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AU606979B2 - Laminating adhesives - Google Patents

Laminating adhesives Download PDF

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AU606979B2
AU606979B2 AU20289/88A AU2028988A AU606979B2 AU 606979 B2 AU606979 B2 AU 606979B2 AU 20289/88 A AU20289/88 A AU 20289/88A AU 2028988 A AU2028988 A AU 2028988A AU 606979 B2 AU606979 B2 AU 606979B2
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AU
Australia
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group
weight percent
ethylenically unsaturated
carboxylic acids
unsaturated carboxylic
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AU20289/88A
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AU2028988A (en
Inventor
Colin Arnold John
Richard Wiachum Liu
Charles Andrew Midgley
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BASF SE
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BASF SE
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J109/00Adhesives based on homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J121/00Adhesives based on unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J125/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Adhesives based on derivatives of such polymers
    • C09J125/02Homopolymers or copolymers of hydrocarbons
    • C09J125/04Homopolymers or copolymers of styrene
    • C09J125/08Copolymers of styrene
    • C09J125/10Copolymers of styrene with conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J127/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers
    • C09J127/02Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J127/04Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Adhesives based on derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C09J127/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/54Inorganic substances

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)

Description

-t '.4 COMMONWEALTH OF AUSTRALIA PATENTS ACT 1952 COMPLETE SPECIFICATION FOR OFFICE USE Form 06979 Short Title: Int. Cl: Application Number: Lodged: 4* C Complete Specification-Lodged: Accepted: Lapsed: Published: Priority: Related Art: nh o k r ,a rCi L~ -I *9 C I
I
TO BE COMPLETED BY APPLICANT 'j r i i Ij i j 1 r Name of Applicant: BASF AKTIENGESELLSCHAFT Address of Applicant: 6700 Lujdwigshafen, WEST GERMANY Actual Inventor: Richard Waichum Liu; Colin Arnold John and Charles Andrew Midgley Address for Service: GRIFFITH HACK CO.
71 YORK STREET SYDNEY NSW 2000
AUSTRALIA
Complete Specification for the Invention entitled: LAMINATING ADHESIVES The following statement is a full description of this invention, including the best method of performing it known to me/us:- 7499A:rk a i: 1 a i.
a 1 i.
I
The present invention relates to laminating adhesives. More particularly, the present invention relates to "textile" laminating adhesives. These adhesives are used in applications where a textile material is adhered to a substrate such as shoe and boot linings, metalized fabrics, and most preferably carpetbackings When a backing is delaminated from a substrate there may be two causes of failure. The failure may be adhesive; this occurs when the adhesion between the substrate and the backing is low. On the other hand the failure may be cohesive in the adhesive compound; that is the tensile strength of the dried adhesive is exceeded.
0o While adhl:sive properties of a laminating adhesive may be adjusted to a certain extent by the wetting agents, 0, ,there is lictle art relating to improving the cohesive strength of a laminating adhesive.
The "textile" laminating business has been under o °o0: increasing economic pressure and has been going to higher filler levels in laminating adhesives. This has resulted in lower delamination strengths for these adhesives.
One approach to overcome this problem in the carpet industry is that disclosed in British Patent Specification 2,116,114 published September 21, 1983 4 0 assigned to Lintafoam (Manchester) Ltd. This patent teaches using a double layer adhesive. A highly filled primary layer comprising a carboxylated-SBR latex and from O 9° 200 to 1200 parts of a filler per 100 parts by weight of rubber (phr) is used in conjunction with a secondary coat Gf a gellable compound containing up to 100 phr of filler and a gelling agent. The delamination strength of a carpet prepared using this system should be commercially acceptable.
