AU2005237161A1

AU2005237161A1 - Damaged bolt and screw removing devices

Info

Publication number: AU2005237161A1
Application number: AU2005237161A
Authority: AU
Inventors: Burton Kozak; Ira Kozak
Original assignee: Eazypower Corp
Current assignee: Combined Products Co 1 Inc
Priority date: 2003-04-25
Filing date: 2005-11-25
Publication date: 2005-12-15
Anticipated expiration: 2024-04-23
Also published as: AU2005237161B2

Description

P/00/011 Regulation 3.2

AUSTRALIA

Patents Act 1990 COMPLETE SPECIFICATION STANDARD PATENT Invention Title: Damaged bolt and screw removing devices The following statement is a full description of this invention, including the best method of performing it known to us: 004957740 t2 c Damaged bolt and screw removing device 0 z In Field of the invention The present invention relates to the field of hardware tool bits, and more INO particularly, the present invention relates to a device for removing damaged fasteners 5 still embedded or otherwise engaged with a workpiece.

SBackground of the invention The use of fasteners, such as screws, bolts, and other threaded joining devices continues to increase. However, the more a fastener is used, the more likely that it becomes rounded off, broken, or otherwise rendered useless. At that point, the fasteners must be removed, and/or the workpiece replaced or abandoned.

A myriad of screw removing bits exist. Generally, the bits are typical in that each bit has a first end and a second end. The first end is adapted to be received by a rotating chuck or a rotating tool shaft, such as the shaft of a screw driver, either manually or power-driven. The second end of the bit is configured to impart rotational torque to the fastener while the latter is still held fast by the workpiece.

The second end of the bit mimics the end of a standard drill bit. Several broken bolt extractors feature a left-handed cutting edge. For example, U.S. Patent No.

4,777,850 discloses two such edges. However, such devices still require considerable power to impart the rotational torque necessary to "bite" into the fastener to begin lefthanded extraction.

004957740 3 c U.S. Patent No. 6,595,730 B2 awarded to Bergamo on July 22, 2003 discloses a 0 bit for removing damaged screws. This device is designed to engage the exterior V) surface of the fasteners and not interior surfaces of the fastener. As such, "purchase" of the fastener by the device is relegated to that exterior surface.

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5 Another example of a related art extraction device is the tool disclosed in (Ni German patent DE 19626631 Al. The tool depicts two cufftting edges that drill a hole in a "frozen" screw/bolt or revet when rotated in a first direction. The two cutting edges also are suitable for loosening the same fastener after drilling the hole in the fastener thereby providing a single tool that performs two functions to reduce the extraction time to remove a fastener from a workpiece. The problem with this tool is that a recess must be present in the fastener to better facilitate removal from the workpiece. The German tool cannot be used to remove a fastener having a slotted surface configuration unless the fastener includes a recess with a depth sufficient to allow the two cutting edges to insert therein. Otherwise, the slotted head fastener would be damaged during removal.

Reference to any related art in the specification is not, and should not be taken as, an acknowledgement or suggestion that this related art forms part of the common general knowledge in Australia or any other jurisdiction, or that this related art could reasonably be expected to be ascertained, understood and regarded as relevant by a person skilled in the art.

Summary of the invention A first aspect of the present invention provides a bit for removing a broken fastener having a direction of engagement, the bit comprising: 004957740 4 c a) an elongated shaft with a longitudinal axis, the shaft having a first end which o terminates in a tip, and a second end; S b) a plurality of cutting edges extending radially from the tip, the cutting edges configured to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement, wherein each cutting edge defines an angle to the longitudinal axis of the bit and wherein the angles of at least two Cc cutting edges are dissimilar; and c) the second end of the shaft is configured to be received by a chuck of a tool which provides rotational torque.

One or more of said cutting edges may define scraping surfaces and the surfaces may comprise serrations. The bit may have a first and a second scraping surface with identical angles with respect to the longitudinal axis, the first and the second scraping surfaces comprising serrations, the serrations on the first scraping surface being azimuthally aligned with corresponding serrations on the second scraping surface.

Alternatively, the bit may have a first and a second scraping surface with identical angles with respect to the longitudinal axis, the first and the second scraping surfaces comprising serrations, with each serration defining a crest and a gap, the crests of the serrations on the first scraping surface being azimuthally aligned with the gaps of corresponding serrations on the second scaping surface.

Alternatively the bit may further comprise a plurality of tapering spiral cutting surfaces extending from a region proximal to the second end to the cutting edges. The bit may additionally comprising serrations protruding from the tapering spiral cutting surface in a direction opposite to the fastener's direction of engagement. The serrations may be parallel to the longitudinal axis. Further, the serrations may define a plurality of teeth on the cutting edges.

In an alternate embodiment, the bit may further comprise two or more notches extending longitudinally along the shaft intermediate the cutting edges and the second 004957740 q c end, the notches separated by a plurality of cutting edges, the edges arranged on o surfaces which are positioned along the axis and successively radially displaced further S from the axis in a direction from the first end to the second end, the cutting edges C configured to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement. The surfaces may be parallel to the axis.

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In a further embodiment, the bit may further comprise two cutting edges that are S parallel to each other. One or more of the cutting edges may comprise a plurality of S serrations.

The bit may further comprise a spade flat intermediate the tip and the shank.

A second aspect of the present invention provides a bit for removing a broken fastener having a direction of engagement, the bit comprising: a) a shaft with a longitudinal axis, a first end, and a second end, b) the first end terminating in a tip with two or more notches extending longitudinally along the shaft from the tip, the notches separated by a plurality of cutting edges which terminate on surfaces which are positioned along the axis and successively radially displaced further from the axis in a direction from the first end to the second end; the surfaces comprising serrations protruding therefrom; the cutting edges and the serrations adapted to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement; a plurality of the surfaces comprising self-tapping screw threads protruding from the surfaces; and c) the second end of the shaft configured to be received in a chuck of a tool which provides rotational torque.

004957740 t6 c A third aspect of the present invention provides a bit for removing a broken S fastener having a direction of engagement, said bit comprising: S a) a shaft with a longitudinal axis, a first end, and a second end; b) the first end terminating in a tip with two or more notches extending longitudinally along the shaft from the tip, the notches separated by a plurality of cutting edges Sarranged on scraping surfaces which are positioned along the axis and n successively radially displaced further from the axis in a direction from the first end to the second end; c) the cutting edges configured to cut azimuthally into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement and the axially successive surfaces configured to cut radially into the fastener; d) wherein a depending region of the surfaces comprises a plurality of teeth, each of the teeth defining one cutting edge adapted to bite the fastener in a direction along the longitudinal axis of the fastener; and e) the second end of the shaft configured to be received in a chuck of a tool which provides rotational torque.

The bit may further comprising serration edges protruding from the surfaces and self-tapping screw threads on one or more of the steps. Two or more cutting edges may have dissimilar angles with respect to the axis.

A fourth aspect of the present invention provides a bit for removing a broken fastener having a direction of engagement, said bit comprising: a) an elongated shaft with a longitudinal axis, the shaft having a first end which terminates in a tip and a second end; 004957740 7 c b) a plurality of nonlinear cutting edges extending radially from the tip, the cutting edges configured to cut into the fastener when the bit is rotated in a direction Sopposite to the fastener's direction of engagement; and c) the second end of the shaft configured to be received by a tool which provides rotational torque.

t' One or more of said cutting edges may comprise a plurality of serrations.

S Alternatively one or more of said cutting edges may comprise a plurality of serrations which extend from the cutting edge and along a frusto-conical surface of the bit.

An embodiment of the present invention provides a broken bolt or broken screw remover that overcomes many of the disadvantages of the related art.

A further embodiment of the present invention provides a broken bolt/screw remover that requires only low levels of torque to extract a fastener. As such, the broken bolt/screw remover can be used with hand actuated handles. A feature of the invention is that the fastener has a pair of generally radially projecting cutting edges, with each of the cutting edges defining an angle with respect to the axis of the remover. A further feature of the invention is that the different cutting edge angles enhance the bite of the bit into interior surfaces of the fastener. The cutting edges also can contain serrations running substantially perpendicular to the longitudinal axis of the cutting edge to provide additional purchase of the fastener. The serrations allow the bit to effectively extract wayward fasteners at torque speeds of as low as 0.25 RPM to as high as typical RPM values of commercially available electric screw drivers and power tools. Hand-actuated screw drivers for example are typically turned one quarter turn per wrist roll such that RPM is typical for a non-powered hand tool.

004957740 8 c Yet another embodiment of the present invention provides a broken bolt/screw 0 remover which also has drilling function. A feature of the invention is that it comprises a z V) left-handed countersink drill bit containing serrations which extend generally longitudinal to the axis of the bit. A further feature of the invention is that the drilling feature of the remover causes more interior surfaces of the fastener to be made available to the S cutting edges of the serrations, and assures withdrawal of the remover with the fastener S attached to the bit while the threaded cavity in the workpiece is left intact.

Still another embodiment of the present invention provides a step drill with fastener remover capabilities. A feature of the invention is a plurality of generally longitudinally-extending serrations interposed between axially spaced steps in the drill bit. These serrations extend in a left hand cutting fashion. A further feature of the invention is that this one embodiment can be utilized to extract fasteners having a myriad of different shank diameters.

Brief description of the drawings The foregoing invention and its advantages may be readily appreciated from the following detailed description of the invention, when read in conjunction with the accompanying drawing in which: FIG. laa is an elevational view of the invented bit, in accordance with features of the present invention; FIG. lab is a top view of FIG. laa taken along the line lab-lab; 004957740 9

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Cl FIG. lac is an elevational view of FIG. laa rotated 180 degrees around its O longitudinal axis, in accordance with features of the present invention; FIG. Iba is an elevational view of the invented bit with serrated regions, in accordance with features of the present invention; FIG. 1bb is a top view of FIG. 1ba taken along the line 1ba-1ba; In CN FIG. 1bc is an expanded view of the invented bit with serrated regions depicted in FIG. 1ba, in accordance with features of the present invention FIG. 1ca is an elevational view of an alternate invented bit with serrated regions, in accordance with features of the present invention; FIG. 1cb is a top view of FIG. 1ca taken along the line 1cb-lcb; FIG. 1cc is an elevational view of an alternate invented bit with serrated regions, in accordance with features of the present invention; FIG. 1cd is a top view of FIG. 1ca taken along the line 1cd-lcd; FIG. Ida is a detailed view of the serrated regions depicted in FIG. Iba, in accordance with features of the present invention FIG. 1db is a detailed view of an alternate configuration of the serrated regions depicted in FIG 1ba, in accordance with features of the present invention; 004957740 n SFIG. 2a is an elevational view of an easyout bit further defining a left handed drill bit with serration portions, in accordance with features of the present invention; FIG. 2b is an expanded view of the cutting edge of FIG. 2a, in accordance with features of the present invention;

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FIG. 3a is a side view of a step drill bit with cutting threads, in accordance with Sfeatures of the present invention; FIG. 3b is a side view of an alternate step drill bit with serration portions, in accordance with features of the present invention; FIG. 3c is a top view of FIG. 3b taken along the line 3c-3c; FIG. 4a is a perspective view of an alternative fastener extraction device, in accordance with features of the present invention; FIG. 4b is a top view of FIG. 4a taken along the line 4b-4b; FIG. 5a is a modified spade flat, in accordance with features of the present invention; FIG. 5b is an alternate modified spade flat, in accordance with features of the present invention; FIG. 6a is an elevational view of a modification of the invented bit, in accordance with features of the present invention; and 004957740 c-i FIG. 6b is a top view of FIG. 6a taken along the line 6b-6b.

Z FIG. 7A is an elevation view of a extraction tool depicting non-linear cutting surfaces, in accordance with features of the present invention;

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FIG. 7B is an exploded view of figure 7A showing details of cutting-edge rserrations, in accordance with features of the present invention; N1 FIG. 8 is a view of FIG 7A taken along line 8-8.

Detailed description of the embodiments The present invention provides a bit configuration and various bit/threaded configurations on a single device to allow for easier fastener extraction.

FIG. l aa provides salient features of the invented bit, the bit designated generally as numeral 10. As with any typical bit, the bit generally comprises a shaft 12 with a first end 13 terminating in a tip 19. While the tip 19 is depicted as generally pointed, standard split tips also can be utilized such that the cutting surfaces 14 are not coplanarly aligned with each other or with the tip. This split point configuration minimizes and even prevents "walk out" of the bit from the workpiece. As such, the configuration serves as a means for maintaining the bit on the fastener during rotational motion of the bit.

