AU615207B2 - Grouting arrangement for an offshore platform - Google Patents

Description

11/00/U11 PATENTS ACT 1952-1973 COMPLETE SPECIFICATION

(ORIGINAL)

FOR OFFICE USE Form Class: Int. CI: Application Number: ia a a a V a? Lodged: '.Complete Specification-Lodged.* a''.:Accepted: Published: Priority: Related Art: Name of Applicant: i

A),

Address of Applicant: Actual Inventor:s: Address for Service; TO BE COMPLETED BY APPLICANT HALLIBURTON COMPANY, a corporation of' the State of Delaware, of 1015 Boi~s D IAre, P.O.0 Drawer 1431 Duneanp Oklahoma, 73536, United States of America Lloyd Carter Knox and Clayton Anthony Moore Care of JAMES M. LAWRIE CO., Patent Attorneys, o.

72 Wil2.smere Road, Kew, Victoria, 3101, Australia Complete Specification for the Invention entitled: GROUTING ARRANGEM4ENT FOR AN OFFSHORE

PLATFORM

The following statement is a full description of this invention, Including the best method of performing It known to me:- 0 'Note:, The description Is to be typed In doUble spacing, pico type face, ;n on area not exceeding 250 mm In depth and 160 mm in width.

an tough white paper of good quality and It Is to be Inserted Inside this form.

I I 710/74-L 11710/70-4. I I I ix 4 ,,utat't calit, .aia ttliawni limier. eanlerrj GROUTING ARRANGEMENT FOR AN OFFSHORE PLATFORM Background of the Invention This invention relates to an improved grouting arrangement for an offshore platform. More particularly, the invention is to an arrangement for grouting the annular space between either the jacket leg or pile sleeve and a pile driven .o therethrough or any similar annular shape of an offshore platform used in well drilling and production using an initial amount of alkali silicate material confined between a pair of pile seal assemblies on either the jacket leg or pile sleeve having a pile driven therethrough to support a column of grout in the annular space located above the upper pile seal assembly of the pair.

The prior art teaches several different methods of grouting the annular space formed between either a jacket leg or pile sleeve and a pile driven therethrough of offshore platforms. Typically, the methods involve setting a grout 1, plug or column of grout which is supported either by the bottom of the body of water upon which the platform is installed or on a grout seal and subsequently filling the annular space above the plug with grouting material. Such typical prior art grouting methods are illustrated in U.S. Patent Nos. Re 28,232; 3,468,132; 3,878,687; 4,009,581; 4,047,391; 4,052,861; 4,063,421; 4,063,427; 4,077,224; 4,140,426; 4,171,923; and 4,275,974.

However, should such a grout plug or column not be supported by either a grout seal or bottom of the body of 2water, the grout will merely run out the bottom of the annular space into the surrounding water or area. Also, if some way of sealing the annulus cannot be found so that a grout plug or column can be placed in the annulus and allowed to harden, the annulus cannot be filled with grouting thereby affecting the stability of the offshore platgform.

Previously, when trying to seal the annular space a wide variety of materials have been used. Typically, fast setting gypsum cements have been tried, lost circulation materials used in well drilling have been tried, etc. In some instances where the annular space is accessible, divers have sealed or tried to seal the annular space by filling it from the bottom with sacks, rags, rubber materials, etc.

However, the use of fast setting gypsum cements can plug up flow lines, lost circulation materials used in well drilling operations have not proven satisfactory since they are usually not capable of bridging large open areas, and the use of divers is expensive.

e ,In wells, to consolidate the surface of a borehole in an incompetent formation and strengthen the bond between the surface of the borehole and cement placed therein the prior art teacheu the method of forcing a multivalent cation salt into the formation, thereafter forcing an alkali metal silicate solution which has a pH less than 12.0 containing at least 12% by weight silica into the formation, and thereafter forcing an aqueous cement slurry containing at least 2% by weight of a water soluble multivalent cation salt to contact the surface of the borehole. Such a prior art method is disclosed in U.S.

-3- I~ r3- L-- Patent No. 4,014,174.

Another prior art method of grouting the annulus between either a jacket leg or pile sleeve and pile driven therethrough of an offshore platform uses alkali silicate materials to initially seal the annulus to support a column of grout thereon so that the annular space may ultimately be filled with grouting material. Such a method is described in United States oo Patent Application Serial Number 425,346, filed on September 0 0 000 0 0° 0 28, 1982, now United States Patent Number 4,493,592, assigned o Q 0 oTO to the assignee of the present invention.

