AU747258B2 - Method and apparatus for producing olive oil without pressing the stones - Google Patents
Method and apparatus for producing olive oil without pressing the stones Download PDFInfo
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- AU747258B2 AU747258B2 AU41632/99A AU4163299A AU747258B2 AU 747258 B2 AU747258 B2 AU 747258B2 AU 41632/99 A AU41632/99 A AU 41632/99A AU 4163299 A AU4163299 A AU 4163299A AU 747258 B2 AU747258 B2 AU 747258B2
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- 239000004575 stone Substances 0.000 title claims description 27
- 238000000034 method Methods 0.000 title description 19
- 235000008390 olive oil Nutrition 0.000 title description 11
- 239000004006 olive oil Substances 0.000 title description 11
- 238000003825 pressing Methods 0.000 title description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 78
- 239000000203 mixture Substances 0.000 claims description 35
- 240000007817 Olea europaea Species 0.000 claims description 28
- 239000007787 solid Substances 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 7
- 238000005352 clarification Methods 0.000 claims description 4
- 230000000717 retained effect Effects 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000007667 floating Methods 0.000 claims description 3
- 230000003134 recirculating effect Effects 0.000 claims description 3
- 241000985610 Forpus Species 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 description 88
- 235000019198 oils Nutrition 0.000 description 87
- 238000004898 kneading Methods 0.000 description 43
- 241000207836 Olea <angiosperm> Species 0.000 description 23
- 238000000926 separation method Methods 0.000 description 13
- 239000003638 chemical reducing agent Substances 0.000 description 9
- 238000000605 extraction Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000000284 extract Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 150000008442 polyphenolic compounds Chemical class 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 235000019658 bitter taste Nutrition 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010903 husk Substances 0.000 description 2
- 238000005325 percolation Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 108091005804 Peptidases Proteins 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004365 Protease Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 229930002875 chlorophyll Natural products 0.000 description 1
- 235000019804 chlorophyll Nutrition 0.000 description 1
- ATNHDLDRLWWWCB-AENOIHSZSA-M chlorophyll a Chemical compound C1([C@@H](C(=O)OC)C(=O)C2=C3C)=C2N2C3=CC(C(CC)=C3C)=[N+]4C3=CC3=C(C=C)C(C)=C5N3[Mg-2]42[N+]2=C1[C@@H](CCC(=O)OC\C=C(/C)CCC[C@H](C)CCC[C@H](C)CCCC(C)C)[C@H](C)C2=C5 ATNHDLDRLWWWCB-AENOIHSZSA-M 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 235000021038 drupes Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/06—Production of fats or fatty oils from raw materials by pressing
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Fats And Perfumes (AREA)
- Extraction Or Liquid Replacement (AREA)
Description
WO 99/61568 PCT/IT99/00143 METHOD AND APPARATUS FOR PRODUCING OLIVE OIL WITHOUT PRESSING THE STONES TECHNICAL FIELD The present invention relates to a method and apparatus for producing olive oil without pressing the stones.
BACKGROUND ART Various methods are known of extracting oil from olive paste, e.g. by means of pressure or centrifugation; electrophoretically, by feeding electric current into the paste diluted with water; or chemically by diluting the paste with water to which alkalis are added. The olive paste itself is generally obtained by removing the pulp of the olives from the stones by means of mechanical presses, followed by mixing or so-called kneading to produce merging or coalescence of the oil particles.
In another proposed method, oil is extracted on the basis of the different surface tension of the oil as compared with the olive water in the paste, which causes .4 2 greater adhesion of the oil particles to a smooth metal surface. Extraction in this way is normally effected by immersing steel blades back and forth into the paste so that a film of oil adheres to the blades, and then scraping the blades to remove the oil film.
Pressing the stones normally calls for extremely powerful presses and invariably produces an increase in the acidity of the oil due to the presence of seed oil particles. Moreover, the skin or epicarp of the olives contains bitter-tasting polyphenol substances, which, as mechanical pulp removal also results in fine shredding of the epicarp, are released into the paste, thus giving the oil a bitter taste.
All the.above methods normally involve adding water at a temperature of over 35"C to simplify both kneading and separation of the oil and olive water from the solid residue or husks, and have the drawback of increasing the peroxide content and so negatively affecting the organoleptic characteristics of the oil.
It has also been prposed to reove the pulp up(ftx<oj Kvo vrWA 'LoAV ZocYuJ EP-f 5 8 4 '8 without pressing the stons/, or which .purpose the olives are placed inside a pulp removing and kneading vessel in which a set of mixing tools produces a peripheral upward movement and a central downward movement of the mass of olives. The tools comprise O cutting blades which cooperate with pairs of fixed 0- converging countermembers.to cut the pulp; and kneading AMENDED SHEET PnT.,d:09- Q0001 WO 99/61568 PCT/IT99/00143 3 is performed by the combined action of mechanical stirring and the heat produced by adding water at 0
C.
