AU666598B2 - Semi-automatic shrimp peeling machine - Google Patents
Semi-automatic shrimp peeling machine Download PDFInfo
- Publication number
- AU666598B2 AU666598B2 AU53881/94A AU5388194A AU666598B2 AU 666598 B2 AU666598 B2 AU 666598B2 AU 53881/94 A AU53881/94 A AU 53881/94A AU 5388194 A AU5388194 A AU 5388194A AU 666598 B2 AU666598 B2 AU 666598B2
- Authority
- AU
- Australia
- Prior art keywords
- shrimp
- peeling machine
- accordance
- clamp assembly
- feed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 241000238557 Decapoda Species 0.000 title claims description 599
- 235000013372 meat Nutrition 0.000 claims description 56
- 238000000429 assembly Methods 0.000 claims description 32
- 230000000712 assembly Effects 0.000 claims description 32
- 210000003462 vein Anatomy 0.000 claims description 24
- 238000005520 cutting process Methods 0.000 claims description 20
- MBLBDJOUHNCFQT-LXGUWJNJSA-N aldehydo-N-acetyl-D-glucosamine Chemical compound CC(=O)N[C@@H](C=O)[C@@H](O)[C@H](O)[C@H](O)CO MBLBDJOUHNCFQT-LXGUWJNJSA-N 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 7
- 230000009977 dual effect Effects 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 4
- 239000003643 water by type Substances 0.000 claims description 3
- 230000032258 transport Effects 0.000 description 47
- 102100024383 Integrator complex subunit 10 Human genes 0.000 description 17
- 101710149805 Integrator complex subunit 10 Proteins 0.000 description 17
- 102100028043 Fibroblast growth factor 3 Human genes 0.000 description 13
- 108050002021 Integrator complex subunit 2 Proteins 0.000 description 13
- 101000851018 Homo sapiens Vascular endothelial growth factor receptor 1 Proteins 0.000 description 11
- 102100033178 Vascular endothelial growth factor receptor 1 Human genes 0.000 description 11
- 102100039131 Integrator complex subunit 5 Human genes 0.000 description 3
- 101710092888 Integrator complex subunit 5 Proteins 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 238000012549 training Methods 0.000 description 3
- 102000008016 Eukaryotic Initiation Factor-3 Human genes 0.000 description 2
- 108010089790 Eukaryotic Initiation Factor-3 Proteins 0.000 description 2
- 101150016601 INP2 gene Proteins 0.000 description 2
- 101710092886 Integrator complex subunit 3 Proteins 0.000 description 2
- 102100030147 Integrator complex subunit 7 Human genes 0.000 description 2
- 101710092890 Integrator complex subunit 7 Proteins 0.000 description 2
- 102100030148 Integrator complex subunit 8 Human genes 0.000 description 2
- 101710092891 Integrator complex subunit 8 Proteins 0.000 description 2
- 102100025254 Neurogenic locus notch homolog protein 4 Human genes 0.000 description 2
- 210000001015 abdomen Anatomy 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003292 diminished effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- OCDRLZFZBHZTKQ-NMUBGGKPSA-N onetine Chemical compound C[C@@H](O)[C@@]1(O)C[C@@H](C)[C@@](C)(O)C(=O)OC\C2=C\CN(C)CC[C@@H](OC1=O)C2=O OCDRLZFZBHZTKQ-NMUBGGKPSA-N 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 101150071403 INP1 gene Proteins 0.000 description 1
- 241001232311 Tozeuma carolinense Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 208000033361 autosomal recessive with axonal neuropathy 2 spinocerebellar ataxia Diseases 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- RXKJFZQQPQGTFL-UHFFFAOYSA-N dihydroxyacetone Chemical compound OCC(=O)CO RXKJFZQQPQGTFL-UHFFFAOYSA-N 0.000 description 1
- 239000002355 dual-layer Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/02—Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
- A22C29/024—Opening, shelling or peeling shellfish
- A22C29/026—Mechanically peeling and shelling shrimps, prawns or other soft-shelled crustaceans
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Description
r .7 4 II I 79 S A 4r '4 *1' r ,r i, i, ,t, 9.
79 9. ~caaa~p- 6@6598 1-
AUSTRALIA
PATENTS ACT 1990 COMPLETE SPECIFICATION C MP TE PEC FI T1 FOR A STANDARD PATENT
ORIGINAL
o 9 a 08 99 *t o a a J I 9 Name of Applicant: Actual Inventors: Address for Service: Invention Title: GREGOR JONSSON, INC.
Jon T. KEITH; E. Douglas BETTS; Michael J. DANCY and James E. PERSHINSKE SHELSTON WATERS Clarence Street SYDNEY NSW 2000 "SEMI-AUTOMATIC SHRIMP PEELING MACHINE" Details of Original Application No. 31915/93 dated 20th January 1993 The following statement is a full description of this invention, including the best method of performing it known to us:h~c~r ,0 e 0 a r.0 a 0' 0 r r p *0i 4.
4 I I -li_-T_ SEMI-AUTOMATIC SHRIMP PEELING MACHINE 0a0,4, o I e e t *0 a 0a a 0 t e o a Ir s~o eoo i I i Ir ll i I 1 I t FIELD OF INVENTION The invention disclosed and claimed herein relates to a shrimp peeling machine in which the 5 shrimp shell is removed from a shrimp and the shrimp is deveined. More particularly, the present invention is directed to an improved feed system for feeding shrimp to an automatic shrimp peeling machine and an improved shrimp peeling system where a shrimp is cut, 10 deveined and the shrimp meat removed from the shell.
BACKGROUND OF THE INVENTION With conventional shrimp peeling systems presently available, an operator manually orients a shrimp on a moving feed tray by depositing the shrimp in a predetermined location on the tray. In some instances, over a period of a four to eight hour shift, operator attentiveness diminishes such that the operator does not position the shrimp on a feed tray properly. When a shrimp is not placed on a tray correctly, the shrimp will not always be transported properly to a clamp assembly located on a rotating shrimp transport wheel. As a result, a shrimp will not be in the desired position as it passes various work stations where, for example, the shrimp is cut, deveined, or the meat is removed. As a result, a shrimp will either be cut improperly such that it has I r -PII I1~ II-- 4I .j o perating speeds with which shrimp can be fed to Additionall,4because o th ne f an various work stations have not been obtainable.
Further, it has been found with various shrimp peeling machines presently available, that the S 0 shrimp must be fed at approximately 90° to the shrimp 4 4transport wheel which transports shrimp on the wheel t, conveyor tray located 90° to the shrimp transport wheel requires that the shrimp peeling apparatus have substantially large machine width dimensions, which, unfortunately, includes a substantial amount of unwanted air space.
~Additionally, it is desired that once shrimp have been properly fed to clamp assemblies on a 20 rotating shrimp transport wheel, that the shrimp be properly cut, deveined and the meat removed from the shell. It has been found, in some instances, that, the cutting, deveining and/or meat removal operations have 1 not been entirely satisfactory. In some instances, the cutting of the shrimp meat is too coarse in that it appears that the shrimp has been cut with a saw- J like blade. What is desired is to have a smooth, clean cut of the shrimp meat. a Similarly, at the deveining station where the shrimp vein is removed from the shell, it has been found that the vein removal has not been as complete, in all instances, as desired. What sometimes occurs isthat the shrimp vein is not properly withdrawn from 0 the shrimp which is undesirable in that the deveining operation will, in some cases, have to be repeated.
I
-4- If Further, at the station where the shrimp meat is removed from the shell, it has been found that, on some occasions, the shrimp is torn from the shell in somewhat of a rough pulling motion such that the meat is ripped from the shell as opposed to removing the meat from the shell in a more gentle manner as to avoid any undesired shredding or tearing of the shrimp meat.
What is desired is to have a feed system for a shrimp peeling machine in which shrimp can be fed to the peeling machine at rates substantially higher than Saa *feed rates presently available. Further, it is desired to obviate the need for an operator to properly position a shrimp in a conventional traveling feed tray, yet, at the same time, it is necessary that a shrimp will be properly positioned for transport to a rotating clamp assembly located on a shrimp a transport wheel. It also is desired to provide a shrimp feed system where the shrimp are fed along a longitudinal axis which is substantially in line with a the longitudinal axis of the shrimp clamp assemblies positioned on a transport wheel.
It is further desired that once the shrimp has been properly fed to the rotating shrimp transport wheel, that the shrimp shell and meat be uniformly and smoothly cut. Further, it is important that the shrimp vein be removed uniformly from the shrimp shell. It also is desired to remove the shrimp meat from the shell to avoid tearing or shredding the shrimp as it is pulled away from the shell, the adverse effect being that the physical appearance of the shrimp meat is diminished with the attendant disadvantage that the commercial value of the shrimp can be diminished.
am d I Finally, it is desired to improve the frame construction of the shrimp peeling machine so that when the frame support is assembled together, the various frame members are properly aligned and that the frame support will not become misaligned during shipment or subsequent use of the device.
SUMMARY OF THE PRESENT INVENTION The invention disclosed and claimed herein o serves to obviate or otherwise eliminate disadvantages o 10 which sometimes occur with conventional shrimp peeling 00444machines while at the same time achieving the desires sought for a shrimp peeling machine feed device. The r L present invention serves to increase shrimp loading accuracy and improve shrimp peeling productivity.
Briefly, the present invention involves 00° feeding shrimp to a plurality of spaced clamp 0o °assemblies located on a rotating transport wheel which transport shrimp to be processed past various work °0 stations where the shrimp are deveined, cleaned and the shell and/or tail are removed such as shown in 0 U.S. Patent No. 4,439,893 issued April 3, 1984; U.S.
Patent No. 4,745,660 issued May 24, 1988; U.S. Patent *,400No. 3,751,766 issued August 14, 1973; U.S. Patent No.
4,769,871 issued September 13, 1988 and U.S. Patent No. 4,507,825 issued April 2, 1985, the entire disclosures and drawings of which are incorporated herein by reference.
Shrimp utilized with the feed system of the present invention are deposited in a narrow space formed by corresponding endless conveyor belts which are positioned to be substantially in line with the longitudinal axis of a clamp assembly attached to the shrimp transport wheel traveling at constant speed.
The endless belts each travel at the same speed.
L CI -dll-C C LI I oi 6 Shrimp to be processed are fed by an operator to one end of the endless belts. The shrimp contact the moving belts and are directed along the length of the belts following which each shrimp is automatically transferred from the feed conveyors to a clamp assembly attached to a rotating shrimp transport wheel. The clamp assembly grasps both the shrimp tail and shrimp body following which the shrimp is transported to various work stations where various 1 0 operations are performed on the shrimp.
