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BRPI0710301B1 - Estrutura multicamada flexível para tubos - Google Patents

Estrutura multicamada flexível para tubos Download PDF

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Publication number
BRPI0710301B1
BRPI0710301B1 BRPI0710301-8A BRPI0710301A BRPI0710301B1 BR PI0710301 B1 BRPI0710301 B1 BR PI0710301B1 BR PI0710301 A BRPI0710301 A BR PI0710301A BR PI0710301 B1 BRPI0710301 B1 BR PI0710301B1
Authority
BR
Brazil
Prior art keywords
layer
laminate
tube
welding
strap
Prior art date
Application number
BRPI0710301-8A
Other languages
English (en)
Inventor
Mathieu Stèphane
Thomasset Jacques
Original Assignee
Aisapack Holding S.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from EP06118199A external-priority patent/EP1884349A1/fr
Priority claimed from EP06118170A external-priority patent/EP1884348A1/fr
Application filed by Aisapack Holding S.A. filed Critical Aisapack Holding S.A.
Publication of BRPI0710301A2 publication Critical patent/BRPI0710301A2/pt
Publication of BRPI0710301B1 publication Critical patent/BRPI0710301B1/pt

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5042Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5007Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
    • B29C65/5021Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5042Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
    • B29C65/505Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined and placed in a recess formed in the parts to be joined, e.g. in order to obtain a continuous surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
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    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
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    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/432Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
    • B29C66/4322Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7371General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7371General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
    • B29C66/73711General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7371General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable
    • B29C66/73711General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented
    • B29C66/73713General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined oriented or heat-shrinkable oriented bi-axially or multi-axially
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    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tubes (AREA)
  • Wrappers (AREA)
  • Laminated Bodies (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Packages (AREA)

Abstract

<b>estrutura multicamada flexível para tubos.<d> a presente invenção refere-se a um tubo flexível para embalagem formada de um laminado que comporta pelo menos uma primeira camada e uma segunda camada, caracterizado pelo fato de a primeira camada ser constituída de um material, cujas propriedades tornam possível a soldagem da primeira camada sobre ela própria e pelo fato de a segunda camada ser constituída de um material, cujas propriedades não tornam possível a soldagem da segunda camada sobre a primeira camada.

Description

(54) Título: ESTRUTURA MULTICAMADA FLEXÍVEL PARA TUBOS (51) Int.CI.: B65D 35/02; B32B 1/08; B32B 27/32; B29C 65/50 (30) Prioridade Unionista: 06/04/2006 IB PCT/IB2006/051052, 24/11/2006 IB PCT/IB2006/054420, 31/07/2006 EP 06 118170.7, 31/07/2006 EP 06 118199.6 (73) Titular(es): AISAPACK HOLDING S.A.
(72) Inventor(es): STÈPHANE MATHIEU; JACQUES THOMASSET (85) Data do Início da Fase Nacional: 06/10/2008
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Relatório Descritivo da Patente de Invenção para ESTRUTURA MULTICAMADA FLEXÍVEL PARA TUBOS.
Domínio da Invenção [001] A presente invenção refere-se ao domínio da embalagem e visa melhorar os tubos flexíveis formados por meio de películas plásticas. Ela se refere mais precisamente a uma estrutura multicamada e a seu modo de fabricação.
Estado da Técnica [002] Os tubos flexíveis são comumente utilizados para embalar pastas dentifrícias, produtos cosméticos, produtos farmacêuticos ou ainda produtos alimentícios.
[003] Numerosos tubos flexíveis são confeccionados a partir de um laminado, cujas extremidades são ligadas por soldagem, a fim de formar o corpo tubular flexível. A soldagem do corpo tubular é feita por superposição das extremidades do laminado e soldagem das superfícies no nível do recobrimento. Sobre esse corpo tubular, uma cabeça de tubo é em seguida soldada ou sobremoldada.