A second end 15 of the bit is configured to be received in a chuck and as such, a cross section of the second end can be circular, hexagonal, polygonal or any convenient shape to facilitate the tip being acted upon with rotational torque.

004957740 n 12 N The bit typically comprises two longitudinally extending notches 16, each of the 0 notches terminated on one side with a leading or cutting edge 14. The other side of the V) notch is bounded by a noncutting edge 17. Both the cutting edge 14 and noncutting edge extend from a point proximal to the axis a to the bit periphery. Only one or more than two extending notches are acceptable, but, for the sake of specificity, the following discussion will focus on two-notched configurations. The cutting edge 14 faces in a In counter-clock-wise direction for extracting a fastener with a clockwise direction of C engagement and conversely for a counterclockwise fastener. Between the cutting edge and noncutting edge is a scraping surface 18 which can be described as a section of a frusto-conically-shaped region. The scraping surface is bound by the cutting edge 14 and noncutting edge 17. The scraping edges serve as a biting or traction-enhancing surface.

The cutting edge 14 defines an angle ,8 to the longitudinal axis a of the bit. The opposite side of the bit shown in FIG. lac defines a very similar configuration, except that its cutting edge 14b is arranged at an angle to the axis a of the bit that is different than the angle P. FIG. lab is a top view of FIG. laa taken along the line lab- 1 ab.

Surprisingly and unexpectedly, the inventor has found that the difference in the cutting edge angles facilitates greater bite into the shank of the broken fastener. The first angle can differ from the second angle y by as much as 50 percent. For example, whereas the first angle is 45 degrees, the second angle y is 30 degrees. Ideally, the sum of the angles is such that any remaining slot of a broken fastener can simultaneously contact at least portions of each of the cutting edges 14 and 14b. While 004957740 13

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c the cutting edges depicted in FIG. laa are rectilinear, in an alternative embodiment the 0 cutting edges define a spiral configuration oriented opposite to the fastener's direction of if engagement.

As an alternative to the bit having a straight cutting edge 14b as depicted in FIGs 5 laa and lac, one of the edges 14a or more edges can be serrated, curved or both.

Serrated edges are as depicted in FIG. 1ba. (FIG. 1bb is a top view of FIG. 1ba taken S along the line 1 bb-l bb.) The serrations 15 start along at least a substantial length of the cutting edge, and extend transversely from the cutting edge in a right handed direction opposite the direction of the small arrow labeled B, and circumferentially parallel to the periphery of the bit. The serrations can extend completely across the frusto-conical surface 18 so as to terminate on the noncutting edge 17 (See FIGs 1ba and 1ca) or else the serrations can stop on the surface 18 between the cutting edge 14 and noncutting edge 17 (See FIG. 1cc and FIGlcd which is a top view of FIG. icc taken along the line 1cc-1cc). The serrations define on the surface 18 a series of teeth with gaps 19 between the teeth, as shown in the detail in FIG. 1bc. A device with more than one scraping surface with serrations provides additional purchase synergy as discussed infra.

FIG. 1ca is analogous to FIG. lac except it is the scraping surface at an angle y with respect to the axis that bears the serrations .FIG. Icb is a top view of FIG. 1ca taken along the line 1cb -1cb.

The inventors have found that having one cutting edge serrated, and the immediate next cutting edge smooth enhances "bite" of that smooth cutting edge into the fastener for easier extraction from the workpiece. This alternating serrated/smooth 004957740 n 14 c cutting edge configuration provides a double action whereby the serrated edge 0 roughens the topography of the fastener surface, thereby serving as a means for V) enhancing purchase of the smooth cutting surface with the fastener.

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A plurality of cutting edges on the same bit can be serrated (even on adjacent 5 edges as opposed to a smooth edge intermediate two serrated edges), with one configuration having edges biting into the fastener at different axial locations from each other. The inventive feature of varying the angle of attack of the edges the angles f8 and y, discussed supra) will minimize the possibility of adjacent serrated edges destroying the carcass of the fastener before the bit can anchor into the carcass for removal.

