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NL2034770B1 - System and process for imprinting - Google Patents

System and process for imprinting Download PDF

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Publication number
NL2034770B1
NL2034770B1 NL2034770A NL2034770A NL2034770B1 NL 2034770 B1 NL2034770 B1 NL 2034770B1 NL 2034770 A NL2034770 A NL 2034770A NL 2034770 A NL2034770 A NL 2034770A NL 2034770 B1 NL2034770 B1 NL 2034770B1
Authority
NL
Netherlands
Prior art keywords
carrier
substrate
platform
stage
printing
Prior art date
Application number
NL2034770A
Other languages
Dutch (nl)
Inventor
Antonius Waltherus Neelen Rob
Matthijs Ter Meulen Jan
Original Assignee
Morphotonics Holding Bv
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Morphotonics Holding Bv filed Critical Morphotonics Holding Bv
Priority to NL2034770A priority Critical patent/NL2034770B1/en
Priority to PCT/NL2024/050231 priority patent/WO2024232754A1/en
Priority to CN202480035357.5A priority patent/CN121241305A/en
Priority to TW113116925A priority patent/TW202509644A/en
Application granted granted Critical
Publication of NL2034770B1 publication Critical patent/NL2034770B1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

The invention relates to a system and process for imprinting, in particular nanoimprinting. The system comprises thereto a combination of a roller configured for rolling at least one flexible stamp over at least one substrate which is to be imprinted, a stage configured for providing support to at least one carrier and/or at least one substrate during imprinting and a carrier configured for carrying at least one substrate which is to be imprinted.

Description

System and process for imprinting
The invention relates to a system for imprinting, in particular nanoimprinting. The invention also relates to a process for imprinting, in particular nanoimprinting.
Imprinting, and in particular nanoimprinting, requires very accurate aligning between the stamp used for imprinting and the substrate which is to be imprinted.
However, due to the relatively small structures, which can range for example from 500 micrometer down to 25 nanometer, the alignment requires a high level of accuracy. Typically, the substrate which is to be imprinted is aligned with respect to the stage upon which the substrate is positioned during the imprinting process. The stage can be provided with alignment markers and/or a receiving space wherein the substrate can be received and/or an abutment to help alignment of the substrate. The known systems have the drawback that the alignment step is rather time consuming and sensitive for aligning errors and damaging of the substrate.
Hence, it is al goal of the invention to provide a system and process for imprinting, in particular nanoimprinting wherein the alignment required for the imprinting is improved.
The invention provides thereto a system for imprinting, in particular nanoimprinting, comprising: — at least one roller configured for exerting pressure onto at least one substantially flexible stamp and/or at least one substrate which is to be imprinted; — at least one carrier configured for carrying at least one substrate which is to be imprinted; and — at least one stage which is in particular configured for providing support to at least one carrier and/or at least one substrate during imprinting; wherein at least one roller and at least one stage are mutually displaceable in an imprint direction in particular such that imprinting is facilitated; and wherein at least one carrier and at least one stage are mutually displaceable between at least: o an adjusting configuration, wherein said carrier and said stage are mutually displaceable in at least one direction which differs from the imprint direction in particular such that at least one substrate can be aligned with respect to said stage and/or with respect to said carrier; and o an imprinting configuration, wherein at least one carrier is positioned (directly) upon and/or wherein at least one carrier engages at least one stage in particular such that at least one substrate provided upon said carrier and/or said stage can be imprinied.
The system according to the present invention in particular relates to a roll-to-plate imprinting process. The system according to the present invention has several benefits. In particular the combination of at least one carrier which is configured for carrying at least one substrate which is to be imprinted with at least one stage configured for providing support to at least one carrier and/or at least one substrate during imprinting, wherein said carrier and said stage are mutually displaceable enables that alignment of the substrate is facilitated in a relatively simple and effective manner. The system according to the invention enables a more efficient system in which the time required for the alignment can be reduced. Accurate alignment of the substrate with respect both the stage and the (flexible) stamp is very important in order to facilitate a decent imprinting process and/or to improve repeatability of resulting imprints. The combination of a stage and a carrier basically provides a two-layer surface which makes it possible to precisely align the substrate with respect to the stage and/or the flexible the stamp. The carrier further enables that direct engagement of the substrate can be prevented, in particular during loading of the substrate into the system, during alignment of the substrate within the system and/or during unloading of the imprinted substrate from the system. Typically, in prior art system, the substrate, and it particular the edges thereof need to be touched, for example via clamps, for the (un)loading and/or alignment steps. However, touching of the substrate, and even the non-active areas thereof, can negatively affect the quality of the final product. The system according to the present invention allows for loading, unloading and alignment of the substrate without having to touch the edges of the substrate. This prevents deformations and defects of the substrate due to handling.
