AU2012200308A1 - Process of producing bleach boosters - Google Patents
Process of producing bleach boosters Download PDFInfo
- Publication number
- AU2012200308A1 AU2012200308A1 AU2012200308A AU2012200308A AU2012200308A1 AU 2012200308 A1 AU2012200308 A1 AU 2012200308A1 AU 2012200308 A AU2012200308 A AU 2012200308A AU 2012200308 A AU2012200308 A AU 2012200308A AU 2012200308 A1 AU2012200308 A1 AU 2012200308A1
- Authority
- AU
- Australia
- Prior art keywords
- dihydroisoquinoline
- temperature
- preferred
- solvent
- reaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title abstract description 64
- 230000008569 process Effects 0.000 title abstract description 49
- 239000007844 bleaching agent Substances 0.000 title abstract description 16
- 150000001875 compounds Chemical class 0.000 claims abstract description 24
- -1 2-butyloctyl Chemical group 0.000 claims description 41
- 102000004190 Enzymes Human genes 0.000 claims description 34
- 108090000790 Enzymes Proteins 0.000 claims description 34
- 239000000203 mixture Substances 0.000 description 68
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 63
- 239000002904 solvent Substances 0.000 description 50
- 239000003054 catalyst Substances 0.000 description 48
- 239000000047 product Substances 0.000 description 38
- IOEPOEDBBPRAEI-UHFFFAOYSA-N 1,2-dihydroisoquinoline Chemical compound C1=CC=C2CNC=CC2=C1 IOEPOEDBBPRAEI-UHFFFAOYSA-N 0.000 description 37
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Inorganic materials O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 37
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 34
- 229940088598 enzyme Drugs 0.000 description 32
- 239000000243 solution Substances 0.000 description 29
- 238000006243 chemical reaction Methods 0.000 description 28
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 27
- 238000004140 cleaning Methods 0.000 description 26
- 239000000463 material Substances 0.000 description 25
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 22
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 22
- AWJUIBRHMBBTKR-UHFFFAOYSA-N isoquinoline Chemical compound C1=NC=CC2=CC=CC=C21 AWJUIBRHMBBTKR-UHFFFAOYSA-N 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 150000003839 salts Chemical class 0.000 description 21
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 20
- 238000003756 stirring Methods 0.000 description 20
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 229940098779 methanesulfonic acid Drugs 0.000 description 17
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 16
- 238000010992 reflux Methods 0.000 description 16
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 15
- 238000002360 preparation method Methods 0.000 description 15
- 239000000725 suspension Substances 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 13
- 230000003247 decreasing effect Effects 0.000 description 13
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 13
- 125000000217 alkyl group Chemical group 0.000 description 12
- 238000002425 crystallisation Methods 0.000 description 12
- 150000002148 esters Chemical class 0.000 description 12
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 12
- YLQLIQIAXYRMDL-UHFFFAOYSA-N propylheptyl alcohol Chemical compound CCCCCC(CO)CCC YLQLIQIAXYRMDL-UHFFFAOYSA-N 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 11
- 239000007788 liquid Substances 0.000 description 11
- 239000011541 reaction mixture Substances 0.000 description 11
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 10
- RCBZNUVPIKHRRL-UHFFFAOYSA-N 2-(2-propylheptoxymethyl)oxirane Chemical compound CCCCCC(CCC)COCC1CO1 RCBZNUVPIKHRRL-UHFFFAOYSA-N 0.000 description 10
- NKSZCPBUWGZONP-UHFFFAOYSA-N 3,4-dihydroisoquinoline Chemical compound C1=CC=C2C=NCCC2=C1 NKSZCPBUWGZONP-UHFFFAOYSA-N 0.000 description 10
- 229930040373 Paraformaldehyde Natural products 0.000 description 10
- 239000013078 crystal Substances 0.000 description 10
- 229920002866 paraformaldehyde Polymers 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000010791 quenching Methods 0.000 description 9
- 230000000171 quenching effect Effects 0.000 description 9
- UWYZHKAOTLEWKK-UHFFFAOYSA-N 1,2,3,4-tetrahydroisoquinoline Chemical compound C1=CC=C2CNCCC2=C1 UWYZHKAOTLEWKK-UHFFFAOYSA-N 0.000 description 8
- 239000002253 acid Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 8
- 230000008901 benefit Effects 0.000 description 8
- 238000004821 distillation Methods 0.000 description 8
- 150000002118 epoxides Chemical class 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 7
- 238000004061 bleaching Methods 0.000 description 7
- 239000003599 detergent Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 6
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 238000002835 absorbance Methods 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 6
- 230000008025 crystallization Effects 0.000 description 6
- 235000019253 formic acid Nutrition 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000003880 polar aprotic solvent Substances 0.000 description 6
- BGJSXRVXTHVRSN-UHFFFAOYSA-N 1,3,5-trioxane Chemical compound C1OCOCO1 BGJSXRVXTHVRSN-UHFFFAOYSA-N 0.000 description 5
- 108010065511 Amylases Proteins 0.000 description 5
- 102000013142 Amylases Human genes 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 239000007983 Tris buffer Substances 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 5
- 238000004851 dishwashing Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000004817 gas chromatography Methods 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- 108010075550 termamyl Proteins 0.000 description 5
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 5
- ZCZCZLVSKGCRTD-UHFFFAOYSA-N 2-(tridecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCOCC1CO1 ZCZCZLVSKGCRTD-UHFFFAOYSA-N 0.000 description 4
- YGRWRVRBSKUNEE-UHFFFAOYSA-N 3,4-dihydroisoquinoline;sulfur trioxide Chemical compound O=S(=O)=O.C1=CC=C2C=NCCC2=C1 YGRWRVRBSKUNEE-UHFFFAOYSA-N 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 235000019418 amylase Nutrition 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 208000021302 gastroesophageal reflux disease Diseases 0.000 description 4
- 239000005022 packaging material Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 238000000746 purification Methods 0.000 description 4
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004382 Amylase Substances 0.000 description 3
- LAHXLUAXFINQCB-UHFFFAOYSA-N [1-(2-butyloctoxy)-3-(3,4-dihydro-1h-isoquinolin-2-yl)propan-2-yl] hydrogen sulfate Chemical compound C1=CC=C2CN(CC(COCC(CCCC)CCCCCC)OS(O)(=O)=O)CCC2=C1 LAHXLUAXFINQCB-UHFFFAOYSA-N 0.000 description 3
- NHCIFYBSDUIVRG-UHFFFAOYSA-N [1-(3,4-dihydro-1h-isoquinolin-2-yl)-3-(11-methyldodecoxy)propan-2-yl] hydrogen sulfate Chemical compound C1=CC=C2CN(CC(COCCCCCCCCCCC(C)C)OS(O)(=O)=O)CCC2=C1 NHCIFYBSDUIVRG-UHFFFAOYSA-N 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 239000012043 crude product Substances 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 229960004132 diethyl ether Drugs 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 2
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 2
- OIPZQYANGIDALK-UHFFFAOYSA-N 2-(11-methyldodecoxymethyl)oxirane Chemical compound CC(C)CCCCCCCCCCOCC1CO1 OIPZQYANGIDALK-UHFFFAOYSA-N 0.000 description 2
- IXORNPPEKYKHCI-UHFFFAOYSA-N 2-(2-butyloctoxymethyl)oxirane Chemical compound CCCCCCC(CCCC)COCC1CO1 IXORNPPEKYKHCI-UHFFFAOYSA-N 0.000 description 2
- XMVBHZBLHNOQON-UHFFFAOYSA-N 2-butyl-1-octanol Chemical group CCCCCCC(CO)CCCC XMVBHZBLHNOQON-UHFFFAOYSA-N 0.000 description 2
- DHMRGSATSWRQFT-UHFFFAOYSA-N 2-pentylnonan-1-ol Chemical compound CCCCCCCC(CO)CCCCC DHMRGSATSWRQFT-UHFFFAOYSA-N 0.000 description 2
- PLLBRTOLHQQAQQ-UHFFFAOYSA-N 8-methylnonan-1-ol Chemical compound CC(C)CCCCCCCO PLLBRTOLHQQAQQ-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000006407 Bischler-Napieralski reaction Methods 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 240000007817 Olea europaea Species 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 238000006929 Pictet-Spengler synthesis reaction Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 239000012190 activator Substances 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- 108090000637 alpha-Amylases Proteins 0.000 description 2
- 239000012300 argon atmosphere Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 235000014633 carbohydrates Nutrition 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 238000004587 chromatography analysis Methods 0.000 description 2
- 239000004927 clay Chemical class 0.000 description 2
- YSRSBDQINUMTIF-UHFFFAOYSA-N decane-1,2-diol Chemical compound CCCCCCCCC(O)CO YSRSBDQINUMTIF-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000002552 dosage form Substances 0.000 description 2
- 150000002168 ethanoic acid esters Chemical class 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 230000005291 magnetic effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000004005 microsphere Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002304 perfume Substances 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000002453 shampoo Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- JQWHASGSAFIOCM-UHFFFAOYSA-M sodium periodate Chemical compound [Na+].[O-]I(=O)(=O)=O JQWHASGSAFIOCM-UHFFFAOYSA-M 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000011877 solvent mixture Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 229960005349 sulfur Drugs 0.000 description 2
- 235000001508 sulfur Nutrition 0.000 description 2
- 229910021653 sulphate ion Inorganic materials 0.000 description 2
- 239000001117 sulphuric acid Substances 0.000 description 2
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- 239000003826 tablet Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- HGBGABMSTHQFNJ-UHFFFAOYSA-N 1,4-dioxane;sulfur trioxide Chemical compound O=S(=O)=O.C1COCCO1 HGBGABMSTHQFNJ-UHFFFAOYSA-N 0.000 description 1
- AIGDFYSPSGTZSI-UHFFFAOYSA-N 1-chloro-3-(2-propylheptoxy)propan-2-ol Chemical compound CCCCCC(CCC)COCC(O)CCl AIGDFYSPSGTZSI-UHFFFAOYSA-N 0.000 description 1
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 1
- ROTXOCNLESZVTD-UHFFFAOYSA-N 2-(2-hexyldecoxymethyl)oxirane Chemical compound CCCCCCCCC(CCCCCC)COCC1CO1 ROTXOCNLESZVTD-UHFFFAOYSA-N 0.000 description 1
- MWEDXQKDVRIFAF-UHFFFAOYSA-N 2-(2-pentylnonoxymethyl)oxirane Chemical compound CCCCCCCC(CCCCC)COCC1CO1 MWEDXQKDVRIFAF-UHFFFAOYSA-N 0.000 description 1
- JSZKLRMSOMDYEI-UHFFFAOYSA-N 2-(7-methyloctoxymethyl)oxirane Chemical compound CC(C)CCCCCCOCC1CO1 JSZKLRMSOMDYEI-UHFFFAOYSA-N 0.000 description 1
- CFHNJMSXJNUUTN-UHFFFAOYSA-N 2-(8-methylnonoxymethyl)oxirane Chemical compound CC(C)CCCCCCCOCC1CO1 CFHNJMSXJNUUTN-UHFFFAOYSA-N 0.000 description 1
- VMSIYTPWZLSMOH-UHFFFAOYSA-N 2-(dodecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCOCC1CO1 VMSIYTPWZLSMOH-UHFFFAOYSA-N 0.000 description 1
- YZUMRMCHAJVDRT-UHFFFAOYSA-N 2-(hexadecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCCCCOCC1CO1 YZUMRMCHAJVDRT-UHFFFAOYSA-N 0.000 description 1
- ZXJBWUAALADCRI-UHFFFAOYSA-N 2-(octadecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCCCCCCOCC1CO1 ZXJBWUAALADCRI-UHFFFAOYSA-N 0.000 description 1
- NVKSMKFBUGBIGE-UHFFFAOYSA-N 2-(tetradecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCCOCC1CO1 NVKSMKFBUGBIGE-UHFFFAOYSA-N 0.000 description 1
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- BIXNGBXQRRXPLM-UHFFFAOYSA-K ruthenium(3+);trichloride;hydrate Chemical compound O.Cl[Ru](Cl)Cl BIXNGBXQRRXPLM-UHFFFAOYSA-K 0.000 description 1
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- QOBQQOBSGVAWEL-UHFFFAOYSA-N sulfur trioxide thiolane 1,1-dioxide Chemical compound O=S(=O)=O.O=S1(=O)CCCC1 QOBQQOBSGVAWEL-UHFFFAOYSA-N 0.000 description 1
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- 239000000454 talc Chemical class 0.000 description 1
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- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
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Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
This invention relates to a process of producing compounds, which are useful as bleach booster, as well as to the compounds, which are obtainable using said process, 5 and to their use.