24 2- L I While this method seeks to overcome delamination strength problems for carpets backed with various materials, it has a disadvantage in that it is a two compound process which requires two successive coating operations. Additionally, the cohesive strength wi.l only be as strong as that of the compound which has the lower cohesive strength.
The present invention seeks to provide a highly filled adhesive composition which may be used in laminating operations.
The present invention provides a highly filled aqueous based laminating adhesive containing about 65 to about 85 weight percent solids comprising per 100 parts by weight of a polymer selected from the group consisting of: A) polymers comprising: i) from 80 to 20 weight percent of a mixture comprising 100 to 55 weight percent of one or more monomers selected from the group consisting of C 8 12 Smonovinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a C1-4 alkyl radical or a chlorine or bromine atom; and from 0 to about 45 weight i percent of one or more monomers selected from the group consisting of C 2 6 alkenyl nitrile, and CI-2 alkyl esters of methacrylic acid; ii) from 80 to 20 weight percent of one or more i C4-6 aliphatic conjugated diolefins which may be S...unsubstituted or substituted by a chlorine atom; and iii) optionally up to 10 weight percent of one or more j monomers selected fr6m the group consisting of: a) C 3 6 ethylenically unsaturated carboxylic acids; b) C3 6 ethylenically unsaturated aldehydes; c) C4 alkyl and hydroxy alkyl esters of
C
3 -6 ethylenically unsaturated carboxylic acids; and 3 L I( d) amides of C3- 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group C1-4 alkyl radicals and C14 hydroxy alkyl radicals; B) polymers comprising: i) from 90 to 100 weight percent of one or more monomers selected from the group consisting of C 4 -6 aliphatic conjugated diolefins which may be unsubstituted or substituted by a chlorine atom; and ii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C 3 -6 ethylenically unsaturated carboxylic acids; b) C3- 6 ethylenically unsaturated aldehydes; 0, c) C1-4 alkyl and hydroxy alkyl esters of C 6 ethylenically unsaturated carboxylic acids; and d) amides of C3_ 6 ethylenically unsaturated 0 3carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group C- alkyl radicals and C 1-4 1-4 hydroxy alkyl radicals; C) polymers compising: i) from 5 to 40 weight percent of a C, olefin; ii) at least 55 weight percent of one or more monomers selected from the group consisting of C2_ 8 alkenyl esters of C 8 saturated carboxylic acids; and C1-8 alkyl and hydroxy alkyl esters of C 3 -6 ethylenically unsaturated carboxylic acids; and iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: J a) C ethylenically unsaturated carboxylic acids; b) C 3 -6 ethylenically unsaturated aldehydes; and 4 ~ril~urn~-ri iii---i; c) amides of C 3 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C1-4 alkyl radicals and C 1 -4 hydroxy alkyl radicals; D) polymers comprising: i) from 85 to 100 weight percent of one or more monomers selected from the group consisting of C2- 8 alkenyl esters of C1-8 saturated carboxylic acids and C1-8 alkyl and hydroxyakyl esters of C3_ 6 ethylenically unsaturated carboxylic acids; and ii) optionally up to 15 weight percent of one or mo, monomers selected from the group consisting of: a) C3-6 ethylenically unsaturated carboxylic acids; b) C 3 6 ethylenically unsaturated aldehydes; and c) amides of C 3 6 ethylenically unsaturated 1 03-6 carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals ,0 selected from the group consisting of C1- 4 alkyl radicals and C 1 4 hydroxy alkyl radicals; E) polymers comprising: i) from 80 to 20 weight percent of vinyl or vinylidene chloride; and ii) from 20 to 80 weight percent of one or more monomers selected from the group consisting of Cg alkyl and hydroxy alkyl esters of C3, 8 ethylenically unsaturated carboxylic acids; and C 2 -3 olefins and iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C3 ethylenically unsaturated carboxylic acids; b) C3-6 ethylenically unsaturated aldehydes; and 5 c) amides of C3-6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C1-4 alkyl radicals and C1-4 hydroxy alkyl radicals; and F) polymers comprising: i) from 15 to 45 weight percent of at least one C3-8 alkenyl nitrile; ii) from 85 to 55 weight percent of one or more C4_ 6 aliphatic conjugated diolefins; and iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C3- 6 ethylenically unsaturated carboxylic acids; b) C3-6 ethylenically unsaturated aldehydes; c) L1- 4 alkyl and hydroxy alkyl esters of