At least one carrier is in particular configured for carrying at least one substrate which is to be imprinted and preferably has a function to provide a stable base for the substrate to lay on. At least one carrier typically comprises at least one support surface for carrying at least one substrate. At least part of the carrier, in particular at least part of the support surface, may be substantially flat. A further function of the carrier is enabling movement of the substrate in at least one direction for aligning purposes. The carrier further provides for easy loading of substrate(s) into the system and for moving substrate(s) with respect to the roller and/or the flexible stamp. The function of the carrier can also be described as enabling the adjustment of the position of the substrate in at least an y-direction and Rz direction. The direction of imprinting thereby equals the x-direction. in this way the carrier can align the substrate precisely in all directions without touching its edges.
At least one roller is in particular configured for exerting pressure onto at least one flexible stamp and/or at least one substrate which is to be imprinted. It is for example imaginable that at least one roller is configured for rolling at least one flexible stamp over at least one substrate which is to be imprinted. At least one roller is thereby configured for co-action with at least one flexible stamp which is configured for imprinting. The substantially flexible stamp can also be referred to as flexible substrate. Typically the substantially flexible stamp comprises a textured area. The textured can for example comprises a texture with dimension typically in the range from 500 micrometer down to 25 nanometer. The flexible stamp is in particular configured for nano-imprint lithography transfer processes. it is also imaginable that at least one flexible stamp is attached to at least one roller and/or that at least one flexible stamp is provided over at least one roller. The roller can for example be at least partially covered with at least one flexible stamp.
Atleast one stage is in particular configured for providing support to at least one carrier and/or at least one substrate during imprinting. The support provided by the stage can be direct and/or indirect support. Typically, the substrate will be supported by the stage during imprinting whilst the carrier is located between the substrate and the stage. At least part of the stage is preferably substantially flat. In particular part of the carrier upon which the substrate is to be positioned during imprinting is substantially flat. At least one stage is preferably substantially rigid.
Rigidity of the stage is preferred to ensure stable support during the imprinting process. lf can for example also be said that the stage is stable in shape.
At least one carrier and at least one stage can be positioned at a distance from each other in the adjusting configuration. At least one carrier and at least one stage are mutually displaceable between at least one adjusting configuration and at least one imprinting configuration. The adjusting configuration or adjusting configuration isin particular a dynamic position, wherein the carrier and the stage are mutually displaceable in at least one direction which differs from the imprint direction in particular such that at least one substrate provided upon said carrier can be aligned with respect to said stage. It is also conceivable that the carrier and the stage are mutually displaceable in the imprint direction and at least one further direction in the adjusting configuration. There can be several different configurations between the carrier and the stage in the adjusting configuration, depending on the desired alignment configuration. The imprinting configuration is in particular substantially a mutually static position or configuration in terms of mutual alignment wherein the carrier is positioned in particular directly upon the stage in particular such that a substrate provided upon the carrier can be imprinted. During imprinting the stage, including the carrier and substrate will be mutually displaced with respect to at least one roller.
At least one roller and at least one stage are in particular mutually displaceable in an imprint direction in particular such that imprinting is facilitated. Typically, at least one roller and at least one stage are also displaceable in distance with respect to each other. lt is for example imaginable that at least one roller and/or at least one stage are displaceable in vertical direction. It is imaginable that the mutual distance between at least one roller and at least one stage is adjustable. it is also conceivable that the mutual distance between at least one roller and at least one carrier is adjustable and/or that the mutual distance between at least one carrier and at least one stage is adjustable. In this way, the imprinting process can be further optimized.
Itis also possible that, in at least one adjusting configuration, at least one carrier and at least one stage are mutually displaceable in at least one direction, and preferably multiple directions, within a plane which is substantially parallel to a plane defined by said stage and/or said carrier, wherein at least one direction differs from the imprint direction. In this way, alignment of the carrier, and thus of the substrate provided thereon, with respect to the stage can be effectively achieved. The carrier and stage can for example be over at least 90 degrees adjustable within the defined plane, preferably over at least 180 degrees and more preferably over 360 degrees within the defined plane. 5 The system may comprise at least one primary actuator for adjusting the mutual position of at least one roller and at least one stage. Hence, at least one roller and at least one stage can be mutually displaceable by means of at least one primary actuator. The system, and in particular the actuator, may further comprise at least one drive unit. The primary actuator can be configured for adjusting the mutual distance between the stage and the roller and/or the mutual displacement in the imprint direction such that imprinting is facilitated.
The system may also comprise at least one secondary actuator for adjusting the mutual position of at least one carrier and at least one stage. The system may for example comprise at least one secondary actuator for adjusting the position of at least one carrier with respect to at least one stage. Adjusting the position of at least one carrier with respect to at least one stage via at least one secondary actuator is in particular possible at least in the adjusting configuration. The primary actuator and secondary actuator, if applied, are preferably independently controllable. At least one secondary actuator can also be configured for adjusting the position of at least one carrier with respect to at least one stage between the adjusting configuration and the imprinting configuration and/or for adjusting at least one carrier with respect to at least one stage into an aligned configuration in the adjusting configuration. It is also imaginable that at least one secondary actuator is configured for displacing at least one carrier with respect to at least one stage in at least one direction which differs from the imprint direction, in particular in the adjusting configuration.