After a given kneading time, further water at the above temperature is fed into an oil separating vessel, is circulated from the separating vessel into the pulp removing and kneading vessel, mixes with the olive water, the oil particles and the epicarp or skin of the olives, overflows from the pulp removing and kneading vessel into the separating vessel through a mechanical system of filters and subfilters, and eventually decants; the oil is removed manually from the top of the separating vessel; the solid residue is removed through an opening in the pulp removing and kneading vessel; and the water in the separating vessel is drained off through a tap.
This known method involves several drawbacks. In particular, the cutting blades for removing the pulp of the olives also shred the epicarp, so that the oil still contains a high percentage of polyphenols; the high temperature of the water added both during kneading and so that the liquids overflow into the separating vessel results in a considerable increase in the peroxide content of the oil; circulating water between the two vessels greatly increases kneading, paste transfer and oil separation time; and additional time is also taken to extract the oil from the top of the separating S144-2000 P TAT9/4 F i .Ti' vessel, thus increasing processing cost.
Moreover, the filtration of the above known method is subject to frequent clogging and therefore calls for continual, high-cost servicing on the part of the operator; the -kneading vessel is also occupied during separation and extraction, thus halving the output of the machine; and manual Sremoval of the oil is also unsatisfactory by the oil being separated in a surface film from the mass of paste in which part of oil is invariably retained.
It is also known, from document US-A-4 522 119, a method for processing olives to recover olive oil, wherein an inert additive is mixed to the pitless olive paste to increase the yield of the product olive oil. The relevant apparatus includes a first vessel housing a pulper to remove the olive pulp from the stones, and a second vessel wherein oil and water are separated from the dry pulp by a mechanical progressive press formed of a positive displacement pump. The oil is extracted in two steps by a pair of centrifuge devices.
It is also known, from document EP-A-616 024, another method for recovering olive oil by extracting and separating it from olive drupes with stones removed, wherein the olive paste is added with enzymes such as cellusate and protease.
The enzymes react while the olive past is stirred to destroy the cellular membrane of the olive to facilitate oil extraction.
DISCLOSURE OF THE INVENTION T It is an object of the invention to provide a method da apparatus for producing olive oil, which provide for PriHni I. AMENDED SHEET S .a ii obtaining oil of superior organoleptic quality, and for reducing both processing time and cost by eliminating the aforementioned drawbacks typically associated with known technology.
According to the present invention, there is provided a method of producing olive oil without pressing the stones, and which comprises a pulp removing and kneading step to remove the pulp from and knead the olives; and a separating and extracting step to separate the oil from a mixture of paste and water, and to extract the oil from the mixture; characterized in that said pulp removing and kneading step is performed with no added water and at a controlled temperature below 35°C; and in that said separating and AMENDED SHEET 5 extracting step is performed by mixing said paste with water bbs i al at said controlled temperature.
Extraction may be performed by immersing into the paste an extracting member having smooth surfaces of material to which the oil, as opposed to the water, adheres, so as to withdraw, by adhesion, a film of oil directly from the mixture of paste and water; and by moving the extracting member with respect to a scraping member to detach the film of oil from the smooth surfaces The pulp removing and kneading step is performed in a first vessel; the separating step is performed in a second vessel-; and the paste is transferred from- the first vessel into the second vessel at a transfer step, so that the separating and extracting step relative to one batch of olives is performed simultaneously with the pulp removing and kneading step relative to another batch of olives.
The apparatus for producing olive oil without pressing the stones comprises a pulp removing and vkMt a- ^edL'M^. g-ilokneading devicey for rinoving the pulp from and -kneading the olives in a first vessel; and a separating and extracting device for separating the oil from a mixture of paste and water and extracting the oil from said mixture in a second vessel; characterized in that said AL/ pulp removing and kneading device provides for thoroughly removing the pulp from and kneading the olive AMENDED SHEET Fa. I o e. 6 6 paste in said first vessel with no added water and at controlled temperature of below 35'C; said separating and extracting device comprising means for adding water in said second vessel, a rotating tool for mixing said water and said paste and recirculating. the mixture by drawing the mixture from a bottom portion of said second vessel and feeding the mixture upwards, temperature controlling means for keeping said mixture at said controlled temperature, and an oil extracting member adapted to be immersed into said mixture to directly extract oil from said mixture.
The extracting member comprises smooth surfaces of material to which the oil, as opposed to the water, adheres; the extracting member being so activated that said surfaces are immersed alternately into the mixture of paste and water in the second vessel to directly withdraw a film of oil by adhesion, and cooperate with a fixed scraping member to detach the film of oil from said surfaces.