[004] Os laminados comumente utilizados resultam da complexagem de três películas:
- uma primeira película que forma a superfície superior do laminado e a superfície externa da embalagem. É geralmente impressa e comporta freqüentemente várias camadas. Ela é soldada sobre a terceira película no nível do recobrimento das extremidades do laminado. De preferência, essa primeira película é constituída de poliolefinas, a fim de permitir a confecção da embalagem por soldagem à grande cadência de produção;
- uma segunda película, presa entre a primeira e a terceira película, formando a parte central do laminado e oferecendo freqüentemente propriedades de barreiras, como uma pequena permeabilidade aos aromas ou ao oxigênio. A segunda película consiste, por
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2/14 exemplo, em uma folha de alumínio ou em uma película multicamada, comportando um polímero barreira como o etileno vinila álcool (EVOH);
- uma terceira película que forma a superfície inferior do laminado e a superfície interna da embalagem. Essa película está em contato com o produto embalado e garante as propriedades de higiene da embalagem. Ela é soldada sobre a primeira película no nível do recobrimento das extremidades do laminado. É também ligada por soldagem à cabeça de tubo. A terceira película é freqüentemente uma camada e constituída de poliolefinas, a fim de permitir a soldagem à grande cadência de produto.
[005] O pedido de patente EP2701926 tem por objeto um tubo formado de uma aba flexível multicamada, comportando uma camada de efeito barreira face ao oxigênio e aos aromas; essa camada sendo presa entre várias camadas à base de poliolefinas. A espessura total das camadas situadas entre a camada de efeito barreira e a superfície interna da embalagem está compreendida entre 55 e 135 mícrons, a fim de melhor preservar os aromas.
[006] O pedido de patente EP203265 propõe um laminado multicamada para confeccionar tubos flexíveis e tendo uma grande resistência ao envelhecimento sob esforço (stress cracking). A estrutura multicamada comporta uma camada de polietileno linear baixa densidade (PEBDL) formando a superfície interna do tubo. Essa camada em PEBDL permite a soldagem à grande velocidade sobre a camada externa em polietileno e apresenta uma resistência elevada à geração de poeiras por atrito. EP203265 propõe a seguinte estrutura multicamada preferencial; as camadas são enumeradas a partir da camada superior que forma a superfície externa do tubo, em direção à camada inferior do laminado que forma a superfície interna do tubo: PE-PEpapel-LDPE-adesivo-alumínio-adesivo-PEBDL.
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3/14 [007] A patente US4418841 propõe um laminado que apresenta uma resistência elevada graças a uma película de polietileno biorientado (BOPP) preso na estrutura. O tubo compreende, além disso, uma camada de polietileno linear baixa densidade (PEBDL), melhorando de forma substancial a resistência ao envelhecimento sob esforço (stress cracking) e a resistência à formação de poeiras por atrito. A patente US4418841 propõe a seguinte estrutura multicamada preferencial; as camadas sendo enumeradas a partir da camada superior que forma a superfície externa do tubo, em direção à camada inferior do laminado formando a superfície interna: LDPE-LDPE-papel-PEI-OPP-PEI-EAAalumínio-EAA-PEBDL.
[008] A patente US5051266 propõe um tubo flexível composto de um laminado cuja camada inferior que forma a superfície interna da embalagem é formada de uma mistura de etileno vinila acetato (EVA) e de um copolímero de etileno ácido acrílico. Pelo menos a camada interna do laminado é irradiada. O tubo é utilizado para um cozimento in situ do produto embalado; o tubo sendo mergulhado em um banho aquoso. A estrutura multicamada proposta na patente US5051266 melhora o contato entre o produto e a superfície interna do tubo.
Problema a resolver [009] Os tubos propostos na técnica anterior são confeccionados a partir de laminados, comportando numerosas camadas, permitindo:
- garantir propriedades de barreiras suficientes;
- a soldagem à grande velocidade;
- apresentar uma superfície externa impressa ou imprimível;
- garantir uma resistência ao envelhecimento sob esforço (stress cracking)
- evitar a formação de poeiras por atrito;
- apresentar uma resistência suficiente;
- garantir propriedades de higiene face o produto embalado.
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4/14 [0010] É de grande interesse reduzir um número de camada desses laminados, a fim de simplificar o processo de fabricação e chegar a complexos mais econômicos.
