AU2019329035B2 - Apparatus and method for processing of step top glued bags - Google Patents

Abstract

The present invention relates to a method, system, and a heating system for use with the system for the purpose of processing of step top glued bags, and in particular the opening and removal of the paper layer of such bags. These types of bags should be understood to consist of a plastic liner or plastic bag which, in turn is protected by the outer layer of paper. The liner is bonded to the paper layer through spots of adhesive. The invention involves the application of heat to the top of the bag, which deactivates the adhesive in this area. The bag can then be tilted or otherwise manipulated to allow the liner to slide out from the paper layer, which can then be removed.

Description

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APPARATUS AND METHOD FOR PROCESSING OF STEP TOP GLUED BAGS

Statement of Corresponding Applications

This application is based on the provisional specification filed on 31 August 2018 in relation to New

Zealand Patent Application No. 745912, and the complete specification filed on 12 June 2019 in relation

to New Zealand Patent Application No. 754260, the entire contents of which are incorporated herein by

reference.

Field of Invention

The present invention relates to an apparatus and method for the processing of step top glued bags. The

invention has particular application to the stripping of the outer layer of step top glued bags.

Background to the Invention

In the food industry, it is common practice to store product, for example milk powder or flour, in large

double-layered bags. These have an outer layer which provides a degree of protection during

transportation and storage and an inner layer to ensure the product is contained within a hygienic

environment. This is particularly important should the outer layer be damaged or become dirty or

otherwise contaminated.

In most cases, the outer layer is one to three plies of paper, while the inner layer is in the form of a

plastic liner or plastic bag. This plastic liner is maintained within the paper layer through the use of

strategically placed spots and beads of adhesive glue applied during manufacture. At the upper end of

the bag, forming its opening, glue is located along its edges and these are folded over and bonded

closed. These types of bags are referred to as a "step top glued bag".

When such a bag is being processed, for example by being introduced to a food manufacturing facility,

the outer layer of paper is removed leaving the sealed plastic liner containing the food product to be

conducted to a hygienic area of the facility.

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During this process, it is important that the plastic liner does not come in contact with the exterior

surfaces of the outer layer. It will be appreciated that these exterior surfaces may have come into

contact with dirt, pathogens, and other contaminants which would be undesirable to enter the more

hygienic areas of the food manufacturing facility.

Therefore, the removal of the outer layer is typically the first step of the processing of the bag and is

performed at a specified "de-bagging" station. This is typically housed in a medium hygienic

environment within the food processing facility, and the person removing the bag will be dressed

accordingly.

Once the paper layer has been removed, the plastic liners are then moved by conveyor or other

transported to a more secure hygienic environment, for example a food preparation area, for emptying.

This process can also involve the plastic bag being treated with UV radiation as a final precautionary

measure to minimise risk of contamination of the plastic bag.

It can be relatively difficult to automate the removal of the outer layer of a step top glued bag, due

many vagaries in the position of the bag, the position of the plastic liner within the outer layer of paper,

the potential shifting of its contents and so on. Therefore, manner of removing the outer layer of the

bag is entirely a manual process, performed by human workers.

However, this is not ideal for it means that the bag removal process is subject to the working hours of

the workers, down time through rest breaks, and absenteeism. This can affect the overall throughput of

the food manufacturing facility.

There is also the risk that the worker themselves may potentially come into contact with and

contaminate the outer surfaces of the inner liner during the removal of the paper layer. This could

compromise the quality of the food product.

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Care must also be taken when removing the outer layer, particularly if instruments are used to assist in

the process. Such instruments typically are knives or similar sharp implements, which run the risk of

puncturing the inner plastic liner if the user does not take sufficient care.

Object of the Invention

It is an object of the present invention to provide an apparatus and method to facilitate the automation

or semi-automation of the removal of the outer layer of paper from a step top glued bag.

It is an object of the present invention to provide an apparatus and method to facilitate the removal of

the outer layer of paper from a step top glued bag with minimal contamination risk to the inner layer of

the step top glued bag.

Alternatively, it is an object of the invention to provide an apparatus and method to quickly remove the

outer layer of paper from a step top glued bag without requiring the manipulation of sharp implements.

Alternatively, it it Alternatively, is is an object of the an object ofinvention to at least the invention provide to at leastthe public with provide a useful with the public choice. a useful choice.

