AU2017202011A1 - Methods for an autonomous robotic manufacturing network - Google Patents
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Abstract
A computer-implemented method for operating a robotic manufacturing network, comprising: (a) providing a communications network; (b) providing a plurality of computer processor nodes for processing data wherein said computer processor nodes are participants on said communication network; (c) providing a plurality of manufacturing facilities; (d) providing a plurality of transport agents connecting said manufacturing facilities; (e) providing a plurality of actors selected from the group consisting of said manufacturing facilities and said transport agents wherein said actors are participants in said robotic manufacturing network and communicate on said communications network; (f) providing a robotic capability model as manufacturing supply chain planning service whereby autonomous manufacturing supply chain functionality is created that transforms product specifications into optimized manufacturing production plans thereby permitting products to be made by a population of networked manufacturing agents. 1 of 1 no 130 dOiUat~unr 140 220 Compuer = acuft processor 5 Nodey Node Computer IISO 180 g.Aen Comr~ao~ eWoq Robo Mnlmd~ng Ne o
Description
COPYRIGHT NOTICE
[0001] A portion of the disclosure of this patent document contains material, which is subject to (copyright or mask work) protection. The (copyright or mask work) owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent file or records, but otherwise reserves all (copyright or mask work) rights whatsoever.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] The present application claims priority to Australian Provisional Patent Application serial number 2016901517, filed on April 24, 2016 and Australian Provisional Patent Application serial number 2016901696, filed on 08 May, 2016 and Australian Provisional Patent Application serial number 2016902801, filed on 17 July, 2016 and U.S Provisional Patent Application serial number 62/347,443, filed on June 8, 2016 and U.S Provisional Patent Application serial number 62/345,801, filed on June 5, 2016, and U.S Standard Patent Application serial number 15201637, filed on July 5, 2016, and United Kingdom Application serial number GB1617029.2, filed on October 7, 2016, the disclosures of which are hereby incorporated in their entirety at least by reference.
TECHNICAL FIELD
[0003] The present disclosure relates generally to systems, apparatuses, and methods for manufacturing products using an inter-network of automated manufacturing facilities.
BACKGROUND
[0004] Models of manufacturing have mirrored prevalent models of social organization throughout history. The feudal system saw artisan based manufacture of goods, handmade, non-interchangeable, and without an industry of scale. The industrial revolution brought scale and standardization to manufacturing. It also transferred the hierarchical structure of the feudal system to the dominant form of organization of the industrial age: the corporation. With advances in technology and associated skill demanded from workers in the industrial age, the peasant became literate. Machines facilitated an economy of scale but embodied no skills of their own. Skilled, educated workers were required to operate them. At the end of the 20th century, the advent of the computer replaced industrial production using skilled workers and machines with industrial production using computerized machines and unskilled workers. This in turn has led to an outflow of manufacturing jobs from developed nations to the emerging world. The next phase will see autonomous machines largely without a requirement for the unskilled worker. This process is under way now and manufacturing jobs are under pressure even in the emerging world. Another realm of economics has undergone a similar transformation in the more recent past: information. The catalyst of that transformation was the Internet. During the industrial revolution the group of so-called Luddites riled against job losses among artisans. Now the argument against job losses is much the same. Yet against the argument of the Luddites who would oppose progress and technology stands the testimony of time: the Internet created entirely new segments of economic activity and entirely new types of employment opportunities in the field of information; just like the Industrial Revolution did before. The present disclosure is about proactively managing just this type of transition for manufacturing and adding employment opportunities through automation, not as it is traditionally seen merely subtracting them. Manufacturing, as an industry, has strategic and military significance for any nation. No nation ought to expect to be significant in the theater of world affairs without it. Windows of opportunity, both economic and military, will close for nations in the years that lie ahead. And windows of opportunity will open for nations.
[0005] Traditional models of manufacturing utilize the “push-strategy.” What this means is a model of distribution whereby a fixed selection of branded products is “pushed” along a supply and distribution chain that ends with retailers making products available to end consumers according to brand and model. The term “end consumer” is rooted in this model in that the consumer is at the end of this chain. The consumer selects from a fixed set of choices manufactured on an economy of scale. This model makes customized solutions expensive because custom solutions potentially require tailoring all the way along the supply chain, thus negating the benefits of an economy of scale.
[0006] Information used to be distributed according to the “push-strategy” - until the Internet replaced this model of information dissemination with a “pull-strategy.” An example will illustrate: An Internet user lives in London, England, and is looking for a restaurant through a search engine. To start, the search engine will have "pulled in" the user’s IP address information from a global database of available Internet addresses and presented a UK search page. This is the first customization. The search engine did not create this global database of Internet addresses, nor did it subcontract its making. Rather, it "pulled in" an available service offering. Based on location information, restaurant offerings in the area are presented in the search results - along with a map, marking nearby retailers and restaurants. The search engine did not create that map either. Rather, it will have resorted to a service offering from yet a third provider. The final user experience is the result of multiple layers of information being composed dynamically as they are "pulled in" from independent service offerings. Information technologists refer to this as a Service Oriented Architecture (SOA). Each layer of information is not predetermined like in the assembly of an industrial product, but rather it is determined dynamically in response to user requests. As a consequence, the end result is customized on a per user basis by default. Only 30 years ago it would have been contrary to established wisdom that this paradigm would prevail against the established “push-strategy” model. Today it is known that the “pull-strategy” prevailed.
[0007] In addition to the “pull-strategy” and composition of service offerings on the Internet operating as described, behind the scenes a layered architecture handles the various processes that facilitate interoperability of various concerns in the system. This layered architecture is called the Open System Interconnection Model (OSI). The OSI model layers “meta information” along-side actual information and uses that meta infonnation to coordinate the various services on the Internet. For example, infonnation routing and domain name lookups are ancillary processes, which are managed by the OSI model.
[0008] Service Oriented Architectures on the Internet tend to be centralized, and in same cases distributed. Continuing with the example of domain name look-ups, top-level country domains are resolved through so called root name servers. These represent the central authority for each top-level domain. Non-root name servers cache the infonnation from root name servers and disseminate this information according to a defined protocol in such a manner as to balance the workload away from the root name servers. The overall authority over the domain name system remains centralized. In contrast to centralized methodologies, so-called peer-to-peer technologies have emerged on the Internet as a means of decentralized information management. Such technologies include decentralized file sharing as well as cryptographic currencies based on “Blockchain” techniques. Other examples include decentralized contract settlement, also via blockchain techniques. Blockchain techniques involve the use of cryptography. Cryptography on the Internet is used to provide non-repudiation, authentication and confidentiality.
[0009] Communicating Sequential Processes (CSP) is a formal computer language for describing patterns of interaction in concurrent systems in terms of a process calculus. This process calculus pennits describing of and reasoning about the behavior of processes and their interaction algebraically. Failures-Divergences Refinement (FDR) is a proof checker, which permits verification of CSP models and their properties. CSP and FDR can be used to define protocols of interaction between concurrent processes.
BRIEF SUMMARY OF THE INVENTION
[0010] The described technology concerns a customer driven, autonomous inter-network of robotic manufacturing facilities, which forms an autonomous supply chain.
[0011] The described technology is formulated as a mathematical model in the process calculus CSP. The described technology is referred to as the Supply Chain Interconnection Model (SCIM). At its core is the Robotic Capability Model as defined in the patent “Robotic Capability Model for Artificial Intelligence Assisted Manufacturing Supply Chain Planning.” [0012] The Supply Chain Interconnection Model (SCIM) derives its productivity multiplier from labor micro specialization, the relative collocation of collaborating agents and their swift and continual inter-operation as directed by the core services proposed by the model.
[0013] The Supply Chain Interconnection Model seeks to maximize both localization of the manufacturing supply chain as well as involvement of small enterprise manufacturers while offering customers bespoke product manufacturing on an economy of scale.
[0014] Many of the details, functions and other features shown and described in conjunction with this description are illustrative implementations of particular embodiments of the present disclosure. Accordingly, other embodiments can have other details, functions and features without departing from the spirit and scope of the present disclosure. In addition, those of ordinary skill in the art will appreciate that further embodiments of the present disclosure can be practiced without several of the details described below.
[0015] Certain details are set forth in the descriptions of FIGS. 1-15 to provide a thorough understanding of various embodiments of the present disclosure. A person of ordinary skill in the relevant art will understand that the present disclosure may have additional embodiments that may be practiced without several of the details described below. In other instances, those of ordinary skill in the relevant art will appreciate that the methods and systems described can include additional details without departing from the spirit or scope of the disclosed embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] FIG 1. is a diagram showing the relationship between the communications network and the physical parts of the robotic manufacturing network architecture in one embodiment of the present invention.
[0017] FIG 2. is a diagram showing the service oriented architecture within a layered interconnectivity model as well as the relationship between the services of the model and other elements of the described technology in one embodiment of the present invention.