BRIEF DESCRIPTION OF DRAWINGS A number of preferred non-limiting embodiments of the invention will be described by way of example with reference to the accompanying drawings, in which: Figure 1 shows a schematic, partially sectioned view of a first embodiment of an apparatus for producing olive oil in accordance with the invention; Figure 2 shows a schematic vertical section of part ui AMENDED SHEET WO 99/61568 PCT[lT99/00143 -7of the Figure 1 apparatus; Figure 3 shows an exploded view in perspective of a detail in Figure 2; Figure 4 shows a top plan view of a further detail of the Figure 1 apparatus; Figure 5 shows a top plan view of a variation of the Figure 4 detail; Figure 6 shows a partial section along line VI-VI in Figure 1; Figure 7 shows a partial view along line VII-VII in Figure 1; Figure 8 shows a vertical section of a variation of a device in Figure 1; Figures 9 and 10 show a vertical section and a partial plan view of a further embodiment of the Figure 1 apparatus.
BEST MODE FOR CARRYING OUT THE INVENTION General description Number 6 in Figure 1 indicates as a whole an apparatus for producing olive oil, and which comprises a pulp removing and kneading device 7 for removing the pulp from and kneading the olives, and a separating and extracting device 8 for separating and extracting the oil from a mixture of olive paste and water.
According to the invention, device 7 provides for thoroughly removing the pulp from and kneading the olives at a controlled temperature of below -8- Similarly, separating and extracting device 8 mixes the paste with water at said controlled, i.e.
thermoregulated, temperature to separate the oil droplets from the paste. Advantageously, said controlled temperature is between 25"C and 28°C, and the paste is mixed with water to a ratio by weight of 1:3.
Separating and extracting device 8 extracts the oil by immersing into the mixture an extracting member 11 having a smooth surface of a material to which the oil, as opposed to the water, adheres. Extracting member 11 is rotary, and is scraped by a fixed scraping member 12.
As such, kneading is performed substantially with no added water; kneading and separation are performed practically at ambient temperature; and the oil is extracted by continually withdrawing a film of oil from the mixture.
Pulp removal and kneadinQ Pulp *removing and kneading device 7 comprises a first cylindriqal vessel 13 made of stainless steel and housing a kneading assembly 14 (Figure The kneading vessel 13 has a lateral wall 15 surrounded Dy a gap16 (Figure 1) which is filled with water heated to the selected temperature, for example, by an electric resistor 17 controlled by a thermostat (not. shown).
A trapezoidal-section hopper 18, into which the V olives are loaded, is located over vessel 13 and has a Uo sloping wall 19 fitted to an electric vibrator 20. At AMENDED SHEET i nted~~i 9-05-200:0 i:ii~~~ii! WO 99/61568 PCT/IT99/00143 9 the narrowest part of hopper 18, an assembly 21 is provided comprising two rubber rollers 22, which are rotated in opposite directions about two horizontal axes by a motor reducer 23, and are spaced apart so as to commence breaking the skin or epicarp of the olives, but not the stones.
Kneading assembly 14 (Figures 2 and 3) comprises a set of tools fitted to a shaft 24, which is coaxial with vessel 13, may be vertical, as in Figures 2 and 3, or horizontal, and is rotated by a further motor reducer In particular, the tool set comprises a mixer 26 in turn comprising two pairs of mixing elements or arms 27, 28; the arms in each pair 27, 28 are diametrically opposite, and the two pairs 27 and 28 are offset each arm 27 has a blade 29 curved with respect to the vertical plane and which provides for pushing the olive paste radially; and each arm 28 has a blade 31 inclined with respect to the horizontal plane and which provides for pushing the paste axially upwards.
Over arms 27 and 28, shaft 24 is fitted with a radial valve defined by a disk 32 having four flat segments or radial blades 33. At radial blades 33, lateral wall 15 of vessel 13 is fitted with a metal ring 34 supporting four flat radial blades 36 spaced apart and beneath which radial blades 33 slide. And radial blades 33 correspond angularly with curved blades 29 so as to retain the paste alongside the passage of WO 99/61568 PCT/IT99/00 43 10 curved blades 29 of arms 27, and to open a passage for the paste alongside the passage of inclined blades 31.
Over disk 32, shaft 24 is fitted with a hub 37 supporting a horizontal pressure and lump-breaking arm 38 having two vertical projecting wings 39 for breaking up the lumps formed in the olive paste. Hub 37 also supports a blade 41 diametrically opposite arm 38 and inclined so as to press and force the paste down into the kneading region, and is so positioned angularly that blade 41 corresponds with a gap between' blades 33 of disk 32 and so acts on the paste at an open through opening of the radial valve.