C
3 6 ethylenically unsaturated c&rboxylic acids; and d) amides of C3- 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C 4 alkyl radicals and C1.4 hydroxy alkyl radicals; from about 100 to 800 parts by weight of a particulate filler; and from about 0.5 to 15 parts by weight of a fibrous material having a minimum length defined by the equation Lm T Fq d/2 wherein Lm is the minimum fiber length; ac F is the tensile strength of the fiber; d is the diameter of the fiber; is the interfacial bond strength between the ii fiber and the compound; said diameter of the fiber being selected so that it is not more than 0.5 of the wet thickness at which the laminating adhesive is applied.
-6 A number of types of polymers are suitable for use in the present invention.
Generally, these polymers include styrenebutadiene polymers polydiene polymers, olefin-ester copolymers, vinyl esters; acrylic polymers; copolymers of vinyl and vinylidene chloride and co-polymers of dienes and acrylonitrile. The polymers may also contain a functional monomer such as a copolymerizable carboxylic acid, aldehyde, amide or ester.
Suitable styrene-butadiene type polymers comprise: from 80 to 20, preferably 50 to 70 weight percent of a mixture comprising 100 to 55 weight percent of one or more monomers selected from the group consisting of C 8-12 monovinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a C14 alkyl 1 radical or a chlorine or bromine atom and from 0 to about 45 weight percent of one or more monomers selected from °00 the group consisting of C 2 6 alkenyl nitrile, and C 1 2 0° °0 alkyl esters of methacrylic acid; and from 80 to preferably from 49 to 30 weight percent of one or more 000 C4- 6 aliphatic conjugated diolefins which may be 00 unsubstituted or substituted by a chlorine atom.
000 As noted above such polymers may contain up to 0o o 0 preferably up to 5, most preferably from 0.5 to 5 weight percent of one or more functional monomers selected from the group consisting of: Sa) C 3 6 ethylenically unsaturated carboxylic acids; b) C 3 6 ethylenically unsaturated aldehydes; c) CI, 4 alkyl and hydroxy alkyl esters of C3-6 ethylenically unsaturated carboxylic acids; and d) amides of C3.
6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals 7 -i -r I i I I ii selected from the group consisting of C1-4 alkyl radicals and C1- 4 hydroxy alkyl radicals; Suitable monovinyl or vinylidene aromatic monomers include styrene or alpha-methyl styrene.
Suitable acrylates include methyl acrylate, ethyl acrylate, methyl methacrylate and ethyl methacrylate. The polymer may optionally contain minor amounts of nitriles, such as acrylonitrile. If present a preferred range of nitrile is from about 20 to 45 weight percent. Suitable
C
4 -6 conjugated dienes include butadiene, isoprene and chloroprene. Suitable functional monomers include one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, fumaric acid, methyl methacrylate, ethyl methacrylate, 2-hydroxy-ethyl methacrylate, 2-ethyl hexyl methacrylate, methyl acrylate, ethyl acrylate, 2-hydroxy ethyl acrylate, 2-ethyl hexyl acrylate, acrolein, acrylamide, methacrylamide, N-methylol acrylamide, and N-methylol methacrylamide.
A preferred SBR type polymer comprises 50 to 69.5 0* weight percent styrene; 45 to 30 weight percent of butadiene and from 0.5 to 5 weight percent of one or more of the above noted functional monomers.
Suitable polydiene polymers comprise from 90 to 100 weight percent of one or more of the above noted
C
4 6 conjugated diolefins. These polymers may also contain up to 10, preferably up to 5, most preferably from to 5, weight percent of one or more of the above noted functional monomers.
Suitable olefin polymers comprise polymers of ethylene or propylene with vinyl esters, acrylic type esters or a mixture thereof. Such polymers may additionally contain a functional monomer.
