NZ764106B2 - Composition of a cement additive material as an additive to cementitious mineral admixtures, and utilised as latent hydraulic binders to improve the outcome of cementitious products - Google Patents
Composition of a cement additive material as an additive to cementitious mineral admixtures, and utilised as latent hydraulic binders to improve the outcome of cementitious products Download PDFInfo
- Publication number
- NZ764106B2 NZ764106B2 NZ764106A NZ76410618A NZ764106B2 NZ 764106 B2 NZ764106 B2 NZ 764106B2 NZ 764106 A NZ764106 A NZ 764106A NZ 76410618 A NZ76410618 A NZ 76410618A NZ 764106 B2 NZ764106 B2 NZ 764106B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- cement
- cementitious
- magnesium
- mixture
- water
- Prior art date
Links
- 239000004568 cement Substances 0.000 title claims abstract description 60
- 239000000203 mixture Substances 0.000 title claims abstract description 55
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 51
- 239000011707 mineral Substances 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 title claims abstract description 31
- 239000011230 binding agent Substances 0.000 title claims abstract description 23
- 239000000654 additive Substances 0.000 title claims abstract description 21
- 230000000996 additive effect Effects 0.000 title claims abstract description 20
- 229910001868 water Inorganic materials 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 15
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 13
- 239000000454 talc Substances 0.000 claims abstract description 8
- 229910052623 talc Inorganic materials 0.000 claims abstract description 8
- 239000012267 brine Substances 0.000 claims abstract description 6
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 6
- 230000035876 healing Effects 0.000 claims abstract 3
- 229910052609 olivine Inorganic materials 0.000 claims description 19
- 239000010450 olivine Substances 0.000 claims description 19
- 239000011777 magnesium Substances 0.000 claims description 15
- 229910052749 magnesium Inorganic materials 0.000 claims description 14
- 150000004760 silicates Chemical class 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 6
- 239000011343 solid material Substances 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- 230000003373 anti-fouling effect Effects 0.000 claims description 4
- 150000001768 cations Chemical class 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- -1 serpentines Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims 2
- 239000002002 slurry Substances 0.000 claims 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 claims 1
- 239000002184 metal Substances 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 229910052592 oxide mineral Inorganic materials 0.000 claims 1
- 239000000391 magnesium silicate Substances 0.000 abstract description 31
- 235000012243 magnesium silicates Nutrition 0.000 abstract description 25
- 238000006243 chemical reaction Methods 0.000 abstract description 24
- 238000006703 hydration reaction Methods 0.000 abstract description 12
- 230000036571 hydration Effects 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 8
- 229910052914 metal silicate Inorganic materials 0.000 abstract description 4
- 235000010755 mineral Nutrition 0.000 description 45
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 28
- 238000002474 experimental method Methods 0.000 description 26
- 239000000523 sample Substances 0.000 description 17
- 229910002092 carbon dioxide Inorganic materials 0.000 description 16
- 239000004567 concrete Substances 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 239000011398 Portland cement Substances 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- 229910052742 iron Inorganic materials 0.000 description 9
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 238000002591 computed tomography Methods 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 7
- 239000011435 rock Substances 0.000 description 7
- 239000013535 sea water Substances 0.000 description 7
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 6
- 235000013339 cereals Nutrition 0.000 description 6
- 238000010276 construction Methods 0.000 description 6
- 235000019792 magnesium silicate Nutrition 0.000 description 6
- 229910052919 magnesium silicate Inorganic materials 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 239000010453 quartz Substances 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 230000004075 alteration Effects 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 229910052839 forsterite Inorganic materials 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 240000006909 Tilia x europaea Species 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 229920000876 geopolymer Polymers 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 229910052612 amphibole Inorganic materials 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 235000010216 calcium carbonate Nutrition 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 229910052840 fayalite Inorganic materials 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- MHKWSJBPFXBFMX-UHFFFAOYSA-N iron magnesium Chemical compound [Mg].[Fe] MHKWSJBPFXBFMX-UHFFFAOYSA-N 0.000 description 2
- 210000003127 knee Anatomy 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 235000014380 magnesium carbonate Nutrition 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 101100130497 Drosophila melanogaster Mical gene Proteins 0.000 description 1
- 241001077660 Molo Species 0.000 description 1
- 101100345589 Mus musculus Mical1 gene Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000012206 bottled water Nutrition 0.000 description 1
- 229910052599 brucite Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000011396 hydraulic cement Substances 0.000 description 1
