AU3978400A - Curable compositions - Google Patents
Curable compositions Download PDFInfo
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- AU3978400A AU3978400A AU39784/00A AU3978400A AU3978400A AU 3978400 A AU3978400 A AU 3978400A AU 39784/00 A AU39784/00 A AU 39784/00A AU 3978400 A AU3978400 A AU 3978400A AU 3978400 A AU3978400 A AU 3978400A
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- Australia
- Prior art keywords
- switchable
- adhesive
- curable
- polymer
- hardenable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/02—Adhesive bandages or dressings
- A61F13/0246—Adhesive bandages or dressings characterised by the skin-adhering layer
- A61F13/0253—Adhesive bandages or dressings characterised by the skin-adhering layer characterized by the adhesive material
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/02—Adhesive bandages or dressings
- A61F13/0203—Adhesive bandages or dressings with fluid retention members
- A61F13/0206—Adhesive bandages or dressings with fluid retention members with absorbent fibrous layers, e.g. woven or non-woven absorbent pads or island dressings
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/04—Plaster of Paris bandages; Other stiffening bandages
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/58—Adhesives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F277/00—Macromolecular compounds obtained by polymerising monomers on to polymers of carbocyclic or heterocyclic monomers as defined respectively in group C08F32/00 or in group C08F34/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F291/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds according to more than one of the groups C08F251/00 - C08F289/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/003—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
Landscapes
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Organic Chemistry (AREA)
- Veterinary Medicine (AREA)
- Engineering & Computer Science (AREA)
- Public Health (AREA)
- General Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Hematology (AREA)
- Dermatology (AREA)
- Materials Engineering (AREA)
- Epidemiology (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Materials For Medical Uses (AREA)
- Adhesive Tapes (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
WO 00/61692 PCT/GB00/01298 1 CURABLE COMPOSITIONS The present invention relates to curable compositions, and to processes for producing curable compositions. It also relates to 5 polymers for use in such compositions, and to processes for producing such polymers. It further relates to articles comprising curable compositions and to methods of using such articles. In particular this invention relates to 'switchable' adhesive 10 compositions. That is, adhesive compositions capable of being influenced to change from a tacky to a less tacky, or even non tacky, state thereby reducing the peel strength of the adhesive composition. 15 In particular this invention also relates to 'switchable' hardenable compositions. That is, hardenable compositions capable of being influenced to change from a fluid or flexible to a solid or less flexible, or even rigid, state thereby increasing the strength of the hardenable composition. 20 Adhesive products such as adhesive surgical or medical dressings and bandages normally comprise a layer of a pressure sensitive adhesive. However, when conventional adhesive dressings and/or bandages are removed, they often cause localised trauma to the 25 patient. There has therefore long been a desire to provide adhesive dressings that can exhibit a reduction in peel strength of the adhesive, for example by being capable of being changed from a 30 tacky to a less tacky, or even non-tacky, state. Such 'switchable adhesives' would cause less localised trauma than conventional adhesives when the dressing is removed. 35 Switchable adhesives are known. For example, US Patents Nos.5032637, 5352516, 4331576 and 5182323 describe adhesives that become less tacky, that is, are switchable, in contact with water.
WO 00/61692 PCT/GBOO/01298 2 However, such adhesives are unsuitable, for example, if used on a wound dressing and the patient's wound needs to be kept dry. 5 UV switchable adhesives are described in US Patents Nos.4286047, 4968559 and 5118567 and Japanese Patent No.3043988. Such adhesives suffer from the disadvantage that they may require high doses of UV radiation or may need to be used in conjunction with photoinitiators, which result in undesirable by 10 products. It remains undesirable to expose patients to too much ultra violet radiation. 15 There therefore remains a need for a switchable adhesive that can undergo a reduction in peel strength at low dosages of UV radiation or more preferably by exposure to visible light irradiation. In our International Patent Publication No WO 97/06836 we 20 describe a switchable adhesive formulation. This comprised inter alia a modified acrylic adhesive based on copolymers of alkyl acrylates, acrylic acid and/or a free radical adhesive vinyl moiety, functionalised by an adhesive moiety bonded thereto. Such adhesive moieties include those derived from anthracenes, 25 cinnamates, maleimides, coumarins, acrylates and/or methacrylates. One problem associated with the use of such moieties is the difficulty in synthesis and their relatively aggressive adhesive characteristics. 30 The polymerisation of prior art methacrylate functionalised switchable adhesives requires the use of multiple stage preparative processes in order a) firstly to produce a polymer having a sufficiently high 35 molecular weight for it to be used as a medical adhesive and b) secondly to carry out the reaction of the functionalising moiety with the main polymer chain.
WO 00/61692 PCT/GBOO/01298 3 Hardenable products such as hardenable orthopaedic prostheses and bandages normally comprise a body or layer respectively of a material that is sensitive to, and hardenable in response to, 5 conventional materials or radiation. When such bandages are applied, however, they often inconvenience the patient or the applier. io There has therefore long been a desire to provide hardenable prostheses and bandages where a change in strength of a hardenable component can be readily brought about, by change from a fluid or flexible to a solid or less flexible or even rigid, state. 15 Such 'switchable hardenable' bandages would cause less inconvenience than conventional hardenable bandages on application. Switchable hardenable bandages are known, for example 20 hardenable bandages that become less flexible, that is, are switchable, in contact with water. However, such hardenable bandages are unsuitable, for example, if used as an orthopaedic splint bandage and the patient's fracture needs to be kept dry. 25 UV switchable hardenable bandages are known. However, such hardenable bandages suffer from the disadvantage that they may require high doses of UV radiation or may need to be used in conjunction with photoinitiators, which result in undesirable by products. It remains undesirable to expose patients to too much 30 ultra violet radiation. There therefore remains a need for a switchable hardenable bandage that can undergo an increase in strength at low dosages of UV radiation or more preferably by exposure to visible light 35 irradiation.
WO 00/61692 PCT/GBOO/01298 4 One problem associated with the use of such materials is the difficulty in synthesis and their relatively aggressive biological characteristics. 5 The polymerisation of prior art switchable hardenable materials requires the use of multiple stage preparative processes in order a) firstly to produce a polymer having a sufficiently high molecular weight for it to be used as an orthopaedic hardenable material, and 10 b) secondly to carry out the reaction of the functionalising moiety with the main polymer chain. We have now surprisingly found a curable material that is switchable when exposed to radiation, in particular to 15 electromagnetic, especially actinic radiation, that is, visible or UV light. Such a switchable curable has better curable properties than known switchable curable materials and does not require a multiple stage 20 preparative process. Thus according to one aspect of the present invention we provide a switchable curable composition capable of being cured by radiation that includes a switchable polymer comprising a backbone 25 polymeric moiety having a plurality of curable moieties bonded thereto. It is characterised in that the polymer comprises monomer residues each of which monomers comprises at least two reactive groups, at least one of which is curable but unreactive under conditions under which at least one of the remaining groups 30 undergoes reaction to form the polymer. When used herein, the term 'curable' means reactable by way of addition or condensation, to link or cross-link the switchable polymer to increase the molecular weight of the polymer to which the 35 moieties are bound.
