AU2011268633B2 - Combined barrier and lubrication fluids pressure regulation system and unit for a subsea motor and pump module - Google Patents
Combined barrier and lubrication fluids pressure regulation system and unit for a subsea motor and pump module Download PDFInfo
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- AU2011268633B2 AU2011268633B2 AU2011268633A AU2011268633A AU2011268633B2 AU 2011268633 B2 AU2011268633 B2 AU 2011268633B2 AU 2011268633 A AU2011268633 A AU 2011268633A AU 2011268633 A AU2011268633 A AU 2011268633A AU 2011268633 B2 AU2011268633 B2 AU 2011268633B2
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- 239000012530 fluid Substances 0.000 title claims abstract description 326
- 238000005461 lubrication Methods 0.000 title claims abstract description 111
- 230000004888 barrier function Effects 0.000 title claims abstract description 95
- 230000004044 response Effects 0.000 claims abstract description 21
- 238000004891 communication Methods 0.000 claims abstract description 20
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 239000013535 sea water Substances 0.000 claims description 5
- 230000008439 repair process Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000004215 Carbon black (E152) Substances 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000002955 isolation Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
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- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 2
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- 239000007788 liquid Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000001052 transient effect Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/01—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/06—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps having motor-pump units situated at great depth
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/08—Regulating by delivery pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/18—Lubricating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/40—Sealings between relatively-moving surfaces by means of fluid
- F16J15/406—Sealings between relatively-moving surfaces by means of fluid by at least one pump
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Fluid-Pressure Circuits (AREA)
- Lubrication Of Internal Combustion Engines (AREA)
- Control Of Fluid Gearings (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
A barrier and lubrication fluids pressure regulation system for a subsea motor and pump module is disclosed, comprising a lubrication fluid circuit in flow communication with a hydraulic fluid supply via a first pressure reducing regulator (15); and a barrier fluid circuit in flow communication with the hydraulic fluid supply via a second pressure reducing regulator (14). The first pressure reducing regulator (15) is configured to reduce the supply fluid pressure in response to the pumped medium pressure at the suction side (4) or at the discharge side (5) of the pump, and the second pressure reducing regulator (14) is configured to reduce the supply fluid pressure in response to the output pressure of the first pressure reducing regulator (15). A pressure regulation unit is likewise disclosed, and arranged for housing the components of the barrier and lubrication fluids pressure regulation system in a pressurized vessel.
Description
1 Combined barrier and lubrication fluids pressure regulation system and unit for a subsea motor and pump module TECHNICAL FIELD OF THE INVENTION 5 The present invention relates generally to subsea equipment involved in the transport of hydrocarbon production fluids from a production site at the sea floor to a sea surface or land based host facility. More specifically, the present invention is concerned with a system that is designed for management of barrier and lubrication fluid pressures in a subsea motor and pump module. In another aspect the present 10 invention relates also to a pressure regulation unit for a subsea motor and pump module. BACKGROUND AND PRIOR ART A process fluid in subsea hydrocarbon production is typically a multiphase fluid 15 comprising oil and gas and eventually solid matter, which is extracted from an underground reservoir. A motor/pump module is arranged on the sea floor and configured for transport of the process fluid from the reservoir to a surface or land based host facility. The motor/pump module is frequently subjected to substantial variations in pressure in the pumped medium, as well as substantial transitional 20 loads during pump start and stop sequences. The pumped medium pressure at the suction side of the pump may be in the order of hundreds of bar, requiring corresponding measures in the motor/pump module to prevent process fluid and particulate matter from immigration from the pump interior into a motor housing via bearings and seals in the motor/pump module. 25 For the purpose of pumping a multiphase fluid in subsea production, screw rotor pumps are advantageously used. The screw rotor pump is a positive displacement type of pump having two screw shafts that are driven in rotation with intermeshing gears, between which a specific volume of fluid is displaced in the axial direction of 30 the screws from a suction side of the pump to be discharged on the pressure side of the pump. The screws are journalled in bearings in a pump housing, and are drive connected to a motor arranged in a motor housing. In case of a twin rotor screw pump, intermeshing timing gears carried on the screw shafts provide synchronization of the rotary motion. The motor housing interior is hydraulically 35 separated from the pump housing interior by a seal arrangement, where the drive shaft is journalled to extend for connection with the pump rotor shaft. The pump bearings are separated from the pump medium by seal arrangements at both ends of the pump. 6506930 1 (GHMatters) P92497.AU TERUNI 2 A hydraulic fluid in the motor housing is to be maintained at a pressure above the internal pressure of the pump, acting as a barrier which prevents intrusion of process fluid and particles into the motor housing via the seal and bearing arrangement. In result of the pressure difference, a leak flow of hydraulic fluid along 5 the drive shaft is unavoidable. The leakage rate is dependent on fluid properties, differential pressure, the transient operating conditions of the pump, and the tightness of the seal(s). The leakage is compensated by refilling the motor housing from an external supply of hydraulic fluid. Likewise, hydraulic fluid is used for lubrication of pump bearings and timing gears. The pressure in the pump 10 lubrication fluid is to be maintained above the pumped medium pressure internally of the pump, in order to prevent intrusion of process fluid and particles into pump bearings, seals and timing gears. Leakage via the pump seals into the pumped medium is compensated by refilling from an external supply of hydraulic fluid. 15 The motor and pump can be drive-connected inside the motor housing, or outside the motor housing. For instance, the motor and pump can share one and the same shaft with no separate coupling that connects them in a driving relation. In other designs the pump shaft can be coupled to the motor shaft inside the motor housing. In still other designs, the motor and pump is drive-connected by means of a 20 coupling located in a coupling chamber defined between the motor housing and the pump. However, in all alternatives it is desirable to maintain at all times a pressure difference over the interfaces, i.e. between the motor housing, the coupling chamber when present, and the pump lubrication system and the pumped medium, respectively. 25 Conventionally, a motor barrier fluid and a pump lubrication fluid are each supplied from a host facility, and leakage compensation as well as pressure control are managed from the host facility, usually via an umbilical. As subsea hydrocarbon production sites are increasingly installed and operated at increasing depths and 30 step-out distances, the response times and control requirements in lubrication and cooling systems increase correspondingly. As a consequence, there is a rising need for a barrier fluid and lubrication system that operates with improved control requirements and which provides increased reliability in operation. 35 SUMMARY OF THE INVENTION The present invention thus provides a barrier and lubrication fluids pressure regulation system for a subsea motor and pump module which is directed to 6506930 1 (GHMatters) P92497.AU TERUNI 3 addressing problems associated with long step-out distances and great water depths. In one aspect, the invention provides a barrier and lubrication fluids pressure 5 regulation system for a subsea motor and pump module operable for displacement of a pumped medium from a pump suction side to a pump discharge side, the pressure regulation system comprising: a lubrication fluid circuit in flow communication with a hydraulic fluid supply via a first pressure reducing regulator; a barrier fluid circuit in flow communication with the hydraulic fluid supply via a 10 second pressure reducing regulator, wherein the first pressure reducing regulator is configured to reduce the supply fluid pressure in response to the pumped medium pressure at the suction side or at the discharge side of the pump, and the second pressure reducing regulator is configured to reduce the supply fluid pressure in response to the output pressure of the first pressure reducing regulator. 15 The present invention specifically aims at providing a barrier and lubrication fluids pressure regulation system for a subsea motor and pump module, the system having an inherent capability to adapt to pressure changes in the pumped medium. The present invention further aims at providing a barrier and lubrication fluids 20 pressure regulation system having an inherent capability to compensate for loss of hydraulic fluid caused by leakage via seals and bearings in the motor and pump module. An advantage of the invention is to provide a barrier and lubrication fluids pressure regulation system wherein a preset pressure differential between a barrier fluid circuit and a lubrication fluid circuit is automatically maintained at all times, 25 and balanced towards the pumped medium pressure. The barrier and lubrication fluids pressure regulation system of the present invention may advantageously be applied to a subsea motor and pump module which comprises a pump motor disposed in a motor housing; a pump disposed in a 30 pump housing having a pump inlet at a suction side and a pump outlet at a discharge side of the pump, and a pump-rotor assembly arranged there between and journalled in bearings in the pump housing. The pump-rotor assembly is drive connected to the motor through a drive-shaft that reaches between the motor and pump housings via a seal and bearing arrangement and is configured to displace a 35 fluid medium from the pump inlet for discharge via the pump outlet. Briefly, an advantage of the present invention is achieved in a barrier and lubrication fluids pressure regulation system for a subsea motor and pump module 6506930 1 (GHMatters) P92497.AU TERUNI 4 that is operable for displacement of a pumped medium from a pump suction side to a pump discharge side, the pressure regulation system comprising: * a lubrication fluid circuit in flow communication with a hydraulic fluid supply 5 via a first pressure reducing regulator * a barrier fluid circuit in flow communication with the hydraulic fluid supply via a second pressure reducing regulator, wherein * the first pressure reducing regulator is configured to reduce the supply fluid pressure in response to the pumped medium pressure at the suction side or 10 at the discharge side of the pump, and * the second pressure reducing regulator is configured to reduce the supply fluid pressure in response to the output pressure of the first pressure reducing regulator. 15 A system according to the invention provides immediate response to any change in the pumped medium pressure, as well as a simple and robust solution which continuously maintains a predetermined pressure difference between the barrier and lubrication fluid circuits and which at all times keeps the circuit pressures in balance with the pressure of the pumped medium. 20 Preferably, each of the first and second pressure reducing regulators are dome loading regulators with adjustable bias set to deliver an output pressure exceeding the dome loading pressure within a range of 2-10 bar. The output pressure of these regulators may typically be set to exceed the dome loading pressure with about 5 25 bar. The pumped medium pressure is preferably applied to the dome of the first pressure reducing regulator via a diaphragm, or via a pressure compensator, arranged to separate the fluids in a pilot circuit connecting the first pressure reducing regulator 30 with the pumped medium at the suction side or at the discharge side of the pump. The embodiment provides immediate response to pressure variations in the pumped medium on the suction side or on the discharge side of the pump, while avoiding intrusion of process fluids, sea water and particulate matter into the pump 35 lubrication circuit. Optionally, the pumped medium pressure may also be applied via a pilot circuit to the dome of a third pressure reducing regulator arranged in the hydraulic fluid 6506930 1 (GHMatters) P92497.AU TERUNI 5 supply upstream of the first and second pressure reducing regulators. This optional third pressure reducing regulator can be set to deliver an output pressure exceeding its dome loading pressure within the order of 20-50 bar. The output pressure of this regulator may typically be set to exceed the dome loading pressure with about 30 5 bar. The embodiment improves reliability and service life of the first and second pressure reducing regulators by reducing the load applied from the supply fluid pressure, which may range to an order of about 500 bar, e.g. The optional pressure reducing 10 regulator constitutes a stepwise reduction from the supply fluid pressure to a pressure level that exceeds the pumped medium pressure sufficiently for an adequate response to changes in the medium pressure. However, in order to avoid interruption of operation caused by excessive pressure 15 peaks or pressure build-up in the circuits, each of the barrier fluid circuit and the lubrication fluid circuit will be arranged to communicate with the pumped medium flow at the pump inlet or outlet via respective pressure controlled pressure relief regulators opening into the pilot circuit. These pressure relief regulators can be realized as dome-loaded back pressure regulators that are normally effective to 20 reduce and vent the pressure in the barrier and lubrication fluid circuits typically during system start-up. A secondary function of the pressure controlled pressure relief regulators is to serve as safety relief valves. More specifically, the pressure relief regulator in the lubrication fluid circuit can be 25 a dome-loading back pressure regulator responsive to the pumped medium pressure at the suction side or at the discharge side of the pump. The pressure relief regulator in the barrier fluid circuit can be a dome-loading back pressure regulator responsive to the output pressure of the first pressure reducing regulator. Each of the back pressure regulators is set to open for dumping hydraulic fluid into the pilot 30 circuit if the pressure in the lubrication fluid circuit or in the barrier fluid circuit, respectively, exceeds the dome loading pressure for the subject regulator by a preset amount of pressure which is higher than the output pressures of the first and second pressure reducing regulators. The output pressure of these regulators may typically be set to exceed the dome loading pressure with about 8 bar. As indicated 35 above, the pressure relief regulators can also be seen as ultimate safety relief valves for the circuitry. 6506930 1 (GHMatters) P92497.AU TERUNI 6 The pressure reducing regulators, as well as the back pressure regulators, may each be associated with a motor drive which is operable for setting the bias and thereby the pressure level of the subject regulator. The embodiment permits remote control and adjustment of flows and pressures from a topside facility. 5 In another aspect the present invention relates to a pressure regulation unit comprising: * a pressure vessel arranged to be exposed to surrounding seawater, the 10 pressure vessel housing a volume of hydraulic fluid and being hydraulically connectable to a lubrication fluid circuit in a subsea motor and pump module; * a first pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow from an external hydraulic fluid supply into 15 the pressure vessel interior; * a second pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow between the external hydraulic fluid supply and a barrier fluid circuit in the subsea motor and pump module, * wherein the output flow of the first pressure reducing regulator controls the 20 internal pressure of the pressure vessel, and the output flow of the second pressure reducing regulator is responsive to the internal pressure of the pressure vessel. Preferably, the first pressure reducing regulator is configured to control the internal 25 pressure in the pressure vessel by reducing the pressure of supplied hydraulic fluid in response to the pumped medium pressure at a suction side or at a discharge side of the pump, which is communicated to the first pressure reducing regulator via a pilot line extended into the pressure vessel. 30 The pressure vessel may further comprise: * a flow line connection that provides hydraulic fluid flow from a topside (offshore or onshore) hydraulic fluid supply; * a flow line connection via which pumped medium pressure is communicated 35 from the suction side or the discharge side of the pump to the first pressure reducing regulator; * a flow line connection via which barrier fluid is supplied to the motor from the second pressure reducing regulator; 6506930 1 (GHMatters) P92497.AU TERUNI 7 * a flow line connection via which lubrication fluid is supplied to the pump from the pressure vessel interior, and a flow line connection via which hydraulic fluid can be dumped into the pumped medium at the suction side or at the discharge side of the pump. 5 Without being limited to any specific type or model of motor and pump module, the barrier fluid and lubrication system and pressure regulating unit of the present invention is advantageously applied to a pump equipped with a twin-screw rotor, and the lubrication circuit is arranged to supply oil to pump bearings, as well as to 10 timing gears that are installed in the pump for synchronizing the rotation of the rotors. SHORT DESCRIPTION OF THE DRAWINGS In the following, preferred embodiments of the invention will be described in more 15 detail with reference made to the accompanying, schematic drawings, of which Fig. 1 is a diagram of the barrier and lubrication fluids pressure regulation system for a subsea motor and pump module, and 20 Fig. 2 is a schematic view of a pressure regulation unit for a subsea motor and pump module. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS In the drawing of Fig. 1, reference number 1 refers to a subsea motor and pump 25 module comprising a motor that is encased in a pressurized, water tight enclosure or motor housing 2, as well as a pump rotor assembly encased in a pump housing 3. The motor driving the pump is typically an electric motor, although other drive units such as hydraulic motors or turbines may alternatively be employed. 30 The pump rotor is configured for displacement of a pumped medium, typically a multi-phase production fluid from a reservoir below the sea floor, which enters the pump via a pump inlet 4 to be discharged via a pump outlet 5, as illustrated by an arrow F. The pump rotor is drive-connected to the motor, and the pump interior is hydraulically separated from the pressurized (typically oil-filled) motor housing by 35 means of a seal arrangement 6 which seals against the outside of a rotary shaft (indicated by reference number 7) by which the pump rotor is drive-connected to the motor. The pump bearings are separated from the pump medium by seal 6506930 1 (GHMatters) P92497.AU TERUNI 8 arrangements 8 and 9 at both ends of the pump. The pump rotor is journalled in bearing arrangements (not shown) in the pump housing 3. Since the invention is not limited to any specific type or model of motor and pump 5 assembly, but indeed can be applied to various motor and pump configurations which are involved in the transport of a hydrocarbon production fluid and operated by the skilled person, the internals of the motor and pump module 1 need not be discussed in detail. 10 Hydraulic fluid is supplied to the motor and pump module 1 via lines 10, 11, 12 from a hydraulic fluid supply (indicated by reference n umber 13), which may be located topside on a surface platform, or on a land based host facility, e.g. All other components of the barrier and lubrication fluids pressure regulation system are advantageously installed subsea. 15 A pressure accumulator may be arranged in the fluid line 10 to deliver hydraulic fluid at an operating pressure, which may be in the order of about 500 bar, e.g. The hydraulic fluid is supplied via pressure reducing regulators 14 and 15, the output flow of which is automatically adjusted concurrently with a change in fluid pressure 20 in the barrier fluid and lubrication system. The pressure changes are caused by varying pressure in the pumped medium, and by leakage of hydraulic fluid through the sealing arrangements as illustrated by arrows L in Fig. 1. The regulators 14 and 15, as well as any other pressure reducing regulator 25 discussed below, may be any available type of dome loading pressure regulator designed for use at full sea depth, and which operates at the subject system pressures. The regulators are additionally equipped with an adjustable spring bias by which a regulator set point can be varied above the dome loading pressure. The regulators may advantageously be equipped with an electric (or hydraulic) motor 30 drive (not illustrated) for remote adjustment of the regulator set point. More precisely, the regulator 14 serves for refilling and pressurizing a motor barrier fluid circuit acting as a barrier at the interface between the motor and pump housings 2 and 3, and typically also providing lubrication and cooling fluid for the 35 motor. In Fig. 1, line 11 connects the barrier fluid circuit with the hydraulic fluid supply via the regulator 14. Line 16 opens for hydraulic fluid from the regulator 14 into the motor housing interior. The barrier fluid circuit is indirectly connectable for flow communication with the pump inlet 4 via lines 17 and 18 which serve for 6506930 1 (GHMatters) P92497.AU TERUNI 9 dumping hydraulic fluid from the motor barrier fluid circuit via a pressure relief regulator valve 19, in case of a rise of the fluid pressure to a too high level. The fluid pressure in lines 16 and 17 of the motor barrier fluid circuit is controlled by the output pressure of the regulator 14, which is responsive to the fluid pressure in a 5 line 20 that is applied to the dome of the pressure reducing regulator 14. The pressure reducing regulator 14 is arranged to open when downstream pressure in the barrier fluid circuit falls below the pressure in line 20, which is the lubrication fluid pressure as will be understood from below, by a preset amount. 10 Similarly, the regulator 15 serves for refilling and pressurizing a pump lubrication fluid circuit providing lubrication fluid to pump rotor bearings and, if appropriate, to timing gears which effect rotor synchronization in a twin-screw rotor pump. Line 12 connects the lubrication fluid circuit with the hydraulic fluid supply via the regulator 15. Lines 22 and 23 open for hydraulic fluid from the regulator 15 into the 15 pump housing. The lubrication fluid circuit is indirectly connectable for flow communication with the pump inlet via lines 24 and 25 which serve for dumping hydraulic fluid from the motor barrier fluid circuit via a pressure relief regulator valve 26, in case of a rise of the fluid pressure to a too high level. The fluid pressure in lines 20, 22, 23 and 24 of the lubrication fluid circuit is controlled by the output 20 pressure of the regulator 15, which is responsive to the fluid pressure in a line 27 that is applied to the dome of the pressure reducing regulator 15. The pressure reducing regulator 15 is arranged to open when downstream pressure in the lubrication fluid circuit falls below the pressure in line 27 by a preset amount. 25 More precisely, the dome loading pressure applied to the regulator 15 via line 27 is the pressure of the pumped medium, which is communicated from the suction side of the pump to the regulator 15 via a pilot line 28. A separating diaphragm 29 is preferably incorporated in the pilot line to effect isolation of the pumped medium from a hydraulic fluid that is included in a pilot circuit comprising lines 27, 30 and 30 31. In this connection it should be clarified, that the pumped medium pressure communicated to the system can either be the pumped medium pressure at the suction side or at the discharge side of the pump. The choice of side is determined by flow direction through the pump and location of motor/pump seals. 35 In result, the fluid pressure in the barrier fluid circuit is in this way balanced relative to the pressure in the lubrication fluid circuit, and a constant pressure difference between the two circuits is maintained at varying actual pressures in the lubrication fluid circuit. The pressure differential is determined by the bias of the 6506930 1 (GHMatters) P92497.AU TERUNI 10 pressure reducing regulator 14 which may be adjustable. A pressure differential of typically about 5 bar (72,5 psi) is in most cases considered appropriate. In addition, the fluid pressures in the barrier and lubrication fluid circuits are 5 together balanced relative to the pressure of the pumped medium. The pressure level is set by the medium pressure at the pump inlet which is added to the preset bias of the second pressure reducing regulator 15 and applied to the fluid in the lubrication fluid circuit. The pressure difference between the pumped medium and circuit pressures is determined by the bias of the regulator 15, which may be 10 adjustable. A pressure differential of typically about 5 bar (72,5 psi) is in most cases considered appropriate. With respect to the sequence of pressure regulation effected by the regulators 14 and 15 arranged in a series, the regulator 15 can be regarded as a first pressure 15 reducing regulator and the regulator 14 can be regarded as a second pressure reducing regulator. In order to manage a rise of pressure in any of the barrier and lubrication fluid circuits to a too high level, hydraulic fluid can be dumped from the circuits into the 20 pilot line 28 via the pressure relief regulator valves 19 and 26. The pressure relief regulator valves are advantageously realized in the form of dome loading back pressure regulators. The regulator 19 is responsive to the lubrication fluid circuit pressure in line 20 which is communicated to the dome of the regulator 19, which is set to open when upstream pressure in the barrier fluid circuit 17 exceeds the 25 lubrication fluid pressure in line 20 by a preset amount. Similarly, the regulator 26 is responsive to the pumped medium pressure which is communicated to the dome of the regulator 26 via line 31, and the regulator 26 is set to open when upstream pressure in the lubrication fluid circuit 24 exceeds the pumped medium pressure by a preset amount. In both cases, the regulators may be set to open at a pressure 30 difference of about 8 bar. Likewise in order to manage a sudden critical situation, such as hydrocarbon detection external to the pump e.g., an isolation valve 32 is preferably arranged to cut pressure communication between the pumped medium and the barrier and 35 lubrication fluid circuits. In order to avoid gas accumulation in the pilot line 28 or in the housing of the diaphragm 29, which could cause misreading of the actual pumped medium 6506930 1 (GHMatters) P92497.AU TERUNI 11 pressure due to compression or hydrate formation, a pipe loop 33 can be included in the pilot line to effect capture of a gas phase portion of a multi-phase production fluid. 5 Further, in order to avoid hydrate formation and solidification of gaseous and liquid components of a multi-phase production fluid in the pilot line 28, the pilot line as well as the fluid dumping lines 18 and 25 may be associated with a heating trace 34 which is effective for maintaining fluid temperature in these lines above a solidification temperature for the fluid components. 10 A dome loading pressure reducing regulator 35 may optionally be arranged in the hydraulic fluid supply 10 upstream of the first and second pressure reducing regulators 14 and 15. The regulator 35 is responsive to the pumped medium pressure which is communicated to the dome of the regulator 35 via the pilot circuit 15 line 30. The regulator 35 reduces downstream pressure in the hydraulic fluid supply lines 11 and 12, and includes an adjustable spring bias by which the regulator 35 can be preset to deliver an output pressure exceeding its dome loading pressure within the order of 20-50 bar, preferably exceeding its dome loading pressure with about 30 bar. 20 In order to complete the description of the set up of Fig. 1 it should also be mentioned that an external cooler 21 may be incorporated in the motor barrier fluid circuit. 25 With reference to Fig. 2 a pressure regulation unit for the subsea motor and pump module 1 will now be explained. In Fig. 2, the system components already discussed with reference to Fig. 1 are referenced by the same reference numbers as those used in Fig. 1. Since the operation and interaction between the system components are also the same as previously discussed, these need no further explanation with 30 reference to Fig. 2. In the embodiment of Fig. 2, however, the pressure regulating components and associated fluid circuitry are housed in hydraulic fluid inside a pressure vessel 36. The pressure vessel 36 is configured to be located subsea and can be arranged for 35 standing on the sea floor or arranged to be coupled to, or integrated with, the motor and pump module. 6506930 1 (GHMatters) P92497.AU TERUNI 12 The pressure in pressure vessel 36 is controlled by the pressure reducing regulator 15 which provides flow communication between an external hydraulic fluid supply 10 and the interior of pressure vessel 36. The volume of hydraulic fluid in pressure vessel 36 is in flow communication with the pump seals and bearings via fluid flow 5 lines 22 or 23 of the lubrication fluid circuit, in which the pressure is determined by the internal pressure of pressure vessel 36. The same pressure is applied to the dome of the pressure reducing regulator 14 which supplies hydraulic fluid from the external fluid supply to the motor via lines 11, 16 and 17 of the barrier fluid circuit. Pumped medium pressure is communicated to the regulator 15 via a pilot pressure 10 line 30 that is introduced through the wall of the pressure vessel, connecting to the pilot pressure circuit 27, 30 and 31 inside the pressure vessel. A supply fluid pressure reducing regulator 35 as previously discussed may additionally be arranged inside the pressure vessel 36. Pressure relief regulator valves in the form of back pressure reducing regulators 19 and 26 may be arranged as illustrated to 15 dump hydraulic fluid via a common flow line 18 or 25. A coupling interface to the motor and pump module can be reduced to a low number of flow line connections such as: a flow line connection via which pumped medium pressure is communicated from the suction side of the pump to a first 20 pressure reducing regulator 15; a flow line connection via which barrier fluid is supplied to the motor from a second pressure reducing regulator 14; a flow line connection via which lubrication fluid is supplied to the pump from the pressure vessel interior, and a flow line connection via which hydraulic fluid can be dumped into the pumped medium at the suction side of the pump. Naturally, one connection 25 that provides fluid flow from a topside hydraulic fluid supply is additionally required. An electrical interface may also be included in the pressure regulator unit, through which electrical power can be supplied to regulator motor drives, if appropriate, and via which the regulator settings and/or fluid circuit pressures can be returned to a control logic that is monitored and operated from a topside 30 location. The pressure vessel 36 provides a compact unit configured for controlling the barrier and lubrication fluid pressures in a subsea motor and pump module. Except for the necessary connections, the pressure regulating unit may be given a non 35 complicated, box-like design, which is easy to handle and easy to install at a subsea production site. In order to allow for disconnection by a Remotely Operated Vehicle (ROV) so as to be retrieved to surface for replacement and/or repair, the pressure vessel advantageously comprises a base plate with automatic hydraulic couplings 6506930 1 (GHMatters) P92497.AU TERUNI 13 allowing the unit to be installed onto a mounting base arranged on the motor/pump module. The invention is of course not in any way restricted to the embodiments described 5 above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention such as defined in the appended claims. It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the 10 common general knowledge in the art, in Australia or any other country. In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" 15 is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention. 6506930 1 (GHMatters) P92497.AU TERUNI WO 2011/161519 PCT/IB2011/001399 2 A hydraulic fluid in the motor housing is to be maintained at a pressure above the internal pressure of the pump, acting as a barrier which prevents intrusion of process fluid and particles into the motor housing via the seal and bearing arrangement. In result of the pressure difference, a leak flow of hydraulic fluid along 5 the drive shaft is unavoidable. The leakage rate is dependent on fluid properties, differential pressure, the transient operating conditions of the pump, and the tightness of the seal(s). The leakage is compensated by refilling the motor housing from an external supply of hydraulic fluid. Likewise, hydraulic fluid is used for lubrication of pump bearings and timing gears. The pressure in the pump 10 lubrication fluid is to be maintained above the pumped medium pressure internally of the pump, in order to prevent intrusion of process fluid and particles into pump bearings, seals and timing gears. Leakage via the pump seals into the pumped medium is compensated by refilling from an external supply of hydraulic fluid. 15 The motor and pump can be drive-connected inside the motor housing, or outside the motor housing. For instance, the motor and pump can share one and the same shaft with no separate coupling that connects them in a driving relation. In other designs the pump shaft can be coupled to the motor shaft inside the motor housing. In still other designs, the motor and pump is drive-connected by means of a 20 coupling located in a coupling chamber defined between the motor housing and the pump. However, in all alternatives it is desirable to maintain at all times a pressure difference over the interfaces, i.e. between the motor housing, the coupling chamber when present, and the pump lubrication system and the pumped medium, respectively. 25 Conventionally, a motor barrier fluid and a pump lubrication fluid are each supplied from a host facility, and leakage compensation as well as pressure control are managed from the host facility, usually via an umbilical. As subsea hydrocarbon production sites are increasingly installed and operated at increasing depths and 30 step-out distances, the response times and control requirements in lubrication and cooling systems increase correspondingly. As a consequence, there is a rising need for a barrier fluid and lubrication system that operates with improved control requirements and which provides increased reliability in operation. 35 SUMMARY OF THE INVENTION The present invention thus aims at providing a barrier and lubrication fluids pressure regulation system for a subsea motor and pump module which avoids the WO 2011/161519 PCT/IB2011/001399 3 problems of prior art systems, and specifically those problems which are associated with long step-out distances and great water depths. The present invention specifically aims at providing a barrier and lubrication fluids 5 pressure regulation system for a subsea motor and pump module, the system having an inherent capability to adapt to pressure changes in the pumped medium. The present invention further aims at providing a barrier and lubrication fluids pressure regulation system having an inherent capability to compensate for loss of hydraulic fluid caused by leakage via seals and bearings in the motor and pump 10 module. Still another object of the present invention is to provide a barrier and lubrication fluids pressure regulation system wherein a preset pressure differential between a barrier fluid circuit and a lubrication fluid circuit is automatically maintained at all times, and balanced towards the pumped medium pressure. 15 The barrier and lubrication fluids pressure regulation system of the present invention may advantageously be applied to a subsea motor and pump module which comprises a pump motor disposed in a motor housing; a pump disposed in a pump housing having a pump inlet at a suction side and a pump outlet at a discharge side of the pump, and a pump-rotor assembly arranged there between 20 and journalled in bearings in the pump housing. The pump-rotor assembly is drive connected to the motor through a drive-shaft that reaches between the motor and pump housings via a seal and bearing arrangement and is configured to displace a fluid medium from the pump inlet for discharge via the pump outlet. 25 Briefly, the object of the present invention is achieved in a barrier and lubrication fluids pressure regulation system for a subsea motor and pump module that is operable for displacement of a pumped medium from a pump suction side to a pump discharge side, the pressure regulation system comprising: 30 * a lubrication fluid circuit in flow communication with a hydraulic fluid supply via a first pressure reducing regulator " a barrier fluid circuit in flow communication with the hydraulic fluid supply via a second pressure reducing regulator, wherein * the first pressure reducing regulator is configured to reduce the supply fluid 35 pressure in response to the pumped medium pressure at the suction side or at the discharge side of the pump, and WO 2011/161519 PCT/IB2011/001399 4 * the second pressure reducing regulator is configured to reduce the supply fluid pressure in response to the output pressure of the first pressure reducing regulator. 5 A system according to the invention provides immediate response to any change in the pumped medium pressure, as well as a simple and robust solution which continuously maintains a predetermined pressure difference between the barrier and lubrication fluid circuits and which at all times keeps the circuit pressures in balance with the pressure of the pumped medium. 10 Preferably, each of the first and second pressure reducing regulators are dome loading regulators with adjustable bias set to deliver an output pressure exceeding the dome loading pressure within a range of 2-10 bar. The output pressure of these regulators may typically be set to exceed the dome loading pressure with about 5 15 bar. The pumped medium pressure is preferably applied to the dome of the first pressure reducing regulator via a diaphragm, or via a pressure compensator, arranged to separate the fluids in a pilot circuit connecting the first pressure reducing regulator 20 with the pumped medium at the suction side or at the discharge side of the pump. The embodiment provides immediate response to pressure variations in the pumped medium on the suction side or on the discharge side of the pump, while avoiding intrusion of process fluids, sea water and particulate matter into the pump 25 lubrication circuit. Optionally, the pumped medium pressure may also be applied via a pilot circuit to the dome of a third pressure reducing regulator arranged in the hydraulic fluid supply upstream of the first and second pressure reducing regulators. This optional 30 third pressure reducing regulator can be set to deliver an output pressure exceeding its dome loading pressure within the order of 20-50 bar. The output pressure of this regulator may typically be set to exceed the dome loading pressure with about 30 bar. 35 The embodiment improves reliability and service life of the first and second pressure reducing regulators by reducing the load applied from the supply fluid pressure, which may range to an order of about 500 bar, e.g. The optional pressure reducing regulator constitutes a stepwise reduction from the supply fluid pressure to a WO 2011/161519 PCT/IB2011/001399 5 pressure level that exceeds the pumped medium pressure sufficiently for an adequate response to changes in the medium pressure. However, in order to avoid interruption of operation caused by excessive pressure 5 peaks or pressure build-up in the circuits, each of the barrier fluid circuit and the lubrication fluid circuit will be arranged to communicate with the pumped medium flow at the pump inlet or outlet via respective pressure controlled pressure relief regulators opening into the pilot circuit. These pressure relief regulators can be realized as dome-loaded back pressure regulators that are normally effective to 10 reduce and vent the pressure in the barrier and lubrication fluid circuits typically during system start-up. A secondary function of the pressure controlled pressure relief regulators is to serve as safety relief valves. More specifically, the pressure relief regulator in the lubrication fluid circuit can be 15 a dome-loading back pressure regulator responsive to the pumped medium pressure at the suction side or at the discharge side of the pump. The pressure relief regulator in the barrier fluid circuit can be a dome-loading back pressure regulator responsive to the output pressure of the first pressure reducing regulator. Each of the back pressure regulators is set to open for dumping hydraulic fluid into the pilot 20 circuit if the pressure in the lubrication fluid circuit or in the barrier fluid circuit, respectively, exceeds the dome loading pressure for the subject regulator by a preset amount of pressure which is higher than the output pressures of the first and second pressure reducing regulators. The output pressure of these regulators may typically be set to exceed the dome loading pressure with about 8 bar. As indicated 25 above, the pressure relief regulators can also be seen as ultimate safety relief valves for the circuitry. The pressure reducing regulators, as well as the back pressure regulators, may each be associated with a motor drive which is operable for setting the bias and thereby 30 the pressure level of the subject regulator. The embodiment permits remote control and adjustment of flows and pressures from a topside facility. In another aspect the present invention relates to a pressure regulation unit comprising: 35 9 a pressure vessel arranged to be exposed to surrounding seawater, the pressure vessel housing a volume of hydraulic fluid and being hydraulically WO 2011/161519 PCT/IB2011/001399 6 connectable to a lubrication fluid circuit in a subsea motor and pump module; * a first pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow from an external hydraulic fluid supply into 5 the pressure vessel interior; " a second pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow between the external hydraulic fluid supply and a barrier fluid circuit in the subsea motor and pump module, * wherein the output flow of the first pressure reducing regulator controls the 10 internal pressure of the pressure vessel, and the output flow of the second pressure reducing regulator is responsive to the internal pressure of the pressure vessel. Preferably, the first pressure reducing regulator is configured to control the internal 15 pressure in the pressure vessel by reducing the pressure of supplied hydraulic fluid in response to the pumped medium pressure at a suction side or at a discharge side of the pump, which is communicated to the first pressure reducing regulator via a pilot line extended into the pressure vessel. 20 The pressure vessel may further comprise: * a flow line connection that provides hydraulic fluid flow from a topside (offshore or onshore) hydraulic fluid supply; * a flow line connection via which pumped medium pressure is communicated 25 from the suction side or the discharge side of the pump to the first pressure reducing regulator; e a flow line connection via which barrier fluid is supplied to the motor from the second pressure reducing regulator; * a flow line connection via which lubrication fluid is supplied to the pump 30 from the pressure vessel interior, and a flow line connection via which hydraulic fluid can be dumped into the pumped medium at the suction side or at the discharge side of the pump. Without being limited to any specific type or model of motor and pump module, the 35 barrier fluid and lubrication system and pressure regulating unit of the present invention is advantageously applied to a pump equipped with a twin-screw rotor, and the lubrication circuit is arranged to supply oil to pump bearings, as well as to WO 2011/161519 PCT/IB2011/001399 7 timing gears that are installed in the pump for synchronizing the rotation of the rotors. SHORT DESCRIPTION OF THE DRAWINGS 5 In the following, preferred embodiments of the invention will be described in more detail with reference made to the accompanying, schematic drawings, of which Fig. 1 is a diagram of the barrier and lubrication fluids pressure regulation system for a subsea motor and pump module, and 10 Fig. 2 is a schematic view of a pressure regulation unit for a subsea motor and pump module. DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS 15 In the drawing of Fig. 1, reference number 1 refers to a subsea motor and pump module comprising a motor that is encased in a pressurized, water tight enclosure or motor housing 2, as well as a pump rotor assembly encased in a pump housing 3. The motor driving the pump is typically an electric motor, although other drive units such as hydraulic motors or turbines may alternatively be employed. 20 The pump rotor is configured for displacement of a pumped medium, typically a multi-phase production fluid from a reservoir below the sea floor, which enters the pump via a pump inlet 4 to be discharged via a pump outlet 5, as illustrated by an arrow F. The pump rotor is drive-connected to the motor, and the pump interior is 25 hydraulically separated from the pressurized (typically oil-filled) motor housing by means of a seal arrangement 6 which seals against the outside of a rotary shaft (indicated by reference number 7) by which the pump rotor is drive-connected to the motor. The pump bearings are separated from the pump medium by seal arrangements 8 and 9 at both ends of the pump. The pump rotor is journalled in 30 bearing arrangements (not shown) in the pump housing 3. Since the invention is not limited to any specific type or model of motor and pump assembly, but indeed can be applied to various motor and pump configurations which are involved in the transport of a hydrocarbon production fluid and operated 35 by the skilled person, the internals of the motor and pump module 1 need not be discussed in detail.