-8rriiir 11i1 i i The olefin polymers comprise: from 5 to 40, preferably from 5 to 30, most preferably from 10 to 25, weight percent of ethylene or propylene; at least about 55, preferably from 95 to weight percent of one or more members selected from the group consisting of C2 alkenyl esters of a C1-8 saturated carboxylic acid, or C1_ 8 alkyl or hydroxy alkyl esters of C 36 ethylenically unsaturated carboxylic acids, or a mixture thereof and up to about 10, preferably less than 5, most preferably from 0.5 to 5, weight percent of one or more of the above listed functional monomers.
Suitable C 2 8 alkenyl esters of C1-8 saturated carboxylic acids include vinyl acetate and vinyl propioniate. Suitable C alkyl and hydroxy alkyl esters of C3 8 ethylenically unsaturated carboxylic acids include methyl acrylate, methyl methacrylate, I' iethyl-acrylate, ethyl methacrylate, hydroxy ethyl acrylate, and ethyl hexyl acrylate. The polymer may contain a mixture of the above esters.
The above polymers may also contain up to preferably up to 5, most preferaly from 0.5 to 5 weight percent of one or more of the above noted functional monomers.
Suitable vinyl esters are polymers which contain a significant proportion such as from 90 to 100 percent of a C 2 8 alkenyl ester of a C, 8 saturated carboxylic acid. These polymers may also contain functional monomers of the types and in the amount discussed above. Vinyl acetate is representative of this type of polymer.
Suitable acrylic polymers comprise from 85 to 100 weight of one or more of the above CI-8 alkyl or hydroxyalkyl esters of C3- 6 ethylenically unsaturated 9
A
carboxylic acids and up to 25 weight of one or e of the above functional monomers.
Suitable polymers include the polyvinyl and polyvinylidene type of polymers. These polymers comprise from 80 to 20, preferably from 80 to 50, weight percent of vinyl or vinylidene chloride and from 20 to 80 preferably from 20 to 50, weight percent of one or more monomers selected from the group consistiig of C1-8 alkyl and hydroxyalkyl esters of C38 ethylencially unsaturated carboxylic acids. The polymers may also contain up to about 10, preferably up to 5, most preferably from 0.5 to weight percent of a functional monomer. Suitable functional monomers and esters of C 3 8 ethylenically unsaturated carboxylic acids have been discussed above.
The polymer may be a copolymer of a diene and a nitrile. Generally these polymers comprise from about to 45, preferably from 20 to 40 weight percent of a C3_ 8 alkenyl nitrile; and from 85 to 55, preferably from 80 to weight percent of a C4-6 aliphatic conjugated diolefin. The polymer may contain up to about preferably up to 5, most preferably from 0.5 to 5 weight percent of one or more functional monomers. Suitable nitrile, diolefin and functional monomers have been described above.
The polymers are used in the form of a latex.
Generally, the polymers are prepared by emulsion polymerization, The latex may, although it is less desirable, be prepared by dispersing particulate polymer in water. The latex may have a polymer content from about 30 to 70 weight percent. The processes for preparing latices of these polymers are well known and do not form part of the present invention.
The adhesive compounds of the present invention are highly filled, They contain from about 100 to 800, 10 S- 11 preferably from 300 to 550 parts by weight per 100 parts by Sweight of polymer of a finely divided fill9r. Suitable fillers include one or more members of the group consisting of: clay, calcium carbonate, talc, titanium dioxide, 7inc sulfide, barium sulfate, carbon black, mica powder and reinforcing resins such as high styrene, or PVC resins.
In addition to the particulate filler the adhesive contains from abrut 0.5 to 15, preferably less than 5, most preferably from 0.5 to 5 parts by weight per 100 parts by weight of polymer of a fiber. The amount of fiber required will vary depending on the compound, the backing, and the substrate. The fiber must have a minimum length defined by the equation: Lm =crF d/2 I in which Lm is the minimum fiber length in cm, 0-F is the tensile strength of th; fiber, in MPa, d is the diameter of the fiber in cm; and Sis the interfacial bond strength between the fiber and the compound, in MPa.
While the above formula defines a minimum fiber length staple fibers may be purchased at standard lengths.
For the carpet backing industry a useful minimum glass fiber length is about 0.3 cm and a cellulose fiber length of about 0.2 cm. In some cases it may be difficult to compound the fiber directly into the latex or compound. In such instances the fiber may be ptrpared as a 2 to 10 percent aqueous slurry with a dispersant and compounded with the latex.