WO 00/61692 PCT/GB00/01298 5 Where the polymer is adhesive or a component of an adhesive composition, this renders the adhesive or composition changeable from a tacky to a less tacky, or even non-tacky, state (that is, renders it switchable). It does so by producing a polymer of 5 increased molecular weight. Where the polymer is a hardenable material or a component of a composition that is hardenable, this renders the material or composition changeable from a fluid or flexible to a solid or less 10 flexible, or even rigid, state (that is, renders it switchable). It does so by producing a polymer of increased molecular weight by way of linking or cross-linking the switchable polymer. When used herein, the term 'curable but unreactive under 15 conditions under which at least one of the remaining groups undergoes reaction to form the polymer' includes a reference to reactive groups that a) are capable of curing as hereinbefore defined, but b) are not significantly reactive under the reaction conditions for 20 each of the remaining groups that are forming the polymer. Groups that react in this manner by a different mechanism from each of the remaining groups, and hence are unreactive during polymerisation, are particularly advantageous, since they may 25 facilitate more selective reactions. Alternatively, but less desirably, all the groups react by essentially the same mechanism, but the remaining groups are significantly more reactive than the curable but unreactive groups. 30 The or each group that is curable but unreactive under conditions under which at least one of the remaining groups undergoes reaction to form the polymer is preferably a free-radically reactive group. 35 WO 00/61692 PCT/GBOO/01298 6 It is preferably curable but unreactive under conditions under which each of the remaining groups undergoes addition or condensation to cause polymerisation. 5 When used herein, the term 'free-radically reactive groups' means any groups that can undergo addition to other groups by free radical transfer. Thus according to one embodiment of the first aspect of the present 1o invention we provide a switchable adhesive composition capable of being influenced by radiation to change from a tacky to a less tacky state that includes a switchable polymer as hereinbefore defined in relation to the first aspect of the invention. 15 Thus according to another embodiment of the first aspect of the present invention we provide a switchable hardenable composition capable of being influenced by radiation to change from a fluid or flexible to a solid or less flexible state that includes a switchable polymer as hereinbefore defined in relation to the first aspect of the 20 invention. One further embodiment of this aspect of the present invention is characterised in that the polymer comprises monomer residues each of which monomers comprises at least two reactive groups, as 25 follows: At least one of said groups is free-radically reactive ('curable') but unreactive under conditions under which at least one of the remaining groups undergoes reaction to form the polymer. The switchable polymer may form the sole curable constituent of the 30 curable composition, or it may be blended with other curable materials, for example in a hardenable composition of the present invention. The switchable polymer may have adhesive properties, in which 35 case it may form the sole adhesive constituent of an adhesive composition, or it may be blended with other adhesives.
WO 00/61692 PCT/GBOO/01298 7 in such a switchable adhesive composition of the invention, the switchable polymer need not itself have adhesive properties, in which case it is blended with one or more adhesives. 5 Thus in another embodiment of this aspect of the present invention we provide a switchable adhesive composition of the present invention. It is characterised in that it comprises a switchable polymer as 10 hereinbefore described which is adhesive, or a switchable polymer as hereinbefore described which is non-adhesive in admixture with a non-switchable adhesive. For the sake of brevity, all the characteristic polymers of the present 15 compositions will herein be referred as "switchable polymer(s)". In a second aspect therefore the present invention provides a switchable polymer capable of being influenced by radiation to change from one state to another, comprising a backbone polymeric 20 moiety having a plurality of curable residues bonded thereto. It is characterised in that the polymer comprises monomer residues each of which monomers comprises at least two reactive groups, at least one of which is reactive ('curable') but unreactive under conditions under which at least one of the remaining groups undergoes 25 reaction to form the polymer. The monomer residues are preferably photocurable monomer residues. By this term we mean moieties that are capable of undergoing a reaction induced by electromagnetic, in particular by 30 actinic, radiation. Often such moieties will require the presence of at least one free radical initiator to initiate the reaction under the influence of incident radiation. Such initiators are described further below. 35 WO 00/61692 PCT/GBOO/01298 8 Examples of such reactions include, for example, photocuring to increase the molecular weight of the polymer to which the moieties are bound. 5 The monomer residues form a backbone polymeric moiety with pendent curable moieties in a single step by addition or condensation of the reactive groups in the monomers to cause polymerisation. 10 This avoids the need in the prior art for forming a polymer comprising the backbone polymeric moiety and then chemically bonding a precursor of the monomer residue to the backbone polymeric moiety. 15 The switchable adhesive composition of the present invention preferably has a peel strength in its non-tacky state that is at most 50% of that in its tacky state, preferably at most 25 or 20%, in particular 10%. 20 The switchable hardenable composition of the present invention preferably has a flexural strength in its solid or less flexible state that is at least 200% of that in its fluid or flexible state, preferably at least 400 or 500%, in particular 1000%. 25 Any monomers may be used to form the polymeric moiety provided that such monomers are reactable to form a backbone polymeric moiety but leave curable but unreacted moieties thereon. This may occur, for example, by forming polyadducts or polycondensates of the monomer precursors of the residues. 30 Preferred switchable polymers include polyurethanes and poly(alkenylene(poly)cycloalkyl)s, with free radical curable acryloyl or methacryloyl moieties. 35 Poly(alkenylene(poly)cycloalkyl)s are especially preferred as the materials forming the backbone polymeric moiety.
WO 00/61692 PCT/GB00/01298 9 By the term 'poly(alkenylene(poly)cycloalkyl)' we include polymers based on monomers that are suitably-functionalised derivatives of polycycloalkenes, including comonomers of the same with optionally substituted polycycloalkenes. 5 It may be a copolymer of one or more polycycloalkenes, at least one of which comprises acrylate based curable moieties. Such alkenylene(poly)cycloalkyl switchable polymers may be 10 formed from corresponding polycycloalkene monomers by a ring opening metathesis polymerisation reaction. For example an alkenylene(poly)cycloalkyl polymer that is an ethenylenecyclopentyl polymer and contains curable acryloxy or 15 methacryloxy groups and optionally other substituents that are inert, such as alkoxycarbonyl (ester) groups, may be formed by such an opening metathesis polymerisation reaction between a) norbornenyl acrylate or methacrylate, and b) optionally inertly substituted norbornene. 20 The acryloxy or methacryloxy groups stay curable and unreacted under the conditions under which each of the bicycloalkene groups undergoes the polymerisation reaction. 25 Any polycycloalkene species is suitable as the monomer precursor of the backbone polymer residues provided that it a) is capable of a ring opening metathesis polymerisation reaction, and b) comprises at least one group, for example one or two groups, 30 each or which is curable but unreactive under conditions under which the polycycloalkene group undergoes such a reaction. Suitable polycycloalkene monomer species include those capable of 35 undergoing ring opening metathesis polymerisation, wherein the backbone cyclic moiety includes 2 - 4 rings, each of which WO 00/61692 PCT/GBOO/01298 10 independently has 3 to 8 carbon atoms, optionally substituted by one or more oxa groups. Preferably the monomer has 2 or 3 rings, each of which has 4 to 7 5 carbon atoms and is unsubstituted. The species may be for example a norbornene derivative. Suitable monomer precursors of the residues include those which comprise any groups that are 10 a) curable but b) unreactive under conditions under which each of the polycycloalkene groups undergoes a ring opening metathesis polymerisation reaction. 15 Suitable such groups include at least one, often just one, free radically active group that does not react as the other functional groups react to form the backbone polymeric moiety. Such groups include acryloyl or methacryloyl. 