[0018] FIG 3. is a diagram showing a detail view of the service oriented architecture of the described technology in one embodiment of the present invention.
[0019] FIG 4. is a diagram showing a detail view of the actor model of the described technology in one embodiment of the present invention.
[0020] FIG 5. is a diagram showing the Supply Chain Interconnection Model (SCIM) of the described technology in one embodiment of the present invention.
[0021] FIG 6. is a diagram showing the Inter-Network Systems Model of the described technology in one embodiment of the present invention.
[0022] FIG 7. is a diagram showing the SCIM “Tenets of Productivity Multiplication” of the described technology in one embodiment of the present invention.
[0023] FIG 8. is a diagram showing the SCIM “Tenets of Autonomous Manufacturing” of the described technology in one embodiment of the present invention.
[0024] FIG 9. is a diagram showing traditional (BACKGROUND) data flow in information systems in one embodiment of the present invention.
[0025] FIG 10. is a diagram showing “big data” inversion of process and process overhead as used in traditional (BACKGROUND) information systems in one embodiment of the present invention.
[0026] FIG 11. is a diagram showing how the value add work flow in the traditional (BACKGROUND) supply chain model mirrors data flow in information systems in one embodiment of the present invention.
[0027] FIG 12. is a diagram showing the principle of “Inversion of Process and Process-Overhead in Manufacturing” in the described technology in one embodiment of the present invention.
[0028] FIG 13. is a hardware diagram showing components of a typical computer system on which elements of the described technology execute in one embodiment of the present invention.
[0029] FIG 14. is a diagram depicting an example environment within which elements of the described technology may execute in one embodiment of the present invention.
[0030] FIG 15. is a screenshot depicting the execution of a formal proof check of emergent properties of the process model of the described technology in one embodiment of the present invention.
DETAILED DESCRIPTION
[0031] Referring to the diagram 100 of FIG. 1, depicting the relationship between the communications network and the physical robotic manufacturing network, the described technology employs a network 110 of computer nodes 130 which communicate 160 with transport agents 150 and manufacturing facilities 140. Transport agents 150 and manufacturing facilities 140 are collectively referred to as “Actors” within the mathematical model (CSP) of the described technology. Transport agents 150 are also referred to as “Mobile Actors” in said mathematical model whereas manufacturing facilities 140 are referred to as “Manufacturing Actors.” [0032] Referring to the diagram 200 of FIG. 2, depicting the manufacturing network using a service-oriented architecture 220, the described technology employs a layered interconnectivity model (here shown vertically layered) between the services of the communications model 220 of the network and actors 230 of the model. Actors in turn relate to conventional manufacturers 250 and to the physical transport model 240. Physical transport 240 may involve road systems, rail systems, aerial corridors, waterways, tubular transport systems and other transport routes.
[0033] Referring to the diagram 300 of FIG. 3, depicting a detail view of the service oriented architecture of the described technology, the Communication Network 305 accommodates the services that in the mathematical model of this disclosure are referred to as the “Supply Layer.” The central service of the “Supply Layer” is the Robotic Capability Model 315, which is defined separately in the patent “ROBOTIC CAPABILITY MODEL FOR ARTIFICIAL INTELLIGENCE ASSISTED MANUFACTURING SUPPLY CHAIN PLANNING.” The Robotic Capability Model 315 defines 320 capabilities of actors in the Actor model 310. The Directory Service 330 registers 335 actors 310 that offer capabilities defined 345 in the Robotic Capability Model 315. Registration in the Directory Service 330 may use authentication 350 via the Certificate Service 355. A
Vehicle Route Planner service 360 and an optional Fleet Route Planner service 370, extending 365 said Vehicle Route Planner, optimize 392 & 380 the routing of actors 310. The Vehicle Route Planner service 360 may reference 375 a Geospatial Reference Service 385 (map). A Consensus Contract Service 390 may be used to negotiate 395 contracts for service with actor in the Actor model 310. Precise interaction between these services is discussed in the mathematical model entitled “Supply Layer Definition" of this disclosure.
[0034] Referring to the diagram 400 of FIG. 4, depicting a detail view of the Actor Model 410 of the described technology, the Actor Model 410 consists of manufacturing facilities 425 as well as transport agents 460. Transport agents permit manufacturing facilities 425 to interoperate by conveying materials and products to 440 and from 445 manufacturing facilities 425. This creates a physical network of interoperating agents or actors. Transport agents 460 and manufacturing facilities 425 are collectively referred to as “Actors” within the mathematical model (CSP) of the described technology. Transport agents 460 are also referred to as “Mobile Actors” in said mathematical model whereas manufacturing facilities 425 are referred to as “Manufacturing Actors.” Manufacturing Proxies 430 may be used to integrate traditional and human actors into the model. The Actor Model relates 435 to the Transport Model. Precise interaction between these actors, transport and the “Supply Layer” discussed in paragraph [0033] is discussed in the mathematical model entitled “Actors Layer Definition” of this disclosure.
[0035] Referring to the diagram 500 of FIG. 5, depicting a diagram showing the Supply Chain Interconnection Model (SCIM) of the described technology, the Supply Chain Interconnection Model relates to the Communication Network as defined in the Internet’s Open Systems Interconnection Model (OSI) 570. An interconnection model is a conceptual model that standardizes the communications functions between layers of the model. Hence services of the “Supply Layer” 505 as discussed in paragraph [0033] communicate with a group collectively termed actors 515 as discussed in [0034], This group of actors communicates over a standardized set of messages - see “Actors Layer Definition” of this disclosure. Artifact Layer 510 and Transport Layer 520 are passive media, but serve functions in the mathematical description of the Supply Chain Interconnection Model (SCIM) in that actions defined on these layers (510 & 520) are precisely defined and serve to complete the function of the model as a whole. Interaction between the “Supply Layer” 505 and the “Actors Layer” 515 is via (575 & 555) the Open Systems Interconnection Model (OSI) 570 as embodied in the Communications Network.
[0036] Referring to the diagram 600 of FIG. 6, depicting the Inter-Network Systems Model of the described technology, the Inter-Network Systems Model 600 describes the configuration of the Supply Chain Interconnection Model as described in [0035] on a wide area scale. This model groups manufacturing actors into local clusters 610 and divides transport actors into local mobile actors 630 and backbone mobile actors 650 and divides transport media into local transport media 640 and backbone transport media 660. Manufacturing actors in clusters are termed work cells 620. An examples of a local transport media 640 would be a floor routing systems while an example of a backbone transport medium 660 might be a tubular, loop transport system.
[0037] Referring to FIG. 7, showing the SCIM “Tenets of Productivity Multiplication,” the SCIM “Tenets of Productivity Multiplication” summarize key productivity multipliers of the described technology. These are described in paragraph [0052].
[0038] Referring to FIG. 8, showing the SCIM “Tenets of Autonomous Manufacturing,” the “Tenets of Autonomous Manufacturing” summarize key aspects of autonomous manufacturing within the described technology. These are described in [0053].
[0039] Referring to the diagram 900 of FIG. 9, depicting a diagram showing TRADITIONAL data flow in information systems, data flow in information systems in the pre “big data” era centered upon moving data 920 into processes (960 & 970) (input 910 and output 930) and communicating data between processes (inter-process-communication 930 & 950). This diagram relates to BACKGROUND information and is shown here to assist in explaining how the Supply Chain Interconnection Model (SCIM) and the Inter-Network Systems Model discussed in [0036] help solve the problem of scalability, and hence as it applies to manufacturing help solve the problem of multiplying productivity. A characterizing feature of this TRADITIONAL data flow model is that as data volume increases by orders of magnitude, moving intermediate data 940 become prohibitive. Moving the data 920 & 940 becomes costlier than moving the processes 960 and 970.
[0040] Referring to the diagram 1000 of FIG. 10, depicting a diagram showing “big data” inversion of process and process overhead as used in TRADITIONAL information systems, “inversion of process and process overhead” means structuring process around the data they process. This diagram too relates to BACKGROUND information and is shown here to assist in explaining how the Supply Chain Interconnection Model (SCIM) and the Inter-Network Systems Model discussed in [0036] help solve the problem of scalability. In particular, “inversion ofprocess and process overhead" means duplicating processes in processing cells called shards 1010 and managing overlapping data in so called edge vectors 1020. As data volume increases, process size remains the same. It is now more economical to duplicate processes. Coordination is via a “Parallel Array Engine” 1050 that coordinates edge vectors 1020 and processes 1030 & 1040.
[0041] Referring to the diagram 1100 of FIG. 11, depicting how the TRADITIONAL supply chain model mirrors data flow in information systems, this diagram too relates to BACKGROUND information and is shown here to assist in explaining how the Supply Chain Interconnection Model (SCIM) and the Inter-Network Systems Model discussed in paragraph [0036] help solve the problem of scalability. Like its counterpart in information systems, the value add process in the TRADITIONAL supply chain model centers around moving parts from one value-add process to another. Scalability is limited by the costs and overheads of moving intermediate parts and products between value-add processes. Such overheads include distance and time. Further impacting may be regulatory difference between regions and or prevailing tariffs.
