.4 to 0.2 micron. For making dull paints of low pigment content special large surface silicate pigments could be concomittantly used. Dull paints of high binder content yield paint coatings that are easily to clean.
The pigment paste may, of course, also contain colored pigments or the desired shade is obtained by adding a shading dyestuff to the dispersion paint containing the white pigment.
The pigment suspension can be prepared in known manner, for example by dispersing the pigment in a dissolver, a ball mill or sand mill. For use in gloss paints the pigment suspen-sion should not contain noticeable amounts of pigment aggregates which would affect the gloss.
Auxiliaries such as plasticizers, cross linking agents, buffer substances, thickening agents, thioxotropic agents, rust preventing agents, alkyd resins, or drying oils may be added-2~ to the disperion or the finished dispersion paint. Suitable ., . , : .- ~: : : , - -. - ~ -: . ` ~ : , ::
HOE 75/~ 202 10~i8~30 plasticl~ers are not the solvents initially mentioned as film consolidation agen~ having a ter.~porary action only but compounds which reduce the rilm~forming temperature and remain in the poly-mer for a longer period of time, for example dibutyl phthalate.
To test the wet adhesion gloss paints were prepared accord-ing to the follo~ing formulations:
Formulation I:
1. 41.0 parts water 15.6 parts of a 3 ~ aqueous solution of Tylose(R) H 20 0.4 part Calgon( ) N (solid~
- .: : : . -. -: ~
_E 75/F 202 ~0~8030 relatively high solvent content has a very detrimental effect on the wet adhesion of the coats of dispersions paints.
With a poor wet adh~sion paints formulated to give wash-able coats do not have this property when applied to smooth non ahsorhent surfaces, for example old coats of alkyd or oil paint.
In moist rooms, such as kitchen, bath rooms, or industrial places, where water of condensation may form, the new coat may detach from the substrate if the wet adhesion is insufficient. More-over, a poor wet adhesion complicates painting. When, for ex-ample, the base and the upper half of a wall or the wall and the ceiling are to be painted in different colors, the first coat of paint may be soiled with the different paint by inaccurate handling of the brush. In principle, the different paint could be wiped off with a wet cloth or sponge, but with a poor wet adhesion the first paint may then be damaged or even removed simultaneously.
Therefore, many attempts have been made to modify plastics - dispersions in such a manner that the dispersion paints made therewith have the desired wet adhesion. In German Offenlegungs-schrift 1,595,501 it has been proposed to prepare plastics dis-persions by polymerizing suitable monomers in aqueous emulsion using as comonomers 0.2 to 15 % by weight, calculated on the total amount of the monomers, of compounds carrying oxirane groups and then to react the copolymer at room temperature with ammonia or an amine. Suitable oxirane compounds, are, above all, glycidyl esters of acrylic and methacrylic acid, allyl glycidyl ethers or vinyl glycidyl ethers.
Dispersion paints prepared with plastics dispersions of 2~ this type have quite a good wet ahesion, but for many applica-~ , - 10~803() tions the wet adhesion is not at all sufficient.
The present invention provides a process for the preparation of aqueous plastics dispersions suitable for the manufacture of paints having a high wet adhesion, and having a solids content of from 20 to 70%, by copoly-merization of the following monomers:
A) from 5 to 50% by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monorarboxylic acids having from 5 to 20 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary carbon atom B) from 40 to 94.5% by weight of vinyl acetate, vinYl pro-pionate and/or vinyl isobutyrate;
C) from 0 to 30% by weight of other olefinically unsaturated compounds copolymerizable with the above monomers; the im-provement which comprises using additionally D) from 0.5 to 10% by weight of an acetoacetic acid ester of the formula 0 0 R R' - .......... . , .
CH3 - C - CH2 - C - X - C = CH
where X is -0-, -0-CH2- or -0-CH2-CH -0-C- and O : ' .
R and R' each are H or CH3, in the polymerization.
It is particularly preferred to use from 1 to 5% by weight of D).
Compounds of the kind described sub D) are for example aceto-acetic acid vinyl or allyl ester, or acetoacetic acid esters of B-hydroxy-.
~0~803V
ethylacrylate or methacrylate or crotonatel or hydroxy-propyl-acrylate or meth-acrylate or crotonate. Preferably~ acetoacetic acid allyl ester is used since it yields the best results. It is preferred to use from 15 to 35% by weight of A).
Vinyl esters of saturated monocarboxylic acids the carboxyl groups of which are directly linked to a tertiary or 4uaternary carbon atom are preferably esters of monocarboxylic acids having from 5 to 11 carbon atoms, above all pivalic acid vinyl ester, isononanoic acid vinyl ester or, prefer-ably, versatic acid vinyl esters~ as described for example in British Patent Specification No. 993,470. Versatic*-10-acid vinyl ester is particularly pre-ferred. Also mixtures of such monomers may be used.