Suitable fibers include cellulose fibers, wool fibers, viscose fibers, polyester fibers, polyolefin fibers, polyamide fibers, fibers of copolymers of diamides and dichrboxylic acids, aramid fibers, glass fibers, carbon fibers, and metal fibers. Preferred fibers are cellulose and glass.
Is s' jI The adhesive is compounded in a standard manner using sound compounding methods.
The adhesive is applied in a conventional manner. Care must be taken to ensure there is an even distribution of fibers throughout the compound. The application means should be selected to minimize problems of fiber buildup. For carpet backing the wet coat weight 2 may range from about 338.0 to 1525 g/m (10 to oz/yd Typical wet coat weights are from about 508 to 000 m 2 2 0oo. 10 1186 g/m (15 to 35 oz/yd 2 0 o After coating, the adherend is married to the substrate generally by passing them both over a marriage 0 °roller and then between two nip rolls. Many types of 0 0 0 0 adherends are available depending on the substrate. In o°0 0 carpet backing, preferred adherends are made of cellulosic material. The most preferred backing is jute. Generally, S0 the substrate will be coated but, if desired t'ie adherend -0 or backing may also be coated. The substrate and adherend 00 laminate is then dried. Any suitable drying technique may be used including tunnel dryers, dielectric heating and microwave heating. For carpet backing typical drying conditions include the use of a tunnel dryer at about 1500C for from about 1 to 10 minutes. The line speed ooo and oven conditions may be varied to obtain suitable drying. In the carpet industry line speeds from about to 25 m/min (30 to 75 ft/min) are typical.
For carpet backing the delamination strength should be not less than about 357.2 g/m (2.0 Ib/inch width) and preferably higher.
For other substrates and applications the drying conditions and delamination strength may vary. The manufacturer will have to determine suitable drying conditions based on this equipment and operation.
12 i i w-..iasw.s^^^ The following examples are intended to illustrate the invention and are not intended to limit: it. Unless otherwise specified in the examples, ingredients are listed as parts by dry weight.
EXAMPLES
Example 1 An aqueous slurry of 2.3 percent cellulose fibers having a minimum fiber length of 0.2cm was prepared. The fiber length was selected to exceed the theoretical minimum fiber length calculated in accordance with the above equation. Another 6.4% aqueous slurry of glass fibers having a minimum fiber length of 1.0cm was also "prepared.' The length of glass fiber was also chosen to exceed the theoretical minimum fiber length calculated in accordance with the above equation.
A series of compounds were prepared based upon a commercially available carboxylated styrene butadiene latex sold as POLYSAR 458. The compounds were coated on the back of a carpet at a dry coat weight of 1186 to 1220 g/m (35-36 oz/yd A jute backing was placed in contact with the adhesive and the sample was dried in a laboratory oven at 135°C ft-r 20 min. The resulting samples were then tested for delamination strength and tuftlock.
The results are set forth in Table I.
13 a J i TABLE I Compound POLYSAR 458 Calcium carbonate Glass fiber as 6.4% slurry Cellulose fiber as 2.3% slurry Backing Adhesion g/cm width (Ib/inch width) Tuft lock kg Tuft lock (lb.) Control 100 450 1 100 450 2 100 450 3 100 450 4 100 450 5 100 450 6 100 450 2.5 5 a I a 2.5 625 (3.5) 4.7 (10.3) 803 (4.5) 5.3 (11.7) 910 (5.1) 5.2 (11.4) 857 (4.8) 4.7 (10.4) 964 (5.4) 6.4 (14.1) 767 (4.3) 7.5 (16.5) 714 5.2 (11.4) The results show an improvement in delamination strength.
The improvement starts to decline at about 10 parts of fiber.
In the experiments, when glass fibers were used, the compound was diluted by the amount of water added in the slurry.
Experiments 1, 2, 3 were repeated except that the glass fiber was added dry and hence no dilution of the compound occurred.
The results are reported in Table II.
14 TABLE II Compound Control A B C POLYSAR 458 100 100 100 100 Calcium carbonate 450 450 450 450 Glass fiber (dry) 2.5 5 Delamination, gm/cm width 625 1143 982 910 (lb/in width) (5.1) Tuft-lock kg 4.7 4.1 7.7 5.4 Tuftlock (10.3) (16.9) (11.9)

