NL2011067C2

NL2011067C2 - Digital printing apparatus and digital printing process.

Info

Publication number: NL2011067C2
Application number: NL2011067A
Authority: NL
Inventors: Frank André Simonne Maria Deschuytere; Lode Erik Dries Deprez
Original assignee: Xeikon Ip B V
Priority date: 2013-06-28
Filing date: 2013-06-28
Publication date: 2015-01-05

Description

Digital Printing Apparatus and Digital Printing Process

The present invention relates to a digital printing apparatus and process using liquid toner, and to a transfer member for use in such an apparatus or process.

An apparatus using liquid toner is known from US patent application with publication no. 2009/0052948. In prior art solutions, when fixing the imaging particles to the substrate, carrier liquid is typically evaporated or absorbed by the substrate. There is a risk that part of the carrier liquid vaporizes in the atmosphere if the condensation of the carrier liquid is not fully controlled and/or that the carrier liquid remains present after fusing in the substrate. For paper substrates the remaining carrier liquid is disadvantageous for paper recycling processes. In addition, when using the substrate for food packaging, the remaining carrier liquid may migrate in the food. US 5,723,251 discloses a method and apparatus for removing excess liquid carrier from a developed image on an intermediate transfer member to minimize the effects of transferring excess liquid carrier to a final output copy substrate. More in particular, the intermediate transfer member includes a liquid carrier absorbant layer for receiving the liquid developed image, capable of absorbing at least a portion of the carrier liquid residing therein. The apparatus further comprises a liquid extraction system for extracting absorbed carrier liquid from the liquid carrier absorbing layer of the intermediate transfer member.

It is a purpose of the present invention to provide a digital printing apparatus and process using liquid toner, in particular high-solid-content toner, overcoming some or all of the above mentioned disadvantages, and in particular allowing reducing or eliminating the evaporation of carrier liquid into the atmosphere and/or the absorption of carrier liquid by the substrate.

This purpose is achieved by an embodiment of the apparatus or process of the invention comprising the features of claim 1 or 17, respectively or comprising the features of claim 22 or 25, respectively. According to a first aspect the digital printing apparatus of the invention comprises an imaging member adapted to sustain a pattern of electric charge forming a latent image on its surface; a development member arranged to receive a quantity of liquid toner; and to develop said latent image by transferring a portion of said quantity of liquid toner onto said imaging member in accordance with said pattern; and a transfer member downstream of the imaging member. The transfer member is arranged for transferring a portion of the liquid toner from the imaging member (directly, or indirectly via an intermediate member) to a substrate. The transfer member is provided with an outer layer adapted to receive said portion of liquid toner and to absorb carrier liquid thereof. Further, the apparatus comprises a removal means configured for removing absorbed carrier liquid from said outer layer.

Embodiments of the invention are based inter alia on the insight that it is advantageous to remove the carrier liquid before the transfer of the image particles to the substrate.

In preferred embodiments, the outer layer is configured for absorbing carrier liquid whilst substantially maintaining the imaging particles at an outer surface of the outer layer. More in particular the outer layer may be configured for absorbing carrier liquid whilst keeping particles having a size above a critical size at the outer surface. The critical size is preferably chosen such that the major part of the imaging particles is kept at the outer surface. The critical size is typically below 200 nm. More preferably, the critical size lies in a range between 5 nm and 200 nm, e.g. in a range between 20 nm and 200 nm.

In a possible embodiment the transfer member is associated with a transfer area for transferring imaging particles from the outer layer to the substrate; and a removal area downstream of said transfer area, where the removal means are arranged.

In a possible embodiment a fusing unit is arranged opposite the transfer member, upstream of a transfer area between the transfer member and the substrate. The fusing unit is then configured for fusing imaging particles on an outer surface of the outer layer of the transfer member.

In a possible embodiment the outer layer is adapted for absorbing the carrier liquid by capillary action.

In an embodiment, the transfer member is a sponge roller or belt arranged for continuously rotating. The removal means may be a removal roller or belt arranged for rotating in contact with the sponge roller or belt.

In an embodiment the outer layer is manufactured from any one of the following polymeric materials: aromatic or alifactie polymeric rubbers (like SBR, EPDM or neoprene), chlorosulphon polyethyleen materials, nitrile rubbers, silicone rubbers, fluorosilicone rubbers, polyimide, polyamide, perflurororubber materials, polyurethanes, crosslinked epoxyresins, polyacryclic, or any combination thereof. The outer layer may be a one layer or a multilayer structure. Also the outer layer may comprise a bulk material, typically a polymeric material, and a specially designed sleeve for containing the bulk material, e.g. manufactured from a material of another polymeric composition, e.g. any one of the materials mentioned above.