000 0 Typical pile grout seals of the mechanical, non-inflatable 0 0 o type or pile wipers used in offshore platforms are shown in United States Patent Nos. 3,533,241; 3,570,259; 3,702,537; 4,047,391; 4,181,454; 4,310,265; and 4,311,414.

Statement of the Invention The present invention is directed to a grouting arrangement for an offshore platform having an annular support member having, in turn, a pile driven therethrough forming an annular space therebetween. The arrangement comprises: S 0 a seal assembly including: a lower pile seal assembly attached to the annular support member; and an upper pile seal assembly attached to the annular support member; and a grout system for grouting the annular space. The grout system including: a control valve for controlling the flow of grouting material to the annular space; -4- ~-*olrr sl a surface grout line leading to the control valve; and a first line leading from the control valve to the annular space.

Brief Description of the Drawings The present invention will be better understuod when taken in conjunction with the following drawings wherein: FIG. 1 shows a typical offshore platform having jacket legs and pile sleeves thereon having piling driven r therethrough.

FIG. 2 shows the present invention in cross-section in leg or pile sleeve and a pile driven therethrough of an I 0 offshore platform.

Description of the Invention Referring to FIG. 1, an offshore platform 30 having a jacket portion 34, deck portion 33, jacket leg 31 and pile o sleeve 32 is resting on the bottom of a body of water is shown o 00 having a seal assembly 40 installed on the bottom of each S jacket leg 31 and pile sleeve 32. As shown, when installed, 0 000 000 the platform 30 has the end of each jacket leg 31 and pile o oP sleeve 32 embedded in the bottom of the body of water. Piles are shown as being driven to depth through a jacket leg 31 and pile sleeve 32.

Referring to FIG. 2, a seal assembly 40 which is used in the improved grouting arrangement of the present invention is shown installed on an annular support member of the platform such as a jacket leg 31, although itmay be a pile sleeve 32, having a pile 20 driven therethrough.

SThe improved grouting arrangement of the present invention 5 r comprises a seal assembly 40 having either two grout seals or pile wiper assemblies therein, a grout system 60 having a control valve 64, surface grout line 62 leading to the control valve, a first line 66 leading from the control valve 64 to the annular space 70formid between jacket leg and pile driven therethrough and between the grout seal or pile wiper seal assemblies anda second line 68 leading from the control valve 0 000 to the annular space 80 between the jacket leg and pile driven 0 0 therethrough above the upper grout seal or pile wiper assembly, 0 .e1oQ and a chMck valve 72 to control the flow of fluid from the 000 0 000.00 annular space formed between a grout seal or pile wiper seal 0 0 0.

00 assemblies on a jacket leg 31 and between a jacket leg and 0 00 pile driven therethrough.

0 0o0 The seal assembly 40 comprises diaphragm assembly 41, 0 00 000%50 lower pile seal assembly 42, upper pile seal assembly 44, 0000 O annular housinb 45 connecting diaphragm assembly 41 and lower 0 0 pile seal assembly 42 and housing 46 which connects the pile seal assemblies 42 and 44. For the purpose of clarity herein, 00o0 00:0 the term pile seal assembly 42 or 44 will refer to either a 0 grout seal or pile wiper seal assembly, such as disclosed in the prior art described hereinbefore, or other such suitable means for enclosure of material.

The diaphragm assembly 41 comprises an elastomeric diaphragm member which has been pierced by pile 20 being retained on the jacket leg 31 tj means of annular flanges secured to housing The lower pile seal assembly 42 comprises an annular elastomeric pile seal member 42 which sealingly engages the -6exterior of pile 20 being retained on the jacket leg 31 by means of annular flanges The upper pile seal assembly 44 comprises an annular elastomeric pile seal member 52 which sealingly engages the exterior of pile 20 being retained on the jacket leg 31 by means of annular flanges 54.

The grouting system 60 on the jacket leg 31 comprises a surface grout line 62 running from the surface of the offshore 0 platform to a location adjacent the lower end of the jacket leg 31 and a control valve 64 which communicates with annular i> space 70 formed between jacket leg 31 and pile 20 via lower line 66 and between lower pile seal assembly 42 and upper pile seal assembly 44 and annular space 80 between jacket leg 31 and pile 20 above upper pile wiper assembly 44 via upper line 68.

'I51 The control valve 64 may be of any suitable commercially available valve which is capable of alternately directing fluid from between annular spaces 70 and 80 via lines 66 and 68 $ag respectively; however, a ball actuated single sleeve sliding valve such as shown in United States Patent Number 4,275,974 is preferred.