- 239000004572 hydraulic lime Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 235000012254 magnesium hydroxide Nutrition 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000029052 metamorphosis Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- FOKWMWSOTUZOPN-UHFFFAOYSA-N octamagnesium;iron(2+);pentasilicate Chemical class [Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Fe+2].[Fe+2].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] FOKWMWSOTUZOPN-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- MKTRXTLKNXLULX-UHFFFAOYSA-P pentacalcium;dioxido(oxo)silane;hydron;tetrahydrate Chemical compound [H+].[H+].O.O.O.O.[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O MKTRXTLKNXLULX-UHFFFAOYSA-P 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012812 sealant material Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 235000008113 selfheal Nutrition 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/042—Magnesium silicates, e.g. talc, sepiolite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/30—Oxides other than silica
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- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/30—Oxides other than silica
- C04B14/307—Chromium oxide
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- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
- C04B2103/67—Biocides
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2038—Resistance against physical degradation
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2092—Resistance against biological degradation
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/23—Acid resistance, e.g. against acid air or rain
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/29—Frost-thaw resistance
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/34—Non-shrinking or non-cracking materials
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/002—Water
- C04B22/0026—Salt water, e.g. seawater
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/06—Oxides, Hydroxides
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/08—Acids or salts thereof
- C04B22/12—Acids or salts thereof containing halogen in the anion
- C04B22/124—Chlorides of ammonium or of the alkali or alkaline earth metals, e.g. calcium chloride
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- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/08—Acids or salts thereof
- C04B22/14—Acids or salts thereof containing sulfur in the anion, e.g. sulfides
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/06—Inhibiting the setting, e.g. mortars of the deferred action type containing water in breakable containers ; Inhibiting the action of active ingredients
- C04B40/0675—Mortars activated by rain, percolating or sucked-up water; Self-healing mortars or concrete
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
Abstract
A composition of a cement additive material to improve durability of cementitious structures, is disclosed. The cement additive composition comprises an admixture of one or more of divalent magnesium metal silicates with capacity to act as a latent hydraulic binder in said composition activated by a hydration process under aqueous conditions, and in particular the divalent metal silicate is magnesium-dominated silicate, preferably comprising mineral groups of olivines, orthopyroxenes, amphiboles, talc and serpentines or mixtures thereof. The composition also comprise chloride ions or brine. Applications of the compositions are also disclosed, in particular to utilize a property of hydration as a major trigger for the latent hydraulic reaction of magnesium silicates, particularly for said olivines, when exposed to water and brines, in order to obtain a cementitious material becoming self healing. a hydration process under aqueous conditions, and in particular the divalent metal silicate is magnesium-dominated silicate, preferably comprising mineral groups of olivines, orthopyroxenes, amphiboles, talc and serpentines or mixtures thereof. The composition also comprise chloride ions or brine. Applications of the compositions are also disclosed, in particular to utilize a property of hydration as a major trigger for the latent hydraulic reaction of magnesium silicates, particularly for said olivines, when exposed to water and brines, in order to obtain a cementitious material becoming self healing.
Description
W0 2019f074373 PCT/N02018/050238
COMPOSITION OF A CEMENT ADDITIVE MATERIAL AS AN ADDITIVE TO
CEMENTITIOUS MINERAL ADMIXTURES, AND UTILISED AS LATENT
HYDRAULIC BINDERS TO IMPROVE THE OUTCOME OF CEMENTITIOUS
PRODUCTS
The field of the present invention
The present invention concerns a composition of a cement additive material to improve
durability of cementitious structures, as defined in the following claim 1.
More specific, the present invention relates to products made from cementitious mineral
ures. The mixtures will include a cement ve product, a new ingredient, purposed
as a latent hydraulic binder for cementitious mineral admixtures, mortars and concrete
structures for industrial applications and for construction purposes. The utilized ingredient will
increase the durability of the product over its whole me, and when in contact with external
humid, wet or ged aquatic environment.
The invention also s to several applications of the inventive latent hydraulic binder for
cementitious products as appearing in claims 6—14.
Background of the invention.
The present invention relates to the field of cementitious als such as nd Cement
and geopolymers. The purpose of the ion is to apply divalent ium—iron solid
solution silicates (for example the mineral groups e, orthopyroxene, amphibole, talc and
serpentine), here called “magnesium silicates”, as latent hydraulic binders for cementitious
mineral admixtures, thereby increasing the integrity, volume, weathering and/or lifetime of the
cementitious mineral admixture structure.
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The invention s the integrity— and/or lity enhancement of cementitious structures
over time by including/adding magnesium silicates in cementitious l admixtures as a
latent hydraulic binder, and to increase its capacity to handle weathering and exposure to flow
of water mixtures on and through the cementitious materials.
