[go: up one dir, main page]

AU2015201069B2 - All natural fruit snack and method of manufacturing an all natural fruit snack - Google Patents

All natural fruit snack and method of manufacturing an all natural fruit snack Download PDF

Info

Publication number
AU2015201069B2
AU2015201069B2 AU2015201069A AU2015201069A AU2015201069B2 AU 2015201069 B2 AU2015201069 B2 AU 2015201069B2 AU 2015201069 A AU2015201069 A AU 2015201069A AU 2015201069 A AU2015201069 A AU 2015201069A AU 2015201069 B2 AU2015201069 B2 AU 2015201069B2
Authority
AU
Australia
Prior art keywords
fruit
juice concentrate
fruit juice
gelatin
snack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2015201069A
Other versions
AU2015201069A1 (en
Inventor
Basant K. Dwivedi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Promotion In Motion Cos Inc
Original Assignee
Promotion In Motion Cos Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2010236547A external-priority patent/AU2010236547B2/en
Application filed by Promotion In Motion Cos Inc filed Critical Promotion In Motion Cos Inc
Priority to AU2015201069A priority Critical patent/AU2015201069B2/en
Publication of AU2015201069A1 publication Critical patent/AU2015201069A1/en
Application granted granted Critical
Publication of AU2015201069B2 publication Critical patent/AU2015201069B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Confectionery (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

A fruit snack manufactured, in summary, by removing moisture from commercially available juice concentrates (e.g., containing about 30% moisture) by heating for a short time the juice concentrate and vacuuming away excess moisture to produce a fruit juice concentrate with about a 15 to 20% moisture content, mixing the reduced moisture content fruit juice concentrate with fruit purees and gelling agents, preferably both pectin and gelatin, to produce a cooked mass, and depositing the cooked mass in a Mogul machine to produce the molded fruit snack.