°°°The shrimp can be easily fed to the conveyor °'system by an operator and, it is expected, the shrimp o 0feed rate can be increased to approximately 100 to 125 shrimp/minute as opposed to the approximate 67 shrimp/minute feed rate available with conventional shrimp peeling systems. The need for having an operator precisely deposit the shrimp at a particular o location an a tray in a shrimp feed conveyor system is eliminated which serves, in part, to permit the shrimp feed rate to be increased. Another advantage to the feed system of the present invention is that operators will not require as much experience and training as heretofore required to locate a shrimp in a predetermined position on a tray. With the present invention, an operator does not require extensive training and experience to deposit the shrimp in the feed system. Rather, an operator will be more productive sooner than heretofore has occurred which is quite important inasmuch as the shrimp peeling industry has experienced a high turnover rate which dictates a significant period of time required for operator training.
As a shrimp travels along the conveyor system, sensor means serve to measure the length of the shrimp In this instance, shrimp length is fee syse o t he proessent inento is th operators n eretof ore equied bto. lcte ahim shrimpt ina predet emi nd position on aln a.th lth preset 25 irnfetioa fopertor des noteqire extensivep 19 tainingl and ceperenc to doit th shrimp n the fee. syte m Raseb gp other anoertr il emoreai is quiteimp otan inasmuchg asi the shrimp eig 30 instr has expriencd high stunovwerrae whrich dict peateos ar signficat eiod ofe thime eure o As a shrimp travbel aaslongd the conveyor system, se nsoaor as srv to msurxetd the legh ofp shrimp (eL) Ing sths intaene, shrmpleng is I ~U I Cj~ II I S i I 4 -7defined as that length extending from the tail end of a shrimp to the remaining portion of the shrimp, which is usually that portion of the shrimp which remains after the carapace or the shrimp head has been removed from the shrimp in a previous conventional operation, not pertinent to the invention disclosed and claimed herein. Once the shrimp length L is ascertained, a 'multiplier of 0.42 is applied to the length L. It has been found that the resulting value reflects the °location of the tail joint of the shrimp which is 0 0. located at the interface of the shrimp tail segment o ,(also known as shrimp abdomen segment(s)) and the o o -oremaining shrimp abdomen segments.
Contemporoaneously, ae scon ensing means senses the location of a particular clamp assembly on the shrimp transport wheel which is rotating at a S° c onstant speed. The first and seconsed sensing means Svalues are fed to asm microprocessor which is programmed u' to evaluatef the position of the aforementioned tail joint of a shrimp on the endless conveyor relative to e 0 the location of a shrimp clamp assembly. That 0 evaluation determines whether a shrimp will be Sdeposited in the clamp assembly such thatr the shrimp t tail section will be graspedly prsecisely by the tail negrasped accuratoely by the shrimp body clamp assemblof the 0 nclamp assembly.
va s In the event the microprocessor indicates 3 0 thatn a djustment of the psition of the frmetshrimpe on the shrimp will be properly positi oned in orderi that Sit can be grasped properly by a shrimp clamp assembly, a signal command is passed by the microprocessor to a pair of stepper motors which drive the endless L CC-C U PI-- ~plse311~ -8conveyor belts. The signal will cause a power cutoff to the motors for a sufficient period (milliseconds) such that the conveyor belt speed is reduced and the speed of the shrimp traveling to the clamp assembly is stopped thereby altering the time it takes for the shrimp to reach the clamp assembly, the effect being that such alteration serves to properly position a shrimp in the feed system so that it will be fed properly to a rotating clamp assembly.
0 The multiplier 0.42 is a value determined empirically; however, it has been found that, for d 0 various species of shrimp, the value .42L represents, o 0 in most instances, the distance from a shrimp tail end to the location of the shrimp tail joint. If desired, the multiplier 0.42 can be adjusted approximately which will encompass most species of shrimp which are 00.. processed in a shrimp peeling machine.
0 0 Once a shrimp is passed from the feed conveyor system to a clamp assembly on the rotating 00g 20 shrimp transport wheel, it then is transported to various work stations such as exemplified and disclosed in U.S. Patent Nos. 3,751,766, 4,745,660 and 4,439,893 the entire disclosures of which are incorporated by reference herein.
Having the shrimp feed conveyors in line with the clamp assemblies on the shrimp transport wheel such that a shrimp located in the feed conveyors is substantially axially aligned with the longitudinal axis of a shrimp clamp assembly, permits the width of the shrimp peeling machines, such as shown in U.S.
Patent Nos. 4,745,660 and 3,751,766, to be substantially reduced to approximately one-half of the present machine width.
As a shrimp is transported from the feed conveyors to a clamp assembly, it has been found I r__S L- 0 j i, 4 *0 4, 4 4+, t -9desirable to insure that the shrimp is properly grasped by the tail and body clamps of a clamp assembly. To assure proper orientation of the shrimp in the clamp assembly, a positive driven rotatable wheel or roller is positioned on top of the shrimp and serves to properly seat a shrimp in a clamp assembly.
Once located in a clamp assembly, the shrimp is transported to a cutting station where the shrimp is cut to split open the shell and expose the shrimp 4 000 0 10 vein. It has been found that if the shrimp cutter wheel is rotated in a direction opposite the direction 0 of travel of the shrimp and clamp assembly and the 0 0 °cutter wheel speed is increased, improved cutting of oo 000 0the shrimp occurs in that the cut is a clean or smooth iit cut unlike a saw-like type cut which sometimes occurs which, unfortunately, results in the edges of the shrimp near the cut line being coarse or rough.
00 "The cut shrimp then is transported past a 2 deveining station where the shrimp vein is removed.
Heretofore, a single rotatable deveining brush has been utilized for vein removal. Unfortunately, in some instances, the brush did not entirely remove a vein. Further, shrimp veins would become enmeshed in the brush adversely affecting the ability of the brush to effectively and consistently remove the vein from each shrimp that passed the deveining station. It has been found that a second brush, which has been incorporated to mesh with the first brush, serves to assist the first brush in dislodging the shrimp vein from the shrimp in that it is available to capture a vein which is not fully secured by the first brush.
Further, the second brush has its bristles intermeshed with the first brush bristles such that the brushes are able to repeatedly and consistently remove the m m 4 vein from shrimp as the shrimp travel past the shrimp deveining system.
Subsequent to the shrimp deveining system, the shrimp rotates on the shrimp transport wheel where it travels to a station where the shrimp meat and the tail, in the case of a tail-on shrimp, are removed from the shell. At least one tail clamp assembly and a plurality of tines are mounted on a rotatable shrimp meat removal wheel located contiguous to the shrimp S 10 clamp assemblies traveling on the shrimp transport wheel. As the shrimp meat removal wheel rotates, the clamp assembly is cam actuated whereby a pair of clamp 'o arms grasp the shrimp tail while the tines enter the ishrimp meat. As the tines and clamp assembly rotate relative to the shrimp transport wheel, the shrimp meat is relatively gently pulled and removed from the 0°4444 rotating shrimp shell which remains clasped in the rotating shrimp clamp assembly fixed to the shrimp transport wheel. The shrimp meat and tail are ultimately removed from the tines and clamp assembly. °444.444 Similarly, the shell is subsequently removed from the clamp assembly on the shrimp transport wheel.
0 °DESCRIPTION OF THE DRAWINGS The invention will be better understood from ii the following detailed description taken in conjunction with the accompanying figures of the 4drawings, wherein: FIGURE 1 shows a schematic view illustrating a prior art shrimp feeding system in which shrimp are fed to clamp assemblies positioned on a rotating shrimp transport wheel 900 to the feed conveyor; FIGURE 2 shows a schematic view illustrating the shrimp feed system of the present invention in which shrimp are fed along a longitudinal axis which I I i---II^Cil__ I i 1 i i i
I
i i i i I i i ~roo
I
i o so r so so a cc Irr -il~-uu;iI-YI- llll--.
:i r -11is substantially in alignment with the longitudinal axes of the clamp assemblies located on a rotating shrimp transport wheel; FIGURE 3 shows a fragmentary perspective view of the shrimp feed device of the present invention disposed within the frame support of a shrimp peeling machine; FIGURE 4 shows a top plan view of the shrimp feed device of the present invention; 10 FIGURE 5 shows a fragmentary side section view of the shrimp feed device taken along lines in FIGURE 4; FIGURE 6 shows a fragmentary end section view of the shrimp feed device taken along lines 6-6 in FIGURE FIGURE 7 shows a fragmentary section view of one embodiment of a feed conveyor taken along lines 7- 7 in FIGURE 6; FIGURE 8 shows a top plan view of the feed conveyor taken along lines 8-8 in FIGURE 7; FIGURE 9 shows a fragmentary section view of a second embodiment of a feed conveyor; FIGURE 10 shows a top plan view of the feed conveyor taken along lines 10-10 in FIGURE 9; FIGURE .11 shows a block diapram illustrating the sensing and control system for synchronizing the location of a clamp assembly and a shrimp being fed to a clamp assembly; FIGURE 12 shows a block diagram illustrating details of the sensing and control system utilized in the present invention; FIGURE 13 shows a perspective view of a second embodiment of the invention in which an operator feeds a shrimp to the shrimp feed system; i ,i c -r lo 'i II Name: nC.UL1.l.