Suitable vinyl esters as cited sub B) are vinyl acetate, vinyl propionate, vinyl butyrate or vinyl isobutyrate, or mixtures of these compounds. Preferably, vinyl acetate is employed.
Alpha-beta-unsaturated compounds of the kind cited sub C) are for example acrylic, methacrylic, crotonic, maleic or fumaric acid or esters of acrylic, methacrylic or crotonic acid, di- or monoesters of maleic or fu-maric acid, the corresponding alcohol radicals thereof having from 1 to 30, preferably from 1 to 20 carbon atoms, or other derivatives of these acids such as (meth)acrylamide, (meth)acrylonitrile or maleic anhydride. When the copoly-merization of such monomers is intended, the generally acknowledged conditions for the manufacture of dispersions have to be considered. In the first place, care should be taken that polymers are formed which yield a coherent film under the drying conditions of the coat of paint and the monomers for making copolymers should be selected in such a manner that, depending on the respec-tive polymerization parameters, the formation of copolymers with the monomers bearing keto groups in accordance with this invention can be expected.
* Trade Mark ` ` 5 :~: , ~: ,:, ,: . : : , _OE 75/F 202 iO~803V
If clesired, se~reral of the compounds cited sub C~ may be used simul~aneously.
WheJI monomers yielding water-soluble poiymers on homopoly--merization are to be copolymerized, the amounts should be chosen in such a manner that the sensitivity to water of the disper-sion films or the paint films does not exceed the limits se~. -For example, (meth)acrylic acid, crotonic, maleic or fumaric acid, (meth)acrylamide or maleic anhydride should be copolymeriz-ed in amounts not exceeding 5 %, relative to the to.al amount of the monomers.
The aqueous plastics dispersionSare prepared with a solids content of from 20 to 70 %, preferably fxom 40 to 60 %. For the rest, the aqueous plastics dispersions are manufactured according to usual processes known to those skilled in the art.
Plastics dispersions are extremely complicated systems, and the manufacture of high-quality dispersionS according to the present invention requires the application of all experience existing in the field of emulsion polymerization, including that not particularly described in this specification. Ommission of the rules known to those s};illed in the art of emulsion poly-merization may adversely affect important properties, i.e. water resistance, of the dispersion films or paint films. Therefore, the dispersions should not substantially exceed the usual amounts of up to 3 ~, preferably up to 2 %, of ionic emulsifiers, or of up to 6 ~, preferably up to 4 %, of non-ionic emulsifiers, relative to the polymer content.
Suitable non-ionic emulsifiers are, for example, alkyl poly-glycol ethers such as the ethoxylation products of lauryl,oleyl 29 or stearyl alcohol or of mixtures such as coconut fatty alcoiol;
~, ' '',' . ~ ~ ' HO~ 75/~ 202 10f~8030 dik~l~phenol polygl-~col ethers such as the ethoxylation products of octyl- or nonyl-phenol, diisopropyl-phenol, triisopropyl-phenol or di- or tri-tert.bu~yl-phenol; or ethox~lation products of polypropylene oxide.
As ionic emulsifiers anionic emul~ifiers ar~ used in the first place, for example alkali metal or ammonium sal~s of alkyl, aryl or alkylaryl sulfonates, sulfates, phosphates, phosphona-tes, or compounds having different anionic end groups, oligo- or polyethylene oxide units possibly being contained between the hydrocarbon radical and the anionic group. Typical representa-tives are sodium lauryl sulfate, sodium octyl-phenol glycol ether sulfate, sodium dodecyl-benzene sulfonate, sodium lauryl diglycol su]fate, ammonium tri-tert. butyl-phenol penta- or octa-glycol sulfate.
As protective colloids there may be used natural substances such as gum arabic, starch, alginates, or modified natural sub-stances such as methyl, ethyl, hydroxyalkyl, or carboxymethyl cellulose, or synthetic substances, for example polyvinyl alco-hol, polyvinyl pyrrolidone, or mixtures of the aforesaid sub-20 -- stances. Modified cellulose derivatives and synthetic protective colloids are preferred.
To initiate and continue polymerization, oil-soluble and~or preferably water-soluble radical forming agents or redox systems .
are used, for example hydrogen perox-de, potassium or ammonium peroxydisulfate, dibenzoyl peroxide~ lauryl peroxide, tri-tert.
butyl peroxide, bisazodiisobutyronitrile, either per se or to-gether with reducing components,' for example sodium bisulfite, Rongalite( ), glucose, ascorbic acid, and other compounds hav-29 ing a reduc~:~g action.