Description
Pool Section 29 Regulation 3.2(2) AUSTRALIA Patents Act 1990 03A1303U COMPLETE SPECIFICATION STANDARD PATENT Application Number: Lodged: Invention Title: Process of producing bleach boosters The following statement is a full description of this invention, including the best method of performing it known to us: Pl111AHAU/071 0 Process of Producing Bleach Boosters Description 5 This invention relates to a process of producing compounds, which are useful as bleach boosters, as well as to the compounds, which are obtainable using said proc ess, and to their use. Oxygen bleaching agents, for example hydrogen peroxide, are typically used to facili 10 tate the removal of stains and soils from clothing and various surfaces. Unfortunately such agents are extremely temperature rate dependent. As a result, when such agents are employed in colder solutions, the bleaching action of such solutions is markedly decreased. 15 In an effort to resolve the aforementioned performance problem, the industry devel oped a class of materials known as "bleach activators" or "bleach boosters", which are also called "organic catalysts". However, as such materials rapidly lose their effective ness at solution temperatures of less than 40 *C, new organic catalysts such as 3,4 dihydro-2-[2-(sulfooxy)decylisoquinolimium, inner salt were developed, in general, 20 while such current art catalysts are effective in lower temperature water conditions, they can inactivate certain enzymes. As most laundry and cleaning compositions are formulated with enzymes, formulating cleaning products with such catalysts can be problematic, 25 Accordingly, there is a need for an organic catalyst that can provide the combined benefits of formulation flexibility, low water temperature bleaching performance and enzyme compatibility. A process of producing 1-(4,4-dimethyl-3,4-dihydroisochinotine)decane-2-sulfate, which 30 is known to be a bleach booster, is described in WO 01/16273: 1,2-decanediol is dissolved in carbon tetrachloride. Thionyl chloride is added drop wise at room temperature and the reaction mixture is heated to 60 *C, After some h time the reaction mixture is cooled using an ice bath, Water and acetonitrile are added as well as ruthenium chloride hydrate and sodium periodate. After stirring for an hour at room 35 temperature, the reaction mixture is extracted with diethylether (4 times); the organic layers are subsequently washed with water (5 times), saturated sodium bicarbonate (3 times), brine (2 times), filtered through celite/silica gel, and dried over magnesium sul phate. After that the resulting liquid is concentrated to yield a clear oil, which oil is 1,2 decanediol cyclic sulphate. In the next reaction step 4,4-dimethyl-3,4-dihydroisoquino 40 line and acetonitrile are combined with the 1,2-decanedio cyclic sulphate, which is added in one portion. After another addition of acetonitrile the reaction mixture is stirred for some h. Then the precipitate is collected, washed with acetone and allowed to dry to give 1-(4,4-dimethyl-3,4-dihydroisochinoline)decane-2-sulfate.
3 baths and metal cleaners; as well as cleaning auxiliaries such as bleach additives and "stain-stick" or pre-treat types. As used herein, the phrase "is independently selected from the group consisting of ..... " 5 means that moieties or elements that are selected from the referenced Markush group can be the same, can be different or any mixture of elements. The test methods disclosed in the Test Methods Section of the present application must be used to determine the respective values of the parameters of Applicants' in 10 vention. Unless otherwise noted, all component or composition levels are in reference to the active level of that component or composition, and are exclusive of impurities, for ex ample, residual solvents or by-products, which may be present in commercially avail 15 able sources. All percentages and ratios are calculated by weight unless otherwise indicated. All per centages and ratios are calculated based on the total composition unless otherwise indicated, 20 It should be understood that every maximum numerical limitation given throughout this specification includes every lower numerical limitation, as if such lower numerical limi tations were expressly written herein. Every minimum numerical limitation given throughout this specification will include every higher numerical limitation, as if such 25 higher numerical limitations were expressly written herein. Every numerical range given throughout this specification will include every narrower numerical range that falls within such broader numerical range, as if such narrower numerical ranges were all expressly written herein. 30 All documents cited are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. A process of producing chemical compounds comprising at least one of the following 35 steps: a) optionally producing dihydroisoquinoline from isoquinoline, ax) optionally producing dihydroisoquinoline via a Bischler-Napieralski reaction, ay) optionally producing dihydroisoquinoine via a Pictet-Spengler reaction, 40 b) optionally producing a glycidylether from an alkohol and an epichlorhydrine, c) reacting said dihydrotsoquinoline with SOs and said glycidylether 4 is one of the cardinal aspects of the present invention. This process can be used just performing step c), but it is also possible to perform steps a) and c); or ax) and c); or ay) and c); or b) and c); as well as a), b) and c); ax), b) and c); 5 or ay), b) and c). Processes in which two steps are used are preferred and a process in which all three steps are used is particularly preferred. It is also within the scope of the present invention to produce the dihydroisoquinoline via different routes and to combine the products before using them in step c). It is therefore 10 possible to produce e.g. x % of the required dihydroisoquinoline via route a), y % of the required dihydroisoquinoline via route ax) and z % of the required dihydroisoquinoline via route ay). All combinations of any two of these routes are also possible and also lie within the scope of the present invention. 15 In one aspect, the invention provides a process of producing chemical compounds of formula I 0 + 0 NxOR wherein R is alkyl, alkaryl or aryl, 20 comprising the following steps: a) producing dihydroisoquinoline from isoquinoline, b) optionally producing a glycidylether from an alcohol and an epichiorhydrin, c) reacting said dihydroisoquinoline with S03 and said glycidylether, 25 wherein the dihydroisoquinoline in step a) is produced by ai) reducing an isoquinoline to give a tetrahydroisoquinoline and aii) oxidizing said tetrahydroisoquinoline to give the dihydroisoquinoline. 30 Suitable organic catalysts can be produced using a variety of reaction vessels and processes including batch, semi-batch and continuous processes.
4a In one aspect of Applicants invention, the process of making the aforementioned catalyst comprises the step of reacting 3,4-dihydroisoquinoline sulfur trioxide complex with an epoxide to form said organic catalyst. 5 In another aspect of Applicants' invention, the process of making the aforementioned catalyst comprises the steps of reacting 3,4-dihydroisoquinoline with a material selected from the group consisting of sulfur trioxide, a material that provides sulfur trioxide and mixtures thereof, to form a 3,4-dihydroisoquinoline sulfur trioxide complex, and reacting such 3,4-dihydroisoquinoline sulfur trioxide complex with an epoxide to form said organic 10 catalyst. In another aspect of Applicants' invention, the process of making the aforementioned catalyst comprises the step of reacting 3,4-dihydroisoquinoline with an epoxide sulfur trioxide complex to form said organic catalyst. 15 In another aspect of Applicants' invention, the process of making the aforementioned catalyst comprises the steps of reacting an epoxide with a material selected from the group consisting of sulfur trioxide, a material that provides sulfur trioxide and mixtures thereof, to form an epoxide sulfur trioxide complex, and reacting such epoxide sulfur 20 trioxide complex with 3,4-dihydroisoquinoline to form said organic catalyst. The oxaziridinium ring containing version of the aforementioned catalyst may be produced by contacting an iminium ring containing version of said catalyst with an oxygen transfer agent such as a peroxycarboxylic acid or a peroxymonosulfuric acid, for 25 example, Oxone . Such species can be formed in situ and used without purification.