The system may also comprise at least one control unit for controlling the mutual displacement between at least one roller and at least one stage and/or between at least one carrier and at least one stage. At least one control unit can for example be configured to control the mutually displacement of at least one stage and at least one carrier between the adjusting configuration and the imprinting configuration. lt is also conceivable that at least one control unit is configured to control alignment of the carrier with respect to the stage in the adjusting configuration.
In a preferred embodiment, at least part of at least one carrier is substantially situated between at least one roller and at least one stage at least in the imprinting configuration. It is also imaginable that at least part of at least one carrier is substantially situated between at least one roller and at least one stage in the imprinting configuration and the adjusting configuration. This is beneficial for the aligning process.
In a further preferred embodiment, at least part of at least one carrier substantially encloses at least part of at least one stage, in particular at least in the imprinting configuration. It is for example imaginable that at least one carrier substantially encloses at least part of at least one stage in line with the imprint direction.
Possibly, at least part of at least one carrier substantially encloses at least part of at least one stage in both the imprinting configuration and the adjusting configuration.
In a further preferred embodiment, at least one carrier comprises at least one belt, in particular an endless belt. The use of at least one belt has several benefits. The (endless) belt enables easy alignment of the carrier, and thus of the substrate which is to be imprinted, in the adjusting configuration. The belt further enables that the system according to the present invention allows for loading, unloading and alignment of the substrate without having to touch the edges of the substrate in an effective manner. The substrate(s) can be provided onto the belt in a simple manner, wherein further displacement of the substrate can be achieved via movement of the belt. At least one endless belt preferably encloses at least one stage. In a preferred embodiment, at least one endless belt encloses at least one stage such that the belt direction of the endless belt is substantially equal to or opposite of the imprint direction. Hence, the belt direction and imprint direction can both be in the x-direction. The belt direction should be interpreted as the travel direction of the belt. In case the system comprises a carrier comprising an endless belt, it is conceivable that said endless belt co-acts with at least two rollers, in particular guidance rollers. It is also imaginable that at least one roller is a driven roller. It is for example conceivable that the endless belt is attached around at least two rollers which are positioned at a distance from each other. it is also conceivable that at least one carrier comprises at least two rollers and at least one endless belt which is positioned over said rollers. The system may further comprise at least one housing, wherein at part of the housing is connected to the (guidance) rollers. The system may comprises at least one further actuator for actuating the belt.
Itis possible that at least one carrier and/or at least one substrate provided upon at least one carrier can be coupled to at least one stage via air regulation, for example via vacuum or partial vacuum. In a further preferred embodiment, at least part of at least one carrier is permeable to air. Such embodiment could further enhance the efficiency of the overall imprinting process and the accuracy of the alignment. lt is for example imaginable that fixation of at least one substrate on the carrier is achieved via an air flow and/or that the carrier is displaced towards the stage via an air flow. It is also imaginable that fixation of at least one substrate on the carrier is achieved via a (partial) vacuum and/or that the carrier is displaced towards the stage via a (partial) vacuum. At least one carrier may for example comprise a plurality of air pockets, which can be configured to retain the substrate. In a further preferred embodiment, at least part of at least one carrier comprises a porous structure. At least part of the porous structure is preferably permeable to air.
Preferably, at least part of least one carrier comprises a homogenous structure. in particular the area upon which the substrate is to be positioned should be substantially homogeneous. Differences in the structure and/or texture of the carrier could negatively affect the overall imprinting process, since the substrate will be positioned upon the carrier during imprinting. At least part of at least one carrier may also comprise a web structure and/or mesh structure. It | for example conceivable that at least part of at least one carrier comprises a mesh, a raster, a matrix, a perforated structure and/or a woven structure. Hence, at least part of at least one carrier may comprise an at least partially open structure. it is for example imaginable that at least one carrier comprises cut outs, grooves and/or through holes. Such air-permeable structure can be beneficial in order to enable vacuum fixation of at least one substrate on the carrier. It is preferred that at least one carrier is substantially uniform in optical characteristics and/or mechanical characteristics. Hence, at least one carrier is preferably uniform in structure, colour, transparency, density, thickness and/or flexibility.
At least one carrier is preferably relatively thin. This makes the carrier flexible and easy to handle. Preferably, at least one carrier has a thickness which is smaller than the thickness of at least one stage. lt is also imaginable that at least part of at least one carrier is impermeable for air. For example at least part of the carrier which surrounds the part configured for carrying at least one substrate which is to be imprinted. At least one carrier can for example comprise at least one metal and/or at least one polymer. At least one carrier can for example comprise a metal foil, for example an aluminium foil. Further non-limiting examples which could be comprises by the carrier are textiles, fiber reinforced materials and/or woven or non-woven material.
Alternatively, at least part of the carrier can be substantially rigid. it is for example imaginable that the carrier provides support for the substrate during imprinting. The at least one carrier may also have a thickness which is larger than the thickness of at least one stage. For such embodiment, it is conceivable that at least one stage is substantially flexible.