Disclosure of Invention

According to one aspect of the present invention, there is provided a method of processing a step top

glued bag, wherein the step top glued bag includes an outer paper layer and an inner plastic liner

containing a powdered product, the method including the steps of:

a) presenting a pinched end of the bag to a heating station;

b) heating the pinched end of the bag to between 60°C to 450°C;

c) gripping the outer paper layer; and

d) tilting the bag towards the pinched top end thereby allowing the plastic inner liner to force open

the pinched end of the paper layer and slide out.

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According to another aspect of the present invention, there is provided system for processing a step top

glue bag, wherein the step top glued bag includes an outer paper layer and an inner plastic liner

containing powdered product, the system including:

a de-bagger, wherein the de-bagger includes:

an infeed conveyor for transporting one or more step top glued bags;

a heating station for receiving a pinched end of the bag, wherein the heating station is

configured to heat the pinched end of the bag to between 60°C to 450°C and

a tilt table, wherein the table is configured to pivot a bottom end of the bag upwards.

According to another aspect of the present invention, there is provided a heating station for use with an

system for processing a step top glue bag, wherein the step top glued bag includes an outer paper layer

and an inner plastic liner containing powdered product, wherein the heating station includes:

a receptacle, wherein the receptacle is configured to receive a pinched end of the bag; and

a heating means, wherein the heating means is configured to heat the pinched end of the bag to

between 60°C to 450°C.

The present invention relates to a method, system, and a heating system for use with the system for the

purpose of processing of step top glued bags, and in particular the opening and removal of the paper

layer of such bags. These types of bags should be understood to consist of a plastic liner or plastic bag

which, in use, contains the powdered product, which in turn is protected by the outer layer of paper.

Although reference is made throughout the remainder of the present invention to an outer layer of

paper, i.e. a single layer of paper, this should not be read as limiting. In some step top glued bags, the

outer layer of paper may be comprised of two or more plies, i.e. individual layers, of paper. Collectively,

these should be understood to comprise the outer layer of the bag. In the packaging industry, Kraft

paper is often used for this outer layer.

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Step top glued bags are often used to store up to 25 kilograms worth of powered product and in these

embodiments are approximately 850 millimetres long, 450 millimetres wide and 160 millimetres high.

These dimensions are provided by way of example and are not meant to be limiting.

Supplied as flat packs to the relevant processing factories, these bags are intended to be manipulated by

robotic equipment when filling the plastic liner with the powdered product.

The powdered product may be any product that required to remain substantially uncompromised by

contaminants during storage and transportation.

In exemplary embodiments, the powdered product is a food product or a constituent of a food product.

For example, the powdered product may be flour or sugar. In exemplary embodiments, the powdered

product is milk powder. However, it should be appreciated that this is not meant to be limiting.

Step top glued bags are manufactured in such a way that their base is fully sealed, in what is known in

the industry as a 'block bottom', along with an open end into which product is introduced. The plastic

liner is held in place within the paper layer using a plurality of spots or small strips of low adhesive glue.

These contact the exterior surface of the plastic liner and the inner surface of the paper layer.

Proximate the top end of the bag, spots of adhesive are arranged in series to bond the plastic liner to

the paper layer. This is to ensure that when the plastic liner is opened, it does so with the paper layer.

This prevents any product from falling in between the respective inner liner and outer layer when the

former is being filled with powdered product.

The plastic liner is then sealed by the application of heat to its upper, open, end. This heat renders an

elongate strip of the plastic liner molten and, upon cooling, this forms a heat seal. This application of

heat to the plastic liner is achieved without it affecting or burning the paper layer of the bag.

Once the plastic liner filled and sealed, the top end of the paper layer, to which a glue strip has been

applied, is folded over and glued upon itself in a manner similar to sealing an envelope. This top end

should be understood to be the pinched end of the bag.

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For some bags, an additional process is involved, which calls for the use of a pressure wheel that acts on

the the heat heat seal seal applied applied to to the the plastic plastic liner liner while while it it is is still still molten. molten. This This scores scores the the heat heat seal seal and and helps helps

separate the top of the plastic liner from the top of the paper layer. This can facilitate easy removal of

the plastic liner from the paper layer although it is prone to not being adequately formed.