20 Preferred monomers of this type include alkenoate mono- and di-esters, in particular mono- and bis- C 3 - 6 alkenoyloxy- Cs . 1o bi- to tetra-cycloalkenes, such as 5-acryloxy-, 5-methacryloxy-, 5,6-diacryloxy- and 5,6-di(methacryloxy) 25 norbornene; polycycloalkenyl-2'- C 1 .6 alk-1'-en-1'-yl- C 1 - 6 alkanoates, such as norbornen-5-yl-2'-acryloyl or methacryloyl acetate; and polycycloalkenyl- mono- and bis- C 1 - 6 alkanoic C 1 - 6 alkyl esters substituted in the alkyl group with free-radically active alkene 30 functions, such as 5-(2'-acryloxyethoxycarbonyl)-, 5-(2'-methacryl oxyethoxycarbonyl)-, 5,6-bis(2'-acryloxyethoxycarbonyl)-, and 5,6 bis(2'-methacryloxyethoxy-carbonyl)- norbornene; and mixtures thereof; in which the 5- and 6- substituents may each independently be in 35 the exo- or endo- orientation. Especially preferred are WO 00/61692 PCT/GBOO/01298 11 5-acryloxy-, 5-methacryloxy-, 5,6-diacryloxy- and 5,6-di(methacryl oxy)- norbornene; and 5-(2'-acryloxyethoxycarbonyl)-, 5-(2'-methacryloxyethoxycarbonyl)-, 5,6-bis(2'-acryloxyethoxycarbonyl)-, and 5,6-bis(2'-methacryloxy 5 ethoxycarbonyl)- norbornene; and mixtures thereof; in which the 5- and 6- substituents may each independently be in the exo- or endo- orientation. 10 Preferred polymers include homopolymers and copolymers of any of 5-acryloxy-, 5-methacryloxy-, 5,6-diacryloxy- and 5,6-di(meth acryloxy)- norbornene; and 5-(2'-acryloxyethoxycarbonyl)-, 5-(2'-methacryloxyethoxycarbonyl)-, 5,6-bis(2'-acryloxyethoxycarbonyl)-, and 5,6-bis(2'-methacryloxy 15 ethoxycarbonyl)- norbornene; in which the 5- and 6- substituents may each independently be in the exo- or endo- orientation. The amount of this monomer residue present in the switchable 20 curable composition may vary. This will depend, inter alia, upon the amount of tackiness desired in the switchable polymer when it switches from its tacky to its less or non-tacky state. 25 Thus, the amount of the monomer residue present in the switchable curable composition may be from 0.4 to 50% by weight of the polymer, preferably from 0.4 to 40% by weight and more preferably from 0.4 to 20% by weight. 30 The polymer may be a copolymer of the monomer or monomers with the curable moieties with one or more polycycloalkene species that also comprise at least one, for example one or two, other groups. 35 Such groups are often inert, and include groups such as WO 00/61692 PCT/GBOO/01298 12 carboxyl groups and derivatives thereof, for example esters, in particular C 6
.
1 2 alkyl esters, such as 2-ethylhex-1 -yloxycarbonyl, and amide groups; hydroxyl groups and derivatives thereof, for example ester 5 derivatives; and derivatives of two such groups on adjacent ring carbon atoms, for example lactones. Preferred groups include C6- 12 alkyl ester groups, in particular 2 10 ethylhex-1 -yloxycarbonyl. Amongst poly(alkenylene(poly)cycloalkyl) adhesive polymers, especially pressure sensitive adhesive ('PSA') polymers, preferred polymers are copolymers in which the comonomer is an inertly 15 substituted polycycloalkene monomer in which the substituents are chosen for their ability to promote tack ('PSA functional groups'). Examples include carboxylic ester groups, in particular branched
C
1 .- alkyl esters, such as 2-ethylhex-1-yloxycarbonyl. 20 Preferred monomers of this type thus include polycycloalkenyl mono- and bis- C, - 6 alkanoic C 6 - 12 branched chain alkyl esters, such as 5-(2'-ethylhex-1 -yloxycarbonyl)- and 5,6-bis(2'-ethylhex-1 yloxycarbonyl)- norbornene; and mixtures thereof; in which the 5 25 and 6- substituents may each independently be in the exo- or endo orientation. Especially preferred PSA-functional monomers are those containing at least two PSA-functional groups present in the monomer. 30 Particularly preferred polymers include copolymers of any of 5-acryloxy-, 5-methacryloxy-, 5,6-diacryloxy- and 5,6-di(meth acryloxy)- norbornene; and 5-(2'-acryloxyethoxycarbonyl)-, 5-(2'-methacryloxyethoxycarbonyl)-, 35 5,6-bis(2'-acryloxyethoxycarbonyl)-, and 5,6-bis(2'-methacryloxy ethoxycarbonyl)- norbornene; and mixtures thereof; WO 00/61692 PCT/GBOO/01298 13 with either of 5-(2'-ethylhex-1 -yloxycarbonyl)- and 5,6-bis(2'-ethylhex-1 -yloxy carbonyl)- norbornene; and mixtures thereof; 5 in all of which monomers the 5- and 6- substituents may each independently be in the exo- or endo- orientation. Examples of such include those in which comprise up to 50% by weight of the polymer, preferably up to 40% by weight and more 10 preferably up to 20% by weight, of monomer species that contain one or two curable moieties. In functionally substituted norbornene and structurally related monomers, the properties of the monomer, and hence polymer will 15 also depend on the orientation of any functional substituents, whether curable moiety substituents or for example tack- or cohesion-improving substituents. They may in norbornene for example be endo-, exo-, bis(endo-), bis(exo-), and endo- exo- in the 5- and 6- positions, optionally with two orientations in the 7-position. 20 For a tacky but cohesive PSA, for example, 5-exo and 6-exo substituents are preferred. Suitable polyurethanes for use as the switchable polymer in the curable composition can be derived from 25 a) a polyfunctional isocyanate reactive compound, such as a polyester, preferably polyether, diol, aminol and/or diamine and a polyisocyanate, such as a di-isocyanate, b) together with a polyfunctional isocyanate reactive compound, such as a polyester, or preferably polyether, diol, aminol 30 and/or diamine, and/or a polyisocyanate, such as a di isocyanate that comprises at least one reactive group that is curable but unreactive under conditions under which the hydroxy or isocyanate groups (as appropriate) undergo reaction. 35 WO 00/61692 PCT/GBOO/01298 14 For example a polyurethane polymer that contains unreacted curable acryloxy or methacryloxy groups may be formed by a urethane polymerisation reaction between a) an acryloxy- or methacryloxy- diol, and 5 b) a diisocyanate, or less usually between i) an acryloxy- or methacryloxy-diisocyanate, and ii) a diol. 10 Suitable polyether diols include polyoxyalkylenediols in which the alkylene contains 2 to 4 carbon atoms such as polyoxyethylene, polyoxypropylene and polyoxytetramethylene diols and mixtures thereof. 15 Such polyether diols can suitably have an average molecular weight of 1000 to 8000 and preferably have a molecular weight of 1500 to 6000. A favoured polyether diol for forming the used in the invention is polyoxypropylene diol. An apt diol of this type is known as PPG 2025, available from British Drug House, which has an 20 average molecular weight of 2025. Another suitable diol, which contains hydrophilic groups, is a block copolymer of polypropylene glycol and ethylene oxide marketed as Dowfax 63N10 (Trade Mark) available from Dow Chemicals Inc. 25 Polyoxymethacryloxy-diol residues can be used to render the curable formed therefrom moisture vapour transmitting. Suitable polyether diols that comprise at least one reactive group that is curable but unreactive under conditions under which the 30 hydroxy groups undergo reaction with isocyanate groups include polyoxyalkylene/ (meth)acryloxyalkylene copolymer diols. In these, the alkylene groups each independently contain 2 to 4 carbon atoms and no carbon atom bears two oxy groups. 35 Examples include copolymers or polyoxyethylene, polyoxypropylene and polyoxytetramethylene diols and mixtures thereof with WO 00/61692 PCT/GBOO/01298 15 (meth)acryloxy-propylene and -tetramethylene diols and mixtures thereof. The (meth)acryloxy-diols may be prepared by esterifying the 5 corresponding trials. Diisocyanates used to form the polyurethane may suitably have an isocyanate functionality of 1.6 to 2.05. They preferably have an isocyanate functionality of about 2.0. 10 Suitable diisocyanates include an aliphatic (including alicyclic) and aromatic diisocyanates. Favoured diisocyanates include toluene diisocyanate, 4,4' 15 diphenylmethane diisocyanate and 4,4'-dicyclo hexyl methyl diisocyanate. The latter is the preferred diisocyanate, which in an apt form is known as Desmodur W (Trade Mark) available from Bayer. 20 The polyurethane can optionally include a chain extending agent. Suitable chain extending agents include diols such as ethane diol and butane diol, dialkenes for example ethylene dialkene, and water. 25 The molar ratio of diol or diol and dialkene residues to diisocyanate residues in the polyurethane can suitably be 0.6 to 0.8:1 and preferably 0.65 to 0.75:1 for example 0.7:1. The remainder of the free isocyanate groups may react with, for 30 example, hydroxyl groups containing groups, which are present as chain terminators. The amount of the curable but unreactive monomer residue present in the switchable curable composition may vary. This will depend, 35 inter alia, upon the amount of tackiness desired in the switchable curable when it switches from its tacky to its less or non-tacky state.