The tool set of assembly 14 is fitted axially to shaft 24 by a threaded hub 42 having a lever 43 by which to screw hub 42 to a threaded end 40 of shaft 24.
Finally, kneading vessel 13 has a bottom wall 44 having at least one opening 46 closed by a gate, which is opened to transfer the olive paste from kneading vessel 13 into a second vessel 47 housing device 8.
Pulp removal and kneading are performed as follows.
The olives washed, with the stalks removed, and loaded into hopper 18 (Figures 1 and 2) are squeezed lightly by rubber rollers 22 to break the skin or epicarp, but not the stones, of the olives, and are fed into vessel 13 in which the gate over opening 46 is closed, and a temperature of between 25 0 C and 28 0 C is maintained constantly by the water in gap 16. Motor WO 99/61568 PCT/IT99/00143 11 reducer 25 is activated to rotate shaft 24 of assembly 14, so that tools 26, 32, 38 fitted to shaft 24 begin stirring the mass of olives to remove the skin and the pulp from the stones.
Once the olives to be kneaded have been loaded into vessel 13, loading of hopper 18 is discontinued, and motor reducer 25 continues operating for a predetermined time to knead the olive paste thoroughly and substantially with no added water. Radial valve 32 alternately retains and permits recirculation of the paste and water mixture in vessel 13 to improve crushing and sliding of the mixture between blades 33 and 36. At the start of the kneading operation, tools 26, 32, 38 mainly provide for removing the skin and pulp of the olives, and thorough pulp removal and kneading are assisted by the increase in the number of free stones.
Advantageously, kneading is performed with only slight breakage of the olive skin to reduce both the percentage of polyphenols, which give the oil a bitter taste, and the chlorophyll percentage to obtain a yellower, as opposed to greenish, colour of the oil.
Moreover, kneading as described above, on account of the limited amount of mechanical action involved, produces a limited increase in the temperature of the paste, which is easily maintained by regulating the temperature of the water in gap 16, thus reducing the formation of peroxides in the oil, and eliminating the relative WO 99/61568 PCT/IT99/00143 12 organoleptic characteristics which develop enormously above Kneading in vessel 13 may last from 40 to minutes, and may advantageously be set to about minutes. Upon completion of the kneading operation, the gate over opening 46 is opened to transfer the kneaded paste rapidly into vessel 47, thus leaving vessel 13 free to knead another batch of olives.
Oil separation and extraction Vessel 47 of oil separating and extracting device 8 comprises a lateral wall 54; and a bottom wall 51 having an outlet opening 57 closed by a gate which is opened to release the water, stones and other processing residue.
Vessel 47 is provided with a tap 58 for supplying water to mix with the kneaded paste; and an electric resistor 59, located in use beneath the level of the water and paste mixture, is controlled by a thermostat (not shown) to keep the water and paste mixture at a controlled temperature, preferably equal to that of the water in gap 16.
Vessel 47 houses a device or tool 107 fitted to a shaft 108, which is powered by a motor reducer 109 located over vessel 47; and tool 107 has a hub 110 fitted with at least one pair of members 111, 112 (see also Figure Each pair of members may comprise a lift member 111; and a lump-breaking member 112 diametrically opposite lift member 111, which is defined by a plate IF# 0 0 a a 13 appropriately angled to push the water and paste mixture upwards to assist extraction of the oil.
Lump-breaking member 112 is comb-shaped, and provides for breaking up any lumps in the paste before they are engaged by lift member 111. If hub 110 is fitted with more than one pair of members 111, 112, the various pairs are offset so that the lift members 111 alternate with the lump-breaking members 112.
Alternatively, each pair of members 111, 112 on hub 110 may comprise a pair of similar lift members, one of which acts as a lump breaker.
Bottom wall 51 of vessel 47 is fitted with contrasting elements defined by substantially radial bars 122. In particular, bars 122 may be straight or curved with the back of the curve in the rotation direction of shaft 108, as shown in Figure 6. In which case, the curved back imparts a centrifugal thrust to the paste and interrupts rotation of the paste-water mass.
Lateral wall 54 of yessel 47 is fitted, over tool ,klU- 14tchtA wimrl -tL t'od wo t a-44 107, with spokes 121, whichVextend radially with respect to vessel 47, converge centrally at a bush 120 in which shaft 108 rotates freely, and provide for interrupting rotation, and ensuring thorough mixing, of the paste and water.
A Vessel 47 may be fitted with a subhorizontal top i- wall 113 (Figures 1 and 7) for retaining the paste and nti:i AMENDED SHEET WO 99/61568 PCT/IT99/00143 14 water mixture; in which case, spokes 121 may be fitted directly to subhorizontal wall 113, as opposed to a hub.