The invention will now be referred to as a de-bagger. It will be understood that the de-bagger may be

incorporated into an overall manual, semi-automated, or fully-automated de-palletising and bag

handling system or apparatus, particularly those handling 25 kilogram bags.

The The de-bagger de-bagger includes includes a a conveyor conveyor to to conduct conduct the the bags bags from from an an unloading unloading or or de-palletising de-palletising station station for for

delivery to the de-bagger machine which incorporates the heating station. Conveyors suitable for use

with the de-bagger will be readily known to persons skilled in the art.

In exemplary embodiments of the invention, the conveyor is a standard infeed conveyor that will

present the bag to a 'conditioning conveyor' conveyor'.This Thisconditioning conditioningconveyor conveyorwill willutilise utiliserollers rollersor orthe thelike liketo to

both loosen the powder and the plastic liner from around the paper layer helping to restrict, as much as

is practical, the contact between the plastic liner and the paper layer (other than where they are

bonded). It also prepares the pinched end of the bag for uniform presentation to the next station, which

in exemplary embodiments of the invention is the heating station. However, this is not meant to be

limiting and the infeed conveyor may instead deliver the bag straight to the heating station.

Preferably, along the infeed conveyor, and/or the conditioning conveyor if present, at least proximate

the heating station, are guides. These guides may be in the form of rails or the like which assist in

orientating the bag on the conveyor to ensure that its pinched end is correctly presented to the heating

station.

The heating station should be understood to include a heating means arranged to apply heat to the

pinched end of the step top glued bag. It should be appreciated that the heating means may take a

variety of configurations depending on the facility with which the de-bagger is to be used. Depending on

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the embodiment of the invention, the application of heat may be achieved using indirect or direct

heating methods as required.

In one embodiment, the heating means may be a flow of heated air created using electric elements or

the like.

Alternatively, the heating means may be heated element bars or infrared heating. Persons skilled in the

art will readily appreciate other ways of heating that would be applicable for use with the present

invention.

In exemplary embodiments of the invention, the heating station includes a receptacle configured and

dimensioned to receive the pinched end of the bag and the heating means is positioned within or

proximate this receptacle. The receptacle may be in the form of a manifold or shroud-like structure with

a relatively elongate slot that receives the pinched end of the bag. As such, in use, the pinched end of

the bag is within the interior of the receptacle and receiving heat applied by the heating means.

The receptacle helps channel and direct the heat applied by the heating means onto the pinched end of

the bag for greater efficiency and minimisation of heat loss.

In exemplary embodiments, the heating station may also include a clamping mechanism that closes

along the width of the pinched end to both grip the bag for further manipulation during the heating

process or afterwards, and/or to seal against heat loss during the heating process.

When heat of an appropriate temperature is applied to the pinched portion of the bag for a certain

period of time, it becomes sufficiently heated such that the adhesive strips and/or spots in this area

soften and become temporarily deactivated. This deactivation of the adhesive means that the bonding

between the plastic liner and the paper layer at the pinched end of the bag is reduced or becomes non-

existent. existent.

The temperature to achieve this is in the range of 60°C to 450°C, when applied for a period of two to 30

seconds. Persons skilled in the art will appreciate that the temperature may be selected with a specific

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period of time for which it is to be applied. For example, the temperature may be 400°C but only applied

for two seconds. Alternatively, the temperature may be 100°C, but applied for 25 seconds. The latter

scenario may be suitable for plants with a relatively low throughput so the extra time taken for heating

the pinched end of the bag is less critical than for a plant with a high throughput.

However, the use of higher temperatures, such as 400°C, may require greater health and safety

precautions. For example, at 300°C, certain grades of paper will spontaneously ignite without the

presence of a bare flame.

In exemplary embodiments, the temperature applied to the pinched end of the bag is in the range of

160°C to 250°C, when applied for a period of two to 30 seconds. The inventors have found that this is a

good compromise between safety and throughput.

As will be appreciated from the preceding discussion, this temperature range is not meant to be limiting,

and the temperature and timing for its application, may be determined by the desired throughput of the

de-bagger. The length of time that heat may be applied could also be determined by the type or even

manufacture of the adhesive strips and/or stops used at the pinched end of the bag.