5 While the skilled artisan who processes the teachings of this specification can easily determine the desired reaction conditions and reactant concentrations, typical reaction parameters for the aforementioned aspects of Applicants' invention include reaction 5 temperatures of from about 0 *C to about 150 *C, or from about 0 "C to about 125 'C, reaction pressures of from about 0.1 to about 100 atmospheres, from about 0.3 atmos pheres to about 10 atmospheres or from about I atmosphere to about 10 atmospheres; reaction times of 0.1 hours to about 96 hours, from about 1 hour to about 72 hours, or from about 1 hour to about 24 hours. The reaction may also be run under an inert at 10 mosphere or otherwise anhydrous conditions including, when a solvent is employed, the use of an anhydrous solvent. Materials that are employed in practicing Applicants' process include 3,4-dihydroiso quinoline; epoxides and mixtures thereof; sulfur trioxide, sources of sulfur trioxide and 15 mixtures thereof; and solvents. When 3,4-dihydroisoquinoline is employed, the initial reaction mixture typically com prises from about 0.5 weight% to about 70 weight%, from about 5 weight% to about 70 weight%, or from about 10 weight% to about 50 weight% of such material. 3,4-Dihydro 20 isoquinoline can be made according to the protocol found in Example 1. When epoxides are employed, the initial reaction mixture typically comprises from a bout 0.5 weight% to about 70 weight%, from about 5 weight% to about 70 weight%, or from about 10 weight% to about 50 weight% of such material. Suitable epoxides in 25 clude but are not limited to epoxides such as 2-propylheptyl glycidyl ether; 2-butyloctyl glycidyl ether; 2-pentylnonyl glycidyl ether; 2-hexyldecyl glycidyl ether; n-dodecyl gly cidyl ether; n-tetradecyl glycidyl ether; n-hexadecyl glycidyl ether; n-octadecyl glycidyl ether; iso-nonyl glycidyl ether; iso-decyl glycidyl ether; iso-tridecyl glycidyl ether, and mixtures thereof, Such materials may contain oligomeric forms of the glycidyl ether 30 which may optionally be removed prior to being employed as a reactant. 2-Propyl heptyl glycidyl ether can be prepared as described in Example 2 of this specification. All of the other aforementioned glycidyl ethers can be prepared by following the generic protocol of Example 2 by substituting the appropriate alcohol in place of 2-propylhep tanol, Suitable alcohols include 2-propylheptanol, 2-butyloctanoi, 2-pentylnonanol, 2 35 hexyldecanol, n-dodecanol, n-tetradecanol, n-hexadecanol, n-octadecanol iso-nona no, iso-decanol and iso-tridecanol. When sulfur trioxide, sources of sulfur trioxide and mixtures thereof are employed, the initial reaction mixture typically comprises from about 0.5 weight% to about 70 40 weight%, from about 5 weight% to about 70 weight%, or from about 10 weight% to about 50 weight% of such material. Suitable materials include sulfur trioxide, and sul fur trioxide complexes such as sulfur trioxide trimethylamine, sulfur trioxide dioxane, 6 sulfur trioxide pyridine, sulfur trioxide N,N-dimethylformamide, sulfur trioxide sulfolane. sulfur trioxide tetrahydrofuran, sulfur trioxide diethylether, sulfur trioxide 3,4-dihydro isoquinoline and mixtures thereof. 5 The balance of any reaction mixture is typically solvent. When a solvent is employed, the initial reaction mixture typically comprises up to 99 weight% solvent, from about 10 weight% to about 90 weight% solvent, or from about 20 weight% to about 80 weight% solvent. Suitable solvents include aprotic, polar and apolar solvents such as acetonitile, dioxane, tertbutyl methylether, tetrahydrofuran, N,N-dimethylformamide, sulfolane, 10 chlorobenzene, toluene, 1,2 -dichloroethane, methylene chloride, chloroform, diethyl ether, hexanes, pentanes, benzene, xylenes and mixtures thereof. Suitable solvents can be purchased from Aldrich, P.O. Box 2060, Milwaukee, WI 53201, USA. A process as described above and comprising step a) is particularly preferred, in case 15 the dihydroisoquinoline in step a) is produced by a) reducing an isoquinoline to give a tetrahydroisoquinoline and ali) oxidizing said tetrahydroisoquinoline to give the dihydroisoquinoline. 20 This process provides the best results in case the oxidation in step ail) is performed using sodium hypochloride and/or potassium hypoohloride, as is suggested for such reactions in DE 195 07 552 A 1 , since the exceeding oxidation of the product to isoqui noline is substantially suppressed. 25 It is even more preferred to have a process as described above, wherein step a) further comprises steps aili) extracting the dihydroisoquinoline obtained in aii) with an organic solvent aiv) distilling the product obtained in aili). 30 It is possible to extract the dihydroisoquinoline with all kinds of organic solvents, which solvents have to match the following criteria: They have to be substantially insoluble in water, need to be acceptable solvents for the dihydroisoquinoline to be extracted and should form an azeotrope with water. Examples of such solvents are benzene, toluene, 35 xylene, with toluene being preferred. None the less it is also possible to perform the process as described above without using a solvent that fulfils all criteria; e.g. it is also possible to use a solvent that does not form an azeotrope with water. In such a case the extraction step itself could be per 40 formed in the same way. However, it is preferred to use a solvent, which forms an azeotrope with water since by doing this the water used during the reaction can be drawn off easily by codistillation. This aspect of codistillation is crucial for large scale 7 applications, since the distillation of water is quite expensive due to the high boiling enthaiphie of water. Other methods of purifying the product of step a) as are mentioned in step aiv) are also 5 possible and lie within the scope of the present invention. Such methods are e.g. crys tallisation or chromatography, Purification by distillation is most preferred, however, it is also possible to use the rare product as educt for the synthesis to follow. Two other routes to produce the dihydroisoquinoline are possible and lie within the 10 scope of the present invention: ax): Dihydroisoquinoline can be produced using a Bischter-Napieralsid reaction: acid I+ NH 3 xN .x NH 2 O H A process as described above, wherein step ax) is performed using phosphorous pen 15 toxide and an acid is another preferred object of the present invention, whereby it is preferred when the acid is selected from the group consisting of poly phosphorous acid, trifluormethaneacid, formic acid and methane sulfonic acid. Compared to stan dard Bischler-Napieralski reaction conditions the amount of phosphor-containing com pounds as well as the reaction time could be reduced. This makes the reaction less 20 expensive and has a positive effect with respect to the overall environmental rating of the process. Instead of poly phosphorous acid (PPA) methanesulfonic acid (MSA) can be used. This is not possible when using MSA alone. At temperatures of about 160 *C, which is above the decomposition temperature of MSA, which is about 140 "C, good results can be obtained. 25 It is further preferred when In the process as described above the reaction mixture of step ax) is neutralized using KOH, because this ieads to salts that have a higher solubi lity. 30 A process as described above, wherein after neutralization the amine is oxidized to give an !mine using sodium hypochlorite forms another preferred embodiment of the present invention. An alternative for this route is ay): $ N A MN H (5) (4) NaOCl H+ j H2CO NH KOHN H (14) (13) 0 to perform a Pictet-Spengler reaction from (4) to (13), followed by cleavage of the am ide to give (14) and subsequent oxidation using sodium hypochlorite. A great advan tage of this alternative is to be seen in the fact that the reaction can be performed as a 5 one pot reaction. An additional advantage is the fact, that this is a phosphate free route to obtain the desired products, which means lower cost for waste disposal and an envi ronmentally friendly process. As a source of formaldehyde trioxane is advantageous, since it has a melting point of 10 62 *C, and therefore can be applied easily as a liquid. It is obvious that a heated feed pipe can advantageously been used. As the acid all kinds of strong acids, such as trifluoracetic acid, formic acid or methane sulfonic acid can be used. A process as described above and comprising step b) is also particularly preferred in 15 case the glycidylether in step b) is produced by bia) addition of epichlorohydrine to alcohol in the presence of a lewis acetic catalyst and subsequent reaction of the resulting chlorohydrine with NaOH and/or KOH or 20 bib) reacting epichlorohydrine with an alcohol in the presence of a phase transfer ca talyst together with NaOH and/or KOH. A process as described above, wherein the glycidylether obtained in step bia) and/or bib) is purified by distillation forms a particularly preferred embodiment of the present 25 invention. As has already been discussed above with respect to step a) distillation is the most preferred method of purification, i.e. other methods of purification such as crystallisation or chromatography are also possible and lie within the scope of the pre sent invention.
9 Even more preferred is a process as described above, wherein step c) comprises at least one of the following steps: ci) dissolving dihydroisochinoline in a solvent, 5 cii) adding SOa to the solution obtained in cl), ciii) adding glycidylether to the solution obtained in cil), civ) heating the mixture obtained in ciii), cv) quenching remaining S03 in the mixture obtained in ciii) or civ), cvi) exchanging a substantial part of the solvent of the mixture obtained in ciii), civ) or 10 cv), cvii) inducing crystallisation, cviii) filtering the crystals off the mixture obtained in cvii), cix) purifying the crystals obtained in cviii), cx) drying the crystals obtained in cviii) or cix). 15 Preferred embodiments of the present invention are those processes as described above, wherein: a.) the solvent in step ci) is inert with respect to SOs and/or 20 f) the SO 3 in step cii) is used in an excess with respect to dihydroisoquinoiineand/or x) step cii) takes place at a temperature of 0 'C or above and/or 5) the glycidylether in step ciii) is used in an excess with respect to dihydroisoquinoline and/or 25 e) step cili) takes place at a temperature of 0 *C or above and/or @) the SO3 in step cii) is used in greater excess with respect to the dihydroisoquinoline than is the glycidylether in step ciii) and/or y) heating in step civ) is performed under reflux and/or q) the quenching in step cv) is performed using a base and/or 30 -ra) the amount of base used according to ij) exactly matches the surplus of SO or exeeds the surplus of SO 3 and/or t) at least 50 % of the solvent of the mixture in step cv) are exchanged and/or (p) the solvent that is added in step cvi) is an alcohol or 35 a mixture of alcohols or a mixture of one or more alcohols with one or more polar aprotic solvent(s) and/or r) crystallization in step cvii) is induced by decreasing the temperature using a tem perature ramp having zero, one or more plateaus and/or 40 X) crystallization in step cvii) is induced by decreasing the temperature using a tem perature ramp with the temperature being decreased at a rate of 1 to 20 *C / h.