Claims (6)

1. A highly filled aqueous based laminating adhesive containing aA;kt 65 to &b1t 85 weight percent solids comprising per 100 parts by weight of a polymer selected from the group consisting of: A) polymers comprising: i) from 80 to 20 weight percent of a mixture 10 comprising 100 to 55 weight percent of one or more monomers selected from the group consisting of C8-12 monovinyl or vinylidene aromatic monomers which may be unsubstituted or substituted by a C 4 alkyl radical or a chlorine or bromine atom; and from 0 to about 45 weight percent of one or more monomers selected from the group consisting of C2, 6 alkenyl nitrile, and C12 alkyl esters of methacrylic acid; ii) from 80 to 20 weight percent of one or more
4-6 aliphatic conjugated diolefins which may be S 20 unsubstituted or'substituted by a chlorine atom; and iii) optionally up to 10 weignt percent of one or more monomers selected from the group consisting of: Sa) C3- 6 ethylenically unsaturated carboxylic acids; b) C 6 ethylenically unsaturated aldehydes; and c) amides of C3_ 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C 1 4 alkyl Sradicals and C1-4 hydroxy alkyl radicals; B) polymers comprising: i) from 90 to 100 weight percent of one or more monomers selected from the group consisting of C-_ 6 16 N2'* l t ~n ~a~-si--rirunr~ iuruuru~ ir- -<1 aliphatic conjugated diolefIns which may be unsubstituted or substituted by a chlorine atom; and ii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C3- 6 ethylenically unsaturated carboxylic acids; b) C 3 6 ethylenically unsaturated aldehydes; c) C1-4 alkyl and hydroxy alkyl esters of C 3 -6 ethylenically unsaturated carboxylic acids; and d) amides of C3_ 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted substituted at the nitrogen atom by up to two radicals I selected from the group C1- 4 alkyl radicals and C,_ hydroxy alkyl radicals; C) polymers comprising: i) from 5 to 40 weight percent of a C 2 3 olefin; i ii) at least 55 weight percent of one or more monomers selected from the group consisting of C2_ 8 alkenyl esters of C1_ 8 saturated carboxylic acids; and C 8 alkyl and hydroxy alkyl esters of C3- 6 ethylenically unsaturated carboxylic acids; and iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C 3 6 ethylenically unsaturated carboxylic acids; nd b) C 3 6 ethylenically unsaturated aldehydes; and c) amides of C3-6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted et the nitrogen atom by up to two radicals selected from the group consisting of C_ 4 alkyl Sradicals and C1_ 4 hydroxy alkyl radicals; D) polymers comprising: 17 i) from 85 to 100 weight percent of one or more monomers selected from the group consisting of C28 2-8 alkenyl alkenyl esters of C1-8 saturated carboxylic acids and C- 8 alkyl and hydroxyalkyl esters of C36 ethylenically unsaturated carboxylic acids; and ii) optionally up to 15 weight percent of one or more monomers selected from the group consisting of: a) C3- 6 ethylenically unsaturated carboxylic acids; b) C 3 -6 ethylenically unsaturated aldehydes; and c) amides of C3-6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C-_ 4 alkyl radicals and C1-4 hydroxy alkyl radicals; E) polymers comprising: i) from 80 to 20 weight percent of vinyl or vinylidene chloride; and ii) from 20 to 80 weight percent of one or more monomers selected from the group consisting of C18 alkyl and hydroxy alkyl esters of C38 ethylenically unsaturated carboxylic acids and C2-3 olefins; and iii) optionally up to 10 weight percent of one or more monomers selected from the group consisting of: a) C36 ethylenically unsaturated carboxylic acids; b) C3_ 6 ethylenically unsaturated aldehydes; and c) amides of C3- 6 ethylenicallv unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C1-4 alkyl radicals and C 1 4 hydroxy alkyl radicals; and 18 19 F) polymers comprising: i) from 15 to 45 weight percent of at least one C 3 alkenyl nitrile; ii) from 85 to 55 weight percent of one or more C4_ aliphatic conjugated diolefins; and iii) optionally up to 10 weight percent of one or more monomers selected from the groun consisting of: a) C3- ethylenically unsaturated carboxylic acids; b) ethylenically unsaturated aldehydes; c) C 1 4 alkyl and hydroxy alkyl esters of C3- ethylenically unsaturated carboxylic acids; and 4 d) amides of C3- 6 ethylenically unsaturated carboxylic acids, which amides may