[0042] Referring to the diagram 1200 of FIG. 12, showing the principle of “Inversion of Process and Process Overhead in Manufacturing” in the described technology, the principle of “Inversion of Process and Process Overhead” solves the problems explained in paragraphs [0039], [0040] & [0041], This is attained as follows: Local manufacturing clusters 1210 partition manufacturing activity into a grid. Value-Add processes 1220 & 1240 & 1250 ... are duplicated across clusters. Solving the problem of “wAo does what & where” and overall optimization of the process is delegated to a coordinator 1270 comprising the Robotic Capability Model 1260, the Actor Model 1280 and optionally a Vehicle Routing System 1290. The principle of economy behind this process is analogous to “big data” information systems except that the prevalent push dynamic of information systems is replaced with a pull dynamic in manufacturing. Please refer to the section “Inversion of Processing and Processing Overhead" [0112] for a commentary on this dynamic.
[0043] COMPUTING ENVIRONMENT OF SERVICES IN THE SUPPLY LAYER
[0044] FIG. 13 and the following discussion provide a brief general description of a suitable computing environment in which aspects of the described technology can be implemented. Although not required, aspects of the technology may be described herein in the general context of computer-executable instructions, such as routines executed by a general- or special purpose data processing device (e.g. a server or client computer). Aspects of the technology described herein may be stored or distributed on tangible computer-readable media, including magnetically or optically readable computer discs, hard-wired or preprogrammed chips (e.g., EEPROM semiconductor chips), nanotechnology memory, biological memory, or other data storage media. Alternatively, computer implemented instructions; data structures, screen displays, and other data related to the technology may be distributed over the Internet or over other networks (including wireless networks) on a propagated signal on a propagation medium (e.g. an electromagnetic wave, a sound wave etc.) over a period of time. In some implementations, the data may be provided on any analog or digital network (e.g., packet-switched, circuit-switched, or other scheme).
[0045] The described technology can be practiced in distributed computing environments, where tasks or modules are performed by remote processing devices, which are linked through a communications network, such as a Local Area Network (“LAN”), Wide Area Network (“WAN”), or the Internet. In a distributed computing environment, program modules or subroutines may be located in both local and remote memory storage devices. Those skilled in the relevant art will recognize that portions of the described technology may reside on a server computer, while corresponding portions reside on a client computer (e.g., PC, mobile computer, tablet, or smart phone). Data structures and transmissions of data particular to aspects of the technology are also encompassed within the scope of the described technology.
[0046] Referring to FIG 13, the described technology employs a computer, such as a personal computer, workstation, phone, or tablet, having one or more processors 1320 coupled to one or more user input devices 1340 and data storage devices 1350. The computer is also coupled to at least one output device 1360, such as a display 1370. The computer may be coupled to external computers, such as via an optional network connection 1330, a wireless transceiver 1310, or both. For example, network hubs, switches, routers, or other hardware network components within the network connection 1330 and/or wireless transceiver 1310 can couple one or more computers.
[0047] The input devices 1340 may include a keyboard and/or a pointing device such as a mouse. Other input devices are possible. The storage devices 1350 may include any type of computer-readable media that can store data accessible to the computer, such as magnetic hard and floppy disk drives, optical disc drives, magnetic cassettes, tape drives, flash memory cards, digital video disks (DVDs), Bernoulli cartridges, RAMs, ROMs, smart cards, etc. Indeed, any medium for storing or transmitting computer-readable instructions and data may be employed, including a connection port to a node on a network, such as LAN, WAN, or the Internet (not shown in FIG. 13).
[0048] FIG. 14 is a diagram illustrating an example environment 1400 within which the described technology may operate. Environment 1400 may include operator terminals (nodes) 1410 and 1440, client computers (nodes) 1460 on a network 1430 from which operators may enter robotic capabilities, product specifications or request and receive manufacturing plans for product specifications. Servers 1450, in some embodiments, are dedicated or partially dedicated nodes that facilitate various aspects of the described technology. Servers 1450 may also be coupled to one or more databases 1420.
[0049] SUPPLY CHAIN MODEL OVERVIEW
[0050] The implementation of the described technology is described in terms of the Communicating Sequential Processes (CSP) computer language. As a mathematical model of process, CSP can be used to specify the methods of processes in a mathematical way, without ambiguity. The model checker Failures-Divergences Refinement (FDR) is then used to analyze and demonstrate properties of those methods.
[0051] As implemented by the described technology, we define the Supply Chain Interconnection Model (SCIM) in terms of abstraction layers that characterize and standardize the interaction functions of the autonomous supply chain. The Supply Chain Interconnection Model coexists with and relates to the OSI Model of the Internet. It is separate from the OSI model, because its domain is manufacturing rather than telecommunications. We define the following layers of the Supply Chain Interconnection Model, beginning at the bottom; these will be elaborated herein as: Transport Layer; Agent Layer; Artifact Layer; and Supply Layer.
[0052] The Supply Chain Interconnection Model (SCIM) proposed here derives its productivity multiplier from labor micro specialization in the agent layer, the relative collocation of collaborating agents in the transport layer and their swift and continual inter-operation as directed by the supply layer. We term the design concepts underpinning this productivity multiplier the SCIM Tenets of Productivity Multiplication. Please refer to FIG 7. Relative collocation of collaborating agents means that localization is favored over globalization. Localization coupled with labor micro specialization is a fundamental design tenet.
[0053] As a consequence of the pull-strategy model, the supply chain operates decoupled from traditional product ownership that is characteristic of present day "brand name" product marketing and push-strategy marketing. This enables end-user customizable products at essentially little or no additional costs compared to non-customized products. Please refer to FIG 8. “Tenets of Autonomous Manufacturing".
[0054] While robotic agents are assumed, nothing about the design inherently precludes human agents. As long as human agents 250 integrate into the framework, they may function within it; please refer to FIG 2. The model identifies proxies 430 to enable this; please refer to FIG 4. It is assumed that mobile agents facilitating the networked aspect are robotic to warrant the productivity multiplier deriving from swift inter-operation of agents.
[0055] Further, because of the narrow specialization of labor and the uniform interface for all agents, it is envisaged that smaller businesses, who presently find themselves locked out of a largely global supply chain, may find niche markets in this model. Internet users will find this a familiar theme. Where newspapers and television channels used to dominate information dissemination, today even small bloggers can publish and have a voice.
[0056] Therefore, while at first glance human operators and small businesses may fear themselves deprecated, the model presented here CREATES OPPORTUNITY FOR THE LOCAL SUPPLY CHAIN TO COMPETE once more. Finally, traditional “push-strategy” manufacturers may OUTSOURCE PARTS OF THEIR MANUFACTURING SUPPLY CHAIN INTO THE “CLOUD, ” by delegating parts of their manufacture to Supply Chain Interconnection Model embedded manufacturing facilities. We term this “MANUFACTURING CLOUD SOURCING,” inspired by the concepts of outsourcing and cloud computing.
[0057] In various embodiments, the Supply Chain Interconnection Model (SCIM) relates the different operational aspects of the Autonomous Supply Chain including a supply layer, an artifact layer, an actor layer, and a transport layer to each other and to the OSI model of the internet.
[0058] SUPPLY CHAIN INTERCONNECTION MODEL DEFINITION
[0059] The Supply Chain Interconnection Model (SCIM) is defined in terms of the process calculus CSP. The model defines the behavior and interaction between architectural layers in the model as well as services and agents within layers of the model.
— THE SUPPLY CHAIN INTERCONNECTION MODEL SCIM = (( ACTORS -- Actors Layer [|{|TransportMediumAction|}|] — composed with: TRANSPORTS -- Transports Layer ) [|{|ArtifactAction|}|] -- composed with: ARTIFACTS -- Artifacts Layer ) [I{IActorMsg,CCFMAction,DIRMsg,GeoAction|}|] — composed with: SUPPLY -- Supply Layer
Table 1: Supply Chain Interconnection Model expressed as CSP model [0060] The definition shown in Table 1 models the layered architecture shown in Fig 5. CSP source code lines prefixed with double dashes are code comments and not a formal part of the model. Also defined are a series of actions and messages between the layers of the model that CSP terms an “event alphabet.” In the above example, the ACTORS layer is a process or set of processes that interacts with the TRANSPORTS layer through TransportMediumAction events. CSP terms TransportMediumAction a channel that accommodates an event alphabet. Please refer to table 9 for its definition.
[0061] The Supply Chain Interconnection Model is intended to be deployed in a clustered fashion, combining local manufacturing centers with a transport backbone to achieve system scalability through a combination of distributed and centralized functions. Fig 5. illustrates this. Various functions of the Supply Chain Interconnection Model will be distributed across this deployment model so as to the increase efficiency of the supply chain. This will be explained in later sections.