WO 00/61692 PCT/GBOO/01298 16 Thus, the amount of the monomer residue present in the switchable curable composition may be up to 15 % by weight of polymer, preferably up to 10 % by weight and more preferably up to 7 % by weight. 5 Mono-ols that are tackifying agents can be used to react with free isocyanate groups of the polyurethane. Such mono-alcohols include hydrogenated mono hydroxy tackifying 10 resins, for example hydrogenated abietyl alcohol. A hydrophilic polyurethane can be formed by suitable choice of polyether diol. 15 Such a polyurethane may be hydrated, and when hydrated may contain from 35 to 95% by weight of water, aptly 50 to 92%, preferably 70 to 90% and more preferably 75 to 85% by weight. The degree of water absorption can be determined by taking a known weight of the polyurethane and immersing in water for 24 hours. 20 The hydrated polymer is removed from the water, excess water is removed by lightly blotting with absorbent paper and then the hydrated polyurethane is weighed. 25 The water absorption of the polyurethane (percentage by weight) can then be calculated as (weight of hydrated polyurethane-weight of dry polyurethane) x 100/weight of hydrated polyurethane. When the polymer comprises a polyurethane curable it may be a 30 lightly cross-linked or linear polyurethane curable. The switchable curable compositions of the invention will often be include or be used in conjunction with at least one of which comprises free radical initiator that reacts to electromagnetic 35 radiation. Any conventionally known free radical photoinitiators may be used.
WO 00/61692 PCT/GBOO/01298 17 Particularly preferred are those which react to visible light radiation, although initiators that react under longer or shorter wavelength light may be used in compositions of the invention. 5 Thus, free radical initiators that may be mentioned include titanocene photoinitiators; dye-and-co-initiator systems, for example thionine and triethanolalkene; and dye-and-borate salt systems. Others that may be mentioned include dye-and-peroxide systems 10 and 1,2-diketone/co-initiator systems, for example camphorquinone and tertiary alkene. Preferred free radical initiators include titanocene initiators such as bis(hapto 5 -cyclopentadienyl) bis [2,6-difluoro-3-(IH-pyrr-l-yl) 15 phenyll-titanium, sold as Irgacure 784 (Trade Mark) in the UK by Ciba Geigy. Initiators that react with UV light may be used, such initiators include the Irgacures, such as Irgacure 651 (benzyl dimethyl ketal) or 20 Irgacure 907 (2-methyl-1 -[4-(methylthio)phenyl]-2-morpholino propan-1 -one); or the Uvatones, such as Uvatone 8302 (2,2 diethoxy-1,2-diphenyl ethanone). The switchable curable compositions of the invention are preferably 25 provided with a photoinitiator. According to a third aspect of the invention we provide a process for the manufacture of a curable composition as hereinbefore described characterised by admixing a switchable curable polymer of the 30 present invention with other conventional components of curable compositions, and optionally with at least one other curable material. According to one embodiment of this third aspect of the invention we 35 provide a process for the manufacture of an adhesive composition as hereinbefore described characterised by admixing with other conventional components of curable compositions, a switchable WO 00/61692 PCT/GBOO/01298 18 polymer as hereinbefore described which is adhesive, or a switchable polymer as hereinbefore described which is non adhesive together with a non-switchable adhesive. 5 In a fourth aspect of the invention we provide a process for manufacturing a switchable polymer of the invention, characterised by reacting a monomer precursor of a residue in the backbone of the polymer, which monomer comprises at least two reactive groups, one of which is curable but unreactive under conditions under which 10 at least one of the remaining groups undergoes reaction to form the polymer. Bonding of the monomers to form a residue in the backbone is preferably effected via a ring opening metathesis polymerisation of 15 a polycyloalkene and/or via an isocyanate - isocyanate reactive group addition. Such reactions may be carried out under the appropriate conventional reaction conditions. In particular in one embodiment of this feature, we provide a 20 process for the manufacture of an poly([meth]acryloxy-substituted ethenylenecyclopentyl) switchable curable, and in particular adhesive, polymer as hereinbefore described, characterised by reacting a) a norbornenyl (meth)acrylate monomer precursor of the 25 meth]acryloxy-substituted ethenylenecyclopentyl residue in the polymer, b) optionally with a norbornene with at least one other substituent, each of which are inert. 30 We also provide a process for the manufacture of a polyurethane switchable polymer as hereinbefore described, characterised by reacting a polyisocyanate with at least one compound that comprises a) at least two isocyanate-reactive groups and 35 b) at least one reactive group that is curable but unreactive under conditions under which the isocyanate and isocyanate reactive groups undergo reaction.
WO 00/61692 PCT/GBOO/01298 19 Monomers for the present polymers may be prepared by derivatising a corresponding intermediate a) without a curable but unreacted group, but 5 b) which is derivatisable thereto, with a derivatising precursor of the group. These precursors of the monomers may for example contain hydroxyl groups, which may be esterified with curable acid 10 derivatives. For example norbornenyl acrylate or methacrylate may be prepared respectively by conventional acrylation or methacrylation of norborneol with acryloyl or methacryloyl chloride. 15 Similarly, a diol monomer possessing at least one acryloyl or methacryloyl group may be prepared respectively by conventional acrylation or methacrylation of the relevant polyol with acryloyl or methacryloyl chloride. 20 The precursors may contain reactive primary amine groups, which may be similarly derivatised to give a monomer with groups that are curable but unreactive under conditions under which each of the remaining groups undergoes polymerisation reaction. 25 As noted above, preferred monomer residues include photocurable moieties. Preferred curable moieties also include those which change the 30 curable composition from one state to another as hereinbefore described by producing a polymer of increased molecular weight by way of free-radical linking or cross-linking the switchable polymer. Such curing may be initiated by visible light or longer or shorter 35 wavelength light such as infra red or ultra violet light.
WO 00/61692 PCT/GBOO/01298 20 Whilst it is preferable that the curable residue reacts via irradiation, it is most desirable that the reaction of the curable groups is visible light initiated. Thus the wavelength of the light used may be less than 700nm, for example preferably between 400 and 700nm. 5 The dosage of light used may vary depending upon the switchable curable composition but is generally greater than 0.4 mW cm 2 when UV light is used. 1o When a visible light switchable curable composition is used, ambient light may be used and therefore the dosage may vary. As noted above, the switchable curable compositions of the invention may also be blended with a conventional curable 15 composition to produce a curable mixture that is switchable. The curable compositions of the invention are particularly advantageous in the manufacture of curable tapes, bandages, dressings, and prostheses. In the term 'dressings' we include 20 wound dressings. In the term 'bandages' we include those for medical use and those for orthopaedic, for example splinting or casting, use. The curable compositions may also be useful in the manufacture of 25 other conventional products that require a curable composition. Thus according to the invention we provide the use of a composition as hereinbefore described in the manufacture of a curable article. 30 Preferred curable compositions of the invention include pressure sensitive curable compositions (PSAs) and are particularly advantageous in the manufacture of adhesive tapes, bandages and dressings. By the term 'dressings' we include wound dressings. 35 The curable compositions may also be useful in the manufacture of other conventional products that require a peelable adhesive, for example, masking tapes, stencils, etc.