10 A process as described above, wherein: a') the solvent in step ci) is dichloroethane or dioxane or a mixture of both and/or 5') the SOs in step cii) is used in an amount of 1.05 to 1.15 mol per mol of dihydrol 5 soquinoline and/or X') step cii) takes place at a temperature of 29 *C or above and/or 6') the glycidylether in step ciii) is used in an amount of I.01 to 1.11 mol per mol of dihydroisoquinoline and/or C) step cii) takes place at a temperature of 29 "C or above and/or 10 4') the ratio of the excess of SO$ in step cii) to the excess of the glycidylether in step ciii) - both with respect to the dihydroisoquinoline - is in the range of 1,01 - 10 ; 1 and/or y') the temperature in step civ) is 60 "C or above and/or TI') the quenching in step cv) is performed using one or more selected from the 15 group consisting of amines, dihydroisoquinoline, NaOH, KOH and/or aminic base and/or 7a) the amount of KOH and/or NaOH and/or amine used according to t1) exactly matches the surplus of SO3 or exeeds the surplus of SO? and/or t') at least 80 % of the solvent of the mixture in step cv) are exchanged and/or 20 yp) the alcoholic solvent that is added in step cvi) is EtOH, MeCH or iPrOH, the mixture of alcohols comprises at least one of EtOH, MeOH or iPrOH or the mixture of alcohol(s) and polar aprotic solvent comprises acetic acid ester as the polar aprotic solvent component and/or 25 K') crystallization in step cvii) is induced by decreasing the temperature using a temperature ramp having three plateaus and/or X') crystallization in step cvii) is induced by decreasing the temperature using a tem perature ramp with the temperature being decreased at a rate / at rates of 5 to 10 *C / h 30 forms an even more preferred embodiment of the present invention. To receive good results using the processes described above, it is preferred, to dis solve dihydroisochinoline in a solvent, which solvent in step ci) is inert with respect to 35 SO 3 . An embodiment in which the solvent in step ci) is dichloroethane is most pre ferred. Also dioxane can be used giving good results, - the same is true for mixtures of these solvents. The use of dichIoroethane is advantageous compared to the use of other solvents such as e.g. acetonitrile, which is described in the state of the art. Ace tonitrile as well as e.g. propionitrile, butyronitrile, THF, dibuthylether and acetic acid 40 ester are not inert against SOS. This is important since the use of SO3 is desired to avoid the more expensive thionyl chloride (see below). This means that it is possible to run the process using such solvents but the yields are quite low (about 45 %). Other 11 solvents such as dichloromethane are also not inert with respect to SO, and in addition to that have a boiling point, which is quite low. Diglyme, glyme, toluene, chlorobenzene, N-methylpyrrolidone (NMP) or propylenecarbonate also lead to low yields, when used in combination with SO-complexes formed in situ 5 In step cii) it is preferred that SO is added to the solution obtained in ci). This super sedes the need to laboriously handle Isolated expensive SOa-complexes. The SOa is added as a pure substance, i.e. freshly distilled or stabilised. This leads to an unex pected advantage with respect to the purity of the product. It was found that in case of 10 the use of SO-amine-complexes the amines, e.g. NMe 3 , tend to react with the gly cidylether and that in case of the use of SOrdioxane-complexes dioxane is incorpo rated in the product. Therefore the use of SO 3 is not only easier and cheaper than the use of complexes but has the additional advantage of leading to products, which con tain less impurities. The yield of the product can be further increased by using the SO 3 15 in excess with respect to dihydroisoquinoline and the best results were obtained in case the SO 3 is used in an amount of 1.05 to 1.15 mol per moi of dihydroisoquinoline. The temperature in this step cli) can be -20 *C, preferably 0 *C or above, it is preferred that the temperature is 29 *C or above. in general temperatures from about -10 * C to the boiling point of the solvent can be used, a temperature in the range of about 0 to 20 about 40 *C is preferred, a temperature in the range of about 20 to about 35 *C is more preferred, a temperature in the range of from about 25 to about 32 *C is even more preferred, and most preferred is a temperature of about 30 "C, such as e.g. 28, 29, 30 or 31 *C. 25 As the next step glycidylether is added to the solution obtained in cii), whereby it is pre ferred that the glycidylether is used in an excess with respect to dihydroisoquinoline. In a preferred embodiment of the present invention the glycidylether is used in an amount of 1.01 to 1.1 mo per mol of dihydroisoquinoline. The temperature in this step ciii) can be -20 *C, preferably 0 "C or above, it is preferred that the temperature is 29 *C or 30 above. In general temperatures from about -10 * to the boiling point of the solvent can be used, a temperature in the range of about 0 to about 40 00 is preferred, a tempera ture in the range of about 20 to about 35 "C is more preferred, a temperature in the range of from about 25 to about 32 *C is even more preferred, and most preferred is a temperature of about 30 *C, such as e.g. 28, 29, 30 or 31 *C. 35 In a particularly preferred embodiment of the present invention the ratio of the excess of SOs in step cii) to the excess of the glycidylether in step ciii) - both with respect to the dihydroisoquinoline - is in the range of 1.01 - 10 : 1. In a case in which 1.0 eq. of dihydroisoquinoline, 1,1 eq. of SO and 1.05 eq. of glycidylether are used the excess of 40 S03 is 0.1, the excess of glycidylether is 0.05 and therefore the ratio would be 2: 1. Preferred are ratios from 1.1 to 5 : 1, even more preferred are ratios from 1.5 to 3 : 1.
12 Next the reaction mixture obtained in ciii) can be heated, with heating being preferred. A preferred embodiment of the present invention is a process in which heating in step civ) is performed under reflux and an even more preferred embodiment is a process with the temperature being 60 *C or above. 5 Subsequently the remaining SO 3 in the mixture obtained in ciii) or civ) is quenched, whereby the quenching in step cv) preferably is performed using a base and more preferably is performed using one or more selected from the group consisting of amines, dihydroisoquinoline, isoquinoline, NaOH and KOH. 10 When quenching the surplus of SO there exist two preferred procedures: One is to perform the quenching step cv) with an amount of base that matches the sur plus of SOs, Such a procedure has the advantage, that the minimal amount of base, 15 that is needed for quenching is used, which keeps the costs low in two ways; first by reducing the amount of base used and second by yielding a waste product that does not need to be neutralized. Therefore this procedure also is advantageous from an en vironmental point of view. 20 The other is to perform the quenching step cv) with a surplus of base with respect to the surplus of SO 3 . This procedure has the advantage, that it suppresses the develop ment of acidic compounds, such as sulphuric acid or sulphuric acid semi ester. Those acidic compounds lead to a decomposition of the sulphate group in the end product. During such decomposition another acidic species forms, which means that this proc 25 ess is autocatalytic and it is the reason for a reduced practical storage life. Therefore by using a surplus of base with respect to the surplus of SQ0 in quenching step cv) one will end up with an end product that is free flowing and does not agglutinate when stored over longer periods. 30 Exchanging a substantial part of the solvent of the mixture obtained in ciii), civ) or cv) is another preferred embodiment of the present invention. Thereby it is preferred when at least 50 %, more preferred at least 80 % and mostly preferred at least 90 % of the sol vent of the mixture in step cv) are exchanged. It is preferred that the solvent that is added in this step is an alcohol, a mixture of alcohols or a mixture of one or more alco 35 hols with one or more polar aprotic solvent(s), whereby in the most preferred embodi ments of the present invention the alcoholic solvent that is added in step cvi) is EtOH, MeOH or iPrOH, the mixture of alcohols comprises at least one of EtOH, MeCH or PrOH or the mixture of alcohol(s) and polar aprotic solvent comprises acetic acid ester as the polar aprotic solvent component. To reduce the amount of solvent which is used 40 for the exchange said exchange can not only be performed in one step but also in more than one step, e.g. in two, three, four or more steps. An exchange of a substantial part of the solvent is preferred, however, it is also possible to continue without an exchange.
13 Next crystallisation is induced. This can be done in a number of ways, e.g. by decreas ing the temperature, by distilling off the solvent, at reduced pressure - where advanta geous, or by adding solvents, which reduce the solubility of the product in the solvent 5 mixture. It is preferred to induce crystallisation in step cvii) by decreasing the tempera ture. Using a temperature ramp is more preferred. This temperature ramp preferably has zero, one or more plateaus whereby it is mostly preferred if it has three plateaus. A plateau in the sense of the present invention is a period during which the temperature does not decrease or does decrease at a rate, which is significantly, i.e. by a factor of 10 at least 5, lower than the rate-average during the cooling periods, Has the mixture been cooled from e.g. 80 to 60 *C at a rate of 10 *C I h and is than cooled for another h at a rate of e.g. 1 *0 / h, this second period would be called a plateau. This term is also used in case no further decrease in temperature occurs before the mixture is filtered. 15 Inducing the crystallization in step cvii) by decreasing the temperature using a tempera ture ramp with the temperature being decreased at a rate of I to 20 "C I h is preferred. Inducing the crystallization in step cvii) by decreasing the temperature using a tempera ture ramp with the temperature being decreased at a rate / at rates of 5 to 10 "C I h is even more preferred. 20 The use of seed crystals to fasten the process and/or to tailor the crystal size, form and/or modification lies within the scope of the present invention and forms a preferred embodiment. 25 The process as described above can be performed as a continuous process as well as a process having separate steps. In such a case each of these steps can be performed as batch or semi-batch process or as a continuous process. The reaction can be per formed under normal conditions, i.e. under atmospheric pressure, however, positive pressure is also possible during the process. During distillation steps positive pressure 30 as well as atmospheric pressure can be used, however, distillation under reduced pressure is advantageous. The temperatures during the reaction in general range from - 40 to 200 0C, in particular from - 10 to 100 *C unless otherwise noted, Inert gas can be used in any step to protect the products or to aid distillation. 35 The present invention is also directed to a compound, which is producible by a process as described above and of course to a compound, which is produced by a process as described above. This does also include mixtures of such compounds independent on whether they were produced by performing the reaction using two or more different starting materials or by performing two or more reactions - one with each of the two or 40 more different starting materials alone - and than mixing the end products.