WO 2011/161519 PCT/IB2011/001399 8 Hydraulic fluid is supplied to the motor and pump module 1 via lines 10, 11, 12 from a hydraulic fluid supply (indicated by reference n umber 13), which may be located topside on a surface platform, or on a land based host facility, e.g. All other components of the barrier and lubrication fluids pressure regulation system are 5 advantageously installed subsea. A pressure accumulator may be arranged in the fluid line 10 to deliver hydraulic fluid at an operating pressure, which may be in the order of about 500 bar, e.g. The hydraulic fluid is supplied via pressure reducing regulators 14 and 15, the output 10 flow of which is automatically adjusted concurrently with a change in fluid pressure in the barrier fluid and lubrication system. The pressure changes are caused by varying pressure in the pumped medium, and by leakage of hydraulic fluid through the sealing arrangements as illustrated by arrows L in Fig. 1. 15 The regulators 14 and 15, as well as any other pressure reducing regulator discussed below, may be any available type of dome loading pressure regulator designed for use at full sea depth, and which operates at the subject system pressures. The regulators are additionally equipped with an adjustable spring bias by which a regulator set point can be varied above the dome loading pressure. The 20 regulators may advantageously be equipped with an electric (or hydraulic) motor drive (not illustrated) for remote adjustment of the regulator set point. More precisely, the regulator 14 serves for refilling and pressurizing a motor barrier fluid circuit acting as a barrier at the interface between the motor and pump 25 housings 2 and 3, and typically also providing lubrication and cooling fluid for the motor. In Fig. 1, line 11 connects the barrier fluid circuit with the hydraulic fluid supply via the regulator 14. Line 16 opens for hydraulic fluid from the regulator 14 into the motor housing interior. The barrier fluid circuit is indirectly connectable for flow communication with the pump inlet 4 via lines 17 and 18 which serve for 30 dumping hydraulic fluid from the motor barrier fluid circuit via a pressure relief regulator valve 19, in case of a rise of the fluid pressure to a too high level. The fluid pressure in lines 16 and 17 of, the motor barrier fluid circuit is controlled by the output pressure of the regulator 14, which is responsive to the fluid pressure in a line 20 that is applied to the dome of the pressure reducing regulator 14. The 35 pressure reducing regulator 14 is arranged to open when downstream pressure in the barrier fluid circuit falls below the pressure in line 20, which is the lubrication fluid pressure as will be understood from below, by a preset amount.
WO 2011/161519 PCT/IB2011/001399 9 Similarly, the regulator 15 serves for refilling and pressurizing a pump lubrication fluid circuit providing lubrication fluid to pump rotor bearings and, if appropriate, to timing gears which effect rotor synchronization in a twin-screw rotor pump. Line 12 connects the lubrication fluid circuit with the hydraulic fluid supply via the 5 regulator 15. Lines 22 and 23 open for hydraulic fluid from the regulator 15 into the pump housing. The lubrication fluid circuit is indirectly connectable for flow communication with the pump inlet via lines 24 and 25 which serve for dumping hydraulic fluid from the motor barrier fluid circuit via a pressure relief regulator valve 26, in case of a rise of the fluid pressure to a too high level. The fluid pressure 10 in lines 20, 22, 23 and 24 of the lubrication fluid circuit is controlled by the output pressure of the regulator 15, which is responsive to the fluid pressure in a line 27 that is applied to the dome of the pressure reducing regulator 15. The pressure reducing regulator 15 is arranged to open when downstream pressure in the lubrication fluid circuit falls below the pressure in line 27 by a preset amount. 15 More precisely, the dome loading pressure applied to the regulator 15 via line 27 is the pressure of the pumped medium, which is communicated from the suction side of the pump to the regulator 15 via a pilot line 28. A separating diaphragm 29 is preferably incorporated in the pilot line to effect isolation of the pumped medium 20 from a hydraulic fluid that is included in a pilot circuit comprising lines 27, 30 and 31. In this connection it should be clarified, that the pumped medium pressure communicated to the system can either be the pumped medium pressure at the suction side or at the discharge side of the pump. The choice of side is determined by flow direction through the pump and location of motor/pump seals. 25 In result, the fluid pressure in the barrier fluid circuit is in this way balanced relative to the pressure in the lubrication fluid circuit, and a constant pressure difference between the two circuits is maintained at varying actual pressures in the lubrication fluid circuit. The pressure differential is determined by the bias of the 30 pressure reducing regulator 14 which may be adjustable. A pressure differential of typically about 5 bar (72,5 psi) is in most cases considered appropriate. In addition, the fluid pressures in the barrier and lubrication fluid circuits are together balanced relative to the pressure of the pumped medium. The pressure 35 level is set by the medium pressure at the pump inlet which is added to the preset bias of the second pressure reducing regulator 15 and applied to the fluid in the lubrication fluid circuit. The pressure difference between the pumped medium and circuit pressures is determined by the bias of the regulator 15, which may be WO 2011/161519 PCT/IB2011/001399 10 adjustable. A pressure differential of typically about 5 bar (72,5 psi) is in most cases considered appropriate. With respect to the sequence of pressure regulation effected by the regulators 14 5 and 15 arranged in a series, the regulator 15 can be regarded as a first pressure reducing regulator and the regulator 14 can be regarded as a second pressure reducing regulator. In order to manage a rise of pressure in any of the barrier and lubrication fluid 10 circuits to a too high level, hydraulic fluid can be dumped from the circuits into the pilot line 28 via the pressure relief regulator valves 19 and 26. The pressure relief regulator valves are advantageously realized in the form of dome loading back pressure regulators. The regulator 19 is responsive to the lubrication fluid circuit pressure in line 20 which is communicated to the dome of the regulator 19, which is 15 set to open when upstream pressure in the barrier fluid circuit 17 exceeds the lubrication fluid pressure in line 20 by a preset amount. Similarly, the regulator 26 is responsive to the pumped medium pressure which is communicated to the dome of the regulator 26 via line 31, and the regulator 26 is set to open when upstream pressure in the lubrication fluid circuit 24 exceeds the pumped medium pressure by 20 a preset amount. In both cases, the regulators may be set to open at a pressure difference of about 8 bar. Likewise in order to manage a sudden critical situation, such as hydrocarbon detection external to the pump e.g., an isolation valve 32 is preferably arranged to 25 cut pressure communication between the pumped medium and the barrier and lubrication fluid circuits. In order to avoid gas accumulation in the pilot line 28 or in the housing of the diaphragm 29, which could cause misreading of the actual pumped medium 30 pressure due to compression or hydrate formation, a pipe loop 33 can be included in the pilot line to effect capture of a gas phase portion of a multi-phase production fluid. Further, in order to avoid hydrate formation and solidification of gaseous and liquid 35 components of a multi-phase production fluid in the pilot line 28, the pilot line as well as the fluid dumping lines 18 and 25 may be associated with a heating trace 34 which is effective for maintaining fluid temperature in these lines above a solidification temperature for the fluid components.