At least one stage is preferably substantially uniform in terms of flatness, surface roughness and/or local stiffness. At least one stage can for example comprise at least one mineral and/or ceramic material. Further non-limiting examples whereof at least one stage can be comprises are granite, metal alloys, preferably aluminium or stainless steel. lt is also imaginable that at least part of the stage comprises a conducive material. The width and/or length of at least one stage is preferably at least equal and preferably larger than the width and/or length of the substrate which is to be imprinted. The stage is preferably configured to substantially fully support the substrate. The width and/or length of at least one carrier is preferably at least equal to the width and/or length of at least one substrate which is to be imprinted. Ht is also imaginable that the width and/or length of at least one stage is at least equal and preferably larger than the width and/or length of the carrier.
In a preferred embodiment, at least one stage comprises at least one air channel.
Atleast one air channel is in particular configured for the provision and/or intake of air. lt is also conceivable that at least one stage comprises multiple air channels.
The use of at least one air channel can provide for near frictionless movement of the carrier with respect to the stage in particular via (compressed) air provided in the air channel(s). Hence, it is conceivable that the mutual displacement wherein at least one carrier and at least one stage are mutually displaced from the adjusting configuration to imprinting configuration is achieved via air provided in at least one air channel. Adjusting of the carrier with respect to the stage can also be facilitated and/or supported via air provided in at least one air channel. it is for example conceivable that a vacuum, partial vacuum or sub atmospheric pressure is applied to the air channel(s) such that the carrier, for example a carrier comprising a belt, will be (temporarily) fixated to the stage. Instead of or in addition to air also any further medium can be applied in air channel(s).
The system according to the invention may comprise at least one air pressure regulator configured for providing an air flow between at least one stage and at least one carrier. At least one air pressure regulator could for example be configured for providing an overpressure, an negative pressure, a partial vacuum and/or a vacuum between at least one stage and at least one carrier. At least one air pressure regulator could also provide a flow of air in at least one air channel of the stage, if applied. By increasing pressure between the carrier and the stage, they can hoover with very little mutual friction. This is desirable when adjusting the mutual position of the carrier and the stage, and thus when aligning the substrate.
When the desired position of the substrate is attained, the air pressure can be decreased, preferably below 1 atmosphere, to increase friction, and to make sure the carrier and the stage, and also the substrate provided upon the carrier are substantially fixated during imprinting. Additional to the friction between the carrier and the stage, it is desirable to also be able to decrease air pressure between the carrier and the substrate. In that way, unwanted displacement of the substrate laying on the carrier layer can be avoided. A conventional solution is to only rely on gravity. In order to be able to create a low air pressure between the carrier and the substrate, at the same time and using the same tools used for decreasing air pressure between the carrier and the stage, it is beneficial if air is able to move through the carrier.
In an optional embodiment, it is conceivable that the system comprises a heater for heating and/or cooling at least part of the roller, in particular for heating and/or cooling at least part of the flexible stamp. Heating and/or cooling at least part of the roller could further optimize the imprinting process.
In a preferred embodiment, the system comprises at least two rollers configured for rolling at least one substantially flexible stamp over at least one substrate which is to be imprinted. The system may for example comprise a plurality of rollers according to the present invention. lt is also imaginable that at least one roller is a delaminating roller and/or a separation roller, in particular for separating and/or delaminating at least one flexible stamp from the substrate.
The system may comprise at least one housing, wherein at least one least one roller and at least one stage are received within and/or attached to said housing.
Such housing could also be referred to as a frame. The use of a housing can positively contribute to the ease of alignment of at least one stage with respect to at least one roller. it is for example imaginable that the housing restricts mutual displacement between the roller and the stage in a direction differing from the imprint direction. It is for example imaginable that the housing enables mutual displacement between the roller and the stage in the imprint direction, or x-direction and the vertical direction, Rz direction, but that mutual displacement in the y- direction is limited.
The system could optionally comprise at least one substantially flexible stamp configured for imprinting, in particular nanoimprinting. The substantially flexible stamp preferably comprises at least one textured area. The substantially flexible stamp is in particular positioned within the system such that at least one carrier, and in particular at least one substrate provided thereon, and the textured area of the substantially flexible stamp are substantially aligned, at least in the imprinting configuration. At least one substantially flexible stamp is preferably substantially transparent and/or translucent. This is for example beneficial for the ease of curing and/or hardening of a resin applied in the imprinting process. The system may optionally comprise at least one applicator for applying at least one resin, preferably a UV curable resin, onto at least one substrate and/or at least one flexible stamp.
The system could possibly comprise at least one visual inspection device, for example but not limited to at least one camera. At least one visual inspection device can for example be configured to determine the location of at least one substrate which is to be imprinted. it is also conceivable that at least one visual inspection device is configured to determine the location of at least one carrier and/or at least one stage. At least one control unit could be configured to control the mutual displacement between at least one carrier and at least one stage, and/or the mutual displacement between at least one stage and at least one roller, based upon the data obtained via the visual inspection means.
At least one substrate which is to be imprinted is for example a glass substrate, silicon wafer, metal substrate, a polymer substrate or a combination thereof. At least one substrate is in particular a plate like substrate. The substrate can optionally have a relief pattern. The system according to the present invention may comprise at least one supply unit for supplying at least one substrate upon at least one carrier. In this way, the process can be further optimized. At least one supply unit is for example configured to slide at least one substrate onto at least one carrier. At least one supply unit may for example comprise at least one pusher element. Optionally the system could further comprise at least one curing device, for example at least one UV curing device. The curing device can be configured for curing the imprinted substrate during and/or after the imprinting.
