AU2020406455B2 - Efficient process for making 6-carboxy benzoxazole derivatives - Google Patents

Abstract

The present invention is directed to an efficient process for preparing benzoxazole derivatives comprising the step of reacting a 4-Amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-Dichlorophenyl ortho ester compound of Formula II to provide the compound of Formula I wherein R

Description

ELSEVIER, AMSTERDAM, NL, vol. 22, no. 15, 10 June 2012 (2012-06-10), pages 4998- 5002 GULLUZAR BASTUG ET AL: "Functionalized Orthoesters as Powerful Building Blocks for the Efficient Preparation of Heteroaromatic Bicycles", ORGANIC LETTERS, vol. 14, no. 13, 6 July 2012 (2012-07-06), US, pages 3502 - 3505

(12) INTERNATIONAL APPLICATION PUBLISHED UNDER THE PATENT COOPERATION TREATY (PCT) (19) World Intellectual Property (1) Organization11111111111111111111111I1111111111111ii111liiili International Bureau (10) International Publication Number (43) International Publication Date W O 2021/124158 Al 24 June 2021 (24.06.2021) W IPO I PCT

(51) International Patent Classification: MC, MK, MT, NL, NO, PL, PT, RO, RS, SE, SI, SK, SM, C07D 263/57(2006.01) CO7D 317/34 (2006.01) TR), OAPI (BF, BJ, CF, CG, CI, CM, GA, GN, GQ, GW, C07C 43/32 (2006.01) C07D 493/18 (2006.01) KM, ML, MR, NE, SN, TD, TG).

(21) International Application Number: Declarations under Rule 4.17: PCT/IB2020/062040 Dcaainudrue.7 - as to applicant's entitlement to applyfor and be granteda (22) International Filing Date: patent (Rule 4.17(i)) 16 December 2020 (16.12.2020) - as to the applicant'sentitlement to claim the priority ofthe

(25) Filing Language: English earlier application(Rule 4.17(iii))

(26) Publication Language: English Published: -with internationalsearchreport(Art. 2(3)) (30) Priority Data: - in black and white; the international application as filed 62/951,691 20 December 2019 (20.12.2019) US contained color or greyscale and is availablefordownload 63/120,426 02 December 2020 (02.12.2020) US from PATENTSCOPE

(71) Applicant: PFIZER IRELAND PHARMACEUTI CALS [IE/IE]; Operations Support Group, Ringaskiddy, Cork (IE).

(72) Inventors: CURRAN, Simon Peter; c/o Pfizer Ire land Pharmaceuticals, Ringaskiddy, Cork (IE). O'NEILL, - Padraig Mary; c/o Pfizer Ireland Pharmaceuticals, Ringaskiddy, Cork (IE). (81) Designated States (unless otherwise indicated, for every kind of national protection available): AE, AG, AL, AM, AO, AT, AU, AZ, BA, BB, BG, BH, BN, BR, BW, BY, BZ, CA, CH, CL, CN, CO, CR, CU, CZ, DE, DJ, DK, DM, DO, DZ, EC, EE, EG, ES, Fl, GB, GD, GE, GH, GM, GT, HN, HR, HU, ID,IL, IN, IR, IS, IT, JO, JP, KE, KG, KH, KN, KP, KR, KW, KZ, LA, LC, LK, LR, LS, LU, LY, MA, MD, ME, MG, MK, MN, MW, MX, MY, MZ, NA, NG, NI, NO, NZ, OM, PA, PE, PG, PH, PL, PT, QA, RO, RS, RU, RW, SA, SC, SD, SE, SG, SK, SL, ST, SV, SY, TH, TJ, TM, TN, TR, TT, TZ, UA, UG, US, UZ, VC, VN, WS, ZA, ZM, ZW. (84) Designated States (unless otherwise indicated, for every kind of regionalprotection available): ARIPO (BW, GH, GM, KE, LR, LS, MW, MZ, NA, RW, SD, SL, ST, SZ, TZ, UG, ZM, ZW), Eurasian (AM, AZ, BY, KG, KZ, RU, TJ, TM), European (AL, AT, BE, BG, CH, CY, CZ, DE, DK, EE, ES, Fl, FR, GB, GR, HR, HU, IE, IS, IT, LT, LU, LV,

(54) Title: EFFICIENT PROCESS FOR MAKING 6-CARBOXY BENZOXAZOLE DERIVATIVES

2 0 R bo OR C 2 0 C1 2 R0O OH R aO C R O

-aNH2 aN SIII II cc

(57) Abstract: The present invention is directed to an efficient process for preparing benzoxazole derivatives comprising the step of reacting a 4-Amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-Dichlorophenyl ortho ester compound of FormulaII to provide the compound of Formula I wherein RI, R 2a, R2b and R are as described herein.

EFFICIENT PROCESS FOR MAKING 6-CARBOXY BENZOXAZOLE DERIVATIVES

Field of the Invention The present invention relates to a process for making a benzoxazole derivative transthyretin stabilizer or a pharmaceutically acceptable salt thereof. Particularly, the present invention relates to a process of making a 2-(3,5-dichlorophenyl)-1,3 benzoxazole-6-carboxylic acid derivative or a pharmaceutically acceptable salt thereof by reacting 4-amino-3-hydroxybenzoic acid or a carboxyl protected derivative thereof with an appropriate 3,5-dichlorophenyl orthoester compound. The processes of the invention are particularly useful in preparing 2-(3,5-dichlorophenyl)-1,3-benzoxazole-6 carboxylic acid or a pharmaceutically acceptable salt thereof which is useful in stabilizing transthyretin, inhibiting transthyretin misfolding, proteolysis, and treating amyloid diseases associated thereto.

Background of the Invention

Transthyretin (TTR) is a 55 kDa homotetrameric protein present in serum and cerebral spinal fluid and which functions as a transporter of L-thyroxine (T4) and holo retinol binding protein (RBP). TTR has been found to be an amyloidogenic protein that, under certain conditions, can be transformed into fibrils and other aggregates which can lead to disease pathology such as polyneuropathy or cardiomyopathy in humans.

U.S. Patent Nos. 7,214,695; 7,214,696; 7,560,488; 8,168,683; and 8,653,119 each of which is incorporated herein by reference, discloses benzoxazole derivatives which act as transthyretin stabilizers and are of the formula

o o/ -Ar

HO N

or a pharmaceutically acceptable salt thereof; wherein Ar is 3,5-difluorophenyl, 2,6 difluorophenyl, 3,5-dichlorophenyl, 2,6-dichlorophenyl, 2-(trifluoromethyl)phenyl or 3 (trifluoromethyl)phenyl and processes for making these compounds. Particularly, 2 (3,5-dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid (tafamidis) of the formula

CI

HO O1> -

N CI

and processes for making it are disclosed therein. Tafamidis is an orally active transthyretin stabilizer that inhibits tetramer dissociation and proteolysis that has been approved in certain jurisdictions for the treatment of transthyretin polyneuropathy (TTR PN) and for the treatment of transthyretin cardiomyopathy (TTR-CM). U.S. Patent No. 9,249,112 and U.S. Patent Application Publication No. US 2019/0119226, also incorporated herein by reference, disclose polymorphic forms of the meglumine salt of 2-(3,5-dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid (tafamidis meglumine). U.S. Patent No. 9,770,441 discloses polymorphic forms of the free acid of 2-(3,5 .o dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid (tafamidis), is also incorporated by reference herein. There is a continuing need to provide efficient synthetic processes for making 2-(3,5-dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid derivatives, pharmaceutically acceptable salts thereof and polymorphic forms of the 2-(3,5 dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid derivatives and pharmaceutically .5 acceptable salts thereof.

Any reference to or discussion of any document, act or item of knowledge in this specification is included solely for the purpose of providing a context for the present invention. It is not suggested or represented that any of these matters or any combination thereof formed at the priority date part of the common general knowledge, or was known to be relevant to an attempt to solve any problem with which this specification is concerned.

SUMMARY OF THE INVENTION

An aspect of the present invention is directed to a process for preparing a 6-carboxy-2 (3,5-dichlorophenyl)benzoxazole compound of Formula I

0 C R 10 ~-0 ~N I CI the process comprising the step of reacting a 4-amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-dichlorophenyl ortho ester compound of Formula II in the presence of an acid catalyst or a base catalyst to provide the compound of Formula I

0 R2bO OR2C 0 cI 1 2 1 R O OH R aO CI R 0 0 +IN 1 NH 2 N III CI I Cl

wherein R 1 is hydrogen or a carboxyl protecting group; and R 2a, R2b and R 2C are each independentlyC1-Calkyl or any two of R2a, R2band R 2c taken together are a Ci C6alkanediyl or R 2a, R2band R 2 c taken together are aC3-Cloalkanetriyl. The process of the invention for making the compounds of Formula I can be carried out in an appropriate solvent or in certain instances where the compound of Formula II is an oil .0 no additional solvent may be required. The process of the invention may be carried out in the presence of an acid catalyst, a base catalyst or no catalyst and the process can be carried out from 0 °C to the reflux temperature of the solvent used with the process being carried out over a period of 15 minutes to multiple days. The processes of the invention also comprise further steps such as isolating the compounds of Formula I or .5 Ia and preparing polymorphic forms of the compounds of Formula I or Ia.

In another aspect, the present invention relates to a process for preparing a 6-carboxy 2-(3,5-dichlorophenyl)benzoxazole compound of Formula I

0RcO 1 R 0 0-~

~N I CI

the process comprising reacting a 4-amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-dichlorophenyl ortho ester compound of Formula II to provide the compound of Formula I

0 R2bO OR2C 0 cI R10 NH R aO 2 Cl R0

11a ~NH 2 N III I I CI wherein R 1 is hydrogen or a carboxy protecting group; and R 2a, R2b and R 2C are each independently C1-Calkyl or any two of R2 a, R2band R 2c taken together are a Ci C8alkanediyl or R 2a, R2band R 2 c taken together are a C3-Cl2alkanetriyl, wherein the Ci C8alkanediyl and C3-C12alkanetriyl are each optionally substituted with a phenyl which is optionally substituted with one to two groups independently selected from halo, Ci C3alkyl and C1-C3alkoxy.

In another aspect, the present invention relates to a process of preparing a compound of formula lla-2

R3 0 OOC 0 CI 0 lla-2 CI

wherein R 3 is selected from the group consisting of isopropyl, tert-butyl and neo-pentyl comprising reacting a compound of formula IV with 3,5-dichlorobenzoic acid

R3 a R3 R3 OH C1 R 0 C1 OH HO O IV OH + HO 0 OH lla-2 C1 CI

in an appropriate solvent in the presence of an appropriate acid catalyst.

For the avoidance of doubt, in this specification, the terms 'comprises', 'comprising', 'includes', 'including', or similar terms are intended to mean a non-exclusive inclusion, such that a method, composition, system or apparatus that comprises a list of elements does not include those elements solely, but may well include other elements not listed.

BRIEF DESCRIPTION OF THE DRAWINGS

Figure 1: PXRD spectrum of crystalline 1-(3,5-dichlorophenyl)-4-methyl-2, 6, 7 trioxabicyclo[2.2.2]octane

3a

DETAILED DESCRIPTION OF THE INVENTION

A first embodiment of the present invention, designated El, is a process for preparing a 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole compound of Formula I

I CI

the process comprising reacting a 4-Amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-Dichlorophenyl ortho ester compound of Formula II to provide the compound of Formula I

3b

0 R 2bo OR 2e O ci R 1O 2H R2 aO OH' - l R 10O*.

III c CII I Ci

wherein R' is hydrogen or a carboxy protecting group; and R 2a, R2b and R 2c are each independently C1-Calkyl or any two of R 2a, R 2b and R 2 c taken together are a C1 C6alkanediyl or R 2a, R 2 band R2 taken together are a C3-Caalkanetriyl.

Additional embodiments of the present invention are described hereinafter as embodiments 2 to 46 which are designated as E2 to E46, respectively.

E2 is the process of El wherein the reaction of the compound of Formula III with the compound of Formula 11 to provide the compound of Formula I is carried out in a solvent.

E3 is the process of E2 wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, acetone, methyl ethyl ketone, tetrahydrofuran, 1,4-dioxane, t-butyl methyl ether, anisole, ethyl acetate, chloroform, chlorobenzene, heptane, cyclohexane, toluene, acetonitrile and 1,2-dimethoxyethane.

E4 is the process of E3 wherein the solvent is selected from the group consisting of methanol, isopropanol, acetonitrile, ethyl acetate, 1,2-dimethoxyethane, tetrahydrofuran, t-butyl methyl ether and 1,4-dioxane.

E5 is the process of any one of El to E4 wherein the reaction of the compound of Formula III with the compound of Formula 11 to provide the compound of Formula I is carried out in the presence of an acid catalyst.

E6 is the process of E5 wherein the acid catalyst is selected from the group consisting of trifluoroacetic acid, acetic acid, hydrochloric acid and methanesulfonic acid.