Description

All Natural Fruit Snack and Method of Manufacturing an All Natural Fruit Snack
Reference to Related Application [0001 ] The application claims priority to U.S. provisional application no, 61/169,740, filed April 16, 2009, the disclosure of which is incorporated herein by reference.
Field of the Invention [0002] The present invention pertains to a fruit-based snack and a method of a manufacturing such a product that contains only natural ingredients and does not contain sugars or com syrup, and has various desirable other characteristics as described below.
Background of the Invention [0003] Confectionery items such as licorice, jelly beans, and sugared jellies made with sugar, water, and food starches have been popular for decades. These confections have a firm, yet pliable texture which contributes to their desirable eating quality, These confections are typically manufactured by a starch mold casting process known as the Mogul system. In this process, the liquid ingredient blends consisting of sugar, corn syrup, food starch and other food ingredients are heat processed at a temperature above the boiling point of the liquid mixture until a moisture level above that of the finished confection is reached and the starch is fully gelatinized. In a typical production process of a commercial Mogul system, the ingredients are heat processed at a moisture level of about 20 to 25 weight percent at a temperature of about 250° to 350° F. for less than 1 minute. The starch is generally an acid-thinned (also known as thin-boiling) commercial corn starch or a high-amyiose starch or a blend thereof. After heat processing, the hot liquid mixture is deposited into a starch mold. The starch mold defines the shape of the confection and helps to reduce the moisture content. The deposited confections are then routinely dried for about 24 to 72 hours to reach the desired moisture content of about 14 to 20 weight percent.
[0004] Confections called fruit snacks that are produced by the above process and include a certain percentage of fruit juices and fruit purees have become very popular with consumers because of their healthy connotation. The heat processed fruit snack mixture must set quickly in the starch molds in order to avoid molding starch getting imbedded in the deposited pieces. Thin boiling starch along with sugar and com syrup in the formulation functions as a quick setting agent. Some starch in the fruit snack formulation can be replaced with gelatin. Replacing all the starch produces a tough gummy bear or wine gum type texture and is not desirable. Sugar and corn syrup are also essential ingredients in the process. A significant reduction in the sugar and corn syrup content of the formulation gives a sticky/tacky surface that is difficult to manage on packaging equipment. The sticky/tacky texture is also not desirable from a consumer appeal point of view. For the foregoing reasons, it is has not been heretofore possible to produce a good quality fruit snack produced from fruit juices and purees without the use of acid thinned starches alone or in combination with gelatin.
Objects and Summary of the Invention [0005] In view of the foregoing, it is an object of the present invention to provide a formulation for a fruit based snack, and a manufacturing method thereof, that maintains all the desirable characteristics of such types of products, including a chewy soft texture, without the use of sugars and com syrups.
[0006] It is a further object of the present invention to provide a fruit-based snack that includes only fruit-based products as sweetening agents, [0007] It is another object of the present invention to produce a fruit-based snack that contains only natural ingredients.
[0008] It is yet a further object of the present invention to provide a fruit-based snack that can be produced by traditional manufacturing processes, such as starch molding.
[0009] It is yet another object of the present invention to provide a formulation of a fruit-based product that maintains an excellent eating quality, has an extended shelf life, and maintains the other desirable eating characteristics, while retaining healthy nutrients.
[0010] To achieve the foregoing and other objects, a fruit snack of the present invention is manufactured, in summary, by providing fruit juice concentrate having a moisture content of substantially 15% to 20%, mixing the fruit juice concentrate with fruit purees, mixing the fruit juice concentrate with a gelling agent, and depositing the fruit juice concentrate with the fruit purees and the gelling agent in a Mogul machine to produce the fruit snack product.
[0011] As an aspect of the present invention, the process may entail providing fruit juice concentrate having substantially a 30% moisture content, heating the provided fruit juice concentrate to a temperature of substantially between 250 to 300 degrees Fahrenheit for a predetermined period of time, and then vacuuming excess moisture from the heated fruit juice concentrate to produce fruit juice concentrate having substantially a 15% to 20% moisture content.
[0012] As another aspect of the present invention, the gelling agent is a combination of gelatin and pectin.
[0013] As a feature of this aspect, both the gelatin and pectin are used as texturing agents. As another feature, the gelatin comprises I part gelatin and two parts water.
[0014] Asa further aspect of the present invention, the produced fruit snack product has a translucent appearance.
[00 i 5] As an additional aspect of the present invention, natural colors and flavors are added during manufacturing of the fruit snack product.
[0016] As yet another aspect of the present invention, the produced fruit snack product is cured for substantially 24 hours.
[0017] As yet a further aspect of the present invention, the fruit juice is pineapple juice concentrated to substantially 80 Brix.