Title: President File: 17306 SHELSTON
WATERS
CLARENCE STREET, SYDNEY, AUSTRALIA
II
j -12i FIGURE 14 shows an enlarged, fragmentary, i perspective view of the shrimp tray of FIGURE 13 ii absent shrimp disposed on the tray; i j FIGURE 15 shows a schematic of the shrimp feed system of the second embodiment of the invention as well as the clamping of a shrimp in a clamp assembly and the transporting of the shrimp past cutting, deveining, meat picking and shell removal stations; FIGURE 16A shows a fragmentary section view taken along lines 16-16 in FIGURE 14 in which an ,operator is placing a shrimp to be processed on the shrimp feed conveyor; FIGURE 16B shows a schematic plan view of two feed conveyors located on one side of the shrimp feed conveyor system taken along lines 16B-16B in FIGURE 17; FIGURE 17 shows an end view of FIGURE 16A absent the tray and housing; FIGURE 18 shows a fragmentary, section view j taken along lines 18-18 in FIGURE 16A of the sensing i means of the second embodiment of the invention; FIGURE 19 shows a fragmentary side view of the shrimp feed conveyor system with a shrimp tail i 25 positioned at a sensing means; FIGURE 20 shows the fragmentary side view of FIGURE 19 with the shrimp head positioned at the sensing means; FIGURE 21 shows a fragmentary side view of the slotted disc and sensing means for sensing the location of the clamping assemblies on the shrimp transport wheel; FIGURE 22 shows a cross-section view of the slotted disc and sensing means taken along lines 22-22 in FIGURE 21; I- I low~~ Ilittt(- of 1141it Attorneys, of Australi: of SHELSTON WAT'ERS To: The Commissioner of Patents File: 17306 WODEN ACT 2606 Fee: $1591.00 S 043339 190194 -13- FIGURE 23 shows a block diagram illustrating details of the sensing and control system for the second embodiment of the present invention; FIGURE 24 shows a fragmentary, perspective view of a shrimp hold-down wheel assembly disposed above a shrimp clamp assembly for assisting to hold and maintain a shrimp in position as it is grasped by the tail clamp and body clamp of a clamp assembly; FIGURE 25 is a fragmentary end view of the 0,040 10 shrimp hold-down wheel assembly of FIGURE 24; 004 FIGURE 26 shows a fragmentary, section view ~taken along lines 26-26 in FIGURE FIGURES 27, 28, 29 and 30 show fragmentary side views of the shrimp meat removal device for removing the shrimp meat from the shrimp shell after a shrimp has been cut and deveined. The rotatable 0000 shrimp meat removal device is shown at various stages as it progressively contacts the shrimp on a rotating shrimp clamp assembly to the removal of the shrimp 000020 meat from the shrimp shell; FIGURE 31 shows a fragmentary end section view of the meat removal device shown in FIGURES 27- *0.040 30;FIGURE 32 shows a fragmentary, section view taken along lines 32-32 in FIGURE 28; j FIGURE 33 shows a schematic view of the drive system of the second embodiment of the shrimp peeling machine of the present invention; FIGURE 34 shows a fragmentary, side section view of the dual brush system for deveining shrimp; FIGURE 35 shows a partial perspective schematic view of the frame construction system used to connect frame support members of the shrimp peeling machine; and, a- -14- FIGURE 36 shows a fragmentary, plan crosssection view taken along lines 36-36 in FIGURE DETAILED DESCRIPTION Referring to the drawings, FIGURE 1 shows a schematic view of a conventional prior art shrimp peeling machine in which shrimp 10 to be peeled are placed in individual shrimp trays. The trays are 0 connected to and travel on a moving endless conveyor 00 belt which transport shrimp 10 to be peeled in the direction of arrow Shrimp 10 subsequently are oo removed from the trays and transferred to shrimp clamp 0: °°assemblies 12 which are connected to and rotate with a shrimp transport wheel in the direction of arrow "B" past one or more work stations WS where a shrimp is cut, deveined and the body shell and tail sections can be removed. In this system, the details of which are set forth in detail in U.S. Patent Nos. 4,439,893 issued April 3, 1984, and 3,751,766 issued August 14, S01973, the disclosures and drawings of which are incorporated herein by reference, the shrimp feed system is positioned to travel at 900 to the direction of travel of the shrimp clamp assemblies 12.
SFIGURE 2 illustrates the shrimp feed system of the present invention. As will be discussed in i 25 detail hereafter, shrimp 10 are fed in line with the Sdirection of travel of the clamp assemblies 12 with the feed system being substantially longitudinally aligned with the longitudinal axis of the clamp assemblies 12. As a result, the width of the conventional shrimp peeling machine illustrated in FIGURE 1 can be substantially reduced.
FIGURE 3 shows the shrimp feed system of the present invention. Specifically, the shrimp peeling machine 20 comprises frame 21 made of suitable metal it 1
I
i and/or plastic which includes base 22 consisting of i frame members 23, 24 connected at their iespective ends to frame members 25, 26. Extending upward from base 22 are vertical support members 27, 28, 29, Spaced horizontal support members 31, 32, 33, see FIGURE 4, are connected to the vertical support members. Additional support members such as vertical support 34 can be utilized as desired to provide the desired rigidity to frame 21.
eoo 10 Mounted within frame 21 is a shrimp °o transport wheel 40 which is schematically illustrated 0in FIGURE 3 and shown in more detail in FIGURES 4 and As seen in FIGURE 5, a plurality of clamp assemblies 12 are connected to shrimp transport wheel 15 40. Each clamp assembly includes shrimp tail clamp 13 i i and shrimp body clamp 14. The details of the shrimp transport wheel, clamp assemblies and their operation are shown and explained in detail in U.S. Patent Nos.
4,769,871 issued September 13, 1988 and 3,751,766, the disclosures and drawings of which are incorporated herein by reference.
Shrimp transport wheel 40 having clamp assemblies 12 mounted thereon is mounted for rotation at a constant speed on rotatable shaft 41. Drive shaft 41 is connected to a suitable drive assembly and motor 38 such as disclosed in the '871 patent. Pulley 43 is mounted on shaft 41 and is connected by belt 44 to pulley 45 which is connected to an encoder device 46.
As seen in FIGURE 3, a pair of spaced shrimp feed conveyor assemblies 50, 51 are located at one end of the top of frame 21. Conveyor assembly comprises bar 52 (see FIGURE 8) having a plurality of threaded holes 52' located at one end. Slotted brackets 53, 54 are adjustably mounted on bar 52 by L L IZ IL _i I
J
-16means of mounting bolts 55, 56 which bolt brackets 53, 54 at the desired location relative to one end of bar 52. A rotatable shaft 57 having a bushing 57' is mounted in suitable bearings at end 58 of the brackets.
At the opposite end 59 of bar 52 is located another shaft member 60 having shaft head 61. Bushing 62 is mounted on shaft 60 with mounting washers 63, 64 disposed at each end of the bushing. Plate 66, as 10 seen in FIGURE 6, is disposed between shaft head 61 and washer 63.
oo°°°Shaft 60 extends upward past washer 64 into o°o mounting bracket 70, FIGURES 4, 6, which extends outward from horizontal support member 33. Disposed on top of mounting bracket is stepper motor 72 having oco motor shaft 73 which extends into bracket 70. A o0 suitable flexible coupling 74 connects stepper motor shaft 73 to the outboard end of conveyor belt shaft Shaft 60 also is disposed in one or more bushings i mounted in mounting bracket An endless conveyor timinc belt 75 is mounted for rotation on rotatable bushing 62 fixed to rotatable shaft 60 and bushing 57' on shaft 57, belt contacting the sides of bar 52 as it rotates. As 25 seen more clearly in FIGURES 3 and 6, conveyor belt is purposely disposed at a suitable angle offset to Sthe vertical axis so as to ensure that it will contact a shrimp as it enters the feed system, the conveyor belts 75, 79 also serving to transport a shrimp along the length of the conveyor belts.
A second conveyor timing belt 79 is mounted in the same type bar arrangement as described above for conveyor belt 75. Shaft 80 having shaft head 81 extends upward through mounting bracket 90. Bushing I 1 ~5 I I ~L -17- 82 disposed between washers 83, 84 is attached for rotation with shaft Stepper motor 92 has a motor shaft 93 which extends into bracket 90. A suitable flexible coupling 94 connects stepper motor shaft 93 to the outboard end of conveyor belt shaft Actuation of stepper motors 72, 92 causes movement of endless belts 75, 79. Shrimp 10 fed to the endless conveyors will be contacted by endless
I
10 belts 75, 79 and transported along the length of the 41 conveyor belts in the direction of arrow I FIGURE 5, toward the clamp assemblies 12 which are connected to the rotating shrimp transport wheel and rotating in the direction of arrow FIGURE As in the case of conveyor belt 75, conveyor belt 79 also is mounted at an angle offset from the vertical, FIGURE 6, to ensure that a shrimp disposed in the feed system contacts the conveyor belts 75, 79.
It has been found that an angle of inclination "ips of S, 20 approximately 150-300 is satisfactory. i Further, plate 61 seen in FIGURE 6 extends along the length of the shrimp feed conveyor device.
In some applications, it may be desirable to omit plate 66 in favor of an open space between the lower portions of the spaced and angled conveyor belts 79.
Referring to FIGURES 3, 4 and 5, plate 96 extends across the frame and is connected to frame members 31, 33. A laser device sensor 97 is connected to plate 96 and overlies the location of the narrowest space between conveyor belts 75, 79 As shrimp pass through the feed conveyor device in the direction of arrow FIGURE 5, laser sensor 97 will sense or ascertain the tail end of a shrimp 10 and subsequently sense the head end of shrimp 10. The information L- I -18sensed by the laser sensor 97 will be passed through lead 151 to a microprocessor 155 where the overall length of a shrimp 10 is computed. The microprocessor then computes a value of .42L which represents the location of the interface of the tail section of the shrimp and remainder of the shrimp.
simultaneously, as the shrimp are being fed in the direction of arrow along the length of the conveyor belts, the shrimp transport wheel 40 and 1 oo 10 clamp assemblies 12 are rotating about shaft 41 in the I oodirection of arrow As illustrated in FIGURES 3 and 4, the longitudinal axis of the feed conveyor belts along the length of the path is substantially aligned with the longitudinal axis of a clamp assembly 12.
o+°o A photoelectric cell 100 is attached by any o° 0 suitable means to the frame 21. Cell 100 provides a constant beam across the frame. As each clamp i 20 the beam which interruption is passed through lead 152 to the microprocessor 155 where the relative location S.o between a clamp assembly 12 and a shrimp 10 is ascertained. Specifically, what is desired is to have o,*D o the tail section of a shrimp seat properly in the tail clamp 13 of clamp assembly 12 whereas the remaining portion of a shrimp must be clamped properly in body j clamp 14 of clamp assembly 12. Accordingly, it is Snecessary that the arrival of a shrimp 10 at the ends of the conveyor feed belts 75, 79 located adjacent the shrimp transport wheel 40 be synchronized with the arrival of a clamp assembly 12 at the shrimp drop off end of the conveyors 75, 79.
The microprocessor 155 and encoder device 46 translate the information received from the laser beam 97 and the photoelectric cell 100 from which it is -19computed whether proper synchronization will occur, whether a shrimp 10 will be transferred from the conveyors 75, 79 onto a clamp assembly such that the tail clamp 13 clamps the tail section of the shrimp and the body clamp 14 clamps the remainder of the shrimp so that the location .42L on the shrimp 10 is at the interface of the tail clamp 13 and body clamp 14. It is important to have the shrimp properly oriented with respect to the tail and body clamps 13, 14 in order that the tail section of the shrimp be 04 4properly removed.
It is appreciated that in loading shrimp into the spaced feed conveyors 75, 79, the shrimp will not always be positioned to achieve the desired synchronization between a shrimp 10 and a clamp assembly 12. In the instances where the microprocessor 155 and the encoder device 46 sense and compute the information received from laser device 97 and photoelectric cell 100 and ascertain that a shrimp 10 will arrive too early at the shrimp drop off end of conveyors 75, 79, the microprocessor 155 will issue a command through leads 150 to stop stepper motors 72, 92 for a requisite amount, milliseconds, in order that the shrimp 10 and a clamp assembly 12 arrive at the drop off end simultaneously.