E7 is the process of any one of El to E4 wherein the reaction of the compound of Formula III with the compound of Formula 11 to provide the compound of Formula I is carried out in the presence of a base catalyst.

E8 is the process of E7 wherein the base catalyst is triethylamine.

E9 is the process of any one of El to E8 wherein the reaction of the compound of Formula III with the compound of Formula II to provide the compound of Formula I is carried out at a temperature of about room temperature to about 100 °C.

El0 is the process of E9 wherein the temperature is about room temperature to about 65 °C.

El1 is the process of any one of claims El to El0 wherein the reaction of the compound of Formula III with the compound of Formula II to provide the compound of Formula I is carried out for a period of about 0.25 hours to about 40 hours.

El2 is the process of any one of El to El1 wherein R 1 is hydrogen.

El3 is the process of any one of El to El2 wherein R 2a, R 2b and R 2C are each independently C1-Calkyl.

E14 is the process of E13 wherein R 2a, R 2b and R 20 are each methyl.

E15 is the process of any one of El to E12 wherein R 2a, R 2b and R2 taken together are a C3-Cloalkanetriyl.

E16 is the process of El5 wherein the compound of Formula II is

0 0 0 CI

CI

El7 is the process of any one of El to El6 further comprising the step of isolating the compound of Formula 1.

El8 is the process of El7 wherein the compound of Formula I is isolated by filtration.

El9 is a process for preparing 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la

0 C1 HO 0

N Ia CI the process comprising reacting 4-Amino-3-hydroxybenzoic acid of Formula Ila with a 3,5-Dichlorophenyl ortho ester compound of Formula II to provide 6-Carboxy-2-(3,5 dichlorophenyl)benzoxazole of Formula la

0 R 2bO OR 2C 0 C1 HO OHR2aO N HO 0

IIa C1 Ia C1

wherein R 2a, R 2 b and R 2 care each independently C1-C6alkyl or any two of R 2a, R2b and R 2c taken together are a C1-C6alkanediyl or R2a, R 2b and R 2 taken together are a C3 Cioalkanetriyl.

E20 is the process of El9 wherein the reaction of the compound of Formula Ila with the compound of Formula 11 to provide the compound of Formula la is carried out in a solvent.

E21 is the process of E20 wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, acetone, methyl ethyl ketone, tetrahydrofuran, 1,4-dioxane, t-butyl methyl ether, anisole, ethyl acetate, chloroform, chlorobenzene, heptane, cyclohexane, toluene, acetonitrile and 1,2-dimethoxyethane.

E22 is the process of E21 wherein the solvent is selected from the group consisting of methanol, isopropanol, acetonitrile, ethyl acetate, 1,2-dimethoxyethane, tetrahydrofuran, t-butyl methyl ether and 1,4-dioxane.

E23 is the process of any one of E19 to E22 wherein the reaction of the compound of Formula Ila with the compound of Formula II to provide the compound of Formula la is carried out in the presence of an acid catalyst.

E24 is the process of E23 wherein the acid catalyst is selected from the group consisting of trifluoroacetic acid, acetic acid, hydrochloric acid and methanesulfonic acid.

E25 is the process of E24 wherein the acid catalyst is trifluoroacetic acid.

E26 is the process of any one of E19 to E22 wherein the reaction of the compound of Formula Illa with the compound of Formula II to provide the compound of Formula la is carried out in the presence of a base catalyst.

E27 is the process of E26 wherein the base catalyst is triethylamine.

E28 is the process of any one of E19 to E27 wherein the reaction of the compound of Formula III with the compound of Formula II to provide the compound of Formula I is carried out at a temperature of about room temperature to about 100 °C.

E29 is the process of E28 wherein the temperature is about room temperature to about 65 °C.

E30 is the process of any one of E19 to E29 wherein the reaction of the compound of Formula III with the compound of Formula II to provide the compound of Formula I is carried out for a period of about 0.25 hours to about 40 hours.

E31 is the process of any one of E19 to E30 whereinR2 a, R2b and R 2 e are each independently C1-Calkyl.

E32 is the process of E31 wherein R2a, R2b and R 20 are each methyl.

E33 is the process of any one of E19 to E30 whereinR 2 a, R2 and R 2 taken together are a C-Coalkanetriyl.

E34 is the process of E33 wherein the compound of Formula II is

0

0 0

CI

E35 is the process of any one of E19 to E34 further comprising the step of isolating the compound of Formula Ia.

E36 is the process of E35 wherein the compound of Formula Ia is isolated by filtration.

E37 is the process of any one of E19 to E36 further comprising the step of reacting the 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula Ia with a pharmaceutically acceptable base to provide a pharmaceutically acceptable salt of 6-Carboxy-2-(3,5 dichlorophenyl)benzoxazole.

E38 is the process of E37 wherein the 6-Carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted with meglumine in an appropriate solvent to provide 6-Carboxy-2-(3,5 dichlorophenyl)benzoxazole meglumine salt.

E39 is the process of E38 wherein 6-Carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted at room temperature with meglumine in a solvent selected from methyl isobutyl ketone, MTBE and EtOAc and the resulting solid is isolated and dried to provide the Form E polymorph of 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole meglumine salt.

E40 is the process of E38 wherein the 6-Carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted with meglumine in a mixture of IPA and water and the resulting solid is isolated and dried to provide the Form M polymorph of 6-Carboxy-2-(3,5-dichlorophenyl) benzoxazole meglumine salt.

E41 is the process of E35 further comprising the step of stirring the compound of Formula la in a mixture of water and IPA then isolating and drying the resulting solid to provide the Form 1 polymorph of 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole.

E42 is a process for preparing 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la

0 C1 HO 0

~N Ia C1

the process comprising reacting about one molar equivalent of 4-Amino-3 hydroxybenzoic acid of Formula Ila with about one molar equivalent of the 3,5 Dichlorophenyl ortho ester compound of Formula Ila in an appropriate solvent to provide 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la

0 0 a C HO O C1 HO

Ila Ila Cl la Cl

E43 is the process of E42 wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, acetone, methyl ethyl ketone, tetrahydrofuran, 1,4-dioxane, t-butyl methyl ether, anisole, ethyl acetate, chloroform, chlorobenzene, heptane, cyclohexane, toluene, acetonitrile and 1,2-dimethoxyethane.

E44 is the process of E43 wherein the solvent is selected from the group consisting of methanol, isopropanol, acetonitrile, ethyl acetate, 1,2-dimethoxyethane, tetrahydrofuran, t-butyl methyl ether and 1,4-dioxane.

E45 is the process of E44 wherein the process is carried out using an acid catalyst selected from the group consisting of trifluoroacetic acid, acetic acid, hydrochloric acid and methanesulfonic acid.

E46 is the process of E44 wherein the acid catalyst is trifluoroacetic acid and the solvent is isopropanol.

E47 is a process for preparing a 6-Carboxy-2-(3,5-dichlorophenyl)benzoxazole compound of Formula I

0 ci R 10 0

N I Ci

the process comprising reacting a 4-Amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-Dichlorophenyl ortho ester compound of Formula II to provide the compound of Formula I

0 R 2bO OR 2 0 ci RO OH R2 aO Cl i R0 N/X 11NH 2 -1N

III ci I ci

wherein R 1 is hydrogen or a carboxy protecting group; and R2a, R 2 b and R 2 c are each independently C1-Calkyl or any two of R2a, R2 b and R2 ctaken together are a Ci Caalkanediyl or R 2 a, R 2 band R2c taken together are a C3-C2alkanetriyl, wherein the Cl-C8alkanediyl and C3-Cl2alkanetriyl are each optionally substituted with a phenyl which is optionally substituted with one to two groups independently selected from halo, C-C3alkyl and C-C3alkoxy.

E48 is the process of E47 wherein the compound of formula III is 4-Amino-3 hydroxybenzoic acid and the compound of formula II is selected from the group consisting of 1,3-Dichloro-5-(trimethoxymethyl)benzene; 1-(3,5-Dichlorophenyl)-4 methyl-2,6,7-trioxabicyclo[2.2.2]octane; 1-(3,5-Dichlorophenyl)-4-ethyl-2,6,7 trioxabicyclo[2.2.2]octane; 1-(3,5-Dichlorophenyl)-4-phenyl-2,6,7 trioxabicyclo[2.2.2]octane; 2-(3,5-Dichlorophenyl)-2-methoxy-1,3-dioxolane; 1-(3,5 Dichlorophenyl)-2,7,8-trioxabicyclo[3.2.1]octane; 3-(3,5-Dichlorophenyl)-2,4,10 trioxaadamantane; 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane; and 4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane. E49 is the process of E48 wherein the reaction of the compound of Formula II with Formula III is carried out in IPA as solvent in the presence of MSA as acid catalyst.

E50 is a compound selected from the group consisting of 1,3-Dichloro-5 (trimethoxymethyl)benzene; 1-(3,5-Dichlorophenyl)-4-methyl-2,6,7 trioxabicyclo[2.2.2]octane; 1-(3,5-Dichlorophenyl)-4-ethyl-2,6,7 trioxabicyclo[2.2.2]octane; 1-(3,5-Dichlorophenyl)-4-phenyl-2,6,7 trioxabicyclo[2.2.2]octane; 2-(3,5-Dichlorophenyl)-2-methoxy-1,3-dioxolane; 1-(3,5 Dichlorophenyl)-2,7,8-trioxabicyclo[3.2.1]octane; 3-(3,5-Dichlorophenyl)-2,4,10 trioxaadamantane; 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane; and 4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane.

E51 is the compound of E50 which is 1-(3,5-Dichlorophenyl)-4-methyl-2,6,7 trioxabicyclo[2.2.2]octane. E52 is the compound of E51 which is a crystalline form of 1 (3,5-Dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane. E53 is the compound of E52 which is characterized by PXRD peaks at 21.2 and 19.7 2-theta, each ±0.2 2-theta. E54 is the compound of E53 which is characterized by PXRD peaks at 21.2, 19.7 and 14.4 2-theta, each 0.2 2-theta. E55 is the compound of E54 which is characterized by PXRD peaks at 21.2, 19.7, 14.4 and 23.7 2-theta, each ±0.2 2-theta. E56 is the compound of E55 which is characterized by PXRD peaks at 21.2, 19.7, 14.4, 23.7 and 24.2 2-theta, each 0.2 2-theta. E57 is the compound of E56 which is characterized by PXRD peaks at 21.2, 19.7, 14.4, 23.7, 24.2 and 30.6 2-theta, each ±0.2 2-theta.

E58 is a process of preparing a compound of formula lla-2

0 0 wherein R 3 is selected from the group consisting of isopropyl, tert-butyl and neo-pentyl comprising reacting a compound of formula IV with 3,5-dichlorobenzoic acid

R3

R3 0CI OH HO CO 0 IV H

+ OH Ila-2 CI CI

in an appropriate solvent in the presence of an appropriate acid catalyst.

E59 is the process of E58 wherein R 3 is isopropyl or tert-butyl. E60 is the process of E59 wherein the solvent is toluene and the acid catalyst is methanesulfonic acid.

In the processes of the present invention described hreinabove the compound of Formula III is either 4-Amino-3-hydroxybenzoic acid (when R 1 is H) or a compound wherein the carboxyl group has been protected (when R 1 is a carboxyl protecting group). Numerous carboxyl protecting groups are known in the art and can be employed for the compounds of Formula III wherein R 1 is a carboxyl protecting group. Chapter 5 of Protective Groups in Organic Synthesis, Third Edition. Theodora W. Greene, Peter G.M. Wuts, Copyright 1999, John Wiley & Sons, Inc. describes various classes of carboxyl protecting groups. Tan J, Akakura M, Yamamoto H. "The supersilyl group as a carboxylic acid protecting group: application to highly stereoselective aldol and Mannich reactions" Angew Chem Int Ed Engl. 2013;52(28):7198-7202. doi:10.1002/anie.201300102 describes the use of supersilyl (EtSi)3Si- as a versatile carboxyl protecting group. Commonly employed carboxyl protecting groups which can be used for the compound of Formula Ill include but are not limited to ester protecting groups such as methyl, ethyl, t-butyl, 2-cyanoethyl, 2,2,2-trichloroethyl, allyl, (2,2 dimethyl)allyl, phenyl, benzyl, para-methoxybenzyl and trimethylsilyl in addition to supersilyl. Other equivalent carboxyl protecting groups may also be used, such as use of a thioester (i.e. the C(O)OR 1 moiety could instead be C(O)S(C1-Calkyl) or where the entire C(O)OR 1 moiety is instead an oxazoline group. The carboxyl protecting groups can be deprotected by methods known in the art, such as by treatment with acid, base or hydrogenation as appropriate for the specific carboxyl protecting group employed to provide compounds wherein R 1 is H.