According to another embodiment the outer layer may further comprise a semi-permeable membrane adapted for being semi-permeable vis-a-vis the carrier liquid, whilst substantially blocking the marking particles. When a semi-permeable membrane is used the removal means could be e.g. a number of suction channels arranged in the transfer member for removing the carrier liquid that has permeated through the semi-permeable membrane. Alternatively, a removal roller may be arranged at an inner side of a sponge outer layer, wherein the semi-permeable membrane is arranged at an outer side of the outer layer, or in the outer layer.

According to another aspect of the invention there is provided a digital printing process using liquid toner, said liquid toner comprising imaging particles and a carrier liquid. The process comprises: - producing a latent image as a pattern of electric charge on an imaging member; - transferring a quantity of liquid toner onto a development member; - developing said latent image by transferring a portion of said quantity of liquid toner onto said imaging member in accordance with said pattern; - transferring a developed portion of liquid toner to a transfer member; - absorbing carrier liquid of said transferred portion, whilst keeping imaging particles thereof at a surface of the transfer member; - transferring the imaging particles to a substrate; and - removing said carrier liquid from said transfer member.

It is noted that the absorbed carrier liquid is preferably the major part of the carrier liquid of the liquid toner, but that a small part thereof may remain present around the marking particles. Typically more than 50 % of the carrier liquid, preferably more than 75 % of the carrier liquid is absorbed. Similarly the marking particles that are kept at the outer surface are preferably the major part of the marking particles of the liquid toner, but a small part thereof, typically the smallest marking particles, may be absorbed together with the carrier liquid. Typically more than 90 % of the imaging particles are kept at the surface.

The imaging particles may be fused on said transfer member followed by transferring the fused imaging particles to the substrate. The fusing may be done by a fuse roller or by any suitable method such as IR, UV and EB curing.

According to a second aspect of the invention there is provided a digital printing apparatus using liquid toner comprising carrier liquid and imaging particles. The apparatus comprising an imaging member adapted to sustain a pattern of electric charge forming a latent image on its surface; a development member arranged to receive a quantity of liquid toner; and to develop said latent image by transferring a portion of said quantity of liquid toner onto said imaging member in accordance with said pattern. The apparatus is further adapted for transferring a developed portion of the liquid toner from the imaging member to a substrate. The apparatus further comprises a carrier liquid removal unit arranged for operating on the portion of the liquid toner transferred from the imaging member to the substrate. The carrier liquid removal unit is configured to remove carrier liquid from said portion of liquid toner on the substrate.

Such embodiments of the invention may be advantageous when using liquid toner which allows for adherence of the imaging particles to the substrate, also when a relatively large quantity of carrier liquid is present on the substrate.

It is noted that features according to the first aspect may be combined with features according to the second aspect of the invention. More in particular, embodiments of the invention may be configured for removing carrier liquid before and/or after transfer of the liquid toner on the substrate.

In a preferred embodiment the carrier liquid removal unit comprises a sponge member and a pressure member respectively arranged for rotating at either side of the substrate. The sponge member is arranged to face the side of the substrate carrying the portion of liquid toner. Preferably the sponge member has an outer layer adapted to absorb carrier liquid, such that said sponge member absorbs carrier liquid whilst rotating over the portion of liquid toner.

In preferred embodiments the outer layer may be configured for absorbing carrier liquid whilst keeping particles having a size above a critical size at the outer surface. The critical size is typically below 200 nm, and preferably lies in a range between 5 nm and 200 nm, e.g. in a range between 20 nm and 200 nm. In a possible embodiment the outer layer is adapted for absorbing the carrier liquid by capillary action.

According to another embodiment the outer layer may comprise a semi-permeable membrane adapted for being semi-permeable vis-a-vis the carrier liquid, whilst blocking the marking particles. When a semi-permeable membrane is used, the removal means could be e.g. a number of suction channels arranged in the sponge member for removing the carrier liquid that has permeated through the semi-permeable membrane. According to other embodiments the carrier liquid removing unit may comprise suction means without the provision of a barrier for the imaging particles. Such embodiments will be possible if the marking particles adhere well to the substrate so that there is risk that the particles are removed with the carrier liquid.

Preferably a fusing unit is arranged downstream of the imaging member and upstream of the carrier liquid removal unit, said fusing unit being configured for fusing imaging particles in the portion of liquid toner.