Ordinary well cement is based on the principles of Portland Cement. As NORSOK D010 and
API Spec 10A are the current industrial standards for operations in the oil and gas industry, it
was important that that the present invention is able to meet those standards in an affordable
manner. Of particular advantage of the present invention is that it easily added to current well
cements operations to improve performance and meet standards. Many of the advantages of
the present invention are apparent in the application of well cementing and completing,
plugging, ary and ent abandonment of wells
Alternatives ed to ordinary well s are Geopolymers. These are materials that are
visco-elastic. An example of this physical property is the mixture of cornflour and water; it is
hard when handled and soft when held. Another example is Bingham Plastic. This behaves like
aise (soft when handled, hard when held). r of these products are currently
ably priced or particularly standard ly.
Metamorphism is the mineralogical and structural adjustment of solid rocks to physical and
chemical conditions that have been imposed at depths below the near surface zones of
weathering and diagenesis and which differ from conditions under which the rocks in question
originated.
Inorganic materials that have pozzolanic or latent hydraulic binding effects are commonly used
in itious materials. Hydraulicity is defined as “the ty of limes and cements to set
and harden under water whether derived from a naturally hydraulic lime, cement or a
pozzolan”. A latent hydraulic binder reacts in more slowly and due to a trigger in a particular
manner in order to change the properties of the cementitious products. It will come to a full
strength on its own, while very slowly. These have the purpose of either stretching the need for
lime clinker in the cementitious mineral admixture, or improve the properties of the
cementitious mineral admixture.
sure of the state of art.
With regard to the state of art, reference is made to the following patent publications:
FR-2.939.429, US-2015/18905, 6/094506 and US-2008/196628. Additionally
reference can be made to EP-2246315, CN-10521031, and US-20120137931.
All these documents deal with cement mineral mixtures for ing concrete to defend the
cement construction from a reaction with CO2, named a carbonation process. Carbonation is a
well-known reaction for all lime-cement mixtures and change its mineral composition from
CaO (lime) to CaCO3 (Calcium carbonate) and this happens naturally over time due to
weathering. The magnesium silicates will also react with the CO2 and the minerals formed due
to carbonation will expand into gaps and cracks of the cementitious structure in order to keep
the structure sealed.
In more detail, the mentioned patent FR-2.939.429 ns to the carbonation of magnesium
silicates. This is particularly relevant in the injection and sealing of reservoirs containing CO2.
39.429 discloses the use of magnesium-olivine i cement/concrete mixtures for the
sealing of drill wells into geological formation rock for the purpose of storing of CO2 in
ic formations.
Details of a carbonation process.
Magnesium silicates can be carbonised (e.g. altered by CO2), and therefore will increase the
cement-plug lifetime for the cement admixtures in wells when exposed to CO2, particularly
those penetrating carbon-dioxide storage (CCS) reservoirs. (FR-2.939.429). That patent shows
es of the reaction of olivine with CO2 producing magnesium carbonate, creating a selfhealing
cement in actual conditions in the well.
Below is an example of a carbonation s of the magnesium end member olivine reacting
with carbon dioxide.
Carbonation:
Mg2SiO4 + 2CO2 → 2MgCO3 + SiO2
rite carbon-dioxide Magnesite quartz
The carbonation process happens naturally, where CO2 reacts with forsterite.
An object of the present ion is to improve the properties of a cementitious mineral
admixture by adding a pozzolanic or latent hydraulic binder that reacts h hydration i.e.
with H2O and other aqueous solutions. There are a multitude of ans and latent hydraulic
binders used in the cementitious mineral admixtures containing lime (CaO), and water.
Pozzolans es a number of natural and manufactured materials, such as ash, slag etc. The
pozzolans impart specific properties to cement. Pozzolanic cements may have superior strength
at a later age and may be more resistant to weathering.
Brief Description of the Figures.
FIG 1A discloses a CT scan of a sample before Experiment #1 was performed.
FIG 1B discloses a CT of a sample after Experiment #1 was performed.
FIG 1C discloses measurements of porosity and permeability over time during ment #1
FIG 2A discloses a CT scan of a sample before Experiment #2 was performed.
FIG 2B discloses a CT of a sample after Experiment #2 was performed.
FIG 2C discloses a CT scan of a slice of a sample before Experiment #2 was med.
FIG 2D discloses a CT scan of a slice of a sample after Experiment #2 was performed.
FIG 3 discloses the compressive strength analysis of the sample of Experiment #3.