Ortho esters and cyclic orthoester compounds such as those of Formula II used in the instant processes can be prepared according to methods analogous to those as described by E. J. Corey and N. Raju, Tetrahedron Letters, 1983, 24(50), 5571-5574; P. Wipf et. al. Pure Appl. Chem. 1999, 71(3), 415-421; S. Tange et. al. Synthesis, 2008, 3219-3222; M. Noe et. al. Green Chem. 2013, 15, 2252; European Patent Application No. 0279698 and Japanese Patent 5419545 which issued from Japanese Patent Application No. 2010-270091.

Preferred compounds prepared by the process of the invention are compounds of Formula I and more particularly those of Formula Ia, or pharmaceutically acceptable salts thereof. The compound of FormulaIa, 6-Carboxy-1-(3,5-dichlorophenyl)benzoxazole or 2-(3,5-dichlorophenyl)-1,3-benzoxazole-6-carboxylic acid, also known by its USAN name tafamidis, bears a carboxylic acid moiety at the 6-position of its benzoxazole ring. This carboxylic acid moiety can readily form salts with suitable bases, such as meglumine, to provide pharmaceutically acceptable salts of the compounds of Formula Ia.

The processes of this invention include the preparation of compounds of Formula I or Ia in the form of their respective salts derived from inorganic or organic bases. A particular salt of the compound of Formula I or Ia may be advantageous due to one or more of the salt's physical properties, such as enhanced pharmaceutical stability in differing temperatures and humidities, or a desirable solubility in water or oil. In some instances, a salt of a compound also may be used as an aid in the isolation, purification, and/or resolution of the compound in the processes of this invention.

Where a salt is intended to be administered to a patient (as opposed to, for example, being used in an in vitro context), the salt preferably is pharmaceutically acceptable. The term "pharmaceutically acceptable salt" refers to a salt prepared by combining a compound of Formula I or Ia with a base whose cation, is generally considered suitable for human consumption. Pharmaceutically acceptable salts are particularly useful as products of the processes of the present invention because of their greater aqueous solubility relative to the parent compound. For use in medicine, the salts of the compounds prepared by the processes of this invention are non-toxic "pharmaceutically acceptable salts." Salts encompassed within the term "pharmaceutically acceptable salts" refer to non-toxic salts of the compounds of this invention which are generally prepared by reacting the free acid of the compound of Formula I or la with a suitable organic or inorganic base.

Since the compounds prepared by the processes of the invention can carry an acidic moiety (i.e. Formula I wherein R 1 is H) , suitable pharmaceutically acceptable salts thereof may include the lighter alkali metal salts, i.e., sodium or potassium salts; alkaline earth metal salts, e.g., calcium or magnesium salts; and salts formed with suitable organic ligands, e.g., quaternary ammonium salts. In another embodiment, base salts are formed from bases which form non-toxic salts, including aluminum, arginine, benzathine, choline, diethylamine, diolamine, glycine, lysine, meglumine, olamine, tromethamine and zinc salts.

Organic salts may be made from secondary, tertiary or quaternary amines, such as tromethamine, diethylamine, N,N'-dibenzylethylenediamine, chloroprocaine, choline, diethanolamine, ethylenediamine, meglumine (N-methylglucamine), and procaine. Basic nitrogen-containing groups may be quaternized with agents such as lower alkyl (C1-Cb) halides (e.g., methyl, ethyl, propyl, and butyl chlorides, bromides, and iodides), dialkyl sulfates (e.g., dimethyl, diethyl, dibutyl, and diamyl sulfates), long-chain halides (e.g., decyl, lauryl, myristyl, and stearyl chlorides, bromides, and iodides), arylalkyl halides (e.g., benzyl and phenethyl bromides), and others. A preferred salt prepared by the processes of the present invention is the meglumine salt of tafamidis.

Hemisalts of acids (i.e. the compound of Formula I or la) may also be formed by the processes of this invention, for example, hemisulfate and hemicalcium salts of tafamidis.

The skilled person will appreciate that the aforementioned salts include ones wherein the counterion is optically active, for example chiral amine bases such as meglumine which is also known as (2R,3R,4R,5S)-6-(Methylamino)hexane-1,2,3,4,5-pentol or N-methyl-D glucamine.

For a review on suitable salts, see "Handbook of Pharmaceutical Salts: Properties, Selection, and Use" by Stahl and Wermuth (Wiley-VCH, Weinheim, Germany, 2002).

The pharmaceutically acceptable salts of compounds of Formulae I and la may be prepared by one or more of three methods: (i) by reacting the compound of Formula I or la with the desired base;

(ii) by removing a base-labile protecting group from a suitable precursor of the compound of Formula I or la using the desired base; or (iii) by converting one salt of the compound of Formula I or la to another by reaction with an appropriate base or by means of a suitable ion exchange column.

Allthree reactions are typically carried out in solution. The resulting salt may precipitate out and be collected by filtration or may be recovered by evaporation of the solvent. The degree of ionization in the resulting salt may vary from completely ionized to almost non ionized. A preferred salt of tafamidis which can be prepared is tafamidis meglumine.

The compounds of Formula I or pharmaceutically acceptable salts thereof prepared by the processes of this invention may exist in both unsolvated and solvated forms. The term 'solvate' is used herein to describe a molecular complex comprising a compound of Formula I or a pharmaceutically acceptable salt thereof and one or more pharmaceutically acceptable solvent molecules, for example, ethanol. The term'hydrate' is employed when said solvent is water. Pharmaceutically acceptable solvates in accordance with the invention include those wherein the solvent of crystallization may be isotopically substituted, e.g. D20, d-acetone and d-DMSO.

A currently accepted classification system for organic hydrates is one that defines isolated site, channel, or metal-ion coordinated hydrates - see Polymorphism in Pharmaceutical Solids by K. R. Morris (Ed. H. G. Brittain, Marcel Dekker, 1995), incorporated herein by reference. Isolated site hydrates are ones in which the water molecules are isolated from direct contact with each other by intervening organic molecules. In channel hydrates, the water molecules lie in lattice channels where they are next to other water molecules. In metal-ion coordinated hydrates, the water molecules are bonded to the metal ion.

When the solvent or water is tightly bound, the complex will have a well-defined stoichiometry independent of humidity. When, however, the solvent or water is weakly bound, as in channel solvates and hygroscopic compounds, the water/solvent content will be dependent on humidity and drying conditions. In such cases, non-stoichiometry will be the norm.

Also included within the scope of the invention are processes for preparing multi component complexes (other than salts and solvates) of compounds of Formula I or pharmaceutically acceptable salts thereof wherein the drug (i.e. compound of Formula I or la (tafamidis)) and at least one other component are present in stoichiometric or non stoichiometric amounts. Complexes of this type include clathrates (drug-host inclusion complexes) and co-crystals. The latter are typically defined as crystalline complexes of neutral molecular constituents which are bound together through non-covalent interactions, but could also be a complex of a neutral molecule with a salt. Co-crystals containing the compound of Formula I may be prepared by melt crystallisation, by recrystallisation from solvents, or by physically grinding the components together - see Chem Commun, 17, 1889-1896, by 0. Almarsson and M. J. Zaworotko (2004), incorporated herein by reference. For a general review of multi-component complexes, see J Pharm Sci, 64 (8), 1269-1288, by Haleblian (August 1975), incorporated herein by reference.

The compounds prepared by the processes of the invention may exist in a continuum of solid states ranging from fully amorphous to fully crystalline. The term 'amorphous' refers to a state in which the material lacks long range order at the molecular level and, depending upon temperature, may exhibit the physical properties of a solid or a liquid. Typically such materials do not give distinctive X-ray diffraction patterns and, while exhibiting the properties of a solid, are more formally described as aliquid. Upon heating, a change from solid to liquid properties occurs which is characterized by a change of state, typically second order ('glass transition'). The term 'crystalline' refers to a solid phase in which the material has a regular ordered internal structure at the molecular level and gives a distinctive X-ray diffraction pattern with defined peaks. Such materials when heated sufficiently will also exhibit the properties of aliquid, but the change from solid to liquid is characterized by a phase change, typically first order ('melting point'). Preferred forms of the compound of Formula la, tafamidis (free acid), prepared by the processes of this invention, include the polymorphic forms as described in U.S. Patent No. 9,770,441 and particularly the Form 1 polymorph of tafamidis free acid as described therein. Preferred forms of the compound of Formula la, tafamidis meglumine (the meglumine salt of tafamidis) prepared by the processes of this invention include the polymorphic forms of tafamidis meglumine as described in U.S. Patent No. 9,249,112 and U.S. Patent Application Publication No. US 2019/0119226. A particularly preferred form of tafamidis meglumine prepared by the processes of this invention is the Form M polymorph as described in U.S. Patent No. 9,249,112. Another form of tafamidis meglumine that can be prepared using the processes of the present invention is the Form E polymorph of tafamidis meglumine as described in U.S. Patent Application Publication No. US 2019/0119226.

The compounds of Formula I or la prepared by the process of the invention may also exist in a mesomorphic state (mesophase or liquid crystal) when subjected to suitable conditions. The mesomorphic state is intermediate between the true crystalline state and the true liquid state (either melt or solution). Mesomorphism arising as the result of a change in temperature is described as 'thermotropic' and that resulting from the addition of a second component, such as water or another solvent, is described as 'lyotropic'. Compounds that have the potential to form lyotropic mesophases are described as 'amphiphilic'and consist of molecules which possess an ionic (such as -COO-Na+, -COO K+, or -COO-meglumine+) polar head group as is the case with tafamidis. For more information, see Crystals and the Polarizing Microscope by N. H. Hartshorne and A. Stuart, 4 th Edition (Edward Arnold, 1970), incorporated herein by reference.

ABBREVIATIONS The following abbreviations were used: AcOH acetic acid AHBA 4-Amino-3-hydroxybenzoic acid

BF3'Et2O boron trifluoride etherate

13C carbon 13 0C degrees Celsius CDCl3 deutero chloroform cm- 1 reciprocal centimeter d doublet dd doublet of doublets DCM dichloromethane 1,2-DME 1,2-dimethoxyethane DMSO-d6 deutero dimethylsulfoxide EtOAc ethyl acetate EtOH ethanol eq. equivalents g gram h hour H hydrogen atom HCI hydrochloric acid HPLC high pressure liquid chromatography Hz hertz IPA isopropyl alcohol iPrOAC isopropyl acetate J coupling constant KOH potassium hydroxide L liter m multiplet mm millimeter M molar mbar millibar MEK methyl ethyl ketone MeOH methanol mg milligram MHz megahertz pL[= microliter mL milliliter mmol millimole mol mole MSA or MSOH = methanesulfonic acid MTBE methyl t-butyl ether NaOMe sodium methoxide n-BuOH n-butanol NMR nuclear magnetic resonance PTSA para-toluene sulfonic acid RT room temperature s singlet t triplet TEA triethylamine THF tetrahydrofuran TFA trifluoroacetic acid

PREPARATIONS

Preparation 1: 1,3-Dichloro-5-(trimethoxymethyl)benzene 1,3-Dichloro-5-(trimethoxymethyl)benzene was prepared according to the method depicted in Reaction Scheme P1 and as described below.