According to another aspect of the invention there is provided a digital printing process comprising: producing a latent image as a pattern of electric charge on an imaging member; transferring a quantity of liquid toner onto a development member; developing said latent image by transferring a portion of said quantity of liquid toner onto said imaging member in accordance with said pattern; transferring a developed portion of liquid toner to a substrate; and removing carrier liquid of said transferred developed portion on the substrate.

Preferably the developed portion is fused before or after said transferring onto the substrate. The fusing may be performed before or after removing of carrier liquid. The carrier liquid may be removed by capillary action or by suction.

The technical effects and advantages of the various embodiments of the process according to the present invention correspond mutatis mutandis to those described above in connection with the apparatus of according to the invention.

These and other technical effects and advantages of embodiments of the invention will be described in more detail in connection with the accompanying figures, in which:

Figure 1 presents a schematic diagram of an apparatus according to a first embodiment of the invention;

Figure 1A is a detailed view of the sponge member of figure 1 illustrating the absorbing of carrier liquid;

Figure 2 presents a schematic diagram of an apparatus according to a second embodiment of the invention;

Figure 2A is a detailed view of the sponge member of figure 2 illustrating the absorbing of carrier liquid;

Figure 3 presents a schematic diagram of an apparatus according to a third embodiment of the invention;

Figure 4 presents a schematic diagram of a transfer member according to a fourth embodiment of the invention;

Figure 5 is a schematic diagram of an apparatus according to a fifth embodiment of the invention; and

Figure 6 is a schematic diagram of sixth embodiment of the invention including a unit for removing carrier liquid from the substrate.

In xerography processes operating with liquid toner, the imaging particles or marking particles are supplied as solid particles suspended in a carrier liquid. The imaging particles consist of pigment grains, typically embedded in a small bead of resin, with an average diameter of for instance 2 pm. A dispersing agent or dispersant is added to the mix to avoid clustering of the toner particles. Dispersants deflocculate the imaging particles and thus significantly reduce the viscosity of the liquid toner dispersion. A dispersing agent is added to produce stable formulations and ensure stability (e.g. viscosity stability) during storage and during developing/imaging.

The carrier liquid may comprise any suitable liquids as is known in the art, and may include silicone fluids, mineral oils, low viscosity or high viscosity liquid paraffin, isoparaffinic hydrocarbons, fatty acid glycerides, fatty acid esters, vegetable oils, or any combinations thereof. The carrier liquid may further contain variable amounts of charge control agent (CCA), wax, plasticizers, and other additives.

An exemplary digital printing system using liquid toner is described in more detail in US patent application with publication no. 2009/0052948, the content of which is incorporated into this application in its entirety by this reference. US 2009/0052948 is specifically concerned with highly concentrated liquid toner development systems (designated as “high viscosity” toner or FIVT systems), used at high printing speeds, in particular, printing speeds greater than 0.5 ms1. Without loss of generality, any features described in the present application which are not specific to the present invention may be implemented in accordance with the examples and alternatives specified in the cited US patent application publication, or combined with same.

Similarly, the apparatus and process of the present invention preferably utilizes toner with solids concentrations between 5% and 60 wt%, preferably between 15% and 45 wt%. The high-shear viscosity , as measured at a shear rate of 3000 s 1 at 25°C with a cone plate geometry of C60/10 and a gap of 52 pm, is preferably in the range of 5-500 mPa-s.

Figure 1 schematically illustrates a first embodiment of a printing apparatus comprising a development member 110, an imaging member 120, a transfer member in the form of a sponge belt 150, a pressure member 140, a fusing member 160, and a removal means 180. Without loss of generality, the aforementioned members 110, 120 140, 160, 180 are illustrated and described as rollers. The development member 110, imaging member 120, and sponge belt 150 all transfer part of the liquid toner adhering to their surface to their successor; the part of the liquid toner that remains present on the surface of members 110, 120, and 130 is removed after the transfer stage by appropriate removal means (not illustrated).