The present invention.
The present invention pertains to the pozzolanic or latent hydraulic reaction h the
ion, i.e. the reaction with water and/or aqueous solutions like seawater or other brines
with magnesium silicates (divalent magnesium-iron solid solution silicates, i.e. the mineral
groups olivine, orthopyroxene, amphibole, talc and serpentine). In our invention, the sealing
properties and ence of the resulting product is independent of carbonisation.
The composition of a cement ve material to improve durability of cementitious
structures according to the invention is characterized in that the composition comprises an
admixture of one or more of divalent metal silicates with capacity to act as a latent hydraulic
binder in said composition activated by a hydration s under aqueous conditions.
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The preferred features of the composition appear in the following claims 2 — 4. According to a
particular preferred embodiment, the composition includes a mixture of Portland cement and
water, added olivine in a range of from 2 — 99 % based on weight of total hydraulic solid
materials (i.e. not including aggregates).
According to an essential aspect of the invention, there is disclosed application of a
composition of a cement additive material ing to the preceding claims as a latent
hydraulic binder for cementitious mineral admixtures, mortars and concrete structures for
industrial applications and for construction purposes, as appearing in claims 6—1 1.
A method for making cement structures in accordance with the present invention is described
in claims 12 and 13.
Further disclosure of the invention, an example:
Olivine group minerals (Mg,Fe)zSiO4 are silicates with magnesium and iron as major cations,
while calcium and minor ts may substitute in the nt cation sites. While reactions
between crystalline minerals and H20 are generally regarded as slow, the magnesium silicates
do react even at room temperatures. Fine powders of e, when mixed with water may
increase the pH of the water to over 9. This is the origin of the term “ultrabasic rocks” and the
end—member of the reactions utilized in our invention.
The hydration reactions described here happen at the very low end of the pressure— and
temperature range generally discussed in rphic petrology. Diagenesis, weathering and
very low grade metamorphism are the main processes. In mical ons, an added
g on a reaction can be geochemical instabilities, where minerals or solutions not in
equilibrium seeks to react towards a steady state. In our invention, we are ing
anthropogenically induced geochemical instabilities to induce low, very low grade
metamorphism, diagenesis and weathering. Over time, even olivine grains covered in an
aqueous solution and left at room ature will weather to alteration minerals.
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Below is shown some of the reactions of end—member olivines (forsterite and fayalite) when
hydrated in reaction with H20. It may occur according to these but not limited to the following
reaction equationsz.
3Mg23i04 + SiOz + H20 —> 205(OH)4
rite Quartz water Serpentine
2 MngiO4 + 3H20 —> Mggsi205(OH) + Mg(OH)2
Forsterite water Serpentine Brucite
3F€2$i04+ 2H20 —> 2F6304 3SiOz + 2H2
Fayalite water Magnetite aqueous silica hydrogen
The purpose of the present invention is to utilize a similar reaction pattern of magnesium
silicates in hydration reactions (with water (H20) and associated aqueous solutions (e.g.
brines)), in that the composition is used as enhancers in cementitious l admixture
materials, as a pozzolan, a latent hydraulic binder, as a filler, for the use of producing
amorphous silica in the latent reaction, and to provide a natural anti—fouling agent in
itious concrete and/or mortar ures in general.
As disclosed above the present invention is a cement additive material that is a pozzolanic or
latent hydraulic binder of made from magnesium silicates that improve the properties of a
itious mineral admixture and the outcome of the products made from the ure.
Our product is a cement additive material that is a latent hydraulic binder that is activated
through hydration, and is intended for cementitious mineral admixtures for the purpose of
increasing the integrity of the d structures produced over time. The product may also be
used for its faster, pozzolanic effects.
While a function of t that is a cement additive is that the magnesium silicate material is
as a filler in the cementitious l admixture material, the latent hydraulic binder reaction
by the magnesium silicates will at low—, very low metamorphosis, diagenesis and weathering
W0 2019f074373 PCT/N02018/050238
reactions of the magnesium silicate with water form reactive products such as magnesium
silicate hydrates, amorphous silica and hydrogen. These reactions and alterations the original
minerals causes the reactive products to expand into gaps, pores and other pressure shadows in
the cementitious structure with amorphous and crystalline alteration als.
The minor elements of naturally occurring magnesium silicates and traces from accessory
minerals, ning elements like Nickel, Zinc and Chromium may in addition improve the
interactions with steel, notoriously corroded in contact with corrosive water and brines.
ium silicate ps frequently are vegetation free, and we are suggesting this is
grounds to e magnesium silicates due to the t of minor amounts of anti—biofouling
agents.
For accessory minerals, we are using the standard definition to one skilled in the art of between
0.05 % and 3 % by volume of rock. For the present invention, this range is ably between
0.1% and 1 %.
Adding magnesium silicate minerals to the cement or geopolymer admixture will therefore
provide a long term and ide free way to provide anti fouling properties to cement and
concrete structures. Trace ls containing Zn, Cr and other heavy metals will appear as
microscopic distinct points in a larger blend of ls enhancing the anti—fouling properties
on the cement surface while being a negligible contributor to macroscale environmental
COl’lCCI'l’lS .
It is known that the most used experimental olivine (San Carlos olivine) with water will
metamorphose to talc (Mg3,(Si4010)(OH)2), and quartz minerals below 70°C and to serpentine
minerals (for example Mg6,(Si4010)(OH)g) above 70°C while giving the water a higher pH due
to the H2 produced in the on and dissolved into water. The higher pH water is naturally
and by less oxidizing to iron and steel and reduce the weathering and weakening of cement and
associated structures inside and outside to the cementitious mineral admixture. Mixing
materials lowers the Gibbs free energy compared to the pure end-members. The initiation of
reactions will happen at lower temperatures for magnesium silicates in cementitious l
admixtures, than for the pure end—members alone. The AT above initiation of reactions will
W0 2019f074373 PCT/N02018/050238
influence the rate of reaction, as the rate be dependent on the temperature as described by the
Arrhenius' equation. Therefore, the processes in the mixtures will speed up and/or occur at even
lower temperatures than model l end-members. At diagenetic and very low grade
metamorphism pressures and temperatures, the magnesium silicates will reduce and/or replace
the need for quartz additives that t the growth of unwanted minerals (e.g. promoting
Tobermorite in lieu of the high Ca/Si ratio phases).
Structures like road constructions or ngs for homes and offices will decay over time due
to weathering and other external factors like climate, as well as due to al structural decay.
Adding magnesium silicates as a cement additive product working as a latent hydraulic binder
will reduce weathering by low temperature metamorphism involving hydrous alteration of the
magnesium silicates over time.
Our product will have the same outcome as crystalline quartz flour for compressive strength
and permeability at higher pressures and temperatures. Alternatively, it may work like slag,
which is also a latent hydraulic binder for cementitious mineral admixtures.
The latent hydraulic binder reaction by hydration without calcium in solution in this invention
works by altering the minerals to secondary minerals with a lower y and therefore also a
higher volume. Due to pressure—gradients on micro , the secondary ls produced
will seek to form in voids, pores, cavities and , thereby sealing the cementitious product
when it is exposed to aqueous solutions ally and internally. These are particularly
important where weaknesses in the cementitious product occurred during the emplacement of
the mixtures. Even during curing of the cement l admixture containing our cement
ve material, the volume of the cementitious mineral admixture increases, ed to
ordinary cementitious mineral admixtures that shrink during curing. Hydration is a major
trigger for the latent hydraulic reaction of magnesium silicates, particularly for olivines. By
adding ium silicates, the cementitious materials become self-healing when exposed to
water and brines.
As the present invention expands in volume during and after curing, it allows for a better
sealing t fluids as more of the available space and pores are filled with reactive materials.
W0 2019/‘074373 2018/050238
Used in oil and gas wells, it improves the exposure ence to fluids that are penetrating the
structure made up by the cementitious mineral admixture, while potentially creating natural
reactive bonding with the side rock and ing the corrosion of steel in the well. Already
established methods used in well maintenance and the plugging and abandonment (P&A)
process today can still be d by use of this new latent hydraulic binder for cementitious
mineral admixtures. This make it easier for the industry to take the new cementitious into use.
The olivines have a particular wetting angle being much smaller than most other solids to water,
and the use of this magnesium silicate will change the adhesion of olivine—containing
cementitious mineral admixtures to steel and other iron products.
This change in wetting angle ensures a better bonding to steel and iron. This is very useful
during construction applications that involve reinforcing bars. It is also useful when using
cement with steel tubulars such as used in the oil and gas industry. Additionally, the present
invention provides a high buffer capacity; ting the pH from changing in the face of a
strong acid (or base). This ts or reduces harm to the integrity of the steel or iron.
Our tests show that cementitious materials that have been produced with pores and res
are filled by low temperature metamorphic minerals when the materials are exposed to water
and brines.
Thus, there is provided a cement capable of binding suitable aggregate into a concrete that can
set and harden underwater.
Examples of use:
The chemical ties of magnesium silicates make the mineral suitable for improvement of
the outcome of cementing and plugging of wells that are drills that are trying to reach
reservoirs. The minor elements of magnesium silicates and the commonly accessory minerals
will improve the interactions with steel. This invention can be used for the management of
wells, including, but not limited to open petroleum oirs, inside
casing/liner/tubing/conductor, between casing/liner/tubing/conductor and geological
W0 74373 PCT/N02018/050238
formation, in open hole as kick—off plug for drilling/kicking off for new well path, as barrier as
part of plug and abandonment, as well as permanent plug and abandonment, both conventional
and by use of perf and wash technology. Invention can be used in oil producers, new and old,
gas producers, new and old, water producers, new and old, injection wells, new and old,
Geothermic wells, new and old, water wells, new and old or any combinations of these.
Exploration well, appraisal wells, development wells will also be areas of use for invention.
Well integrity problems due to degraded cement sheaths are a known cause of leaks through
active and ned wells. Development of an improved well ng material that hinders
leakage through well plugs is likely to have major positive environmental impact, as it
improves long—term well integrity and s leakages to the environment. Our invention, as
a cement additive material added to cementitious mineral ure materials, magnesium
silicates will increase the —plug lifetime for the drilling, abandonment of oil and gas
wells in general, but also those penetrating present or future carbon—dioxide e reservoirs.
Current ces on P&A involves massive retrieval (“pulling”) of steel tubulars. This is an
environmental work hazard due to the application of rotating methods (cutting/milling) that
can threaten workers, all the while very costly in rig time. The reduction of steel corrosion from
our product will possibly reduce the amount of steel pulling needed and enable piercing
practices currently underway (so—called perforate—wash—cement). Likewise, the acoustic
properties of olivine are significantly different from both the surrounding rocks, steel and mud,
making logging easier if applied as an annular sealant material. The addition of the cement
additive product will make ry wells described above safer for the future by using this
ion in the cementitious material also in areas that may become CCS reservoirs, as shown
by FR—2.939.429.
This invention is suitable to be used in cement, mortar and/or concrete products to reduce
biofouling and corrosion of steel and iron, weathering and carbonation of the cement material
(also as a part of concrete).
The corrosion of constructions were concrete containing e.g. Portland cement is widely known
and is more prone to this in environment with rough weather and were d to C02 and salt
conditions. This intervention will better resist these conditions and hence increase the lifetime
of concrete uctions in general.
wo 74373 PCT/N02018/050238
In ry Portland cement, it is a requirement that the Cl" ions (e.g. salt water) in the fluid
medium added to the e is kept to a minimum. As such, normal seawater, and other water
types containing chloride, are not used. In fact, it is normal to use ized water.
Chloride ions reduce the breaking strength of ordinary cement mixtures. The chloride in the
water is also known to erode and rust enforcing steel structures. This is particularly a problem
when adding marine sediments as aggregates to a cement mixture. rmore, it is a problem
when there is scarcity of fresh, low Cl" water for the mixtures.
The concrete industry may then use water that could have been used for potable water. Lastly,
using ordinary Portland cement concrete structures and cemented wells in products that will be
exposed to seawater and brines after hardening, e.g. harbors, spars, molos, will be prone to
deconstruction from the chloride.
In our ion, we have found that the cement additive s the need for a low Cl‘ water
medium as the magnesium silicates will strengthen the structures when exposed to chloride
ions. This allows seawater and underground brines to be used directly without any removal of
the chloride ions.
A chloride concentration of between 0.7 % and 10 % by weight of water would be functional,
preferably between 1.2% and 5%. These are common trations of Cl' found in seawater
and underground brines.
Additionally, the high pH of the magnesium silicates and their reactions will reduce the amount
of oxidation of iron associated with the cement or concrete product. A designed variation of
grain sizes will buffer the solids for longer. rmore, if the solids are deformed at a later
stage, broken grains will be free to react with chemicals that are available in the potential flow
through them. This will increase the protective effect if the final structure needs to self—heal.
Experiment #1.
In an experiment, solid cementitious mineral admixture products were fabricated based on a
mixture of 80% Portland cement, and 20% olivine (which is a divalent magnesium—iron solid
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solution silicate) by weight, and water having an ordinary W/C number (W/C 2 water to cement
ratio). The fraction of olivine was 0.2 with denatured water added. A solid cementitious mineral
admixture cylinder was prepared and flooded by a seawater analog brine for a period of eleven
days. The changes of permeability was measured throughout the experiment and the porosity
was evaluated before and after the experiment by using a CT scanner. .
The measurements showed that porosity of the product, when ng the inventive
itious mineral admixture was d by as much as 55 %, and permeability went down
by 70% after said just eleven days exposed to brine. The experiments show that a more dense
and water resistant concrete material is achieved by the present invention.
FIGS 1A and 1B se CT scans of a sample during this experiment. The red denotes voids
within the sample in both FIGS 2A and 2B. In FIG 2B the green shows precipitation within
the voids of the sample.
FIG 1C discloses the permeability and injection pressure as a function of time over the course
of the experiment.
The ements show that the porosity of the t was reduced by 70% and the
permeability by 55%. This demonstrates the self—healing ability of the invention when
exposed to seawater.
Experiment #1 show that a denser and water resistance concrete material is achieved by the
present invention.
Experiment #2.
In another experiment, a mixture of Portland cement and the present invention as in
ments #1 and #2 was exposed to CO2 for a period of a week.
FIGs 2A and 2B disclose the CT scans of before and after Experiment #3. The red denotes
voids within the sample in both FIGS 2A and 2B. The green arrow in FIG 2A points to large
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number of inhomogeneities. In FIG 2B the green shows precipitation within the voids of the
sample.
FIGs 2C and 2D disclose CT scans of slices of the samples that are sed in FIGs 2A and
2B respectively. Notice that the internal crack of FIG 2C has been healed by the end of the
experiment as shown in FIG 2D.
Measurements showed that after exposure to CO2, over 90% of the pores were healed by
newly formed minerals. Additionally inhomogeneities were nearly eliminated. These affected
reduce the porosity of the sample.
Experiment #3.
The test the strength and ties of the invention at different additive tages (20, 35,
and 50% relative to total additive + cement) experiments was tested. A cylindrical sample
was subjected to increasing amounts of compressive force to the top and bottom over a period
of time. The experiment was stopped when the sample was no longer able to support the
force that was applied. Each sample was cured for a period of one week before the
experiment.
The s of this experiment is shown in FIG 3. The 0% line (black) is regular Portland
cement t the invention being added. The percentages are percent additive by
percentage weight of the total cement mass. The Portland cement has a very sharp knee once
it breaks. This is a Sign that the Portland cement is failing in a brittle (“hard”) manner. By
contrast, the results with the invention have a rounded knee. This is a sign that the failure is a
rupture in a brittle , but in a cataclastic or rolling manner. Note that each sample at a
given percentage was repeated three times.
From the results of this ment, we expect a mixture of 2 — 99% by weight of solids of
nt magnesium dominated silicates to be effective.
Cataclasis is here not being used or defined in a manner that is contrary to its standard
meaning to one skilled in the art. Cataclasis means ng of grains. Cataclastic flow is
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observed during deformation of samples containing the ion. Above the brittle—ductile
transition zone is cataclastic flow the main deformation mechanism accommodating large
strains. The deformation mechanism is brittle, but on a scale that make the deformation
continuous and spread over a zone. This zone is observed to be broader the more magnesium
silicates that were add. Hence, we find a microscopically brittle behavior that produce
macroscopic ductile flow. The deformation can be ed as a ductile ism, although
taking place within the elastico—frictional regime of ation. The broader this
deformation zone is the more is the macroscopic ductile deformation. Cataclasis indicates
that the strength of the bounding between cement grains is strong enough to allow grains to
crush. Deformation is also accommodated by the sliding and rolling of nts within the
deformation zone / deformation part of the cement.
Experiment #4.
In an experiment, the ordinary Portland cement, olivine and water was mixed and left to cure
for one week, after which a core was extracted. The cement was left to cure for five more
weeks at sixty s and another core was extracted. When compared, there was 50% less
porosity between one week and six week curing at 60 degrees C at 1 atm pressure. There was
no change in a control sample of Portland cement without the additive of the present
invention.
Final comments:
In general, the relative increase in volume when e turns into serpentine is 30—40%, and
likewise olivine hydrated to other minerals through hydration. Therefore, each percent of
magnesium silicate olivine or other divalent magnesium dominated silicate that is added to a
cement mixture may increase the volume by up to 0.4 % when hydrated.
It is ed that as little as 2% olivine or other divalent magnesium dominated silicate by
weight can give great initial, short term, ons in terms of early buffer capacity, limited
volume compensation and some resistance to C02 initially.
