AU2005261508A1

AU2005261508A1 - Apparatus and method of using the same

Info

Publication number: AU2005261508A1
Application number: AU2005261508A
Authority: AU
Inventors: Shaun Rymer
Original assignee: Reckitt Benckiser UK Ltd
Current assignee: Reckitt Benckiser UK Ltd
Priority date: 2004-07-15
Filing date: 2005-07-14
Publication date: 2006-01-19
Also published as: WO2006005962A1; MX2007000567A; CN1984825A; ZA200700241B; GB0415797D0; EP1765694A1; BRPI0513264A; US20070181609A1; CA2573468A1

Description

WO 2006/005962 PCT/GB2005/002794 Apparatus and Method of Using the Same This invention relates to a spraying device adapted for 5 continuous spraying and to a method of continuously spraying a material, in particular apparatus for spraying and a method of spraying a material, in particular odour neutralising agents, pest control agents, fabric refreshers, or fragrance materials and the like. 10 Existing spraying devices for continuous spraying are known as "bombs" or "foggers". These devices spray the entire contents of an aerosol canister into a room. A user activates the spraying device, which may have a short 15 delay before commencement of spraying, and leaves a room or enclosure into which the spraying device is being activated. Disadvantages arise with this type of device in that some 20, means of latching must be provided to activate spraying of material from the spraying device. The latching mechanism in prior art devices is prone to disengage before the entire contents of the spraying device have been discharged or an expensive latching mechanism is produced. 25 Also, prior art spraying devices are prone to instability, which may cause them to fall over, potentially causing the contents of the spraying device to be sprayed onto an adjacent object, rather than into the surrounding air, as intended. In addition known foggers are 'one-shot' devices 30 and are not refillable It is an object of the present invention to address the above mentioned disadvantages.

WO 2006/005962 PCT/GB2005/002794 2 According to a first aspect of the present invention there is provided a spraying device adapted for continuous spraying, the spraying device comprising: 5 spray container holding means for holding a spray container; and spray container activating means for activating a spraying operation of the spray container held within the spray container holding means; wherein 10 the spray container holding means are formed in a first section of the spraying device and the spray container activating means are formed in a second section of the spraying device; the spraying device further comprising locking means 15 for locking the first and second sections together to thereby hold the spray container activating means in an activating configuration. The locking means preferably comprise interengaging 20 elements, preferably interengaging projections. The interengaging elements are preferably wedge-shaped, the wedge shape preferably being provided to advantageously allow for progressive engagement. The locking means are preferably operable to lock the first and second sections 25 together by pushing the two sections together. The locking means are preferably operable to lock the two sections together by means of axial pressure. The interengaging elements are preferably interengaging 30 elements of the first and second sections. The interengaging element or elements of one of the first or second sections may be formed on at least one WO 2006/005962 PCT/GB2005/002794 3 projection, preferably two projections. Said two projections preferably being located on opposite sides of the spray container holding means. The two projections preferably extend from the spray container holding means, 5 preferably towards the second section. The at least one projection preferably incorporates a strengthening rib, which preferably extends partially along the length of the projection, and preferably 10 terminates before the interengaging element(s), preferably approximately 3mm before the interengaging element. The second section may incorporate spray container guiding means, which are preferably operable to guide a spray 15 container to the spray container activating means. The spray container guiding means may be a sleeve, which may incorporate guiding ribs. Said ribs are preferably arranged to provide an interference fit with a spray container held in the spray container guiding means. The 20 spray container guiding means are preferably within a body portion of the second section. The spray container guiding means are preferably inside outer wall of the second section. 25 The interengaging element(s) of the second section is/are preferably formed at or close to an end of the spray container guiding means. A plurality of interengaging elements is preferably provided, preferably formed on tabs, said tabs being formed by slits, which slits 30 preferably extend passed the interengaging elements. Preferably, the slits extend approximately 3mm passed the interengaging elements.