~;j . .
HOE /r/F 202 10~i8030 The dispersions pre~dL-~d according to the present invention have the special advantage of being suitable for ~he manufacture of gloss dispersior. paints having a good wet adhesion on non-absorbent substrates, and of displaying a high resistance to saponification.
The following examples illustrate the invention, the parts being by weight unless otherwise stated.
E X A M P L E 1:
A dispersion liquor consisting of 709 parts water 12 parts polyvinyl alcohol having a degree of hydrolysis of 88 mol %, and a viscosity of 18 cP at 20 C in a 4 aqueous solution thereof -0.9 part sodium vinylsulfonate 1.~ parts sodium dodecylbenzene sulfonate 15 parts nonylphenol polyglycol ether having about 30 ethylene oxide units 0.72 part NaH2PO4 2 H20 1.67 parts Na2HPO4 12 H2O
20 ~ 1.5 parts ammonium peroxidisulfate and 60 parts of a monomer mixture taken from a mixture of 300 parts vinylacetate, 150 parts 2-ethylhexyl acrylate, 150 parts pivalic acid vinyl ester and 18 parts acetoacetic acid allyl ester was heated while stirring in a 2 litex three-necked flasl placed in a heating bath and equipped with stirrer, reflu~ condenser, dropping funnel and thermometer, whereby the poly~erization was initiated. When the temperature had reached 90 C, addition of the remaining monomer was started.
29 Immédiately after termination of the monomer addition a solu-. , ~ ,.. . : ~ , . . .
~0~8~:)30 tion of 0.3 p~rt ammonium peroxidisulfate in 15 pa~ts water was added, heating of the polymerization miY.ture (70 C) was conti.-nued for 2 hours while stirring, and the batch was then slow]y cooled.
The dispersion obtained had a solids content of about 47.5 %.
E X A M P L E _:
Operations were exactly as described in Example 1; however, no acetoacetic acid ally]. ester was used for the polymerization.
E ~ ~ M P L E 3:
1~ In an apparatus as described in Example 1 a dispersion li-quor consisting of 618 parts water 18 parts oleyl polyglycol ether having about 25 ethylene oxide units 0.2 part sodium dodecylbenzene sulfonate 12 parts hydroxyethyl cellulose having an average degree of poly- . -merization of about 400 (molecular weight about 100,000) 1.5 parts sodium acetate : -2.5 parts ammonium peroxidisulfate and -20- 63 parts of a monomer mixture taken from a mixture of 450 parts vinyl acetate 150 parts isononanoic acid vinyl ester and 12 parts acetoacetic acid allyl ester was heated to 70~ ~ and the r~maining monomer mi~ture ~549 parts) was metered in within a period of 3 hours at this temperature.
When the addition was terminated 0.5 part ammonium peroxidisul-fate in 15 parts water were added and heating was continued for a further 2 hours. The dispersion had a solids content of 29 about 50 %.
HOE /5/F 20~
10~8030 E X A M P L E 4:
Operations were exactly as described in Example 3; however, no acetoacetic acid allyl ester was used for the polymerization.
E X A M P L E 5:
In an apparatus as described in Example 1 a di~persion liquor consisting of 657 parts water 18 parts nonylphenol polyglycol ether having about 30 ethylene glycol units 12 parts polyvinlyl alcohol having a degree of hydrolysis - of 88 mol % and a viscosity of a 4 ~ aqueous solution of 18 cP at 20 C
0.9 part sodium vinyl sulfonate 1.5 parts sodium acetate 2.5 parts ammonium peroxidisulfate 48 parts vinyl acetate and B 12 parts Versatic-1OC-acid vinyl ester was heated to 70 C and at said temperature there were added within a period of 3 hours a mixture of 432 parts vinyl acetate 20 ~ and 108 parts Versatic-lOC-acid vinyl ester and 9 parts acetô-acetic acid allyl ester.
When the addition was terminated 0.5 part ammonium peroxidi-sulfate in 15 parts water was added and the dispersion was heated for a further 2 hours. Tne dispersion had a solids content or approximately 49 ~.
E X A M P L_E 6: -Operations were exactly as described in Example 5; however, no acetoacetic acid allyl ester was used for the polymeri~ation.
~ e ~k . . . . ................. . . .
. .. . . . .. - . . .