To control the flow of fluid from the annular space during grouting operations a check valve 72 communicates via line 74 with annular space 70. By using a check valve 72 to control the flow of fluid from the annular space 70 during the initial stage of injecting material into annular space during the grouting process the water from annular space may be removed therefrom without forcing the water past the pile seals 42 and 44, particularly, either the lower pile seal 42 -7without thereby either disturbing the floor of the body of water in which the jacket leg 31 is resting so that the floor of the body of water may support the lower pile seal 42 and the pierced diaphragm 48 during grouting operations or distributing the seal of the upper pile seal 44 with the pile 20. The check valve 72 may be of any suitable commercially available type.

A grouting method employing the arrangement of the present invention makes use of a material that can be pumped into 0 o annular space 70 to seal the space, have great enough load 0 0 0 1 10 bearing strength to support in conjunction with pile seal member 52 and initial grout column in annular space 80, and 0 0 °0 0 that will not plug the grout line 62 after pumping the material therethrough leaving the grout line 62 suitable for further use.

0' This grouting method makes use of such a material and comprises initially pumping or injecting a small fresh water spacer down the grout line 62 into the annular space i t subsequently pumping or injecting an alkali silicate material which floculates upon contact with di- or multivalent cation fluids down the grout line 62 into the annular space 70 while allowing the water therein to flow therefrom through line 74 and check valve 72, then actuating the valve 64 to prevent flow therefrom via line 66 while allowing flow therefrom via line 68 into annular space 80, next pumping or injecting a fresh water spacer of any desired amount into annular space to clear any remaining alkali silicate material from line 62, control valve 64 and line 68 and subsequently pumping or injecting any suitable cement or grouting material down the grout line 62 into annular space 80. If desired, a spacer fluid 8 r

-L

containing di- or multivalent cations, such as a potassium chloride solution, calcium chloride solution, etc., may be pumped into the annular space 70 before the initial fresh water spacer to provide a higher concentration of di- or multivalent cations in the annular spacer 70 with which the alkali silicate material may react.

It should be understood that the amount of fresh water in the initial fresh water spacer should be small in comparison Sa. to the volume of annular space 70 so that the annular space 1 O remains substantially filled with sea water or a di- or multivalent cationic fluid with which the alkali silicate a o a* a a material is to react. The function of the first fresh water spacer being to prevent floculation of the alkali silicate material with sea water contained in line 62, control valve 64 and line 66 before the entry of the alkali silicate material into annular space 70. Similarly, the function of the second fresh water spacer being to prevent floculation of the alkali silicate material remaining line 62, control valve 64 and any which may have entered into line 68 while the material is being flushed from line 62, control valve 64 and line 68 to facilitate the injection of cement or grout into annular space If desired, sand, high strength synthetic fibers such as polypropylene fibers, cellulose flakes, ground walnut shells, and other types of lost circulation materials as well as various types of cement may be included or mixed with the alkali silicate material to increase its strength thereby increasing the amount of grout column that alkali silicate -9material will support in conjunction with pile seals 48 and 52 in the annular space 80 during the grout injection portion of the useful grouting method.

If the alkali silicate material in conjunction with the pile seals 52 will not support a grout column in annular space to completely fill the annular space 80 to the top of the jacket leg portion 34, after the initial grout in annular 99 space 80 has hardened or set, a second injection of grout f4 C material into annular space 80 may be made to fill the annular 01e space 80 from any convenient point on the jacket leg 31, 0 00 a00000: such as from the top 35 thereof.

0 Also, if desired, the top of tbre jacket le-; 31 may be sealed and compressed air or gas may be inject6ed into the annular space 80 between the jacket leg 31 and pile 1, extending therethrough to expel water from annular space O II past upper pile seal 52, and from annular space 70 via line 74 and check valve 72 so that the annular spaces 70 and 80 are tet substantially free of water before the injection of any t C 9 material thereinto. However, if the water is, expelled from annular space 70, unless the alkali silicate material is mixed w.ith di- or multivalent cation fluid before the pumping thereof into the annular space 70 which mixing will increase the pumping pressure required to pump the material into annular space 70, it will be necessary to inject di- or multivalent cation fluid into the annular space 70 to floculate the alkali silicate material pumped thereinto.

If desired, alternately, the alkali silicate material may be pumped into the annular space 70 and any residual sea 10 water in the annular space 70 and any subsequent sea water leaking past lower pile seal member 48 and/or grout or cement leaking past upper pile seal member 52 into annular space may cause sufficient floculation of the alkali silicate material in annular space The useful grouting method can be used to seal the annulus between either a jacket leg or pile sleeve and a pile driven therethrough utilizing any type pile seal member 48 or S 52 therein; or, any other annulus of an offshore platform 0 0 19 where it is desired to support the pressure of a column of 00 0 00 cement or grout. Since the alkali silicate material taken in 'o conjunction with the pile seal members 48 and 52 has load 0 00 bearing capabilities sufficient to support a substantial column of grout in the annulus 80, in many instances, the useful grouting method and inventive arrangement effectively eliminates the need for an inflatable type grout seal at the bottom of jacket leg 31 in many instances thereby allowing a less expensive grout seal or pile wiper to be substituted therefore.