WO 00/61692 PCT/GBOO/01298 21 Thus according to the invention we provide the use of a composition as hereinbefore described in the manufacture of an adhesive dressing, bandage or tape. 5 Preferred curable compositions of the invention include orthopaedic bandage and prosthetic hardenable compositions, and are particularly advantageous in the manufacture of hardenable tapes and hardenable bandages. By the term 'bandages' we include 10 hardenable orthopaedic splint bandages and other hardenable tapes for orthopaedic use. The hardenable compositions may also be useful in the manufacture of other conventional products that require a hardenable material. 15 Thus according to the invention we provide the use of a composition as hereinbefore described in the manufacture of a hardenable bandage or tape. 20 Products comprising curable compositions of the invention are also themselves novel. Thus according to a further feature of the invention we provide a curable product comprising a curable composition as hereinbefore 25 described. Tapes, bandages and dressings comprising curable compositions of the invention are also themselves novel. 30 Thus according to a further aspect of the invention we provide a curable product comprising a backing layer characterised in that the backing layer is substantially coated on at least one surface thereof with a curable composition as hereinbefore described. 35 In one embodiment of this aspect of the present invention, we provide an adhesive dressing comprising a backing layer characterised in that the backing layer is substantially coated on at WO 00/61692 PCT/GBOO/01298 22 least one surface thereof with an adhesive composition as hereinbefore described. Suitably the backing layer may have a thickness of from 0.375mm to 5 1.25mm, more suitably will be 0.45mm to 1.0mm thick and preferably 0.50mm to 0.875mm thick, for example 0.825mm. In another embodiment of this feature of the present invention, we provide an hardenable tape or bandage comprising a backing layer 10 characterised in that the backing layer is substantially coated on at least one surface thereof and/or impregnated or encapsulated with a hardenable composition as hereinbefore described. Suitably the backing layer may have a thickness of from 0.375mm to 15 1.25mm, more suitably will be 0.45mm to 1.0mm thick and preferably 0.50mm to 0.875mm thick, for example 0.825mm. It will be appreciated that the switchable curable composition of the present invention will tend to begin to change from a one state to 20 another once its curing reaction has been initiated by any radiation to which it is susceptible. Thus, for storage stability the curable product should be in a form that prevents initiation of the curing reaction. 25 Accordingly, where exposure to the relevant radiation is sufficient to initiate the reaction, with or without a photooinitiator in the curable composition, the curable composition in the curable product should be shielded from the radiation by means of sufficient occlusive materials. (By 'occlusive' we mean that the material is occlusive 30 over the wavelength range in which the curable composition is switchable and/or in which the photoinitiator absorbs.) Particularly preferred curable compositions of the present invention are those which react to visible light radiation. 35 WO 00/61692 PCT/GBOO/01298 23 Accordingly, it is particularly preferred that any occlusive components are occlusive to visible light radiation. Thus, for example, the product may be stored in an occlusive pouch. 5 When it is a tape, dressing or bandage, it may be provided with an occlusive backing layer or cover layer if for example as a roll, and with one or more occlusive release liners on the curable composition if not. 10 All such products, but in particular those which are visible light sensitive, should be adapted to permit the curable composition to be irradiated as and when appropriate, for example a) to permit ready removal of an adhesive product from any substrate to which it has been applied, or 15 b) to permit ready hardening of a hardenable product on any substrate to which it has been applied. In the case of an adhesive product comprising a backing layer, in order to facilitate its removal from any substrate to which it has been 20 applied, the backing layer preferably comprises a) a removable occlusive layer overlying b) a transmissive, that is, transparent or translucent, layer that bears the adhesive composition on a face away from the occlusive layer. 25 We especially prefer an occlusive layer that is visible light occlusive, and a transmissive layer that is visible light transmissive. It is preferred that the occlusive layer is continuous; however, the 30 transmissive layer may be a continuous layer, or any variety of discontinuous layer. The latter includes perforated layers, and integral net layers where the area of the voids in the net exceeds the area of the material of 35 the layer.
WO 00/61692 PCT/GBO0/01298 24 It also includes all structures intermediate in structure between those mentioned here. The adhesive coating may be a continuous coating or non 5 continuous coating, for example may be a pattern spread adhesive on a continuous surface of the backing layer. Where the backing layer comprises a transmissive layer, the adhesive will form a coating on the transmissive layer, which of 10 which coating may again be continuous or non-continuous. The occlusive layer should of course fully overlie the adhesive composition. 15 The occlusive and transmissive layers may be reversibly bonded together in any manner. For example, the occlusive layer may be adhesively bonded to the Tran missive layer. If adhesively bonded, then the peel strength of 20 the bonding adhesive must be less than that of the switchable adhesive composition in its tacky form. In use, an adhesive product, in particular a dressing, of the invention may be applied to the skin of a patient. 25 When it is desired to remove or replace the product, the occlusive layer may be removed. The adhesive on the substrate-facing, in particular skin-facing, surface of the transmissive layer can then be exposed to a source of appropriate electromagnetic radiation, 30 preferably visible. After a given time the peel strength of the adhesive will be reduced allowing the transparent layer to be removed from the substrate, in particular the patient's skin. 35 WO 00/61692 PCT/GBOO/01298 25 Thus according to the invention we provide an adhesive product, in particular a dressing, as hereinbefore described comprising a backing layer and an adhesive layer, characterised in that a) the backing layer comprises a removable occlusive layer and 5 a transmissive layer between the occlusive layer and the adhesive layer and b) the adhesive layer comprises a switchable adhesive composition as hereinbefore described. 10 Any conventionally known occlusive and transmissive materials may be used in the backing layer of the adhesive product, in particular the dressings, of the invention. Preferred adhesive products, in particular dressings are those which of which comprise a film, for example a thin film, backing layer, that is, both the occlusive and 15 transmissive layers comprise or are a film. However, other backing layers, for example fabric layers, may also be considered appropriate. 20 The adhesive products, in particular the dressings, of the invention may be manufactured using conventional methods known per se. According to a further feature of the invention we provide a method of use of the adhesive product of the present invention. It is 25 characterised by adhesively contacting a part of the adhesive product bearing an adhesive composition of the invention to a substrate. The method may also include the removal of such a product that 30 comprises an occlusive layer and a transmissive layer by a) removing the occlusive layer from the product and then b) irradiating the adhesive composition through the transmissive layer to render the adhesive composition less tacky. 35 The dressings of the invention are especially useful in the treatment of wounds.