HCE 75/F 20, 10~8030 E ~ A M P I. E 7:
In an ap?ar~tus as described in Example 1 a dispersion liquor consisting of 62~ parts water 18 parts nonylphenol polyglycol ether having about 30 ethylene oxide units 1.5 parts sodium acetate 12 parts hydroxyethyl cellulose having an average degree of polymerization of about 400 (molecular weight about 100, 000) ~, -2.5 parts ammonium peroxidisufate and 60 parts of a monomer mixture prepared from 396 parts vinyl ~ -acetate, `
B 150 parts ~ rsatic-10C-acid vinyl ester, 48 parts butyl acrylate, 18 parts acetoacetic acid allyl ester and ~ .
6 parts crotonic acid ::- :
was heated to 70 C and at said temperature there were added, within 3 hours, the remaining monomer mixture (558 parts).
When the addition was terminated 0.5 part ammonium peroxidic sulfate in 15 parts water was added and the dispersion was heated for a further 2 hours. The dispersion had a solids content of about 50 ~. .
E X A M P L E 8:
Operations were exactly as described in Example 7; how-ever, no aceto-acetic acid allyl ester was used for the poly-merization.
To prepare the dis?ersion paints having a hlgh wet ad-29 hesion the dispersions obtained according to the preceding ex- ~.
- . ... . ... . . . . . ................... . . ; .. .
. . .- - . . ~. . ,.. .~ . .. . . . . . . ~ ,. . .-. .
HOE 75~F 202 1068~130 amples were blended ~ith a pigment suspension. Pigm~nt suspen-sions or pigm~nt pastes of this type, which are suitable for making dispersion paints of low pigment content and especially gloss paints consist, for examp~e, of titanium dioxide uniformly ~ispersed in water. They contain, in ~eneral, protective colloids such as cellulose derivatives, for example hydro~yethyl cellulose, and dispersing agents, for example salts of poly(meth)acrylic acid or sodium polyphosphate. Usual constituents of pigment sus-pensions are furthermore antimicrobic preserving agents, anti-foaming agents, pH stabilizers and fillers. Especially suitable titanium dioxide pigments are the rutile and anatase modifica-tions. For the manufacture of gloss paints the average particle diameter of the pigment should be near the lower limit of the light wave length, i.e. at about 0.4 to 0.2 micron. For making dull paints of low pigment content special large surface silicate pigments could be concomittantly used. Dull paints of high binder content yield paint coatings that are easily to clean.
The pigment paste may, of course, also contain colored pigments or the desired shade is obtained by adding a shading dyestuff to the dispersion paint containing the white pigment.
The pigment suspension can be prepared in known manner, for example by dispersing the pigment in a dissolver, a ball mill or sand mill. For use in gloss paints the pigment suspen-sion should not contain noticeable amounts of pigment aggregates which would affect the gloss.
Auxiliaries such as plasticizers, cross linking agents, buffer substances, thickening agents, thioxotropic agents, rust preventing agents, alkyd resins, or drying oils may be added-2~ to the disperion or the finished dispersion paint. Suitable ., . , : .- ~: : : , - -. - ~ -: . ` ~ : , ::
HOE 75/~ 202 10~i8~30 plasticl~ers are not the solvents initially mentioned as film consolidation agen~ having a ter.~porary action only but compounds which reduce the rilm~forming temperature and remain in the poly-mer for a longer period of time, for example dibutyl phthalate.
To test the wet adhesion gloss paints were prepared accord-ing to the follo~ing formulations:
Formulation I:
1. 41.0 parts water 15.6 parts of a 3 ~ aqueous solution of Tylose(R) H 20 0.4 part Calgon( ) N (solid~
3.0 parts dispersing agent PA 30 1.O part ammonia of 25 ~ strenyth 2.0 parts of preserving agent 3.0 parts of anti-foaming agent 175 parts of titanium dioxide having a particle size of from 0.2 to 0.4 micron 10.0 parts 1,2-propylene-glycol were dispersed and then 2. 710 parts of the respective dispersion (with a solids contents of 50 %1 which had been admixed with 2.0 parts ammonia of 25 % strength if the pH did not exceed approximately 7I were added.
Subsequently a mixture 3. of 10 parts butyl diglycol acetate and 27.0 parts 1,2-propylene-glycol was slowly added while stirring.
The liquid or soluble components indicated sub 1., with the exception of the 1,2-propyleneglycol, were introduced in the 29 cited sequence into a vessel provided with stirrer, and the pig-,.: - - - ,.
-:: . . - :
.. : ~ . , , :
OE 75/I~_,02 10~030 ment was then disperse~ in this mixture by means of a dissolver.
Subsequentl~, I,'-propylene~lycol was added. In order to ensure identical conditions for mi~ing w~th the different dispersions to be tested, for example in view of pi~ment dispersion, a large amount of this pigment paste was manufactured.