There are many possible variations in the configuration of the serrations. For instance, a possible embodiment is where serrations are provided on two cutting edges that are at the same angle with respect to the bit axis, with the serrations defining two sets of teeth 15 with separated by gaps 11. FIGs ida and ldb depict two possible variations within this embodiment. In FIG Ida corresponding teeth 15a'-15b', 15a"-15b", 15a"'-15b"', etc on the two surfaces are azimuthally aligned across a notch 16 while in FIG ldb corresponding teeth are axially displaced with respect to those on the other side of the notch so as to be azimuthally aligned with the gaps 11 on the other side.

The staggered serration configuration provides a means for serrations biting at different radial and axial regions of the fastener.

Furthermore, it should be noted that the invented bits need not terminate into a sharp apex. Rather, bits terminating in rounded or blunted apexes are suitable for fasteners having particularly large-diameter shanks or for fasteners where a central 004957740 c cavity has been fashioned during a previous attempt to extract the fastener. FIG 6a 0 depicts an exemplary embodiment of such a blunted apex bit where the scraping V) surfaces 18 are inclined at different angles with respect to the axes (See FIG. laa) and may also comprise serrations (See FIG. Iba). FIG. 6b is a top view of FIG. 6a taken .O 5 along the line 6b-6b.

(Ni N FIG. 2a depicts an embodiment of the invented broken fastener remover, designated as numeral 20, which comprises a standard "easy out" configuration (whereby the easyout defines a tapering, left handed spiral). This embodiment comprises a plurality of left-handed cutting surfaces 22 terminating in a drill bit 28. The bit 28 can have the configuration described in FIGs laa and iba.

Also, the fastener remover bit 20 with the easyout configuration can include a plurality of serrations 24 along the cutting surface(s) 22 of the bit 20, these cutting surfaces defining helical regions extending circumferentially along the periphery of the bit 20. The serrations can exist along one or more than one of the cutting edges 14 of the bit. A salient feature of this embodiment is a plurality of left hand serrations 24 which extend preferably (but not necessarily) parallel to the longitudinal axis a of the shank 12 of the bit. These serrations bite in to the recess of the screw head. FIG. 2b depicts a detail of a cutting edge 14 showing that the serrations 24 define teeth 25 on the cutting edge 14 of the spiral cutting surface 22.

FIGS. 3a and 3b depict a fastener removal bit designated as numeral 30. This removal bit 30 has a first end 31 adapted to be received by a rotating handle or chuck (not shown). A second end 32 of the removal bit 30 terminates in a bit configuration 39 similar to that depicted in FIGs. laa-lba. Generally, the cutting region of the removal 004957740 n 16 c bit comprises a step drill configuration 32 and serration edges 33 positioned 0 intermediate the steps 34 of the configuration such that the serrations extend radially z n from radially-facing surfaces of the steps. Also, these serration edges 33 generally

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extend parallel to the longitudinal axis of the bit 30, defining a left hand (counter- 5 clockwise) drill cutting configuration.

(Ni SIn FIG. 3a, the steps 34 are axially spaced and otherwise arranged so that various fastener shank diameters can be accommodated with the removal bit 30. As such, steps have self-tapping screw threads 37 which are spaced apart to provide the anchoring necessary to withdraw the fastener in an axial direction once the bit is buried into the fastener shank, while the threaded cavity in the workpiece is left intact.

FIG. 3b depicts an alternative step drill bit 73, wherein the steps 34 are configured to comprise counter-clockwise cutting edges 74 and scraping surfaces 78.

More specifically, the bit 73 has a first end that terminates in a tip 72 with two or more notches 71 extending longitudinally along the shaft 31 from the tip, said notches separated by a plurality of cutting edges 79, said edges 74 arranged on scraping surfaces 75 which are positioned along the axis and successively radially displaced further from the axis in a direction from the first end to the second end. The cutting edges are 79 configured to cut into the fastener in progressive radial steps when the bit is rotated in a direction opposite to the fastener's direction of engagement at the same time as the cutting edges cut azimuthally into the fastener. Depending regions of said surfaces 75 comprise a plurality of teeth 76, each of said teeth defining one cutting edge 74 adapted to bite the fastener in a direction along the longitudinal axis of the fastener.

