AU2004269049B2 - Rotary roller reamer - Google Patents

Description

WO 2005/021924 PCT/AU2004/001198 ROTARY ROLLER REAMER Field of the Invention This invention relates to a bore roller hole rotary reamer. Rotary readers of this 5 type are used for reaming a hole made by a drill on the end of a drill string. The rotary reamer generally serves the function of maintaining the hole size when wear causes the effective diameter of a drill to reduce and also to smooth the surface of the bore hole. Background 10 The general construction of commercially successful roller rotary reamers are shown in the applicant's Australian patents 594885 and 675186. Australian patent 675186 describes a rotary roller reamer in which the pressure of the environment surrounding the reamer is applied to the lubricant supplied to the roller bearing surface by means of a freely floating piston contained in a cylindrical 15 passage. This results in significantly improved lubrication and reduction of the ingress of contaminant material to the bearing surface. Whilst the rotary roller reamer described' in Australian patent 675186 has a significantly extended life for the wear components the present invention seeks to provide a further improved rotary roller reamer. 20 The objective of the pressure equalisation system described in Australian patent 675186 is to reduce or eliminate the differential pressure across the sealing device provided between the roller and spindle on which it is mounted to prevent ingress of contaminant to the bearing region. The sealing device is often an 0-ring or a more complex seal. In the case of 0-rings and most other types of seal, a 25 reduction of the differential pressure will reduce the contact pressure between the seal and the sealing surface, This in turn will assist in reducing wear and subsequent seal failure.