In yet a further possible embodiment, it is imaginable that the system, and in particular at least one carrier and/or at least stage comprises at least one removable mock substrate. At least one mock substrate is preferably configured to be positioned adjacent to the substrate which is to be imprinted in particular in order to locally equalize with the height of the substrate which is to be imprinted.
This will further optimize the imprinting process, in particular such that formation of irregularities at the edges of the substrate can be prevented. The roller can provide amore equalized pressure over the substrate. At least one mock substrate can be made of the same material as the substrate which is to be imprinted. At least one mock substrate preferably has a thickness substantially equal to the thickness of the substrate which is to be imprinted. At least one mock substrate could also be referred to as or dummy substrate or as compensating substrate aid. it is also conceivable that the system comprises multiple removable mock substrates. At least one mock substrate can be positioned upon and/or underneath at least one carrier.
The invention also relates to a process for imprinting, in particular nanoimprinting, comprising the steps of:
- providing at least one system according to the present invention; - providing at least one substrate which is to be imprinted upon at least one carrier; - bringing at least one carrier and at least one stage into an adjusting configuration; - aligning the mutual position of at least one carrier and at least one stage such that the substrate is substantially aligned at least with respect to at least one stage and/or at least stamp; and - bringing at least one carrier and at least one stage into an imprinting configuration, wherein at least one carrier engages at least one stage and/or is positioned upon at least one stage such that the substrate provided upon at least one carrier can be imprinted.
The process according to the present invention has similar benefits as described for the system according to the present invention. The imprinting process according to the present invention is more efficient in terms of aligning and less prone to damaging of the substrate. lt is for example conceivable that the alignment step is applied such that the substrate is substantially aligned with at least one roller and/or with at least one substantially flexible stamp. This may positively contribute to the overall imprinting process and imprinting quality and repeatability. The process may further comprise the step of imprinting of the substrate via rolling at least one substantially flexible stamp over the substrate. The process may further comprise the step of increasing the pressure between the carrier and the stage during the aligning step and/or decreasing the pressure between the carrier and the stage during the imprinting step. It is for example also imaginable that fixation of at least one substrate on the carrier is achieved via a (partial) vacuum and/or that the carrier is displaced towards the stage via a (partial) vacuum. The process may also comprise the step of removal of the imprinted substrate from the system. The invention also relates to a process for imprinting, in particular nanoimprinting, in particular by making use of a system according to the present invention, wherein alignment of at least one substrate which is to be imprinted is done via adjusting the position of at least one carrier upon which a substrate which is to be imprinted is positioned.
The invention will be further elucidated by means of non-limiting exemplary embodiments illustrated in the following figures, in which: - figures 1a and tb show a schematic representation of an example of a system according to the present invention; - figures 2a, 2b and 2c show a second possible embodiment of a system according to the present invention; - figures 3a and 3b show a third possible embodiment of a system according to the present invention; and - figures 4a and 4b show a fourth possible embodiment of a system according to the present invention.
Within these figures, similar reference numbers correspond to similar or equivalent elements or features.
Figures 1a and 1b show a schematic representation of a system 100 according to the present invention. Figure 1a shows a cross sectional side view of the system 100 and figure 1b shows a top view. The system 100 is configured for imprinting, in particular nanoimprinting. The system 100 comprises thereto a roller 101 configured for rolling at least one flexible stamp 102 over a substrate 105 which is to be imprinted, a carrier 103 carrying the substrate 105 and a stage 104. The stage 104 is configured for providing support to the carrier 104 and the substrate 105 during imprinting. In the shown embodiment, the system 100 comprises a housing 106, and the roller 101 is attached to said housing 106 and the stage 104 is movably attached to said housing 106. The roller 101 and/or the stage 104 are displaceable in an imprint direction, in or inverse to the shown configuration the x- direction. The carrier 103 and the stage 104 are mutually displaceable between at least an adjusting configuration, wherein the carrier 103 and the stage 104 are preferably positioned at a distance from each other and wherein said carrier and said stage are mutually displaceable in at least one direction which differs from the imprint direction such that the substrate 105 provided upon the carrier 103 can be aligned with respect to the stage 104 and/or with respect to the flexible stamp 102 and an imprinting configuration, wherein the carrier 103 engages the stage 104 and is in particular positioned directly upon the stage 104 such that the substrate 105 provided upon the carrier 103 can be imprinted. Figure 1a shows the system in an adjusting configuration, since the carrier 103 and stage 104 are positioned at a distance from each other in the z-direction. The system 100 further comprises a primary actuator 107 for adjusting the mutual position of the roller 101 and at least one stage 104. The system 100 also comprises a secondary actuator 108 for adjusting the position of the carrier 103 with respect to the stage 104.
Figures 2a, 2b and 2c show a second possible embodiment of a system 200 according to the present invention. Figure 2a shows a schematic representation in side view of the system 200, where figures 2b and 2¢ show a top view of part of the system 200. The system 200 comprises a roller 201 configured for rolling at least one substantially flexible stamp 202 over a substrate 205 which is to be imprinted.
The flexible stamp 202 can also be wrapped around the roller. Or the flexible stamp can be an integrated part of the roller (i.e. being an textured roller). The substantially flexible stamp 202 comprises a textured area. The system 200 further comprises a carrier 203 and a stage 204. In the shown embodiment, the system 200 comprises a housing 206. In the shown embodiment, the carrier 203 comprises an endless belt 203. The endless belt 203 co-acts with two guidance rollers 209.
The endless belt 203 is basically attached around the guidance rollers 209 which are positioned at a distance from each other. In the shown embodiment, part of the housing 206 is attached to the guidance rollers 209 of the carrier 203 and io the stage 204. Guidance rollers 209 may also be driven rollers for driving endless belt 208. Figures 2b and 2c show that the alignment of the substrate 205 with respect to the stage 204 can be done by adjusting the position of the carrier 203, in particular the endless belt 203, with respect to the stage 204. It can be seen that the configuration enables mutual displacement of the carrier 203 with respect to the stage 204 in a direction (y-direction) different from the imprint direction (x-direction).
Figure 2b shows an initial configuration, wherein figure 2c shows an accurate alignment of the substrate 205 with respect to the stage 204 and/or with respect to a flexible stamp. The system 200 is in particular configured such that the carrier 203 can be make a tilting and/or partially rotating movement with respect to the stage 204. The carrier 203 thereby substantially encloses the stage 204. Part of the carrier 203 is substantially situated between the roller 201 and the stage 204. The system 200 could further optionally comprise at least one visual inspection device 210 and/or at least one supply unit 211 for supplying at least one substrate 205 upon at least one carrier 203.
Figures 3a and 3b show a third possible embodiment of a system 300 according to the present invention. Figure 3a shows a schematic representation in side view of the system 300, and figure 3b shows a detailed view of part thereof. The system 300 comprises a roller 301 configured for rolling at least one substantially flexible stamp 302 over a substrate 305 which is to be imprinted. The system 300 further comprises a carrier 303 and a stage 304. The carrier 303 comprises an endless belt 303 which is received over a guidance roller 309. The system 300 also comprises a secondary actuator 308 for adjusting the position of the carrier 303 with respect to the stage 304. Part of the carrier 303 is permeable to air. Thereto at least part of the carrier 303 comprises a porous structure. Figure 3b shows that part of the carrier 303 below the substrate 305 comprises openings through which air can pass. A further part of the carrier 303 is impermeable to air. The stage 304 comprises air channels 312 for the provision and/or intake of air. This can for example be compressed air and/or (partial) vacuum. The system 300 enables in particular that an increased pressure can applied between the carrier 303 and the stage 304 during the aligning step and/or that a decreased pressure can be applied between the carrier 303 and the stage 304 during the imprinting step.
Figures 4a and 4b show {wo embodiments of a fourth possible embodiment of a system 400 according to the present invention wherein the system 400 comprises removable mock substrates 440. Figure 4a shown an embodiment wherein the carrier 403 comprises removable mock substrates 440. Figure 4b shows an embodiment wherein the stage 404 comprises removable mock substrates 440.
The mock substrates 440 are positioned adjacent to the substrate 405 which is io be imprinted. lt can be seen that the mock substrates 440 result in that the height of the top surface of the carrier 403 is in line with the height of the top surface of the substrate 405 which is to be imprinted locally at the parts where the mock substrates 440 are present. In this case, the roller 401 can apply a more even pressure onto the substrate 405 which is to be imprinted. lt will be clear that the invention is not limited to the exemplary embodiments which are illustrated and described here, but that countless variants are possible within the framework of the attached claims, which will be obvious to the person skilled in the art. In this case, it is conceivable for different inventive concepts and/or technical measures of the above-described variant embodiments to be completely or partly combined without departing from the inventive idea described in the attached claims.
The verb ‘comprise’ and its conjugations as used in this patent document are understood to mean not only ‘comprise’, but to also include the expressions ‘contain’, ‘substantially contain’, formed by' and conjugations thereof.