[0018] As yet an additional aspect of the present invention, the fruit purees include apple puree.
[0019] As yet another aspect of the present invention, the fruit snack product does not include added sugars or corn syrups.
[0020] In accordance with the present invention, a fruit snack product produced by a starch molding process, comprises fruit juices, fruit purees and other sweetening agents derived from fruits, flavoring agents, stabilizers, acidulants, fruit flavorings, and coloring agents.
[0021 ] As an aspect of this inventive fruit snack product, the sweetening agents are derived only from fruit-derived ingredients.
[0022] As another aspect of this fruit snack product, pectins and gelatin are used as texturizing agents.
[0023] As a further aspect of this fruit snack product, the product includes only natural colors and flavors.
[0024] Various other objects, advantages and features of the present invention will become readily apparent to those of ordinary skill in the art from the following detailed description of the invention,
Detailed Description of the Present Invention [0025] Currently, it is generally believed in the industry that it is impossible to produce an acceptable fruit snack using only natural ingredients and without the use of acid-thinned starches. Modified starches can’t be used because they are chemically modified and are not considered natural. Using gelatin as the texturing agent produces an undesirable very tough, gummy-type texture, as illustrated in examples 6 and 7 discussed below. Reducing the amount of gelatin in the formulation unacceptably results in products not setting properly and, moreover, provides a thick crust of starch after the products are cured. Other natural texturing agents similarly do not produce an acceptable all-natural fruit snack. For example, using pectin as the texturing agent, as illustrated in examples 5 and 8 below, resulted in the product setting-up too quickly in the depositing hopper. In addition, the final product did not set-up properly and was covered with starch.
[0026] Despite the current beliefs and the dissatisfactory results achieved with various formulations, such as illustrated in Examples 2 through 8 below, the fruit snack of the present invention is all-natural, has an excellent, chewy soft texture, and does not contain sugars or corn syrups. The fruit snack of the present invention includes only fruit-based products as sweetening agents, has an extended shelf life and other desirable characteristics mentioned herein. As described in further detail below, the fruit snack of the present invention may be manufactured using traditional manufacturing processes.
[0027] A fruit snack having the foregoing attributes is manufactured in accordance with the present invention in multiple steps, as herein described. Initially, fruit juice concentrate having a 15 to 20% moisture content is provided. Such fruit juice concentrate may be obtained by using commercially available juice concentrates, which generally contain about 30% moisture, and removing some of the moisture. Typically, the commercially available fruit juice concentrate is heated to about 250 to 300 degrees Fahrenheit for a short time and excess moisture is vacuumed off to produce the concentrate with 15 to 20% moisture content.
[0028] The reduced moisture content juice concentrate then is mixed with fruit purees and further is mixed, in accordance with the present invention, with gelling agents comprised of a combination of gelatin and pectin. In the exemplary formulation shown in Example 1 below, by using both gelatin and pectin as the texturing agents, the heat-processed mass did not set-up in the depositing hoppers and the finished product had an excellent texture and eating quality and, further, the produced fruit snack pieces were not covered with starch residue. Still further, the resulting product had a highly desirable translucent appearance.
[0029] The cooked mass, which contains the reduced moisture content juice concentrate, fruit purees, gelatin and pectin, is deposited on a Mogul machine to produce the final product. Since the design and operation of a Mogul machine is well known to a person of ordinary skill in the art, a detailed description of a Mogul machine, including the different designs and operations thereof, is not provided herein.
[0030] Natural colors and flavors preferably are added to the processed mass on a continuous basis. The product then is cured for a set period of time, e.g., 24 hours.
[0031] Example 1 [0032] In this Example 1, the fruit snack in accordance with the present invention was manufactured using the ingredients shown in Table 1 below, initially, the pineapple juice concentrate was further concentrated to about 80 Brix. Apple puree and pectin then were thoroughly mixed in with the pineapple juice concentrate.
[0033] A gelatin solution consisting of 1 part gelatin and two parts water was homogeneously mixed into the mixture, which then is further processed to a Brix of 77 at 190 degrees Fahrenheit using heat and vacuum evaporation. Natural colors and flavors were added to the processed mass on a continuous basis and deposited in starch molds with cavities of about 1.5 CC volume by pumping the cooked mass to a starch molding machine.
[0034] After a 24-hour curing period, the product was judged to be highly acceptable for taste, flavor, texture and appearance.
Table 1
INGREDIENT PERCENTAGE
Pineapple Juice Cone. (80 Brix) 76.25
Apple Puree 7.45
Tri-sodium citrate 0.50
Gelatin 10.5
Pectin 1.00
Citric acid 0.40
Natural Flavor 1,50
Natural Color 2,00
Vitamin C 0.40 [0035] As described above, the formulation of the fruit snack of the present invention includes both gelatin and pectin, which unexpectedly advantageously increased the setting time of the heat processed mass, thus making it possible to deposit the product in starch molds. Moreover, although the product had a very low viscosity at the depositing stage, the liquid molten mass unexpectedly advantageously did not attract the starch, and the product set-up cleanly.