Definição dos termos utilizados no exposto da invenção [0011] No exposto da invenção os seguintes termos e abreviações são utilizados:
[0012] Laminado: película multicamada resultante da complexagem de várias películas;
[0013] BOPET: polietileno tereftalato biorientado [0014] BOPP: polipropileno orientado [0015] BOPA: poliamida biorientado [0016] PE: polietileno [0017] LDPE: polietileno baixa densidade [0018] PEBDL: polietileno baixa densidade linear [0019] HDPE: polietileno alta densidade [0020] EVOH: etileno álcool vinílico [0021] Adesivo: cola utilizada quando da confecção dos laminados para associar várias películas [0022] Cola: produto adesivo servindo para colar a cinta sobre o laminado [0023] Soldagem: a operação de soldagem chega a ligar, fazendose fundir materiais de mesma natureza ou miscíveis no estado fundido, essa miscibilidade manifestando-se pela difusão e pela interpenetração das cadeias moleculares; depois fazendo-se resfriar esses materiais, a fim de solidificar o estado de interpenetração molecular.
[0024] Colagem: por oposição à soldagem, a colagem é definida como uma operação de ligação de dois materiais não sendo de mesma natureza ou imiscível no estado fundido. A colagem pode fazer intervir mecanismos químicos (reação das extremidades de cadeia, reticulação), mecanismos físicos (forças de Van des Waals, evaporação).
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A colagem é uma operação de ligação que pode ser realizada à temperatura ambiente ou aquecendo os materiais.
[0025] Camada soldante: camada, cuja principal característica é de permitir e facilitar a confecção da embalagem por soldagem.
[0026] Camada funcional: camada cuja principal característica é o fornecimento de propriedades diferentes da faculdade de se soldar. As camadas funcionais, geralmente de fina espessura, são utilizadas por exemplo para melhorar a aparência da embalagem (camadas impressas, camadas transparentes), para melhorar a resistência da embalagem (camadas biorientadas, camadas técnicas), para fornecer propriedades de barreira (oxigênio, aromas) ou para fornecer a funcionalidade (rasgo fácil para a abertura da embalagem).
Sumário da invenção [0027] A invenção se refere a um tubo flexível para embalagem formada de um laminado que comporta pelo menos uma primeira camada e uma segunda camada, caracterizado pelo fato da primeira camada ser constituída de um material, cujas propriedades tornam possível a soldagem da primeira camada sobre ela própria e pelo fato da segunda camada ser constituída de um material, cujas propriedades não tornam possível a soldagem da segunda camada sobre a primeira camada.
[0028] Vantajosamente, a invenção compreende:
- uma primeira camada à base de poliolefina, formando a superfície interna da embalagem;
- uma segunda camada em polímero biorientada, formando a superfície externa da embalagem.
[0029] De preferência, a primeira camada é uma camada de polietileno que pode ser soldada sobre ela própria à grande velocidade. Uma camada de polietileno baixa densidade linear, formando a face interna da embalagem, é vantajosa.
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6/14 [0030] De acordo com um modo de realização da invenção, o laminado apresenta uma camada com efeito barreira face o oxigênio ou aromas.
[0031] De acordo com um outro modo de realização, as camadas à base de poliolefina representam pelo menos 60% da espessura total. [0032] De acordo com um outro modo de realização, o laminado apresenta uma espessura inferior a 200 mícrons.
[0033] Preferencialmente, esse laminado resulta da complexagem de somente duas películas.
[0034] O tubo, de acordo com a invenção, apresenta uma resistência à explosão melhorada, uma excelente resistência ao impacto quando de uma queda, uma resistência muito boa ao envelhecimento sob esforço e boas propriedades barreiras.
[0035] O tubo é confeccionado por soldagem ponta a ponta das extremidades do laminado e por acréscimo de uma cinta de espessura estreita ligando as extremidades desse laminado.
Descrição detalhada da invenção [0036] A invenção descreve um tubo que tem uma estrutura multicamada vantajosa. Contrariamente ao que é proposto na técnica anterior, essa estrutura multicamada se distingue notadamente pelo fato das superfícies interna e externa desse tubo não podem ser soldadas uma sobre a outra.