In the event that a shrimp 10 will not arrive at the shrimp drop off end of conveyor belts 79 in time to be clamped by a clamp assembly 12, the clamp assembly 12 simply continues to rotate past the shrimp drop off assembly without receiving a shrimp and the shrimp 10 then will be deposited on a succeeding clamp assembly 12.
FIGURES 11 and 2 may be referred to as illustrations of the microprocessor components and functions to carry out the present invention. The i ~is i e i :1 i I 1 As a shrimp travels along the conveyor system, sensor means serve to measure the length of the shrimp In this instance, shrimp length is following program listings illustrate a program for controlling microprocessor 155 in the above-described operations.
4 GOSUB 400 5 RATIO 22.894998 ENCODER 1000 RUN.SPEED 659 0000020 ACCEL.RATE -150000 DECEL.RATE =150000 28 GO.VEL 0030 SKl.TRIGGER 21 0040 SK2.TRIGGER 000 0100 SKl.GOSUB 300 110 SK2.GOSUB 350 115 SET.SCANI.
o ;o~o125 INTl 820 INT2 130 WHILE INPi 1 140 INT5 =POS.COMMIAND 00150 WEND 160OWHILE 170 INT6 (POS.COMMAND 172 FLT1 =INT6 *(0.420000) 180 WEND 190 RUN.SPEED 0 195 GO.VEL )200 INT3 FLT1/RATIO ~210 INT2 0 220 WHILE INT3 (INTl ENCDR.POS) 240 WEND 250 RUN.SPEED 659 255 GO.VEL 260 GOTO 130 299 END 300 ENCDR.POS =0
I
-21- 310 SET.SCAN2 320 RETURN 350 SET.SCAN1 360 RETURN 400 INT10 (INP5 (2 INP6) (4 INP7) (8 INP8) 405 IF INT10 15 THEN INT2 410 IF INT10 14 THEN INT2 415 IF INT10 13 THEN INT2 420 IF INT 12 THEN INT2 420 IF INT10 12 THEN INT2 o 4253 IF INT10 10 THEN INT2 (0) S43 IF INT10 9 THEN INT2 1 435 IF INT10 9 THEN INT2 12 440 IF INT10 8 THEN INT2 24 445 IF INT10 7 THEN INT2 36 450 IF INT10 6 THEN INT2 48 455 RETURN Whil, a laser beam sensor 97 and photoelectric cell 100 have been disclosed, it is appreciated that other types of sensing means such as light emitting diode sensors, would be satisfactory to provide the desired input from which the proper synchronization between a shrimp 10 arriving at the shrimp drop off end of the conveyors 75, 79 along with a clamp assembly 12 could be determined.
In the embodiment of FIGURES 1-6, the laser sensing means is positioned above feed conveyors 79 such that the laser beam projects vertically down on the shrimp If desired, another conveyor system can be employed which will permit the laser beam to be projected horizontally. In the shrimp feed conveyor embodiment of FIGURES 9 and 10, two spaced feed conveyors 110, 112 replace the single feed conveyor and two spaced feed conveyors, similar to spaced 1 !I -22conveyors 110 and 112, would replace conveyor 79.
FIGURE 9 shows a first feed conveyor 110 which is similar in arrangement to the feed conveyor embodiment in that a rotatable shaft 111 would be connected by a flexible coupling to a stepper motor. A bushing 113 would be rotatable with shaft 111 located adjacent one end of bar 114. At the opposite end of bar 114 a mounting block 115 is affixed to bar 114. One end of mounting bracket 116 is fixed to mounting block 115 10 while the remaining end of mounting bracket 116 is fixed to mounting block 117 which, in turn, is fixed 44.44to one end of bar 118. Mounting brackets 119, 120 are fixed adjustably in any suitable manner, to and extend outward from the remaining end of bar 118. A rotatable shaft and bushing 121, 122 are connected to 44 brackets 119, 120.
4tW, Another mounting bracket 123 is connected to the bottom side of bars 114, 118. Shafts 124, 125 have bushings 126, 127 disposed thereon. Pulley belt 130 connects pulleys 128, 129 which are mounted on shafts 124, 125. Upon actuation of the stepper motor, shaft 111 will rotate causing movement of belt 110.
Similarly, shaft 125 will rotate along with shaft 124 causing movement of endless conveyor belt 112.
It will be noted in FIGURE 9, that a space is provided between conveyor belts 110, 112. In this space a laser beam, indicated by 140 is positioned so i that as a shrimp 10 travels in the direction the laser beam 140 will extend horizontally and sense the tail end and head end of the shrimp.
FIGURES 13-34 inclusive show further embodiments of the invention. Referring to FIGURES 13 and 14, a shrimp peeling machine 200 is enclosed within a housing 210. The machine is seated on a plurality of conventional start-stop wheels 211 so i -23that the machine can be transported relatively easily from one position to another. A plurality of shrimp S are placed on shrimp feed tray 212. Tray 212 comprises a base 213 having a slotted opening 214 therein. A transparent plastic cover 215 is suitably fixed to tray base 213. Tray side walls 216, 217 and end walls 218, 219 extend upwardly from base 213 and serve to contain shrimp to be peeled on tray base 213.
Referring to FIGURE 15, shrimp S is disposed ~1 0 on feed conveyor 220 where it passes under a shrimp hold-down device 262. The shrimp, as will be discussed hereafter, is transferred to a clamp assembly 221 located on a rotatable shrimp transport wheel W, the shrimp being urged toward the wheel during clamping by hold-down wheel or roller 222.
,r Once the tail and body portions of the shrimp are securely fastened to clamp assembly 221, the shrimp is transported past a plurality of work stations where various operations are performed on the shrimp.
Initially, the shrimp passes a cutting station 223 where the shrimp shell and meat are cut along the longitudinal axis of the shrimp. The cutting operation serves to cut open the shrimp shell for a substantial portion of the shrimp length and the shrimp meat is cut to expose the shrimp vein.
Following cutting, the shrimp is transported past a dual brush deveining station 224 where at least one brush contacts the shrimp and vein to remove the vein from the shrimp. The second brush, whose bristles intermesh with the first brush bristles, also serves to contact and disengage the vein from the shrimp. lurther, the intermeshing of the brush bristles serve to assist in keeping a shrimp vein from becoming too severely entangled in the first brush bristles.
-24- Following the deveining operation, shrimp S moves past a rotatable shrimp meat removal device 225 where a plurality of tines and a tail clamp assembly engage the shrimp meat and shrimp tail and, as the shrimp meat remover device and clamp assembly both rotate, the shrimp meat and tail, in the case of a tail-on shrimp, are withdrawn from the shrimp shell, which is located in a clamp assembly on the rotating shrimp transport wheel. The meat and tail are directed to a collection site while the shell is subsequently removed from clamp assembly 221 following I which assembly 221 is cleaned by brush 226 while the V shell is directed down slide 227 to a second collection site.
Turning to FIGURES 16A, 16B and 17, shrimp S is shown being passed through slot 214 by an 0 operator O. The conveyor feed system comprises a pair of in-line feed conveyors 230, 231 located on one side of the shrimp transport path and a second pair of corresponding in-line conveyors 230, 231 located on the opposite or remaining side of the shrimp transport path.
The in-line conveyor system used for this particular embodiment of the shrimp feed system is similar to the conveyor embodiment previously described with respect to the embodiment shown in K FIGURES 9 and 10; however, in this particular embodiment, idler wheels for tensioning the endless conveyor belts have been provided.
FIGURES 16A and 16B illustrate a pair of conveyors 230, 231 disposed on one side of shrimp S as the shrimp travels along the conveyor feed path T. A stepper motor 233 is connected to rotatable shaft 234 in a manner previously described with respect to the feed conveyor system of FIGURES 7-10. A bushing 235 ZD t- t U IIU d1LlJ LJ.-L 0.L. I I- Av operator feeds a shrimp to the shrimp feed system; is fixed to drive shaft 234. At the opposite end of conveyor belt 230 is another rotatable bushing 235'.
Unlike the conveyor system of FIGURES 9 and 10, a pair of idler wheels 236, 237 are mounted in any suitable fashion to a mounting bar 114 similar to the bar shown in FIGURE 10. Conveyor belt 230 winds about bushing 235, idler wheels 236, 237 and bushing 235'.
A second conveyor belt 231 is arranged in much the same manner as the first conveyor belt 230 10 save, as will be explained, there is no direct o° connection to stepper motor 233. Belt 231 winds about o0 o rotatable bushings 238, 239 and idler wheels 240, 241.
i o To drive the conveyor belt 231, a rotatable i o shaft 242, FIGURES 16A, 16B, upon which idler wheel 15 237 is disposed, is extended and belt pulley 243 is mounted thereon. Similarly, rotatable shaft 244, upon 0 00. which idler wheel 240 is mounted, is extended and belt °0 0 pulley 245 is mounted thereon. Endless belt 246 connects belt pulleys 243, 245 such that upon 20 actuation of stepper motor 233, endless conveyor belcs 4 ,io 230, 231 are actuated to contact and move shrimp S along path T. It is appreciated that a similar conveyor system having a pair of axially aligned 0 conveyor belts, similarly numbered, as previously i described with respect to belts 230, 231 is located on the opposite side of the shrimp path and is driven by Sstepper motor 247.
SIn the event conveyor belts 230, 231 become loose, idler wheels 236, 241 may be adjustably moved, in the direction indicated by the arrows P 1
P
2 in FIGURE 16B, toward or outward away from the belts to a desired position to provide the desired belt tension.
Referring to FIGURES 16A-20, a space is provided between a conveyor belt 230 and a conveyor I I arlr I C-1 FIGURE 22 shows a cross-section view of the slotted disc and sensing means taken along lines 22-22 in FIGURE 21; o -26belt 231. A photoelectric sensing device 250, comprising emitter 251 and receiver 252, provides high and low sensing beams 253, 254 which traverse the shrimp path. As a shrimp tail passes sensing device 250, as shown in FIGURE 19, the low beam 2E4 is interrupted to provide a signal to microprocessor 155.
Similarly, as the high end of the shrimp passes sensing device 250, as shown in FIGURE 20, the high sensing beam 253 is actuated to provide a suitable 10 signal to the microprocessor whereby the length L of o o a shrimp can be computed. It should be observed that, oa in some instances, when the shrimp head or carapace is o removed, a small shrimp throat section 260 remains (FIGURES 19, 20). It is particularly preferred that i 15 this shrimp section not be utilized in ascertaining i the shrimp length L. As a result, provision is made I..i to mount the high and low sensing beams 253, 254 so ii that the shrimp throat section will not interrupt or otherwise actuate a beam whereby an improper signal is i o 20 passed to the microprocessor.