In those instances where the jacket leg 31 is not embedded in or resting on the floor of the body of water in which the platform is installed or the floor of the body of water is too soft or such a soft and muddy bottom to give effective bearing support, the pierced diaphragm and material between the diaphragm and lower pile seal 48 will help support the floculated alkali silicate material in annular space It should also be evident that the size of the check valve 72 and line 74 should be selected such that they re 11 easily plugged by the floculated alkali silicate material.

The preferred alkali silicate material which floculates upon contact with di- or multivalent cation fluid or sea water useful in the method employing the inventive arrangement is an aqueous sodium silicate solution sold under the trademark FLO-CHEK Chemical A additive by Halliburton Services, a division of Halliburton Company.

An alternate material which can be used in the method of grouting when mixed into an aqueous solution is a powdered silicate having a high ratio of silicon dioxide to alkali metal oxide sold under the trademark FLO-CHEK)P additive by Halliburton Services, a division of Halliburton Company.

When using the preferred material, FLO-CHEK 'Chemical A additive, any desired amount of material may be pumped or injected into the annulus to be grouted depending upon the S strength required to support the desired column of cement or grout to be injected into the leg to form a plug or fill the annulus. Therefore, the length of the housing between the ile seals 48 and 52 into which FLO-CHEK ®Chemical A additive is pumped or injected into the annular space 70 to be filled should be preferably at least four feet of axial length of the annular space 70, to be sufficient to support an ;adequate column of cement or grout to be injected into the annular space 80 above pile seal 52.

Although FLO-CHEK®OChemioal A additive or FLO-CHEK®P additive are the preferred materials useful in the meithod employing the inventive arrangement, any alkali silicate having a molar ratio of ailicon diotido (SiO 2 to alkali metal oxide 12 (sodia, polnlm, noniua 01 lithium2) betwe~en apiproximtely 1 .6 or' leso -to 4.0 m;ay be uoicd.

Alioo, although it is preferred to uoe an initial spacer of~ frosh water before the injection of the talkali oilicAe mwarial and spacer of fresh water the inj ection of the alkavli silicate natrial, the fresh water spacers mray be J ~eliminated, if the alkali silicate mnaterial can be prevented fro,-p floculatin6 during pumpinLg through the grout line 62, out control valve 64 and lines 66 or 68 before entering~ the annular space AllIt will be obvious to those skilled 1 in the art that ouoh k ~a grouting ,,rrvngeinent mnaj be im-,odified to be- used on a w.,ide varetyof iiarine structures In various locations thereon tilere it Io desirod to seal an annular space and grout the 1 aealocated thezoabove ouch modficationo baini 1.ithin the ocopo of the present invenitioa.

Thio aclia io .o a divisional applica tiov of .uotralian L2 "e plctinIUmbo2! C5/031000 and tbhe dis closouroe therec'f -13

Claims (4)

1. A grouting arrangement for an offshore platform having an annular support member having, in turn, a pile driven therethrough forming an annular space therebetween, said arrangement comprising: a seal assembly including: a lower pile seal assembly attached to said annular support member; and an upper pile seal assembly attached to said annular support member; and a grout system for grouting said annular space, said grout system including: a control valve for controlling the flow of grouting material to said annular space; a surface grout line leading to the control valve; and Sa first line leading from the control valve to said annular space.

2. The grouting arrangement of claim 1, wherein the grout system further comprises: a check valve to control the flow of fluid during grouting operations from sai annular space located between the lower and upper pile seal assemblies; and a second line leading from the control valve toqftid, annular space located above the upper pile seal assembly.

The grouting arrangement of claim 1 or claim 2, wherein: the first line of the grouting system leads from the control valve into said S annular space at a position located between the lower and upper pile seal assemblies. i~-nrc---i-i

4. The grouting arrangement of any one of claims 1 to 3 wherein said annular support member is a jacket leg or a pile sleeve of the offshore platform, and the seal assembly further including, a diaphragm assembly secured to said annular support member. The grouting arrangement of claim 1, substantially as hereindescribed with reference to the accompanying drawings. DATED this 23 day of August 1988. t f JAMES M. LAWRIE CO., By Patent Attorneys for HALLIBURTON COMPANY 15