[0037] A invenção, ilustrada na figura 1, representa a seção de um corpo tubular flexível 1 formado por soldagem das extremidades de um laminado 2. O laminado 2 comporta pelo menos uma primeira camada 3, que forma a superfície externa do corpo tubular, e uma segunda camada 4, formando a superfície interna desse corpo tubular. A camada 4 se compõe de resinas à base de poliolefina e pode se soldar facilmente sobre ela mesma no nível da ligação ponta a ponta 5 das extremidades do laminado. A camada interna 4 permite a ligação de uma
Petição 870180047007, de 01/06/2018, pág. 14/26
7/14 cabeça de tubo no nível da extremidade do corpo tubular 1; essa cabeça de tubo podendo ser ligada por soldagem ou por sobremoldagem. A camada 4 que está em contato com o produto embalado fornece as propriedades de higiene requeridas para a conservação do produto. De preferência, as camadas à base de poliolefina representam pelo menos 60% da espessura do laminado. A camada 3 que forma a superfície externa do laminado serve geralmente de suporte para a decoração, essa decoração podendo ser na superfície da embalagem ou presa na espessura do laminado. A camada 3 é vantajosamente uma camada funcional de espessura estreita e de grande resistência. A camada 3 pode ser escolhida também por suas propriedades de superfície (toque) e suas propriedades ópticas (brilho, transparência). Devido à complementariedade de suas propriedades, as camadas 3 e 4 são de natureza diferente e não podem ser soldadas uma sobre a outra. As camadas que formam o laminado são ligadas entre si por um adesivo e ligadas segundo os métodos conhecidos pelo técnico. A confecção do corpo tubular não pode ser realizada por soldagem do recobrimento das extremidades do laminado, pois as camadas 3 e 4 não podem ser soldadas uma sobre a outra. Um método de ligação ponta a ponta das extremidades do laminado é proposta.
[0038] De acordo com um modo preferencial da invenção, o laminado 2 resulta da ligação de somente duas películas que podem conter várias camadas, contrariamente aos laminados utilizados atualmente que necessitam da ligação de três películas. Segundo esse modo preferencial da invenção, uma primeira película comporta pelo menos a camada 3 que forma a camada externa da embalagem, e a segunda película comporta pelo menos a camada 5, que forma a superfície interna da embalagem. De preferência, a primeira película comporta camadas funcionais e a segunda película comporta camadas soldantes.
Petição 870180047007, de 01/06/2018, pág. 15/26
8/14 [0039] De acordo com um modo de realização da invenção particularmente vantajoso, o tubo 1 é formado de um laminado 2, comportando uma camada de polímero biorientada 3, formando sua superfície externa. A camada de polímero biorientada fornece uma grande resistência, assim como propriedades ópticas (brilho, transparência) que melhoram a estética da embalagem. De acordo com um primeiro exemplo de realização da invenção, o laminado comporta uma camada de BOPET que forma a superfície externa do laminado, e uma camada do PEBDL que forma a superfície interna da embalagem; as duas camadas sendo ligadas entre si por uma fina espessura de adesivo. A camada de PEBDL representa mais de 80% da espessura desse laminado. A fim de melhorar a impermeabilidade ao oxigênio ou aos aromas da estrutura multicamada, é vantajoso acrescentar uma camada suplementar com efeito barreira. Por exemplo, uma camada de EVOH pode ser inserida na camada de PEBDL. Uma outra solução consiste em fazer um depósito Siox sobre a camada de BOPET.
[0040] A estrutura multicamada do tubo proposto na invenção apresenta numerosas vantagens. Essa estrutura multicamada que comporta um número de camada reduzido apresenta uma grande resistência, uma baixa permeabilidade ao oxigênio e aos aromas, assim como excelentes propriedades estéticas. O tubo pode ser decorado sobre toda a circunferência do corpo tubular, sem descontinuidade da decoração na zona de soldadura.
[0041] Um ponto chave da invenção reside no método de soldagem do laminado para formar o corpo tubular 1. Com efeito, é importante que a zona de soldagem apresente propriedades similares àquela do laminado para que a embalagem possua propriedades homogêneas. A invenção propõe um método de ligação das extremidades do laminado que permite obter propriedades no nível da zona soldada pelo menos iguais àquela do laminado. Idealmente, a zona soldada não
Petição 870180047007, de 01/06/2018, pág. 16/26
9/14 pode ser detectada pelo usuário da embalagem; nem esteticamente, nem mecanicamente.