WO 2006/005962 PCT/GB2005/002794 4 The tabs are preferably formed on an end section of the spray container guiding means. The tabs preferably form a ring, around an inside face of the ring, which the interengaging elements form a ring. 5 The tabs of the second section and the projections of the first section advantageously allow relative movement of the interengaging elements to ease engagement and/or disengagement thereof. 10 The spray container activating means and the spray container locking means are preferably located with respect to one another such that a spray container held in the spraying device is activated when the locking means 15 are engaged. The spray container holding means preferably incorporate supporting ribs, which are preferably adapted to provide an interference fit with a spray container held therein. 20 Openings may be provided in the first or second section to allow a user to grasp said section and facilitate separation of the first and second sections. 25 At least two, preferably four, raised elements may be provided around a periphery of the first section, said raised elements being adapted to deter relative movement of the first and second sections in a non-axial direction. 30 The spray container holding means are preferably located within a body section of the first section.

WO 2006/005962 PCT/GB2005/002794 5 The first section is preferably a base section. The second section is preferably an upper section, which is preferably a cover section, preferably having an outlet in an upper section thereof. 5 The invention extends to a spraying device as described in the first aspect including a spray container. According to another aspect of the invention there is 10 provided a method of continuously spraying a material from a spray container comprising holding a spray container in spray container holding means in a first section of a spraying device and urging the first section and a second section of the spraying device together, to thereby cause 15 locking means of the spraying device to engage and to cause spray container activation means of the second section to activate the spray container. The spray container is preferably held within the spraying 20 device. The spray container is preferably enclosed within the spraying device. The locking means, holding means and activating means are preferably located within external walls of the spraying device. 25 The invention extends to a spray container for use in the spraying device of the first aspect. All of the features described herein may be combined within any of the above aspects, in any combination. 30 For a better understanding of the invention, and to show how embodiments of the same may be carried into effect, WO 2006/005962 PCT/GB2005/002794 6 reference will now be made, by way of example, to the accompanying diagrammatic drawings in which: Figure 1 is a line drawing from one side of a spraying 5 device incorporating an aerosol spray, showing internal parts of the spraying device; Figure 2 is a view from above and to one side of an upper section of the spraying device showing internal detail 10 thereof; and Figure 3 is a view from above and to one side of a base section of the spraying device, showing internal detail thereof. 15 A spraying device 10 incorporates an upper section 12 and a base section 14. In Figure 1 the spraying device 10 is shown incorporating an aerosol canister 16. 20 The base section 14 comprises an internal cup 18 in which the aerosol container 16 is received. The cup has generally ring-shaped side walls having a diameter approximately 25 mm. The walls have a height of approximately 17 mm. Four ribs 20a to 20d are provided 25 that extend up the side walls of the cup 18 and partly across a base of the cup 18 in a radial manner. The ribs 20a-d are provided to give a secure placement to the aerosol canister 16 by means of an interference fit. The number of ribs 20a-d is selected as four to provide a 30 stable base, but three ribs or 5 or more could be used to provide a stable base also.

WO 2006/005962 PCT/GB2005/002794 7 Two vertical projections 22a,b extend upwards from an upper edge of the cup 18. The vertical projections 22a,b have a length of approximately 20mm. Each vertical projection incorporates a wedge-shaped bead 24a,b on an 5 outer face thereof. Each vertical projection 22a,b incorporates a rib 26a,b, each of which extends upwards from the base of the cup 18, up the centre of each of the vertical projections 22a,b to 10 a point approximately 6mm below an upper edge of each of the vertical projections 22a,b. The ribs 26a,b have a depth of approximately 1mm, as opposed to the depth of approximately 1.5mm for the ribs 20a-d. 15 Openings 28 are provided at opposite sides of the cup 18 in a bottom part of the base section 14. The openings 28 are provided to allow the possibility of a user grasping the base section 14 to allow its disengagement from the upper section 12, as will be described below. Also, the 20 openings 28 are used during a moulding process for forming the horizontal lower face of the wedge-shaped beads 24 a, b. The base section 14 has an outer wall consisting of a 25 lower outer wall 30a and an upper outer wall 30b. The lower outer wall 30a has an inward curvature towards a bottom of the base section 14, with its widest diameter of 70mm at its junction with the upper outer wall 30b, the latter having a height of approximately 9mm and an outer 30 diameter of approximately 66mm. The upper outer wall 30b incorporates four pads 32a-d at even spacings around an outer face of the upper outer wall WO 2006/005962 PCT/GB2005/002794 8 30b. The pads 32a-d have a depth of approximately 0.5mm and have a chamfered upper -edge to allow engagement with the upper section 12 as will be described below. 5 The upper section 12 of the spraying device 10 has a generally bell-shaped outer wall 34 with a slightly concave top surface 36, in the centre of which is an outlet opening 38 in the centre thereof. A sleeve 40 projects downwards from the concave top surface 36 through 10 the interior of the upper section 12. The sleeve 40 is designed to engage with the vertical projections 22a,b of the base section 14. The sleeve is generally cylindrical in shape. 15 At a lower end of the sleeve 40 twelve slits 42 form tabs 44. The slits 42 have a length of approximately 6.5mm, which creates the length of the tabs 44. On an inner face of the tabs 44 there is a bead 46 that is continuous around the interior of the sleeve 40, except for the 20 presence of the slits 42. The bead 46 is intended to engage with the wedge-shaped beads 24a,b on the vertical projections 22a,b of the base section 14. The presence of the slits 42 allows flexure of the tabs 44 to allow outward movement thereof during engagement with and 25 release from the wedge-shaped beads 24a,b of the base section 14, as described in more detail below. At an upper interior face of the sleeve 40 there are provided four ribs 48 which project radially towards the 30 centre of the sleeve 40. The ribs 48 provide a centralising guide for a boss section 51 of the aerosol canister 16. Lower ends of the ribs 48 are tapered slightly to allow easier guiding of the sleeve 40 over the WO 2006/005962 PCT/GB2005/002794 9 aerosol canister 16 and to avoid engagement with a shoulder section 50 of the aerosol canister 16. Beneath the opening 38 in the concave top surface 36 of 5 the upper section 12 there is provided a collar 52 which extends downwardly into the interior of the upper section 12. The collar 52 has an internal shoulder 54 against which a stem 56 of the aerosol canister 16 is engaged to depress a spring valve in the aerosol canister in order to 10 cause discharge of the contents of the aerosol canister 16 in the usual way. A lower edge 58 of the collar 52 has a chamfer in order to ease engagement of the stem 56 with the collar 52. 15 Strengthening ribs 60 are provided between the sleeve 40 and an inside of the bell-shaped outer wall 34 in order to provide greater stability and strength of the sleeve 40 with respect to the outer wall 34. 20 In use, a user places the aerosol canister 16 in the cup 18 of the base section. The user then places the upper section 12 onto the over the aerosol 16. The stem 56 of the aerosol canister 16 is guided into the collar 52, because of engagement of the boss section 51 of the 25 aerosol canister with the ribs 48 of the upper section 12. When the boss 51 is guided between the ribs 48 and the stem 56 is engaged in the collar 52 the user can push the upper section 12 further onto the base section 14 to lock the two parts together and to cause activation of the 30 aerosol canister 16 and so cause the contents of the aerosol canister to be discharged from the opening 38 in the upper section 12.

