[go: up one dir, main page]

AU641056B2 - Continuous process for the simultaneous preparation of acetic acid and acetic anhydride - Google Patents

Continuous process for the simultaneous preparation of acetic acid and acetic anhydride Download PDF

Info

Publication number
AU641056B2
AU641056B2 AU87003/91A AU8700391A AU641056B2 AU 641056 B2 AU641056 B2 AU 641056B2 AU 87003/91 A AU87003/91 A AU 87003/91A AU 8700391 A AU8700391 A AU 8700391A AU 641056 B2 AU641056 B2 AU 641056B2
Authority
AU
Australia
Prior art keywords
iodide
nickel
catalyst
acetic acid
acetic anhydride
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU87003/91A
Other versions
AU8700391A (en
Inventor
Heinz Erpenbach
Reinhard Gradl
Erhard Jagers
Andreas Seidel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoechst AG
Original Assignee
Hoechst AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoechst AG filed Critical Hoechst AG
Publication of AU8700391A publication Critical patent/AU8700391A/en
Application granted granted Critical
Publication of AU641056B2 publication Critical patent/AU641056B2/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/10Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
    • C07C51/12Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide on an oxygen-containing group in organic compounds, e.g. alcohols
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C53/00Saturated compounds having only one carboxyl group bound to an acyclic carbon atom or hydrogen
    • C07C53/08Acetic acid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/54Preparation of carboxylic acid anhydrides
    • C07C51/56Preparation of carboxylic acid anhydrides from organic acids, their salts, their esters or their halides, e.g. by carboxylation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A continuous process for the simultaneous preparation of acetic acid and acetic anhydride from a starting mixture of methanol and methyl acetate and, if appropriate, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures from 150 to 250 DEG C and under increased pressure in a reaction zone using a dissolved catalyst system containing a nickel compound, methyl iodide as promoter, at least one co-promoter such as alkali metal iodide, quaternary phosphonium iodide or quaternary ammonium iodide, and a cocatalyst, is characterised in that the cocatalyst used is a rhodium or iridium compound in a molar ratio of nickel : cocatalyst of 1 : (0.005 to 0.1), a nickel concentration of 0.01 to 0.1, preferably 0.015 to 0.06 mol/l is established in the reaction zone, and is carried out under an increased pressure of 30 to 100 bar.