Reaction Scheme P1

0 0

C HN , 1) TEA c1 CI N DC N

+ ' 2) filter

C1 cl

CF3SO20Me

'N. 0 1) NaOMe, MeOH 0 o 2) AcOH CF 3SO 3 3) KOH CI 4) extract and distill N

ci

Cl

Step 1: Preparation of (E)-[(3,5-dichlorophenyl)-methoxy-methylene]-methyl phenylammonium; trifluromethane sulfonate To a stirred solution of N-methylaniline (150 g, 1399.9 mmol) in DCM (1200 mL, 1590 g) was added TEA (141.7 g, 1400 mmol) and the resulting solution was cooled to 00C over a period of 30 minutes. To this solution was added a solution of 3,5 dichlorobenzoyl chloride (308 g, 1470.4 mmol, 1.05 eq.) in DCM (300 mL, 398 g) over a period of 60 minutes while maintaining the temperature at < 5 °C. The reaction mixture was stirred for 30 minutes at 0 °C then filtered to remove triethylamine hydrochloride. The resulting filtrate was cooled to 0 °C and to it was added methyl trifluoromethane sulfonate (288.3 g, 1687 mmol, 1.205 eq.) over a period of 60 minutes. The reaction mixture was heated to 52 °C and stirred for 12 h then was concentrated by distillation to a volume of 900 mL. The mixture was cooled to 20 °C over a period of 20 minutes and to it was added MTBE (1500 mL, 1113 g) over a period of 60 minutes. The mixture was cooled to0 0C over a period of 30 minutes and stirred at 0 °C for 30 minutes. The reaction mixture was filtered and the filter cake was washed with MTBE (300 mL, 223 g). The resulting solid was dried overnight under vacuum to provide 450 g of (E)-[(3,5 dichlorophenyl)-methoxy-methylene]-methyl-phenylammonium; trifluromethane sulfonate (72% yield). Step 2: Preparation of 1,3-dichloro-5-(trimethoxymethyl)benzene To a solution of sodium methoxide in methanol (25 weight % in methanol, 364.9 g, 386.1 mL, 1520 mmol, 1.5 eq.) at 0 °C was added a solution of (E)-[(3,5 dichlorophenyl)-methoxy-methylene]-methyl-phenyl-ammonium; trifluoromethane sulfonate (450 g, 1013 mmol) in MeOH (3000 mL) over a period of 60 minutes while maintaining the temperature at < 5 °C. The reaction mixture was stirred for 30 minutes then to it was added AcOH (206.4 mL, 216.3 g, 3.2 eq.) over a period of 30 minutes while maintaining the temperature at < 5 °C. This reaction mixture was then added over a period of 60 minutes to a reactor containing 4M aqueous potassium hydroxide (1317 g, 1126 mL, 4 eq.) while maintaining the temperature at 20 C. The reaction mixture was then heated and concentrated by distillation to a volume of 1500 mL. The reaction mixture was adjusted to 20 °C and to it was added water (1250 mL) and DCM (1250 mL). Agitation of the mixture was halted and the layers were allowed to separate and then the lower organic layer was collected. To the remaining aqueous layer was added DCM (1250 mL) and the mixture was agitated for 10 minutes, the agitation was halted and the layers allowed to separate and the lower organic layer was collected. The combined organic layers were then distilled, first under atmospheric pressure with the fraction boiling up to 100 °C being discarded, followed by vacuum distillation at 5-10 mbar while increasing the reactor temperature from 95OC to 160 °C over a period of 2 h. The desired orthoester, 1,3-dichloro-5-(trimethoxymethyl)benzene was collected as a pale yellow oil (201.9 g, 803.4 mmol, 79.3% yield). 1H NMR (500 MHz, CDC13) 6 7.48 (d, J = 1.9 Hz, 2H), 7.36 (t, J = 1.9 Hz, 1H), 3.15 (s, 9H). 13C NMR (126 MHz, CDC13) 5 140.4, 134.9, 129.0, 126.2, 113.7, 49.9. FTIR (neat): 1568.2, 1418.8, 1256.3, 1094.5, 987.2, 862.7, 796.0, 656.6, 517.3 cm1 .

Preparation 2: 1-(3,5-dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane 1-(3,5-dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane was prepared according to the method depicted in Reaction Scheme P2 and as described below.

Reaction Scheme P2 0 0

ci N-methylimidazole HO DCM

ci 0 ci cl BF 3 Et2O

0

ci

Step 1: Synthesis of (3-methyloxetan-3-yl)methyl 3,5-dichlorobenzoate

To a solution of 3-methyl-3-oxetanemethanol (54.3 g, 0.53 mol) in DCM (400 mL) at ~ 0 °C was added a solution of 3,5-dichlorobenzoyl chloride (111.4 g, 0.53 mol) in DCM (100 mL) over a period of 45 minutes. The mixture was stirred at -0 °C for 1.5 h then was washed with water (3 x 200 mL). The organic layer was then concentrated to remove DCM. This resulted in 143.7 g (98.6% crude yield) of a colorless viscous oil which crystallized on standing. Half of this material was carried on to the next step while the other half of this material was recrystallized from IPA (250 mL) to provide 55.0 g of (3-methyloxetan-3-yl)methyl 3,5-dichlorobenzoate as a colorless crystalline solid. 1H NMR (44 MHz, CDC13) d 7.85 (d, 2H), 7.55 (t, 1H), 4.75-4.28 (m, 6H), 1.45 (s, 3H).

Step 2: Synthesis of 1-(3,5-dichlorophenyl)-4-methyl-2, 6, 7 trioxabicyclo[2.2.2]octane

A solution of (3-methyloxetan-3-yl)methyl 3,5-dichlorobenzoate (71.85 g, 0.261 mol) in DCM (435 mL) was cooled to -5 °C in an acetone/ice bath. To this solution was

added boron trifluoride etherate (BF3Et2, 9.4 g, 66.25 mmol) and the solution was

stirred overnight while warming to RT to provide a yellow solution. To this solution was added TEA (25.0 g, 0.247 mol) and the mixture was stirred for 1 h at RT then to it was added MTBE (520 mL). As no precipitate formed the mixture was concentrated to remove the solvent which resulted in an orange yellow solid (crude weight-85 g) which was recrystallized in IPA (250 mL) to provide 41.6 g (57% yield) of the desired product.

A further two crops were obtained by concentrating the mother liquor and seeding with material from the 1St crop to provide an additional 5.0 g and 3.46 g, respectively, of the desired product 1-(3,5-dichlorophenyl)-4-methyl-2, 6, 7-trioxabicyclo[2.2.2]octane. Total yield obtained was 50.06 g (68%).

HPLC retention time 5.062 minutes; 1H NMR (44 MHz, CDCl3) 6 7.83-7.13 (m, 3H), 4.15 (s, 6H), 0.97 (s, 3H).

Crystalline 1-(3,5-dichlorophenyl)-4-methyl-2, 6, 7-trioxabicyclo[2.2.2]octane was evaluated using PXRD and the peak picked spectrum is provided as Fig. 1. The 2-theta values are provided in PXRD Table 1, below, and are ±0.2 2-theta. The crystalline form of 1-(3,5-dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane is characterized by PXRD peaks at 21.2 and 19.7 2-theta, each 0.2 2-theta; 21.2, 19.7 and 14.4 2 theta, each ±0.2 2-theta; 21.2, 19.7, 14.4 and 23.7 2-theta, each ±0.2 2-theta; 21.2, 19.7, 14.4, 23.7 and 24.2 2-theta, each 0.2 2-theta; 21.2, 19.7, 14.4, 23.7, 24.2 and 30.6 2-theta, each ±0.2 2-theta.

PXRD Table 1

Index Angle( 2- d Value Rel. Intensity theta) 1 11.30 7.824108 0.007597719 2 12.12 7.298122 0.01661962 3 14.38 6.156159 0.7438484 4 15.55 5.691941 0.1679692 5 16.21 5.462939 0.009178909 6 17.53 5.054135 0.2085875 7 17.95 4.936231 0.3470413 8 18.52 4.785399 0.2930813 9 19.68 4.506914 0.8610104 10 20.10 4.413914 0.1670985 11 21.16 4.19524 1 12 22.50 3.94742 0.1139737 13 23.72 3.747795 0.6063656 14 24.21 3.673261 0.3798759 15 25.12 3.542264 0.1981285 16 25.58 3.479031 0.09517884 17 26.33 3.38264 0.0418138 18 27.13 3.283952 0.02625476 19 28.04 3.179178 0.1545492 20 28.83 3.094686 0.2470139 21 29.22 3.053421 0.07650879 22 29.55 3.020665 0.02373517

23 29.92 2.983938 0.01153463 24 30.38 2.93984 0.08511703 25 30.64 2.91577 0.3058709 26 31.24 2.85998 0.1483398 27 32.26 2.772916 0.04282971 28 32.52 2.750854 0.1430239 29 33.67 2.660037 0.03918915 30 33.82 2.648182 0.1131594 31 34.22 2.618398 0.124439 32 34.79 2.576881 0.07517909 33 35.17 2.549943 0.04215604 34 36.20 2.479342 0.02800754 35 37.13 2.419532 0.05378346 36 37.43 2.400943 0.1851316 37 37.91 2.371541 0.02901557 38 38.56 2.3327 0.03799857 39 39.51 2.27912 0.02013857 40 40.42 2.229635 0.03245644 41 40.68 2.215911 0.09965967 42 41.50 2.174133 0.04171338 43 42.11 2.143933 0.01916863 44 42.56 2.122431 0.01784119 45 42.81 2.110647 0.07835057 46 43.42 2.082178 0.04826967 47 43.75 2.067322 0.2739744 48 44.23 2.04628 0.1211933 49 44.74 2.023906 0.128445 50 45.08 2.009188 0.03454069 51 45.76 1.98109 0.06844667 52 46.63 1.946051 0.02381395 53 47.03 1.930426 0.03673584 54 47.88 1.898281 0.03710467 55 48.42 1.878401 0.0482191 56 48.80 1.864614 0.06447587 57 49.31 1.846388 0.04025196 58 50.39 1.809317 0.04403515 59 51.32 1.778826 0.06215513 60 52.41 1.744433 0.04581038 61 53.26 1.718503 0.00936179 62 53.95 1.698118 0.007044924

Preparation 3: 1-(3,5-Dichlorophenyl)-4-ethyl-2,6,7-trioxabicyclo[2.2.2]octane

0

Cl 0

C1

To a solution of 1,3-dichloro-5-(trimethoxymethyl)benzene (10.04 g, 40.0 mmol) in anhydrous DCM (40 mL) was added 2-ethyl-2-(hydroxymethyl)-1,3-propanediol (5.375 g, 40.0 mmol) followed by TFA (0.3 mL, 3.9 mmol) and the mixture was stirred at room temperature for 65 h. Anhydrous K2CO0 (2.2 g) was added, the mixture was agitated for 3 h, then filtered. The filtrate was concentrated on a rotary evaporator and the residue was dissolved in hot toluene (70 mL), cooled to rt and filtered through PTFE membrane then concentrated in vacuo to provide a residue (12.40 g) that solidified. The residue was crystallized from heptanes: heptane (50 mL) was added, the solid was dissolved under reflux and the solution was then kept at -5°C for 3 h. Solid precipitate was filtered off, rinsed with chilled heptanes and air dried; this afforded a first crop of crude product (6.12 g). The combined filtrate was evaporated to half the original volume then left at -5°C overnight; a second crop (1.45 g) of the substance was collected by filtration. Both portions contained the desired 2,6,7-trioxabicyclo[2.2.2]octane admixed with a by product, 2,2-bis(hydroxymethyl)butyl 3,5-dichlorobenzoate. The first crop in molar ratio of desired product : by-product of 1 : 0.25, and the second crop in ratio of 1 : 0.37.

Both portions of crude material obtained were combined with another batch that had been prepared in a similar manner (7.58 g, desired product : by-product ratio 1 : 0.18).

The combined crude product (15.15 g) was re-crystallized from i-PrOAc (35 mL). The solid was dissolved under heating below reflux temperature and the solution was then left at room temperature for 2 h. Precipitated solid was filtered off, rinsed with cold i PrOAc and air dried; so, material having product/ by-product ratio 1 : 5.2 was obtained (0.77 g). The filtrate was left at -5°C overnight, the precipitated solid was separated and the filtrate stepwise evaporated/cooled. These manipulations gave four batches of the product of insufficient purity. They were combined in one batch (11.02 g, product/ by-product ratio

1 : 0.11) and crystallized repeatedly: the batch was dissolved in i-PrOAc (25 mL) kept at rt for 1 h then cooled to -5°C and subjected to brief sonification. This caused spontaneous crystallization. Immediate filtration afforded crystalline product in 2.46 g amount after vacuum drying, batch 1, assay 97.4% (qNMR). The filtrate afforded many crystalline crops of insufficient quality; the crystalline crops were then re-combined.

Collected raw material (8.50 g) was re-crystallized from isopropanol: the sample was dissolved in 45 mL of i-PrOH by heating, additional 45 mL volume of i-PrOH were added, the solution was cooled to rt and kept at this temperature for 1 h then put in refrigerator at -5°C for 10 min. The first crystals appeared in this time. Further the solution was kept at 0 °C for 1 h then crystalline substance was collected by filtration, rinsed with cooled i PrOH and dried under vacuum. The title compound was obtained in 6.67 g amount, batch 2, assay 95.4% (qNMR). The filtrate was evaporated to half its original volume and left at 0 C overnight. The next crop of crystals was collected by filtration and rinsed with cooled i-PrOH and dried under vacuum. Target substance was obtained in 1.81 g amount, batch 3, assay 97.2% (qNMR).

For Batches 1-3: each batch had m.p. 76 °C; each batch had 1H NMR and 13C NMR as follows:

1H NMR (400 MHz, CDC13), ppm: 5, 7.52 (d J= 2.0 Hz, 2H), 7.33 (t J= 2.0 Hz, 1H), 4.09 (s, 6H), 1.32 (q J= 7.7 Hz, 2H), 0.88 (t J= 7.7 Hz). 13 C NMR (101 MHz, CDC13), 5, ppm: 140.7,134.8,129.3,124.9,106.7, 72.0, 33.7, 22.5,

7.7.

HRMS: ES+ m/z,(%): calculated for C13H15Cl203 [M+1]+ 289.0398; Batch 1 found 289.0410; Batch 2 found 289.0407; and Batch 3 found 289.0404.