Claims (26)

ConclusiesConclusions 1. Systeem voor bedrukking, in het bijzonder nanobedrukking, omvattende: - ten minste één roller ingericht voor het uitoefenen van druk op ten minste één flexibele stempel en/of ten minste één substraat dat bedrukt dient te worden; - ten minste één drager ingericht voor het dragen van ten minste één substraat dat bedrukt dient te worden; en - ten minste één platform ingericht voor het voorzien van ondersteuning aan ten minste één drager en/of ten minste één substraat tijdens het bedrukken; waarbij ten minste één roller en ten minste één platform onderling verplaatsbaar zijn in een bedrukrichting in het bijzonder zodanig dat bedrukking gefaciliteerd wordt; en waarbij ten minste één drager en ten minste één platform onderling verplaatsbaar zijn tussen ten minste: o een afstelconfiguratie, waarbij voornoemde drager en voornoemd platform onderling verplaatsbaar zijn in ten minste één richting die afwijkt van de bedrukrichting zodanig dat ten minste één substraat voorzien op voornoemde drager uitgelijnd kan worden ten opzichte van voornoemd platform; en o een bedrukconiiguratie, waarbij ten minste één drager ten minste één platform verbindt zodanig dat ten minste één substraat voorzien op voornoemde drager bedrukt kan worden.1. System for printing, in particular nano-printing, comprising: - at least one roller adapted to exert pressure on at least one flexible stamp and/or at least one substrate to be printed; - at least one carrier adapted to carry at least one substrate to be printed; and - at least one platform adapted to provide support to at least one carrier and/or at least one substrate during printing; wherein at least one roller and at least one platform are mutually movable in a printing direction, in particular in such a way that printing is facilitated; and wherein at least one carrier and at least one platform are mutually movable between at least: o an adjustment configuration, wherein said carrier and said platform are mutually movable in at least one direction that deviates from the printing direction such that at least one substrate provided on said carrier can be aligned with respect to said platform; and o a printing configuration, wherein at least one carrier connects at least one platform such that at least one substrate provided on said carrier can be printed. 2. Systeem volgens conclusie 1, waarbij de onderlinge afstand tussen ten minste één roller en ten minste één platform aanpasbaar is.2. System according to claim 1, wherein the mutual distance between at least one roller and at least one platform is adjustable. 3. Systeem volgens één der voorgaande conclusies, waarbij, ten minste in de afstelconfiguratie, voornoemde drager en voornoemd platform onderling verplaatsbaar zijn in meerdere richtingen binnen een vlak dat in hoofdzaak parallel is aan een vlak gedefinieerd door voornoemd platform en/of voornoemde drager, waarbij ten minste één richting afwijkt van de bedrukrichting.3. A system according to any preceding claim, wherein, at least in the adjustment configuration, said carrier and said platform are mutually movable in multiple directions within a plane substantially parallel to a plane defined by said platform and/or said carrier, at least one direction deviating from the printing direction. 4. Systeem volgens één der voorgaande conclusies, waarbij de onderlinge afstand tussen ten minste één roller en ten minste één drager aanpasbaar is en/of waarbij de onderlinge afstand tussen ten minste één drager en ten minste één platform aanpasbaar is.4. System according to any one of the preceding claims, wherein the mutual distance between at least one roller and at least one carrier is adjustable and/or wherein the mutual distance between at least one carrier and at least one platform is adjustable. 5. Systeem volgens één der voorgaande conclusies, omvattende ten minste één primaire aandrijving voor het aanpassen van de onderlinge positie van ten minste één roller en ten minste één platform.5. System according to any one of the preceding claims, comprising at least one primary drive for adjusting the relative position of at least one roller and at least one platform. 6. Systeem volgens één der voorgaande conclusies, omvattende ten minste één secundaire aandrijving voor het aanpassen van de positie van ten minste één drager ten opzichte van ten minste één platform.6. System according to any one of the preceding claims, comprising at least one secondary drive for adjusting the position of at least one carrier relative to at least one platform. 7. Systeem volgens één der voorgaande conclusies, waarbij ten minste in de bedrukconfiguratie ten minste deel van ten minste één drager in hoofdzaak tussen ten minste één roller en ten minste één platform is gelegen.7. A system according to any preceding claim, wherein at least in the printing configuration at least part of at least one carrier is located substantially between at least one roller and at least one platform. 8. Systeem volgens één der voorgaande conclusies, waarbij ten minste deel van ten minste één drager in hoofdzaak ten minste deel van ten minste één platform omsluit.8. A system according to any preceding claim, wherein at least part of at least one carrier substantially encloses at least part of at least one platform. 9. Systeem volgens één der voorgaande conclusies, waarbij ten minste één drager ten minste één riem omvat, in het bijzonder een oneindige riem.9. System according to any one of the preceding claims, wherein at least one carrier comprises at least one belt, in particular an infinite belt. 10. Systeem volgens conclusie 9, waarbij ten minste één oneindige riem ten minste één platform zodanig omsluit dat de riemrichting van de oneindige riem in hoofdzaak gelijk is aan of tegengesteld is aan de bedrukrichting.10. The system of claim 9, wherein at least one infinite belt encloses at least one platform such that the belt direction of the infinite belt is substantially equal to or opposite to the printing direction. 11. Systeem volgens één der voorgaande conclusies, waarbij ten minste deel van ten minste één drager doorlaatbaar is voor lucht.11. A system according to any preceding claim, wherein at least part of at least one carrier is permeable to air. 12. Systeem volgens één der voorgaande conclusies, waarbij ten minste deel van ten minste één drager een poreuze structuur omvat.12. A system according to any preceding claim, wherein at least part of at least one carrier comprises a porous structure. 13. Systeem volgens één der voorgaande conclusies, waarbij ten minste deel van ten minste één drager een gaas, een raster, een matrix, een geperforeerde structuur en/of een gewoven structuur omvat.13. A system according to any preceding claim, wherein at least part of at least one carrier comprises a mesh, a grid, a matrix, a perforated structure and/or a woven structure. 14. Systeem volgens één der voorgaande conclusies, waarbij ten minste deel van ten minste één drager ondoorlaatbaar is voor lucht.14. A system according to any preceding claim, wherein at least part of at least one carrier is impermeable to air. 15. Systeem volgens één der voorgaande conclusies, omvattende ten minste één luchtdrukregulator ingericht voor het voorzien van een luchtstroom tussen ten minste één platform en ten minste één drager.15. A system according to any preceding claim, comprising at least one air pressure regulator adapted to provide an air flow between at least one platform and at least one carrier. 16. Systeem volgens één der voorgaande conclusies, waarbij ten minste één platform ten minste één luchtkanaal omvat voor de verstrekking en/of inname van lucht.16. System according to any one of the preceding claims, wherein at least one platform comprises at least one air duct for the supply and/or intake of air. 17. Systeem volgens één der voorgaande conclusies, omvattende ten minste één verwarmer voor het verwarmen en/of koelen van ten minste deel van de roller.17. System according to any of the preceding claims, comprising at least one heater for heating and/or cooling at least part of the roller. 18. Systeem volgens één der voorgaande conclusies, omvattende ten minste twee rollers ingericht voor het rollen van ten minste één in hoofdzaak flexibele stempel over ten minste één substraat dat bedrukt dient te worden.18. A system according to any one of the preceding claims, comprising at least two rollers adapted to roll at least one substantially flexible stamp over at least one substrate to be printed. 19. Systeem volgens één der voorgaande conclusies, omvattende ten minste één behuizing, waarbij ten minste één roller en ten minste één platform ontvangen zijn in en/of verbonden zijn aan voornoemde behuizing.19. A system according to any preceding claim, comprising at least one housing, at least one roller and at least one platform being received in and/or connected to said housing. 20. Systeem volgens één der voorgaande conclusies, omvattende ten minste één in hoofdzaak flexibele stempel ingericht voor bedrukking, in bijzonder nanobedrukking.20. System according to any of the preceding claims, comprising at least one substantially flexible stamp adapted for printing, in particular nano-printing. 21. Systeem volgens conclusie 20, waarbij ten minste één in hoofdzaak flexibele stempel ten minste één getextureerd gebied omvat.21. The system of claim 20, wherein at least one substantially flexible stamp comprises at least one textured region. 22. Systeem volgens één der voorgaande conclusies, omvattende ten minste één visuele inspectie-inrichting.22. A system according to any preceding claim, comprising at least one visual inspection device. 23. Systeem volgens één der voorgaande conclusies, omvattende ten minste één leveringseenheid voor het leveren van ten minste één substraat op ten minste één drager.23. System according to any one of the preceding claims, comprising at least one delivery unit for delivering at least one substrate on at least one carrier. 24. Proces voor bedrukking, in het bijzonder nanobedrukking, omvattende de stappen van: - het voorzien van ten minste één systeem volgens één der voorgaande conclusies; - het voorzien van ten minste één substraat dat bedrukt dient te worden op ten minste één drager; - het in een afstelconfiguratie brengen van ten minste één drager en ten minste één platform; - het uitlijnen van de onderlinge positie van ten minste één drager en ten minste één platform zodanig dat het substraat in hoofdzaak uitgelijnd is ten opzicht van ten minste één platform en/of ten minst één flexibele stempel; en - het in een bedrukconfiguratie brengen van ten minste één drager en ten minste één platform, waarbij ten minste één drager ten minste één platform zodanig verbindt dat het substraat voorzien op de ten minste éne drager bedrukt kan worden.24. Process for printing, in particular nano-printing, comprising the steps of: - providing at least one system according to any of the preceding claims; - providing at least one substrate to be printed on at least one carrier; - placing at least one carrier and at least one platform in an adjustment configuration; - aligning the mutual position of at least one carrier and at least one platform such that the substrate is substantially aligned with respect to at least one platform and/or at least one flexible stamp; and - placing at least one carrier and at least one platform in a printing configuration, wherein at least one carrier connects at least one platform such that the substrate provided on the at least one carrier can be printed. 25. Proces volgens conclusie 24, verder omvattende de stap van het bedrukken van het substraat middels het rollen van ten minste één in hoofdzaak flexibele stempel over het substraat.25. The process of claim 24 further comprising the step of printing the substrate by rolling at least one substantially flexible stamp over the substrate. 26. Proces volgens conclusie 24 of 25, waarbij de druk tussen de drager en het platform wordt verhoogd tijdens de uitlijningsstap en/of waarbij de druk tussen de drager en het platform wordt verlaagd tijdens de bedrukstap.26. Process according to claim 24 or 25, wherein the pressure between the carrier and the platform is increased during the alignment step and/or wherein the pressure between the carrier and the platform is decreased during the printing step.
NL2034770A 2023-05-08 2023-05-08 System and process for imprinting NL2034770B1 (en)

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PCT/NL2024/050231 WO2024232754A1 (en) 2023-05-08 2024-05-06 System and process for imprinting
CN202480035357.5A CN121241305A (en) 2023-05-08 2024-05-06 Imprinting systems and methods
TW113116925A TW202509644A (en) 2023-05-08 2024-05-08 System and process for imprinting

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