P;OER\LKA\I2506250 2 spadoc-29/05/2009 -2 In the rotary roller reamer described in Australian patent 675186 the lubricant is supplied to the bearing surface through apertures from a central passage which supply the lubricant to flat formed on the spindle that effectively provides a passageway extending along the bearing. Thus, the lubricant reaches the seals 5 largely by being transmitted along the bearing surface. It has been recognised in this configuration the bearing itself acts as a pressure barrier partly because of the rotation of the roller at around three times the speed of the drill string. Additionally in the arrangement described in Australian patent 675186 the thrust bearing ball race is also interposed between the supply of lubricant and the seal at one end of 10 the roller. This also acts as a pressure barrier. Disclosure of the Invention It is an object of the present invention to provide an improved rotary roller reamer. Accordingly, one aspect of this invention provides a bore hole rotary reamer comprising a body having cutters contained in respective recesses formed in the 15 body, each cutter being rotatably mounted by one or more respective spindles and a bearing region formed by an inner bearing surface rotatable on an outer surface of the spindle; at least one annular seal about the spindle to prevent ingress of contaminant to the bearing region; a circumferential void formed between the inner bearing surface and the outer bearing surface of the spindle adjacent said seal; at 20 least one passageway extending in an axial direction of the spindle to said circumferential void; and a piston movable in said passageway in response to supply of pressure to an outer side of said piston from the environment which surrounds the reamer, whereby the piston transfers pressure to fluid in said cylindrical passage on an inner side of said piston to supply pressure to said 25 circumferential void and thereby to said seal that is substantially determined by the pressure of the environment surrounding the reamer. Preferably the pressure that is applied to the seals is substantially the pressure of the environment surrounding the reamer. The piston is preferably freely floatable in the passageway to impart the pressure supplied WO 2005/021924 PCT/AU2004/001198 from the environment which surrounds the reamer to fluid on the inner side of the piston. In use the fluid on the inner side of the piston is a lubricant and the piston impels a flow of lubricant to the circumferential void to apply pressure to the seal. 5 In the preferred form of the invention the passageway includes a cylindrical portion extending axially of the spindle that contains the piston. In this form of the invention an aperture preferably communicates between the cylindrical portion and the circumferential void. The aperture is preferably a radially extending aperture. In the preferred form of the invention annular seals are provided on each of two 10 ends of the bearing region and each annular seal has an adjacent circumferential void. One or more passageways preferably extend to each circumferential void. More preferably, a separate passageway extends to each circumferential void and each passageway includes a movable piston. Each cutter is preferably rotatably mounted on a central region of a respective 15 spindle and the bearing region is formed by inner-surface of the cutter rotatable on an outer surface of the spindle. In this form of the invention a separate. passageway preferably respectively extends between each of the circumferential voids and a corresponding outer end of the spindle. It will be apparent that although the preferred form of the invention described an arrangement in which 20 the cutter is rotatably mounted on a central portion of the spindle, in other forms of the invention the cutter can be mounted fixed to a spindle or have spindle portions extending from each end. In these configurations the spindles are rotatably mounted in the body so that the bearing region is formed between an inner surface of the body and the outer surface of the spindle. 25 The circumferential voids are preferably formed by grooves on the outer surface of the spindle or by grooves on the inner bearing surface, It will be apparent that the use of two freely floating pistons in the preferred form of the invention respectively in passageways between the respective one of the voids WO 2005/021924 PCT/AU2004/001198 -4 and the adjacent outer end of the spindle provides significant advantages over the prior art. In particular the lubricant in each cylindrical passage is independently pressurised and caused to flow through the apertures to the circumferential voids. The use of the two pistons improves the transmission of the pressure of the 5 environment to the lubricant and ultimately to the voids adjacent the seals. The provision of the circumferential voids adjacent the seals spaces the seals from the bearing surface. This is thought to be a further advantage of the invention because the fluid filled load carrying bearing also generates its own internal pressure to carry the load. The interposing of the circumferential voids between 10 the load carrying region and the seals serves to reduce or eliminate any effect that this pressure has on the pressure applied to the seal. In some embodiments the void may need to be spaced a small distance from the seal. In this case additional clearance is provided between the outer surface of the spindle and inner surface of the cutter so that there is no bearing between the void and seal. 15 The rotary roller reamer of this invention thus provides improved equalisation of the pressure across the seals which extends the seal ife and consequently the life of the wear components of the reamer. Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings. 20 Brief Description of the Drawings Figure 1 is a schematic cross section of part of a rotary roller reamer according to a first embodiment of the present invention including enlarged scrap sections of the indicated portions; and Figure 2 is a schematic cross section and scrap section similar to Figure 1 25 showing a second embodiment of the present invention. 'Best Mode for Carrying out the Invention The rotary roller reamer i of this invention has a number of components of WO 2005/021924 PCT/AU2004/001198 -5 substantially conventional type as described in Australian patents 594885 and 675186, the contents of which are incorporated herein by cross reference. As shown in Figure 1 the rotary roller reamer 1 of the first embodiment has a body 2 in which recesses 3 (only one is shown) are formed to receive a roller or cutter. 5 As will be appreciated by those skilled in the art a number of cutters 4 are mounted in similar recesses around the circumference of the reamer body 2. The cutter 4 is rotatably mounted in a central region of spindle 5. Spindle 5 is retained in the body 2 by top block 6 and bottom block 7. Blocks 6 and 7 are retained in the body 2 using the wedge system (not shown) described in the applicant's 10 Australian patents 594885 and 675186. The spindle 5 is retained by an interference fit in the top 6 and in the bottom block by grub screw 8. Both the cutters 4 and blocks 6, 7 have a number of tungsten carbide inserts 9 of conventional type to reduce wear, A bearing region 10 is formed by an inner bearing surface 11 of cutter 4 that is 15 rotatable on an outer surface of the spindle. Annular seals 12 are interposed between the cutter 4 and spindle 5 at each end of the bearing region 10. The seals 12 are a lip type and prevent ingress of contaminant into the bearing region 10. Circumferential voids 13 are formed adjacent each seal 12. Each void is partly formed by a circumferential groove 14 in the spindle 5 and a circumferential 20 groove 15 adjacent the seal formed in the inner surface 11 of cutter 4. A conventional thrust race 16 of steel bearings to absorb longitudinal forces is provided toward one end of the cutter 4. Cylindrical passageways 17 extends axially from each outer end of the spindle 5. Two smaller passageway portions 17a connect to piston apertures 18 to provide communication between the 25 cylindrical passageway 17 and the circumferential voids 13. Freely floating pistons 19 are provided in each of the passageways 17. Removable annular bungs 20 at the end of each passageway 17 are provided for removal of the piston and charging of the cylindrical passageway 17 with lubricant such as grease. Annular bungs 20 have a central hole 21 which provides communication via a breather 30 aperture 22 to the environment around the reamer body 2. A flat 23 is formed on WO 2005/021924 PCT/AU2004/001198 -6 the outer surface between apertures 18 to provide a passageway for the flow of lubricant along the spindle 5. The passageway can be formed by another shape or groove to give a larger cross sectional area. It will be apparent that the freely floating pistons 19 are provided on their outer 5 ends 19a with a pressure substantially equal to the pressure of the environment surrounding the reamer body 2. The freely floating pistons 19 transmit this pressure to the lubricant contained in cylindrical passageway 17. This causes the lubricant to be forced through apertures 18. into voids 13 and along flat 23 to lubricate the bearing region 10. The lubricant forced into void 13 applies a 10 pressure to the respective adjacent seal 12 that is substantially equal to the pressure surrounding the reamer body 2. By providing a more effective communication of the pressure surrounding the reamer to the interior of the seals the pressure differential across the seal is minimised. As a result the seal life is considerably extended and consequently the 15 life of the bearings considerably extended. Additionally it will be appreciated that the voids 13 provide a spacing between the effective bearing surface of the cutter 4 and the seals. This spacing, and the transmission of the external pressure to those voids reduces or eliminates the transmission of the pressure generated by the rotation of the bearing itself to the seals 12. 20 Figure 2 shows a rotary roller reamer 1 according to a second embodiment. Most of the components are common with the first embodiment and the same reference, numerals have been used. in the second embodiment voids 13 are formed on annular grooves in the inner surface 11 of cutter 4. The seal 12 is formed by an O-ring 12A and packing 12B. A clearance Is provided between cutter 4 and inner 25 surface 11 of cutter 4 in the region between seal 12 and void 13 to prevent the generation of pressure by rotation of the cutter. In all other respects the rotary reamer shown in Figure 2 operates in the manner described above for the Figure 1 embodiment WO 2005/021924 PCT/AU2004/001198 -7 Throughout this specification and the claims which follow; unless the context requires otherwise, the word "comprise", and variations such as "comprises" and "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or 5 group of integers or steps. The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any form of suggestion that that prior art forms part of the common general knowledge in Australia. The foregoing describes only one embodiment- of the present invention and 10 modifications can be made without departing from the scope of the invention.