Preparation4: 1-(3,5-Dichlorophenyl)-4-phenyl-2,6,7-trioxabicyclo[2.2.2]octane

Cl 0

C'

Step 1: Preparation of 1,1,1-Tris(hydroxymethyl)phenylmethane

Phenylacetaldehyde (12.4 mL, 0.11 mol) and Ca(OH)2 (31.5 g, 0.43 mol) were added to a suspension of paraformaldehyde (12.8 g, 0.43 mol) in anhydrous THF (160 mL). The reaction mixture was stirred at 60-65 °C (bath temperature) for 4 days. After cooling to room temperature the reaction mixture was filtered through Celite, and the filter pad was rinsed with DCM. The combined filtrates were concentrated on a rotary evaporator. The residual oil was treated with ethyl acetate, seeded (with solid from previous experiments, isolated by chromatography) and left in refrigerator overnight. Crystalline solid formed was collected by filtration and washed with chilled EtOAc, and dried to provide the target triol compound (9.8 g, 49% yield).

Step 2: Preparation of 1-(3,5-Dichlorophenyl)-4-phenyl-2,6,7-trioxabicyclo[2.2.2]octane

To 1,3-dichloro-5-(trimethoxymethyl)benzene (6.3 g, 0.025 mol) and 1,1,1 Tris(hydroxymethyl)phenylmethane (4.6 g, 0.025 mol) suspended in anhydrous DCM (40 mL) was added 0.19 mL (0.0025 mol) of TFA. The suspension became a clear solution and it was left at room temperature for 48 h then K2CO3 was added and the mixture was agitated for 3 h. The mixture was filtered and solvent evaporated. An attempt to dissolve the residue (~9 g) in boiling toluene (25 mL) led to incomplete dissolution. After cooling to ambient temperature the solution was decanted and cooled. The resulting solid that formed was collected by filtration and crystallized from n-heptane to obtain white soft substance (5.2 g).

Another experiment carried out at the same scale gave 5.0 g of the product.

The combined batches were crystallized from isopropyl acetate to provide 5.78 g of 2,6,7 trioxabicyclo[2.2.2]octane; Batch 1, assay 99.6% (qNMR); The filtrate from Batch 1 was cooled and stored at0°C overnight. An additional 1.85 g of

2,6,7-trioxabicyclo[2.2.2]octane was then collected by filtration. Batch 2, assay 98.0% (qNMR). Total yield of the re-crystallized product was 45%.

Batch 1 had m.p. of 139 °C; Batch 2 had m.p. of 138 °C. Batch 1 and Batch 2 each had 1H NMR (400 MHz, CDC13), 5, ppm: 7.59 (d J = 2.0 Hz, 2H), 7.39- 7.45 (m, 2H), 7.33, 7.39 (m, 2H), 7.17- 7.23 (m, 2H), 4.15 (s, 6H).

13C NMR spectrum (101 MHz, CDCl), 5, ppm: 140.4,135.6,134.9,129.5, 129.4,128.4,

125.4, 125.0, 107.2, 72.4, 37.1.

HRMS ES+ m/z,(%): calculated for C17H15Cl203 [M+1]+ 337.0398; found 337.0406. Preparation 5: 2-(3,5-Dichlorophenyl)-2-methoxy-1,3-dioxolane

OMe 0 C1

O

0

C1

To a solution of 1,3-dichloro-5-(trimethoxymethyl)benzene (10.04 g, 40.0 mmol) in anhydrous DCM (40 mL) was added ethylene glycol (2.7 mL, 48.3 mmol, 1.2 eq) followed by TFA (0.3 mL, 3.9 mmol) and the mixture was stirred at room temperature for 72 h. Anhydrous K2CO3 (1.5 g) was added, the mixture was stirred for 2 h, then filtered. The filtrate was evaporated to dryness and resulted in a yellow oil (10.76 g). The obtained oil was subjected to vacuum distillation, collecting fraction boiling at 160-185C/16 mbar. The collected fraction (turbid greenish oil) was further purified by repeated distillation collecting distillate at 180-183°C/16 mbar. Distillation afforded the desired product (5.63 g) as a yellow oil, assay 96.2% (qNMR). 1H NMR spectrum (400 MHz, CDCl3), ppm: 5, 7.47 (d J= 1.9 Hz, 2H), 7.34 (t, J= 1.9 Hz, 1H), 4.19- 4.30 (m, 2H), 4.03- 4.13 (m, 2H), 3.28 (s, 3H).

13C NMR spectrum (101 MHz, CDC13), , ppm: 141.4,135.0, 129.1, 125.0, 120.1, 65.6,

50.4.

GCMS m/z,(%): 217 (100) [M-OMe]+, 173 (71) [C7H3Cl20]+, 145 (30) [C6H3Cl2]+

Preparation 6: 1-(3,5-Dichlorophenyl)-2,7,8-trioxabicyclo[3.2.1]octane

0, 0 CI C

To a solution of 1,3-dichloro-5-(trimethoxymethyl)benzene (10.04 g, 40.0 mmol) in anhydrous DCM (50 mL) was added 1,2,4-butanetriol (3.57 mL, 40.0 mmol) followed by addition of TFA (0.3 mL, 3.9 mmol) and the mixture was stirred at room temperature for 18 h. Anhydrous K2CO3 (1.5 g) was added, the mixture was stirred for 2 h, then filtered. The filtrate evaporated till dryness gave yellow oil (10.6 g) which solidify slowly. Crude material was dissolved in toluene (30 mL), filtered through PTFE membrane then evaporated under reduced pressure. Heptane (80 mL) was added to the residue, refluxed, then cooled and the upper layer (hexane solution) was decanted. The bottom layer (an oil) was treated with hot heptane repeatedly. Heptane solutions were combined, the volume was reduced till -25 mL and kept at 4°C for 3 h. White precipitate was filtered off, rinsed with cold heptane and left to air dry overnight. Isolated 2,7,8-trioxabicyclo[3.2.1]octane (4.27 g) contained about 11 mol-% of open chain by-products (dihydroxybutyl 3,5-dichlorobenzoates). This product was combined with another sample obtained in a similar manner (4.03 g, contamination by open chain benzoates about 7 mol-%) for further purification. The combined batch (8.30 g in total) was dissolved in heptane (30 mL) by heating, the solution was filtered hot and kept at room temperature for 5 h. The precipitated solid was collected by filtration and air dried. This afforded 6.78 g of crystalline product. The filtrate was partially evaporated (until about half the original volume) and stored at -50C overnight. This gave an additional quantity (second crop) of the solid in 1.03 g amount and a quality similar to that of the main crop. The second crop contained about 6 mol-% of dihydroxybutyl benzoates. Both samples were combined and recrystallized from i PrOAc as follows. The combined sample (7.84 g) was dissolved in hot isopropyl acetate (10 mL), the solution was cooled, then left at -5°C overnight. Formed white crystalline substance was collected by filtration, rinsed with cooled i-PrOAc and dried under vacuum at rt to provide the title compound (5.30 g). assay 96.2% (qNMR), m.p. 81- 84 °C.

1H NMR spectrum (400 MHz, CDCla), , ppm: 7.53 (d J= 2.0 Hz, 2H), 7.36 (t J= 2.0 Hz,

1 H), 4,83 (td J= 3.4, 1.6 Hz, 1 H), 4.27 (dt J= 11.7, 4.2 Hz, 1 H), 4.24 (d J= 7.2 Hz, 1 H),

4.12 (ddd J= 7.3, 4.8,1.6 Hz, 1H), 4.03 (ddd J= 11.7, 6.7, 1.0 Hz, 1 H), 2.41 (ddddd J= 13.8, 12.2, 6.7, 3.4, 1.8 Hz, 1H), 1.51 (dddd J= 13.8, 4.2, 2.0, 0.5 Hz, 1H).

13C NMR spectrum (101 MHz, CDCl), , ppm: 139.7,134.9, 129.6, 125.0, 117.2, 73.9,

69.6, 59.5, 28.2.

s HRMS ES+ m/z,(%): calculated for C11H11C1203 [M+1]+ 261.0085; found 261.0094.

Preparation 7: 3-(3,5-Dichlorophenyl)-2,4,10-trioxaadamantane

Cl Cl

o o

To a solution of 1,3-dichloro-5-(trimethoxymethyl)benzene (6.42 g, 25.57 mmol) in anhydrous DCM (50 mL) was added cis-phloroglucitol (2.92 g, 22.16 mmol) followed by dropwise addition of BF3. OEt2 (0.28 mL, 2.21 mmol, ~0.1 eq) to stirred suspension. The mixture was stirred at room temperature for 34 h, then the residual phloroglucitol (0.14 g) was filtered off and the solution was evaporated under reduced pressure. To the residue TBME (40 mL) was added and the mixture was shortly refluxed, complete dissolution was not achieved. The mixture was cooled, kept at 0°C 1 h then filtered collecting white of precipitate (5.03 g). Evaporation of the fitrate to a quarter of the original volume gave an additional crop of the solid (0.50 g).

Similar experiment started with 1.61 g (6.41 mmol) of 1,3-dichloro-5-(trimethoxymethyl) benzene and 0.85 g (6.44 mmol) of cis-phloroglucitol afforded 1.27 g of crude solid.

All solids were combined and dissolved in MEK (30 mL) heating to reflux. The solution was filtered hot and stored overnight at room temperature, then the crystalline solid was filtered off, washed with small volume of cold MEK and dried under vacuum at room temp.; this afforded title compound in 5.586 g amount (yield 61%*), assay 99.8% (qNMR), m.p.1880C.

Filtrate evaporated to volumes and stored at -5 °C for 4 h gave additional crop of crystals of the same quality, 0.79 g (yield 9%*), assay 99.8% (qNMR), m.p.1880 C. * yield calculated on total amount of starting orthoester in both runs

1H NMR (400 MHz, CDC13), 5,ppm: 7.57 (d, J= 1.9 Hz, 2H), 7.33 (t, J= 1.9 Hz, 1H), 4.56 (m, 3H), 3.11- 2.49 (m, 3H), 1.81 (ddt, J= 12.9, 2.1, 1.2 Hz, 2H) 13 C NMR (101 MHz, CDC13), , ppm: 142.5,134.8, 129.3, 124.4,108.1, 69.3, 33.0.

HRMS ES+ m/z,(%): calculated for C13H13Cl203 [M+1]+ 287.0242; found 287.0253. Preparation 8: 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane

0

CI 0

CI

Step 1: Synthesis of 2-isopropyl-2-hydroxymethyl-1,3-propanedio

Isovaleraldehyde (83 g, 1.0 mol) was added over 0.5 h at RT to a solution of sodium hydroxide (60 g, 1.5 mol) in water (1200 mL) containing 37% formaldehyde solution (324 g, 4.0 mol). The solution was then stirred at 50-55C for 3h and allowed stand overnight at RT. It was filtered away from a small amount (2.7 g) of crystalline solid and the solution was weighed (1725 g). Of this, 15% (259 g) was taken and extracted 4x with DCM (200 mL); the extracts were concentrated to afford 7.0 g of oil which crystallized. The resulting solid was shown by 1H NMR to be the ether dimer, namely, (2,2'-(oxybis(methylene))bis(2-isopropylpropane-1,3-diol)).

The aqueous solution remaining from the preceding DCM extraction was treated with solid sodium chloride (40 g) and extracted with isopropyl acetate (4 x 200 mL). The combined isopropyl acetate extracts were concentrated in vacuo to afford 14.5 g (97.8 mmol) of the desired 2-isopropyl-2-hydroxymethyl-1,3-propanediol (pure but contains a small amount of isopropyl acetate by 1H NMR).

Step 2: Synthesis of 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane

Toluene (150 mL) was charged, followed by 3,5-dichlorobenzoic acid (DCBA, 17.0 g, 89 mmol) and methanesulfonic acid (MSA, 0.8 g). The mixture was refluxed under Dean Stark for 6 h; 1.9 g of water was collected (theoretical amount is 3.2 g) and allowed stand overnight The mixture was extracted with 10% KOH solution (100 mL and 20 mL) at 60-70 °C, followed by a water wash at the same temperature. Acidification of the aqueous extract, followed by filtration and drying of the resulting white solid gave 8.8 g (53% of the initial) of DCBA.

The toluene solution was concentrated to afford 14.5 of oil, which by NMR contained ca 30% of the desired ortho-ester. On dissolution in methanol (100 mL) and treatment with solid KOH (5.0 g, 89 mmol), a solution was obtained which deposited crystals on standing. Filtration and washing (methanol) afforded pure 1-(3,5-dichlorophenyl)-4 isopropyl-2,6,7-trioxabicyclo[2.2.2]octane (1.6 g, 13% ex reacted DCBA); 'H NMR: 6 7.4 m (2H); 4.0 (s, 6H); 1.4 m (1H) and 0.8 d (6H).

Alternatively, when Step 2 was carried out using para-toluene sulfonic acid (PTSA) as a catalyst rather than MSA there was very poor conversion to the desired ortho ester (90% recovery of DCBA and 30% of theoretical amount of water was generated).