WO 2006/005962 PCT/GB2005/002794 10 The upper section 12 is locked onto the base section 14 by means of engagement of the vertical projections 22a,b of the base section 14 and the tabs 44 of the upper section 12. Each of these parts has a bead as discussed above and 5 the two beads engage one another to lock the upper section 12 to the base section 14. The relative lengths of the vertical projections 22a,b and the sleeve 40 with its tabs 44 at the base thereof is chosen to ensure that the aerosol canister 16 is activated when the upper section 12 10 is locked to the base section 14. The locking of the two together causes the entire contents of the aerosol canister to be discharged, because the aerosol canister has a continuous spray valve. 15 A user would typically leave a room in which the spraying device 10 has been placed during discharge of the spraying device. When a user returns to the room, the spraying device 10 20 can be removed. In order to remove the spent aerosol canister 16 the user pulls the upper section 12 away from the base section 14, potentially by using the openings 28 in the base section 14. When the upper section 12 is parted from the base section 14 the aerosol canister 16 25 remains in the upper section 12, because that part has a stronger interference fit between the aerosol stem 56 and the internal collar 52 of the upper section 12, compared to the interference fit between the aerosol canister 16 and the base section 14. Consequently, the base of the 30 aerosol canister 16 protrudes from the upper section 12, from which position it can easily be removed by a user for replacement by a full aerosol canister 16 for subsequent WO 2006/005962 PCT/GB2005/002794 11 dispensing of material held within the aerosol canister 16. The length of the slits 42 is a significant factor in 5 relation to the strength of locking between the upper section 12 and the base section 14. If the slits are too short, making flexure of the tabs 44 less pronounced, then a user will have much greater difficulty in pushing the upper section 12 down onto the base section 14 to create a 10 lock between the two parts. Also, there will be much greater resistance to separation of the two parts after the aerosol canister 16 has been discharged. However, if the slits 42 are too long (meaning greater flexure of the tabs 44) then there will be insufficient locking action 15 between the upper section 12 and the base section 14, such that the force of the spring valve in the stem 56 of the aerosol canister 16 will push the upper section 12 away from the base section 14. This will result in the aerosol canister 16 ceasing dispensing. Consequently, the amount 20 of flexure in the tabs 44 is particularly significant to the proper working of the spraying device 10. Thus, the length of the slits of 7mm, bearing in mind the flexibility of plastic materials typically used for such a device, is found to be particularly beneficial. In 25 addition, the bead 46 is spaced approximately 3mm from the end of the slits 42. The bead must be on the tabs 44, to allow flexure thereof. In addition to the flexure of the tabs 44 in relation to 30 the engagement of the upper section 12 with the base section 14, the vertical projections 22a,b also flex at their top ends close to the wedge-shaped beads 24a,b. This flexure is caused by the ribs 26a and 26b extending WO 2006/005962 PCT/GB2005/002794 12 only part way up the vertical projections 22ab. The beads 24a,b bear against the aerosol canister 16 held in the cup 18. Thus, where the bead ceases the vertical projections 22a,b are free to flex towards the aerosol 5 canister 16. This flexure allows greater movement of the wedge-shaped beads 24a,b towards the aerosol canister to allow engagement of the wedge-shaped bead 24a,b with the bead 46 incorporated into the tabs 44 of the upper section. 10 A delaying device to delay issue of material from the aerosol canister may be provided. Said delaying device may be in the form of a blockage in the stem 56, which blockage is cleared by pressure from the contents of the 15 canister 16. In view of the above, there is provided means of flexure of the tabs 44 and the vertical projections 22a,b to allow engagement of the upper section with the base section in a 20 manner that is both sustainable against the spring pressure of the stem 56 of the aerosol canister 16 and also allows for easy separation of the upper section 12 from the base section 14 after material has been dispensed from the aerosol canister 16. In relation to the vertical 25 projections 22a,b it has been found that the ribs 26a,b should terminate before the base of the wedge-shaped bead 24a,b. In the example described, the gap between the top of the ribs 26a,b and the base of the wedge-shaped bead 24a,b is approximately 3mm. 30 The design described herein is advantageous in that the aerosol canister 16 is held in a vertical orientation by use of the four ribs 20a-20d in the base section 14.

WO 2006/005962 PCT/GB2005/002794 13 Further support for the aerosol canister in a vertical orientation is provided by the ribs 26a,b. Further advantages are derived from the use of the four 5 ribs 48 in the sleeve 40 of the upper section 12, which ribs allow proper engagement of the aerosol canister 16 with the upper section 12, in particular they allow the stem 56 of the aerosol canister 16 to engage the collar 52. 10 Furthermore, as described above, flexure of the beads 24a,b and 46 of the upper section 12 and base section 14 respectively is particularly significant for ease of use of the spraying device 10. Flexure is needed to allow for 15 the beads to pass one another as the two parts are engaged or disengaged. The advantage that follows from the above is that the device can easily be used with replacement aerosol canisters when a first canister has been discharged. 20 Still further advantages are derived from the four pads 32a-d around the perimeter of the upper outer wall 30b of the base section 14, which pads prevent tilting of the upper section 12 relative to the base section 14 during 25 engagement of the upper section 12 and the base section 14. Tilting is advantageously prevented, which tilting may otherwise cause flexure or even breakage of the stem 56 of the aerosol canister 56 and so prevent the materials in the aerosol from being dispensed partially or fully. 30 Attention is directed to all papers and documents which are filed concurrently with or previous to this specification in connection with this application and WO 2006/005962 PCT/GB2005/002794 14 which are open to public inspection with this specification, and the contents of all such papers and documents are incorporated herein by reference. 5 All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features 10 and/or steps are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, 15 equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features. 20 The invention is not restricted to the details of the foregoing embodiment (s) . The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any 25 novel one, or any novel combination, of the steps of any method or process so disclosed.