[0036] Accordingly, the snack product of the present invention manufactured as herein described has the above-mentioned advantageous features and characteristics, including being all-natural, having a chewy soft texture, having only fruit-based products as the sweetening agents, does not include sugars or corn syrups, has an extended shelf life, and is capable of being manufactured using traditional manufacturing processes.
[0037] By way of comparison, fruit snacks were also created in the manners set forth in Examples 2-8 discussed below.
[0038] Example 2 [0039] Using the ingredients shown in Table 2 below, pineapple juice concentrate of about 72 Brix was concentrated further to about 80 Brix under heat and vacuum. Apple puree concentrate of about 30 Brix was thoroughly mixed with the pineapple juice concentrate and processed to a temperature of 190 F and 77 Brix. The cooked mass was pumped to a starch molding machine while continuously injecting acids consisting of vitamin C and citric acid, and colors and flavors and deposited in cavities of about 1.5 CC volume. The product was allowed to set for 24 hours at 65 degrees F, The product was discarded because it did not set and was inedible. The fruit snack pieces also showed a large amount of imbedded starch in them.
Table 2
INGREDIENT PERCENTAGE
Pineapple Juice Concentrate^0 Brix) 87.00 Apple Puree Concentrate 8.70
Citric acid 0.40
Natural Flavor 1,50
Natural Color 2.00
Vitamin C 0.40 [0040] Example 3 [0041] Using the ingredients shown in Table 3 below, white grape juice concentrate was further concentrated to about 80 Brix, as in Example 2. Apple puree and carrageenan gum were thoroughly mixed in the white grape juice concentrate using a high speed mixer for complete dispersion. The batch was then further processed as in Example 2 and the concentrated mass was deposited in starch molds at about 190 degrees F. The batch was discarded because it set very quickly in the depositing hoppers and the piping and could not be molded satisfactorily.
Table 3
INGREDIENT PERCENTAGE
White Grape Juice Cone. (80 Brix) 84.50 Apple Puree Cone. 8.70
Carrageenan gum 2.50
Citric acid 0.40
Natural Flavor ] .50
Natural Color 2.00
Vitamin C 0.40 [0042] Example 4 [0043] A batch was prepared as in Example 2, but processed and deposited to a final temperature of 220 degrees F. The product could not be molded satisfactorily, It also produced a pronounced burnt flavor.
[0044] Example 5 [0045] Using the ingredients shown in Table 5 below, apple juice concentrate was further concentrated to about 80 Brix, as in Example 2. Apple puree and pectin powder were thoroughly mixed with the concentrated apple juice with a high speed mixer and further processed as in Example 2. After a 24-hour setting/curing period, the product showed uneven set and had a large amount of imbedded starch. The eating quality of the product was unsatisfactoiy.
Table 5
INGREDIENT PERCENTAGE
Apple Juice Cone. (80 Brix) 84.50
Apple Puree Cone. 8.70
Pectin 2.50
Citric acid 0.40
Natural Flavor 1.50
Natural Color 2.00
Vitamin C 0.40 [0046] Example 6 [0047] Using the ingredients shown in Table 6 below, pineapple juice concentrate was further concentrated to about 80 Brix, Apple puree and a gelatin solution consisting of 2 parts water and one part gelatin were thoroughly mixed with the pineapple juice concentrate and heat processed under vacuum to 77 Brix and 190 degrees F. The batch was further processed as in Example 2. After a 24-hour curing period, the product was tested for overall eating quality, While the product showed excellent appearance and desirable aroma, it was quite tough and more like a gummy bear than a fruit snack.
Table 6
INGREDIENT PERCENTAGE
Pineapple Juice Cone. (80 Brix) 75.70
Apple Puree Cone. 6,00
Gelatin 14,00
Citric acid 0.40
Natural Flavor 1,50
Natural Color 2.00
Vitamin C 0.40 [0048] Example 7 [0049] Using the ingredients shown in Table 7 below, a production batch was processed as in Example 6. The only difference between the batches was the amount of gelatin (as well as the amount of juice and puree concentrate). After a 24-hour curing period, the product was judged to be unacceptable because of a large amount of imbedded starch in the pieces.
Table 7
INGREDIENT PERCENTAGE
Pineapple Juice Cone. (80 Brix) 78.10
Apple Puree Cone. 7.60
Gelatin 10.00
Citric acid 0.40
Natural Flavor 1.50
Natural Color 2.00
Vitamin C 0.40 [0050] Example 8 [0051] Using the ingredients shown in Table 8 below, apple juice concentrate was further concentrated to about 80 Brix as in Example 2. Apple puree and pectin powder were thoroughly mixed with the concentrated apple juice with a high speed mixer and further processed as in Example 2. The cooked mass could not be satisfactorily deposited in the starch molds because it setup too fast. After a 24 hour curing period, the product showed a tough set, The eating quality of the product was unsatisfactory.
Table 8
INGREDIENT PERCENTAGE
Apple Juice Cone. (80 Brix) 85.10
Apple Puree Cone, 6.60
Pectin 4.00
Citric acid 0.40
Natural Flavor 1.50
Natural Color 2.00
Vitamin C 0.40 [0052] Having described the present invention, the following claims are representative of the fruit snack product of the present invention. The present invention further comprises a method of manufacturing the fruit snack as described herein.
[0053J Therefore, it is intended that the appended claims be interpreted as including the embodiments described herein, the alternatives mentioned above, and all equivalents thereto.
[0054] In this specification, the terms “comprise”, “comprises”, “comprising” or similar terms are intended to mean a non-exclusive inclusion, such that a system, method or apparatus that comprises a list of elements does not include those elements solely, but may well include other elements not listed.