Description

P1001011 MEW~ Regulation 3.2(2)
AUSTRALIA
Patents Act 1990
ORIGINAL
COMPLETE SPECIFICATION STANDARD PATENT S. 0
S
Application Number: Lodged:
SS
9 Invention Title: CONTINUOUS PROCESS FOR THE SIMULTANEOUS PREPARATION OF ACETIC ACID AND ACETIC ANHYDRIDE The following statement is a full description of this invention, including the best method of performing it known to us HOE 90/H 033 The invention relates to a continuous process for the simultaneous preparation of acetic acid and acetic anhydride by reaction of mixtures of methanol and methyl acetate and also, optionally, dimethyl ether with carbon monoxide.
Acetic acid and acetic anhydride are intermediates for the vinyl acetate and cellulose acetate products which to an increasing extent are being prepared industrially.
s* DE-3 823 645 Cl discloses a process for the simultaneous 'i.10 preparation of acetic acid and acetic anhydride by a *carbonylation of methanol and methyl acetate in the presence of a catalyst system which contains carbonyl complexes of noble metals of group VIII of the periodic system of the elements. Rhodium in particular is a catalyst constituent of outstanding activity. The rhodium concentration in the reaction solution is adjusted to 0.005 to 0.05 mol/l, in particular 0.015 to 0.027 mol/l.
However, the fact that rhodium is not readily available gives rise to an unsatisfactory high cost level for this process.
There has therefbre been no lack of attempts to exchange the expensive rhodium for a less expensive replacement catalyst.
Nickel is proposed as replacement catalyst for carbonylations of methyl acetate or dimethyl ether for the preparation of acetic anhydride, for example in 2 DE-31 51 371 C2. Disadvantages of working with this replacement catalyst are the low space-time yield and the high nickel salt concentrations which have to be used in order to achieve industrially usable conversions. This leads to difficulties in particular if the carbonylation is to be operated as a continuous process.
A i'ickel catalyst for carbonylations of methanol for the preparation of acetic acid is also proposed in .6 DE-27 49 955 C2. In order to preserve the catalyst activity during continuous operation, the carbon monoxide is employed together with hydrogen. A disadvantage of this is that, as a result of the addition of hydrogen, the selectivity, as a result of the formation of ethylidene diacetate, and the space-time yield for the same CO total pressure are impaired. In this case also a high catalyst concentration must be maintained, which leads to difficulties in the case of continuous operation.
The object was, therefore, to prepare both acetic acid and acetic anhydride in the same reaction system in a continuous process, a high space-time yield being achieved with high selectivity in moderate pressure ranges, low corrosion occurring on the reactor and it being possible to adapt ths process in accordance with the particular economic requirements in a simple manner to the ratio of acetic acid to acetic anhydride.
3 The present invention thus relates to a continuous process for the simultaneous preparation of acetic acid and acetic anhydride from a star:ting mixture of methanol and methyl acetate and also, optionally, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures of 150 to 250"C and under elevated pressure in a reaction zone on a dissolved catalyst system containing a nickel compound, methyl iodide as promoter, at least one co-promoter, such as an .10 alkali metal iodide, quaternary phosphonium iodide or 0 quaternary ammonium iodide, and a co-catalyst, which process comprises using, a co-catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of 1: (0.005 to adjusting the nickel concentration in the reaction zone to 0.01 to 0.1, preferably to 0.015 to 0.06 mol/l, and operating under an elevated pressure of 30 to 100 bar, in particular of 50 to 80 bar.
The process of the invention can, furthermore, preferably comprise adjusting the residence time in the reaction zone to 1 to 10 minutes.
Co-promoters which have given good results in the process according to the invention are, in particular, LiI, Nal, methyltributylphosphonium iodide, methyltriphenylphosphonium iodide, tetrabutylphosphonium iodide or dimethyldibutylphosphonium iodide and also N,N-dimethylimidazolium iodide, N-methylpyridinium iodide, N-methyl-3-picolinium iodide or N-methylquinolinium 4 iodide in amounts of 0.05 to 4.5 mol/l of reaction solution.
The ratio of methanol to methyl acetate or dimethyl ether can be selected within wide limits. A molar ratio of methanol: methyl acetate and/or dimethyl ether of 10 1 to 1 10 has proved suitable for good space-time yields.
Minor contamination of the carbon monoxide by hydrogen, water vapor and C0 2
CH
4 or other inert gases is of no significance.
gee.
Temperatures above 250 0 C promote the formation of tarlike constituents, which interfere when separating the catalyst system from the products.