[0062] ACTORS LAYER DEFINITION
[0063] The Actors layer is a composition of both manufacturing actors and mobile actors. Mobile actors are transport agents that convey parts, products and materials. Manufacturing actors are stationary work cells that make parts, products and materials. The interaction of manufacturing actors and mobile actors is defined in the TransporterAction event alphabet. This alphabet will be used in section [0083].
It is defined in table 16. The ACTORS layer is defined as shown in Table 2.
— ACTORS LAYER DEFINED ACTORS = ManufacturingActor -- manufacturing facilities [|{|TransporterAction|}|] -- composed with:
MobileActor -- transport agents
Table 2: ACTORS Layer expressed as CSP model
[0064] TRANSPORT LAYER DEFINITION
[0065] The Transports layer is the unsynchronized parallel combination of geospatial media. This includes static manufacturing sites termed work cells. Other media are possible, such as waterways. The TRANSPORT layer is defined as shown in table 3.
— TRANSPORT LAYER DEFINED TRANSPORTS = Road ||| Rail ||| ArialCorridor ||| WorkCell
Table 3: TRANSPORT Layer expressed as CSP model
[0066] ARTIFACTS LAYER DEFINITION
[0067] Artifacts are things that are made. This includes physical artifacts, non-physical artifacts and meta artifacts. These are explained in section [0086].
The ARTIFACTS layer is defined as shown in table 4.
— ARTIFICT LAYER DEFINED ARTIFACTS = PhysicalArtifact | | | NonPysicalArtifact | | | MetaArtifact
Table 4: ARTIFACTS Layer expressed as CSP model
[0068] SUPPLY LAYER DEFINITION
[0069] The SUPPLY layer accommodates the core functions of the Supply Chain Interconnection Model and coordinates the other layers. The SUPPLY layer is explained in section [0090], The SUPPLY layer is defined as shown in table 5.
— SUPPLY LAYER DEFINED SUPPLY = CCFM -- Consensus Contract-And- -- Feedback Model [I{ICertAct,CCFMAction|}|] — composed with: ( GEO -- Geospatial Model [I{IGeoActionRef|}|] -- composed with: ( VRP -- Vehicle-Routing & -- Fleet-Optimization Model [|{|DIRMsgl}|] -- composed with: ( CERT -- Certificate & Security Model [ I { ICertAct| } |] ( DIR -- Directory Services Model [|{|RCMMsg,RCMReq|}|] RCM -- Robotic Capability Model ) ) ) )
Table 5: SUPPLY Layer expressed as CSP model [0070] Emergent Property Invariants [0071] Crucially, CSP allows us to reason about the complex interaction of processes and behaviors. This means properties of the model may be warranted through what CSP calls assertions. A successful assertion in the model checker FDR discharges mathematical proof of the correctness of the model. Please refer to tables 6 through 9 for guarantees of correctness of the Supply Chain Interconnection Model. These are discharged in FIG. 15. -- Emerging properties are behaviors that arise out of the — composition of processes and their individual behaviors. — Here we stipulate emergent properties of the Supply Chain — Interconnection Model and its architectural layers. — The system as a whole must not deadlock, diverge (livelock) — or be non deterministic. Livelock occurs in unguarded recursion. — We stipulate that unguarded recursion must not exist in system. assert SCIM : [deadlock free] assert SCIM : [livelock free] assert SCIM : [deterministic] — The Supply layer is deadlock and livelock free but principally — exhibits non-determinism based on interaction with the — Certificate & Security Model. Individual actions may be refused — where authorization is declined. Therefore we require the — "SUPPLY is deterministic” assertion to be false. assert SUPPLY : [deadlock free] assert SUPPLY : [livelock free] assert not SUPPLY : [deterministic]
Table 6: Emergent Properties expressed as CSP model -- The Actors layer are deadlock and livelock free but principally -- exhibits non-determinism. For example an actor may choose to self -- service, i.e. a robot may elect to charge itself when energy -- reserves are depleted. Therefore we require the "ACTORS is -- deterministic" assertion to be false. assert ACTORS :[deadlock free] assert ACTORS :[livelock free] assert not ACTORS :[deterministic] -- Artifacts are expected to be deadlock free, -- livelock free and deterministic. assert ARTIFACTS :[deadlock free] assert ARTIFACTS :[livelock free] assert ARTIFACTS :[deterministic] -- Transports is an unsynchronized parallel combination -- of geospatial models. As such, we expect the combination -- to be deadlock free, non diverging but not deterministic. -- This arises because each process in the TRANSPORTS model -- engages in fundamentally the same events but potentially -- with staggered progression. assert TRANSPORTS :[deadlock free] assert TRANSPORTS :[livelock free] assert not TRANSPORTS :[deterministic]
Table 7: Emergent Properties expressed as CSP model continued [0072] Discharging Mathematical Proof using a Model Checker [0073] FDR permits us to verify CSP assertions through machine-checked proof. Please refer to FIG. 15. FIG. 15 shows the machine proof tool FDR (Failures Divergence Refinement) verifying each assertion, concluding each with the comment “Finished: Passed.” What is verified here are emergent properties of the system rather than specific requirement constraints.
[0074] It is noted that the proofs discharged by FDR in FIG. 15 are in the context of definitions of process behaviors and their event alphabets that will be shown in subsequent sections.
[0075] Model Behavior Invariants [0076] In addition to emergent properties, specific properties of individual actors may be verified. Table 8 shows examples of constraints, which may be enforced through what CSP terms “trace and failure refinement.” Please refer to section [0082] for details of the Actors Layer. ---------- Specific Property Invariants ----------------------------- -- In addition to emergent properties of the system as a whole, we -- may stipulate specific behavior invariants -- Here we stipulate that all actors must register. -- We achieve this simply by asserting trace refinement -- of the projections of all our actors to -- the "must register specification." MUSTREGISTER = ActorMsg. register -> MUSTREGISTER assert MUSTREGISTER [T= Actor |\ {ActorMsg. register} assert MUSTREGISTER [T= MobileActor |\ {ActorMsg. register} assert MUSTREGISTER [T= ManufacturingActor |\ {ActorMsg. register} -- We may also stipulate abstraction and refinement constraints. -- For example a ManufacturingActor is an Actor. A MobileActor -- is an Actor. The behavior of both must therefore refine -- the behavior of Actor. We stipulate this in terms of -- Trace and Failure refinement using algebraic event hiding. ------ Specification ----- Implementation assert Actor [T= ManufacturingActor \ {|ManufactureReq,TransporterAction,ArtifactAction|} assert Actor [F= ManufacturingActor \ {|ManufactureReq,TransporterAction,ArtifactAction|} ------ Specification ----- Implementation assert Actor [T= MobileActor \ {|TransportReq,TransporterAction,TransportMediumAction|} assert Actor [F= MobileActor \ {|TransportReq,TransporterAction,TransportMediumAction|}
Table 8: Specific Property Invariants expressed as CSP model
[0077] TRANSPORTS LAYER ELABORATION
[0078] The Transports Layer is a physical layer which represents both fixed manufacturing sites as well as physical routes along which transport might take place: roads, rail & aerial corridors. The primary input of this layer into the model is geospatial reference data.
[0079] The transport layer defines this reference data in a manner that route planning and route optimization algorithms may consume it. There are many candidate implementations. One suggested implementation is through representation of geographic objects in an open source, object-relational database system. Scalability of this implementation to a national wide system can be either through “database sharding” or through interfacing to a “big data” system. Reference data may be sourced from freely editable maps of the World. Relevant open source implementations accommodate open source routing solutions.
[0080] While the above implementation is but one possible configuration, characteristic of the Transport Layer is a geospatial database that interfaces to a routing optimization solution. The CSP definition of the Transport Layer is given in tables 9 through 13. ------ Transport Model Event Alphabet ------ datatype TransportMediumType = travel | park | occupy | reference datatype TransportType = RoadType | RailType | ArialType channel TransportMediumAction : TransportMediumType ------ Transport Process Model ------
TransportModel = let
Geospatial(UNMAPPED) =
GeoAction.map -> Geospatial(MAPPED)
Geospatial(MAPPED) =
TransportMediumAction. travel -> Geospatial(MAPPED) []
TransportMediumAction. park -> Geospatial(MAPPED) []
TransportMediumAction. occupy -> Geospatial(MAPPED) within
Geospatial(UNMAPPED) ------ Invariant ------------------ assert TransportModel :[deadlock free]
Table 9: Transport Model Defined expressed as CSP model [0081] In Table 9 we define the event alphabet of the transport layer and the core states and events of an abstract transport medium. In tables 10 through 13 we refine the model for “Road“RazY,” “ArialCorridorand “ WorkCell -- Road refines TransportModel
Road = let
Geospatial(UNMAPPED) =
GeoAction.map -> Geospatial(MAPPED)
Geospatial(MAPPED) =
TransportMediumAction. travel -> Geospatial(MAPPED) []
TransportMediumAction. park -> Geospatial(MAPPED) within
Geospatial(UNMAPPED) assert TransportModel \{|TransportMediumAction. occupy| } [T= Road assert TransportModel \{|TransportMediumAction. occupy| } [FD= Road
Table 10: Road Transport Model expressed as CSP model -- Rail refines TransportModel
Rail = let
Geospatial(UNMAPPED) =
GeoAction.map -> Geospatial(MAPPED)
Geospatial(MAPPED) =
TransportMediumAction. travel -> Geospatial(MAPPED) []
TransportMediumAction. park -> Geospatial(MAPPED) within
Geospatial(UNMAPPED) ------ Specification ----- Implementation assert TransportModel \{ |TransportMediumAction. occupy| } [T= Rail assert TransportModel \{ |TransportMediumAction. occupy| } [FD= Rail
Table 11: Rail Transport Model expressed as CSP model -- ArialCorridor refines TransportModel
ArialCorridor = let
Geospatial(UNMAPPED) =
GeoAction.map -> Geospatial(MAPPED)
Geospatial(MAPPED) =
TransportMediumAction. travel -> Geospatial(MAPPED) within
Geospatial(UNMAPPED) ------ Specification ----- Implementation assert TransportModel \{ |TransportMediumAction. occupy,TransportMediumAction. park| } [T= ArialCorridor assert TransportModel \{ |TransportMediumAction. occupy,TransportMediumAction. park| } [FD= ArialCorridor
Table 12: ArialCorridor Transport Model expressed as CSP model -- WorkCell refines TransportModel
WorkCell = let
Geospatial(UNMAPPED) =
GeoAction.map -> Geospatial(MAPPED)
Geospatial(MAPPED) =
TransportMediumAction. occupy -> Geospatial(MAPPED) []
TransportMediumAction. park -> Geospatial(MAPPED) within
Geospatial(UNMAPPED) ------ Specification ----- Implementation assert TransportModel \{ |TransportMediumAction. travel| } [T= WorkCell assert TransportModel \{ |TransportMediumAction. travel| } [FD= WorkCell
Table 13: WorkCell Transport Model expressed as CSP model
[0082] ACTORS LAYER ELABORATION
[0083] The Actors Layer represents stationary and mobile actors, both human and robotic. Actors are entities perfonning actions and as actors are capable of communicating with other entities in the system. Mobile actors will primarily perfonn the function of transporting artifacts in the system. Stationary actors will primarily perform manufacturing functions in the system. Together, stationary and mobile actors create a networked system. The actors layer relates to the OSI model for communication with other layers. In tables 14 and 15 we define the Actor model. -- Types of Actors datatype ActorType = Mobile | Stationary -- Status of the Actor in the Directory
datatype DirectoryStatus = REG | UNREG | AVAILABLE | UNAVAILABLE -- Actors receive requests (ActorReqType) and emit messages (ActorMsgType) datatype ActorReqType = get_type | get_schedule | get_position | get_status datatype ActorMsgType = schedule | position | avail | register | deregister | unavail datatype ActorTypeType = type -- Channels that Actors sychronize on channel ActorReq : ActorReqType channel ActorMsg : ActorMsgType channel service channel ActorWhatType : ActorTypeType datatype ActorStatusType = READY | NOTREADY channel ActorStatus : ActorStatusType -- The Actor process alphabet as an enumerated set alphaActor = {|ActorReq,ActorWhatType,ActorMsg,ActorStatus,CCFMAction,DIRMsg,service I }
Table 14: Actor Event Alphabets expressed as CSP model -- Actor Definition
Actor = let
Directory(UNREG) =
ActorMsg. register -> ActorStatus.NOTREADY -> (DIRMsg.ack -> Directory(UNAVAILABLE) [] DIRMsg.nack -> Directory(UNREG) )
Directory(UNAVAILABLE) =
ActorMsg. avail -> (DIRMsg.ack -> ActorStatus. READY ->
Directory(AVAILABLE) [] DIRMsg.nack -> ActorStatus.NOTREADY ->
Directory(UNAVAILABLE) )
I ~ I
ActorMsg. deregister -> (DIRMsg.ack -> ActorStatus.NOTREADY ->
Directory(UNREG) [] DIRMsg.nack -> ActorStatus.NOTREADY ->
Directory(UNAVAILABLE) )
Directory(AVAILABLE) = ( ActorReq.get_type -> ActorWhatType. type ->
Directory(AVAILABLE) []
ActorReq.get schedule -> ActorMsg. schedule -> (DIRMsg.ack -> Directory(AVAILABLE) [] DIRMsg.nack -> Directory(AVAILABLE) ) []
ActorReq.get position -> ActorMsg.position -> (DIRMsg.ack -> Directory(AVAILABLE) [] DIRMsg.nack -> Directory(AVAILABLE) ) []
ActorReq.get_status -> (
ActorStatus. READY -> Directory(AVAILABLE)
I ~ I
ActorStatus.NOTREADY -> Directory(AVAILABLE) ) )
I ~ I service -> ActorStatus.NOTREADY ->
Directory(UNAVAILABLE)
I ~ I
ActorMsg. deregister -> (DIRMsg.ack -> ActorStatus.NOTREADY ->
Directory(UNREG) [] DIRMsg.nack -> ActorStatus.NOTREADY ->
Directory(UNAVAILABLE) ) [] CCFMAction. propose -> ( CCFMAction. accept -> Directory(AVAILABLE)
I ~ I CCFMAction. reject -> Directory(AVAILABLE) ) within
Directory(UNREG) assert Actor :[deadlock free]
Table 15: Actor Definition expressed as CSP model -- Transporter -- Mobile Transport Actor refines Actor \\ Transporter datatype TransportReqType = do move | do deliver -- get destination | get_eta channel TransportReq : TransportReqType datatype TransporterActionType = move | deliver | accept deliver channel TransporterAction : TransporterActionType alphaTransporter = {|TransporterAction,TransportReq,ActorStatus,TransportMediumAction|}
Transporter = let
Directory(NOTREADY) =
ActorStatus. READY -> Directory(READY) []
ActorStatus.NOTREADY -> Directory(NOTREADY)
Directory(READY) =
ActorStatus.NOTREADY -> Directory(NOTREADY) []
TransportReq.do_move -> TransportMediumAction. travel -> Directory(READY) []
TransportReq.do_deliver -- request to deliver -> TransportMediumAction. travel -> TransporterAction. deliver -- moving of goods -> TransporterAction.accept_deliver — acceptance -> Directory(READY) within
Directory(NOTREADY)
MobileActor = Actor [alphaActor || alphaTransporter ] — Alphabetised -- parallel
Transporter -- composition ------ Specification ----- Implementation assert Actor [T= MobileActor \ {|TransportReq,TransporterAction,TransportMediumAction|} assert Actor [F= MobileActor \ {|TransportReq,TransporterAction,TransportMediumAction|}
Table 16: Mobile Actor Definition expressed as CSP model [0084] Example technologies with which one might implement the Mobile Actor model are available today. In the United States, capabilities include air drone delivery services capable of carrying 5-Pound packages over 10 miles. In the United Kingdom, a robotic delivery service designed to handle local deliveries of goods has been announced. Both drones are examples of local mobile actors designed for local delivery. Long-haul drones are also appearing on the market. The United States recently saw eighteen-wheeler truck drones licensed for public road use as “autonomous heavy-duty truck.” The latter example pertains to the backbone mobile actor fleet concept of the SCIM deployment model while the former example pertains to the local mobile actor fleet concept of the SCIM deployment model.