14 The present invention is directed to a compound according to formula I or 11 O s=O N OR N. 0 0-S-0 N OR wherein R is alkyl, alkaryl or aryl, with alkyll" comprising linear, branched and cyclic 5 alkyls. Those compounds wherein R in formula I or I above is an alkyl are preferred, those wherein R is a branched alkyl are more preferred and those wherein R is a saturated alkyl are even more preferred. Most preferred is a compound with R being a branched 10 saturated alkyl. A preferred compound is one of formula I or 1I above, wherein R is a group having 9 to 24 C-atoms, such as 9, 10, 11, 12, 13,.. .or 24 C-atoms, preferably 12 to 20 C-atoms and even more preferred 12 to 18 C-atoms. More precisely R pref erably is a branched alkyl group containing from 9 to 24 carbons or a linear alkyl group containing from 11 to 24 carbons. Compounds wherein R in formula I or 11 above is a 15 branched alkyl group containing from 9 to 18 carbons or a linear alkyl group containing from 11 to 18 carbons are even more preferred. Therefore a compound as mentioned above, wherein R is selected from the group con sisting of 2-propylheptyl, 2-butyloctyl, 2-pentyinonyl, 2-hexyldecy, n-dodecyl, n 20 tetradecyl, n-hexadecyl, n-octadecyl, iso-nonyl, iso-decyl, iso-tridecyl and iso pentadecyl forms a preferred embodiment of the present invention. And a compound wherein R is selected from the group consisting of 2-butyloctyl, tridekanyl, 2-propyl heptyl, 2-pentyinonanyt, 2-hexyldecyl, iso-tridecyl and iso-pentadecyl forms a particu larly preferred embodiment of the present invention. Most preferred is a compound 25 wherein R is 2-butyloctyl. Applicants have found that judicious selection of the R 1 moiety of the organic catalyst of the present invention results in improved enzyme compatibility. While not being bound by theory, Applicants believe this is due to favourable partitioning of the catalyst 15 in aqueous environments as a result of the aforementioned judicious selection of the R' moiety. In one aspect of Applicants' invention, Applicants' organic catalyst has an enzyme 5 compatibility value of 70 or greater, or even 80 or greater. These compounds can be used as components in all kinds of cleaning compositions, which includes granular or powder-form all-purpose or "heavy-duty" washing agents, especially laundry detergents; liquid, gel or paste-form all-purpose washing agents, 10 especially the so-called heavy-duty liquid types; liquid fine-fabric detergents; hand dishwashing agents or light duty dishwashing agents, especially those of the high foaming type; machine dishwashing agents, including the various tablet, granular, liquid and rinse-aid types for household and institutional use; liquid cleaning and disinfecting agents, including antibacterial hand-wash types, laundry bars, mouthwashes, denture 15 cleaners, car or carpet shampoos, bathroom cleaners; hair shampoos and hair-rinses; shower gels and foam baths and metal cleaners; as well as cleaning auxiliaries such as bleach additives and "stain-stick" or pre-treat types. Surprisingly it was found that the compounds of the present invention lead to better low 20 water temperature bleaching performance, when used in a cleaning composition, In addition to that the unexpected effect of good enzyme compatibility was found. Typical enzymes that are used in cleaning compositions include, but are not limited to, hemi cellulases, peroxidases, proteases, celfulases, xylanases, lipases, phospholipases, esterases, cutinases, pectinases, mannanases, pectate lyases, keratinases, reduc 25 tases, oxidases, phenoloxidases, lipoxygenases, ligninases, pullulanases, tannases, pentosanases, malanases, B-glucanases, arabinosidases, hyaluronidase, chondroiti nase, laccase, and amylases, or mixtures thereof. Cleaning compositions may be advantageously employed for example, in laundry ap 30 plications, hard surface cleaning, automatic dishwashing applications, as well as cos metic applications such as dentures, teeth, hair and skin. However, due to the unique advantages of both increased effectiveness in lower temperature solutions and the superior enzyme compatiblity, the organic catalysts of the present invention are ideally suited for laundry applications such as the bleaching of fabrics through the use of 35 bleach containing detergents or laundry bleach additives. Furthermore, the organic catalysts of the present invention may be employed in both granular and liquid compo sitions. The organic catalysts of the present invention may also be employed in a cleaning ad 40 ditive product. A cleaning additive product including the organic catalysts of the present invention is ideally suited for inclusion in a wash process when additional bleaching effectiveness is desired. Such instances may include but, are not limited to, low tem- 16 perature solution cleaning application. The additive product may be, in its simplest form, Applicants' organic catalyst. Preferably, the additive could be packaged in dos age form for addition to a cleaning process where a source of peroxygen is employed and increased bleaching effectiveness is desired. Such single dosage form may com 5 prise a pill, tablet, gelcap or other single dosage unit such as pre-measured powders or liquids. A filler or carrier material may be included to increase the volume of such com position. Suitable filler or carrier materials include, but are not limited to, various salts of sulfate, carbonate and silicate as well as talc, clay and the like. Filler or carrier materi als for liquid compositions may be water or low molecular weight primary and secon 10 dary alcohols including polyols and diols. Examples of such alcohols include, but are not limited to, methanol, ethanol, propanol and isopropanoL. The compositions may contain from about 5 % to about 90 % of such materials. Acidic fillers can be used to reduce pH. Alternatively, the cleaning additive may include an activated peroxygen source defined below or the adjunct ingredients as fully defined below. 15 Applicants' cleaning compositions and cleaning additives require a catalytically effec tive amount of Applicants' organic catalyst. The required level of such catalyst may be achieved by the addition of one or more species of Applicants' organic catalyst. As a practical matter, and not by way of limitation, the compositions and cleaning processes 20 herein can be adjusted to provide on the order of at least 0.001 ppm, from about 0.001 ppm to about 500 ppm, from about 0.005 ppm to about 150 ppm, or even from about 0.05 ppm to about 50 ppm of Applicants' organic catalyst in the wash liquor. In order to obtain such levels in the wash liquor, typical compositions herein may comprise from about 0.0002% to about 5%, or even from about 0.001% to about 1.5%, of organic 25 catalyst, by weight of the cleaning compositions. When the Applicants' organic catalyst is employed in a granular composition, it may be desirable for the Applicants' organic catalyst to be in the form of an encapsulated parti cle to protect the Applicants' organic catalyst from moisture and/or other components of 30 the granular composition during storage. In addition, encapsulation is also a means of controlling the availability of the Applicants' organic catalyst during the cleaning proc ess and may enhance the bleaching performance of the Applicants' organic catalyst. In this regard, the Applicants' organic catalyst can be encapsulated with any encapsu lating material known in the art. 35 The encapsulating material typically encapsulates at least part, preferably all, of the Applicants' organic catalyst. Typically, the encapsulating material is water-soluble and/or water-dispersible. The encapsulating material may have a glass transition tem perature (Tg) of 0 *C or higher. 40 The encapsulating material is preferably selected from the group consisting of carbo hydrates, natural or synthetic gums, chitin and chitosan, cellulose and cellulose deriva- 17 tives, silicates, phosphates, berates, polyvinyl alcohol, polyethylene glycol, paraffin waxes and combinations thereof. Preferably the encapsulating material is a carbohy drate, typically selected from the group consisting of monosaccharides, oligosaccha rides, polysaccharides, and combinations thereof. Most preferably, the encapsulating 5 material is a starch. Preferred starches are described in EP 0 922 499; U.S. 4,977,252; US. 5,354,559 and U.S. 5,935,826. The encapsulating material may be a microsphere made from plastic such as thermo plastics, acrylonitrile, methacrylonitrile, polyacrylonitrile, polymethacrylonitrile and mix 10 tures thereof; commercially available microspheres that can be used are those supplied by Expancel of Stockviksverken, Sweden under the trademark Expancet@, and those supplied by PQ Corp. of Valley Forge, Pennsylvania USA under the tradename PM 6545, PM 6550, PM 7220, PM 7228, Extendospheres@, Luxsil®, Q-ceM® and Sphericel@. 15 The cleaning compositions herein will preferably be formulated such that, during use in aqueous cleaning operations, the wash water will have a pH of between about 6.5 and about 11, or even about 7.5 and 10.5. Liquid dishwashing product formulations may have a pH between about 6.8 and about 9.0. Laundry products typically have a pH of 20 from about 9 to about 11. Techniques for controlling pH at recommended usage levels include the use of buffers, alkalis, acids, etc., and are well known to those skilled in the art. Adjunct Materials 25 While not essential for the purposes of the present invention, the non-limiting list of adjuncts illustrated hereinafter are suitable for use in the instant compositions and may be desirably incorporated in certain embodiments of the invention, for example to assist or enhance cleaning performance, for treatment of the substrate to be cleaned, or to modify the aesthetics of the cleaning composition as is the case with perfumes, color 30 ants, dyes or the like. The precise nature of these additional components, and levels of incorporation thereof, will depend on the physical form of the composition and the na ture of the cleaning operation for which it is to be used. Suitable adjunct materials in ciude, but are not limited to, surfactants, builders, chelating agents, dye transfer inhibit ing agents, dispersants, enzymes, and enzyme stabilizers, catalytic materials, bleach 35 activators, hydrogen peroxide, sources of hydrogen peroxide, preformed peracids, polymeric dispersing agents, clay soil removallanti-redeposition agents, brighteners, suds suppressors, dyes, perfumes, structure elasticizing agents, fabric softeners, carri ers, hydrotropes, processing aids, solvents and/or pigments. In addition to the disclo sure below, suitable examples of such other adjuncts and levels of use are found in 40 U.S. Patent Nos. 5,576,282, 6,306,812 B1 and 6,326,348 BI that are incorporated by reference.