The reaction solution preferably contains 0.1 to 7.5 mol/1 of methyl iodide as promoter.
The nickel compound can be added in the form of nickel chloride, nickel iodide, nickel acetate or nickel acetylacetonate and also in the form of nickel tetracarbonyl.
Suitable rhodium and iridium compounds are the corresponding chlorides and iodides or complex compounds such as, for example,
[CH
3
P(C
4
H
9 3 Rh(CO)I4 or [CH3P(C 4 Hg)3] Rh(CO) 2 1 2 A batchwise preparation of acetic acid and acetic anhydride is also possible using the catalyst system according to the invention; however, the catalyst system according to the invention displays its good characteristics in the continuous procedure. In the case of the continuous procedure, the catalyst system maintains its full catalyst activity in respect of the suppression of secondary reactions and high space-time yields over prolonged operating periods. No salt deposits are formed 10 during the continuous procedure. As a result of the small 0 amount of rhodium or iridium used, the catalyst costs are e* substantially reduced. The anhydrous procedure gives rise to only an insignificant introduction of corrosion products into the reaction solution.
Although the catalyst system can also be used for the S preparation of higher alkanoic acids and alkanoic anhydrides, it exhibits its best results in the preparation of acetic acid and acetic anhydride. The use of ethanol/methyl acetate or methanol/ethyl acetate mixtures also permits the preparation of mixtures of acetic acid/propionic acid/acetic anhydride/propionic anhydride and the mixed anhydride of acetic acid and propionic acid.
Example 1 The carbonylation is carried out at a temperature of 190°C under a pressure of 70 bar in a reactor having a useful volume of 4.5 1. The reaction solution in the reactor contains, on average, 0.060 mol/l of nickel iodide, 0.002 mol/l of rhodium trichloride, 0.676 mol/l of methyltributylphosphonium iodide and 2.3 mol/l of methyl iodide.
Per hour, 0.79 kg (10.7 mol) of methyl acetate, 1.67 kg (52.1 mol) of methanol and 11.7 kg of low-boiling compounds (methyl acetate, methyl iodide) are fed to the reactor 2 via the feedline 7. 1.76 kg/h (62.8 mol/h) of 0 10 carbon monoxide are injected into the reactor 2 via line 3. At the same time, 9.8 kg/h of distillation bottom, in which the catalyst system is dissolved, are metered in via the return line 4 from the evaporation stage 12 into the reactor 2. An average residence time in reactor 2 of 10 minutes is calculated from these figures.
Via the product line 5, 22.9 kg/h of reaction solution are fed through the extraction valve 6 in the liquid phase to the separator 8. From the separator 8, which is operated at a pressure of 1 bar and at 95 0 C, the liquid product flows through line 11 into the evaporation stage 12; the gaseous fractions from the separator 8 and the evaporation stage 12 flow through the lines 9 and 13 into the column 10 for low-boiling compounds. 0.07 kg/h of inert gases are discharged from the condenser 14 via the off-gas line 22. The low-boiling compounds (methyl iodide, methyl acetate) are separated off in the column 10 for low-boiling compounds, under a pressure of 1 bar at a bottom temperature of 126 0 C and a top 7 temperature of 70°C, and are recycled from the condenser 14 via line 1 into the reactor 2. 4.22 kg/h of bottom product are fed via the drain line 15 into the column 16, which is operated under a pressure of 0.15 bar at a top temperature of 70 0 C and a bottom temperature of 99C. 3.07 kg/h of pure acetic acid are drawn off as top product from the column 16 via the product line 20. A yield of 98%, based on methanol employed, is calculated from these figures.
U
The bottom product is transferred via the drain line 17 into the column 18, which is operated under a pressure of 0.15 bar at a top temperature of 90 0 C and a bottom temperature of 104"C. 1.08 kg/h of pure acetic anhydride are withdrawn as top product from the column 18 via the product line 21. A yield of 99%, based on methyl acetate employed, is calculated from these figures.
a *O 0 0.07 kg/h of high-boiling compounds are removed as bottom 0 product from the column 18 via the bottom line 19.
*G
The yield of acetic acid and acetic anhydride corresponds to 98.1%, based on the CO conversion.
The space-time yield is 922 g of acetic acid and acetic anhydride/l h.
8 Example 2 Example 1 was modified in that, per hour, 0.79 kg (10.7 mol) of methyl acetate, 2.43 kg (75.9 mol) of methanol, via feedline 7, and 2.42 kg/h of CO, via line 3, were metered in.
A residence time of 9 minutes in the reactor 2 is calculated from these figures.
The yield of acetic acid and acetic anhydride corresponds to 98%, based on the CO conversion.
*1i0 4.49 kg/h of pure acetic acid and 1.07 kg/h of pure acetic anhydride were obtained.
The space-time yield is 1236 g of acetic acid and acetic anhydride/l h.
S b e@