[0042] Um presente método de confecção do corpo tubular 1 é ilustrado na figura 2. Esse método consiste em soldar ponta a ponta as extremidades do laminado 2 e em reforçar a zona de soldadura 5 por intermédio de uma cinta 6 fixada sobre a superfície externa da embalagem. Em geral, a operação de soldagem ponta a ponta das extremidades do laminado 2 leva a uma ligação parcial dessas extremidades, só a camada soldante 4 sendo efetivamente soldada. Resulta uma zona de fragilidade do corpo tubular no nível da zona soldada 5, pois a camada 3 não é soldada ponta a ponta. A cinta 6 permite reforçar a zona soldada e compensa a descontinuidade da camada 3 ao nível da soldadura. De preferência, a cinta 6 comporta uma camada de polímero biorientada de resistência superior ou igual a resistência da camada
3. A cinta 6 pode ser soldada ou colada sobre a camada 3. Quando a camada 3 é uma camada de polímero biorientada, a cinta 6 é geralmente colada.
[0043] Um segundo método de ligação do corpo tubular 1 é ilustrado na figura 3. Esse método consiste em soldar ponta a ponta as extremidades do laminado 2 e em reforçar a zona de soldadura 5 por intermédio de uma cinta 6 fixada sobre a superfície interna da embalagem. A cinta 6 é soldada sobre a camada 4. De preferência, a cinta 6 comporta uma camada de poliolefina de mesma natureza que a camada 3. De preferência, a cinta 6 comporta também uma camada de polímero biorientada presa entre duas camadas soldantes. As camadas soldantes do laminado são geralmente à base de poliolefinas (polietileno, polipropileno). A soldagem ponta a ponta coloca em contato uma quantidade muito pequena de matéria, o que torna mais difícil a obtenção de uma ligação resistente. Foi observado que uma camada soldante composta de uma mistura de 80% de polietileno baixa densiPetição 870180047007, de 01/06/2018, pág. 17/26
10/14 dade linear e de 20% de polietileno baixa densidade radicalar permitia obter uma soldadura resistente.
[0044] As camadas funcionais são à base de uma grande diversidade da resina, cuja escolha depende das propriedades buscadas (por exemplo: PET, PA, PS, EVOH, PVDC). As principais camadas funcionais utilizadas atualmente são camadas mono ou biorientadas (PP, PET, PA, PS); as películas com propriedades barreira (PET com depósito de um coating SiOx, PVDC, EVOH, PA). Uma camada funcional pode também ser em alumínio ou em papel.
[0045] Para fornecer propriedades barreiras, o laminado pode incluir uma camada de alumínio, uma camada de PET ou OPP barreira (com revestimento PVOH, PVDC, SiOx, AlOx, metalização), uma camada co-extrudada com barreira tipo EVOH ou PVOH.
[0046] A invenção permite obter embalagens com uma variação de espessura desprezível no nível da zona soldada e tendo uma resistência da zona soldada equivalente à resistência do laminado. As embalagens obtidas podem ser impressas sobre toda a sua superfície sem ruptura da impressão na zona soldada.
[0047] As estruturas de tubo descritas anteriormente são particularmente vantajosas, porque permitem confeccionar embalagens que têm propriedades estéticas melhoradas, a melhoria da estética da embalagem sendo ligada à presença da camada funcional 3 na superfície da embalagem, devido ao fato da zona de soldadura ser pouco visível e a parede da embalagem apresentar uma superespessura desprezível no nível da zona soldada.
[0048] A invenção permite realizar embalagens econômicas, de espessura estreita e de grande resistência. Os tubos descritos na invenção podem resultar da ligação de películas plásticas multicamadas, mas também de películas que compreendem camadas de alumínio, camadas de papel ou de papelão.
Petição 870180047007, de 01/06/2018, pág. 18/26
11/14 [0049] A espessura da cinta é estreita, diante da espessura do laminado. Em geral, a espessura da cinta é 3 a 10 vezes mais estreita do que a espessura do laminado. A espessura dessa cinta está preferencialmente compreendida entre 10 e 60 mícrons. A cinta pode ser impressa ou transparente; ela pode ser colada ou soldada sobre a superfície do laminado; ela pode conter uma camada barreira, a fim de melhorar as propriedades barreira da ligação. A cinta pode ser aplicada antes da soldagem ou após a soldagem ponta a ponta do laminado. A cinta pode ser uma cinta adesiva, cuja aplicação é feita à temperatura ambiente, a cinta pode ser colada por acréscimo de cola na interface entre o laminado e essa cinta, a cinta pode ser colada aquecendose essa cinta, a cinta pode ser soldada. A força de adesão de cinta sobre a superfície do laminado é um fator determinante da resistência da ligação. Uma força de adesão muito fraca leva a riscos de ruptura da ligação, quando a embalagem é solicitada em pressão, em tração, na dobra, em choque, ou em fadiga. Também, é desejado obter uma forte adesão entre a cinta e o laminado, de modo que essa cinta não possa ser separada desse laminado.