18 The cleaning compositions can be formulated into any suitable form and prepared by any process chosen by the formulator, non-limiting examples of which are described in Applicants' examples and in U.S. 5,879,584; U.S. 5,691,297; U.S. 5,574,005; U.S. 5,569,645; U.S. 5,565,422; U.S. 5,516,448; U.S. 5,489,392; U.S. 5,486,303 all of which 5 are incorporated herein by reference. Organic CatalystfEnzyme Compatibility Test: The test described below uses an alpha amylase activity assay to measure the Impact 10 of organic catalysts on the enzyme. Equipment. UVNis spectrophotometer capable of measuring @ 415 nm, heated mag netic stirrer capable of 40 "C, 5 ml Luer lock syringe and filters (Acrodisc 0.451llum), pH meter, and balance (4-place analytical). 15 Reagents. Merck Amylase Kit (Merck Eurolab, Cat. No. 1.19718.0001); Trizma Base (Sigma Cat # T-1 503, or equivalent); Calcium Chloride Dihydrate (Sigma Cat # C-5080, or equivalent); Sodium Thiosulfate Pentahydrate (Sigma Cat # S-6672 or equivalent); Hydrochloric Acid (VWR Cat # JT9535-0, or equivalent); Hardness solution (CTC Group, 3.00 gr/cc or equivalent); Sodium Percarbonate; Peracetic Acid (Aldrich, Cat.# 20 26933-6 or equivalent); Amylase enzymes: Termamyl, Natalase, and Duramyl (No vozymes, Denmark); Granular detergent matrix containing no enzyme, organic catalyst or bleaching agents. 1.) Solution Preparation: prepare the following: 25 a) TRIS Assay Buffer. Prepare 1 liter of 0.1 M TRIS buffer, 0.5% sodium thiosul phate (WN), 0.11 % calcium chloride (w/v) at pH 8.3. b) Blank Detergent Solution. Prepare one liter of 0.5% enzyme and 30 bleach free granular detergent product in demonized water (WN) that is 250 ppm H 2 0 2 (0.77 gm percarbonate) and 10 gpg hardness (880 UIl of hardness). c) Termamyl, Duramyl and Natalase Stock. Make 100 mI solutions each 35 of a 0.1633 mg active Termamyl per ml TRIS Buffer, a 0.1159 mg ac tive Natalase per ml TRIS Buffer, and a 0.1596 mg active Duramyl per ml TRIS Buffer. d) Organic catalyst stocks. Make a 500 ppm in methanol solution of pm. 40 e) Peracetic acid stock. Make a 3955 ppm peracetic acid solution in de ionized water.
19 f) Amylase reagent. Follow Merck kit instructions for preparing flacons (containers) I and 2 using flacon 3 and subsequent mixing of flacons I and 2 to produce the final reagent used in the arnylase activity 5 analysis. 2.) Sample Analysis: a.) Analysis of sample with enzyme only: Add 100 ml of blank detergent solution 10 to a 150 mi beaker. Place beaker on heated stir plate and bring temperature to 40 *C with stirring. Add Y pl of enzyme stock to the beaker where Y= 612 pl for Duramyl, 306 ul for Termamyl, or 918 p1 for Natalase. Spike only enzyme of interest. Stir sample for 1 minute. Start timer. At 7 minutes 45 seconds, pull a sample and filter it using a 0,45 pm syringe filter (5 ml syringe). Mix 6 pi of 15 filtered sample with 250 x of amylase reagent in a cuvette and place the cu vette in a UVNIS spectrophotometer and monitor change in absorbance at 415 nm. Determine length of time (tE) to the nearest second required to obtain an absorbance reading of 1.0 for each enzyme. Use each enzyme's tE in Steps 2.)b.) and 2.)c.) below. 20 b.) Analysis of sample with enzyme and peracetic acid only. Follow Step 2.)a.) except after enzyme addition, allow solution to stir for 1 minute then add 127 pf of peracetic acid stock and start timer. Pull sample at 7 minutes 45 seconds as in Step 2.)a.). Once sample and reagent are mixed, record the absorbance 25 at tE for the respective enzyme. Designate such absorbance Ab. c.) Analysis of sample with enzyme, peracetic acid, and organic catalyst. Follow Step 2.)a.) except after enzyme addition, allow solution to stir for 1 minute then add 127 i of peracetic acid stock and 100 41 of organic catalyst stock 30 and start timer. Pull sample at 7 minutes 45 seconds as in Step 2.)a.). Once sample and reagent are mixed, record the absorbance at tE for the respective enzyme. Designate such absorbance Ac. 3.) Calculate Enzyme Compatibility Value (ECV) 35 a.) Calculate the ECV for each specific enzyme: termamyl (ECVter), duramyl (ECVdur) and natalase (ECVnat). The ECV for any specific enzyme is (Ac/Ab) x 100 where Ab and Ac are the values determined in Steps 2.)b.) and 2.)c.), respectively, for that enzyme. 40 20 b.) The ECV for a given organic catalyst is the average of the individual ECV val ues for the three enzymes, Thus, ECV = (ECVter + ECVdur + ECVnat)13. For a better understanding the present invention is illustrated by the following exam 5 pIes, which are not to be understood as being limiting the scope of the invention, which scope is expressed in the claims: Examples: The examples are divided into three general sections: 10 Section 1 (Examples 1-12) deals with the synthesis of different substances with the focus being on the different products, Section 2 (Examples 13-56) is more directed to the different synthesis routes and Section 3 (Example 57) shows the behaviour of the compounds when tested according to Applicants' Organic Catalyst/Enzyme Compatibility Test. 15 Unless otherwise indicated, materials can be obtained from Aldrich, P.0. Box 2060, Milwaukee, WI 53201, USA. In Examples 1 - 12, the solvent acetonitrile may be re placed with other solvents, including but not limited to, 1,2-dichloroethane. 20 Section 1: Example 1: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-y[)-1-(2-propylheptyl oxymethyl)-ethyl] ester, internal salt: 25 Preparation of 2-propylheptyl glycidyl ether: To a flame dried, 500 ml round bottomed flask equipped with an addition funnel charged with epichlorohydrin (15.62 g, 0.17 mol), is added 2-propylheptanol (Pfaltz & Bauer, Inc., 172 E. Aurora Street, Waterbury CT, 06708, USA) (20 g, 0.127 mol) and 30 stannic chloride (0.20 g, 0.001 mol). The reaction is kept under an argon atmosphere and warmed to 90 'C using an oil bath. Epichlorohydrin is dripped into the stirring solu tion over 60 minutes followed by stirring at 90 *C for 18 hours. The reaction is fitted with a vacuum distillation head and 1-chlaro-3-(2-propyl-heptyloxy)-propan-2-ol is dis tilled at a temperature range of 90 *C -> 95 'C under 0.2mm Hg. Wt.=22.1 g. The 1 35 chloro-3-(2-propyl-heptyloxy)-propan-2-ol (5.0 g, 0.020 mol) is dissolved in tetrahydro furan (50 ml) and stirred at RT under an argon atmosphere. To the stirring solution is added potassium tert-butoxide (2.52 g, 0.022 mol) and the suspension is stirred at RT for 18 hours. The reaction is then evaporated to dryness, residue dissolved in hexanes and washed with water (100 ml). The hexanes phase is separated, dried with Na2SO4, 40 filtered and evaporated to dryness to yield the crude 2-propylheptyl glycidyl ether, which can be further purified by vacuum distillation.
21 Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoqunolin-2-y)-+-(2-propylheptyl oxymethyl)-ethyl] ester, internal salt: To a flame dried 250 ml three neck round bottomed flask, equipped with a condenser, dry argon inlet, magnetic stir bar, thermometer, and heating bath is added 3,4-dihydro 5 isoquinoline (0.38 mol,; prepared as described in Example I of U.S. 5,576,282), 2 propyiheptyl glycidyl ether (0.38 moI, prepared as described above), SQ3-DMF complex (0.38 mol), and acetonitrile (500 ml). The reaction is warmed to 80 'C and stirred at temperature for 72 hours. The reaction is cooled to room temperature, evaporated to dryness and the residue recrystallized from ethyl acetate and/or ethanol to yield the 10 desired product. Example 2: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-i-(2-butyl-octyloxy methyl)-ethyl] ester, internal salt 15 The desired product is prepared according to Example 1, substituting 2-butyloctanol for 2-propylheptanol. Example 3: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)- I -(2-pentyl-nonyl 20 oxymethyl)-ethyl] ester, internal salt: The desired product is prepared according to Example 1, substituting 2-pentylnonanol (obtained from Pfaltz & Bauer, Inc., Wayerbury, CT 06708) for 2-propylheptanol. Example 4: 25 Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-4-(2-hexyl-decyloxy methyl)-ethyl] ester, internal salt: The desired product is prepared according to Example 1, substituting 2-hexyldecanol for 2-propylheptanolt 30 Example 5: Preparation of Sulfuric acid mono-{2-(3,4-dihydro-isoquinolin-2-yl)-1-( dodecyloxy methyl)-ethyl) ester, internal salt: The desired product is prepared according to Example 1, substituting n-dodecanol for 2-propylheptano. 35 Example 5: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1-(tetradecyloxy methyO)-ethyl] ester, internal salt: The desired product is prepared according to Example 1., substituting n-tetradecanol for 40 2-propylheptanol.