Claims (5)

1. A continuous process for the simultaneous preparation of acetic acid and acetic anhydride from a starting mixture of methanol an methyl acetate and also, optionally, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures of 150 to 2500 and under elevated pressure in a reaction zone on a dissolved catalyst system containing a nickel compound, methyl iodide as a promoter, at least one co-promoter and a co-catalyst, which process comprises using, as co-catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of 1: (0.005 to adjusting the nickel concentration in the reaction zone to 0.01 to 0.1, preferably to 0.015 to 0.06 mol/l, and operating under an elevated pressure of 30 to 100 bar, in particular of to 80 bar.
2. A process as claimed in clim 1 wherein the at least one co-promoter used is an alkali metal iodide, a quaternary phosphonium iodide or a quaternary ammonium iodide. foe* 00 o
3. A process as claimed in claim 1 or 2, wherein the residence time in the reaction zone is adjusted to 1 to 10 minutes.
4. A process for the simultaneous preparation of acetic acid and acetic anhydride, as described in Examples 1 and 2 and with reference to the drawing. 0 S
5. Acetic acid and acetic anhydride obtained by the process as claimed in at least one of claims 1 to 4. DATED this 12th day of May, 1993. HOECHST WATERMARK PATENT TRADEMARK ATTORNEYS THE ATRIUM 290 BURWOOD ROAD HAWTHORN VICTORIA 3122 AUSTRALIA DBM:KJS:L VAX 035 AU8700391.WPC HOE 90/H 033 Continuous process for the simultaneous preparation of acetic acid and acetic anhydride Abstract A continuous process is indicated for the simultaneous preparation of acetic acid and acetic anhydride from a starting mixture of methanol and methyl acetate and also, optionally, dimethyl ether, by reaction with carbon monoxide under anhydrous conditions at temperatures of 150 to 250 0 C and under elevated pressure in a reaction zone on a dissolved catalyst system containing a nickel o. compound, methyl iodide as promoter, at least one co- promoter, such as an alkali metal iodide, quaternary phosphonium iodide or quaternary ammonium iodide, and a co-catalyst, which process comprises using, as co- catalyst, a rhodium or iridium compound in a molar ratio of nickel: co-catalyst of 1: (0.005 to adjusting the nickel concentration in the reaction zone to 0.01 to 0.1, preferably to 0.015 to 0.06 mol/1, and operating under an elevated piessure of 30 to 100 bar. P
AU87003/91A 1990-11-02 1991-11-01 Continuous process for the simultaneous preparation of acetic acid and acetic anhydride Ceased AU641056B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4034867 1990-11-02
DE4034867A DE4034867A1 (en) 1990-11-02 1990-11-02 CONTINUOUS PROCESS FOR THE SIMULTANEOUS PRODUCTION OF ACETIC ACID AND ACETIC ACID ANHYDRIDE

Publications (2)

Publication Number Publication Date
AU8700391A AU8700391A (en) 1992-05-07
AU641056B2 true AU641056B2 (en) 1993-09-09

Family

ID=6417522

Family Applications (1)

Application Number Title Priority Date Filing Date
AU87003/91A Ceased AU641056B2 (en) 1990-11-02 1991-11-01 Continuous process for the simultaneous preparation of acetic acid and acetic anhydride

Country Status (9)

Country Link
EP (1) EP0483536B1 (en)
JP (1) JP3084107B2 (en)
KR (1) KR920009766A (en)
CN (1) CN1032133C (en)
AT (1) ATE116960T1 (en)
AU (1) AU641056B2 (en)
CA (1) CA2053828C (en)
DE (2) DE4034867A1 (en)
ZA (1) ZA918701B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4029917A1 (en) * 1990-09-21 1992-03-26 Hoechst Ag METHOD FOR THE SIMULTANEOUS PRODUCTION OF ACETIC ACID AND ACETIC ACID ANHYDRIDE
GB9120902D0 (en) * 1991-10-02 1991-11-13 Bp Chem Int Ltd Purification process
FR2735399B1 (en) * 1995-06-16 1997-07-25 Inst Francais Du Petrole NOVEL CATALYTIC COMPOSITION BASED ON TRANSITIONAL METAL COMPLEXES AND METHOD FOR THE HYDROGENATION OF UNSATURATED COMPOUNDS
GB0213485D0 (en) 2002-06-12 2002-07-24 Bp Chem Int Ltd Process
EP2746247A1 (en) * 2007-11-14 2014-06-25 BP p.l.c. An improved process for the production of alcohol from a carbonaceous feedstock
EP2186787A1 (en) * 2008-11-13 2010-05-19 BP p.l.c. Hydrogenation of ethanoic acid to produce ethanol
US9012683B2 (en) * 2010-11-12 2015-04-21 Eastman Chemical Company Coproduction of acetic acid and acetic anhydride
WO2018004992A1 (en) 2016-07-01 2018-01-04 Res Usa, Llc Conversion of methane to dimethyl ether
WO2018004993A1 (en) 2016-07-01 2018-01-04 Res Usa, Llc Reduction of greenhouse gas emission
WO2018004994A1 (en) 2016-07-01 2018-01-04 Res Usa, Llc Fluidized bed membrane reactor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU577401B2 (en) * 1984-08-08 1988-09-22 Hoechst Aktiengesellschaft Process for making acetic anhydride/acetic acid utilizing tetrabutyl phosphonium iodide in a catalyst system