WO 2011/161519 PCT/IB2011/001399 11 A dome loading pressure reducing regulator 35 may optionally be arranged in the hydraulic fluid supply 10 upstream of the first and second pressure reducing regulators 14 and 15. The regulator 35 is responsive to the pumped medium pressure which is communicated to the dome of the regulator 35 via the pilot circuit 5 line 30. The regulator 35 reduces downstream pressure in the hydraulic fluid supply lines 11 and 12, and includes an adjustable spring bias by which the regulator 35 can be preset to deliver an output pressure exceeding its dome loading pressure within the order of 20-50 bar, preferably exceeding its dome loading pressure with about 30 bar. 10 In order to complete the description of the set up of Fig. 1 it should also be mentioned that an external cooler 21 may be incorporated in the motor barrier fluid circuit. 15 With reference to Fig. 2 a pressure regulation unit for the subsea motor and pump module 1 will now be explained. In Fig. 2, the system components already discussed with reference to Fig. 1 are referenced by the same reference numbers as those used in Fig. 1. Since the operation and interaction between the system components are also the same as previously discussed, these need no further explanation with 20 reference to Fig. 2. In the embodiment of Fig. 2, however, the pressure regulating components and associated fluid circuitry are housed in hydraulic fluid inside a pressure vessel 36. The pressure vessel 36 is configured to be located subsea and can be arranged for 25 standing on the sea floor or arranged to be coupled to, or integrated with, the motor and pump module. The pressure in pressure vessel 36 is controlled by the pressure reducing regulator 15 which provides flow communication between an external hydraulic fluid supply 30 10 and the interior of pressure vessel 36. The volume of hydraulic fluid in pressure vessel 36 is in flow communication with the pump seals and bearings via fluid flow lines 22 or 23 of the lubrication fluid circuit, in which the pressure is determined by the internal pressure of pressure vessel 36. The same pressure is applied to the dome of the pressure reducing regulator 14 which supplies hydraulic fluid from the 35 external fluid supply to the motor via lines 11, 16 and 17 of the barrier fluid circuit. Pumped medium pressure is communicated to the regulator 15 via a pilot pressure line 30 that is introduced through the wall of the pressure vessel, connecting to the pilot pressure circuit 27, 30 and 31 inside the pressure vessel. A supply fluid WO 2011/161519 PCT/IB2011/001399 12 pressure reducing regulator 35 as previously discussed may additionally be arranged inside the pressure vessel 36. Pressure relief regulator valves in the form of back pressure reducing regulators 19 and 26 may be arranged as illustrated to dump hydraulic fluid via a common flow line 18 or 25. 5 A coupling interface to the motor and pump module can be reduced to a low number of flow line connections such as: a flow line connection via which pumped medium pressure is communicated from the suction side of the pump to a first pressure reducing regulator 15; a flow line connection via which barrier fluid is 10 supplied to the motor from a second pressure reducing regulator 14; a flow line connection via which lubrication fluid is supplied to the pump from the pressure vessel interior, and a flow line connection via which hydraulic fluid can be dumped into the pumped medium at the suction side of the pump. Naturally, one connection that provides fluid flow from a topside hydraulic fluid supply is additionally 15 required. An electrical interface may also be included in the pressure regulator unit, through which electrical power can be supplied to regulator motor drives, if appropriate, and via which the regulator settings and/or fluid circuit pressures can be returned to a control logic that is monitored and operated from a topside location. 20 The pressure vessel 36 provides a compact unit configured for controlling the barrier and lubrication fluid pressures in a subsea motor and pump module. Except for the necessary connections, the pressure regulating unit may be given a non complicated, box-like design, which is easy to handle and easy to install at a subsea 25 production site. In order to allow for disconnection by a Remotely Operated Vehicle (ROV) so as to be retrieved to surface for replacement and/or repair, the pressure vessel advantageously comprises a base plate with automatic hydraulic couplings allowing the unit to be installed onto a mounting base arranged on the motor/pump module. 30 The invention is of course not in any way restricted to the embodiments described above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention such as defined in the appended claims.
13 allowing the unit to be installed onto a mounting base arranged on the motor/pump module. The invention is of course not in any way restricted to the embodiments described 5 above. On the contrary, many possibilities to modifications thereof will be apparent to a person with ordinary skill in the art without departing from the basic idea of the invention such as defined in the appended claims. It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the 10 common general knowledge in the art, in Australia or any other country. In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" 15 is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention. 6506930 1 (GHMatters) P92497.AU TERUNI
Claims (5)
1. A barrier and lubrication fluids pressure regulation system for a subsea motor and pump module operable for displacement of a pumped medium from a pump suction side to a pump discharge side, the pressure regulation system comprising: - a lubrication fluid circuit in flow communication with a hydraulic fluid supply 5 via a first pressure reducing regulator; - a barrier fluid circuit in flow communication with the hydraulic fluid supply via a second pressure reducing regulator, wherein the first pressure reducing regulator is configured to reduce the supply fluid pressure in response to the pumped medium pressure at the suction side or at 10 the discharge side of the pump, and the second pressure reducing regulator is configured to reduce the supply fluid pressure in response to the output pressure of the first pressure reducing regulator.
2. The system of claim 1, wherein each of the first and second pressure reducing 15 regulators are dome-loading regulators with adjustable bias set to deliver an output pressure exceeding the dome loading pressure within a range of 2-10 bar, preferably exceeding the dome loading pressure with about 5 bar.
3. The system of claim 2, wherein the pumped medium pressure is applied to the 20 dome of the first pressure reducing regulator via a diaphragm, or via a pressure compensator, arranged to separate the fluids in a pilot circuit connecting the first pressure reducing regulator with the pumped medium.