[0050] A cinta pode ser soldada ou colada sobre a superfície do laminado. Na superfície superior da ligação que forma a superfície externa da embalagem, é freqüentemente favorável colar a cinta sobre o laminado. Numerosas colas e métodos de colagens podem ser consideradas. A título de exemplo, um primeiro método consiste em levar uma cinta sobre a qual a cola foi previamente aplicada. Uma primeira variante desse método é a cinta adesiva aplicável à temperatura ambiente, uma segunda variante é uma cinta adesiva que se cola, aquecendo-se. A utilização de uma cinta adesiva leva a um processo fácil de controlar e facilmente industrializável. Um outro método consiste em aplicar a cola sobre a cinta ou sobre o laminado, no momento da ligação. A utilização de colas reagentes com dois componentes permiPetição 870180047007, de 01/06/2018, pág. 19/26
12/14 te obter fortes níveis de adesão. Geralmente, a operação de colagem não necessita de tratamento particular da superfície da zona ligada, todavia, sendo possível fazer tratamentos de superfície, antes da colagem (tratamento corona, por exemplo).
[0051] Em função do modo de aplicação e das propriedades a fornecer serão encontrados diferentes tipos de cintas.
[0052] 1. A cinta é soldada: ela comporta uma camada de PET soldante (co-extrudado, amorfo, revestido), OPP co-extrudado, PE, PP ou verniz termo-selante, por exemplo.
[0053] 2. A cinta é colada e é revestida de cola. Sua única particularidade é de ter uma camada de cola na superfície, independentemente de um adesivo utilizável a quente ou a frio. O adesivo pode ser depositado em linha ou presente sobre a cinta. A cinta é, então, estocada sob a forma de bobinas, a cola sendo, então, protegida por um papel ou película siliconada. O silicone pode, eventualmente, ser depositado diretamente sobre a superfície externa da cinta e permitir assim evitar a proteção siliconada a eliminar no momento da colocação da cinta.
[0054] Qualquer tipo de material é utilizável para essa cinta, e, em particular, os materiais descritos nos pontos 1 e 2 aos quais se podem acrescentar o papel, o alumínio. A definição da cinta será, então, orientada pelas propriedades que se busca em termos de barreira, resistência mecânica, aspecto.
[0055] 3. A cinta é colada, mas não é ela própria revestida com cola. A cola pode ser depositada sobre a película 2 ou ser depositada em linha. Os materiais utilizáveis são os mesmos que para o ponto 3 acima.
[0056] Para fornecer propriedades barreiras, a cinta pode incluir uma camada de alumínio, uma camada de PET ou OPP barreira (com revestimento PVOH, PVDC, SiOx, AlOx, metalização, ou qualquer ouPetição 870180047007, de 01/06/2018, pág. 20/26
13/14 tra película disponível no mercado), uma camada co-extrudada com barreira tipo EVOH.
[0057] De uma forma geral e para assegurar uma continuidade das propriedades do produto, a cinta de reforço pode incluir as mesmas camadas funcionais que as películas 2 utilizadas para a embalagem, isto é, PET, OPP, OPA, PET barreira, PET metalizado, OPP barreira, OPP metalizado, alumínio, papel, PE, PP ...
[0058] A invenção é particularmente vantajosa para confeccionar tubos flexíveis para produtos cosméticos, farmacêuticos ou alimentícios.