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3717670A (en) * 1968-08-02 1973-02-20 Monsanto Co Production of carboxylic acids and esters
DE3429179A1 (en) * 1984-08-08 1986-02-20 Hoechst Ag, 6230 Frankfurt METHOD FOR THE SIMULTANEOUS PRODUCTION OF CARBONIC ACIDS AND CARBONIC ACID ANHYDRIDES AND IF ANY. CARBONIC ACID ESTERS

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU577401B2 (en) * 1984-08-08 1988-09-22 Hoechst Aktiengesellschaft Process for making acetic anhydride/acetic acid utilizing tetrabutyl phosphonium iodide in a catalyst system

Also Published As

Publication number Publication date
EP0483536A3 (en) 1992-11-25
KR920009766A (en) 1992-06-25
JP3084107B2 (en) 2000-09-04
CN1061022A (en) 1992-05-13
CA2053828A1 (en) 1992-05-03
AU8700391A (en) 1992-05-07
JPH04264049A (en) 1992-09-18
ATE116960T1 (en) 1995-01-15
EP0483536B1 (en) 1995-01-11
ZA918701B (en) 1992-08-26
CA2053828C (en) 2002-04-23
DE4034867A1 (en) 1992-05-07
CN1032133C (en) 1996-06-26
DE59104235D1 (en) 1995-02-23
EP0483536A2 (en) 1992-05-06

Similar Documents

Publication Publication Date Title
US6326515B1 (en) Carbonylation of methanol to acetic acid with removal of impurities from the product
EP0161874B2 (en) Methanol carbonylation process
CA2345011C (en) Carbonylation of methanol in the presence of a rhodium/iridium/iodide ion catalytic system
KR0144154B1 (en) Process for the preparation of acetic acid and acetic anhydride
US4374070A (en) Preparation of acetic anhydride
JPH11315046A (en) Anhydrous carbonylation for production of acetic acid
US4659518A (en) Preparation of carboxylic acids
JPH04266843A (en) Removal of carbonyl impurity from carbonylation process
AU6527700A (en) Rhodium/inorganic iodide catalyst system for methanol carbonylation process with improved impurity profile
AU641056B2 (en) Continuous process for the simultaneous preparation of acetic acid and acetic anhydride
CA2188217A1 (en) Process for the production of acetic acid by the carbonylation of dimethyl ether
US5625096A (en) Hydroxycarbonylation of butadiene
NL8105842A (en) PROCESS FOR PREPARING A CARBONIC ACID ANHYDRIDE.
US4482497A (en) Preparation of carboxylic acids
US4483804A (en) Preparation of carboxylic acid anhydrides
US4735749A (en) Production of acetyl compound
NL8105843A (en) PROCESS FOR PREPARING ETHYLIDENE DIACETATE.
US4661631A (en) Process for the preparation of acetic acid
KR100332256B1 (en) Pentenoic acid hydroxycar- bonylation method
US5380938A (en) Preparation of unsaturated carboxylic acids by carbonylation of allylic butenols and/or esters thereof
US4328362A (en) Conversion of acetic anhydride to ethylidene diacetate
GB2121794A (en) Process for preparing acetic acid
CA2347451A1 (en) Process for the preparation of beta-gamma unsaturated esters
CA2348655A1 (en) Process for carbonylation of an allylic butenol or butenyl ester of a carboxylic acid
MXPA98010305A (en) Procedure of hydroxycarbonation of pentenoi acids

Legal Events

Date Code Title Description
MK14 Patent ceased section 143(a) (annual fees not paid) or expired