Claims

1. A spraying device adapted for continuous spraying, the spraying device comprising: 5 spray container holding means for holding a spray container; and spray container activating means for activating a spraying operation of the spray container held within the spray container holding means; wherein 10 the spray container holding means are formed in a first section of the spraying device and the spray container activating means are formed in a second section of the spraying device; the spraying device further comprising locking means 15 for locking the first and second sections together to thereby hold the spray container activating means in an activating configuration; wherein the spraying device is adapted to enclose a spray container held in the spray container holding means 20

2. A spraying device adapted for continuous spraying, the spraying device comprising: spray container holding means for holding a spray container; and 25 spray container activating means for activating a spraying operation of a spray.container held within the spray container holding means; wherein the spray container holding means are formed in a first section of the spraying device and the spray 30 container activating means are formed in a second section of the spraying device; the spraying device further comprising locking means for locking the first and second sections together to thereby WO 2006/005962 PCT/GB2005/002794 16 hold the spray container activating means in an activating configuration; wherein the spraying container holding means are adapted to hold a lower part of the spray container. 5

3. A spraying device as claimed in claim 1 or claim 2, in which the locking means comprise wedge-shaped interengaging elements. 10

4. A spraying device as claimed in claim 3, in which the interengaging elements of one of the first or second sections are formed on two projections.

5. A spraying device as claimed in claim 4, in which the 15 two projections are located on opposite sides of the spray container holding means.

6. A spraying device as claimed in claim 4 or claim 5, in which the two projections extend from the spray container 20 holding means towards the second section.

7. A spraying device as claimed in any one of claims 4 to 6, in which the two projections incorporate a strengthening rib, which extends partially along the 25 length of each projection, and terminates before the interengaging element(s).

8. A spraying device as claimed in any preceding claim, in which the second section incorporates spray container 30 guiding means operable to guide a spray container to the spray container activating means. WO 2006/005962 PCT/GB2005/002794 17

9. A spraying device as claimed in claim 8, in which the spray container guiding means are a sleeve.

10. A spraying device as claimed in claim 9, in which the 5 sleeve incorporates guiding ribs arranged to provide an interference fit with a spray container held in the spray container guiding means.

11. A spraying device as claimed in any one of claims 8 to 10 10 when dependent on claim 3, in which the interengaging element(s) of the second section are formed at or close to an end of the spray container guiding means.

12. A spraying device as claimed in claim 11, in which the 15 interengaging elements are formed on tabs having slits there between, which slits extend passed the interengaging elements.

13. A spraying device as claimed in claim 12, in which the 20 tabs form a ring, around an inside face of which ring the interengaging elements are formed.

14. A spraying device as claimed in any preceding claim, in which the spray container activating means and the 25 spray container locking means are located with respect to one another such that a spray container held in the spraying device is activated when the locking means are engaged. 30

15. A spraying device as claimed in any preceding claim, in which at least two raised elements are provided around a periphery of the first section, said raised elements WO 2006/005962 PCT/GB2005/002794 18 being adapted to deter relative movement of the first and second sections in a non-axial direction.

16. A spraying device as claimed in any preceding claim 5 including a spray container.

17. A method of continuously spraying a material from a spray container comprising holding a spray container in spray container holding means in a first section of a 10 spraying device and urging the first section and a second section of the spraying device together, to thereby cause locking means of the spraying device to engage and to cause spray container activation means of the second section to activate the spray container. 15

18. A method as claimed in claim 17, in which the locking means, holding means and activating means are located within external walls of the spraying device. 20

19. A spray container for use in the spraying device of any one of claims 1 to 16.

20. A spraying device substantially as described herein 25 with reference to the accompanying drawings.