The subhorizontal position of wall 113 provides for conveying the lighter oil to a region 114 having a smaller free surface than vessel 47; and the paste is transferred from vessel 13 to vessel 47 through the free surface of region 114.
Member 11 for extracting the oil from the paste and water mixture is located at region 114. More specifically, member' 11 is fitted to a shaft 61 rotating on two supports, which are so positioned that at least 1/10 and no more than 1/2 of the radius of member 11 is immersed-in the mixture; and shaft 61 is rotated by a respective motor reducer 62. Scraping member 12 is inclined, is complementary in shape to the section of member 11, is located substantially diametrically opposite the point at which member 11 emerges from the mixture, and has a channel 56 sloping towards a manifold 64.
In the Figure 4 variation, extracting member 11 is defined by a number of disks 66 made of chromium-plated steel with polished surfaces, or of plastic material such as polyethylene, Teflon (registered trademark) or similar, and which are packed onto shaft 61 and spaced apart by spacers 67; and member 12 is defined by a combshaped plate 68 also made of chromium-plated steel or plastic material, and having a number of slots 65, in WO 99/61568 PCT/IT99/00143 15 each of which slides a peripheral portion of a respective disk 66.
In the Figure 5 variation, extracting member 11 is defined by a cylinder 69 made of chromium-plated steel or plastic material, and which is fitted onto shaft 61 and has two polished flat surfaces 70 and a polished lateral surface 71; and member 12 is defined by a Cshaped plate 72 also made of chromium-plated steel or plastic material, and in the cavity of which slide peripheral portions of surfaces 70 and 71 of cylinder 69.
The oil is separated and extracted as follows.
After closing the gate over opening 57 of vessel 47 (Figure the gate over opening 46 of kneading vessel 13 is opened to unload the kneaded paste directly and substantially instantaneously into separating vessel 47 underneath. The kneaded paste comprises oil, olive water, stones and husks, and, by means of tap 58, is diluted by adding processing water, and the mixture maintained at a controlled temperature of 25°C-28 0 C. The total quantity of water is advantageously selected to obtain a ratio by weight of three parts water to one part olive paste.
Tool 107 is then rotated continuously by motor reducer 109, so that member 112 breaks up any lumps in the paste, while lift member 111 forces the water and paste mixture upwards. The different specific weights WO 99/61568 PCT/IT99/00143 16 and viscosities of the water, oil, skin, organic pulp material and olive stones cause separation of the oil droplets, which merge or coalesce with one another and rise to the surface so as to also separate slowly from the water; while the stones and other solid residue settle at the bottom of vessel 47.
During separation, the oil is also extracted directly from vessel 47 as the oil surfaces. For which purpose, extracting member 11 (see also Figures 4 and gradually immerses the surfaces of disks 66 or surfaces 71 into the liquid part of the mixture, below the dividing line between the water and oil.
A film of oil therefore adheres more readily than the water to the surfaces of disks 66 or to surfaces 71 of member 11, and is scraped off by member 12 into manifold 64. Shaft 61 is rotated slowly by motor reducer 62 so that the. surface speed of member 11 ranges between and 1.6 m/sec and each disk 66 pumps about 0.8-0.9 liters an hour of mixture comprising one part water and dregs and three parts oil.
Once all the oil has been extracted from the mixture in vessel 47, the gate over opening 57 is opened to unload the water together with the stones and remaining paste; at which point, vessel 47 is free to receive another batch of paste from vessel 13. Oil separation and extraction take about 60 minutes, i.e.
substantially the same time as for pulp removal and WO 99/61568 PCT/IT99/00143 17 kneading, so that, by unloading the whole batch of kneaded paste directly into vessel 47, a new batch of olives can be kneaded in vessel 13 as oil is being separated and extracted from the previous batch in vessel 47.
In the Figure 8 variation, vessel 47 has no inclined top wall; member 11 (not shown) is located at any point along the periphery of vessel 47; and tool 107, contrasting members 122 and spokes 121 are the same as in Figures 1 and 6.
In the Figure 9 and 10 embodiment, oil separating and extracting device 8 comprises a net 116 fitted to wall 54, over members 111, 112 and perpendicular to shaft 108, and which has a 1-5 mm mesh for preventing the passage upwards through net 116 of the stones and any other waste floating on the paste.
Members 111, 112 have two respective straight, horizontal top edges 117, 118; net 116 is fitted at a height of 0 to 20 mm over edges 117 and 118, so that edges 117 and 118 continually clean the bottom face of net 116; net 116 has an opening 119, e.g. in the form of a circular portion, normally closed by a hatch 123, e.g.
defined by a frame 126 fitted with a net 127 and hinged with respect to net 116; and vessel 47 comprises a valve 124 for supplying processing water, and a channel 125 for draining off the oil.