Thus each of the steps 34 constitutes a hole saw that bites into the fastener as the drill 004957740 tr 17 C bit advances into the fastener. FIG. 3c is a view of FIG. 3b taken along line 3c-3c. The 0 embodiment described in FIG. 3b may also comprise features described in conjunction V) with the embodiments described in FIGs laa and 3a. Thus the bit 73 may comprise

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serration edges protruding from said surfaces 75 and self-tapping screw threads on one 'C 5 or more of said surfaces. Also, two or more cutting edges 79 may have dissimilar angles Mq with respect to the axis.

SFIG. 4a depicts another bit, designated generally as numeral 40 and FIG. 4b is a top view of FIG. 4a taken along the line 4b-4b. This bit comprises a "glass drill" 44 in the shape of a solid rod, terminating with a carbide insert 42. The insert 42 consists of a 2-notch bit as depicted in FIGs 1 aa and 1 ba in the limit where each of the notches 43 is between 150 and 180 degrees. Thus the present embodiment resembles a flat "spade" bit positioned transversely to the longitudinal axis of the rod. The distal end of the insert defines a plurality of left handed cutting edges 14, each which may or may not be at the same angle relative to the longitudinal axis of the rod. Optionally, one or both of these edges define scraping surfaces that contain serrations 15 extending transversely from the cutting edge. Each of these edges are configured in a left handed configuration, so that right-hand fasteners are extracted thereby. However, and with all bits depicted herein, the cutting edges can be configured as right-hand facing so as to facilitate removal of left-handed fasteners. FIG. 4b is a view of FIG. 4a taken along line 4b-4b.

The invented screw/bolt remover configuration can be integrally molded with other typical tool bits. For example, and as depicted in FIG. 5a, elements of the invented configuration depicted in FIGs. laa and Iba can be integrally molded with a typical spade flat bit (FIG. 5a is a view of spade flat shown in slot of broken fastener) to 004957740 18 C optimize an already familiar tool. A typical spade drill comprises a shank adapted to be 0 received in the chuck of a torque-imparting tool, the shank terminating in a flat cutting z V) element often called a "spade flat." The spade flat typically comprises cutting edges

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parallel to the shank and a cutting tip aligned with the shank and/or side cutting tips CO 5 parallel to the shank but laterally displaced from the axis of the shank.

(Ni SIn FIGs 5a and 5b the spade flat hybrid 50 is depicted as positioned at the slot of a broken screw 54, the screw countersunk into a workpiece 56. In operation, the cutting edges 14 of the spade flat hybrid 50 burrow into the head 58 of the screw. The center of the slot of the screw is shown as a pilot hole for the user of the hybrid bit In Fig. 5a the invented hybrid tool, designated as numeral 50 defines cutting edges 14 in a counter-clockwise facing position of the spade flat 52 and on a tip 51 similar to either of the configurations depicted in FIGs. laa and Iba. The bit 50 also comprises side cutting tips 53.

In Fig. 5b the spade flat terminates in a triangular cutting element 59.

As with the embodiments depicted in FIG. 1, the spade flat can alternatively include a non-cutting edge and a scraping surface, having either a smooth or serrated topology.

The spade flat depicts a 1/4" size. However, this is for example only. Rather, a myriad of spade flat sizes are suitable, depending on the diameter of the residual fastener head 58 or shank remaining.

004957740 q 19 c Another embodiment of a spade flat is depicted in FIG. 5b where the cutting 0 edges 14 assume a triangular shape.

It should be noted that the above described embodiments all depict left handed cutting configurations. However, if left handed fasteners are to be removed, then the t 5 herein disclosed embodiments with right handed cutting configurations would be utilized.

It should be further noted that the opposed cutting edges in each of the abovedisclosed embodiments generally are configured at angles to the longitudinal axis of the respective bit which are either identical to each other, or different from each other, on the same bit.