4. The system of any one of the previous claims, wherein the pumped medium 25 pressure is further applied via a pilot circuit to the dome of a third pressure reducing regulator arranged in the hydraulic fluid supply upstream of the first and second pressure reducing regulators, the third pressure reducing regulator set to deliver an output pressure exceeding its dome loading pressure within a range of
20-50 bar, preferably exceeding its dome loading pressure with about 30 bar. 30 5. The system of any one of the previous claims, wherein each of the barrier fluid circuit and the lubrication fluid circuit communicate with the pump inlet or the pump outlet via respective pressure controlled pressure relief regulator valves opening into the pilot line. 35 6506930 1 (GHMatters) P92497.AU TERUNI 15 6. The system of claim 5, wherein the pressure relief regulator valve in the lubrication fluid circuit is a dome-loading back pressure regulator responsive to the pumped medium pressure at the suction side or at the discharge side of the pump. 5 7. The system of claim 5, wherein the pressure relief regulator valve in the barrier fluid circuit is a dome-loading back pressure regulator responsive to the output pressure of the first pressure reducing regulator. 8. The system of any one of the previous claims, wherein the pressure reducing 10 regulators and the back pressure regulators are each associated with a motor drive, respectively, which is operable for setting the bias of the subject regulator. 9. A barrier and lubrication fluids pressure regulation unit comprising: - a pressure vessel arranged to be exposed to surrounding seawater, the 15 pressure vessel housing a volume of hydraulic fluid and being hydraulically connectable to a lubrication fluid circuit in a subsea motor and pump module; - a first pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow from an external hydraulic fluid supply into the pressure vessel interior; 20 - a second pressure reducing regulator arranged in the pressure vessel, and configured to regulate a fluid flow between the external hydraulic fluid supply and a barrier fluid circuit in the subsea motor and pump module, wherein the output flow of the first pressure reducing regulator controls the internal pressure of the pressure vessel, and the output flow of the second pressure 25 reducing regulator is responsive to the internal pressure of the pressure vessel. 10. The pressure regulation unit of claim 9, wherein the first pressure reducing regulator is configured to control the internal pressure in the vessel by reducing the pressure of supplied hydraulic fluid in response to the pumped medium pressure at 30 a suction side or at a discharge side of the pump via a pilot line extended into the pressure vessel. 11. The pressure regulation unit of claim 10, wherein the pressure vessel comprises: - a flow line connection that provides hydraulic fluid flow from a hydraulic fluid 35 supply; - a flow line connection via which pumped medium pressure is communicated from the suction side or from the discharge side of the pump to the first pressure reducing regulator; 6506930 1 (GHMatters) P92497.AU TERUNI 16 - a flow line connection via which barrier fluid is supplied to the motor from the second pressure reducing regulator; - a flow line connection via which lubrication fluid is supplied to the pump from the pressure vessel interior, and 5 - a flow line connection via which hydraulic fluid can be dumped into the pumped medium at the suction side or at the discharge side of the pump. 12. The pressure regulation unit of any of claims 9-11, wherein the pressure vessel houses the components of the barrier and lubrication fluids pressure regulation 10 system according to any one of claims 1-8. 13. The pressure regulation unit of any one of claims 9-11, wherein the pressure vessel is made with a base plate with hydraulic couplings allowing the unit to be installed onto a mounting base allowing for disconnection by an Remotely Operated 15 Vehicle (ROV) and retrieved to surface for replacement and/or repair. 14. A barrier and lubrication fluids pressure regulation system substantially as hereinbefore described with reference and as illustrated in the accompanying drawings. 20 6506930 1 (GHMatters) P92497.AU TERUNI
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO20100905 | 2010-06-22 | ||
| NO20100905A NO332975B1 (en) | 2010-06-22 | 2010-06-22 | Combined pressure control system and unit for barrier and lubricating fluids for an undersea engine and pump module |
| PCT/IB2011/001399 WO2011161519A1 (en) | 2010-06-22 | 2011-06-20 | Combined barrier and lubrication fluids pressure regulation system and unit for a subsea motor and pump module |
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| AU2011268633A1 AU2011268633A1 (en) | 2013-02-07 |
| AU2011268633B2 true AU2011268633B2 (en) | 2015-06-25 |
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| AU2011268633A Expired - Fee Related AU2011268633B2 (en) | 2010-06-22 | 2011-06-20 | Combined barrier and lubrication fluids pressure regulation system and unit for a subsea motor and pump module |
Country Status (8)
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|---|---|
| US (1) | US20130146299A1 (en) |
| EP (1) | EP2585681A1 (en) |
| CN (1) | CN103097651A (en) |
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| NO (1) | NO332975B1 (en) |
| SG (1) | SG186446A1 (en) |
| WO (1) | WO2011161519A1 (en) |
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| NO333696B1 (en) * | 2010-12-17 | 2013-08-26 | Vetco Gray Scandinavia As | System and method for instantaneous hydrostatic operation of hydrodynamic axial bearings in a vertical fluid set-off module |
| NO20121486A1 (en) * | 2012-12-11 | 2014-06-02 | Aker Subsea As | Pressure - volume regulator |
| BR102014004572A2 (en) * | 2014-02-26 | 2015-12-29 | Fmc Technologies Do Brasil Ltda | use of control fluid as barrier fluid for electric motors coupled to subsea pumps |
| GB201419795D0 (en) * | 2014-11-06 | 2014-12-24 | Aes Eng Ltd | Mechanical seal support system |
| NO341127B1 (en) * | 2015-10-15 | 2017-08-28 | Aker Solutions As | Subsea barrier fluid system |
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| US2423825A (en) * | 1945-07-06 | 1947-07-15 | Byron Jackson Co | Motor pump unit |
| NO172076C (en) * | 1991-02-08 | 1993-06-02 | Kvaerner Rosenberg As Kvaerner | COMPRESSOR SYSTEM IN AN UNDERWATER STATION FOR TRANSPORTING A BROWN STREAM |
| NO172075C (en) * | 1991-02-08 | 1993-06-02 | Kvaerner Rosenberg As Kvaerner | PROCEDURE FOR OPERATING A COMPRESSOR PLANT IN AN UNDERWATER STATION FOR TRANSPORTING A BROWN STREAM AND COMPRESSOR PLANT IN A UNDERWATER STATION FOR TRANSPORTING A BROWN STREAM |
| US5795135A (en) * | 1995-12-05 | 1998-08-18 | Westinghouse Electric Corp. | Sub-sea pumping system and an associated method including pressure compensating arrangement for cooling and lubricating fluid |
| NO313111B1 (en) * | 1999-06-01 | 2002-08-12 | Kvaerner Eureka As | Device for use in an underwater pump module |
| US6422822B1 (en) * | 2000-06-15 | 2002-07-23 | Shell Oil Company | Pressurized seal for submersible pumps |
| NO323324B1 (en) * | 2003-07-02 | 2007-03-19 | Kvaerner Oilfield Prod As | Procedure for regulating that pressure in an underwater compressor module |
| US7481270B2 (en) * | 2004-11-09 | 2009-01-27 | Schlumberger Technology Corporation | Subsea pumping system |
| EP2103810A1 (en) * | 2008-03-19 | 2009-09-23 | Siemens Aktiengesellschaft | Compressor unit |
-
2010
- 2010-06-22 NO NO20100905A patent/NO332975B1/en not_active IP Right Cessation
-
2011
- 2011-06-20 WO PCT/IB2011/001399 patent/WO2011161519A1/en not_active Ceased
- 2011-06-20 US US13/806,552 patent/US20130146299A1/en not_active Abandoned
- 2011-06-20 BR BR112012033189A patent/BR112012033189A2/en not_active IP Right Cessation
- 2011-06-20 SG SG2012094785A patent/SG186446A1/en unknown
- 2011-06-20 AU AU2011268633A patent/AU2011268633B2/en not_active Expired - Fee Related
- 2011-06-20 EP EP11797686.0A patent/EP2585681A1/en not_active Withdrawn
- 2011-06-20 CN CN2011800312883A patent/CN103097651A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998053182A1 (en) * | 1997-05-20 | 1998-11-26 | Westinghouse Government Services Company Llc | Sub-sea pumping system and associated method |
| US20060231265A1 (en) * | 2005-03-23 | 2006-10-19 | Martin David W | Subsea pressure compensation system |
| WO2008115064A1 (en) * | 2006-10-13 | 2008-09-25 | Framo Engineering As | Sealing system device |
Also Published As
| Publication number | Publication date |
|---|---|
| US20130146299A1 (en) | 2013-06-13 |
| BR112012033189A2 (en) | 2016-12-06 |
| EP2585681A1 (en) | 2013-05-01 |
| NO332975B1 (en) | 2013-02-11 |
| AU2011268633A1 (en) | 2013-02-07 |
| CN103097651A (en) | 2013-05-08 |
| NO20100905A1 (en) | 2011-12-23 |
| SG186446A1 (en) | 2013-01-30 |
| WO2011161519A1 (en) | 2011-12-29 |
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| Date | Code | Title | Description |
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| MK25 | Application lapsed reg. 22.2i(2) - failure to pay acceptance fee |