To separate and extract the oil, hatch 123 is first WO 99/61568 PCT/IT99/00143 18 opened and the paste in vessel 13 (Figure 1) unloaded beneath net 116; and processing water is then fed continually into vessel 47, by means of valve 124, to keep the water on a level with channel 125 so that net 116 and hatch 123 are immersed at all times. During separation, the oil rises to the surface of the water over net 116, while the stones and other waste are retained by nets 116 and 127. The floating oil is therefore substantially clear and is drained off by -channel 125.
Separation and extraction as described in both the above embodiments afford enormous advantages as compared with conventional press or centrifuge techniques. The basket filters of known presses, in fact, are used repeatedly, thus causing the oil to degrade and become rancid; while centrifuges deprive the oil of so-called "yield", which represents an important olfactory and organoleptic element of the oil. Finally, separating and extracting the oil by draining, as in the known wholestone technique, involves a considerable length of time, during which kneading of a new batch of olives cannot be commenced.
Oil settling and filtration and water recirculation Manifold 64 (Figure 1) is fitted with a 0.5-1 mm wide-mesh net filter 74 for retaining any dregs or skin entrained by extracting member 11 or passing through channel 125 (Figure and is inclined longitudinally WO 99/61568 PCT/IT99/00143 19 with a drain opening 76 into a removable settling tank 77. Tank 77 has a bottom wall 78 sloping so that the section of the tank decreases downwards; and a vertical wall 79 of tank 77 is fitted at the bottom with a transparent sight 81 for sighting the level at which the oil separates from the olive water.
At the bottom, settling tank 77 has a drain conduit 82 housing a three-way valve 83 designed to assume three different positions a first (off) position in which conduit 82 is closed; a second (drain) position in which valve 83 permits drainoff of the olive water to the outside along a conduit 84; and a third (oil) position in which valve 83 permits drainoff of the oil to a clarification station 86. Station 86 comprises a cotton clarification filter 87; and a clarified-oil tank 88 underneath, in turn comprising a tap 89 by which to draw off the oil.
The water, stones and other processing waste are unloaded through opening 57 in vessel 47 into a recirculating station 91 comprising a percolation filter 92 for retaining the skin, stones and other solid residue, and a tank 93 underneath for the water for recirculation. Tank 93 comprises a pump 94 housed inside a conduit 96 to pump the water from tank 93 back into vessel 47; and an overflow valve 97 for draining off surplus water from tank 93.
The oil is settled and filtered as follows.
WO 99/61568 PCT/IT99/00143 20 The liquid mixture extracted by extracting member 11 or from channel 125 is filtered by net filter 74, which retains any dregs and/or skin. The filtered mixture collects in manifold 64 and flows through opening 76 into settling tank 77 where the mixture is kept for several hours to allow the :bil to separate from the water, and any minute waste suspended in the liquid mixture to settle on the bottom. Settling tank 77 may therefore contain the product of several separation and extraction cycles, and, when full, may be replaced by a new tank 77 emptied by means of valve 83.
In the latter case, three-way valve 83 is first set to the drain position to drain off the water and decanted solid residue to the outside; which operation is controlled using transparent sight 81, so as to arrest drainoff as soon as the oil separation level reaches valve 83. Valve 83 is then set to the oil position to drain the decanted oil onto cotton clarification filter 87.
The water is recirculated as follows.
The water and any other waste remaining after the separation process are fed onto percolation filter 92, which retains the stones, skin and other solid processing waste. The olive water and the processing water added in vessel 47, on the other hand, are collected in tank 93, are still substantially at the processing temperature, and may be recycled by pump 94 WO 99/61568 PCTIT99/00143 21 and conduit 96 back into vessel 47 for the next separating and extracting cycle, thus considerably reducing cost.
The stones and organic material retained by filter 92 may also be recycled as fertilizer or fuel, and, in particular, may be burned in a boiler to heat the water in gap 16 and/or the mixture in vessel 47, as opposed to electric resistors 17 and 59.
As compared with the known whole-stone oil producing method, the advantages of the method and apparatus according to the invention will be clear from the foregoing description. In particular, kneading the olive paste and separating the oil substantially at ambient temperature improve the organoleptic quality of the oil; kneading with no added water accelerates pulp removal; removing the pulp by the sliding and compressive action of blades 29 and 31 and radial valve 32 prevents shredding the skin, unlike the known method in which the cutting blades are moved between two fixed and converging countermembers.
Separating and extracting the oil simultaneously with the kneading of a new batch increases the output of the apparatus; extracting the oil continuously and directly from separating vessel 47 simplifies the processing cycle; and the running cost of the apparatus is further reduced by recycling the processing and olive water.