An additional batch of the desired ortho ester was obtained as follows. 388 g of the 1725 g solution (from Step 1 above) was taken (22.5% of the total) and worked up in the same way as described above: 4 extractions with DCM (250 mL) to remove the tetra-ol dimer, followed by addition of NaCI (60 g) and 4 extractions with isopropyl acetate (200 mL) to afford 17.5 g (118.2 mmol) of pure (2-(hydroxymethyl)-2 isopropylpropane-1,3-diol) as a semi-solid. To this semi-solid was charged 3,5 dichlorobenzoic acid (16.5 g, 86.39 mmol), followed by toluene (200 mL) and MSA (1.2 g, 12.5 mmol). The solution was refluxed under Dean-Stark for 6 h, cooled to ambient temperature. There was 2.3 g of water in the trap. Extra MSA (1.2 g) was added and reflux resumed for another 6 h, resulting in an extra 0.5 mL of water. The batch was allowed cool to ambient temperature, treated with 100 mL of 6% KOH solution at 40-50 °C, followed by a 100 mL water wash at the same temperature. The toluene was removed to leave 28 g of an oil. This oil was dissolved in methanol (150 mL) and water (10 mL) and treated with potassium hydroxide (6 g, 107 mmol) at ambient temperature (this converts the normal ester to soluble triol and potassium 3,5 dichlorobenzoate). The orthoester then started to crystallize quickly; the suspension was cooled to 0-10OC for 0.5 h and filtered and washed with methanol and dried to afford 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane (5.6 g, 21.5%) as a white crystalline powder.

Preparation 9: 4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane

0

CI 0

CI

4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane can be prepared in an analogous manner as the compound of Preparation 8 starting from 3,3 dimethylbutanaldehyde (1.0 mol) which is added over 0.5 h at RT to a solution of sodium hydroxide (60 g, 1.5 mol) in water (1200 mL) containing 37% formaldehyde solution (324 g, 4.0 mol). The reaction sequence is then carried out in a manner analogous to Preparation 8 to provide the desired 4-(tert-butyl)-1-(3,5-dichlorophenyl) 2,6,7-trioxabicyclo[2.2.2]octane. In step 2 of the synthesis, in addition to the use of methanesulfonic acid, boron trifluoride etherate may be employed in a similar manner as an alternative acid catalyst.

EXAMPLES

Examples 1-47 were carried out to explore the impact of various parameters as described hereinbelow on the reaction of 4-amino-3-hydroxybenzoic acid with 1,3 dichloro-5-(trimethoxymethyl)benzene to provide 6-carboxy-1-(3,5 dichlorophenyl)benzoxazole (tafamidis) which is depicted below.

0 MeO OMe O CI -'ka- "OH C HO MeO HO

NH2 CI CI

EXAMPLE

4-Amino-3-hydroxybenzoic acid (0.500 g, 3.26 mmol, 1.0 eq) was dissolved in 8.00 mL MeOH and to it was added 1,3-Dichloro-5-(trimethoxymethyl)benzene (0.86 g,

3.4 mmol, 1.05 eq) in 2.00 mL MeOH. The reaction mixture was stirred at RT for 6 h then was heated to 60 °C and stirred overnight. The reaction mixture became a thick slurry. At 23 h, HPLC analysis of the reaction mixture indicated 77.29 area% of the desired product. The reaction mixture was allowed to cool and was filtered. The resulting solids were washed with MeOH (10 mL) and dried under vacuum (65 °C, -50 mbar) to provide 0.531 g (52.8% isolated yield) of the desired product tafamidis as a yellow pink solid.

EXAMPLE2

4-Amino-3-hydroxybenzoic acid (0.500 g, 3.26 mmol, 1.0 eq) was dissolved in 8.00 mL MeOH and to it was added TFA (25.0 pL, 0.33 mmol, 0.1 eq) followed by 1,3 Dichloro-5-(trimethoxymethyl)benzene (0.86 g, 3.4 mmol, 1.05 eq) in 2.00 mL MeOH. The reaction mixture was stirred at RT for 6 h then was heated to 60 °C and stirred overnight. The reaction mixture became a thick slurry. At 23 h, HPLC analysis of the reaction mixture indicated 92.19 area% of the desired product. The reaction mixture was allowed to cool and was filtered. The resulting solids were washed with MeOH (10 mL) and dried under vacuum (65 °C, -50 mbar) to provide 0.834 g (82.9% isolated yield) of the desired product tafamidis as a pink solid.

EXAMPLE3

4-Amino-3-hydroxybenzoic acid (0.500 g, 3.26 mmol, 1.0 eq) was dissolved in 8.00 mL MeOH and to it was added TFA (63.0 L, 0.82 mmol, 0.25 eq) followed by 1,3 Dichloro-5-(trimethoxymethyl)benzene (0.86 g, 3.4 mmol, 1.05 eq) in 2.00 mL MeOH. The reaction mixture was stirred at RT for 6 h then was heated to 60 0C and stirred overnight. The reaction mixture became a thick slurry. At 23 h, HPLC analysis of the reaction mixture indicated 91.29 area% of the desired product. The reaction mixture was allowed to cool and was filtered. The resulting solids were washed with MeOH (10 mL) and dried under vacuum (65 °C, ~50 mbar) to provide 0.818 g (81.3% isolated yield) of the desired product tafamidis as a pink solid.

EXAMPLE4

4-Amino-3-hydroxybenzoic acid (0.500 g, 3.26 mmol, 1.0 eq) was dissolved in 8.00 mL MeOH and to it was added TFA (63.0 L, 0.82 mmol, 0.25 eq) followed by 1,3 Dichloro-5-(trimethoxymethyl)benzene (0.86 g, 3.4 mmol, 1.05 eq) in 2.00 mL MeOH. The reaction mixture was seeded by addition of tafamidis (50 mg, 0.16 mmol, 0.05 eq).

The reaction mixture was stirred at RT for 6 h then was heated to 60 °C and stirred overnight. The reaction mixture became a slurry that was more easily stirred than the slurry obtained in Examples 1-3. At 23 h, HPLC analysis of the reaction mixture indicated 92.36 area% of the desired product. The reaction mixture was allowed to cool and was filtered. The resulting solids were washed with MeOH (10 mL) and dried under vacuum (65 °C, ~50 mbar) to provide 0.831 g (82.7% isolated yield) of the desired product as a pink solid.

The reactions for Examples 1-3 were monitored at 1h, 2h, 4h, 7h and 23h using high performance liquid chromatography (HPLC) with UV detection. 25 mL of the reaction mixture was sampled and diluted with 975 mL DMSO.

The HPLC chromatographic conditions (Method A) used for monitoring the reaction are as follows:

Column: Agilent Zorbax SB-C18, 1.8 mm, 3.0 x 50 mm; Column temperature: 50 °C;

Mobile Phase A (MPA): 0.05% TFA in water; Mobile Phase B (MPB): Acetonitrile;

Gradient [Time (min), (%MPA / %MPB)]: 0 (95.0/5.0); 1 (95.0/5.0); 9 (0/100); 11.5 (0/100); 11.6 (95.0/5.0); 12.0 (95.0/5.0);

UV detection; Injection volume: 1 mL; Acquisition time: 12 min with 2 min post acquisition.

The chromatographic results indicate that the reactions catalyzed by TFA proceed much faster than the uncatalyzed reaction and are essentially complete after 4 h while the uncatalyzed reaction is not complete at 23 h (see Table 1 below). Seeding of the catalyzed reaction with tafamidis provided a reaction mixture slurry which was more readily stirred than the unseeded reaction mixtures.

Table 1:

Example Retention Retention Retention Retention Retention Time and Time and Time and Time and Time and Area % Area % Area % Area % Area %

Tafamidis at Tafamidis at Tafamidis at Tafamidis at Tafamidis at 1h 2h 4h 7h 23h 1 10.4 24.0 37.2 50.5 77.3 2 81.7 85.8 91.3 91.7 92.2

3 85.3 79.0 90.2 90.5 91.3 4 -- -- -- -- 92.4

The material obtained from the process was analyzed by 1H, 13C NMR and by LCMS. The results obtained indicate that the desired product tafamidis was obtained.

1H NMR (500 MHz, DMSO-d) 6 1H NMR (500 MHz, DMSO-d) 5 13.20 (s, 1H), 8.18 (dd, J= 1.5, 0.6 Hz, 1H), 8.02 (d, J= 1.9 Hz, 2H), 7.97 (dd, J= 8.4, 1.5 Hz, 1H), 7.86 7.81 (m, 2H). 13C NMR (126 MHz, DMSO-de) 6 167.07, 162.35,150.42, 145.05, 135.58, 132.06, 129.47, 129.16, 126.89, 126.23, 120.36, 112.59. SQ-LCMS analysis of the product obtained from the instant process was compared with a standard sample of tafamidis free acid and the retention time, molecular ion observed (m/z 308.10 (M+H)) and fragmentation for the product of this process was consistent for tafamidis free acid.

EXAMPLES 5-23

The reaction of 4-Amino-3-hydroxybenzoic acid (AHBA) with 1,3-Dichloro-5 (trimethoxymethyl)benzene (Orthoester = "OE") in the presence of 0.25 eq TFA as a catalyst was evaluated in various solvents according to the following general procedure.

AHBA (0.100 g, 0.653 mmol, 1.0 eq) was mixed in 1.50 mL solvent for approximately 1h and to it was added TFA (12.6 tL, 0.163 mmol, 0.25 eq) and this mixture was stirred for 10 minutes. OE (0.18 g, 0.718 mmol, 1.1 eq) in 0.50 mL solvent was then added to the AHBA mixture. The reaction mixture was heated at 60 °C. The reaction mixture was sampled at 1h, 5h and 21.5 h and analyzed by HPLC using the previously described HPLC Method A and the area % of the desired product tafamidis was determined (see Table 2 below).

Table 2:

Example Solvent AHBA CE Reaction Area % Area % Area

% Forms Forms Mixture a Tafamidis Tafamidis Tafamidis Solution? Solution? Solution at at 1 h at 5 h at 21.5 h 15 min i at 1h?

5 Water No No No/No 0.0 23.1 91.4

6 MeOH Yes Yes No/No 66.3 95.2 95.9 7 EtOH Yes Yes No/No 96.3 97.4 97.4 8 IPA No No No/No 93.2 93.5 93.2

9 n-BuOH No No Yes / No 92.7 94.3 94.8 10 Acetone Yes Yes No/No 80.6 76.9 72.2 11 MEK No Yes No/No 86.0 85.1 85.5 12 THF Yes Yes Yes / Yes 81.1 86.9 92.5 13 1,4-Dioxane Yes Yes Yes / No 81.3 86.4 86.8 14 MTBE No No No/No 25.3 50.6 69.1

15 Anisole No No No/No 75.5 81.7 82.1 16 EtOAc No No No/No 92.1 92.3 92.5 17 Chloroform No No No/No 24.2 36.1 52.1

18 Chloro No No No/No 26.3 44.0 45.9 benzene 19 Heptane No No No/No 36.7 71.8 82.9 20 Cyclohexane No No No/No 7.0 30.2 57.8

21 Toluene No No No/No 28.0 39.5 39.9 22 Acetonitrile No No No/No 94.4 94.7 95.3

23 1,2-DME Yes Yes Yes / No 56.3 57.4 57.1

It was found that the reaction progressed rapidly in several solvents. In MeOH, EtOH, IPA, n-BuOH, acetonitrile, acetone, MEK, EtOAc and 1,2-DME the reaction appeared to be essentially complete in one hour or less. However, impurities were observed in the reactions run in EtOH, IPA, n-BuOH, acetone and MEK. The impurities in the reactions where EtOH, IPA or n-BuOH are the solvents may be the corresponding ethyl, isopropyl or n-butyl esters of 3,5-dichlorobenzoic acid, respectively. The reaction was found to proceed more slowly in the ether solvents THF, 1,4-dioxane or MTBE but no significant levels of impurities were observed. In the less polar solvents anisole, chloroform, chlorobenzene, heptane, cyclohexane and toluene the reaction proceeded much more slowly and a significant amount of an impurity with a retention time of 6.1 minutes was observed in each of these reactions. Water is not an ideal solvent since 1,3-Dichloro-5 (trimethoxymethyl)benzene is insoluble in water and can be readily hydrolyzed.

EXAMPLES 24-28

In Examples 24-28 the effect of varying amounts of the orthoester, 1,3-Dichloro-5 (trimethoxymethyl)-benzene (1.0, 1.5, 2.0, 5.0 or 10.0 equivalents), on the reaction to form tafamidis was evaluated.