Exemplos da estrutura do tubo
Exemplo 1:
Laminado: BOPET/PEBDL
Camada 3: BOPET Espessura 12 mícrons
Camada 4: PEBDL Espessura 180 mícrons
Cinta colada sobre a camada 3: BOPET/cola
BOPET Espessura 20 mícrons
Cola: Bostik vitel 1912
Exemplo 2:
Laminado: BOPP PVOH/PE Camada 3: BOPP PVOH Camada 4: PE
Cinta colada sobre a camada 3 BOPP
Espessura 30 mícrons Espessura 200 mícrons BOPP/cola
Espessura 40 mícrons
Cola: Bostik TLH 2013
Exemplo 3:
Laminado: BOPP/PEBDL Camada 3: BOPP Camada 4: PEBDL
Espessura 20 mícrons Espessura 180 mícrons
Cinta colada sobre a camada 4:PEBDL/BOPET/PEBDL
Petição 870180047007, de 01/06/2018, pág. 21/26
14/14
Espessura 20 mícrons Espessura 12 mícrons Espessura 20 mícrons
PEBDL BOPET PEBDL
Outros exemplos da lâmina:
Laminado: PA/PEBD Camada 3: PA Camada 4: PEBD Laminado: PP/PE Camada 3: PP Camada 4: PE Laminado: Kraft alu/PE Camada 3: Kraft alu/espessura 30 mícrons Camada 4: PE Espessura 180 mícrons
Laminado: BOPET/PEBDL EVOH
Espessura 40 mícrons Espessura 200 mícrons
Espessura 80 mícrons Espessura 140 mícrons
Camada 3: BOPET Espessura 12 mícrons
Camada 4: PEBD EVOH PEBDL Espessura 180 mícrons
Petição 870180047007, de 01/06/2018, pág. 22/26
1/1

Claims (7)

  1. REIVINDICAÇÕES
    1. Tubo (1) flexível para embalagem formado de um laminado que compreende pelo menos uma primeira camada (4) e uma segunda camada (3), caracterizado pelo fato de que a primeira camada (4) é formada de um material, cujas propriedades tornam possível a soldagem da primeira camada (4) sobre ela própria, e a segunda camada (3) é formada de um material, cujas propriedades tornam impossível a soldagem da segunda camada (3) sobre a primeira camada (4); a primeira (4) e a segunda camada (3) formando, respectivamente, as camadas da superfície interna e externa do tubo, a primeira camada (4) sendo a base de poliolefina e a segunda camada (3) sendo de polímero bi-orientado.
  2. 2. Tubo flexível, de acordo com a reivindicação 1, caracterizado pelo fato de que o tubo é constituído pela primeira (4) e pela segunda camadas (3).
  3. 3. Tubo flexível, de acordo com qualquer uma das reivindicações 1 ou 2, caracterizado pelo fato de que a segunda camada (3) é constituída de um material, cujas propriedades tornam possível a soldagem pelo menos parcial da segunda camada (3) sobre ela mesma.
  4. 4. Tubo flexível, de acordo com qualquer uma das reivindicações 1 a 3, caracterizado pelo fato de que as extremidades são soldadas ponta a ponta.
  5. 5. Tubo flexível, de acordo com qualquer uma das reivindicações 1 a 4, caracterizado pelo fato de que compreende uma cinta (6) fixada sobre o tubo (1) e recobrindo suas extremidades.
  6. 6. Tubo, de acordo com a reivindicação 5, caracterizado pelo fato de que a cinta (6) é fixada sobre a superfície externa do tubo (1).
  7. 7. Tubo, de acordo com a reivindicação 5, caracterizado pelo fato de que a cinta(6) é fixada sobre a superfície interna do tubo (1).
    Petição 870180047007, de 01/06/2018, pág. 23/26
    1/1
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EP06118170.7 2006-07-31
EP06118199A EP1884349A1 (fr) 2006-07-31 2006-07-31 Emballage formé d'un film à plusieurs couches soudé bout à bout
EP06118170A EP1884348A1 (fr) 2006-07-31 2006-07-31 Emballage soudé - collé
IB2006054420 2006-11-24
PCT/IB2007/051248 WO2007113781A2 (fr) 2006-04-06 2007-04-06 Structure multicouche flexible pour tubes

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CA2646728C (fr) 2014-06-10
CN101415613B (zh) 2011-07-20
US8580363B2 (en) 2013-11-12
KR20080111478A (ko) 2008-12-23
JP5410959B2 (ja) 2014-02-05
MX2008012807A (es) 2008-10-15

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