WO 99/61568 PCT/IT99/00143 22 Clearly, changes may be made to the method and apparatus as described herein without, however, departing from the scope of the accompanying Claims. For example, the various steps in the method may be controlled by a microprocessor control unit; and oil extracting member 11 and scraping member 12 may be made of stainless steel, or of plastic-coated metal.
Shaft 108 may even be coaxial with shaft 24 and rotated by the same motor reducer 25. In the Figure 9 and 10 embodiment, hatch 123 may be defined by a plate, possibly a slide-open plate; and vessel 47 may be fitted with a subhorizontal top retaining wall similar to wall 113 in Figure i. And finally, rollers 22 of hopper 18 may be replaced by other means of breaking the olive skin without breaking the stones.
Claims (1)
- 32. 26 An apparatus as claimed in one of Claims f to characterized in that said extracting member (11) is defined by a number of disks (66) fitted to a common AUS shaft (61) said surfaces being defined by the two faces jb of each of said disks and said scraping member AMENDED SHEET 4-04200Q C 4 a be 31 (12) -being defined by a comb-shaped -plate (68) having a number of slots (65) cooperating with said faces. 26 4) An apparatus as claimed in one of Claims I to 3f, characterized in that said extracting member (11) is in the form of a cylinder said surfaces (70, 71) comprising a lateral surface (71) and two flat surfaces of said cylinder (69) and said scraping member (12) being defined by a C-shaped plate (72) having an edge cooperating with said surfaces (70, 71). 314 3 2 3S An apparatus as claimed in Claim X or 3, characterized in that said extracting member (11) is so located that 1/10 to 1/2 of the radius of the extracting member is immersed in the mixture in said second vessel (47) 3 .O 34) An apparatus as claime dan one of Claims 37 to 34 2.e, characterized in that said separating and extracting device comprises a net (116) fitted over said pair of members (111, 112) to prevent the upward passage through the net (116) of the stones and other waste floating on the paste; an oil manifold (125) being located at a predetermined height over said net (116). -36 6 An apparatus as claimed in Claim characterized in that 'said net (116) has a mesh ranging between 1 and 5 mm, and is fitted over respective top edges (117, 118) of said pair of members (111, 112) and at such a height as to enable said pair of members (111, 2) to continually clean said net (116). AMENDED SHEET ,3)A paau as caie in Clim d vese (47 ben manand in use a such ahih ?eAn apparatus as claimed in oe Claims ZW ando ;9 characterized in that said etfol (116) iss pepniuar nt sidte shat7 and haiclnds a ong (119) noeexrmallyd asl ito ee satig tan (16)i7er.d 325 An apparatus as claimed in eo Claim Ot characterized in that said matlnfoldk (64) has ae transparent sight and a three-way valve (83) for separately draining off the decanted oil and the olive water. 1.40 A1) An apparatus as claimed in Claim A, characterized in that 'said three-way valve (83) drains off said oil into a clarification station (86) comprising a cotton filter (87) and an oil tank (88). 41 Is 9 A An apparatus as claimed in Claim$ -6 androne of 2 r Claims 21 to f, characterized in that said opening (57) (47*) in said second vesselv unloads said water and said solid residue into a tank (93) having a filter (92) for pUS 2 25 retaining said solid residue; said tank (93) being q connected to said second vessel (47) by a pump (94) and a conduit (96) for recirculating said water. AMENDED SHEET 4 4-O4-0 9~g *too 0 a 94S 58 -33.- An apparatus as claimed in Claim Ai characterized .by comprising a boiler for heating the water of said gap (16) and/or of said second vessel said boiler being fueled with said solid residue retained by said filter (92). Pted:Q9-05-2000 A ME N D E SH ETt
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITTO98A000444 | 1998-05-22 | ||
| ITTO980444 ITTO980444A1 (en) | 1998-05-22 | 1998-05-22 | PROCESS AND EQUIPMENT FOR THE PRODUCTION OF OLIVE OIL WITHOUT CRUSHING OF HAZELNUTS. |
| PCT/IT1999/000143 WO1999061568A1 (en) | 1998-05-22 | 1999-05-21 | Method and apparatus for producing olive oil without pressing the stones |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU4163299A AU4163299A (en) | 1999-12-13 |