be unsubstituted or substituted at the nitrogen atom by up to two radicals selected from the group consisting of C, alkyl radicals and C 1 -4 hydroxy alkyl radicals; from 100-800 parts by weight of a particulate filler; and from 0.5 to 15 parts by weight of a fibrous fi l material having a minimum length defined by the equation Lm cr d/ wherein Lm is the minimum fiber length in cm; c p is the tensile strength of the fiber in MPa; d is the diameter of the fiber in cm; "7is the interfacial bond strength between the fiber and the compound in MPa; said diameter of the fiber being selected so that it is not more than 0.5 of the wet thickness at which the laminating adhesive is applied. 2. An adhesive according to Claim 1 wherein the particulate filler is present in an amount from 300 to 550 parts by weight per 100 parts by weight of said polymer VV V 7 I I I I II_~ ,U and is selected from the group consisting of clay, calcium carbonate, talc, titanium dioxide, zinc sulfide, barium sulfate, carbon black, mica powder and high styrene resins. 3. An adhesive according to Claim 2 wherein said fiber is selected from the group consisting of cellulose fibers, wool fibers, viscose fibers, polyester fibers, polyolefin fibers, polyamide fibers, fibers of copolymers of diamides and dicarboxylic acids, aramid fibers, glass fibers, carbon fibers, and metal fibers. 4. An adhesive according to Claim 3 wherein the fiber is present in an amount from 0.5 to 5 parts by weight per 100 parts by weight of polymers. i 5. An adhesive according to Claim 4 wherein the j polymer comprises: i) from 20 to 80 weight percent of one or more motomers selected from the group consistng of styrene and alpha methyl styrene; ji ii) from 80 to 20 weight percent of one or more monomers selected from the group consisting of 1,3 S 20 butadiene, isoprene, and chloroprene; and iii) from 0 to 5 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacrylic acid, itaconic acid, fumaric acid, methyl methacrylate, ethyl methacrylate, 2-hydroxy-ethyl methacrylate, 2-ethyl hexyl methacrylate, methyl acrylate, ethyl acrylate, 2-hydroxy ethyl acrylate, 2-ethyl hexyl acrylate, acrolein, acrylamide, methacrylamide, N-methylol acrylamide, and N-methylol acrylamide.
6. An adhesive according to Claim 5 wherein said polymer comprises: i i) from 50 to 69.5 weight percent of styrene; j ii) from 45 to 30 weight percent of butadiene; iii) from 0.5 to 5 weight percent of one or more monomers selected from the group consisting of acrylic 20 c ,j 1~ acid, methacrylic acid, itaconic acid, fumaric acid) methyl methacrylate, ethyl methacrylate, 2-hydroxy-ethyl methacrylate, 2-ethyl hexyl methacrylate, methyl acrylate, ethyl acrylate, 2-hydroxy ethyl acrylate, 2-ethyl hexyl acrylate, acrolein, acrylamide, methacrylamide, N-methylol acrylamide, and N-rxiethylol acrylamide.
7. An adhesive according to Claim 4 wherein the polymer comprises: i) from 5 to 30 weig'Ltt percent of ethylene; 1i) from 95 to 70 weight percent of one or more monomers selected from the group consisting of vinyl acetate, methyl acrylate, ethyl acrylate, methyl methacrylate, methyl methacrylate; and iii) from 0 to 5 weight percent of one or more monomers selected from the group consisting of acrylic acid, methacryli~c acid, itacoriic acid, fumaric acid, methy'l methacrylate, ethyl rethacrylate, 2-hydroxy-ethyl methacrylate, 2-ethyl hexyl methacrylate, methyl acrylate, ethyl acrylate, 2-hydroxy ethyl acrylate$ 2-ethyl hexyl acrylate, acrolein, acr'ylamide, methacrylamicL, N-methylol acrylamide, and N-methylol acrylamide.
8. An adhesive according to Claim 6 which is capable of providing a delamination strength between a carpet and a woven, or non woven carpet backing selected from the group comprising jute, polyesters, and polyarnicles of at least 4.0 lb. per linear inch,
9. An adhesive according to Claim 7 which is capable of providing a delamination strength between a carpet and a woven, or no~n woven carpet backing selected from the group comprising jute, polyesters, and polyamides of at least 4.0 lb. per linear inch. A highly filled aquous based laminating adhosivo~ substantially as diz-closed heroin in conJtwnction with any one of the E~xamnples. Dated this 18t day of Au~gust 1988 1AKAITIENGES8LLSCHAFT By their Patent Attorney GRIFFITH HACK~ Co.
AU20289/88A 1987-08-03 1988-08-01 Laminating adhesives Ceased AU606979B2 (en)