[0085] What is missing from the discourse to date is a unified model for integrating mobile actors into a manufacturing supply chain. Our Actors model fills this void. -- Manufacturer -- Manufacturing Actor refines Actor \\ Manufacturer datatype ManufactureReqType = do make channel ManufactureReq : ManufactureReqType alphaManufacturer = {|ManufactureReq,ArtifactAction,TransporterAction,ActorStatus|}
Manufacturer = let
Directory(NOTREADY) =
ActorStatus. READY -> Directory(READY) []
ActorStatus.NOTREADY -> Directory(NOTREADY)
Directory(READY) =
ActorStatus.NOTREADY -> Directory(NOTREADY) []
TransporterAction. accept deliver -> Directory(READY) []
ManufactureReq. do make -> (ArtifactAction. fabricate -> Directory(READY) Μ
ArtifactAction. craft -> Directory(READY)
M
ArtifactAction. grouping -> Directory(READY)
I ~ I
ArtifactAction. identify -> Directory(READY) ) within
Directory(NOTREADY)
ManufacturingActor = Actor [alphaActor |[ alphaManufacturer]
Manufacturer ------------- Invariant ------------------ assert ManufacturingActor :[deadlock free]
Table 17: Manufacturing Actor Definition expressed as CSP model
[0086] ARTIFACT LAYER ELABORATION
[0087] The Artifact Layer represents things that are made: “manufacturables” and “meta manufacturables.” Meta manufacturables are things that are made to assist in making other things. Meta manufacturables include means of identification: RFID tags, bar codes and QR codes. These are ancillary in the manufacturing process. Manufacturables are physical entities, parts or whole products. Manufacturables also include non-physical entities that are made: for example, a polish is made but is a non-physical entity. The ontology and calculus that composes physical and non-physical entities into coherent manufacturing plans that are actionable by robotic agents is defined separately in the patent “METHOD AND SYSTEM FOR AUTOMATED PRODUCT DESIGN AND OPTIMIZA TION OF ROBOTIC MANUF A CTURING SUPPL Y-CHAINS.” [0088] The aforementioned patent models relationships between different artifacts in an ontology that facilitates systematic product descriptions and relates those to robotic capabilities. The artifact model defined here in CSP concerns itself with the behavior of processes representing artifacts and their relationship with the Supply Chain Interconnection Model. The CSP artifact model is detailed in tables 18 and 19. datatype ArtifactType = Manufacturable | MetaManufacturable datatype ManufacturableType = PhysicalEntity | NonPysicalEntity datatype ArtifactActionType = fabricate | craft | grouping | identify channel ArtifactAction : ArtifactActionType
ArtifactModel = ArtifactAction. fabricate -> ArtifactModel -- fabricate as applied to physical materials []
ArtifactAction. craft -> ArtifactModel -- craft as applied to non physical manufacturables, -- for example "a shine" or "a polish" []
ArtifactAction. grouping -> ArtifactModel []
ArtifactAction. identify -> ArtifactModel
Table 18: Artifact Model Definition expressed as CSP model [0089] Artifacts are distinguished by their type and purpose. Physical artifacts are products, parts - tangible entities. Non-physical artifacts are those without mass, for example a shine, a brushed surface etc. Finally, there are meta-artifacts, those created to assist in the manufacture of other artifacts. For example an injection molding sprue of a model kit serves the purpose of grouping the individual parts, which are attached to it. Likewise RFID tags and OCR codes may serve the purpose of identifying artifacts. These artifacts exist to describe others - hence the term “meta.” Appropriate definitions may be found in table 19.
PhysicalArtifact = ArtifactAction. fabricate -> PhysicalArtifact ------ Specification ----- Implementation assert ArtifactModel \{ |ArtifactAction. craft,
ArtifactAction. grouping,
ArtifactAction. identify| } [T= PhysicalArtifact assert ArtifactModel \{ |ArtifactAction. craft,
ArtifactAction. grouping,
ArtifactAction. identify| } [FD= PhysicalArtifact
NonPysicalArtifact = ArtifactAction. craft -> NonPysicalArtifact ------ Specification ----- Implementation assert ArtifactModel \{ | ArtifactAction. fabricate,
ArtifactAction. grouping,
ArtifactAction. identify| } [T= NonPysicalArtifact assert ArtifactModel \{|ArtifactAction. fabricate,
ArtifactAction. grouping,
ArtifactAction. identify| } [FD= NonPysicalArtifact
MetaArtifact = ArtifactAction. grouping -> MetaArtifact []
ArtifactAction. identify -> MetaArtifact ------ Specification ----- Implementation assert ArtifactModel \{ IArtifactAction. fabricate,
ArtifactAction.craft|} [T= MetaArtifact assert ArtifactModel \{ |ArtifactAction. fabricate,
ArtifactAction. craft| } [FD= MetaArtifact
Table 19: Artifact Types expressed as CSP model
[0090] SUPPLY LAYER ELABORATION
[0091] The Supply Layer accommodates the core functions of the Supply Chain Interconnection Model and coordinates the other layers - relating for its network communication to the OSI model of the Internet. Please refer to FIG 5. - “Supply Chain Interconnection Model (,SCIM).” The Supply Layer encompasses both a service-oriented architecture as well as peer-to-peer technology. The core functions of the Supply Layer are as described: (a) Robotic Capability Model & Manufacturing Ontology System; (b) Vehicle-Routing & Fleet-Optimization Model; (c) Certificate & Security Model; (d) Directory Services Model; (e) Geospatial Model; and (f) Consensus Contract-And-Feedback Model.
[0092] The “Robotic Capability Model” and the “Manufacturing Ontology System” are defined separately in the patent “ROBOTIC CAPABILITY MODEL FOR ARTIFICIAL INTELLIGENCE ASSISTED MANUFACTURING SUPPLY CHAIN PLANNING.” In brief, these comprise a system to enable artificial intelligence supported product design in an automated manufacturing setting employing the use of robots. For clarity, the SUPPLY layer definition is repeated here.
— SUPPLY LAYER DEFINED SUPPLY = CCFM -- Consensus Contract-And- -- Feedback Model [ I { I CertAct,CCFMAction | } | ] ( GEO -- Geospatial Model [I{IGeoActionRef[}I] ( VRP -- Vehicle-Routing & -- Fleet-Optimization Model t|{|DIRMsgl}|] ( CERT -- Certificate -- & Security Model [I{ICertAct|}|] ( DIR -- Directory Services Model [|{|RCMMsg,RCMReq|}|] RCM -- Robotic Capability Model ) ) ) )
Table 20: Supply Layer Definition expressed as CSP model [0093] Consensus Contract and Feedback Model [0094] The Consensus Contract and Feedback Model accommodates smart contract negotiation and feedback lodgment. In an early section, we asserted that the Supply Chain Interconnection Model derives its productivity multiplier from, among other things, the swift and continual inter-operation of actors as directed by the supply layer. The Consensus Contract and Feedback Model is directed at this requirement. Contracts for service may be negotiated directly on a peer-to-peer network and a record of contracts remains on a peer-to-peer ledger. An area of particular concern in a highly distributed manufacturing environment is how to manage quality control. Correction of inadequate processes must be immediate, impartial and trusted. Candidate technologies that have emerged recently which fit this role are blockchain consensus protocols and associated smart contracts, based on Federated Byzantine Agreement.
[0095] The model presented here does not advocate particular implementations but rather models consensus as a CSP abstraction. The model may be implemented based on Federated Byzantine Agreement, which has several commercial and open source implementations. Described here is the integration of peer-to-peer consensus into a manufacturing supply chain in order to agree contracts and provide quality feedback.
[0096] Table 21 defines the Consensus Contract and Feedback Model for CSP in the context of the Supply Chain Interconnection Model (SCIM). -- Consensus Contract & Feedback Model
datatype CCFMState = UNCOMMITTED | VOTING | COMMITTED datatype CCFMActionType = sync | propose | accept | reject | respond
datatype CCFMLedgerState = SYNCHRONIZED | UNSYNCHRONIZED channel CCFMAction : CCFMActionType CCFM = let
Ledger(UNSYNCHRONIZED) = CCFMAction. sync -> CertAct. trust -> (CertAct. authorize -> Ledger(SYNCHRONIZED) []
CertAct.noauthorize -> Ledger(UNSYNCHRONIZED) )
Ledger(SYNCHRONIZED) = let
Consensus(UNCOMMITTED) = CCFMAction. propose -> CertAct. trust -> (CertAct. authorize -> Consensus(VOTING) (]
CertAct.noauthorize -> Consensus(UNCOMMITTED) )
Consensus(VOTING) = CCFMAction. accept -> CertAct. trust -> (CertAct. authorize -> Consensus(COMMITTED) []
CertAct.noauthorize -> Consensus(VOTING) ) [] CCFMAction. reject -> CertAct. trust -> (CertAct. authorize -> Consensus(COMMITTED) []
CertAct.noauthorize -> Consensus(VOTING) )
Consensus(COMMITTED) = CCFMAction. respond -> Consensus(UNCOMMITTED) within
Consensus(UNCOMMITTED) within
Ledger(UNSYNCHRONIZED) ------ Invariant ----------- assert CCFM :[deadlock free]
Table 21: Consensus Contract and Feedback Model expressed as CSP model [0097] Geospatial Reference Model [0098] The Geospatial Reference Model provides mapping functionality for transport capability. -- Geospatial Reference Model
datatype GeoStatusType = MAPPED | UNMAPPED datatype GeoActionType = map datatype GeoActionRefType = reference_map channel GeoAction : GeoActionType channel GeoActionRef : GeoActionRefType GEO = GeoAction.map -> GEO []
GeoActionRef. reference map -> GEO
Table 22: Geospatial Reference Model expressed as CSP model [0099] Vehicle Routing and Fleet Optimization Model [0100] The Vehicle Routing and Fleet Optimization Model provides on-demand route planning for mobile actors and fleets. In an early section, we asserted that the Supply Chain Interconnection Model derives its productivity multiplier from, among other things, the swift and continual inter-operation of actors as directed by the supply layer. The Vehicle Routing and Fleet Optimization Model is directed at this requirement. It aims to minimize costs and transport times for individual routes and whole fleets. It is envisaged that this is a distributed service that optimizes fleets for manufacturing clusters as well for the transport backbone.