| AU747258B2 true AU747258B2 (en) | 2002-05-09 |
Family
ID=11416781
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU41632/99A Ceased AU747258B2 (en) | 1998-05-22 | 1999-05-21 | Method and apparatus for producing olive oil without pressing the stones |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1080167A1 (en) |
| AU (1) | AU747258B2 (en) |
| IT (1) | ITTO980444A1 (en) |
| WO (1) | WO1999061568A1 (en) |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2906110A1 (en) * | 2006-09-21 | 2008-03-28 | Francois Montagnon | APPARATUS FOR EXTRACTING OIL FROM PLANT MATERIAL |
| WO2010007610A1 (en) * | 2008-06-22 | 2010-01-21 | Olive X-Press Ltd. | Device and method for extracting olive oil |
| WO2010000885A1 (en) | 2008-07-02 | 2010-01-07 | Mediterranea Identitat, S. L. | Machine for obtaining oil |
| ITBA20110014A1 (en) * | 2011-04-07 | 2012-10-08 | Cos Net S C | SEASONAL HAZELNUT MACHINE FROM SANSA ACCORDING TO A DRY PROCEDURE |
| ES2415559B1 (en) * | 2011-12-23 | 2014-05-07 | Mediterranea Identitat, S.L. | MACHINE FOR THE OBTAINING OF OIL. |
| ES2431265B1 (en) * | 2013-05-14 | 2014-09-10 | Indso Engineering, S.L. | Breaking device for breaking olives, installation for obtaining olive oil and procedure for obtaining olive oil |
| CN103952230A (en) * | 2014-05-12 | 2014-07-30 | 阜阳市双龙粮油设备有限公司 | Flowing grease processing system and method |
| GB2532986A (en) | 2014-12-04 | 2016-06-08 | Christodoulou Spyros | A system for extracting a substance from a commodity |
| ES1148733Y (en) * | 2015-09-25 | 2016-04-01 | Ibanez Bernal Raquel | Automatic device to obtain virgin olive oil |
| CN106029855B (en) * | 2016-05-18 | 2020-01-17 | 东莞市乾道食品有限公司 | Baking and Oil Pressing Machine |
| IT201600094111A1 (en) * | 2016-09-20 | 2018-03-20 | Demetrio Scuncia | CONTAINER FOR FOOD LIQUIDS |
| ES2684102B1 (en) * | 2017-03-29 | 2019-07-05 | Oleum Plus S L | ANTIOXIDATIVE EXTRACTION PROCESS OF OLIVE OIL WITH HIGH CONTENT IN ANTIOXIDANTS |
| IT201700069979A1 (en) * | 2017-06-22 | 2018-12-22 | Mario Beltrami | METHOD AND MACHINERY FOR THE PRODUCTION OF OLIVE OIL |
| IT201800006120A1 (en) * | 2018-06-07 | 2019-12-07 | APPARATUS FOR THE STONING OF OLIVES | |
| IT201800007016A1 (en) * | 2018-07-06 | 2020-01-06 | Kneading machine for oil mill and its operating method | |
| TR201905324A2 (en) * | 2019-04-09 | 2020-10-21 | Bursa Teknik Ueniversitesi | A SYSTEM AND PRODUCTION METHOD FOR OLIVE OIL PRODUCTION |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0581748A1 (en) * | 1992-07-31 | 1994-02-02 | INN.TEC S.r.l. | Machine and method for the production of olive-oil without crushing the stones |
| EP0616024A1 (en) * | 1991-01-16 | 1994-09-21 | Nisshin Plant Engineering Co. Ltd. | Process for recovering olive oil |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR929459A (en) * | 1946-06-19 | 1947-12-29 | Improvements in olive oil extraction and the like | |
| FR2378850A1 (en) * | 1977-01-27 | 1978-08-25 | Pujol Jean Francois | Olive oil extn. appts. - with device to wash olives, extractor unit to crush and separate juice, clarifier and centrifuge |
| US4522119A (en) * | 1980-12-23 | 1985-06-11 | Fps Development Partnership | Olive oil recovery |
| DE4206006C1 (en) * | 1992-02-27 | 1993-09-16 | Westfalia Separator Ag, 59302 Oelde, De |
-
1998
- 1998-05-22 IT ITTO980444 patent/ITTO980444A1/en unknown
-
1999
- 1999-05-21 WO PCT/IT1999/000143 patent/WO1999061568A1/en not_active Ceased
- 1999-05-21 AU AU41632/99A patent/AU747258B2/en not_active Ceased
- 1999-05-21 EP EP99925266A patent/EP1080167A1/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0616024A1 (en) * | 1991-01-16 | 1994-09-21 | Nisshin Plant Engineering Co. Ltd. | Process for recovering olive oil |
| EP0581748A1 (en) * | 1992-07-31 | 1994-02-02 | INN.TEC S.r.l. | Machine and method for the production of olive-oil without crushing the stones |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1999061568A1 (en) | 1999-12-02 |
| EP1080167A1 (en) | 2001-03-07 |
| ITTO980444A1 (en) | 1999-11-22 |
| AU4163299A (en) | 1999-12-13 |
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