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US080599 1987-08-03

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Publication number Priority date Publication date Assignee Title
WO1994002678A1 (en) * 1992-07-28 1994-02-03 The Dow Chemical Company Carpet backing latex composition and process for production
IT1309912B1 (en) * 1999-05-07 2002-02-05 Imation Corp PHOTOGRAPHIC ELEMENT WITH A LAYER THAT IMPROVES MEMBERSHIP TO THE SUPPORT
US10132019B2 (en) 2012-12-10 2018-11-20 Higgins Research & Development, LLC Floor covering with universal backing and methods of making and recycling
US9924820B2 (en) 2012-12-10 2018-03-27 Higgins Research & Development, LLC Floor covering with universal backing and methods of making and recycling
US9339136B2 (en) * 2012-12-10 2016-05-17 Higgins Research & Development, LLC Floor coverings with universal backing and methods of making, installing, and recycling
US10501878B2 (en) 2012-12-10 2019-12-10 Higgins Research & Development, LLC Floor covering with universal backing and methods of making and recycling
US9681768B2 (en) 2012-12-10 2017-06-20 Higgins Research & Development, LLC Floor covering with universal backing and methods of making and recycling
US9775457B2 (en) 2012-12-10 2017-10-03 Higgins Research & Development, LLC Floor covering with universal backing and methods of making and recycling

Citations (1)

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Publication number Priority date Publication date Assignee Title
GB2116114A (en) * 1982-03-02 1983-09-21 Lintafoam Producing laminates

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GB1037947A (en) * 1963-02-06 1966-08-03 Monsanto Co Paste type joint cements
JPS5913554B2 (en) * 1975-10-17 1984-03-30 日本ゼオン (株) adhesive composition

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2116114A (en) * 1982-03-02 1983-09-21 Lintafoam Producing laminates

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DK433788A (en) 1989-02-04

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