Regardless of the temperature used, it will be understood that it should be less than the minimum

ignition temperature for the paper that is used for the paper layer of the step top glued bag.

The de-bagger may include an urging means to urge or otherwise articulate the bag away from the

heating station once the application of heat ceases. This may be the clamping mechanism that is present

in exemplary embodiments of the heating station. However, in other embodiments of the present

invention, this urging means may be in the form of a pushing bar or vertical plate which acts upon the

bag in order to move it away from the heating station.

In exemplary embodiments of the invention, when the bag initially is presented to the heating station,

the heating station will extend via a pneumatic cylinder to encompass the pinched end of the bag and

the clamping mechanism grips the bag. The cylinder will retract, pulling the bag longitudinally on to the

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next station, which in exemplary embodiments of the invention is the tilt table discussed below, while

the heating step also takes place.

The de-bagger includes a tilt table. This will be understood to mean a structure which is configured to

pivot or otherwise raise the step top glued bag from a generally horizontal condition, to an angled

condition. In exemplary embodiments of the invention, the tilt table is configured to have a range of

motion of between 30° to 90° from the horizontal.

It will be appreciated that the tilt table raises the bag such that its base is upper most while the pinched

end is lowermost.

In exemplary embodiments, the de-bagger includes gripping means. These should be understood to be

configured to engage with the exterior surfaces of the paper layer.

Preferably, the gripping means are vacuum clamps, as will be known to persons skilled in the art, and

which apply a suction force to the exterior surfaces of the paper layer, thus securing it in place.

When the tilt table pivots the step top glued bag such that its base is elevated, this allows the plastic

liner, acting under gravity, to put pressure on the pinched end of the bag. As the adhesive securing the

folds of the paper layer have become deactivated, or at the very least significantly weakened, through

the application of heat from the heating means, as have the adhesive spots between the plastic liner

and the interior surface of the paper layer at the pinched end of the bag, this allows the plastic liner to

slide out from the outer layer under its own weight.

In some embodiments of the invention, the tilt table may include a pushing mechanism, such as a

pneumatic cylinder, to assist in the ejection of the plastic liner from the outer layer of the bag.

Preferably, this pushing mechanism acts against the base of the bag.

However, it should be appreciated that in some embodiments of the invention no tilting of the tilt table

is required, for it could be possible to extrude the plastic liner out of the paper layer horizontally by

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pushing in from the base of the bag using a pneumatic cylinder while holding the bag using the gripping

means described above.

In exemplary embodiments of the invention, proximate the tilt table is provided an out-feed conveyor. It

will be understood when the plastic liner slides out of the paper layer, it is deposited onto the out-feed

conveyer. This will transport the plastic liner for further processing as required, which may involve it

being sterilised, opened and SO so on.

In the meantime, the paper layer, which has been retained through the use of the gripping means, is

removed for disposal.

It will be appreciated that this process is relatively easy to automate for persons skilled in the art. The

de-bagger may also be optimised to minimise the overall cycling time of the step top glued bags from

which the outer layer is to be removed.

Further aspects of the invention, which should be considered in all its novel aspects, will become

apparent to those skilled in the art upon reading of the following description which provides at least one

example of a practical application of the invention.

Brief Description of the Drawings

One or more embodiments of the invention will be described below by way of example only, and

without intending to be limiting, with reference to the following drawings, in which:

Figure 1 is a cross-section of the pinched end of a step top glued bag with which the present

invention is to be used;

Figure 2 is a schematic plan view of one embodiment of the present invention in the form of a

de-bagger;

Figure 3 is a side view schematic of the embodiment of Figure 2, with the step top glued bag at

the heating station;

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Figure 4 is an end view schematic of the embodiment of Figures 2 and 3, with the step top glued

bag at the tilt table;

Figure 5 is a further end view schematic of the embodiment of Figures 2 to 4, with the plastic

liner of the step top glued bag on the out feed conveyor;

Figure 6 is a schematic plan view of an alternative embodiment of the present invention; and

Figure 7 a side view schematic of the embodiment of Figure 6.

Detailed Description of the Drawings

The invention is to be used with a specific type of bag known as a step top glued bag (100), the upper

portion of which is illustrated in Figure 1. This shows the cross-section of the pinched end (102) of the

bag and it will be seen that it includes a plastic liner (104) and a paper outer layer (106). Collectively

these form the double-layers of the bag.