As mentioned supra, the cutting 14 and non-cutting edges 17 of the bit can be curved, as depicted in FIGS. 7 and 8. Referring to the top elevation view of FIG. 8, the first and second cutting edges 14a and 14b cooperate with the first and second noncutting edges 17a and 17b to form angles A and B which correspond to the radial arc of the notches 32, 34. The notches 32, 34 are shaped and reminiscent of the flutes or relief surfaces of left hand drill bits. While the flutes of the illustrated embodiment extend generally along a straight line and longitudinally and parallel to the longitudinal axis of the bit, curved flutes are also suitable variants. Such flutes define an extended helix or spiral along a longitudinally extending section of the periphery of the bit and about its circumference. These curved flutes are further defined by serrations along their edges or rims which face in a direction the bit is to be rotated to extract fasteners. Thus, for a job requiring extraction of right-hand fasteners, the serrations would be found on fluted edges which face in a counter clockwise direction.

004957740 t N As with the cutting and noncutting edges of the other embodiments in this 0 invention, the cutting and noncutting edges define a frusto-conical surface of the bit V) such that the surface lies intermediate the cutting and respective noncutting edge.

Although FIG. 8 depicts angles A and B having equal magnitudes, the angles A and B subtended by the notches respectively may vary to cooperate with design or damaged S configurations of the slot portions of the fastener 18. This substantially congruent S engagement results between the first and second extending notches of the fastener N engagement end 16 and the slot portions of the fastener to provide increased torque from the tool 10 to the fastener.

Also, where serrations 36 are provided on the curved cutting surfaces, such serrations may be lineal, arcuate, segmented, radial or combinations thereof. Further, when the serrations 36 include a lineal configuration, the longitudinal axis e of the serrations 36 may be orientated perpendicularly, parallel or inclined to the longitudinal axis a of the tool 10. (See FIG. 7B.) Operationally, instead of, or in addition to the serrations extending across the fastener engaging surfaces 24, 26, serrations 36 also are provided which extend along interior wall portions 33, 35 of the notches 32, 34 from the corresponding cutting edges 22. As with the serrations extending across the fastener engaging surfaces 24, 26, the serrations 36 may extend across only a portion of the wall portions to both enhance engagement with a corresponding slot portion of the fastener 18 and maintain structural integrity of the tool Also, the invented bits can be configured to include a means for preventing the bits from dislodging from broken fasteners once engagement with said fasteners occurs.

004957740 21 c In this regard, "finders" may be installed. These are accessories associated with, and 0 co-axial to, the shanks of the bits and in slidable communication therewith. Generally configured as cylinders or tubes, the finders are adapted to slide over the periphery of a fastener which is held fast in a work piece. As such, the finders maintain the bit in a O 5 position coaxial to the longitudinal axis of the fastener to assure adequate embedding of the bit into the fastener. The finder also prevents jumping or skipping of the bit from the fastener to adjacent surfaces of the workpiece, thus preventing marring or scuffing of C said workpiece.

Another addition to the invented device is the positioning of a collar or radial projection about the circumference of the device. The collar or projection would be positioned intermediate the first and second end of the device and serve as a means for preventing penetration of the device into the fastener beyond the distance defined by the tip 19 of the device and the position of the collar.

While the invention has been described in the foregoing with reference to details of the illustrated embodiment, these details are not intended to limit the scope of the invention as defined in the appended claims.

It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.