WO 00/61692 PCT/GB00/01298 26 Thus according to a further feature of the invention we provide a method of treating a wound on a patient, characterised by adhesively applying a dressing of the invention to the wound. 5 The method may also include the removal of such a dressing which of which comprises an occlusive layer and a transmissive layer by a) removing the occlusive layer from the product and then b) Irradiating the adhesive composition through the transmissive layer to make the adhesive composition less tacky. 10 The curable products of the present invention also comprise hardenable tapes and bandages, in particular an orthopaedic splinting bandage. These comprise a backing layer substantially coated on at least one surface thereof and/or impregnated or 15 encapsulated with a hardenable composition as hereinbefore described. In order to facilitate its transfer to any substrate to which it is to be applied, the bandage preferably comprises a removable occlusive 20 layer overlying the backing layer. Where at least one face of the bandage bears the hardenable composition, it will generally be on a face towards the occlusive layer. We especially prefer an occlusive layer that is visible light occlusive. 25 It is preferred that the occlusive layer is continuous. The hardenable composition may be present at least in part as a continuous coating or non-continuous coating, for example, it may be a pattern spread on a continuous surface of the bandage. 30 Where the bandage comprises a backing layer impregnated or encapsulated by the composition, the impregnation or encapsulation may again be continuous or non-continuous. 35 The occlusive layer should of course fully overlie the hardenable composition.
WO 00/61692 PCT/GBOO/01298 27 The occlusive layer and the backing layer or the relevant face of the bandage may be reversibly bonded together in any manner. For example, the occlusive layer may be adhesively bonded to the 5 backing layer or face. In use, a hardenable product, in particular an orthopaedic splint bandage, of the invention is applied generally around a bone fracture in a patient. Often once it has been applied, the occlusive 10 layer may be removed. The hardenable composition on and/or in the backing layer can then be exposed to a source of appropriate electromagnetic radiation, preferably visible. After a given time the flexural strength of the hardenable 15 composition will be increased allowing the bandage to stay in situ and support the substrate, in particular the patient's fracture. Thus according to the invention we provide an hardenable orthopaedic product, in particular an orthopaedic splint bandage, as 20 hereinbefore described, comprising a bandage comprising a hardenable composition of the invention. It is characterised in that the product comprises a removable occlusive layer on at least one face of the bandage. 25 Any conventionally known occlusive materials may be used in the hardenable products, in particular the orthopaedic splint bandages, of the invention. Preferred hardenable products, in particular orthopaedic splint 30 bandages are those which comprise a film, for example a thin film, occlusive layer. However, other backing layers, for example fabric layers, may also be considered appropriate. Any conventionally known materials may be used in the backing 35 layer of the hardenable products, in particular the orthopaedic splint bandages, of the invention.
WO 00/61692 PCT/GBOO/01298 28 Preferred hardenable products, in particular orthopaedic splint bandages are those which comprise a fabric, for example a thin fabric, backing layer. However, other backing layers, for example film layers, may also be considered appropriate. 5 The orthopaedic splinting bandages of the present invention may desirably possess lengthways elastic extensibility by virtue of the presence in the backing layer of elastic fibres. As used herein, the term "fibre" relates to the yarn material that used whether that yarn 10 is composed of mono or multifilaments. The extension at a given load and the load required to give a given extension can be calculated from the curve for the backing layer under test. 15 Thus, for example, the backing layer may be or comprise a woven or knitted fabric of inelastic fibres and elastic fibres, said elastic fibres being incorporated in the backing layer in the length direction. 20 The inelastic fibres may have a low modulus of elasticity, for example, a fibre in which individual filaments have a modulus of less than 1.38 x 10 8 Pa. The elastic fibres may be low modulus fibre, that is, a fibre in which 25 individual filaments have a modulus of less than 2.07 x 1010 Pa (3 x 10psi), more suitably less than 1.38 x 1010 (2 x 10rpsi) and preferably less than 6.90 x 1O 9 Pa (106psi). In another aspect the present invention provides a conformable 30 visible light hardenable orthopaedic splinting bandage comprising a knitted backing layer coated and/or impregnated or encapsulated with a hardenable composition of the present invention. The backing layer comprises inelastic fibres and elastic fibres, said WO 00/61692 PCT/GBOO/01298 29 elastic fibres being incorporated in the backing layer in the length direction. It is characterised in that the inelastic fibres have a low modulus of elasticity, that is, a fibre in which individual filaments have a modulus of less than 1.39 x 108 Pa. 5 The remainder of the knitted backing layer may be or include polymer fibres such as polypropylene, polyester, polyamide and polyethylene. The low modulus fibre may have a modulus of elasticity of less than 6.90 x 10 7 Pa (10 4 psi). A preferred fibre is io formed from polypropylene and may be employed as a multifilament or monofilament fibre. A second preferred fibre is polyester including multifilament or monofilament polyethylene terephthalate fibre. 15 The use of such yarns leads to particularly durable casts. The hardenable products, in particular the bandages, of the invention may be manufactured using conventional methods known per se. 20 According to a further feature of the invention we provide a method of use of the hardenable product of the present invention, characterised by contacting a hardenable product comprising a hardenable composition of the invention to a substrate. 25 The dressings of the invention are especially useful in the treatment of bone fractures. Thus according to a further feature of the invention we provide a 30 method of treating a bone fracture in a patient, characterised by applying a bandage of the invention around the bone fracture. The method may also include the application of such a product that comprises an occlusive layer and by 35 a) removing the occlusive layer from the product and then WO 00/61692 PCT/GBOO/01298 30 b) irradiating the hardenable composition in the bandage to render it solid or less flexible. The bandage systems of the invention are especially useful in the 5 treatment of bone fractures. Many medicinal agents are suitable for incorporation into the curable compositions of the present invention. 10 By medicinal agent is meant pharmacologically active agents including agents that are topical anaesthetics such as xylocaine, bacteriostatic agents such as silver nitrate; anti-bacterial agents of which preferred forms are silver sulphadiazine and chlorhexidine salts; and antibiotics; topical steroids, enzymes; tissue stimulants; is coagulants and anticoagulants and antifungal agents. Other agents such as emollients may also be added. The invention will now be illustrated with reference to the 20 accompanying drawings and Examples, in which drawings: Figure 1 is a cross-section of a dressing of the invention. Figure 2 is a cross-section of a further dressing embodiment of the 25 invention when in use on a patient. Figure 3 is a cross-section of a bandage of the invention. Figure 4 is a cross-section of a further bandage embodiment of the 30 invention when in use on a patient. With reference to Figure 1, a dressing (1) comprises a backing layer (2) and an adhesive layer (3) of a switchable pressure-sensitive adhesive (PSA) of the present invention that has pendant acryloxy 35 groups.
WO 00/61692 PCT/GBOO/01298 31 The backing layer (2) comprises an occlusive layer (4) and a transmissive layer (5) between the occlusive layer (4) and the adhesive layer (3). The dressing may optionally be provided with appropriate carrier layers and protector layers. 5 In use the dressing (1) is adhered to the skin of a patient when the adhesive layer (3) is in a tacky form. When it is desired to remove the dressing (1) from the patient, the 10 occlusive layer (4) is removed exposing the transparent layer (5) and thereby the adhesive layer (3) to visible light. The visible light causes the photoinitiator to initiate free-radical cross-linking of the PSA through the pendant acryloxy groups 15 resulting in the adhesive losing its tackiness. The time required for this reaction to be complete may vary, for example, from 1 to 15 minutes. The dressing may then be removed with reduced trauma to the patient. 20 Referring now to Figure 2, a medical dressing (10) is shown attached to a patient's skin (20). The dressing (10) comprises a wound facing absorbent layer (30) 25 which is underneath a protective backing layer (40). At opposed edges (50, 60) the backing layer (40) is provided with adhesive layer (70) that comprises a switchable polymer having groups that can be cross-linked under the influence of UV or visible 30 light. The backing layer (40) is provided with a cover (80) which is releasably secured to the backing layer (40) by a weak adhesive (90). Alternatively the cover (80) may be laminated to the backing 35 layer (40). For ease of removal the cover (80) overlaps the backing layer (40) at its edges (100, 110).