Formulation II:
. _ Formulation II dif~ered from Formulation I by a larger amount of organic solvent, that is, a mixture of 53 parts 1,2-propyleneglycol and 17 parts butyldiglycol acetate was added to the paint.
Formulation III:
Formulation III differed from FGrmulations I and II by a still larger amount of organic solvents, that is, a mixture of 68.7 parts 1,2-propyleneglycol and 21.3 parts butyldiglycol acetate was added to the practically finished paint.
Formulation IV:
Formulation IV differed from Formulation I by a varied composition of the solvent mixture added to the practically finished paint (process step 3 of paint manufacture); that is, 20- a mixture of 12.4 parts 1,2-propyleneglycol, 4.~ parts butyl-diglycol acetate and 20 parts 2,2,4-trimethylpentanediol-1,3-B monoisobutyrate-1 (trade ~nm~: F xanol) was addéd to the paint.
For the manufacture of the individual paints a correspond-ing proportion of the pigment pas-tes was mi~ed according to ~he process of _he above formulation~ while 510wly stirring, with the dispersions approximately one day old, whereupon the solvents mentioned sub 3 were added. After complete confection, the paints were passed through a sieve.
29 These gloss paints were allowed to stand for one day and .
. .
. . . . . ...
:., ~ : -: . : : . . ~ . . - , -:~ . . .
- . .. : . .
~O~ l;/E` 20~
1~803g then spread on glass plates and steel slleets onto which a pig-mented gloss~ alr-.lr~ing alkyd resin enamel had been sprayed and which had been acJed ~fter drying for 24 hours at 100 C.
A film applicat^r was used having a slit diameter of 200 mic-rons. After a drying period of 24 hours the wet adhesion ofthe gloss paints was tested according to the two following methods:
1) Abrasion _est:
The glass plates with the dried coating of dispersion paint were inserted in a mechanical abrasion device as described, for example, in German Offenlegungsschrift 2,262,956 and similar to the Gardner Washability and Abrasion Machine, but having a moving length of approximately 1.20 m in a manner such that the applied films of dispersion paint were in a vertical posi-tion with respect to the moving direction of the brush. Dueto the long moving distance about 15 paints could be simultane-ously tested in one run. A brush with hog's bristles was used which, at the beginning of the test, had been wetted with distil-led water. During the test the area on which the brush moved was also wetted with distilled water so that the brushed areas were permanently covered with a water film. With a poor wet adhesion the dispersion paint was brushed off the substrate after a few movements of the brush and torn at the boundary between wetted and dry film. The wet adhesion is the better the higher the number of movements of the brush until the film is sAifted aside. The dispersion paint has an optimum wet adhesion when in the wetted area the film is not damaged after 5,000 passages of the brush, onepassage including a backward and forward stroke.
.. .. . . . .
~OE 73~ 2 la~030 2) Condensatiorl test:
A rectangular therm~stat was used one hal$ of which was filled with water of 50 C and in the gas space of which above the water level a fan was mounted. The upper opening was -ov-ered w~th the ~t~ h~ts with the coated surface in downwardposition so that the thermostat was closed. The thermostat was kept in a room maintained at 23 C. Owing to the temperature dif-ference steam condensed on the lower surface of the sheets and acted on the coats of paint. After 15 minutes of action the sheets were removed and the coatings evaluated.
With an unsatisfactory wet adhesion blisters form between the film of dispersion paint and the alkyd resin lacquer and the film can be easily shifted aside, for example, with the finger-tip. A film having a good wet adhesion is still free of blisters after a period of 6 hours and cannot be shifted.
The test results are listed in the following Table.
.
.
_ . .
_ 16 -~.
.. . .... .
~J /~ 2~2 1CI~;8~30 Survev of tes- resu.~s Example Formul~tion Abrasion test,number Stability in con-No. No.of double strokes ofdensation test ; brush 1 II~ 5000 ~ 6 hrs.
IV> 3000 ~ 6 hrs.
_._ 2* II 500 30 min.
IV 450 25 min.
3 II~ 5000 > 6 hrs.
5000 ~ 6 hrs.
Subsequently a mixture 3. of 10 parts butyl diglycol acetate and 27.0 parts 1,2-propylene-glycol was slowly added while stirring.
The liquid or soluble components indicated sub 1., with the exception of the 1,2-propyleneglycol, were introduced in the 29 cited sequence into a vessel provided with stirrer, and the pig-,.: - - - ,.
-:: . . - :
.. : ~ . , , :
OE 75/I~_,02 10~030 ment was then disperse~ in this mixture by means of a dissolver.
Subsequentl~, I,'-propylene~lycol was added. In order to ensure identical conditions for mi~ing w~th the different dispersions to be tested, for example in view of pi~ment dispersion, a large amount of this pigment paste was manufactured.