Claims

2. A bit as recited in claim 1 wherein one or more of said cutting edges define scraping surfaces and wherein said surfaces comprise serrations.
3. A bit as recited in claim 1 further comprising a plurality of tapering spiral cutting surfaces extending from a region proximal to said second end to said cutting edges.
4. A bit as recited in claim 3 further comprising serrations protruding from said tapering spiral cutting surface in a direction opposite to the fastener's direction of engagement.
5. A bit as recited in claim 4, wherein said serrations are parallel to said longitudinal axis.
6. A bit as recited in either of claims 4 or 5, wherein said serrations define a plurality of teeth on the cutting edges.
7. A bit as recited in claim 2 wherein: 004957740 23 c a first and a second scraping surface have identical angles with respect to the ;longitudinal axis; z i the first and the second scraping surfaces comprise serrations; and wherein the serrations on the first scraping surface are azimuthally aligned with corresponding serrations on the second scraping surface.
8. A bit as recited in claim 2 wherein Sa first and a second scraping surface have identical angles with respect to the longitudinal axis; the first and the second scraping surfaces comprise serrations, with each serration defining a crest and a gap; and wherein the crests of the serrations on the first scraping surface are azimuthally aligned with the gaps of corresponding serrations on the second scaping surface.
9. A bit as recited in claim 1 further comprising two or more notches extending longitudinally along the shaft intermediate said cutting edges and said second end, said notches separated by a plurality of cutting edges, said edges arranged on surfaces which are positioned along the axis and successively radially displaced further from the axis in a direction from the first end to the second end, said cutting edges configured to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement.
10. A bit as recited in claim 9 wherein said surfaces are parallel to said axis.
11. A bit as recited in claim 1, further comprising two cutting edges that are parallel to each other.
12. A bit as recited in claim 11, wherein one or more of said cutting edges comprise a plurality of serrations. 004957740 t 24 c 13. A bit as recited in any one of claims 1 to 12, further comprising a spade flat intermediate said tip and said shank. 0 z S 14. A bit for removing a broken fastener having a direction of engagement, said bit comprising: \O a) a shaft with a longitudinal axis, a first end, and a second end, b) said first end terminating in a tip with two or more notches extending longitudinally along the shaft from the tip, said notches separated by a plurality of ccutting edges, said cutting edges terminating on surfaces which are positioned along the axis and successively radially displaced further from the axis in a direction from the first end to the second end; said surfaces comprising serrations protruding therefrom; with said cutting edges and said serrations adapted to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement; and wherein a plurality of said surfaces comprise self-tapping screw threads protruding from said surfaces; and c) with said second end of the shaft configured to be received in a chuck of a tool which provides rotational torque. A bit for removing a broken fastener having a direction of engagement, said bit comprising: a) a shaft with a longitudinal axis, a first end, and a second end; b) said first end terminating in a tip with two or more notches extending longitudinally along the shaft from the tip, said notches separated by a plurality of cutting edges, said edges arranged on scraping surfaces which are positioned 004957740 along the axis and successively radially displaced further from the axis in a direction from the first end to the second end; z c) said cutting edges configured to cut azimuthally into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement and said 5 axially successive surfaces configured to cut radially into the fastener; \O C d) wherein a depending region of said surfaces comprises a plurality of teeth, each I of said teeth defining one cutting edge adapted to bite the fastener in a direction 0along the longitudinal axis of the fastener; and e) with said second end of the shaft configured to be received in a chuck of a tool which provides rotational torque.
16. A bit as recited in claim 15, further comprising serration edges protruding from said surfaces and self-tapping screw threads on one or more of said steps.
17. A bit as recited in claim 15 wherein two or more cutting edges have dissimilar angles with respect to the axis.
18. A bit for removing a broken fastener having a direction of engagement, said bit comprising: a) an elongated shaft with a longitudinal axis, said shaft having a first end, and a second end, said first end terminating in a tip; b) a plurality of nonlinear cutting edges extending radially from said tip, said cutting edges configured to cut into the fastener when the bit is rotated in a direction opposite to the fastener's direction of engagement; and c) said second end of the shaft configured to be received by a tool which provides rotational torque. 004957740 26 c 19. A bit as recited in claim 18, wherein one or more of said cutting edges comprise a o plurality of serrations. S 20. A bit as recited in claim 18 wherein one or more of said cutting edges comprise a plurality of serrations which extend from the cutting edge and along a frusto-conical surface of the bit. INO t 21. A bit as recited in claim 18, further comprising two or more flutes extending longitudinally along the shaft and positioned intermediate said cutting edges.
22. A bit as recited in claim 21, wherein at least one of the flutes defines a helix which extends along a longitudinally extending surface or a periphery of the bit.
23. A bit as recited in either of claims 21 and 22, wherein the flutes are defined by rims and serrations are positioned on the rims facing in the direction of rotation of the bit.
24. A bit as recited in any one of claims 19 to 23, wherein said serrations define a plurality of teeth on the cutting edges.
25. A bit as claimed in any one of the preceding claims substantially as herein described with reference to any one of the accompanying drawings. Dated :25 November 2005 Freehills Patent Trade Mark Attorneys Patent Trade Mark Attorneys for the Applicant: EAZYPOWER Corporation