Claims (13)

1. A bore hole rotary reamer comprising a body having cutters contained in respective recesses formed in the body, each cutter being rotatably mounted by one or more respective spindles and a bearing region formed by an inner bearing 5 surface rotatable on an outer surface of the spindle; at least one annular seal about the spindle to prevent ingress of contaminant to the bearing region; a circumferential void formed between the inner bearing surface and the outer bearing surface of the spindle adjacent said seal; at least one passageway extending in an axial direction of the spindle to said circumferential void; and a 10 piston movable in said passageway in response to supply of pressure to an outer side of said piston from the environment which surrounds the reamer, whereby the piston transfers pressure to fluid in said cylindrical passage on an inner side of said piston to supply pressure to said circumferential void and thereby to said seal that is substantially determined by the pressure of the environment surrounding 15 the reamer.

2. A bore hole rotary reamer according to claim 1 wherein the pressure that is applied to said seals is substantially the pressure of the environment surrounding the reamer.

3. A bore hole rotary reamer according to claim 1 or claim 2 wherein said 20 piston is freely floatable in said passageway to impart the pressure supplied from the environment which surrounds the reamer to fluid on said inner side of the piston.

4. A bore hole rotary reamer according to any one of claims 1 to 3 wherein, in use, the fluid on said inner side of said piston is a lubricant and said piston impels 25 a flow of lubricant to said circumferential void to apply pressure to said seal.

5. A bore hole rotary reamer according to any one of claims 1 to 4 wherein said passageway includes a cylindrical portion extending axially of the spindle containing said piston and an aperture communicating between said cylindrical P:\OPER\LKA\125625 Ispa doc-I I/05/21M -9 portion and said circumferential void.

6. A bore hole rotary reamer according to any one of claims 1 to 5 comprising an annular seal at each end of said bearing region each annular seal having an adjacent circumferential void and one or more of said passageway extending to 5 each circumferential void.

7. A bore hole rotary reamer according to claim 6 wherein a separate passageway respectively extends to each of said circumferential voids and each passageway includes one said movable piston.

8. A bore hole rotary reamer according to claim 6 or claim 7 wherein each 10 cutter is rotatably mounted on a central region of a respective spindle and said bearing region is formed by an inner surface of the cutter rotatable on an outer surface of the spindle.

9. A bore hole rotary reamer according to claim 8 wherein a separate passageway respectively extends between each of said circumferential voids and 15 a corresponding outer end of the respective spindle.

10. A bore hole rotary reamer according to any one of claims 1 to 9 wherein said circumferential voids are formed by grooves on the outer surface of the spindle.

11. A bore hole rotary reamer according to any one of claims 1 to 9 wherein 20 said circumferential voids are formed by grooves in said inner bearing surface.

12. A bore hole rotary reamer comprising a body having cutters contained in respective recesses formed in the body, each cutter being rotatably mounted in a central region of a respective spindle and having a bearing region formed by an inner bearing surface of the cutter rotatable on an WO 2005/021924 PCT/AU2004/001198 -10 outer surface of the spindle; annular seals interposed between the cutter and spindle at each end of the bearing region to prevent ingress of contaminant; a circumferential void formed between the inner bearing surface and the outer bearing surface of the spindle at each end of the 5 bearing region adjacent each said seal; at least one cylindrical passage extending in an axial 'direction In each spindle, respective apertures extending from said cylindrical passage to each of said circumferential voids; and a piston freely floatable in said cylindrical passage between an outer end of said cylindrical passage and said apertures, an outer end of 10 said piston being supplied with pressure substantially equal to the pressure of the environment which surrounds the reamer, whereby the piston imparts that pressure to lubricant when contained in said cylindrical passage and impels a flow of said lubricant to said circumferential voids to apply a lubricant pressure to each of said seals that is substantially the pressure of 15 the environment surrounding the reamer.

13. A bore hole rotary reamer substantially as herein described with reference to the accompanying drawings.