Formulation II:
. _ Formulation II dif~ered from Formulation I by a larger amount of organic solvent, that is, a mixture of 53 parts 1,2-propyleneglycol and 17 parts butyldiglycol acetate was added to the paint.
Formulation III:
Formulation III differed from FGrmulations I and II by a still larger amount of organic solvents, that is, a mixture of 68.7 parts 1,2-propyleneglycol and 21.3 parts butyldiglycol acetate was added to the practically finished paint.
Formulation IV:
Formulation IV differed from Formulation I by a varied composition of the solvent mixture added to the practically finished paint (process step 3 of paint manufacture); that is, 20- a mixture of 12.4 parts 1,2-propyleneglycol, 4.~ parts butyl-diglycol acetate and 20 parts 2,2,4-trimethylpentanediol-1,3-B monoisobutyrate-1 (trade ~nm~: F xanol) was addéd to the paint.
For the manufacture of the individual paints a correspond-ing proportion of the pigment pas-tes was mi~ed according to ~he process of _he above formulation~ while 510wly stirring, with the dispersions approximately one day old, whereupon the solvents mentioned sub 3 were added. After complete confection, the paints were passed through a sieve.
29 These gloss paints were allowed to stand for one day and .
. .
. . . . . ...
:., ~ : -: . : : . . ~ . . - , -:~ . . .
- . .. : . .
~O~ l;/E` 20~
1~803g then spread on glass plates and steel slleets onto which a pig-mented gloss~ alr-.lr~ing alkyd resin enamel had been sprayed and which had been acJed ~fter drying for 24 hours at 100 C.
A film applicat^r was used having a slit diameter of 200 mic-rons. After a drying period of 24 hours the wet adhesion ofthe gloss paints was tested according to the two following methods:
1) Abrasion _est:
The glass plates with the dried coating of dispersion paint were inserted in a mechanical abrasion device as described, for example, in German Offenlegungsschrift 2,262,956 and similar to the Gardner Washability and Abrasion Machine, but having a moving length of approximately 1.20 m in a manner such that the applied films of dispersion paint were in a vertical posi-tion with respect to the moving direction of the brush. Dueto the long moving distance about 15 paints could be simultane-ously tested in one run. A brush with hog's bristles was used which, at the beginning of the test, had been wetted with distil-led water. During the test the area on which the brush moved was also wetted with distilled water so that the brushed areas were permanently covered with a water film. With a poor wet adhesion the dispersion paint was brushed off the substrate after a few movements of the brush and torn at the boundary between wetted and dry film. The wet adhesion is the better the higher the number of movements of the brush until the film is sAifted aside. The dispersion paint has an optimum wet adhesion when in the wetted area the film is not damaged after 5,000 passages of the brush, onepassage including a backward and forward stroke.
.. .. . . . .
~OE 73~ 2 la~030 2) Condensatiorl test:
A rectangular therm~stat was used one hal$ of which was filled with water of 50 C and in the gas space of which above the water level a fan was mounted. The upper opening was -ov-ered w~th the ~t~ h~ts with the coated surface in downwardposition so that the thermostat was closed. The thermostat was kept in a room maintained at 23 C. Owing to the temperature dif-ference steam condensed on the lower surface of the sheets and acted on the coats of paint. After 15 minutes of action the sheets were removed and the coatings evaluated.
With an unsatisfactory wet adhesion blisters form between the film of dispersion paint and the alkyd resin lacquer and the film can be easily shifted aside, for example, with the finger-tip. A film having a good wet adhesion is still free of blisters after a period of 6 hours and cannot be shifted.
The test results are listed in the following Table.
.
.
_ . .
_ 16 -~.
.. . .... .
~J /~ 2~2 1CI~;8~30 Survev of tes- resu.~s Example Formul~tion Abrasion test,number Stability in con-No. No.of double strokes ofdensation test ; brush 1 II~ 5000 ~ 6 hrs.
IV> 3000 ~ 6 hrs.
_._ 2* II 500 30 min.
IV 450 25 min.
3 II~ 5000 > 6 hrs.
5000 ~ 6 hrs.
4* II 250 < 15 min.
I ~ 5000 ~ 6 hrs.
. .
6* I 120 30 min.
.. . . . .
7 I ~ 5000 ~ 6 hrs.
8* I 500 2 hrs.
::
~ * Comparative Examples not in ac~ordance with this invention ~: ~
_.
~`
.
~ .
~ 17 ~
.. : - ' ':: ' ':' .'.. : ' , , ,: , , ~, ~ , , - - .
I ~ 5000 ~ 6 hrs.
. .
6* I 120 30 min.