It has been found that as shrimp is 1 delivered by the operator to the feed conveyor system, i; :.some shrimp may be curved more so than others, such that, in some instances, due to the shrimp curvature, the true shrimp length is not always ascertained. To obviate any concern that the correct shrimp length is J ~not being presented to sensing device 250, a shrimp i hold-down device is provided which presses downward on the shrimp as it passes the region of the sensing device 250. By pressing down on the shrimp, which is somewhat of a compressible structure, the proper shrimp length can be measured.
The hold-down device 262 is shown, for example, in FIGURES 16A and 17. Stepper motor 263 is suitably attached to plate 264, which, in turn, is to connect frame support members of the shrimp peeling machine; and, -27spaced by spacers 265, 266 from frame member 267.
Stepper motor drive shaft 268 extends through plate 264 and bushing 269. Pulley 270 is mounted to stepper motor drive shaft 268. Shaft 271 extends through bushings 272 and sleeve 273. One end of shaft 271 is fastened to belt pulley 274 which connects to pulley 270 by endless belt 275.
Mounted on the outboard end of shaft 271 are spaced mounting brackets 276, 277. Each bracket is positioned against one side of sprocket 278. The 0,0 mounting brackets each have one end suitably fixed to o 0 ashaft 271, the brackets being adapted to pivot about 0shaft 271. The remaining or opposite end of each mounting bracket is attached to one end of a shaft 281. Sprocket 280 is mounted for rotation on shaft 281. An endless conveyor belt 282 is mounted on sprockets 278, 280. upon actuation of stepper motor 4 a 0263, belt 275 drives shaft 271 and sprocket 278.
Endless belt 282 causes sprocket 280 to rotate in the drcinshown by the arrow N in FIGURE 16A. A a shrimp S travels along path T, the hold-down device 262 with its driven conve-or belt traveling in' the a direction of arrow N serves to press down on and straighten shrimp S along the shrimp length in order that the true shrimp length L can be computed by* sensing device 250.
Referring to FIGURES 15, 21 and 22, it will be observed that clamp assembly transport W is adapted to travel at a constant speed in the direction of travel indicated by arrow M (FIGURE 15). As wheel W rotates, clamp assemblies 221 are rotated past the shrimp feed conveyor 220 where shrimp S, contacted by the two pairs of conveyors 230, 231, travel along path T which extends along the length of plate 290 toward the shrimp transport wheel W. At the end of plate 290
I-
FIGURE 3 shows the shrimp feed system of the present invention. Specifically, the shrimp peeling machine 20 comprises frame 21 made of suitable metal p I' I i I III II I I I I I I I I I i1 -28j adjacent transport wheel W, a shrimp S is directed Supwardly by the angled abutment 291 (FIGURES 15, 16A) i where it is adapted to be engaged by clamp assembly 221.
As discussed previously, it is desired that shrimp S be positioned properly within the clamp assembly whereby the shrimp tail is clamped by the tail clamp portion 292 and the shrimp body is clamped in the body clamp portion 293 of clamp assembly 221.
In the embodiment of the invention shown, for example, in FIGURES 15, 21 and 22, disc 300, which has a o 0 0plurality of spaced slots 301 extending to the edge of the disc, is mounted for rotation with shrimp So°0°0 transport wheel W. FIGURE 22 shows disc 300 disposed on drive shaft 303. Plates 304, 305 are secured to the disc in any suitable manner such as welding to provide additional support to the disc. Disc 300 is jS o* o S° °fixed to and rotates with drive shaft 303. A sensing element 310 having spaced arms 311, 312 is disposed relative to disc 300 such that sensing arm 311 is ii located on one side of the disc and sensing arm 312 is Spositioned in alignment with arm 311 but located on the opposite side of disc 300 (FIGURE 22). A suitable photoelectric signal is generated between sensing arms 311, 312, the signal being interrupted by disc 300 but for when a slot 301 passes between the sensing arms at i which time the detection signal is uninterrupted.
Sensing device 310, which can be any desired photoelectric sensor, is connected to arm 314 which, in turn, is joined to bracket 315. Bolts 316, 317 extend through vertical frame support member 318 and mounting sleeve 319, which is located above horizontal frame support member 320. The bolts serve to releasably secure bracket 315 in position on support -29member 318. Leads 321 extend from sensing means 310 to the microprocessor.
The spaced slots 301 on disc 300 correspond with the number and location of clamp assemblies 221 on wheel W. Thus, as illustrated in FIGURE 15, the four disc slots 301 and the four clamp assemblies 221 are spaced 900 from one another. It is appreciated that if six or eight clamp assemblies were utilized, the number of corresponding slots would be increased, 0 10 the slots, of course, being positioned to have the same angular spacing as the spacing between clamp o :assemblies. When a slot passes sensing element 310, 0 0 a signal will be provided to indicate the relative 0 location of a clamp assembly 221 to shrimp abutment 291 on the feed conveyor 220.
Referring, for example, to FIGURES 15 and 16, as shrimp S pass through feed conveyor 220 in the 0 direction of arrow FIGURE 16A, sensor 254 will detect the tail end of a shrimp S and subsequently, 20 sensor 253 will sense or detect the head end of shrimp aaS as it passes sensor 253. The information sensed by sensor device 250 passes through leads 330 (FIGURES 16A, 19) to microprocessor 155 where the overall o length of a shrimp S is computed. The microprocessor then computes a value of .42L which 1 represents the location of the interface of the tail section of the shrimp and remainder of the shrimp.
A Simultaneously, as shrimp are being fed in the direction of arrow along the length of the conveyor belts 231, 230, the shrimp transport wheel W and clamp assemblies 221 are rotating about shaft 303 in the direction of arrow Photoelectric sensing element 310 provides a constant beam across the disc 300, the beam being uninterrupted only when a disc slot 301 passes across i-cr ri i ~iC for conveyor belt 75. Shaft 80 having shaft head 81 extends upward through mounting bracket 90. Bushing the beam path. As a clamp assembly 221 reaches a particular location relative to feed plate abutment 291, the beam will be uninterrupted between sensing elements in arms 311, 312, which signal is passed through leads 321 to microprocessor 155 where the relative location between a clamp assembly 221 and a shrimp S on the conveyor feed path is ascertained. It is necessary that the arrival of a shrimp S at the end of the conveyor feed 220 located adjacent the shrimp transport wheel W be synchronized with the arrival of a clamp assembly 221 at the shrimp abutment 291.
aThe microprocessor 155 translates the information received from the beams 253, 254 and the :photoelectric sensing device 310 from which it is computed whether proper synchronization will occur, whether a shrimp S will be transferred from feed *000 conveyor 220 ontp a clamp assembly 221 such that the a tail clamp 292 clamps the tail section of the shrimp S and the body clamp 293 clamps the remainder of the shrimp so that the location .4Lo h hipSis at the interface of the tail clamp 292 and body clamp 293. As noted previously, to assure proper shrimp a, tail section removal, the shrimp must be properly oriented with the tail and body clamps 292, 293.
In some instances, the shrimp will not always be positioned on the feed conveyor 220 to achieve the desired synchronization between a shrimp S and a clamp assembly 221. In the instances where the vicroprocessor 155 senses and computes the information from sensing device 250 and photoelectric device 310 and ascertain that a shrimp S will arrive too early at the shrimp drop of f end of conveyors 320, the microprocessor 155 will issue a command through leads 332 to stop stepper motors 233, 247 for a requisite amount, milliseconds, in order that the 06. of arrow FIGURE 5, laser sensor 97 will sense or ascertain the tail end of a shrimp 10 and subsequently sense the head end of shrimp 10. The information -31shrimp S and a clamp assembly 221 arrive at the drop off end simultaneously.
In the case where a shrimp S will not arrive at the shrimp drop off end of abutment 291 in time to be clamped by a clamp assembly 221, the clamp assembly 221 simply continues to rotate past the shrimp drop off area without receiving a shrimp and the shrimp S then will be deposited on a succeeding clamp assembly 221.
10 FIGURES 11 and 23 may be referred to as o°°oillustrations of the microprocessor components and functions to carry out the second embodiment of the invention disclosed and claimed herein. The following program listings illustrate a program for controlling microprocessor 155 in the above-described operations for this particular embodiment.
S' 5 GOSUB 300 8 WAIT.TIME 0.050000 "i ~10 RUN.SPEED 798 20 20 ACCEL.RATE 20000 DCL.TRACK.ACL 0 40 MAX.DECEL 20000 o 050 GO.VEL IF INP1 0 THEN 25 70 INT5 POS.COMMAND 75 PAUSE IF INP3 1 THEN INT7 POS.COMMAND 100 INT8 INT7 FLT1 110 INT20 INT5 INT8 120 WHILE INT20 417 POS.COMMAND 130 WEND 140 STOP.MOTION 148 PAUSE The microprocessor 155 and encoder device 46 translate the information received from the laser beam 97 and the photoelectric cell 100 from which it is -32- 150 WHILE INP2 1 WEND 160 WHILE INP2 0 :WEND 170 GO.VEL 180 GOTO 190 SAVE 200 END 300 INT10= INP5 (2 INP6)+ 4 *INP7 (8 *INP8)) 310 IF INTlO =15 THEN FLT1 0.370000 0000 10 320 IF INT10 14 THEN FLT1 0.380000 0 04.
o330 IF INT10 13 THEN FLT1 0.300000 O350 IF INT10 11 THEN FLT1 0.410000 360 IF INT10 10 THEN FLT1 0.40000 15370 IF INTlO 9 THEN FLT1 0.430000 38 IF INl HNFL =0400 000400 IF INT10 6 THEN FLT1 0.460000 410 PRINT FLT1 420 RETURN While photoelectric cell sensor devices-250 0 00and 310 have been disclosed for the embodiment of 000000FIGURES 13-34 inclusive, it is appreciated that other types of sensing means such as light emitting diode sensors, would be satisfactory to provide the desired$ input from which the proper synchronization between a shrimp S arriving at the desired shrimp drop of f end of the feed conveyor 220 along with a clamp assembly 221 could be determined.
Referring to FIGURES 24-26, there is shown a positive driven, shrimp hold-down wheel assembly 222 which serves to press or hold down a shrimp S as a shrimp is grasped by the body and tail clamp portions 292, 293 of clamp assembly 221. Assembly 222 includes FIGURES 11ii and .2 may be referred to as illustrations of the microprocessor components and functions to carry out the present invention. The t ii
-I
-33a shaft 340 which is fixed in any suitable manner to a vertical machine frame member 341. A dual track pulley 342 having pulley tracks 343, 344, is positioned on a rotatable bearing 345 fixed to shaft 340.