WO 00/61692 PCT/GBO0/01298 32 When it is desired to remove the dressing from the skin of a patient, the cover (80) can be gripped at its edges (100, 110) and peeled off the backing layer (40). 5 This exposes the adhesive layer (70) to UV or visible light irradiation. This irradiation acts so as to cure the switchable polymer in the adhesive layer. 10 This, after a certain time (depending upon the adhesive used), causes the adhesive layer (70) to lose its tackiness to such an extent that the dressing can be removed without causing trauma to the patient. 15 The removal of the cover (80) should not itself cause removal of the dressing before switching. Accordingly, the peel strength of the adhesive (90) adhering the 20 cover (80) to the backing layer (40) should be substantially less than that of the adhesive layer (70) adhering the dressing (10) to the patient's skin. The adhesive (70) loses tackiness on exposure to UV or visible 25 light. It is therefore desirable that the adhesive layer (70) is not exposed to the light for a substantial period when the dressing (10) is applied to a patient. Thus the adhesive layer (70) may be initially provided 30 on the surface with release paper (not shown) which is opaque to UV and visible light and which can be readily removed from the adhesive so that the dressing is ready for use. With reference to Figure 3, a bandage (11) comprises a backing 35 layer (21) impregnated with, and coated with layers (31) of, a switchable hardenable composition of the present invention that has pendant acryloxy groups.
WO 00/61692 PCT/GBOO/01298 33 The bandage (21) bears an occlusive layer (41) on one layer (31). The bandage may optionally be provided with appropriate protector layers. 5 In use the bandage (11) is applied around a fracture in a patient when the hardenable composition (including layers (31)) is in a flexible form, and the occlusive layer (41) is removed exposing the hardenable composition to visible light. 10 The visible light causes the photoinitiator to initiate the free-radical cross-linking of the hardenable composition through the pendant acryloxy groups resulting in the hardenable composition increasing its flexural strength. 15 The time required for this reaction to be complete may vary, for example, from 1 to 15 minutes. The bandage may then be left in situ to support the fracture in the patient. 20 Referring now to Figure 4, a medical bandage (110) is shown around a patient's fracture (210). The bandage (110) has been applied to the patient over a conventional protective underbandage (310), and comprises a 25 backing layer (410) impregnated with, and coated with layers (710) of, a switched hardenable composition of the present invention that had pendent acryloxy groups that have been cross-linked under the influence of UV or visible light. 30 The preparation and testing of adhesive compositions suitable for use as the adhesive layers in switchable adhesive dressings will now be described in the following Examples: D.1 Synthesis of monofunctional monomers: 35 WO 00/61692 PCT/GBOO/01298 34 A mixture of exo- and endo-norborn-2-en-5-ylmethanol (1) (5.53g) was dissolved in chloroform (ga_30ml); acryloyl chloride (3.9g) (11) was added. 5 The mixture was heated to reflux and then held at 50 0 C for 15 hr. The chloroform was then evaporated off to leave a pale yellow liquid, identified by n.m.r as of structure (M.1), a mixture of exo- and endo-norborn-2-en-5-ylmethyl acrylate. 10 D.2 Synthesis of difunctional monomers: Endo,exo-5,6-bis(chlorocarbonyl)norborn-2-ene (1ll) (6.06g 0.0276mol) and 2-hydroxy-ethyl methacrylate (IV) (HEMA) (7.2g 15 0.0554 mol) were mixed in a 100ml round bottomed flask. The mixture was stirred. After 1-2 min. an exothermic reaction began, and gas was evolved (hydrogen chloride). The mixture was heated in an oil bath at 500C and stirred for ca 90mins. 20 The 1
H/
13 C n.m.r. spectrum of a sample evaporated in vacuo (30 min.) indicated reaction to form endo,exo-5,6-bis(2 methacryloxyethoxycarbonyl)norborn-2-ene (M.2). 25 D.3 Synthesis of non-functional monomers: 2-Ethylhexanol (33.0g) and exo-norborn-2-en-5,6-dicarboxylic anhydride (20.8g) were heated for 1.5hrs in toluene (to 30% solids). 30 Concentrated sulphuric acid (1 ml) was added. The reaction mixture was refluxed for a further 48 hr.
WO 00/61692 PCT/GBOO/01298 35 The product exo,exo-5,6-bis(2-ethylhexyloxycarbonyl)norborn-2-ene (M.3) was isolated from the reaction mixture by rotary evaporation of solvent in vacuo. The product was confirmed as pure by 'H and "C n.m.r. 5 E.1 Copolymerisation of monofunctional and non-functional monomer: (M.3) (4.5g) and (M.1) (0.5g) were mixed in chloroform at 40% w/w 10 solids. The monomers were degassed with argon for 5 mins before adding the initiator, Grubbs catalyst (bis(tricyclohexylphosphine) benzylidene-ruthenium(IV) dichloride) (25mg). The mixture was 15 stirred at 20"C for 15 hr. The 1 H n.m.r. (CDCI 3 ) of a syrup-like evaporated sample indicated the presence of acrylate groups and that polymerisation has occurred. 20 E.2 Copolymerisation of difunctional and non-functional monomer: (M.2) (0.55g) from D.2 above and (M.3) (4.45g) from D.3 above 25 were polymerised under conditions as in E.1. The final viscosity was significantly higher than the initial. The 1 H n.m.r. shows that polymerisation has occurred, and that methacrylate groups are present. 30 F.1 Cross-linking and Testing of Functionalised Polymers.
WO 00/61692 PCT/GBOO/01298 36 40% syrups of the polymers of E.1 and E.2 (ca 5g) were each mixed separately with Irgacure 651 photoinitiator (ca_5% on wt. of polymer) to dissolve it. 5 Films of the products were prepared on silicone release paper and the solvent evaporated off. The tacky films were covered with transparent Melinex sheet, and half was irradiated for 3 mins in a UV cabinet. 10 Results of irradiation: SAMPLE BEFORE AFTER E.1 Tacky, low cohesion No tack, higher cohesion E.2 Tacky, low cohesion No tack, higher cohesion 15 The results clearly demonstrate that the novel adhesive compositions of the invention perform well. Compared with the prior art, they can be made far more controllably. 20
Claims (12)
1. A switchable polymer capable of being influenced by radiation to change from one state to another, comprising a 5 backbone polymeric moiety having a plurality of curable residues bonded thereto, characterised in that the polymer comprises monomer residues each of which monomers comprises at least two reactive groups, one of which is curable but unreactive under conditions under which at least 10 one of the remaining groups undergoes reaction to form the polymer.
2. A polymer according to claim 1 which is adhesive and capable of being influenced by radiation to change from a 15 tacky to a less tacky, state.
3. A polymer according to claim 1 which is a hardenable material capable of being influenced by radiation to change from a fluid or flexible to a solid or less flexible, or rigid, state. 20
4. A switchable composition capable of being cured by radiation characterised in that it includes a switchable polymer according to claim 1. 25
5. A switchable composition according to claim 4 which is a switchable adhesive composition, characterised in that it comprises a switchable polymer according to claim 2, or a switchable polymer according to claim 1 which is non adhesive in admixture with a non-switchable adhesive. 30
6. A switchable composition according to claim 4 which is a switchable adhesive composition, characterised in that it comprises a switchable polymer according to claim 3. 35
7. A process for manufacturing a switchable polymer according to claim 1, characterised by reacting a monomer precursor of a residue in the backbone of the polymer, which monomer WO 00/61692 PCT/GBOO/01298 38 comprises at least two reactive groups, one of which is adhesive but unreactive under conditions under which at least one of the remaining groups undergoes reaction to form the polymer. 5
8. A process for the manufacture of an adhesive composition according to claim 5, characterised by admixing with other conventional components of curable compositions, a switchable polymer according to claim 2, or a switchable 10 polymer according to claim 1 which is non-adhesive together with a non-switchable adhesive.