.. . . . .
7 I ~ 5000 ~ 6 hrs.
8* I 500 2 hrs.
::
~ * Comparative Examples not in ac~ordance with this invention ~: ~
_.
~`
.
~ .
~ 17 ~
.. : - ' ':: ' ':' .'.. : ' , , ,: , , ~, ~ , , - - .
Claims (6)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. In a process for the preparation of aqueous plastics disper-sions suitable for the manufacture of paints having a high wet adhesion, and having a solids content of from 20 to 70%, by copolymerization of the follow-ing monomers:
A) from 5 to 50% by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monocarboxylic acids having from 5 to 20 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary carbon atom;
B) from 40 to 94.5% by weight of vinyl acetate, vinyl pro-pionate and/or vinyl isobutyrate;
C) from 0 to 30% by weight of other olefinically unsaturated compounds copolymerizable with the above monomers; the improvement which com-prises using additionally D) from 0.5 to 10% by weight of an acetoacetic acid ester of the formula where X is -O-, -O-CH2- or -O-CH2-CH2-O-?- and R and R' each are H or CH3, in the polymerization.
A) from 5 to 50% by weight, relative to the total amount of monomers, of vinyl esters of saturated branched monocarboxylic acids having from 5 to 20 carbon atoms, the carboxyl groups of which are directly linked to a tertiary or quaternary carbon atom;
B) from 40 to 94.5% by weight of vinyl acetate, vinyl pro-pionate and/or vinyl isobutyrate;
C) from 0 to 30% by weight of other olefinically unsaturated compounds copolymerizable with the above monomers; the improvement which com-prises using additionally D) from 0.5 to 10% by weight of an acetoacetic acid ester of the formula where X is -O-, -O-CH2- or -O-CH2-CH2-O-?- and R and R' each are H or CH3, in the polymerization.
2. The process as claimed in Claim 1, which comprises as D) 1 to 5% by weight of the acetoacetic acid ester.
3. The process as claimed in Claim 1 or 2, wherein the aceto-acetic acid ester is allyl acetoacetate.
4. The process as claimed in Claim 1 or 2, wherein the amount of A) is from 15 to 35% by weight.
5. The process as claimed in Claim 1 or 2 wherein the monocar-boxylic acid moiety of A) has from 5 to 11 carbon atoms.
6. The process as claimed in Claim 1 or 2, wherein the amount of A) is from 15 to 35% by weight, and the acetoacetic ester is allyl acetoacetate.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2535374A DE2535374C2 (en) | 1975-08-08 | 1975-08-08 | Process for the production of aqueous plastic dispersions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1068030A true CA1068030A (en) | 1979-12-11 |
Family
ID=5953506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA258,623A Expired CA1068030A (en) | 1975-08-08 | 1976-08-06 | Process for the manufacture of plastics dispersions |
Country Status (21)
| Country | Link |
|---|---|
| JP (1) | JPS6021163B2 (en) |
| AR (1) | AR207833A1 (en) |
| AT (1) | AT343904B (en) |
| AU (1) | AU499824B2 (en) |
| BE (1) | BE845024A (en) |
| BR (1) | BR7604858A (en) |
| CA (1) | CA1068030A (en) |
| CH (1) | CH624129A5 (en) |
| DE (1) | DE2535374C2 (en) |
| DK (1) | DK143760C (en) |
| ES (1) | ES450389A1 (en) |
| FI (1) | FI61037C (en) |
| FR (1) | FR2320318A1 (en) |
| GB (1) | GB1541908A (en) |
| IE (1) | IE43511B1 (en) |
| IT (1) | IT1065936B (en) |
| LU (1) | LU75551A1 (en) |
| NL (1) | NL182079C (en) |
| NO (1) | NO146868C (en) |
| SE (1) | SE413667B (en) |
| ZA (1) | ZA764758B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2743764C2 (en) * | 1977-09-29 | 1982-07-22 | Hoechst Ag, 6000 Frankfurt | Aqueous plastic dispersion based on vinyl polymers |
| DE2947768A1 (en) * | 1979-11-27 | 1981-07-23 | Wacker-Chemie GmbH, 8000 München | AQUEOUS PLASTIC DISPERSIONS, METHOD FOR THEIR PRODUCTION AND THEIR USE |
| JPS5845043A (en) * | 1981-09-10 | 1983-03-16 | 富士電気化学株式会社 | Device for forming cylindrical vessel with bottom |
| JPS59155411A (en) * | 1983-02-22 | 1984-09-04 | Nippon Synthetic Chem Ind Co Ltd:The | Production of modified vinyl acetate resin |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1350937A (en) * | 1962-01-25 | 1964-01-31 | Shell Int Research | Process for preparing latex by emulsion polymerization of vinyl esters |
| GB1061988A (en) * | 1962-12-08 | 1967-03-15 | Canadian Ind | Copolymers and coating compositions containing the same |
| US3350339A (en) * | 1965-04-28 | 1967-10-31 | Desoto Inc | Pigmented dispersion containing binder of unsaturated oxirane, ethyl acrylate, methyl methacrylate emulsion copolymer |
| DE1644988B2 (en) * | 1967-06-28 | 1973-09-06 | Badische Anilin & Soda Fabrik AG, 6700 Ludwigshafen | COATING AND ADHESIVE AGENTS BASED ON MIXTURES OF ACETYL ACETATE GROUP POLYMERIZED COMPOUNDS, ETHYLENICALLY UNSATABLED COMPOUNDS, ACETOACETATES OF VALUE-VALUE METALS AND DILUTING AGENTS |
-
1975
- 1975-08-08 DE DE2535374A patent/DE2535374C2/en not_active Expired
-
1976
- 1976-01-01 AR AR264247A patent/AR207833A1/en active
- 1976-07-27 BR BR7604858A patent/BR7604858A/en unknown
- 1976-08-02 ES ES450389A patent/ES450389A1/en not_active Expired
- 1976-08-03 NL NLAANVRAGE7608623,A patent/NL182079C/en not_active IP Right Cessation
- 1976-08-05 CH CH1001476A patent/CH624129A5/en not_active IP Right Cessation
- 1976-08-05 FI FI762245A patent/FI61037C/en not_active IP Right Cessation
- 1976-08-06 ZA ZA764758A patent/ZA764758B/en unknown
- 1976-08-06 GB GB7632874A patent/GB1541908A/en not_active Expired
- 1976-08-06 DK DK356076A patent/DK143760C/en not_active IP Right Cessation
- 1976-08-06 SE SE7608852A patent/SE413667B/en unknown
- 1976-08-06 CA CA258,623A patent/CA1068030A/en not_active Expired
- 1976-08-06 IT IT26139/76A patent/IT1065936B/en active
- 1976-08-06 AU AU16640/76A patent/AU499824B2/en not_active Expired
- 1976-08-06 IE IE1739/76A patent/IE43511B1/en unknown
- 1976-08-06 NO NO762739A patent/NO146868C/en unknown
- 1976-08-06 AT AT584376A patent/AT343904B/en not_active IP Right Cessation
- 1976-08-06 LU LU75551A patent/LU75551A1/xx unknown
- 1976-08-07 JP JP51093604A patent/JPS6021163B2/en not_active Expired
- 1976-08-09 BE BE169674A patent/BE845024A/en not_active IP Right Cessation
- 1976-08-09 FR FR7624264A patent/FR2320318A1/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| LU75551A1 (en) | 1977-04-20 |
| ATA584376A (en) | 1977-10-15 |
| NO762739L (en) | 1977-02-09 |
| GB1541908A (en) | 1979-03-14 |
| BE845024A (en) | 1977-02-09 |
| NL182079C (en) | 1988-01-04 |
| ES450389A1 (en) | 1977-08-16 |
| FI762245A7 (en) | 1977-02-09 |
| SE7608852L (en) | 1977-02-09 |
| BR7604858A (en) | 1977-08-09 |
| DE2535374A1 (en) | 1977-02-17 |
| DE2535374C2 (en) | 1982-07-22 |
| FR2320318B1 (en) | 1980-05-23 |
| JPS5222086A (en) | 1977-02-19 |
| DK143760C (en) | 1982-03-29 |
| ZA764758B (en) | 1977-07-27 |
| FI61037C (en) | 1982-05-10 |
| AT343904B (en) | 1978-06-26 |
| IE43511L (en) | 1977-02-08 |
| IE43511B1 (en) | 1981-03-11 |
| AU499824B2 (en) | 1979-05-03 |
| AR207833A1 (en) | 1976-10-29 |
| JPS6021163B2 (en) | 1985-05-25 |
| FI61037B (en) | 1982-01-29 |
| IT1065936B (en) | 1985-03-04 |
| NL7608623A (en) | 1977-02-10 |
| SE413667B (en) | 1980-06-16 |
| AU1664076A (en) | 1978-02-09 |
| DK143760B (en) | 1981-10-05 |
| DK356076A (en) | 1977-02-09 |
| CH624129A5 (en) | 1981-07-15 |
| NL182079B (en) | 1987-08-03 |
| NO146868C (en) | 1982-12-22 |
| FR2320318A1 (en) | 1977-03-04 |
| NO146868B (en) | 1982-09-13 |
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