General Procedure

To a solution of TFA (0.0050 mL, 0.065 mmol) in MeOH (4 mL) was added 4-Amino-3 hydroxybenzoic acid, AHBA (0.200 g, 1.31 mmol) followed by addition of 1,3-Dichloro 5-(trimethoxymethyl)-benzene (the orthoester). The reaction mixture was stirred and heated at 60 °C. The reaction mixture was sampled at 1h, 2h, 5h and 22h 40 min and analyzed by HPLC using the previously described HPLC Method A and the area % of the desired product tafamidis was determined. All reactions proceeded quickly and precipitate formed within 15 minutes. Reaction progression was followed by monitoring the disappearance of the AHBA peak. The more ortho ester that was used the quicker the reaction went to completion. Example 24, where 1.0 eq. of the ortho ester was used did not go fully to completion, likely as the result of a small amount of the ortho ester being hydrolyzed to 3,5-Dichlorobenzoic acid methyl ester during the reaction. The reaction mixtures of Examples 27 and 28, in which 5.0 and 10.0 eq. of ortho ester was used, turned purple. The desired product, tafamidis, was isolated by filtration and the filter cake was washed with methanol. The isolated product obtained from Examples 27 and 28 was slightly pink.

Example 24: Amount of 1,3-Dichloro-5-(trimethoxymethyl)-benzene used was 0.260 mL, 1.31 mmol, 1.0 eq.

Example 25: Amount of 1,3-Dichloro-5-(trimethoxymethyl)-benzene used was 0.390 mL, 1.96 mmol, 1.5 eq.

Example 26: Amount of 1,3-Dichloro-5-(trimethoxymethyl)-benzene used was 0.521 mL, 2.61 mmol, 2.0 eq.

Example 27: Amount of 1,3-Dichloro-5-(trimethoxymethyl)-benzene used was 1.30 mL, 6.52 mmol, 5.0 eq.

Example 28: Amount of 1,3-Dichloro-5-(trimethoxymethyl)-benzene used was 2.60 mL, 13.1 mmol, 10.0 eq.

Results for Examples 24-28 are provided in Table 3 below.

Table 3:

Example Number Ortho ester (eq.) Isolated mass Isolated Yield (%) tafamidis (g) 24 1.0 0.320 79.6 25 1.5 0.361 89.7 26 2.0 0.378 94.0 27 5.0 0.367 91.3 28 10.0 0.367 91.3

EXAMPLES 29-33

Examples 29-33 were carried out to determine the effect of varying amounts (5, 10, 25, 50 and 100 mol% in relation to AHBA) of trifluoroacetic acid (TFA) on the reaction of AHBA with 1,3-Dichloro-5-(trimethoxymethyl)-benzene.

General Procedure: A stock solution of TFA (1.263 mL) in MeOH (50 mL) was prepared. MeOH was added to 0.200 g of AHBA (1.31 mmol) followed by addition of the stock solution of TFA in MeOH to provide a total volume of 4.0 mL. To this solution was added 1,3-Dichloro-5-(trimethoxymethyl)benzene (0.286 mL, 1.44 mmol, 1.10 eq.). The reaction mixture was heated to 60 °C and held at this temperature overnight. The reaction mixture was sampled at 0.5 h, 1.0 h, 2.0 h, 5.0 h and 21.25 h and analyzed by HPLC Method A and the area % of the desired product tafamidis was determined. (see Table 4 below).

Table 4:

Example Initial Volume of Area% Area % Area % Area % Area

% Number Volume TFA Stock Tafamidis Tafamidis Tafamidis Tafamidis Tafamidis MeOH Solution at 0.5 h at 1.0 h at 2.0 h at 5.0 h at 21.25 Added Added h to (mL) AHBA (mL) 29 3.80 0.20 27.3 40.9 75.8 78.6 92.3 (5 mol%) 30 3.60 0.40 39.5 55.9 75.3 85.8 90.8 (10 mol%) 31 3.00 1.00 60.7 52.1 77.0 78.4 87.4 (25 mol%) 32 2.00 2.00 61.5 63.2 66.0 73.7 77.8 (50 mol%) 33 0.00 4.00 43.6 50.6 50.7 59.3 77.3 (100 mol%)

The reactions for Examples 29-33 proceeded quickly with precipitate forming while reaction mixtures were warming, eventually resulting in reaction mixtures which became unstirrable slurries. The reactions of Examples 29 and 30 initially proceeded at a slower rate than Examples 31-33 but went essentially to completion whereas the reactions of Examples 31-33 initially had a faster reaction rate than Examples 29-30 but Examples 31-33 all had unreacted AHBA present at 21.25 h.

EXAMPLES 34-46

Examples 34-46 were carried out to determine the effect of either no acid, 10 mol% or 25 mol% of different acids (in relation to AHBA) or 0.75, 1.00 or 1.25 equivalents of triethylamine on the reaction of AHBA with 1,3-Dichloro-5 (trimethoxymethyl)-benzene.

General Procedure: To 150 mg of AHBA (0.979 mmol, 1.0 eq) was added 2.50 mL of MeOH. To this was added either no acid, 10 mol% acid, 25 mol% acid, or 0.75, 1.0 or 1.25 equivalents of TEA (see below for Examples). To this was added 1,3-Dichloro-5 trimethoxymethyl benzene (0.246 g, 0.980 mmol, 1.00 equivalents) in 0.50 mL MeOH. The reactions of Examples 34-43 was stirred at RT and the reactions of Examples 44 47 was stirred at RT for 6 h then was heated at 60 °C overnight. The reaction mixture was sampled at 1 h, 6 h and as specified in Table 5 and analyzed by HPLC Method A and the area % of the desired product tafamidis was determined. (see Table 5 below). The reaction mixtures from Examples 34-39 and 42-43 were filtered after 24.25 h and the solids were washed with MeOH (3 mL) and dried under vacuum (65 °C, -50 mbar) to provide tafamidis as a pink solid (yield is provided in Table 5).

Example 34: Acid: TFA, 0.0075 mL, 0.098 mmol, 10 mol%.

Example 35: Acid: TFA, 0.0188 mL, 0.246 mmol, 25 mol%.

Example 36: Acid: HCI in water (12.2 M) 0.0080 mL, 0.098 mmol, 10 mol%.

Example 37: Acid: HCI in water (12.2 M) 0.0201 mL, 0.245 mmol, 25 mol%.

Example 38: Acid: HCI in MeOH (1.0 M) 0.098 mL, 0.098 mmol, 10 mol%.

Example 39: Acid: HCI in MeOH (1.0 M) 0.24 mL, 0.24 mmol, 25 mol%.

Example 40: Acid: AcOH, 0.0056 mL, 0.098 mmol, 10 mol%.

Example 41: Acid: AcOH, 0.0140 mL, 0.244 mmol, 25 mol%.

Example 42: Acid: MsOH, 0.0064 mL, 0.098 mmol, 10 mol%.

Example 43: Acid: MsOH, 0.0161 mL, 0.246 mmol, 25 mol%.

Example 44: Base: TEA, 0.102 mL, 0.732 mmol, 75 mol%.

Example 45: Base: TEA, 0.137 mL, 0.983 mmol, 100 mol%.

Example 46: Base: TEA, 0.171 mL, 1.23 mmol, 125 mol%.

Example 47: no acid or base added.

Table 5:

Example Area % Area % Area % Yield Tafamidis at 1 h Tafamidis at 6 h Tafamidis at Tafamidis Time(s) 34 5.0 23.6 52.6 at 23 h 0.076 g

35 9.7 39.8 72.6 at 23 h 0.139 g 36 4.1 20.8 46.5 at 23 h 0.069 g 37 9.2 32.7 62.1 at 23 h 0.111 g 38 3.1 16.1 39.9 at 23 h 0.055 g 39 5.1 24.3 51.7 at 23 h 0.082 g 40 none none 4.5 at 23 h - 5.7 at 30 h 8.8 at 47 h 41 none none 5.5 at 23 h - 7.2 at 30 h 10.9 at 47 h 42 4.5 22.4 48.5 at 23 h 0.077 g 43 9.4 35.2 64.5 at 23 h 0.124 g 44 none none 7.7 at 16 h - 10.9 at 23 h 17.8 at 40 h 45 none none 4.7 at 16h -

6.6 at 23 h 10.8 at 40 h 46 none none 3.1 at16h -

4.4 at 23 h 7.1 at 40 h 47 none none 3.7 at 23h -

5.0 at 30 h 7.7 at 47 h

EXAMPLES 48-51

HO0 OH 00ci 0c H'l- 1N H0 0 NH2 5or 25 mo TFA N cl MeOH or iPrOH C1

Procedure: Solutions of TFA (316.25 tL) in MeOH (50 mL) and TFA (316.25 tL) in IPA (50 mL) were prepared. In Example 48, 3.20 mL of MeOH was added to AHBA (0.200 g, 1.31 mmol, 1.0 eq.) followed by addition of 0.80 mL of the TFA in MeOH solution (0.065 mmol, 5 mol%) prepared above. In Example 49, 4.0 mL of the TFA in MeOH solution (0.327 mmol, 25 mol%) was added to AHBA (0.200 g, 1.31 mmol, 1.0 eq.). In Example 50, 3.20 mL of IPA was added to AHBA (0.200 g, 1.31 mmol, 1.0 eq.) followed by addition of 0.80 mL of the TFA in IPA solution (0.065 mmol, 5 mol%) prepared above. In Example 51, 4.0 mL of the TFA in IPA solution (0.327 mmol, 25 mol%) was added to AHBA (0.200 g, 1.31 mmol, 1.0 eq.). To each of the mixtures in Examples 48-51 was added the cyclic orthoester, 1-(3,5-Dichlorophenyl)-4-methyl 2,6,7-trioxabicyclo[2.2.2]octane (0.395 g, 1.44 mmol, 1.10 eq.). The reaction mixtures were heated at 60 C and sampled at 1, 2, 4 and 19.75 h and the Area % tafamidis was determined by HPLC (see Table 6 below). In Example 51 the reaction mixture was filtered and the solids were washed with IPA (4 mL) and dried in a vacuum oven (65 °C, ~50 mbar) overnight to provide the desired product tafamidis (0.298 g, 74.1% yield) as a slightly pink solid. 1H NMR and HPLC of the solid obtained from the reaction are consistent for tafamidis.

Table 6:

Example Solvent mol% Area % Area % Area % Area

% TFA Tafamidis Tafamidis Tafamidis Tafamidis at1h at2h at4h at19.75h 48 MeOH 5 mol% 14.7 22.0 33.7 63.7 49 MeOH 25 mol% 33.1 44.8 57.0 72.7 50 IPA 5 mol% 39.6 52.7 65.6 85.5 51 IPA 25 mol% 65.2 74.7 82.1 88.5

The reactions in IPA progressed more quickly than the reactions in MeOH with the reactions in IPA close to completion at 19.75 h.

EXAMPLE 52

0 0 0 10 0 c1

HOz r -OH HO HOHO O|10 mol% TFA C iPrOH cI

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (401 mg, 2.62 mmol) and 1-(3,5-Dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane s (795 mg, 2.89 mmol) followed by TFA (30 pL, 0.388 mmol). The reaction mixture was heated to 85 °C and stirred at that temperature for 12 h. The mixture was then cooled to 20 0C and batch granulated at 20 °C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting pink solid was dried under vacuum (50 mbar) at 60 0C for 12 h to provide tafamidis (637 mg, 2.068 mmol, 79% yield). 1H NMR, LC-MS and LC-MS/MS when compared to standard were obtained and were consistent for the desired product tafamidis. LC-MS used to monitor reaction completion showed 76.7% peak area tafamidis prior to isolation.

EXAMPLE 53

HO OH C1 HO 0

10 mol% TFA ci iPrOH CI

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (402 mg, 2.62 mmol) and 1-(3,5-Dichlorophenyl)-4-ethyl-2,6,7-trioxabicyclo[2.2.2]octane (832 mg, 2.88 mmol) followed by TFA (30 1, 0.388 mmol). The reaction mixture was heated to 85OC and stirred at that temperature for 12 h. The mixture was then cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting pink solid was dried under vacuum (50 mbar) at 60 °C for 12 h to provide tafamidis (564 mg, 1.83 mmol, 69.9% yield). 1H NMR, LC-MS and LC-MS/MS when compared to standard were consistent for the desired product tafamidis. LC-MS used to monitor reaction completion showed 65.4% peak area tafamidis prior to isolation.

EXAMPLE 54

0 0c0 C 0 HO C1 HO 1&0 +~ I 0 NH 2 10 mol% TFA ci iPrOH C1

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (405 mg, 2.65 mmol) and 1-(3,5-Dichlorophenyl)-4-phenyl-2,6,7-trioxabicyclo[2.2.2]octane (974 mg, 2.89 mmol) followed by TFA (30 pL, 0.388 mmol). The reaction mixture was heated to 85 °C and stirred at that temperature for 12 h. The mixture was then cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting pink solid was dried under vacuum (50 mbar) at 60 °C for 12 h to provide tafamidis (591 mg, 1.92 mmol, 72.5% yield). 1H NMR, LC-MS and LC-MS/MS when compared to standard were consistent for the desired product tafamidis. LC-MS used to monitor reaction completion showed 65.5% peak area tafamidis prior to isolation.

EXAMPLE55

0 07~ 0 c1 HO I OH <- HO1 0

HO10 mol% TFAO ci iPrOH

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (402 mg, 2.62 mmol) and 2-(3,5-Dichlorophenyl)-2-methoxy-1,3-dioxolane (735 mg, 2.95 mmol) followed by TFA (30 1 L, 0.388 mmol). The reaction mixture was heated to 85 °C

and stirred at that temperature for 12 h. The mixture was then cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting pink solid was dried under vacuum (50 mbar) at 60 C for 12 h to provide tafamidis (701 mg, 2.28 mmol, 86.7% yield). 1H NMR, LC-MS and LC-MS/MS when compared to standard were consistent for the desired product tafamidis. LC-MS used to monitor reaction completion showed 88.9% peak area tafamidis prior to isolation.

EXAMPLE 56

0 OH CO c0 HO OHmo% HO

~NH2 10 mol% TEA a1 iPrOH CI

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (402 mg, 2.65 mmol) and 1-(3,5-Dichlorophenyl)-2,7,8-trioxabicyclo[3.2.1]octane (761 mg, 2.91 mmol) followed by TFA (30 tL, 0.388 mmol). The reaction mixture was heated to 85 °C and stirred at that temperature for 12 h. The mixture was then cooled to 20 °C and batch granulated at 20 0C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting pink solid was dried under vacuum (50 mbar) at 60 °C for 12 h to provide tafamidis (679 mg, 2.20 mmol, 84.0% yield). 1H NMR, LC-MS and LC-MS/MS when compared to standard were consistent for the desired product tafamidis. LC-MS used to monitor reaction completion showed 78.5% peak area tafamidis prior to isolation.

EXAMPLE 57

H2 10 mol% TFA ci iPrOH OH C OH (major)

CI

To 8 mL of IPA at 20 °C with stirring was added 4-Amino-3-hydroxybenzoic acid (400 mg, 2.61 mmol) and 3-(3,5-Dichlorophenyl)-2,4,10-trioxaadamantane (842 mg, 2.93 mmol) followed by TFA (30 [L, 0.388 mmol). The reaction mixture was heated to 850C and stirred at that temperature for 12 h. The mixture was then cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid was collected by filtration and was rinsed with IPA that was used to wash the reaction vessel (2 x 4 mL). The resulting solid was dried under vacuum (50 mbar) at 60 °C for 12 h to provide a solid (692 mg). Analysis of this solid by 1H NMR and LC-MS indicated it was primarily ring opened 3 (3,5-Dichlorophenyl)-2,4,10-trioxaadamantane depicted above as the major component and LC-MS/MS analysis indicating the desired product tafamidis was present as a minor component. Presumably, the ring strain of the starting 3-(3,5-Dichlorophenyl) 2,4,10-trioxaadamantane results in hydrolysis of this material being favorable to the reaction leading to formation of tafamidis.

EXAMPLE 58

0 0 0C1 HO O CH

H2 10 mol% TFA ci iPrOH

To 8 mL of IPA at 20 °C with stirring is added 4-Amino-3-hydroxybenzoic acid (402 mg, 2.62 mmol) and 1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane (2.88 mmol) followed by TFA (30 L, 0.388 mmol). The reaction mixture is heated to 85 °C and stirred at that temperature for 12 h. The mixture is cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid is collected by filtration and is rinsed with IPA that is used to wash the reaction vessel (2 x 4 mL). The resulting solid is dried under vacuum (50 mbar) at 60 °C for 12 h to provide tafamidis. 1H NMR, LC-MS and LC-MS/MS is compared to a tafamidis standard sample.

EXAMPLE 59

0OO 0 0 C100C1 0 HO OH CIH

H2 10 mol% TFA a1 iPrOH

To 8 mL of IPA at 20 °C with stirring is added 4-Amino-3-hydroxybenzoic acid (402 mg, 2.62 mmol) and 4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane (2.88 mmol) followed by TFA (30 pL, 0.388 mmol). The reaction mixture is heated to 85 °C and stirred at that temperature for 12 h. The mixture is cooled to 20 °C and batch granulated at 20 °C for 2 h. The resulting solid is collected by filtration and is rinsed with IPA that is used to wash the reaction vessel (2 x 4 mL). The resulting solid is dried under vacuum (50 mbar) at 60 °C for 12 h to provide tafamidis. 1H NMR, LC-MS and LC-MS/MS is compared to a tafamidis standard sample.

Claims (32)

The claims defining the invention are as follows:

1. A process for preparing a 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole compound of Formula I

R cO

I CI

the process comprising reacting a 4-amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-dichlorophenyl ortho ester compound of Formula II in the presence of an acid catalyst or a base catalyst to provide the compound of Formula I

0 R 2bO OR2C 0 cI

RO OH R2 O CI R0 0

11a ~NH 2 N III I I CI

wherein R 1 is hydrogen or a carboxy protecting group; and R 2 a, R2b and R 2C are each independently C1-Calkyl or any two of R2 a, R2b and R 2c taken together are a Ci C6alkanediyl or R 2a, R2b and R 2 c taken together are a C3-Coalkanetriyl.

2. The process of claim 1 for preparing 6-carboxy-2-(3,5 dichlorophenyl)benzoxazole of Formula la 0 C1 HO

~N Ia CI

the process comprising reacting 4-amino-3-hydroxybenzoic acid of Formula Illa with a 3,5-dichlorophenyl ortho ester compound of Formula II in the presence of an acid catalyst or a base catalyst to provide 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la

0 R 2bO OR 2c O cI

HO OHR 2aO C HO

-"- NH 2 N II1a cI Ia CI wherein R 2a, R2b and R 2c are each independently C1-C6alkyl or any two of R 2a, R2b and R2c taken together are a C1-C6alkanediyl or R 2 a, R2b and R 2 c taken together are a C3-Cloalkanetriyl.

3. The process of claim 2 wherein the reaction of the compound of Formula Illa with the compound of Formula I to provide the compound of Formula la is carried out in a solvent.

4. The process of claim 3 wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, acetone, methyl ethyl ketone, tetrahydrofuran, 1,4-dioxane, t-butyl methyl ether, anisole, ethyl acetate, chloroform, chlorobenzene, heptane, cyclohexane, toluene, acetonitrile and 1,2-dimethoxyethane.

5. The process of claim 4 wherein the solvent is selected from the group consisting of methanol, isopropanol, acetonitrile, ethyl acetate, 1,2-dimethoxyethane, tetrahydrofuran, t-butyl methyl ether and 1,4-dioxane.

6. The process of any one of claims 2 to 5 wherein the reaction of the compound of Formula Illa with the compound of Formula II to provide the compound of Formula la is carried out in the presence of an acid catalyst.

7. The process of claim 6 wherein the acid catalyst is selected from the group consisting of trifluoroacetic acid, acetic acid, hydrochloric acid and methanesulfonic acid.

8. The process of claim 7 wherein the acid catalyst is trifluoroacetic acid.

9. The process of any one of claims 2 to 5 wherein the reaction of the compound of Formula III with the compound of Formula I to provide the compound of Formula I is carried out in the presence of a base catalyst.

10. The process of claim 9 wherein the base catalyst is triethylamine.

11. The process of any one of claims 2 to 10 wherein the reaction of the compound of Formula III with the compound of Formula I to provide the compound of Formula I is carried out at a temperature of about room temperature to about 100 °C.

12. The process of claim 11 wherein the temperature is about room temperature to about 65 °C.

13. The process of any one of claims 2 to 12 wherein the reaction of the compound of Formula III with the compound of Formula I to provide the compound of Formula I is carried out for a period of about 0.25 hours to about 40 hours.

14. The process of any one of claims 2 to 13 wherein R 2 a, R2b and R 2C are each independently C1-C6 alkyl.

15. The process of claim 14 wherein R 2 a, R2b and R2 c are each methyl.

16. The process of any one of claims 2 to 13 wherein R 2 a, R2 and R2 taken together are a C3-C1o alkanetriyl.

17. The process of claim 16 wherein the compound of Formula II is

0 0

C 1

18. The process of any one of claims 2 to 17 further comprising the step of isolating the compound of Formula Ia.

19. The process of claim 18 wherein the compound of Formula Ia is isolated by filtration.

20. The process of any one of claims 2 to 19 further comprising the step of reacting the 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula Ia with a pharmaceutically acceptable base to provide a pharmaceutically acceptable salt of 6-carboxy-2-(3,5 dichlorophenyl)benzoxazole.

21. The process of claim 20 wherein the 6-carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted with meglumine in an appropriate solvent to provide 6-carboxy 2-(3,5-dichlorophenyl)benzoxazole meglumine salt.

22. The process of claim 21 wherein 6-carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted at room temperature with meglumine in a solvent selected from methyl isobutyl ketone, MTBE and EtOAc and the resulting solid is isolated and dried to provide the Form E polymorph of 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole meglumine salt.

23. The process of claim 21 wherein the 6-carboxy-2-(3,5-dichlorophenyl) benzoxazole is reacted with meglumine in a mixture of IPA and water and the resulting solid is isolated and dried to provide the Form M polymorph of 6-carboxy-2-(3,5 dichlorophenyl)benzoxazole meglumine salt.

24. The process of claim 18 further comprising the step of stirring the compound of Formula la in a mixture of water and IPA then isolating and drying the resulting solid to provide the Form 1 polymorph of 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole.

25. A process for preparing 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la 0 C1 HO 0

N Ia CI

the process comprising reacting about one molar equivalent of 4-amino-3 hydroxybenzoic acid of Formula Illa with about one molar equivalent of the 3,5 dichlorophenyl ortho ester compound of Formula Ila in an appropriate solvent to provide 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole of Formula la

0 HO HO

NH 2 N Illa Ila cl la CI

26. The process of claim 25 wherein the solvent is selected from the group consisting of methanol, ethanol, isopropanol, n-butanol, acetone, methyl ethyl ketone, tetrahydrofuran, 1,4-dioxane, t-butyl methyl ether, anisole, ethyl acetate, chloroform, chlorobenzene, heptane, cyclohexane, toluene, acetonitrile and 1,2-dimethoxyethane.

27. A process for preparing a 6-carboxy-2-(3,5-dichlorophenyl)benzoxazole compound of Formula I 0 C1 R 10 0N~

RN I CI

the process comprising reacting a 4-amino-3-hydroxybenzoic acid compound of Formula III with a 3,5-dichlorophenyl ortho ester compound of Formula II to provide the compound of Formula I

0 R2bO OR2C 0 cI RO R0OH R~oCI R2aO R1 CI 0

I~~aNH 2 N III I CII I CI

wherein R 1 is hydrogen or a carboxy protecting group; and R 2 a, R2b and R 2C are each independently C1-Calkyl or any two of R2a, R2band R 2c taken together are a Ci C8alkanediyl or R 2a, R2b and R 2 c taken together are aC3-C2alkanetriyl, wherein theC1 -C8alkanediyl andC3-Cl2alkanetriyl are each optionally substituted with a phenyl which is optionally substituted with one to two groups independently selected from halo, C1-C3alkyl andC1 -C3alkoxy.

28. The process of claim 27 wherein the compound of formula III is 4-amino-3 hydroxybenzoic acid and the compound of formula II is selected from the group consisting of: 1,3-dichloro-5-(trimethoxymethyl)benzene; 1-(3,5-dichlorophenyl)-4-methyl-2,6,7-trioxabicyclo[2.2.2]octane; 1-(3,5-dichlorophenyl)-4-ethyl-2,6,7-trioxabicyclo[2.2.2]octane; 1-(3,5-dichlorophenyl)-4-phenyl-2,6,7-trioxabicyclo[2.2.2]octane; 2-(3,5-dichlorophenyl)-2-methoxy-1,3-dioxolane;

1-(3,5-dichlorophenyl)-2,7,8-trioxabicyclo[3.2.1]octane;

3-(3,5-dichlorophenyl)-2,4,10-trioxaadamantane;

1-(3,5-dichlorophenyl)-4-isopropyl-2,6,7-trioxabicyclo[2.2.2]octane; and

4-(tert-butyl)-1-(3,5-dichlorophenyl)-2,6,7-trioxabicyclo[2.2.2]octane.

29. The process of claim 28 wherein the reaction of the compound of Formula II with Formula III is carried out in IPA as solvent in the presence of MSA as acid catalyst.

30. A process of preparing a compound of formula Ila-2

R3 00C 0 0

. lla-2 CI

wherein R 3 is selected from the group consisting of isopropyl, tert-butyl and neo-pentyl comprising reacting a compound of formula IV with 3,5-dichlorobenzoic acid

R3 O C1R 00 C1 OH HO OI IV OH + HO 0 OH 1la-2 C1 C1

in an appropriate solvent in the presence of an appropriate acid catalyst.

31. The process of claim 30 wherein R 3 is isopropyl or tert-butyl.

32. The process of claim 31 wherein the solvent is toluene and the acid catalyst is methanesulfonic acid.

CPS