Claims (11)

  1. WHAT IS CLAIMED IS:
    1. A process of manufacturing a fruit snack product by a starch molding process, comprising the steps of: providing fruit juice concentrate having a predetermined moisture content; mixing the fruit juice concentrate with fruit purees; mixing the fruit juice concentrate with a gelling agent; and depositing the fruit juice concentrate with the fruit purees and the gelling agent in a Mogul machine to produce the fruit snack product, wherein the fruit snack product does not include added sugars or com syrups, wherein the predetermined moisture content is substantially 15% to 20%..
  2. 2. The process of claim 1, wherein the step of providing fruit juice concentrate includes the steps of heating the provided fruit juice concentrate to a predetermined temperature for a predetermined period of time; and vacuuming excess moisture from the heated fruit juice concentrate to produce fruit juice concentrate having the predetermined moisture content.
  3. 3. The process of claim 2, wherein the predetermined temperature is substantially between 250 to 300 degrees Fahrenheit.
  4. 4. The process of claim 1, wherein the gelling agent is a combination of gelatin and pectin.
  5. 5. The process of claim 4, wherein both the gelatin and pectin are used as texturing agents.
  6. 6. The process of claim 4, wherein the gelatin comprises 1 part gelatin and two parts water.
  7. 7. The process of any one of claims 1 to 6, wherein the produced fruit snack product has a translucent appearance.
  8. 8. The process of any one of claims 1 to 7, comprising adding natural colors and flavors to the deposited fruit juice concentrate.
  9. 9. The process of any one of claims 1 to 8, comprising curing the produced fruit snack product for substantially 24 hours.
  10. 10. The process of any one of claims 1 to 9, wherein the fruit juice is pineapple juice concentrated to substantially 80 Brix.
  11. 11. The process of any one of claims 1 to 10, wherein the fruit purees include apple puree.
AU2015201069A 2009-04-16 2015-03-02 All natural fruit snack and method of manufacturing an all natural fruit snack Ceased AU2015201069B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2015201069A AU2015201069B2 (en) 2009-04-16 2015-03-02 All natural fruit snack and method of manufacturing an all natural fruit snack