At the pinched end (102) of the bag (100), these are held together by a series of adhesive spots (110),

with the flap (108) of the paper layer (106) receiving a glue strip (112). Once the plastic liner (104) has

been filled with the desired product, a heat sealing means is applied to bond the two sides of the plastic

liner together using electric heated bars (not shown) or the like.

The heat involved is transferred through the paper layer (106) without affecting its integrity. In some

embodiments, embodiments, the the plastic plastic liner liner (104) (104) will will be be scored scored along along the the heat heat seal seal while while it it is is still still molten molten using using aa

pressure wheel. This can serve as a line of separation to render the plastic liner free of any attachment

to the paper layer at the pinched end (102).

Once the plastic liner (104) has been sealed, heat is then applied directly to the flap (110) of the paper

layer (106) at the pinched end (102), which results in the activation of the adhesive strips (112) and

spots (108) in this area. This bonds the open ends of the paper layer closed.

Figures 2 to 5 shows one embodiment of the invention, in the form of a de-bagger (200), in various

schematic views.

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The de-bagger (200) includes an infeed conveyor (202) for delivering the step top glued bags (100) to be

processed to a heating station (204), which includes a tilt table (206). It also includes a pushing

mechanism (208) to move the bag, once it has been treated by the heating station, to the tilt table.

Proximate the tilt table (206) is the outfeed connector (210) that will conduct the plastic liner (104) from

which the outer layer (106) of paper has been removed, further into the factory (not shown) with which

the de-bagger (200) is to be used for further processing. In the event of a mechanical failure, the

invention is also provided with a manual stripping table (212). This is arranged to the rear of the heating

station (204), although it will be appreciated that this is not meant to be limiting and the stripping table

could be located elsewhere. This provides an area where, if necessary, the bags could be processed or

inspected by a human worker.

Explanation of the removal of the outer layer (106) of paper from the plastic liner (104) of a step top

glued bag (100) shall now follow with reference to Figures 2 to 5.

The bag arrives from its point of delivery via the infeed conveyor (202). This may be belt driven, rollers,

or a series of plates or the like.

The heating station (204), with its tilt table (206), is positioned at one end of the infeed conveyor (202).

The heating station has a housing (214) with an opening (not visible) that receives the pinched end (102)

of the bag (100), which will be understood to be its top end. Air, heated to a temperature of 160°C to

250°C, is applied to the pinched end by being introduced to the housing through a nozzle (216). This

heated air deactivates or at least weakens the adhesive that secures both the folds of the pinched end,

as well as the adhesive spots securing the plastic liner to the interior surfaces of the paper layer in this

area. This does not affect the heat seal of the plastic liner.

Although the use of heated air is described here, it should be appreciated that the housing may just as

easily incorporate additional or alternative forms of heating, such as heated element bars or infrared

heating. The use of the housing helps minimise loss of heat as much as possible to avoid inefficiencies.

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However, it will be appreciated that a certain amount of heat may always be lost through the opening

that receives the pinched end of the bag.

After a sufficient period of time, typically two to 30 seconds when the temperature being applied is in

the range of 160°C to 250°C, the pushing mechanism (208) applies a force to the side of the bag (100) to

move it to the tilt table (206).

At the tilt table (206), a gripping means, in the form of vacuum grippers (218), is activated, and by way

of a suction force, grips the exterior surface (i.e. the paper layer) of the bag (100) at select points. Once

a firm grip has been achieved, the tilt table will pivot, as shown in Figure 3, to a near vertical orientation.

As it does so, the grippers, positioned at the end of robotic, articulated arms (not shown), maintain

suction force on the paper layer to keep it in a secure condition.

The pinched end (102) of the bag (100) has been significantly weakened through the deactivation of the

adhesive in this area. This means the weight of the plastic liner (104) applies sufficient pressure, under

gravity, to force the pinched end of the bag open. The plastic liner is able to slide free of the paper layer

and be guided onto the outfeed conveyor (212) as shown in Figures 4 and 5.

To assist in this movement onto the outfeed conveyor (212), a suction bag puller (220) may be applied

to the plastic liner (104). However, this will only apply minimal force in order to prevent damage or

otherwise to the plastic liner as it is important that it remains structurally sound to prevent any

contamination of the contents. It will be seen that the tilt table (206) is positioned such that it is

elevated relative to the out-feed conveyor. This allows gravity to assist in the movement of the plastic

liner as it is moved from the tilt table.

In the meantime, the vacuum grips (218), having still retained the outer paper layer, delivers it to a

waste paper chute or bin (222) for removal.

This process can be made more compact and automated for optimisation of the removal of the outer

layer from successive step top glued bags. For example, one bag could be located at the heating station,

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while another bag is already present on the tilt table, as shown in the embodiment illustrated in Figures

6 and 7. In these figures, features common with the previous embodiment described retain their

numbering.

In this embodiment of the be-bagger (600), the infeed conveyor (202) delivers the bags directly to the

tilt table (206). The housing (214) of the heating station (204) is positioned at the far end of the tilt table

to receive the pinched end of the bags. It is able to move away from the tilt table via a piston (602), a

necessary feature since as can be seen in Figure 7, the tilt table pivots forward once the pinched end of

the bag has been heated via the introduction to the nozzle (216) of air heated to a sufficient

temperature and applied for a sufficient period of time.

Under gravity, the plastic liner (104) is able to slide out of the paper layer (106) to either the outfeed

conveyor (210) or the manual stripping table (212). A diverter flap (604) is operable to direct the plastic

liner to the desired location. In the meantime, the vacuum grippers (218) retain the paper layer and it is

removed to the waste paper chute (222).

This arrangement, with the manual stripping table arranged partially under the de-bagger (600)

optimises the spatial arrangement of the various aspects of this embodiment, making it ideal for

facilities with spacing constraints.

Unless the context clearly requires otherwise, throughout the description and the claims, the words

"comprise", "comprising", and the like, are to be construed in an inclusive sense as opposed to an

exclusive or exhaustive sense, that is to say, in the sense of "including, but not limited to".

The entire disclosures of all applications, patents and publications cited above and below, if any, are

herein incorporated by reference.

Reference to any prior art in this specification is not, and should not be taken as, an acknowledgement

or any form of suggestion that that prior art forms part of the common general knowledge in the field of

endeavour in any country in the world.

The invention may also be said broadly to consist in the parts, elements and features referred to or

indicated in the specification of the application, individually or collectively, in any or all combinations of

two or more of said parts, elements or features.

Where in the foregoing description reference has been made to integers or components having known

equivalents thereof, those integers are herein incorporated as if individually set forth.

It should be noted that various changes and modifications to the presently preferred embodiments

described herein will be apparent to those skilled in the art. Such changes and modifications may be

made without departing from the spirit and scope of the invention and without diminishing its

attendant advantages. It is therefore intended that such changes and modifications be included within

the present invention.

James && Wells James Wells ref: ref: 309679PCT/47 309679PCT/47 24 Jun 2025 2019329035 24 Jun 2025

Claims Claims

1. 1. A method A method of of processing processing a step a step top top glued glued bag, bag, wherein wherein thetop the step step topbag glued glued bag includes includes an outer an outer

paper layerand paper layer andananinner innerplastic plasticliner linercontaining containinga apowdered powdered product, product, the method the method characterised characterised

by the steps by the steps of: of: 2019329035

a) presenting a) presenting a pinched a pinched end end of the of the bag bag to a to a heating heating station; station;

b) heatingthethe b) heating pinched pinched end end of the of the bag bag to between to between 60°C 60°C to to 450°C; 450°C;

c) grippingthe c) gripping theouter outer paper paper layer; layer; andand

d) tilting the d) tilting the bag bagtowards towardsthethe pinched pinched top top end thereby end thereby allowing allowing the plastic the plastic innertoliner inner liner to force force

open thepinched open the pinchedendend of of thethe paper paper layer layer and and slide slide out.out.

2. 2. Themethod The methodas as claimed claimed in claim in claim 1, wherein 1, wherein priorprior to step to step a), the a), the stepstep top glued top glued bag bag is is placed placed on a on a

conveyor, wherein conveyor, wherein thethe heating heating station station is at is at an an endend of of thethe conveyor. conveyor.

3. 3. Themethod The methodas as claimed claimed in either in either claim claim 1 or1 claim or claim 2, wherein 2, wherein in step in step b), the b), the heat heat is applied is applied to to the the

pinched endofofthe pinched end thebag bag fora aperiod for period of of two two to to 30 30 seconds. seconds.

4. 4. The method The methodasasclaimed claimedininany anypreceding precedingclaim, claim,wherein whereinininstep stepb), b),the theheat heatapplied appliedtoto the the

pinched endofofthe pinched end thebag bag isisfrom from 160°C 160°C to to 250°C. 250°C.

5. 5. Themethod The method as claimed as claimed in preceding in any any preceding claim, claim, whereinwherein in step in step d), d), a mechanism a pushing pushing mechanism acts acts

against against aa bottom bottomend end of of the the bag. bag.

6. 6. A heating A heatingstation stationforforuseuse with with an an apparatus apparatus for processing for processing a step atop step top glue bagglue bag in accordance in accordance

with the method with the method of of claim claim 1, 1, wherein wherein the the heating heating station station includes: includes:

aa receptacle, whereinthe receptacle, wherein thereceptacle receptacle is is configured configured to to receive receive a pinched a pinched end end of bag; of the the bag; and and

aa heating means,wherein heating means, wherein the the heating heating means means is configured is configured tothe to heat heat the pinched pinched endbag end of the of the to bag to

between 60°Cto between 60°C to 450°C. 450°C.

7. 7. Theheating The heatingstation stationas as claimed claimed in claim in claim 6, wherein 6, wherein the receptacle the receptacle is configured is configured as a manifold as a manifold

with an with anelongate elongateslot slotconfigured configuredtoto receive receive the the pinched pinched end end of the of the bag.bag.

16

James && Wells James Wells ref: ref: 309679PCT/47 309679PCT/47 24 Jun 2025 2019329035 24 Jun 2025

8. 8. The heating The heating station station as as claimed in claim claimed in claim 7, 7, wherein the heating wherein the heating means meansisislocated located within within an an

interior interior of of the the manifold. manifold.

9. 9. Theheating The heatingstation stationasasclaimed claimedin in claim claim 7,7, wherein wherein thethe heating heating means means is located is located externally externally of theof the

manifold, andwherein manifold, and wherein the the manifold manifold includes includes a conduit a conduit to allowto allow ofpassage passage of heated heated air to an air to an 2019329035

interior interior of of the the manifold. manifold.

10. 10. Theheating The heatingstation stationasasclaimed claimed in in anyany oneone of claims of claims 6 to69, towherein 9, wherein the heating the heating means means is is one of one of

hot air blower; hot air electric elements; blower; electric heatedelement elements; heated element bars; bars; or infrared or infrared heaters. heaters.

11. 11. Theheating The heatingstation stationasasclaimed claimedin in any any oneone of of claims claims 6 to 6 to 10,10, wherein wherein the heating the heating station station includes includes

aa clamping mechanism clamping mechanism for for the the pinched pinched end end of theofbag. the bag.

12. 12. Anapparatus An apparatus when when usedused for processing for processing a stepatop step topbag, glue gluewherein bag, wherein the step the top step glued top bag glued in bag in

accordance with accordance with the the method method of claim of claim 1, the 1, the apparatus apparatus including: including:

aa de-bagger, wherein de-bagger, wherein thethe de-bagger de-bagger includes: includes:

an infeedconveyor an infeed conveyor fortransporting for transporting oneone or more or more step step top glued top glued bags, bags,

aa tilt tilt table, table, wherein thetable wherein the tableisisconfigured configured to pivot to pivot a bottom a bottom end of end of the the bag bag upwards, upwards, and and

whereinthe wherein theapparatus apparatus includes includes a heating a heating station station as claimed as claimed in one in any any of one of claims claims 6 to 6 to 11. 11.

13. 13. Theapparatus The apparatusasas claimed claimed in in claim claim 12,12, wherein wherein the the heating heating station station is atisan at end an end of conveyor. of the the conveyor.

14. 14. Theapparatus The apparatusas as claimed claimed in either in either claim claim 12claim 12 or or claim 13, wherein 13, wherein thetable the tilt tilt table is proximate is proximate the the

heating station. heating station.

15. 15. Theapparatus The apparatusas as claimed claimed in any in any of claims of claims 12 to12 towherein 14, 14, wherein the apparatus the apparatus includes includes a pushing a pushing

mechanism mechanism forfor thethe tilttable. tilt table.

16. 16. Theapparatus The apparatusas as claimed claimed in any in any one one of of claims claims of 15, of 12 to 12 to 15, wherein wherein the apparatus the apparatus includes a includes a

gripping gripping means to engage means to engagewith withananexterior exteriorsurface surfaceofofthe thebag bagininuse usetotomove move it it from from thethe

conveyor conveyor totothe theheating heating station. station.

17. 17. The apparatus The apparatus as as claimed claimed in in claim claim 16, 16, wherein the gripping wherein the gripping means is aa clamping means is clamping mechanism mechanism

included in the included in the heating heatingstation. station.

17

James && Wells James Wells ref: ref: 309679PCT/47 309679PCT/47 24 Jun 2025 2019329035 24 Jun 2025

18. 18. Theapparatus The apparatusas as claimed claimed in any in any one one of claims of claims 12 to12 to wherein 17, 17, wherein the apparatus the apparatus includesincludes an out- an out-

feed conveyor feed conveyorproximate proximate the the tilttilt table. table. 2019329035

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Claims

Claims

1. A method of processing a step top glued bag, wherein the step top glued bag includes an outer paper layer and an inner plastic liner containing a powdered product, the method including the steps of: e) presenting a pinched end of the bag to a heating station; f) heating the pinched end of the bag to between 60°C to 450°C; g) gripping the outer paper layer; and h) tilting the bag towards the pinched top end thereby allowing the plastic inner liner to force open the pinched end of the paper layer and slide out.

2. The method as claimed in claim 1, wherein prior to step a), the step top glued bag is placed on a conveyor, wherein the heating station is at an end of the conveyor.

3. The method as claimed in either claim 1 or claim 2, wherein in step b), the heat is applied to the pinched end of the bag for a period of two to 30 seconds.

4. The method as claimed in any preceding claim, wherein in step b), the heat applied to the pinched end of the bag is from 160°C to 250°C.

5. The method as claimed in any preceding claim, wherein in step d), a pushing mechanism acts against a bottom end of the bag.

6. A heating station for use with an apparatus for processing a step top glue bag, wherein the step top glued bag includes an outer paper layer and an inner plastic liner containing powdered product, wherein the heating station includes: a receptacle, wherein the receptacle is configured to receive a pinched end of the bag; and a heating means, wherein the heating means is configured to heat the pinched end of the bag to between 60°C to 450°C.

7. The heating station as claimed in claim 6, wherein the receptacle is configured as a manifold with an elongate slot configured to receive the pinched end of the bag.

8. The heating station as claimed in claim 7, wherein the heating means is located within an interior of the manifold.

9. The heating station as claimed in claim 7, wherein the heating means is located externally of the manifold, and wherein the manifold includes a conduit to allow passage of heated air to an interior of the manifold.

10. The heating station as claimed in any one of claims 6 to 9, wherein the heating means is one of hot air blower; electric elements; heated element bars; or infrared heaters.

11. The heating station as claimed in any one of claims 6 to 10, wherein the heating station includes a clamping mechanism for the pinched end of the bag.

12. An apparatus for processing a step top glue bag, wherein the step top glued bag includes an outer paper layer and an inner plastic liner containing powdered product, the apparatus including: a de-bagger, wherein the de-bagger includes: an infeed conveyor for transporting one or more step top glued bags, a tilt table, wherein the table is configured to pivot a bottom end of the bag upwards, and wherein the apparatus includes a heating station as claimed in any one of claims 6 to 11.

13. The apparatus as claimed in claim 12, wherein the heating station is at an end of the conveyor.

14. The apparatus as claimed in either claim 12 or claim 13, wherein the tilt table is proximate the heating station.

15. The apparatus as claimed in any of claims 12 to 14, wherein the apparatus includes a pushing mechanism for the tilt table.

16. The apparatus as claimed in any one of claims of 12 to 15, wherein the apparatus includes a gripping means to engage with an exterior surface of the bag in use to move it from the conveyor to the heating station.

17. The apparatus as claimed in claim 16, wherein the gripping means is a clamping mechanism included in the heating station.

18. The apparatus as claimed in any one of claims 12 to 17, wherein the apparatus includes an out- feed conveyor proximate the tilt table.