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AU2017311190A1 - Roughing disc having a carrier layer - Google Patents

Roughing disc having a carrier layer Download PDF

Info

Publication number
AU2017311190A1
AU2017311190A1 AU2017311190A AU2017311190A AU2017311190A1 AU 2017311190 A1 AU2017311190 A1 AU 2017311190A1 AU 2017311190 A AU2017311190 A AU 2017311190A AU 2017311190 A AU2017311190 A AU 2017311190A AU 2017311190 A1 AU2017311190 A1 AU 2017311190A1
Authority
AU
Australia
Prior art keywords
roughing
disc according
roughing disc
tool
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2017311190A
Inventor
Bernd Conradi
Thomas Kamps
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Klingspor AG
Original Assignee
Klingspor AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Klingspor AG filed Critical Klingspor AG
Publication of AU2017311190A1 publication Critical patent/AU2017311190A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/11Lapping tools
    • B24B37/20Lapping pads for working plane surfaces
    • B24B37/22Lapping pads for working plane surfaces characterised by a multi-layered structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02Backings, e.g. foils, webs, mesh fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • B24D3/002Flexible supporting members, e.g. paper, woven, plastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/02Wheels in one piece
    • B24D7/04Wheels in one piece with reinforcing means

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention relates to a roughing disc for machining material surfaces, comprising a disc-like main body (3) with a tool side (13) that is able to face towards a tool and a workpiece side (12) that is able to face towards a workpiece, wherein the main body (3) comprises a central cutout (2), through which an axis of rotation (5) passes, for direct or indirect attachment of a drive shaft of the tool, a disc-like carrier layer (6) arranged on the tool side (13), at least one abrasive layer (8a, 8b) and a separating layer between adjacent layers. The carrier layer (6) is formed from a material mixture which is free of additives with an abrasive action and which comprises at least one mineral additive.

Description

Roughing disc having a backing layer
The invention relates to a roughing disc.
A roughing disc of this kind is known from the state of the art and is suitable for roughgrinding of material surfaces of various materials, i.e. for planar removal of material. It comprises a disc-shaped main body having a tool side, which can face a tool, and a workpiece side, which can face a workpiece. The main body comprises a central opening through which an axis of rotation passes and which serves for direct or indirect attachment of a drive shaft of a tool. The main body further comprises a disc-shaped backing layer disposed on the tool side, at least one abrasive layer, and a separating layer between adjacent layers.
Known roughing discs consist of multiple abrasive layers which comprise a mixture of phenolic resin and abrasive grains, wherein said mixture can be blended with various fillers and additives. It is also known for the layers to be separated from each other by separating layers, the abrasive layers and the separating layers being disposed alternately along the axis of rotation.
Also, roughing discs that have layers made of different materials are known. This allows precise adjustment to the application or to the grinding process through different abrasive mixtures in the various abrasive layers.
However, known roughing discs do not exhibit a satisfactory interconnection between adjacent layers made of different materials and the inserted glass fabric layers. Moreover, known roughing discs lack strength and/or rigidity.
The object of the invention is to provide a roughing disc of the kind mentioned above which is characterized by an improved structure and which exhibits, in particular, improved interconnection between adjacent layers made of different materials and improved strength and/or rigidity.
According to the invention, this object is attained by the roughing disc having the features of claim 1.
The roughing disc according to the invention comprises a disc-shaped main body having a tool side, which can face a tool, and a workpiece side, which can face a workpiece. The main body comprises a central opening through which an axis of rotation passes and which serves for direct or indirect attachment of a drive shaft of the tool, a disc-shaped backing layer disposed on the tool side, at least one abrasive layer, and a separating layer between adjacent layers. As used here, the term adjacent layers refers to adjacent abrasive layers in an assembly of multiple abrasive layers and to an abrasive layer and a backing layer adjacent thereto. The roughing disc according to the invention is in particular characterized in that the backing layer is made of a material mixture that is free of abrasive additives and that comprises at least one mineral additive.
This ensures good interconnection between the backing layer, which does not comprise any abrasive additives, and the abrasive layer, which does comprise abrasive additives. Moreover, good interconnection with the glass fabric and appropriate strength and/or rigidity can be ensured. The advantages of the roughing disc according to the invention are achieved in particular by the backing layer being free of abrasive additives and having a purely supporting function. Mineral additives are particularly suitable to achieve said function.
In a preferred embodiment of the roughing disc according to the invention, the mineral additive can be basalt, quartz sand, wollastonite, aluminum silicate and/or kaolin. The mixture of the at least one backing layer can also comprise different additives from this group.
In another preferred embodiment of the roughing disc according to the invention, the mineral additive can have a Mohs hardness of at least 2, preferably between 7 and 9.
This in particular allows ensuring high strength of the roughing disc the higher the hardness of the additive is.
In another preferred embodiment of the roughing disc according to the invention, the mineral additive has a grain size of 30 to 1000 pm, preferably 200 to 500 pm.
In another preferred embodiment of the roughing disc according to the invention, the grain of the mineral additive is covered in phenolic resin systems comprising a resol/novolak mixture. Resols are meltable soluble phenolic plastics that contain reactive methylol groups and are obtained when phenols are condensed with formaldehyde under basic conditions. The benzene rings are connected via methylene groups and via ether bridges. Novolaks are phenolic resins having a formaldehyde/phenol ratio of less than 1:1 and are obtained by acidic condensation of the educts.
In another preferred embodiment of the roughing disc according to the invention, the resol has a viscosity of 1000 to 5000 mPa-s, preferably 1200 to 3500 mPa-s.
In another preferred embodiment of the roughing disc according to the invention, the 15 novolak has a hexamethylenetetramine content of at least 9 vol%, preferably 12 to vol%, and a flow length of 15 to 35 mm, preferably 17 to 26 mm. Moreover, the novolak can be modified novolak.
In another preferred embodiment of the roughing disc according to the invention, additional defined amounts of other additives and/or aggregates of less than 20 vol% can be added to the novolak.
Other advantages and advantageous embodiments of the subject-matter of the invention are apparent from the description, the drawing, and the claims.
An embodiment of a roughing disc according to the invention is illustrated in a schematically simplified manner in the drawing and will be explained in more detail in the following description.
The single figure of the drawing shows a section through a roughing disc according to the invention.
Roughing disc 1 illustrated in the drawing has a disc-shaped main body 3 having a layered structure and an outer radius a. Main body 3 has a tool side 13, which can face a tool, and a workpiece side 12, which can face a workpiece. Main body 3 comprises a central opening 2 through which an axis of rotation 5 passes. Axis of rotation 5 is located in the center of rotation of roughing disc 1. An insert 4 for attaching roughing disc 1 to a drive shaft of a tool is disposed in opening 2. A backing layer 6 is disposed at tool side 13 of roughing disc 1, which faces the tool.
Backing layer 6 comprises a mixture that is free of abrasive additives and that comprises at lest one mineral additive. The mineral additive can be basalt, quartz sand, wollastonite, aluminum silicate and/or kaolin. The mixture of the at least one backing layer can also comprise different additives from this group. Moreover, the additive can have a Mohs hardness of at least 2, preferably between 7 and 9. The grain size of the additive can be between 30 and 1000 pm, preferably between 200 to 500 pm. The grains of the additive can be covered in phenolic resin systems, wherein the phenolic resin system can comprise a resol/novolak mixture. The resol can have a viscosity of 1000 to 5000 mPa-s, preferably 1200 to 3500 mPa-s. The novolak can have a hexamethylenetetramine content of at least 9 vol%, preferably 12 to 16 vol%, and a flow length of 15 to 35 mm, preferably 17 to 26 mm. Additionally, the novolak can comprise additional defined amounts of other additives and/or aggregates of less than 20 vol%. Thus, backing layer 6 has high strength. It can also comprise a mesh-like inlay in order to further increase the stability of roughing disc 1.
Moreover, roughing disc 1 has two abrasive layers 8a, 8b which are stacked in the direction of axis 5 and which are disposed on workpiece side 12. Abrasive layers 8a, 8b can comprise abrasive grains, such as regular brown fused alumina and derivatives, blue fired alumina, white fused alumina, zirconia alumina, silicon carbide, ceramic grain, pink fused alumina, and/or monocrystalline alumina. Additionally, the abrasive layers can comprise supporting fillers, such as poly aluminum fluoride, cryolite, pyrite, calcite, wollastonite, and/or graphite, which can be bound by phenolic resin systems. Thus, a phenolic-resin abrasive grain mixture is formed, which can be blended with various fillers and additives.
A separating layer, which is a glass fabric layer 10, is disposed between the two abrasive layers 8a, 8b. Another glass fabric layer 10 is disposed between backing layer 6 and abrasive layer 8a adjacent to backing layer 6. Glass fabric layers 10 act as separating layers and serve the strength of roughing disc 1. Glass fabric layers 10 extend from an outer edge 15 of roughing disc 1 to central opening 2 and surround central opening 2 annularly.
To ensure optimal connection to a tool, central opening 2 is realized as a recessed hub.

Claims (9)

1. A roughing disc for machining material surfaces, comprising a disc-shaped main body (3) having a tool side (13), which can face a tool, and a workpiece side (12), which can face a workpiece, the main body (3) comprising a central opening (2) through which an axis of rotation (5) passes and which serves for direct or indirect attachment of a drive shaft of the tool, a disc-shaped backing layer (6) disposed on the tool side (13), at least one abrasive layer (8a, 8b), and a separating layer between adjacent layers, characterized in that the backing layer (6) is made of a material mixture that is free of abrasive additives and that comprises at least one mineral additive.
2. The roughing disc according to claim 1, characterized in that the mineral additive is basalt, quartz sand, wollastonite, aluminum silicate and/or kaolin.
3. The roughing disc according to claim 1 or 2, characterized in that the mineral additive has a Mohs hardness of at least 2, preferably between 7 and 9.
4. The roughing disc according to any one of claims 1 to 3, characterized in that the mineral additive has a grain size of 30 to 1000 pm, preferably 200 to 500 pm.
5 defined amounts of other additives and/or aggregates of less than 20 vol% are additionally added to the novolak.
5. The roughing disc according to any one of claims 1 to 4, characterized in that the grain of the mineral additive is covered in phenolic resin systems comprising a resol/novolak mixture.
6. The roughing disc according to claim 5, characterized in that the resol has a viscosity of 1000 to 5000 mPa· s, preferably 1200 to 3500 mPa· s.
7. The roughing disc according to claim 5 or 6, characterized in that the novolak has a hexamethylenetetramine content of at least 9 vol%, preferably 12 to 16 vol%, and a flow length of 15 to 35 mm, preferably 17 to 26 mm.
8. The roughing disc according to any one of claims 5 to 7, characterized in that
9. The roughing disc according to any one of claims 1 to 8, characterized in that the separating layer is a glass fabric layer (10).
AU2017311190A 2016-08-10 2017-05-31 Roughing disc having a carrier layer Abandoned AU2017311190A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102016114851.2 2016-08-10
DE102016114851 2016-08-10
PCT/EP2017/063090 WO2018028849A1 (en) 2016-08-10 2017-05-31 Roughing disc having a carrier layer

Publications (1)

Publication Number Publication Date
AU2017311190A1 true AU2017311190A1 (en) 2019-02-21

Family

ID=59227693

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2017311190A Abandoned AU2017311190A1 (en) 2016-08-10 2017-05-31 Roughing disc having a carrier layer

Country Status (12)

Country Link
US (1) US20210323113A1 (en)
EP (1) EP3496897A1 (en)
JP (1) JP2019524464A (en)
KR (1) KR20190035767A (en)
CN (1) CN109890562B (en)
AU (1) AU2017311190A1 (en)
BR (1) BR112019002336A2 (en)
CA (1) CA3033406A1 (en)
RU (1) RU2766921C2 (en)
SG (2) SG10202101268QA (en)
WO (1) WO2018028849A1 (en)
ZA (1) ZA201900649B (en)

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62199363A (en) * 1986-02-24 1987-09-03 Daiwa Kasei Kogyo Kk Offset type resilient grindstone
AT386781B (en) * 1986-07-24 1988-10-10 Swarovski Tyrolit Schleif GRINDING DISC
US5273558A (en) * 1991-08-30 1993-12-28 Minnesota Mining And Manufacturing Company Abrasive composition and articles incorporating same
US5571317A (en) * 1993-07-30 1996-11-05 Western Atlas Inc. Fiber-reinforced magnesium oxychloride bond
DE9412557U1 (en) * 1994-08-04 1994-11-10 Falk, Klaus-R., 48163 Münster Grinding wheel
US5582625A (en) * 1995-06-01 1996-12-10 Norton Company Curl-resistant coated abrasives
US6465076B2 (en) * 1998-09-15 2002-10-15 3M Innovative Properties Company Abrasive article with seamless backing
KR100465649B1 (en) * 2002-09-17 2005-01-13 한국포리올 주식회사 Integral polishing pad and manufacturing method thereof
FR2898070B1 (en) * 2006-03-06 2009-01-09 Saint Gobain Abrasifs Tech FINE BEARING WHEEL, USE THEREOF, METHOD AND DEVICE FOR MANUFACTURING THE SAME
US8038750B2 (en) * 2007-07-13 2011-10-18 3M Innovative Properties Company Structured abrasive with overlayer, and method of making and using the same
BR112013017967A2 (en) * 2011-01-22 2020-10-27 Rud. Starcke Gmbh & Co. Kg abrasive body
JP5858576B2 (en) * 2011-04-21 2016-02-10 東洋ゴム工業株式会社 Hot melt adhesive sheet for laminated polishing pad and support layer with adhesive layer for laminated polishing pad
JP5893479B2 (en) * 2011-04-21 2016-03-23 東洋ゴム工業株式会社 Laminated polishing pad
EP2797714B1 (en) * 2011-12-31 2019-04-03 Saint-Gobain Abrasives, Inc. Abrasive article having a non-uniform distribution of openings
JP2016501735A (en) * 2012-12-31 2016-01-21 サンーゴバン アブレイシブズ,インコーポレイティド Bonded abrasive article and grinding method
WO2014210440A1 (en) * 2013-06-28 2014-12-31 Saint-Gobain Abrasives, Inc. Abrasive article

Also Published As

Publication number Publication date
CN109890562B (en) 2021-09-28
RU2019106513A (en) 2020-09-17
JP2019524464A (en) 2019-09-05
RU2766921C2 (en) 2022-03-16
WO2018028849A1 (en) 2018-02-15
CN109890562A (en) 2019-06-14
SG10202101268QA (en) 2021-03-30
BR112019002336A2 (en) 2019-06-18
RU2019106513A3 (en) 2020-09-17
SG11201901044QA (en) 2019-03-28
US20210323113A1 (en) 2021-10-21
EP3496897A1 (en) 2019-06-19
ZA201900649B (en) 2020-06-24
KR20190035767A (en) 2019-04-03
CA3033406A1 (en) 2018-02-15

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Legal Events

Date Code Title Description
MK5 Application lapsed section 142(2)(e) - patent request and compl. specification not accepted