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US61/169,740 2009-04-16
AU2010236547A AU2010236547B2 (en) 2009-04-16 2010-04-14 All natural fruit snack and method of manufacturing an all natural fruit snack
AU2015201069A AU2015201069B2 (en) 2009-04-16 2015-03-02 All natural fruit snack and method of manufacturing an all natural fruit snack

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
AU2010236547A Division AU2010236547B2 (en) 2009-04-16 2010-04-14 All natural fruit snack and method of manufacturing an all natural fruit snack

Publications (2)

Publication Number Publication Date
AU2015201069A1 AU2015201069A1 (en) 2015-03-19
AU2015201069B2 true AU2015201069B2 (en) 2016-12-15

Family

ID=52672588

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2015201069A Ceased AU2015201069B2 (en) 2009-04-16 2015-03-02 All natural fruit snack and method of manufacturing an all natural fruit snack

Country Status (1)

Country Link
AU (1) AU2015201069B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1369198A (en) * 1970-11-16 1974-10-02 Unilever Ltd Fruit-like food product
US6077557A (en) * 1998-11-20 2000-06-20 General Mills, Inc. Gel products fortified with calcium and method of preparation
US20050260329A1 (en) * 2004-05-18 2005-11-24 Christianita Yusuf Production of liquid center filled confections

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1369198A (en) * 1970-11-16 1974-10-02 Unilever Ltd Fruit-like food product
US6077557A (en) * 1998-11-20 2000-06-20 General Mills, Inc. Gel products fortified with calcium and method of preparation
US20050260329A1 (en) * 2004-05-18 2005-11-24 Christianita Yusuf Production of liquid center filled confections

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Brechka, Nicole, Better Nutrition, July 2007, Vol 69, Issue 7, p18. http://search.ebscohost.com/login.aspx?direct=true&db=edsgbe&AN=edsgcl.165730778&site=eds-live *

Also Published As

Publication number Publication date
AU2015201069A1 (en) 2015-03-19

Similar Documents

Publication Publication Date Title
CA2758755C (en) All natural fruit snack and method of manufacturing an all natural fruit snack
JP2012523842A5 (en)
US6759074B2 (en) Soft candy
AU2014205069B2 (en) Chewy confectionery product
EP4075999B1 (en) Confectionery product and manufacturing process thereof
AU2015201069B2 (en) All natural fruit snack and method of manufacturing an all natural fruit snack
JP2015223147A (en) Gelatinous filling, method for producing the same, gelatinizer for gelatinous filling and gelatinous filling-containing food product
EP4125405A1 (en) Low sugar, high protein confection
JP2010273595A (en) Method for producing aerated sugar-coated gummi candy
RU2643273C1 (en) Method of production of glazed confectionery with a combined bod
EP4075998B1 (en) Confectionery product with reduced amount of sugar and manufacturing process thereof
JP2020074737A (en) Production method for frozen dessert, and frozen dessert
RU2520023C1 (en) Marshmallow production method
RU2303364C2 (en) Composition for krokant confection manufacturing and method for production thereof
JP2017018066A (en) How to make puffed honey
KR101569760B1 (en) A beverage containing chocolate
JP5375183B2 (en) Vegetable-containing hard candy and method for producing the same
JP3318892B2 (en) Gel filling
RU2625975C1 (en) Method for preparing sorbet
JP2010273651A (en) Massive gummi candy composition and method for producing the same
JP2010088410A (en) Frozen jelly sweet covered with chocolate and method for producing the same
UA137232U (en) COMPOSITION OF INGREDIENTS FOR PRODUCTION OF LUCUM "KYZYLOVY"
US20190297913A1 (en) Process for producing an ice-cream base
JPH04144633A (en) Baked cake excellent in shelf life
UA35274A (en) Process for production of waffles with jelly filling and process for jelly mass production

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired