NZ623144B2 - Tile levelling device - Google Patents
Tile levelling device Download PDFInfo
- Publication number
- NZ623144B2 NZ623144B2 NZ623144A NZ62314412A NZ623144B2 NZ 623144 B2 NZ623144 B2 NZ 623144B2 NZ 623144 A NZ623144 A NZ 623144A NZ 62314412 A NZ62314412 A NZ 62314412A NZ 623144 B2 NZ623144 B2 NZ 623144B2
- Authority
- NZ
- New Zealand
- Prior art keywords
- tile
- tiles
- spacer
- base plate
- pair
- Prior art date
Links
- 125000006850 spacer group Chemical group 0.000 claims abstract description 109
- 239000000463 material Substances 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 8
- 229920003023 plastic Polymers 0.000 claims description 8
- 206010000496 acne Diseases 0.000 claims description 2
- 239000012790 adhesive layer Substances 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 8
- 239000000945 filler Substances 0.000 description 4
- 238000009408 flooring Methods 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 229920005669 high impact polystyrene Polymers 0.000 description 2
- 239000004797 high-impact polystyrene Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
- E04F13/0892—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with means for aligning the outer surfaces of the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02005—Construction of joints, e.g. dividing strips
- E04F15/02022—Construction of joints, e.g. dividing strips with means for aligning the outer surfaces of the flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/0092—Separate provisional spacers used between adjacent floor or wall tiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/18—Implements for finishing work on buildings for setting wall or ceiling slabs or plates
- E04F21/1838—Implements for finishing work on buildings for setting wall or ceiling slabs or plates for setting a plurality of similar elements
- E04F21/1877—Leveling devices
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
Abstract
tile levelling and spacing device (12) which spaces a side of a first tile of a pair of adjacent tiles away from a side of a second tile of the pair of tiles. The tile levelling and spacing device has a base plate (20) having an upper surface (29) and a base surface; a central hub (22) which includes a stem aperture, each centrally located in the base plate (20), the stem aperture including internal threading; and at least one spacer body (24) which extend outwardly from the upper surface (20) of the base plate (20), wherein the at least one spacer body (24) includes: at least one first engagement portion (25) which is configured to abut against a side of a first tile of the pair of adjacent tiles (16) and be spaced away from a side of the second tile of that pair of tiles (16); and at least one second engagement portion (25) which is configured to abut against the side of the second tile of the pair of adjacent tiles (16) and be spaced away from the side of the first tile of that pair of tiles (16). des a stem aperture, each centrally located in the base plate (20), the stem aperture including internal threading; and at least one spacer body (24) which extend outwardly from the upper surface (20) of the base plate (20), wherein the at least one spacer body (24) includes: at least one first engagement portion (25) which is configured to abut against a side of a first tile of the pair of adjacent tiles (16) and be spaced away from a side of the second tile of that pair of tiles (16); and at least one second engagement portion (25) which is configured to abut against the side of the second tile of the pair of adjacent tiles (16) and be spaced away from the side of the first tile of that pair of tiles (16).
Description
[Annotation] dgreen
TILE LEVELLING DEVICE
Field of the Invention
The present invention generally relates to a tile levelling and
spacing device. The invention is particularly applicable for spacing and levelling
floor or wall tiles and it will be convenient to hereinafter disclose the invention in
relation to that exemplary application. However, it is to be appreciated that the
ion is not d to that application and could be used for any tiling or
paving application that requires one or more tiling or paving bodies used in an
installation to be properly spaced apart from other tiling or paving bodies and
level with other tiling or paving .
Background of the Invention
The following discussion of the background to the invention is
intended to facilitate an understanding of the invention. However, it should be
appreciated that the discussion is not an acknowledgement or admission that
any of the material referred to was published, known or part of the common
general knowledge as at the priority date of the application.
The installation of tiles on a wall or floor surface es
experience and skill. Aesthetics require that each tile is properly spaced apart,
aligned and level with adjoining tiles. However, positioning and levelling a large
number of tiles can be difficult. Skewed tiles and raised edges can result if a tile
is not ly led. Additionally, floor and wall tiles are adhered to a
surface using an adhesive that has a curing time of about twenty four hours.
Tiles may move during that curing period if not properly held in place.
A number of tile spacing and levelling devices are available to
assist a tiler properly space and level tiles during lation.
One prior tile spacing device is taught in United States Patent No.
7,257,926 B1. This patent discloses a tile levelling and spacing device which
includes a circular base plate having two rigid spacing arms. The g arms
are orientated in normal relation to one another forming an “X”-shape on the
[Annotation] dgreen
base plate. A post having ratchet teeth is formed integrally with the base plate
at the center of the base plate. A disc is also provided which receives the post.
The disc includes a pawl which prevents cement of the disc away from the
base plate. In use, preselected corners of four tiles are positioned in overlying
relation to the base plate and abut the spacer arms. The spacing arms space
the tiles apart from one another a selected ce. The disc is positioned in
overlying relation to the four corners of the tiles so that it overlies and holds the
tiles level between the base plate and the disc. The tiles are set in an adhesive.
After curing of the adhesive, an installer twists the disc in a plane parallel to the
tiles until the post breaks off.
Another prior tile spacing device is taught in British Patent
Publication GBZ460429A. This patent publication teaches a tile clamping and
levelling device having a square base plate, a square top plate and a clamping
means, such as a ratchet mechanism or twist-lock key, which clamps the base
plate and top plate er. The base plate includes two rigid spacing arms
formed on a top surface of the base plate. The spacing arms are orientated in
normal relation to one another to form an “X”-shape on the base plate. Again, in
use, top plate is positioned in overlying relation to four corners of a set of
adjacent tiles so that it overlies and holds the tiles level n the base plate
and the top plate.
However, ng regulation for some structures, such as high
rise buildings, can require tile levelling and spacing devices to be removed from
between tiles prior to filler material being d between adjoining or adjacent
tiles. The rationale for removal is that spacers can create a mechanical
connection n adjacent tiles. This connection can transfer forces
between the tiles, y increasing the probability of damage from cracking or
the like. Each of the above described prior tile levelling and g devices
would not meet this requirement because the rigid spacing arms of these
devices bridges the space between adjacent tiles, and thereby create the
undesired mechanical connection n adjacent tiles.
It would therefore be desirable to provide an alternate tile ing and
spacing device which reduces and/or substantially overcomes the foregoing problem.
Summary of the Invention
In a first aspect, the present invention provides a tile levelling and
spacing device which spaces at least a side of a first tile of a pair of adjacent tiles
away from a side of a second tile of that pair of tiles, the spacing device including:
a base plate having an upper surface and a base surface;
a central hub which es a stem aperture, each centrally d in the
base plate, the stem aperture including internal threading; and at least two spacer
bodies that extend outwardly from the upper surface of the base plate,
wherein the at least two spacer bodies, the spacer bodies ing:
at least one first spacer body which includes
at least one first engagement portion which is configured to abut against a side
of the first tile of a pair of adjacent tiles and be spaced away from a side of the second
tile of that pair of tiles; and
at least one second spacer body which es at least one second
engagement portion which is configured to abut against the side of the second tile of
the pair of adjacent tiles and be spaced away from the side of the first tile of that pair
of tiles.
The spacer bodies of the present invention provide a ed
configuration which cooperating to extend the distance between and, in use, space
apart a pair of adjacent tiles. However, the engagement portions of the spacer bodies
are not aligned. Any force from a pair of tiles is therefore not linearly transferred
through the spacer body or bodies to the other tile.
In an embodiment of the present invention, the spacer body comprises
at least two bodies including at least one first spacer body and at least one second
spacer body. The first spacer body includes at least one first engagement portion.
The second spacer body includes at least one second engagement n. In this
embodiment, the spacer bodies are designed to space nt tiles apart from one
another a selected distance without bridging the gap between those tiles. This is
achieved by configuring the spacer bodies to abut the side of only one tile of a pair of
adjacent tiles, and be spaced apart or away from the adjacent tile. It should be
appreciated where there are three or more adjacent tiles, the tile levelling and g
device may e onal spacer bodies. The spacer bodies would provide at
least one pair of spacer bodies between each adjacent pair of tiles of that group of
tiles which abut the side of one of that pair of tiles and be spaced away from the side
of the adjacent tile of that pair of tiles. This arrangement of spacer bodies does not
form a mechanical connection between adjacent tiles.
intentionally left blank
intentionally left blank
The spacer bodies extend outwardly, preferably generally
perpendicularly outwardly, from the upper surface of the base plate. Each spacer
body is preferably flexible and can be configured to bend and/or flex relative to the
base plate. In some cases, each spacer body is configured to transversely bend
and/or flex relative to a longitudinal or
SPCN-995655
[Annotation] dgreen
transverse axis that the respective spacer body is aligned. This flexibility allows
the spacer bodies to flex when a load is applied by an abutting tile. Loaded
parts of the tile levelling and spacing device, such as the spacer bodies, can
therefore flex or otherwise move with that applied load. This reduces damage,
such as cracks or the like, that may otherwise occur if the tile levelling and
spacing device was constructed from a more rigid al.
In some embodiments, each spacer body is aligned parallel with
at least one of a longitudinal or a transverse axis of the base plate. The spacer
body may also be axially spaced apart from an adjacent spacer body about that
axis by an axial separation distance. Additionally, each spacer body may also
be radially spaced apart from an adjacent spacer body about that axis by a
particular spacer spacing.
The spacer bodies can have any suitable configuration. In
preferred forms, the spacer bodies may comprise one or more of: tabs, flanges,
rods, pimples, spigots, poles, fingers, ribs, flaps, fins, bars, panels, blocks, balls
or teeth. In one ment, the spacer bodies comprise a plurality of tabs
spaced apart lengthwise relative to a longitudinal or transverse axis of the base
plate. In r embodiment, the spacer bodies comprise a plurality of
te bodies, preferably rods, aligned parallel with a longitudinal or a
transverse axis of the base plate and axially spaced apart ve to the
respective udinal or transverse axis of the base plate.
The dimensions of the spacer bodies can be optimised to
minimise mechanical connection between two adjacent tiles. For example, the
thickness of the spacer bodies can be selected to be less than 2/3 the tile
g between adjacent tiles. More preferably, the thickness of the spacer
bodies can be selected to be less than less than 1/2 the tile spacing between
adjacent tiles. Similarly, the height of the spacer bodies relative to the upper
surface of the base plate can be selected to be less than the thickness of tiles
the tile levelling and spacing device has been ed to be used to space and
level. Preferably, the height of the spacer bodies relative to the upper e
of the base plate would be less than 2/3 the thickness of those tiles. More
[Annotation] dgreen
preferably, the height of the spacer bodies relative to the upper surface of the
base plate would be less than 1/2 the thickness of those tiles.
The tile levelling and spacing device can be configured to fit
between any number of adjacent tiles:
In some applications, the device is configured to fit n the
parallel sides of two adjacent tiles. Here, the device would include at least two
pairs of spacer bodies, each spacer body being located on opposite sides of the
central hub. In some cases, those pairs of spacer bodies located on opposite
sides of the central hub would be equidistantly oriented at 180 degrees from
each other about the central hub.
In other applications, the device is configured to fit in the corner
between four adjacent tiles. Here, the device would include at least four pairs of
spacer bodies, and at least four of those pairs of spacer bodies being
equidistantly ed at 90 degrees from each other about the central hub.
In yet other applications, the device is configured to fit in the
corner n three adjacent tiles. Here, the device would include at least
three pairs of spacer bodies ed in a "T"-shaped configuration about the
central hub.
In each of the these configurations, each pair of spacer bodies
located between respective pairs of adjacent tiles includes at least one first
spacer body and at least one second spacer body. The first spacer body is
configured to abut against a side of a first tile of a pair of adjacent tiles and be
spaced away from the side of the second tile of that pair of tiles. The second
spacer body is configured to abut against a side of the second tile of the pair of
adjacent tiles and be spaced away from the side of the first tile of that pair of
tiles.
The central hub can have any configuration in which the stem
re can be d. The central hub is preferably configured to bend
[Annotation] dgreen
and/or flex relative to the base plate. Furthermore, the width of the central hub
about the lengthwise axis of the base plate is preferably less than the spacing
between adjacent tiles. These dimensions ensure the central hub does not abut
the sides of the tiles which in use abut the spacer bodies and thereby bridge the
gap between those tiles.
The base plate can have any suitable configuration. In most
embodiments, the base plate is a planar sheet having a selected shape. The
plate can have a ar or polygonal shape, for example a generally square
shape. The base plate ably includes at least one opening, cut-out or
aperture. These openings, cut-outs or apertures are configured to allow
adhesive to pass through when the tile levelling and spacing device is in use.
The adhesive can therefore directly join the tile to the flooring or wall through
that opening, cut-out or aperture.
The tile levelling and spacing device ably comprises a
flexible and/or resilient material. The tile levelling and spacing device can be
ctured from a variety of material including metals, such as for example a
metal such as iron or alloys thereof, aluminium, paper based products such as
ard, wood. However, the preferred material of construction is a plastic.
le plastics include (but are not limited to) polyethylene terephthalate
(PET), polyethylene, nyl chloride (PVC), High Impact Polystyrene (HIPS),
virgin or recycled polypropylene, nylons, polyesters, e based plastics,
Polyvinylidene chloride , polycarbonates or similar.
The levelling function of the tile levelling and spacing device is
provided in cooperation with a clamping device. The clamping device
preferably includes a handle configured for manual manipulation by a user, a
clamping surface attached to the handle configured to abut a top e of a
tile, and a threaded tubular stem which dicularly extends from the
clamping surface and is configured to be ably received within the stem
aperture of the central hub. A tile can therefore be clamped between the upper
surface of the base plate of the tile levelling and spacing device and the
clamping surface of the clamping device.
[Annotation] dgreen
According to a second aspect of the present invention, there is
provided a method of ling a tile levelling and spacing device for spacing
and levelling a plurality of tiles, comprising the following steps:
providing the tile ing and g device according to the first aspect of
the present ion;
applying an adhesive onto a top surface of a floor or wall to create an
adhesive layer;
applying a first tile onto the adhesive layer;
inserting the tile levelling and g device on the adhesive layer and
under at least one side of a first tile;
applying onal tiles and additional tile levelling and spacing device s
onto the adhesive layer so that a tile levelling and spacing device is located
between and under at least one side of all applied tiles;
adjusting a spacing gap width between adjacent tiles by aligning the sides
and/or corners of the tiles to abut the spacer body of a respective adjacent tile
levelling and spacing device;
inserting a clamping device to each tile levelling and spacing device the
clamping device having handle and a threaded tubular which perpendicularly
extends from the handle, the stem being threadably received within the stem
aperture;
clamping each tile between the clamping device by means of riate
directional g of clamping device for every tile levelling and spacing device;
pressing all tiles firmly into the adhesive layer;
allowing the adhesive layer to dry;
removing clamping device from each tile levelling and spacing device by
means of appropriate directional turning of clamping device until detached from
the stem aperture.
Brief ption of the Drawings
The present invention will now be described with reference to the
s of the accompanying drawings, which illustrate particular preferred
embodiments of the present invention, wherein:
[Annotation] dgreen
Figure 1 is a perspective view of a tile levelling and spacing device
and cooperating clamping spindle according to a first preferred embodiment of
the t invention.
Figure 2 is a plan view of the tile levelling and spacing device
shown in Figure 1 inserted between two adjacent tiles.
Figure 3 is a perspective view of a tile levelling and spacing device
and cooperating clamping spindle ing to a second preferred embodiment
of the present invention.
Figure 4 is a perspective view of a tile ing and spacing device
according to a third preferred embodiment of the present invention.
Figure 5 is a perspective view of a tile levelling and spacing device
according to a fourth preferred embodiment of the present ion.
Figure 6 is a perspective view of a tile levelling and spacing device
according to a fifth preferred embodiment of the present invention.
Figure 7 is a perspective view of a tile ing and spacing device
according to a sixth preferred embodiment of the present invention.
Detailed Description
Referring firstly to Figures 1 and 2, there is shown a tile levelling
and spacing system 10 according to a first preferred embodiment of the present
invention. The tile levelling and spacing system 10 comprises a tile levelling
and spacing device 12 and a ng spindle 14. The tile levelling and
spacing device 12 and a ng spindle 14 act atively to clamp around
a tile 16 (Figure 2) when in use.
The illustrated tile levelling and spacing device 12 comprises a
generally square moulded body made of a plastic material ated in a plastic
injection moulding process or r. The device 12 includes a rectangular
[Annotation] dgreen
base plate 20, a square central connection hub 22, and four spacing tabs 24.
The base plate 20, l connection hub 22 and spacing tabs are all integrally
moulded as part of the device 12 during a plastic moulding process. It should
be appreciated that the ions of the features of the device 12 can vary to
suit a ular tile size and configuration without departing from the scope of
the present invention.
The base plate 20 is a generally rectangular plastic plate which
includes four spaced apart openings 26 and two side cut-outs 28 configured to
allow adhesive to pass through when the tile levelling and spacing device 12 is
in use. It should be iated that none or any number of gs 26 and
cut-outs 28 could equally be used without departing from the spirit and scope of
the present invention.
The central connection hub 22 comprises a cubic body centrally
located on the upper surface 29 of the base plate 20. The central connection
hub 22 includes a threaded stem aperture 30 which s through the central
hub 22 and base plate 30. The width of the central connection hub 22 about
axis X-X of the base plate 20 is less than the tile spacing D e 2) between
nt tiles 16. These dimensions ensure the central connection hub 22 does
not abut the sides of the tiles 16 and thereby bridge the gap between those tiles
Four spacer tabs 24 are also provided which extend generally
perpendicularly outwardly from the upper surface 29 of the base plate 20. Each
spacer tab 24 comprises a thin rectangular tab having an engagement surface
which is configured to abut against a side of one of the tiles 16 of an
adjacent pair of tiles 16. The spacer tab 24 is also spaced away from the other
tile 16 of that pair of tiles 16 (Figure 2). Each spacer tab 24 therefore does not
form a mechanical connection between adjacent tiles 16. The distance
between the outside faces of nt spacer tabs 24 defines the desires tile
spacing D between the adjacent tiles 16. As best shown in Figure 2, each
spacer tab 24 is aligned parallel with the transverse axis X-X of the base plate
and is spaced apart from an adjacent spacer tab 24 about that axis by a
[Annotation] dgreen
separation distance G. Each of the adjacent spacer tabs 24 is also axially
spaced apart relative to the axis X-X. A small gap Z can be provided between
axially adjacent spacer tabs 24. However, it should be appreciated that this gap
may not be present in some ments.
The height of the spacer tabs 24 is generally less than the
thickness of tiles 16 the tile levelling and spacing device 12 has been selected
to be used to space and level. This ensures each spacer tab 24 is covered by
filler (such as grout) once that the space 27 (Figure 2) between the adjacent
tiles 16 is filled with that filler. In the illustrated embodiment, the height of the
spacer tabs 24 is around 2/3 the thickness of the tiles 16.
The plastic material the tile ing and spacing device 12 is
constructed from is preferably selected to ensure each spacer tab 24 is flexible,
and can transversely bend and/or flex ve to the transverse axis X-X.
Flexibility of the spacer tabs 24 allow the spacer tabs 24 to flex when a load is
applied by an abutting tile 16. The thickness of the spacer tabs 24 also assists
in this flexibility. In the illustrated embodiment, the thickness of the spacer tabs
24 is about 2/5 the tile spacing D between adjacent tiles 16.
It should be appreciated that other forms of spacing bodies can
also be used to achieve the same function as the spacer tabs 24 shown in
Figure 1.
For example, Figure 3 rates a tile levelling and g
system 10A according to a second preferred embodiment of the present
ion. This second system includes a similar tile levelling and spacing
device 12A to the tile levelling and spacing device 12 shown in Figures 1 and 2
in which the spacer tabs 24 are tuted with a multitude of spaced apart
flexible spacing rods 24A which are aligned parallel with the transverse axis X-X
of the base plate 20A and spaced apart lengthwise relative to the tive
transverse axis X-X. The spacing rods 24A have engagement surfaces 25A.
ation] dgreen
The tile levelling and spacing device 12 also includes a connection
spindle 14. The connection spindle 14 shown in Figures 1 and 3 includes a
rical handle 40 configured for manual manipulation by a user. The e
14 also includes a clamping disc 42 attached to the handle 40 having a
clamping surface 43 configured to abut a top e of a tile 16. A threaded
tubular stem 44 is also provided which perpendicularly extends from the
clamping surface 43 and is configured to be threadably received within the stem
aperture 30, 30A of the central hub 22, 22A. A tile 16 can therefore be clamped
between the upper e 29 of the base plate 20 of the tile levelling and
spacing device 12 and the clamping surface 43 of the connection spindle 14 by
inserting the tubular stem 44 of the tion e 14 into the stem re
of the tile levelling and spacing device 12 and rotating the spindle relative to
the tile levelling and spacing device 12 to threadably tighten the clamping
surface 43 and the upper surface 29 around that tile 16.
The tile levelling and spacing device 12 can be configured to fit
n any number of adjacent tiles 16. The devices 20 and 20A shown in
Figures 1 to 3 are configured to fit between two parallel sides of adjacent tiles
16. These devices 20 and 20A include pairs of spacer tabs 24, 24A which are
equidistantly oriented at 180 degrees from each other. However, the tile
levelling and spacing device 12 can also be configured to level and space three
adjacent tiles, four adjacent tiles or more.
Figure 4 illustrates a r embodiment of a tile levelling and
spacing device 112 according to the present invention configured to fit in the
corner between four adjacent tiles 16. This device 112 has similar features as
described for the tile levelling and spacing device 12 illustrated and described in
relation to Figure 1, with the difference of having four pairs of spacer tabs 124
being provided equidistantly oriented at 90 degrees from each other around the
central hub 122. The spacing tabs 124 have engagement surfaces 125. In use,
the four corners of a set of four adjacent tiles are seated in the complementary
es in the base plate 120 formed between the four pairs of spacer tabs
124, with each side of the relevant tiles ng the adjacent four pairs of
spacer tabs 124. A clamping spindle 14, such as shown in Figures 1 and 3, is
[Annotation] dgreen
then applied so that the clamping disc 42 overlies and holds the tiles level
between the ng disc 42 and the base plate 120.
Figure 5 illustrates a yet r embodiment of a tile levelling and
spacing device 212 according to the present invention configured to fit in the
corner between three adjacent tiles. This device 212 has similar features as
described for the tile levelling and spacing device 12A rated and described
in relation to Figure 3, with the difference of having three linear rows of spacer
rods 224 oriented in a "T"-shaped configuration. The spacing rods 224 have
ment surfaces 225. In use, the three corners of a set of three adjacent
tiles are seated in the complementary recesses in the base plate 220 formed
between the T-shaped arrangement of spacer tabs 224, with each side of the
relevant tiles abutting the adjacent three pairs of spacer tabs 224. A clamping
spindle 14, such as shown in Figures 1 and 3, is then applied so that the
clamping disc 42 overlies and holds the tiles level between the clamping disc 42
and the base plate 220.
Figure 6 illustrates a yet further embodiment of a tile levelling and
spacing device 312 ing to the present ion configured to fit in
between two nt tiles. This device 312 has similar features as described
for the tile levelling and g device 12 illustrated and described in relation to
Figure 1, with the difference of having six angled spacer tabs 324 being laterally
aligned about and with the central hub 322 along axis X-X. Unlike the previous
embodiments, each of the spacer tabs 324 are configured to extend the
distance between and, in use, space apart a pair of adjacent tiles. Each spacer
tab 324 includes two spaced apart engagement surfaces 325, each of which is
designed to abut against an opposing side of a tile of a pair of tiles (for example
tiles 16 as shown in Figure 2). Each of these engagement es 325 are
laterally spaced apart along axis X-X. Each spacer tab 324 is flexible allowing
each spacer tab 324 to flex when a load is applied by an abutting tile. Each tab
is positioned at an angle, in the illustrated embodiment about 50 degrees,
relative to the longitudinal axis X-X of the base plate 320.
[Annotation] dgreen
In use, the two sides of adjacent tiles are pushed to abut the
respective sides of each angled spacer tab 324. A clamping spindle 14, such
as shown in Figures 1 and 3, is then applied so that the clamping disc 42
es and holds the tiles level n the clamping disc 42 and the base
plate 320.
Figure 7 illustrates a further embodiment of a tile levelling and
spacing device 412 according to the present invention configured to fit in
between two adjacent tiles. This device 412 has similar features as described
for the tile levelling and spacing device 12 illustrated and described in relation to
Figure 1, with the difference of having two curved spacer ribs 424 laterally
aligned with and spaced apart about the central hub 422 along axis X-X. Like
the previous embodiment 312, each of the spacer ribs 424 are configured to
extend the distance between and, in use, space apart a pair of nt tiles 16.
In this respect, each spacer rib 424 includes two spaced apart engagement
surfaces 425, each of which is designed to abut against an opposing side of a
tile of a pair of tiles (for e tiles 16 as shown in Figure 2). Again, the
engagement es 425 on each respective spacer rib 424 is laterally spaced
apart along axis X-X on each respective spacer rib 424. Any force from one of
the adjacent tiles is not linearly erred through the spacer rib 424 to the
other tile, but rather the spaced apart locations of the engagement surfaces 425
allows that spacer rib 424 to flex when a load is d by an abutting tile,
therefore reduce force transfer therethrough.
In use, the two sides of adjacent tiles are pushed to abut the
respective engagement surface 424 of each angled spacer tab 424. A clamping
spindle 14, such as shown in Figures 1 and 3, is then d so that the
clamping disc 42 overlies and holds the tiles level between the clamping disc 42
and the base plate 420.
It is to be appreciated that all the embodiments of the present
system 10, 10A, and associated tile levelling and spacing devices, 12, 112, 212,
312 and 412 may be produced in a variety of different sizes and configurations
[Annotation] dgreen
depending on the type of flooring material used and the desired spacing gap
120 without departing from the scope of the t invention.
The illustrated levelling and spacing system 10 is used to level
and space adjacent tiles 16. The following steps are described in relation to the
system 10 illustrated and described in Figures 1 and 2. However, it should be
appreciated that these steps can generally apply to each of the embodiments
rated in Figures 3 to 5.
In order to use the device 12 shown Figures 1 and 2, a flooring or
wall surface is selected on which tiles 16 are to be applied. The surface is
cleaned and prepared and than an adhesive is d onto that e to
create an adhesive layer. A first tile is then applied onto the adhesive layer in a
desired position. A first tile levelling and spacing device 12 is then ed on
the adhesive layer and under at least one side of a first tile 16. One or more
onal tiles are laid on the adhesive layer, including a second tile 16
adjacent to the first tile 16, which is placed on top of the first tile levelling and
spacing device 12. The first and second tiles are spaced apart a distance D
(Figure 2) by the spacing tabs 24 of the device 12. Additional tiles 16 and
additional tile levelling and spacing s 12 can be applied onto the adhesive
layer so that a tile levelling and spacing device is located between and under at
least one side of all applied tiles 16. The tile spacing distance D between
adjacent tiles 16 can be adjusted by aligning the sides and/or corners of the
tiles 16 to abut the spacer tabs 44 of a respective adjacent tile levelling and
spacing device 12.
A clamping spindle 14 is then attached to each first tile levelling
and spacing device 12 by inserting the tubular stem 44 of the clamping spindle
14 into the stem aperture 30 of the tile ing and spacing device 12. It
should be appreciated that this insertion step could be undertaken prior to
insertion of the tile levelling and spacing device 12 under the tiles 16, or once
the tile levelling and spacing device 12 is in situ under the tiles 16. Each tile 16
is then clamped between the e 24 and tile levelling and spacing device 12
by ng the clamping spindle 14 relative to the tile levelling and spacing
[Annotation] dgreen
device 12 to threadably tighten the clamping surface 43 and the upper surface
29 around that tile 16. All the tiles 16 are then pressed firmly into the adhesive
layer, and the adhesive layer is allowed to dry. This can take around 24 hours.
Once the adhesive is dry, the clamping spindle 14 is then from
each tile levelling and spacing device 12 by means of appropriate directional
turning of clamping e 14 until the tubular stem 44 is detached from the
stem aperture 30. A suitable filler al, such as grout, can be then inserted
in the space 27 between the tiles 16.
Those skilled in the art will appreciate that the ion described
herein is susceptible to variations and modifications other than those specifically
bed. It is understood that the ion includes all such variations and
modifications which fall within the spirit and scope of the present invention.
Where the terms "comprise", "comprises", "comprised" or
"comprising" are used in this specification (including the claims) they are to be
interpreted as specifying the presence of the stated features, integers, steps or
ents, but not precluding the presence of one or more other feature,
integer, step, component or group thereof.
Claims (6)
1. A tile levelling and spacing device which spaces at least a side of a first tile of a pair of adjacent tiles away from a side of a second tile of that pair of tiles, the spacing device ing: a base plate having an upper surface and a base surface; a central hub which includes a stem aperture, each lly located in the base plate, the stem aperture including internal threading; and at least two spacer bodies that extend outwardly from the upper surface of the base plate, wherein the at least two spacer bodies include: at least one first spacer body which includes at least one first ment portion which is configured to abut against a side of the first tile of a pair of adjacent tiles and be spaced away from a side of the second tile of that pair of tiles; and at least one second spacer body which includes at least one second engagement n which is configured to abut against the side of the second tile of the pair of adjacent tiles and be spaced away from the side of the first tile of that pair of tiles.
2. A tile levelling and spacing device according to claim 1, wherein each spacer body is configured to bend and/or flex relative to the base plate.
3. A tile levelling and spacing device according to any ing claim, formed from at least one of a flexible c material, or a resilient plastic material.
4. A tile levelling and spacing device according to any preceding claim, wherein each spacer body comprise one or more of tabs, flanges, rods, pimples, spigot, poles, fingers, ribs, flaps, fins, bar, panel, block, ball or teeth.
5. A tile levelling and spacing device according to any preceding claim, wherein the device is configured for use with tiles having a ed tile thickness, and the height of the spacer bodies relative to the upper surface of the base plate is less than the thickness of said tiles..
6. A tile levelling and spacing device according to claim 5, wherein the height of the spacer bodies relative to the upper surface of the base plate is less than
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2011903586 | 2011-09-05 | ||
| AU2011903586A AU2011903586A0 (en) | 2011-09-05 | Tile Leveler and Spacer | |
| PCT/AU2012/001045 WO2013033761A1 (en) | 2011-09-05 | 2012-09-05 | Tile levelling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| NZ623144A NZ623144A (en) | 2015-06-26 |
| NZ623144B2 true NZ623144B2 (en) | 2015-09-29 |
Family
ID=
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