22 Example 7: Preparation of Sulfuric acid mono-f2-(3,4-dihydro-isoquinolin-2-y)-1 -(hexadecyoxy methyl)-ethyl) ester, internal salt: The desired product is prepared according to Example 1, substituting n-hexadecanol 5 for 2-propyiheptanoL Example 8: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1-(octadecyloxy methyl)-ethyl] ester, internal salt: 10 The desired product is prepared according to Example 1, substituting n-octadecanolfor 2-propylheptanol. Example 9: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1-(iso-nonyloxy 15 methyl)-ethyl] ester, internal salt: The desired product is prepared according to Example 1, substituting iso-nonano (Ex xal 9 obtained from Exxon Mobile Chemical, Houston, Texas USA) for 2-propylhepta no[. 20 Example 10: Preparation of Sulfuric acid monod2-(3,4-dihydro-isoquinolin-2-y)-1-(iso-decyloxy methyl)-ethyl] ester, internal salt: The desired product is prepared according to Example 1, substituting iso-decanol (ob tained from City Chemicals LLC, West Haven, Connecticut USA) for 2-propylheptanol. 25 Example 11: Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1-(iso-tridecyloxy methyl)-ethyl] ester, internal salt: The desired product is prepared according to Example 1, substituting iso-tridecanol 30 (obtained from BASF Corporation, Mount Olive, New Jersey USA) for 2-propyiheptanoL Example 12: Simultanoeous Preparation of Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1 (iso-tridecyloxymethyl)-ethyl] ester, internal salt and Sulfuric acid mono-12-(3,4-dihydro 35 isoquinolin-2-yl)-I-(iso-pentadecyloxymethyl)-thyl] ester, internal salt: The desired products are prepared according to Example 1, substituting a mixture of isomeric tridecanols to pentadecanols (obtained from BASF Corporation, Mount Olive, New Jersey USA) for 2-propylheptanol. 40 23 Section 2: Example 13: 5 Synthesis of: 0 O =S=O N Procedure: 3,4-dihydroisoquinoline (550 g of 94.94 % grade; 3.98 mmol dihydroisoquinoline, 1.0 10 eq.; 0.146 mmol isoquinoline) were dissolved in 2970 g dichloroethane. SO 3 (365.6 g, 4.54 mmol; 1.1 eq.) was added within 258 min. at a temperature of 30 to 34 *C. A yel low solid formed. The suspension was stirred for another 30 min. at 30 C. 2-ethyl hexylglycidylether (814 g, 99.15 %, 4.33 mmol, 1.05 eq., Fa. Raschig) was added within 30 min, at a temperature of 30 *C. When adding the first 30 to 40 ml a light heat 15 tone was detectable (max T = 34 'C). The suspension was heated under reflux for 18 h, whereby a bath temperature of 90 "C was used and a temperature of 84 *C was measured within the suspension. To trap a surplus of SO 3 65 g of dihydroisoquinoline were added after the reaction was finished. 20 The dichloroethane was distilled off at 850 to 700 mbar and with a temperature of the vessel of 70 to 80 *C. After stripping about 800 ml of dichloroethane a highly viscous composition came into existence. To this yellow-brown suspension ethanol (580 ml) was added and the suspension was distilled again. Distillation was performed at a pressure of 500 mbar and at a temperature of 60 to 75 *C. After stripping 1080.3 g 25 again 580 ml of ethanol were added and the suspension was distilled again under the same conditions - this time stripping 707.3 g. To this suspension 1650 g ethanol were added and the solid, which had precipitated was dissolved at 78 *C. Then the mixture was cooled to 50 *C. At this temperature the product precipitated. The suspension was stirred (275 to 300 rpm) for 1 h at a temperature of 60 "C. Then it was cooled to 40 *C 30 using a cooling rate of 5 *C/h and was further cooled to 0 "C using a cooling rate of 10 "C/h. The suspension was stirred over night at 0 "C - with the power of the stirrer being 0.5 W/I there was substantially no mixing within upper part of the vessel. The suspen sion was sucked off (time of filtration: about 500 s) and the filter cake was washed twice with cold ethanol (900 ml each). The time of filtration was 15 min. each. The filter 35 cake having a diameter of 87 mm was dried at 50 "C and 20 mbar for three days. This yielded 1218.5 g of a light brown solid (74.3 % of theory) having a purity of 95.5 %.
24 Example 14: Synthesis of: 0 O=s=0 N O 5 Procedure: 1) 2-Propylheptyl glycidyl ether (PHGE) In a 2 I roundbottom flask 2-propyl heptanol (316 g, 2 mol, 1.0 eq), aqueous sodium 10 hydroxide (50 % in water, 760 g, 9.5 mol, 4.75 eq) and dimethyl cyclohexyl amin (1.7 g, 1250 ppm) were stirred (300 rpm) and heated to 50 9 C. Epichloro hydrine (280 g, 237 ml, 3 mol, 1.5 eq) was added drop wise during I h, The resulting mixture was stirred at 50 *C for 5 h, water (714 g) was added and the phases separated (crude product con tains ca. 3 % 2-propyl heptanol, ca. 78 % 2-propylheptyl glycidyl ether and higher boil 15 ing side products; gas chromatography). The organic phase was distilled (Vigreux 30 cm, 75 - 85 "C, 0,3 - 0.5 mbar): Fraction (A): 65-75 *C, 127 g (81 % PHGE) Fraction (B): 77 "C, 172 g (96 % PHGE) 20 2) Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1-(2-propyl-heptyloxymethyl) ethyl] ester, internal salt 3,4-dihydroisoquinoline - sulfur trioxide - complex (2.96 g, 14 mmol, 1.0 eq; prepared by addition of sulfur trioxide to dihydroisoquinoline) was dissolved under stirring at 30 *C in dioxane (14 ml). During 15 min distilled 2-propylheptyl glycidyl ether (3.2 g, 14 25 mmol, purity 96 %) was added at 30 *C, The suspension was heated up to 95 "C and stirred for 19 h. The solution was treated with ethyl acetate (20 ml) and cooled down to 39 *C during I h, to 0 *C during the next hour, and stirred for 1 h at 0 "C afterwards. The resulting crystals were filtered off (exhausted at 90 nbar), washed with ethyl acetate (2 x 5 ml, 5 30 *C) and exhausted for 0.5 h at 90 mbar. After drying at 50 *C under vacuum for 12 h the desired product was obtained (3.2 g. 52 % yield), 25 Example 15: Synthesis of: 0 x .N C 5 Procedure: Into a solution of 1707 g dichloroethane and 315 g (94.9 %ic - containing 3.8 % isoqui noline) 3,4-dihydroisoquinoline, having a temperature of 30 *C 210 g SO 3 were added within 2 h, which coursed the temperature to increase from 30 to 31 *C. After the addi 10 tion the mixture was stirred for another 30 min. at a temperature of 30 "C. Within 15 min. 604 g (97.6 %ic) 2-butyloctylglycidether was added and the mixture was heated to 84 *C. After stirring for 18 h the exceeding SOs was trapped using 27.9 g of 3,4 dihydroisoquinoline (93.6 %ic compound containing 5.0 % isoquinoline). 897 g of dichloroethane were stripped, 333 g ethanol were added and again 359 g of 15 solvent were stripped at 74 *C. Again 333 g ethanol were added and another 132 g of solvent were stripped at 74 *C. After another addition of ethanol (948 g) the mixture was heated to 78 *C, whereby a clear and brown solution was obtained. This solution was cooled to 70 *C within 10 min.; within the next 15 min. the temperature was de creased to 62 *C, followed by a reduction of the temperature to 51 'C within the next 20 15 min.; and finally a decrease in temperature to 46 "C within 8 min. lead to the begin ning of crystallisation. From then on the solution was cooled to 0 *C within 1 h. After stirring for 1 h at 0 "C the crystals were sucked off and washed with cold ethanol (2 x 516 g). Drying under vacuum at 50 *C lead to light beige crystals (796.1 g; purity 97.5 %; 73.4 % of theory), which turned out to be the desired product. 25 Example 16: Example 4 shows another synthesis route to yield mono-[2-(3,4-dihydro-isoquinoin-2 yl)-1-(2-butyl-octyloxymethyl)-ethyl] ester, intemal salt: 30 Procedure: 1) N-Formyt-N-(2-phenylethyl) amin To a 1 I round bottom flask with 2-phenylethyl amin (500 g, 4.085 mol) methyl formiate 35 (303 g, 4.902 mol) was added drop wise under ice-cooling during 60 min at 20-25 *C. After stirring for 30 min at 20-25 *C the reaction showed a conversion of >95 %. The slight excess of methyl formiate was removed under vacuum (1 mbar) at 60 "C giving the crude product (606 g), which was distilled (126-133 *C at ca. 0.5 mbar).