[0101] Implementations of Vehicle Routing and Fleet Optimization include commercial and open source variants. As with the Actors model, we do not advocate a vendor specific implementation but rather model integration into the Supply Chain Interconnection Model (SCIM) in terms of the process calculus CSP. -- Vehicle Routing Planner & Fleet Optimization Model datatype VRPReqType = order_source_destination datatype VRPMsgType = route_schedule channel VRPReq : VRPReqType channel VRPMsg : VRPMsgType VRP = let
Geospatial(UNMAPPED) =
GeoActionRef. reference_map -> Geospatial(MAPPED)
Geospatial(MAPPED) = VRPReq.order_source_destination -> VRPMsg.route_schedule ->
VRP
[]
ActorMsg. schedule -> VRP -- Actor registers its [] -- current schedule.
ActorMsg.position -> VRP -- Actor registers its [] -- current position. DIRStatus. online -> VRP -- Directory advises actor [] -- is online. DIRStatus. offline -> VRP -- Directory advises actor -- is offline. within
Geospatial(UNMAPPED) --------- Invariant ------- assert VRP :[deadlock free]
Table 23: Vehicle Routing and Fleet Optimization Model expressed as CSP model [0102] Certificate and Security Model [0103] The Certificate and Security Model provides authentication and may provide non-repudiation and confidentiality. It is envisaged that this is a centralized service.
[0104] Security certificates are offered commercially. As with the Actors model, we do not advocate a vendor specific implementation but rather model integration into the Supply Chain Interconnection Model (SCIM) in terms of the process calculus CSP. -- Certificate & Security Model datatype CertActType = trust | authorize | noauthorize channel CertAct : CertActType CERT = CertAct. trust ->
(CertAct. authorize -> CERT
M
CertAct.noauthorize -> CERT )
Table 24: Certificate and Security Model expressed as CSP model [0105] Directory Service Model [0106] The Directory Service provides registration capability for robotic actors and optionally for product descriptions. Please refer to table 25 for process logic. -- Directory Service datatype DIRMsgType = ack | nack channel DIRMsg : DIRMsgType datatype DIRStatusType = online | offline channel DIRStatus : DIRStatusType DIR = -- actor registers
ActorMsg. register -> CertAct. trust -> (CertAct. authorize -> (RCMReq.get robot definition -> ( RCMMsg.robot definition -> DIRMsg.ack -> DIRStatus. offline ->
DIR
[]
RCMMsg.rcm fail -> DIRMsg.nack -> DIR ) ) []
CertAct.noauthorize -> DIRMsg.nack -> DIR ) [] -- actor deregisters
ActorMsg. deregister -> CertAct. trust ->
(CertAct. authorize -> DIRMsg.ack -> DIRStatus. offline -> DIR
[]
CertAct.noauthorize -> DIRMsg.nack -> DIR ) [] -- actor indictes availability
ActorMsg. avail -> CertAct. trust ->
(CertAct. authorize -> DIRMsg.ack -> DIRStatus. online -> DIR
[]
CertAct.noauthorize -> DIRMsg.nack -> DIR ) [] -- actor indicates unavailability
ActorMsg. unavail -> CertAct. trust ->
(CertAct. authorize -> DIRStatus. offline -> DIR
[]
CertAct.noauthorize -> DIRMsg.nack -> DIR ) [] -- actor registers its work/travel schedule
ActorMsg. schedule -> CertAct. trust -> (CertAct. authorize -> DIRMsg.ack -> DIR []
CertAct.noauthorize -> DIRMsg.nack -> DIR ) [] -- actor advises its position
ActorMsg. position -> CertAct. trust -> (CertAct. authorize -> DIRMsg.ack -> DIR []
CertAct.noauthorize -> DIRMsg.nack -> DIR ) ------ Invariant ---------- assert DIR :[deadlock free]
Table 25: Directory Service expressed as CSP model [0107] Robotic Capability Model [0108] The Robotic Capability Model facilitates artificial intelligence supported product design in an automated manufacturing setting employing the use of robots. The use case supported by Robotic Capability Model is as described. Given a population of robots and a systematic product description, the described technology will be able to do the following: (a) Answer the question as to whether a product can be built - a feasibility analysis; (b) Detail the exact operations required to build a product end-to-end; (c) Formulate a manufacturing plan describing the robots required to build a product; and (d) Apply optimization constraints to feasibility analyses and manufacturing plans.
[0109] In an early section, we asserted that the Supply Chain Interconnection Model derives its productivity multiplier from, among other things, the swift and continual interoperation of actors as directed by the supply layer. The Robotic Capability Model is directed at this requirement.
[0110] The Robotic Capability Model is defined separately in the patent “METHOD AND SYSTEM FOR AUTOMATED PRODUCT DESIGN AND OPTIMIZATION OF ROBOTIC MANUFACTURING SUPPLY-CHAINS.” The CSP model for the Robotic Capability Model is defined table 26. -- Robotic Capability Model datatype RCMReqType = get product definition | get production plan | get robot definition | register product definition | register robot definition datatype RCMMsgType = product definition | production plan | robot definition | rcm fail -- Channels that RCM synchronizes on -- These are both client interfaces channel RCMReq : RCMReqType channel RCMMsg : RCMMsgType
RCM = RCMReq. register product definition -> RCM
[]
RCMReq. register robot definition -> RCM
[]
RCMReq.get product definition -> RCMMsg. product definition -> RCM
[]
RCMReq.get production plan -> RCMMsg. production plan -> RCM
[]
RCMReq.get robot definition -> RCMMsg.robot definition -> RCM ------ Invariant ---------- assert RCM :[deadlock free]
Table 26: Robotic Capability Model expressed as CSP model [0111] It is envisaged that the Robotic Capability Model is a distributed service that operates on manufacturing clusters with a root service coordinating query distribution and data replication. We define an indexed Robotic Capability Model using a parameterized variant of the Robotic Capability Model as shown in table 27. Other services hitherto represented as non-distributed may be parallelized and distributed in the same manner. CSP and FDR continue to provide of correctness. ---------Indexed RCM-------------- MANUFACTURING_CLUSTER_NUMBERS = 10 RCM_SERVICE_NUMBER = MANUFACTURING_CLUSTER_NUMBERS + 1 ---- Node zero is root node RCM_DISTRIBUTED = ||| x : {0..RCM_SERVICE_NUMBER} @ RCM(x)
Table 27: Indexed Robotic Capability Model expressed as CSP model [0112] Inversion of Processing and Processing Overhead [0113] The Robotic Capability Model, the Actor Model, and the Vehicle Routing and Fleet Optimization Model combine to invert the mode of operation of the traditional supply chain not only from a push-strategy model to a pull-strategy model but critically from a model centered on the notion of a supply chain where parts are moved between manufacturers providing value add processes to the notion of a grid of manufacturing clusters of low cost manufacturing facilities. As automation decreases the cost of manufacturing for individual processing steps in the sequence of steps required to manufacture products, productivity and manufacturing volumes are increased through lowering the overheads between manufacturing steps and restructuring the overall process to reflect this. The Robotic Capability Model and the Vehicle Routing and Fleet
Optimization Model achieve an inversion of the dynamic between processing and processing overhead.
[0114] So called “big data" information systems leverage a similar inversion of the dynamic between processing and processing overhead today - but for such information systems the driving factor is an explosion of data volume, leading to a push for architectures designed to accommodate this volume. In manufacturing, by contrast, the driving factor is the lowering of costs through automation. Our architecture is designed to pull these lowered costs through to larger manufacturing volumes.
[0115] Please refer to FIG. 6. “Inter-Network Systems Model," FIG. 9. “Traditional Data Flow in Information Systems,” FIG. 11 “Traditional Supply Chain Model Mirrors Data Flow in Information Systems”, FIG. 10 “Big Data Inversion of Process and Process-Overhead“ and FIG. 12 “Inversion of Process and Process-Overhead in Manufacturing“ for an illustration of the described inversion of the dynamic between processing and processing overhead and how this architecture expresses itself in the SCIM deployment model.
Claims (20)
- CLAIMS What is claimed is:1. A computer-implemented method for operating a robotic manufacturing network, comprising: (a) providing a communications network; (b) providing a plurality of computer processor nodes for processing data wherein said computer processor nodes are participants on said communication network; (c) providing a plurality of manufacturing facilities which will: (i) receive manufacturing instructions; (ii) receive input materials and/or products; (iii) output products according to received manufacturing instructions; (d) providing a plurality of transport agents connecting said manufacturing facilities which will: (i) transport input materials to and from said manufacturing facilities; (ii) transport products to and from said manufacturing facilities; (e) providing a plurality of actors selected from the group consisting of said manufacturing facilities and said transport agents wherein said actors are participants in said robotic manufacturing network and communicate on said communications network; (f) providing a robotic capability model as manufacturing supply chain planning service which will: (i) execute on one or more of said computer processor nodes; (ii) receive requests for registration of robotic capabilities; (iii) receive requests for manufacturing plans to fulfill product specifications; (iv) transfonn product specification into manufacturing plans detailing manufacturing instructions relating steps of manufacture to capabilities which may be provided by one or more of said manufacturing facilities; (v) send replies with manufacturing plans for products specifications; and whereby autonomous manufacturing supply chain functionality is created that transforms product specifications into optimized manufacturing production plans thereby permitting products to be made by a population of networked manufacturing agents.
- 2. The computer-implemented method of claim 1, further providing: (g) a directory as service which will: (i) execute on one or more of said computer processor nodes; (ii) receive requests for registration and/or deregistration of said actors with associated capabilities; (iii) verify all requests for registration of said actors against said robotic capability model to ensure directory registered capabilities are compatible with capabilities registered in said robotic capability model; (iv) receive request for registration information about said actors; (v) reply by sending registration information about said actors; and whereby autonomous manufacturing supply chain functionality is augmented with the ability to broker individual execution steps of manufacturing plans through a directory service.
- 3. The computer-implemented method of claim 1, further providing: (h) a vehicle route planner as service which will: (i) execute on one or more of said computer processor nodes; (ii) receive routing requests to plan routes between two or more locations; (iii) reply to routing requests with routing plans; and whereby autonomous manufacturing supply chain functionality is augmented with the ability to optimize the execution steps of manufacturing plans and associated conveyance of materials and/or products.
- 4. The computer-implemented method of claim 1, further providing: (j) a consensus service for agreement of contracts which will: (i) execute on one or more of said computer processor nodes; (ii) maintain a distributed storage of information on contract agreements or a distributed ledger which is synchronized among peers participating in said consensus service through sending and receiving of synchronization messages; (iii) receive proposals for addition to infonnation and/or changes to information in said global ledger; (iv) send and/or receive messages to negotiate agreement about acceptance or refusal of such proposals; (v) record the outcome of agreement and/or refusal of such proposals in said global ledger; and whereby autonomous manufacturing supply chain functionality is augmented with peer-to-peer contract agreement for individual execution steps of manufacturing production plans and/or associated conveyance of material and/or products.
- 5. The computer-implemented method of claim 1, further providing: (k) a certificate service for authentication which will: (i) execute on one or more of said computer processor nodes; (ii) receive requests for authentication; (iii) send authentication acknowledgements; or (iv) send authentication refusals; and whereby access to said directory is secured and non-repudiation is offered to secure information in said directory.
- 6. The computer-implemented method of claim 1, wherein said robotic capability model further will: receive requests to retrieve robot capability specifications; send replies with robot capability specifications; and whereby access to robot capability specifications is enabled for human operators and client software programs.
- 7. The computer-implemented method of claim 1, wherein said vehicle route planner further will: receive notifications of availability of said actors; and/or receive notifications of position of said actors; and/or receive notifications of schedule of said actors; whereby route optimization of whole fleets is enabled.
- 8. The computer-implemented method of claim 1, wherein said consensus service further will maintain information about contract execution feedback in said distributed storage of state information or a distributed ledger, whereby said consensus service enables real-time quality control feedback which can further be used in manufacturing plan optimization.
- 9. The computer-implemented method of claim 1, wherein said consensus service further will maintain infonnation about contract payment in said distributed storage of state information or a distributed ledger, whereby said consensus service enables real-time payment for contract fulfillment.
- 10. The computer-implemented method of claim 1, wherein said manufacturing facilities are grouped into local manufacturing clusters and said transport agents are specialized into groups of local transport agents connecting said manufacturing facilities within local clusters and into groups of long distance transport agents inter-connecting local clusters and wherein manufacturing capabilities are duplicated between local manufacturing clusters whereby an inter-network of manufacturing clusters is formed and manufacturing plans are optimized for local manufacture deriving a productivity multiplier from rapid inter-operation of manufacturing facilities.
- 11. The computer-implemented method of claim 1, further providing (1) a geospatial reference service for mapping which will: (i) execute on one or more of said computer processor nodes; (ii) receive map updates; (iii) receive map reference data requests; (iv) reply to map reference data requests with map reference data; amd wherein said vehicle route planner further will request and receive map reference data from said geospatial reference service to initialize the operation of said vehicle route planner whereby said vehicle route planner can outsource map reference data provision.
- 12. The computer-implemented method of claim 1, wherein said directory further will: receive notifications of availability of said actors; receive notifications of schedule of said actors; receive notifications of position of said actors; receive requests for information about availability of said actors; reply by sending availability information about said actors; receive requests for infonnation about schedule of said actors; reply by sending schedule information about said actors; receive requests for information of position about said actors; reply by sending position information about said actors; and whereby said directory is extended from providing a registry of actors with specific capabilities to provide dynamic status information about actors which may be utilized by other clients or services.
- 13. The computer-implemented method of claim 1, wherein said actors further will: send notifications of registration and/or deregistration; send notifications of availability; s end notifications of schedule; send notifications of position; and whereby said manufacturing facilities and transport agents are connected to said directory for querying of status of said manufacturing sites and said transport agents to enable brokerage of services and dynamic optimization of said vehicle route planner.
- 14. The computer-implemented method of claim 1, further providing: (m) one or more manufacturing proxies which will: (i) receive manufacturing instructions and relay them to a manufacturing agent; (ii) receive input materials and/or products and relay them to a manufacturing agent; (ii) receive and forward products made by a manufacturing agent according to received manufacturing instructions; and whereby non-robotic manufacturing facilities may be integrated and human manufacturers may function within said robotic manufacturing network.
- 15. The computer-implemented method of claim 1, further including one or more roads which will facilitate conveyance of materials and/or products.
- 16. The computer-implemented method of claim 1, further including one or more rail roads which will facilitate conveyance of materials and/or products.
- 17. The computer-implemented method of claim 1, further including one or more aerial corridors which will facilitate conveyance of materials and/or products.
- 18. The computer-implemented method of claim 1, further including one or more waterways which will facilitate conveyance of materials and/or products.
- 19. The computer-implemented method of claim 1, further including one or more tubular transport system which will facilitate conveyance of materials and/or products.
- 20. The computer-implemented method of claim l, further including one or more floor routing systems which will facilitate conveyance of materials and/or products.
Applications Claiming Priority (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2016901517A AU2016901517A0 (en) | 2016-04-24 | Methods and systems for an autonomous supply-chain supporting pull-strategy manufacturing | |
| AU2016901517 | 2016-04-24 | ||
| AU2016901696A AU2016901696A0 (en) | 2016-05-08 | Methods and systems for a robotic manufacturing inter-network | |
| AU2016901696 | 2016-05-08 | ||
| US15/201,637 US10152760B2 (en) | 2016-04-24 | 2016-07-05 | Methods for an autonomous robotic manufacturing network |
| US15/201,637 | 2016-07-05 | ||
| AU2016902801A AU2016902801A0 (en) | 2016-07-17 | Methods for an autonomous robotic manufacturing network | |
| AU2016902801 | 2016-07-17 | ||
| GB1617029.2A GB2554730A (en) | 2016-04-24 | 2016-10-07 | Methods for an autonomous robotic manufacturing network |
| GBGB1617029.2 | 2016-10-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| AU2017202011A1 true AU2017202011A1 (en) | 2017-11-09 |
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|---|---|---|---|
| AU2017202011A Abandoned AU2017202011A1 (en) | 2016-04-24 | 2017-03-25 | Methods for an autonomous robotic manufacturing network |
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| AU (1) | AU2017202011A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109086577A (en) * | 2018-08-06 | 2018-12-25 | 深圳市网心科技有限公司 | A kind of original music works management method and relevant device based on block chain |
| CN109272279A (en) * | 2018-11-07 | 2019-01-25 | 国网上海市电力公司 | Electric power logistics tracking method based on Internet of Things positioning card |
| CN111786987A (en) * | 2020-06-29 | 2020-10-16 | 杭州海康机器人技术有限公司 | A task issuing method, device, system and equipment |
-
2017
- 2017-03-25 AU AU2017202011A patent/AU2017202011A1/en not_active Abandoned
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109086577A (en) * | 2018-08-06 | 2018-12-25 | 深圳市网心科技有限公司 | A kind of original music works management method and relevant device based on block chain |
| CN109272279A (en) * | 2018-11-07 | 2019-01-25 | 国网上海市电力公司 | Electric power logistics tracking method based on Internet of Things positioning card |
| CN111786987A (en) * | 2020-06-29 | 2020-10-16 | 杭州海康机器人技术有限公司 | A task issuing method, device, system and equipment |
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