9. A curable product comprising a curable composition according to claim 4. 15
10. A curable product comprising a backing layer characterised in that the backing layer is substantially coated on at least one surface thereof and/or impregnated or encapsulated with a curable composition according to claim 4. 20
11. An adhesive dressing comprising a backing layer characterised in that the backing layer is substantially coated on at least one surface thereof with an adhesive composition according to claim 5. 25
12. A hardenable tape or bandage comprising a backing layer characterised in that the backing layer is substantially coated on at least one surface thereof and/or impregnated or encapsulated with a hardenable composition according to 30 claim 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2004203234A AU2004203234A1 (en) | 1999-04-09 | 2004-07-16 | Curable compositions |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB9908000 | 1999-04-09 | ||
| GBGB9908000.4A GB9908000D0 (en) | 1999-04-09 | 1999-04-09 | Curable compositions |
| PCT/GB2000/001298 WO2000061692A1 (en) | 1999-04-09 | 2000-04-06 | Curable compositions |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2004203234A Division AU2004203234A1 (en) | 1999-04-09 | 2004-07-16 | Curable compositions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU3978400A true AU3978400A (en) | 2000-11-14 |
Family
ID=10851142
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU39784/00A Abandoned AU3978400A (en) | 1999-04-09 | 2000-04-06 | Curable compositions |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1171537A1 (en) |
| JP (1) | JP2002542331A (en) |
| AU (1) | AU3978400A (en) |
| CA (1) | CA2370106A1 (en) |
| GB (1) | GB9908000D0 (en) |
| WO (1) | WO2000061692A1 (en) |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0904582D0 (en) * | 2008-09-24 | 2009-04-29 | Lumina Adhesives | Switchable adhesives |
| EP2371920A1 (en) * | 2010-03-31 | 2011-10-05 | Lumina Adhesives AB | Switchable adhesives |
| CN107890583A (en) * | 2011-01-21 | 2018-04-10 | 艾利丹尼森公司 | Adhesive containing chlorhexidine gluconate |
| WO2012158483A2 (en) | 2011-05-16 | 2012-11-22 | Avery Dennison Corporation | Adhesive containing microparticles |
| EP2954019B1 (en) | 2013-02-07 | 2018-08-15 | Avery Dennison Corporation | Antimicrobial adhesives having improved properties |
| EP2968014B1 (en) | 2013-03-15 | 2019-04-24 | Avery Dennison Corporation | Transparent cover dressing application system and inclusion of label strip |
| GB201404021D0 (en) * | 2014-03-05 | 2014-04-23 | Lumina Adhesives Ab | Low cytotoxity switchable adhesive compositions, medical dressings and skin coverings, and methods of treatment using same |
| EP3789014A1 (en) | 2014-06-05 | 2021-03-10 | Avery Dennison Corporation | Articles with active agent concentrated at the substrate contacting surface and related methods |
| EP2957610A1 (en) | 2014-06-20 | 2015-12-23 | Nitto Denko Corporation | Debondable adhesive composition |
| EP2957611A1 (en) | 2014-06-20 | 2015-12-23 | Nitto Denko Corporation | Debondable adhesive composition |
| EP3203945B1 (en) | 2014-10-09 | 2019-02-13 | Coloplast A/S | Composition comprising a polymer and a switch initiator |
| AU2016214792B2 (en) | 2015-02-02 | 2019-11-21 | Coloplast A/S | Ostomy device |
| CA2982012C (en) | 2015-04-10 | 2024-03-05 | Coloplast A/S | Ostomy device |
| EP3423011B1 (en) * | 2016-03-01 | 2020-07-08 | KCI Licensing, Inc. | Drape for use with medical therapy systems |
| WO2019139806A1 (en) * | 2018-01-09 | 2019-07-18 | Kci Licensing, Inc. | Systems and methods for coupling a wearable therapy system to a dressing |
| WO2020018733A1 (en) * | 2018-07-18 | 2020-01-23 | Kci Licensing, Inc. | Systems for inducing and indicating deactivation of adhesive drapes |
| EP3908347B1 (en) | 2019-01-09 | 2024-07-03 | Solventum Intellectual Properties Company | Apparatus, system, and method for therapy system components employing light switchable adhesives |
| GB202002659D0 (en) * | 2020-02-25 | 2020-04-08 | Lumina Adhesives Ab | Switchable adhesive compositions |
| JP7744924B2 (en) | 2020-05-07 | 2025-09-26 | ダウ シリコーンズ コーポレーション | (Meth)acrylate-functional silicones and methods for their preparation and use |
| CN115485350B (en) | 2020-05-07 | 2025-04-22 | 美国陶氏有机硅公司 | Silicone hybrid pressure-sensitive adhesive and method for preparing same and use thereof on uneven surfaces |
| CN115516056B (en) | 2020-05-07 | 2025-04-25 | 美国陶氏有机硅公司 | Silicone hybrid pressure-sensitive adhesive and method for its preparation and use in protective films for (opto)electronic device manufacturing |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4286047A (en) * | 1979-07-25 | 1981-08-25 | Minnesota Mining And Manufacturing Company | Pressure-sensitive adhesive susceptible to ultraviolet light-induced detackification |
| FR2482605A1 (en) * | 1980-05-14 | 1981-11-20 | Poudres & Explosifs Ste Nale | THERMOPLASTIC POLYURETHANE RESIN WITH ISOCYANATE TERMINATIONS AND COMPRISING PENDING ETHYLENIC GROUPS |
| AU5549590A (en) * | 1989-05-11 | 1990-11-29 | Landec Labs, Inc. | Temperature-activated adhesive assemblies |
| US6184264B1 (en) * | 1995-08-11 | 2001-02-06 | Smith & Nephew Plc | Adhesives |
| GB9720922D0 (en) * | 1997-10-02 | 1997-12-03 | Smith & Nephew | Adhesives |
-
1999
- 1999-04-09 GB GBGB9908000.4A patent/GB9908000D0/en not_active Ceased
-
2000
- 2000-04-06 AU AU39784/00A patent/AU3978400A/en not_active Abandoned
- 2000-04-06 CA CA002370106A patent/CA2370106A1/en not_active Abandoned
- 2000-04-06 WO PCT/GB2000/001298 patent/WO2000061692A1/en not_active Ceased
- 2000-04-06 JP JP2000611620A patent/JP2002542331A/en active Pending
- 2000-04-06 EP EP00919025A patent/EP1171537A1/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| WO2000061692A1 (en) | 2000-10-19 |
| GB9908000D0 (en) | 1999-06-02 |
| EP1171537A1 (en) | 2002-01-16 |
| CA2370106A1 (en) | 2000-10-19 |
| JP2002542331A (en) | 2002-12-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MK6 | Application lapsed section 142(2)(f)/reg. 8.3(3) - pct applic. not entering national phase | ||
| TH | Corrigenda |
Free format text: IN VOL 15, NO 5, PAGE(S) 796-799 UNDER THE HEADING APPLICATIONS LAPSED, REFUSED OR WITHDRAWN PLEASE DELETE ALL REFERENCE TO APPLICATION NO. 38282/00 AND 39784/00 |
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| DA3 | Amendments made section 104 |
Free format text: THE NATURE OF THE AMENDMENT IS: AMEND APPLICANT NAME AND ADDRESS OF 39784/00 TO READ SMITH AND NEPHEW PLC 15 ADAM STREET LONDON WC2N 6LA UNITED KINGDOM |
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| MK5 | Application lapsed section 142(2)(e) - patent request and compl. specification not accepted |