We estimate that we will need 8-12 % (by weight of total hydraulic solid materials) e or
other divalent magnesium dominated silicate to reduce the shrinkage to 0%.
wo 2019/074373 PCT/N02018/050238
Further, it is estimated that a percentage range (by weight of total hydraulic solid materials)
of olivine or other divalent ium dominated silicate of between 2% and 99%,
preferably between 10% and 99%, more preferably between 10% and 50%, most preferably
between 15% and 25%, ideally about 20% will be beneficial for most uses. There will be
some technical effects as before described for the cement in the wide interval of 2% to 99 %.
The range of 10—50 % would have the best cost versus benefit, dependent on the nment,
and the range of 15 % to 25 % will be ideal for most applications within current industrial
practice.
For the ductile s, the higher range from 35%—70% magnesium dominated silicates are
preferred.
PATENT
Claims (14)
1. A cementitious mixture for self-healing, wherein the mixture comprises: a) one or more divalent magnesium ted silicate that in neutral or basic aqueous solutions have the capacity to be a latent hydraulic binder comprising 2 % to 99%, or 10 % to 50 %, or 15 % to 25 % of divalent magnesium dominated silicate by weight of total hydraulic solid materials; and b) chloride ions or brine with a chloride concentration of between 0.7% and 10% by weight of water.
2. The mixture of claim 1, wherein the mixture further comprises accessory sulphide and oxide minerals containing one or more of the cations nickel, zinc and
3. The mixture according to any one of the previous claims, n the mixture further comprises mineral group olivines, orthopyroxenes, amphiboles, talc, serpentines, or a mixture thereof as latent hydraulic binder.
4. The e according to any one of the previous claims, wherein the magnesium dominated silicate is mineral groups of es, orthopyroxenes, amphiboles, talc and serpentines or mixtures thereof.
5. The mixture according to any one of the previous claims, n the magnesium ted te is olivine.
6. Use of the mixture according to any one the previous claims to make a cement slurry that is not solidified and/or in constructing solidified cementitious structures.
7. Use of the mixture according to any one of claims 1 to 5 in constructing solidified cementitious structures with antifouling properties extending to the vicinity WO 74373 of the cementitious structure, the surface of the cementitious structure, the contact to metals, the contact to adjacent ancient structures or natural materials.
8. Use of the mixture according to any one of claims 1 to 5 in ucting fied cementitious structures with antiweathering ties.
9. Use of the mixture according to any one of claims 1 to 5 in constructing solidified cementitious structures that deforms by asis to make it more resilient against deformation from fracturing catastrophic failure.
10. Use of the mixture according to any one of claims 1 to 5 in constructing solidified cementitious structures that are self healing.
11. Use of the mixture according to any one of claims 1 to 5 in constructing solidified cementitious structures such that the volume of the structure increases as it cures.
12. Method for making cement structures with improved antifouling and/or selfhealing properties, wherein the method comprises: a) mixing cement with a cement additive that comprises an admixture of one or more of divalent magnesium-dominated silicates with capacity to act as a latent hydraulic binder to a cement e, said cement ve comprises 2 % to 99%, or 10 % to 50 %, or 15 % to 25 % of divalent magnesium dominated silicate by weight of total hydraulic solid materials. b) adding water comprising chloride ions and/or brine with a chloride ion concentration of between 0.7% and 10% by weight of water, in an ordinary water to cement ratio c) blending the cement mixture to a neutral or basic slurry d) making a structure from the cement mixture e) allowing the structure to set. WO 74373
13. The method according to claim 12, wherein the magnesium dominated silicate is mineral groups of olivines, orthopyroxenes, amphiboles, talc and serpentines or mixtures thereof.
14. The method ing to claim 12, wherein the magnesium dominated silicate is olivine. 1 /3 wo
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO20171617A NO20171617A1 (en) | 2017-10-11 | 2017-10-11 | Composition of a cement additive material and application thereof to improve properties of cementitious products |
| NO20171617 | 2017-10-11 | ||
| NO20181267A NO345648B1 (en) | 2017-10-11 | 2018-09-28 | Composition of a cement additive material as an additive to cementitious mineral admixtures, and utilised as latent hydraulic binders to improve the outcome of cementitious products |
| NO20181267 | 2018-09-28 | ||
| PCT/NO2018/050238 WO2019074373A1 (en) | 2017-10-11 | 2018-10-03 | Composition of a cement additive material as an additive to cementitious mineral admixtures, and utilised as latent hydraulic binders to improve the outcome of cementitious products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ764106A NZ764106A (en) | 2020-11-27 |
| NZ764106B2 true NZ764106B2 (en) | 2021-03-02 |
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