A U-shaped member 346 includes a rectangular bar base 347. Two hollow spaced tubular arms, 348, 349, each having a ball bearing disposed within the tube, extend out from openings in the respective base o, a 10 ends and are fixed to base 347. Tubular arm 348 is 0 0o positioned for rotation over fixed shaft 347. A first o0 block 350 is fixed to the outboard end of tubular arm 0 0 348. A torsion spring 351 having two ends is positioned on shaft 340 adjacent block 350. A second block 352, adjustably fixed to shaft 340, is positioned adjacent spring 351. A dowel pin 353, only one of which is shown in FIGURE 25, extends outward o. from each block 350, 352. One end of torsion spring 351 fastens to dowel pin 353 on first block 350 while 20 the other spring end fastens to the dowel pin 353 on 040.
°oo° block 352. The spring means serves to bias the Ushaped member 346 so that the bar base 347 is adjustably biased downwardly toward a clamp assembly 221.
Turning to tubular arm 349, a shaft 355 extends through the arm and base 347. A pulley 356 is fixed to one end of shaft 355 while a plastic, V- Sshaped wheel or roller 222' is fixed to the opposite end of the shaft. Endless belt 357 connects pulley 356 with track 344 in dual track pulley 342.
As shown in FIGURES 24 and 33, a second endless belt 358 is positioned in pulley track 343 of pulley 342 and connects to pulley 359 attached to shaft 360. Gear 361 which is fixed to shaft 360, is adapted to mesh with the main drive gear 362.
c- i ea~l -34- As the main gear 362 is actuated, belt 358 causes pulley 342 to rotate, which, in turn, causes pulley 356 and shaft 355 to rotate thereby causing rotation of hold-down wheel 222' in the direction of arrow B while a shrimp travels in the direction of arrow M.
Referring to FIGURE 24, a fixed shaft 365 is fixed to bar base 347. An adjustable block 366 having a plurality of various adjusting surfaces 367 is 1 0 fastened to rotate on shaft 365. Block 366 serves to o adjust or limit the amount of travel of bar 346 in a downward direction inasmuch as the block will rest on horizontal fixed frame member 368. By limiting the travel of bar 346, the travel of wheel 222', which is attached to the bar, is also adjusted. As a result, 0040 when the block is shown in the vertical position as 0.0 seen in FIGURE 26, wheel 222' will be located in the position shown in solid lines. When block 366 is if o rotated to the position shown by the phantom lines in 20 FIGURE 26, wheel 222' will be moved upwardly to the a position illustrated by the phantom lines in FIGURE 26.
o FIGURES 33 and 34 illustrate the dual layer deveining brush system 224 employed with the present invention. Referring to FIGURE 33, a first brush 370 is positioned for contact with the shrimp. This first brush is a conventional brush heretofore used in jremoving a vein from a shrimp such as shown and described in U.S. Patents 4,414,703 and 3,751,766, the entire disclosures and drawings of said '703 and '766 patents being incorporated herein by reference.
Unlike the conventional brush system rotation, however, brush 370 is fixed to rotate on shaft 371 in the direction opposite the direction of rotation of a shrimp on a clamp assembly 221 whereby i- IL the brush 370 and shrimp S are traveling in the same direction during the deveining process. A bracket 372 is fixed to and extends downward from shaft 371. A shaft 3'Y3 extends outward from bracket 372. A second brush 374, smaller in diameter than the first brush, is mounted for rotation on shaft 373. It will be observed in FIGURE 34 that the bristles of the first and second brushes 370, 374 intermesh. It has been found that, in some instances, a shrimp vein will be 0 10 pulled out of a shrimp by the first brush as the 0:0: shrimp passes the shrimp deveining station and the 0 first brush contacts the shrimp in the vein region.
S00o As the first brush 370 contacts the vein, the vein o attaches to the brush bristles and rotates with the first brush. It also will be grasped by the bristles of the second brush 374. What has been found is that the two brushes together serve to provide an improved X deveining operation. With the drive arrangement to be described hereinafter, brush 370 rotates clockwise as seen in FIGURE 33 so that the ends of the bristles and the shrimp move in the same direction.
a The two brushes are conventional brushes available from Gregor Jonsson, Inc., Highland Park, Illinois. The catalog number of the large diameter brush 370 is BH-7257 and the small brush catalog number is BH-7262.
1' Turning to the rotatable shrimp meat removal device 225, the shrimp meat is removed from the outer shell of each shrimp, as best illustrated in FIGURES 27 to 32. The mechanism or device 225 includes a wheel 450 fastened to a central shaft 425 which is suitably rotatably mounted on the frame 490 of the machine. With reference to FIGURE 33, and as will be described hereafter, the drive train of the machine turns wheel 450 such that the outer ends of two sets IjI -36- 451 and 452 of tines 453 move in the same direction and at essentially the same speed as shrimp S moving by in a clamp 221. The two tine sets 451 and 452 are attached to wheel 450 and are on diametrically opposite sides of wheel 450.
Each tine set 451 and 452 includes a plurality of tines 453 which extend outwardly from the axis of rotation. In the present specific example, o two axially spaced rows (see FIGURE 31) of tines 453 1O 0 are provided, there being four tines in each of the 00 two rows. In each set 451 and 452, one tine 455 o.0 extends substantially radially outwardly from the axis S0 of rotation of the wheel 450, one tine 456 is ahead (in the direction of movement) of the tine 455 and two tines 457 and 458 are behind the tine 455. Each of o the tines 455 to 458 includes an elongated main portion 459 and an outer end portion 460 which is bent 0 0toward the direction of movement at an angle of about o 300 relative to the main portion of the tine. The 0: main portions 359 are substantially parallel to each other, and the bent portions 460 are substantially parallel to each other. The outer ends of the tines are sharp and are located substantially in an arc Saround the axis of rotation of the shaft 425.
Each set 451 and 452 may optionally include E a tail clamp mechanism or device 466 for use when the i tail of the shell is to be removed and retained with J 9 the shrimp meat. This style of shrimp is commonly referred to as "tail-on shrimp" wherein the tail remains on and is served with the shrimp meat. Each tail clamp assembly 466 comprises two clamp fingers 467 and 468 (see FIGURES 31 and 32) pivotably mounted on the wheel 450 by pivot pins 469. Fingers 467 and 468 extend substantially parallel to the tines of an associated set and, as shown in FIGURE 30, for 0 -37example, the outer ends 471 of the fingers are curved and extend substantially in the same arc as the ends of the tines.
With reference again to FIGURES 31 and 32, between the pivot pins 469 and the outer ends 471 of each pair of fingers is mounted a compression spring 472 which tends to spread or bias apart the outer finger ends. The amount of the spread or openings of the fingers is limited, however, by stop surfaces 473 St 10 on the radially inner ends of the fingers which abut stop 473' on wheel 450.
A cam arrangement is provided for camming the outer ends at the fingers together in order that 4 the fingers pinch a shrimp tail portion as illustrated in FIGURES 28, 29 and 32. Arcuate cams 476 and 477 are mounted to shafts 478' which azLe fixed to the machine frame 490, on opposite sides of the wheel 450.
Cams 476 and 477 have slanted leading and trailing surfaces 478 and 479 and a flat center surface 480.
Flexible cam followers 482 are fastened by screws 483 I to the axially outer surfaces of the fingers 467 and 468, and the followers include flexible outer walls 484 that are engageable by the cams 476 and 477.
Considering the operation of the removal mechanism 225, with reference first to FIGURE 33, the shrimp transport wheel W turns in the direction and the wheel 450 turns in the CW direction. The rates of rotation are such that the outer ends of the fingers 467 and 468 and the tines move at essentially the same speed as a shrimp S held in clamp assembly 221. Further, the timing of rotation is such that the outer ends of the fingers move over the sides of the tail section 487 (FIGURES 27 to 29) just prior to the cam followers 482 engaging cams 476 and 477. The portions 484 of the followers slide along the leading L. -r -38surfaces 478 of the cams and onto the portions 480 of the cams, causing the outer ends of the fingers 467 and 468 to close together and pinch or securely grasp (see FIGURE 32) the shrimp tail section 487 and any meat within it. The fingers 467 and 468 preferably have arcuate grooves 488 (FIGURE 31) which receive the shrimp tail section 487. Continued rotation of the wheels W and 450 causes the bent outer ends 460 of the tines to embed into the shrimp meat, as seen, for example, in FIGURES 28 and 29. As the wheels continue to rotate, fingers 467 and 468 cooperate with the tines to pull the meat and tail section away from the shrimp shell which is clamped in clamp assembly 221.
With reference to FIGURE 29, as the shrimp meat is removed from and clear of the shell, cam followers 467 and 468 move off the trailing cam surfaces 479, thereby allowing fingers 467, 468 to open and release the shrimp tail section. When the tines are in the position where they extend generally downwardly as shown in FIGURE 30, the meat slides off the ends of the tines due to gravity, and, at about the same time, the clamp assembly 221 on the transport wheel W opens and drops the shell 489. With reference to FIGURE 33, the rotating brush 226 sweeps through and cleans the clamp assembly 221. The foregoing procedure is, of course, repeated with each clamp and shrimp.
The fingers 467 and 468 may be easily Jdeactivated, if desired, by removing the screws 483 and the followers 482, so that the tail section is not removed with the meat.
FIGURE 33 shows the drive arrangement for the embodiment of FIGURES 13 to 33. Briefly, drive motor 400 is connected by a suitable serpentine belt 401 to a gear reduction box 402 and pulleys 403, 404.
Pulley 404 is connected to one end of shaft 405. The tension.
Referring to FIGURES 16A-20, a space is provided between a conveyor belt 230 and a conveyor ii
I
it tCfC *1 0 -39opposite end of shaft 405 is connected to pulley 406 which, in turn, is belted connected by belt 407 to pulley 408 located at one end of cutting shaft 409.
Cutting knife 223 is attached to the remaining end of shaft 409. By this arrangement, the rotation of the cutting knife 223 is in the direction shown by arrow "K"I in FIGURE 33. It has been found that by substantially doubling the knife speed to about 3600 RPMs and having the knife rotate in the direction which is opposite to the direction of travel of a shrimp on the shrimp transport wheel W, a clean or smooth cut, as previously discussed herein, is achieved.
Shaft 410 leads away from gear box 402.
Gear 411 is attached to shaft 410, gear 411 meshing with main gear 362 which is fixedly attached to the shrimp transport wheel W.
Gear 411 also meshes with gear 412 which, in turn, meshes with gear 413. Gear 413 is seated on a shaft which is connected with pulley 414. Belt 415 connects pulley 414 with shaft 371. As noted previously, brush 224 is mounted on shaft 371.1 Gear 420, which also meshes with gear 362, is connected to one end of shaft 421. At the opposite end of shaft 421 is mounted pulley 422. Pulley 422 is connected by endless belt 423 to pulley 424 which is mounted to one end of shaft 425. At the opposite end of shaft 425 is the meat picker wheel assembly 225 which serves to remove the shrimp meat from the shrimp shell.
Gear 430 also meshes with gear 362. Gear 430 meshes with gear 431 which is fixed to one end of shaft 432. At the opposite end of shaft 432 is shell removal and cleaner brush 226 which is rotated and serves to remove a shrimp shell and other debris from example, in FIGURES 16A and 17. Stepper motor 263 is suitably attached to plate 264, which, in turn, is a clamp assembly 221 as the clamp assembly passes this particular work station.
Referring to .ES 35 and 36, there are disclosed two illustrative intersecting frame support members 500, 501 which are utilized in constructing the frame for shrimp peeling machine 20 illustrated, for example in FIGURE 3. FIGURE 3 shows various frame support members, 23, 24, 25, 26, 27, 28, 29 and It is desired that the frame members be connected 1 0 together so that the members are properly aligned and also that the frame members will not shift during 00 shipment or use at a customer site. FIGURE 35 shows 0 0frame members 500 at a right angle to frame member i 501. Frame member bore 502 is aligned with frame member bore 503 while frame member bore 504 is aligned j with frame member bore 505.
co: o Tubular sleeve 506 is inserted in the 00 aligned openings of bores 502, 503 and bores 504, 505.
2 As shown in FIGURE 36, sleeve 506 is slightly longer o. 20 in length than the thickness of frame member 501.
Bore openings 502 and 504 are each slightly larger in ii Sdiameter tha the outer diameter of the sleeve 506 so i o" that sleeve 506 fits snugly within the bore in both S 0 frame members 500 and 501. Frame member 500 has a bore diameter extending for a portion of the frame member thickness (FIGURE 36) which also is slightly Slarger than the outer diameter of sleeve 506. Frame 4 Amember 500 also is drilled and tapped at 507 to accept a conventional fastener such as threaded bolt 508.
30 As seen more clearly in FIGURE 36, tubular sleeve 506 is inserted into and extends through and beyond bore 504 in frame member 501. The sleeve also extends for a portion of the length of bore 505 in frame member 500, the end of the sleeve abutting against the counterbored area in frame member 500.
r c i L I i -41- Having the sleeve 506 extend into the two frame members 500, 501, serves to hold the two frame members in alignment thereby assuring precise dimensional
A
stability and preventing any substantial twisting of the joint where the members are joined together.
Following the sleeve insertion, bolt 508 is passed through sleeve 506 and is threaded into the threaded hole at 507 in frame member 500 to secure the joint.
tcil, 1 0 If desired, a conventional lock washer 509 can be utilized in fastening bolt 508 to the frame S, members, washer 509 being positioned between frame member wall 510 and the bottom side of the bolt head S *i 511. In the assembly of the joint for frame members 500, 501, two frame connections employing two tubular sleeves 506 of the type described herein, are employed. For the shrimp peeling machine of the present invention, the frame uembers preferably are made of aluminum. Similarly, sleeves 506 also are made of aluminum while the bolts 508 are conventional stainless steel bolts. It is appreciated that other materials could be utilized for the frame member and sleeve construction.
While one or more embodiments of the invention have been herein illustrated and described in detail, it will be understood that modifications and variations thereof may be effected without departing from the spirit of the invention and the scope of the appended claims.
-6-A-MMMM
Claims (53)
1. A shrimp peeling machine comprising a rotatable shrimp transport wheel; a plurality of spaced clamp assemblies disposed on said wheel; shrimp feed means for feeding shrimp, each sinimp having a tail section and a body section, to said clamp assemblies; said feed means being substantially axially aligned with the longitudinal axis of said clamp assemblies; means for sensing the location of shrimp on said shrimp feed means; synchronizing means, acting in response to said sensing means, for delivering said shrimr sensed in said feed means to a clamp assembly whereby said shrimp is properly oriented with respect to said clamp assembly; and, means for clamping said shrimp in said clamp assembly.
2. A shrimp peeling machine in accordance with claim 1 wherein each of said clamp assemblies includes a shrimp tail clamp for receiving the tail section of a shrimp and a S 15 shrimp body clamp for receiving the body portion of a shrimp; and, said synchronizing means including means for synchronizing the depositing of a shrimp from said feed means onto said clamp assembly whereby said shrimp tail section 0; is deposited on said shrimp tail clamp and said shrimp body is deposited on said shrimp body clamp.
3. A shrimp peeling machine in accordance with claim 2 wherein said shrimp feed *t :means includes: j i' ,conveyor means for conveying shrimp from a first sinimp feed location to a second shrimp drop off location where shrimp are deposited on a clamp assembly; LI -43- said conveyor means including means for feeding shrimp along a longitudinal axis of said conveyor means which conveyor means longitudinal axis is substantially aligned with the longitudinal axis of a clamp assembly.
4. A shrimp peeling machine in accordance with claim 3 wherein said shrimp conveyor means includes: t a pair of endless conveyor belts spaced t 10 apart to permit a shrimp to be deposited between and in contact with said belts; .o means for actuating said belts whereby shrimp are delivered from said first position to said second drop off position where a shrimp is deposited on one of said clamp assemblies; control means for controlling the delivery of a shrimp on said conveyor means from said first to said second delivery position in timed relation to the arrival of a clamp assembly on said rotatable dt 20 transport wheel whereby said shrimp is deposited accurately on said clamp assembly.
A shrimp peeling machine in accordance with claim 4 where said control means includes: a first sensing means for sensing said shrimp as it travels along said conveyor means; a second sensing means for sensing the location of a clamp assembly as it travels past said second sensing means.
6. A shrimp peeling machine in accordance with claim 5, said control means includes: means for computing the location of said shrimp on said conveyor relative to the location of I ~-yar~uUP;Ylli. -44- said clamp assembly, and command means, responsive to said computing means, for interrupting the travel of said shrimp along said conveyor means for a period sufficient to synchronize the delivery of said shrimp to said second position simultaneously with the arrival of said clamp assembly.
7. A shrimp peeling machine in accordance with claim 6 wherein: said first sensing means senses the tail end of a shrimp and the end of said body end of a shrimp. ro o
8. A shrimp peeling machine in accordance o o with claim 7 wherein said first sensing means comprises a laser beam.
9. A shrimp peeling machine in accordance with claim 7 or 8 wherein said computer means computes the length of said shrimp means.
A shrimp peeling machine in accordance with claim 9 wherein said clamp assembly includes a shrimp tail clamp section and a shrimp body clamp section; said computer means being adapted to compute .42L where L equals the length of a shrimp in said conveyor means; and, said synchronizing means synchronizing said shrimp delivery to said clamp assembly whereby said shrimp portion comprising substantially .42L is clamped in said shrimp tail clamp and said remaining portion of said shrimp is substantially clamped to said shrimp body clamp. 140 STOP.MOTION 148 PAUSE 45
11. A shrimp peeling machine in accordance with claim and further including a shrimp hold-down means positioned above said shrimp feed means for contact with said shrimp prior to shrimp reaching said first sensing means.
12. A shrimp peeling machine in accordance with claim 11 wherein said hold-down means comprises a wheel means positioned above a shrimp.
13. A shrimp peeling machine in accordance with claim 12 wherein said hold-down means further includes means for positively driving said wheel means.
14. A shrimp peeling machine in accordance with claim wherein said first sensing means comprising a first detection means for sensing the end of the tail section of a shrimp and a second detection means for deten-ting the end of said body section of said shrimp.
A shrimp peeling machine in accordance with claim 14 and further including means for processing the information sensed by said first and second detection means to ascertain the value of .42L where L is equal to the length of a shrimp.
16. A shrimp peeling machine in accordance with claim and further including means for processing the 2 information sensed by said first sensing means to ascertain the value of .42L where L is equal to the o length of a shrimp.
17. A shrimp peeling machine in accordance with claim 14 wherein said first and second detection means each comprise a photoelectric light means. °30
18. A shrimp peeling machine in accordance with claim 0o0 05 wherein said second sensing means comprising a disc adapted to rotate with said rotatable shrimp transport wheel; said disc including spaced means thereon wherein each means designates the location of a clamp assembly on said wheel; and, 46 a detection source which is adapted to be activated by said spaced means for detecting the location of a clamp assembly.
19. A shrimp peeling machine in accordance with claim 18 wherein said spaced means comprises spaced slots located on said disc and said detection source comprising a light beam which is traversed and interrupted by said disc as it rotates with said rotatable wheel and is uninterrupted by said disc in the region of said slots.
A shrimp peeling machine in accordance with claim 1 and further including a shrimp hold-down means located above a clamp assembly at the location where a shrimp from said feed means is adapted to be deposited on said clamp assembly.
21. A shrimp peeling machine in accordance with claim wheel.
22. A shrimp peeling machine in accordance with claim 21 where said wheel is positively driven and rotates in the same direction as the direction of travel of a shrimp travelling from said feed means to a clamp o assembly.
23. A shrimp peeling machine in accordance with claim 22 and further including means for biasing said wheel in 0a direction toward a clamp assembly.
24. A shrimp peeling machine in accordance with claim j 1 and further including a rotatable shrimp cutting ii," 0 device including a rotatable cutter wheel adapted to cut a shrimp located in said clamp assembly, said cutting device including means to rotate said cutter wheel in a direction opposite the direction of rotation of a shrimp o, ~positioned in a ciamp assembly on said rotatable shrimp transport wheel.
25. A shrimp peeling machine in accordance with claim 1 and further including means for deveining a shrimp disposed on said clamp assembly; @ar RA -0 LIJ 47 said deveining means comprising a first brush means adapted to contact the vein of a shrimp as a shrimp disposed on said clamp assembly rotates past said first brush; and, a second brush means adapted to contact said first brush means.
26. A shrimp peeling machine in accordance with claim and further including drive means for rotating said first and second brush means.
27. A shrimp peeling machine in accordance with claim 1 and further including a tray means for depositing shrimp, said tray means being positioned above said feed means.
28. A shrimp peeling machine in accordance with claim 27 and said tray means including an opening therein where shrimp from said tray can be passed through said tray opening and placed on said feed means.
29. A shrimp peeling machine comprising a rotatable shrimp transport wheel; a plurality of spaced shrimp clamp assemblies disposed on said wheel; shrimp feed means for feeding shrimp, each shrimp .*,".having a tail section and a body section, to said clamp assemblies; said feed means having an axis which is substantially aligned with the longitudinal axis of said clamp assemblies; means for sensing the location of shrimp on said shrimp feed means; A 2 30 synchronizing means, acting in response to said o C sensing means, for delivering said shrimp in said feed means with a clamp assembly whereby said shrimp is properly oriented with respect to said clamp assembly; a shrimp hold-down means positioned above said clamping assembly for contacting and maintaining shrimp in position while a shrimp is deposited on said clamp assembly; 48 a cutting means for cutting said shrimp including a shrimp cutter wheel and including means for rotating said wheel in the direction opposite the direction of travel of a shrimp in said clamp assembly on said rotatable transport wheel; and, a deveining means for deveining said shrimp, said deveining means comprising a first brush means and a second brush means, said brush means each having bristle means which are intermeshed with each other.
30. A shrimp peeling machine in accordance with claim 29 and further including a tray means for depositing shrimp, said tray means being positioned above said feed means.
31. A shrimp peeling machine in accordance with claim 30 and said tray means including an opening therein where shrimp from said tray can be passed through said tray opening and placed on said feed means.
32. A shrimp peeling machine in accordance with claim 29 wherein said feed means comprises at least a pair of spaced conveyors which define a shrimp feed path; said feed means being adapted to contact and move said shrimp along said feed path.
33. A shrimp peeling machine in accordance with claim 29 wherein said synchronizing means comprises a first 25 sensing means for sensing the length of a shrimp in said feed means.
34. A shrimp peeling machine in accordance with claim 33 wherein said synchronizing means further includes a second sensing means for sensing the location of a shrimp clamp assembly.
35. A shrimp peeling machine in accordance with claim 29 and further including a hold-down means positioned above said feed means for contacting a shrimp in said feed means prior to said shrimp reaching said synchronizing means.
36. A shrimp peeling machine in accordance with claim 29 and further including a shrimp meat removal means for Nv removing shrimp from a shrimp shell. o 0o 00 0 0 0 0 0 0 0 o 00,0 00 0 00 0 0 00 0 0 0 IC 49
37. A shrimp peeling machine in accordance with claim 36 wherein said shrimp meat removal means comprises a rotatable member with a plurality of tines and said removal means is attached to said rotatable wheel; means for rotating said member and tines whereby said tines travel in the same direction as a shrimp on a clamp assembly; and, said tines being positioned to contact the shrimp meat as said rotatable member and clamp assembly rotate.
38. A shrimp peeling machine in accordance with claim 37 and further including a tail clamping means disposed on said rotatable member for contacting a tail of a shrimp located in said clamp assembly.
39. A shrimp peeling machine in accordance with claim 38 wherein said tail clamping means includes a cam means for actuating said tail clamping means from an open to a closed position.
A shrimp peeling machine in accordance with claim 1 wherein said feed means comprises at least one pair of spaced conveyor means for contacting and conveying shrimp along said feed means.
41. A shrimp peeling machine in accordance with claim and further including a shrimp hold-down means o disposed above said conveyor means and adapted to contact a shrimp being conveyed along said feed means.
42. A shrimp peeling machine in accordance with claim and further including shrimp hold-down means positioned above a clamp assembly for contact with said 0 shrimp while said shrimp is being transferred to said clamp assembly from said feed means.
43. A shrimp peeling machine in accordance with claim 42 wherein said shrimp hold-down means comprises a rotatable wheel and means for driving said wheel in the same direction of travel of a shrimp being fed to a clamp assembly from said feed means.
44. A shrimp peeling device in accordance with claim 1 and further including means for cutting the shrimp 0 50 meat and shell of a shrimp located in a clamp assembly, said cutter means including a rotatable cutter member adapted to rotate in a direction opposite the direction of travel of a shrimp in said clamp assembly.
45. A shrimp peeling machine in accordance with claim 44 and further including a first and second brush means for deveining a shrimp cut by said cutting means, said brush means each including bristles which intermesh with each other.
46. A shrimp peeling machine in accordance with claim and further including a shrimp meat removal means for removing shrimp meat from a shrimp shell; said removal means comprising a rotatable shrimp removal wheel member; said shrimp removal wheel member being adapted to rotate in a direction opposite the rotatable direction of travel of said shrimp transport wheel; said wheel member having a plurality of tines connected to and extending outward from said wheel member; said wheel member and tines being positioned relative to a shrimp clamp assembly that said tines are adapted to contact the shrimp meat of a shrimp positioned in said clamp assembly; said clamp assembly and tines, during the period said tines enter said shrimp meat, travelling in substantially the same direction.
47. A shrimp peeling machine in accordance with claim 46 and further including a shrimp tail section removal device fixed to said shrimp removal wheel member, said tail section removal device comprising a pair of spaced fingers; and, cam means for actuating said fingers from an open position to a closed position. 35
48. A shrimp peeling machine in accordance with claim 47 where a plurality of tines and tail removal devices C C•l -51 are attached to said rotatable shrimp removal wheel member.
49. A shrimp peeling machine in accordance with claims 1 or 29 and further including at least two frame support members for supporting said shrimp transport wheel, said first frame member having an opening therein and said second frame member having an opening and a threaded bore therein being joined together by a joint means comprising: a sleeve adapted to extend through said opening in first frame member and through said opening in said second frame member; a bolt adapted to extend through said sleeve, said bolt being threaded in said threaded bore of said second frame member.
50. A shrimp peeling machine in accordance with claims 1, 2, 3 or 29 wherein said machine includes a shrimp cutting means for cutting said shrimp; and means for transporting said clamped shrimp relative to said cutting means.
51. A shrimp peeling machine in accordance with claim 50 wherein said machine o includes a shrimp deveining means for deveining shrimp; and means for transporting 15 said clamped shrimp relative to said deveining means. °J
52. A shrimp peeling machine in accordance with claim 50 wherein said machine i 0 further includes a shrimp meat removal means for removing shrimp meat from a shrimp I 0 shell, and means for transporting said clamped shrimp relative to said shrimp meat removal means. 00 a' 20
53. A shrimp peeling machine substantially as herein described with reference to :j Figures 2 to 8, Figures 2 to 6, 9 and 10, or Figures 13 to 23 of the accompanying 0 "0 drawings. So DATED this 30th day of.November, 1995 GREGOR JONSSON, INC. Attorney: PETER R. HEATHCOTE Fellow Institute of Patent Attorneys of Australia of SHELSTON WATERS -ci ABSTRACT A feed device for a shrimp peeling machine in which a shrimp (10) is delivered in a feed conveyor means (50, 51) to a shrimp clamp assembly (12) located on a rotatable transport wheel (40) and the feed conveyor (50, 51) is longitudinally aligned with the longitudinal axis of the clamp assembly Means (155) also are provided for synchronizing the drop off of a shrimp from the conveying means (50, 51) to a clamp assembly The shrimp peeling machine also includes :i a hold-down wheel (222) for assisting the clamping of shrimp in a clamp assembly (221), a dual brush deveining I assembly (224) and a shrimp meat removal device (225) Ile, I 4 i i CL-
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US944834 | 1992-09-14 | ||
| US030827 | 1993-03-12 | ||
| US08/030,827 US5366405A (en) | 1992-09-14 | 1993-03-12 | Semi-automatic shrimp peeling machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU31915/93A Division AU3191593A (en) | 1992-09-14 | 1993-01-20 | Semi-automatic shrimp peeling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU5388194A AU5388194A (en) | 1994-03-31 |
| AU666598B2 true AU666598B2 (en) | 1996-02-15 |
Family
ID=21856251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU53881/94A Ceased AU666598B2 (en) | 1992-09-14 | 1994-01-19 | Semi-automatic shrimp peeling machine |
Country Status (1)
| Country | Link |
|---|---|
| AU (1) | AU666598B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107242277B (en) * | 2017-07-13 | 2019-04-26 | 新昌县倍顺机械有限公司 | Shrimp Line Removal Process in Shrimp Deep Processing |
| CN111296547B (en) * | 2020-03-31 | 2024-05-07 | 武汉轻工大学 | Lobster processing machine |
| CN111418641B (en) * | 2020-04-14 | 2021-07-16 | 大连理工大学 | A kind of automatic removal method and device of shrimp line |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4439893A (en) * | 1981-08-26 | 1984-04-03 | Gregor Jonsson Associates, Inc. | Spring cam for shrimp clamp |
| US4745660A (en) * | 1987-07-20 | 1988-05-24 | Gregor Jonsson Associates, Inc. | Universal shrimp peeling machine |
| US4769871A (en) * | 1986-08-18 | 1988-09-13 | Gregor Jonsson Associates, Inc. | Shrimp peeling machine and method |
-
1994
- 1994-01-19 AU AU53881/94A patent/AU666598B2/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4439893A (en) * | 1981-08-26 | 1984-04-03 | Gregor Jonsson Associates, Inc. | Spring cam for shrimp clamp |
| US4769871A (en) * | 1986-08-18 | 1988-09-13 | Gregor Jonsson Associates, Inc. | Shrimp peeling machine and method |
| US4745660A (en) * | 1987-07-20 | 1988-05-24 | Gregor Jonsson Associates, Inc. | Universal shrimp peeling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| AU5388194A (en) | 1994-03-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5366405A (en) | Semi-automatic shrimp peeling machine | |
| US4753429A (en) | Collating station for inserting machine | |
| US4551885A (en) | Fish decapitator and eviscerator | |
| US5169664A (en) | Method for spacing and orienting croissant dough pieces | |
| JPS6227260A (en) | Method and device for opening folded print from outside | |
| EP0525756B1 (en) | Apparatus for cutting and removing package material | |
| US4697973A (en) | Apparatus and method for handling folded cartons | |
| AU666598B2 (en) | Semi-automatic shrimp peeling machine | |
| US4976420A (en) | Method for gathering signatures and a gathering machine for working the method | |
| JPH02238845A (en) | Method and apparatus for automatically turning cutting-fish over | |
| US4681002A (en) | Conveyor system for conveying veneer sheets with spacings therebetween | |
| US4526356A (en) | Insert mechanism for flexible multiple sheet tabloid and advertising publications | |
| US20020088104A1 (en) | System for assembling dental floss dispenser components | |
| AU765062B2 (en) | Method to produce printed articles by inserting at least one part-product into a main product and device to carry out the method | |
| JP2733756B2 (en) | Processing equipment such as onions | |
| EP0227313A2 (en) | Method and apparatus for orientating can ends | |
| JP3329900B2 (en) | Method and apparatus for harvesting cultivated vegetables in hydroponic cultivation facility | |
| AU678592B2 (en) | Pineapple processing apparatus | |
| US5868547A (en) | Stripping and transfer assembly for food interleaving apparatus | |
| JPH02299536A (en) | Roe-collecting device and fish body-processing device using the same device | |
| JPH0977241A (en) | Article distributing device | |
| JP3355769B2 (en) | Conveyor device | |
| JPS597403B2 (en) | Straw guide supply device to the straw cutter | |
| JP2002112696A (en) | Apparatus for treating fish body | |
| JPH0629956Y2 (en) | Flower leaf remover |