26 Fraction (A) 75-127 "C, 43 g (51,7 % N-formyl-N-(2-phenylethy) amin) Fraction (B) 126-135 "C, 555 g (99.3 % N-ormyl-N-(2-phenylethyl) amin) 2) Dihydroisoquinoline 5 Polyphosphoric acid (4.42 kg) was heated to 80 *C under stirring and mixed with P20 5 (0.69 kg). After heating to 170 "C and stirring for I h at this temperature N-formyl-N-(2 phenylethyl) amin (1.32 kg, 8.84 mol) was added during 30 min. After stirring for 4 h at 170 "C the reaction was cooled down to 80 *C and carefully mixed with a 20 % solution of potassium hydroxide in water (24.75 kg) in order to result pH 7-8. The crude mixture 10 was extracted at 60 *C with toluene (4 x 4.4 I). From the combined organic phases, which were dried over Na 2
SO
4 , the toluene was removed under vacuum (1 mbar) at 60 0C to give dihydroisoquinoline (1.0 kg, 85 % yield, 99.9 % purity via gas chromatogra phy). 15 3) Sulfuric acid mono-{2-(3,4-dihydro-isoquinolin-2-yl)-1-(2-butyl-octyloxymethyl)-ethyl] ester, internal salt In a.750 ml mini-plant vessel distilled 3,4-dihydroisoquinoline (49.85 g, 0,380 mol, 1.0 eq; purity via gas chromatography 99.9 % dihydroisoquinoline) was dissolved under stirring (400 rpm) at 30 *C in dichioro ethane (285 g). During 2 h freshly distilled sulfur 20 trioxide (33.47 g, 17.7 ml, 0.418 mol, 1.10 eq, distilled from oleum stabilized with 0.6 weight% boric acid) was added drop wise at 30-34 *C und 30 min stirred afterwards at 30 *C. During 15 min distilled 2-butyloctyl glycidyl ether (97.04 g, 0.399 mol, purity 99.67 %) was added at 30 *C. The suspension was heated up to 84 *C and stirred for 18 h. To the brown solution 3,4-dihydroisoquinoline (5.06 g, 0.0386 mol, 0.12 eq; purity 25 via gas chromatography 99.9 % dihydroisoquinoline) was added at 84 "C. Dichloro ethane (160 g) was removed at 400 mbar and 55 "C, ethanol (56 g) was ad ded, solvent mixture (129 g) was removed, ethanol (56 g) was added, solvent mixture (57 g) was removed, and ethanol (156 g) was added. After heating to 78 *C stirring was reduced (45 rpm), the solution was cooled down to 50 *C during 1 h and treated with 30 sulfuric acid mono-{2-(3,4-dihydro-isoquinolin-2-yl)-1-(2-butyl-octyloxymethyl)-ethyl] ester internal salt (0.5 g) and stirred I h at 50 'C, then cooled down to 0 *C during the next hour, and stirred for 1 h at 0 "C afterwards. The resulting crystals were fitered off (exhausted at 90 mbar), washed with cold ethanol (2 x 86 g, 5 OC) and exhausted for 0.5 h at 90 mbar. After drying at 50 *C under vacuum for 12 h the desired product was 35 obtained (135.35 g, 78.1 % yield).
27 Example 17: Synthesis of: 0 O=S=0 I I 0 5 Procedure: 1) Tridecyl glycidyl ether (TDGE) In a 2 I roundbottom flask isotridekanol (500 g, 2.5 moi, 1.0 eq), aqueous sodium hy 10 dioxide (50 % in water, 950 g, 11.87 mo, 4.75 eq) and dimethyl cyclohexyl amin (2.0 g, 1250 ppm) were stirred (300 rpm) and heated to 50 *C. Epichloro hydrine (350 g, 297 ml, 3.75 mol, 1.5 eq) was added drop wise during I h. The resulting mixture was stirred at 50 *C for 5 h, water (1250 g) was added and the phases separated (crude product contains ca. 3 % 2-propyl heptanol, ca. 78 % 2-propyheptyl glycidyl ether and higher 15 boiling side products; gas chromatography). The organic phase was distilled (Vigreux 30 cm, 85 - 115 *C, 0.3 - 0,5 mbar): Fraction (A): 87-108 "C, 255 g (89 % TDGE) Fraction (B): 108-113 0 C, 253 g (>99 % TDGE) 20 2) Sulfuric acid mono-[2-(3,4-dihydro-isoquinolin-2-yl)-1 -(isotridecyloxymethyl)-ethyl] ester, internal salt 3,4-dihydroisoquinofine - sulfur trioxide - complex (62.5 g, 296 mmol, 1.0 eq; prepared by addition of sulfur trioxide to dihydroisoquinoline) was dissolved under stirring at 30 *C in dioxane (261 ml). During 15 min distifed isotridecyl glycidyl ether (83.5 g, 326 25 mmol, purity >99 %) was added at 30 *C. The suspension was heated up to 95 *C and stirred for 17 h. The solution was treated with ethyl acetate (390 ml) and cooled down to 39 *C during I h, to 0 *C during the next hour, and stirred for 1 h at 0 *C afterwards. The resulting crystals were filtered off (exhausted at 90 mbar), washed with ethyl acetate (1 x 140 m[, 30 5 *C) and exhausted for 0.5 h at 90 mbar. After drying at 50 *C under vacuum for 12 h the desired product was obtained (91.1 g, 62 % yield).
28 Examples 18 - 37: Also the following reaction step was varied: A NH N +
NH
2 OKH (10) (1)(12) ,with 5 the conditions and results being listed in table 1 below: Table 1: starting material 30g (10) GC P/} Example P 2 0 5 acid solvent temperature time 10 11 12 18 36g 200g PPA none 170*C 40min. 99 19 18g 100g PPA none 170"C 40min, 7 91 20 18g 1Og PPA none 170*C 60min. 4 95 21 18g 1OOg PPA none 170*C 60min. 3 92 4 22 18g 1OOg PPA none 00"C 60min. 95 5 23 18g 100g PPA none 17000 80min. 4 92 4 24 18g I00g PPA none 170"C 120min.1 94 4 25 18g 50g PPA, 50g MSA none 1700C 40min. 31 36 1 26 9g 5OgPPA ione 170*C 40min. 21 30 20 27 9§ 50g PPA none 200*C 40min. 76 28 9g 50g PPA dichlorobenzen e170-180*C 40min. 40 34 18 29 none 1eq. MSA dichlorobenzene 1700C 60min. 46 30 18g 180g MSA none 1300C 3h 12 80 2 31 18 72g MSA none 1300C 3h 7 49 19 32 18g 180g MSA none 115*C 24h 22 78 33 18g 180g MSA none 1400C 3h 16 69 2 34 18g 180g MSA none 150-160*C 2h 91 35 I1 90g MSA none 160*C 2h >90 36 30g 300g MSA none 130*C 4h 6 81 1 37 36g 200g formic acid none reflux 4h 100 29 Examples 38 to 56: The fofowing reaction step was also object ob further experiments, which are summa rized in table 2 below: NHacid, CH 2 0 MOH NH N NH 0 (10) (15) (16) Table 2: 33 g starting material (10) GC {%] Example CH20 solvent acid temperature ime 1C15116 38 8g paraformaldehyde none 220m[ TFA reflux 4,5h 97 39 8g paraformaldehyde -one 100ml TFA :eflux 4,5h 99 40 8g paraformaldehyde none 75ml TFA reflux 4,5h 62 2 41 8g paraformaldehyde lone 50ml TFA reflux 4,5h 2 35 42 8g paraformaldehyde none 50ml TFA reflux 4,5h 35630 43 8g paraformaldehyde none 25ml TFA reflux 4,5h 32 23 44 8g paraformaldehyde none 1 00m] formic acid reflux 4,5h 9 88 2 45 8g paraformaldehyde none I 00ml propionic acid reflux 4,5h 56 46 8g paraformaldehyde CI(CH2)2CI 1 eq. MSA reflux 4,511 1 95 47 8§ paraformaldehyde Ci(CH2)2CI Oeq. MSA reflux 4,5h 5 48 20g trioxane none 50ml TFA reflux 4r5h 1 25 49 20g trioxane none 50mi TFA reflux 4,5h 52 38 50 20g trioxane none 100ml formic acid reflux 4,5h 5 12 51 20g trioxane none 50ml TFA reflux 4,5h 63 34 52 20g trioxane none 5Oml formic acid reflux 5h 1565 6 base solvent 53 4eq. KOH 150ml ethanol reflux 2,3h 99 54 4eq. KOH none reflux 3,5h 1 9 7 55 1,5eq. NaOH none 100*C G 5h 713 h 6 1,5eq. NaOH none 100"C 13,5 10 30 Section 3: Example 57: 5 The organic catalysts listed below are tested according to Applicants' Organic Cata lyst/Enzyme Compatibility Test using [Peracetic Acid] = 5.0 ppm; [organic catalyst] = 0.5 ppm and the following results are obtained. Enzyme Compatibility Values Entry t Catalyst Moiety ECVer ECVur ECVnat ECV R1 1 tert-butyl 51 86 58 65 2 2-ethylhexyl 54 90 57 67 3 2-propylheptyl 98 101 99 99 4 2-butylocty 101 101 102 101 5 n-Cm, 14 102 f 100 100 101 6 iso-nonyl 86 96 88 90 7 iso-decyl 98 97 96 97 8 iso-tridecyl 99 100 101 100 * Entries 1 and 2 are respectively C4 and Cs branched alkyl moieties, which are not 10 encompassed by Applicants' Formula 1. While particular embodiments of the present invention have been illustrated and de scribed, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. 15 It is therefore intended to cover in the appended claims all such changes and modifica tions that are within the scope of this invention.
Claims (4)
1. Compound according to formula I 0 N OR wherein R is selected from the group consisting of 2-butyloctyl, tridecanyl, 2 propylheptyl, 2-pentylnonanyl and 2-hexyldecyl.
2. Compound according to claim 1, having an enzyme compatibility value of 70 or greater.
3. Compound according to claim 2, having an enzyme compatibility value of 80 or greater.
4. Compound substantially as hereinbefore described with reference to the examples. BASF SE WATERMARK PATENT & TRADE MARK ATTORNEYS P29677AU00
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2012200308A AU2012200308A1 (en) | 2005-06-17 | 2012-01-19 | Process of producing bleach boosters |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP05013136.6 | 2005-06-17 | ||
| EP05013129.1 | 2005-06-17 | ||
| EP05013132.5 | 2005-06-17 | ||
| AU2012200308A AU2012200308A1 (en) | 2005-06-17 | 2012-01-19 | Process of producing bleach boosters |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2006259075A Division AU2006259075B2 (en) | 2005-06-17 | 2006-06-14 | Process of producing bleach boosters |
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| AU2012200308A1 true AU2012200308A1 (en) | 2012-02-09 |
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| AU2012200308A Abandoned AU2012200308A1 (en) | 2005-06-17 | 2012-01-19 | Process of producing bleach boosters |
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| AU (1) | AU2012200308A1 (en) |
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2012
- 2012-01-19 AU AU2012200308A patent/AU2012200308A1/en not_active Abandoned
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