The sponge belt 150 is arranged downstream of the imaging member 120, in rotating contact therewith such that a portion of the liquid toner from the imaging member 120 is transferred to the sponge belt 150. The sponge belt 150 is a rotating belt which is provided with an outer layer 151 adapted to receive liquid toner. The outer layer 151 is further adapted to absorb carrier liquid CL by capillary action whilst substantially maintaining the imaging particles P at an outer surface of the outer layer 151, see figure 1A. The sponge member has a transfer area TA for transferring imaging particles from the outer layer 151 to the substrate 170; and a removal area RA downstream of said transfer area TA, where the absorbed carrier liquid is removed from the sponge belt 150. A removal means in the form of a counter-rotating roller 180 is provided for removing absorbed carrier liquid from the outer layer 151. Preferably, the outer layer 151 is configured for absorbing carrier liquid whilst keeping particles having a size above a critical size at an outer surface thereof. The critical size is chosen such that the major part of the imaging particles is kept at the outer surface of the outer layer 151. Preferably, the critical size is below 200 nm.

The fusing member 160 is arranged downstream of a contact surface between the imaging roller 120 and the sponge belt 150, and upstream of a contact area between the substrate 170 and the sponge belt 150. The fusing member 160 is configured to fuse imaging particles of a transferred part of the portion of liquid toner on the imaging member 120, by heating said transferred part present on the sponge belt 150. Alternatively, there may be provided an image fusing unit using non-contact methods such as IR, UV and EB curing or other known methods of image fusing. Optionally also cooling means can be present downstream the TA area in order to cool down the surface of the sponge belt 150 to realize an efficient transfer between sponge belt 150 and imaging member 120.

The development member 110 may be supplied with liquid toner from a reservoir via a toner supply roller and a metering roller (not illustrated), with a pick-up roller and/or a feeder roller optionally arranged between them (not illustrated). Preferably, a carrier liquid displacement device (not illustrated) is provided, which may take various forms, including the form of a corona generating device or the like, or it may take the form of a roller type mechanism. The carrier liquid displacement device is placed upstream of the interface with the imaging member 120, in a position adjacent to the development member 110, and is configured to create a spatial separation of the toner particles and the carrier liquid within the toner deposit, whereby the carrier liquid is displaced to the surface of the toner layer, to supply or adjust the charge on the individual toner particles and to provide additional particle compaction for enhanced density uniformity of the developed image.

Electrostatographic printing processes involve the creation of a visible image by the attraction of charged imaging particles or marking particles to charged sites present on a substrate. Such charged sites, forming a latent image, can be transiently supported on the imaging member 120 which may consist of photoconductors or pure dielectrics and may be rendered visible in situ or be transferred to another substrate to be developed in that location. The imaging member 120 is preferably a photoconductor roll, upon which the latent image is produced by selectively illuminating the roll with a sufficiently focused light source, such as a laser or LED array. In particular, the image forming stage may consist of providing a uniform electrostatic charge to the surface by means of a charging device, and selectively discharging the uniform electrostatic charge by illumination, to form the electrostatic latent image.

In the development stage, toner particles travel from a development member 110 supplied with a thin, film-like layer of liquid toner, onto the imaging member 120 that carries the latent image. In a subsequent transfer step, the developed image is transferred from the imaging roller 120 to the sponge belt 150, and from there onto the substrate 170. Sponge belt 150 is typically kept at a suitable potential for assisting the transfer. Carrier liquid CL of the transferred portion is absorbed by capillary action in the sponge belt 150, whilst the imaging particles P are kept at an outer surface of the sponge belt 150, see figure 1A. Next, the imaging particles on the sponge belt are fused and the fused imaging particles FP are transferred to the substrate in a transfer area TA. The absorbed carrier liquid is removed from the sponge member 150 in a removal area RA downstream of the transfer area TA.

Although not illustrated, the skilled person understands that there may be provided cleaning means operating on the sponge member 150, downstream of the transfer area TA, for cleaning the sponge member 150, i.e. for removing any remaining liquid toner residues.

Figure 2 schematically illustrates a second embodiment of a printing apparatus comprising a development member 210, an imaging member 220, an intermediate member 230, a transfer member 250 in the form of a sponge transfuse member, a pressure member 240, a fusing unit 260, and a removal means 280. Without loss of generality, the aforementioned members are all illustrated and described as rollers. The development member 210, imaging member 220, intermediate member 230, and sponge transfuse member 250 all transfer part of the liquid toner adhering to their surface to their successor; the part of the liquid toner that remains present on the surface of members 210, 220, and 230 is removed after the transfer stage by appropriate removal means (not illustrated).

The sponge transfuse member 250 is arranged downstream of the intermediate member 230, in rotating contact therewith such that a portion of the liquid toner from the intermediate member 230 is transferred to the sponge transfuse member 250. The sponge transfuse member 250 is provided with an outer layer 251 adapted to receive liquid toner. The outer layer 251 is further adapted to absorb carrier liquid CL by capillary action whilst substantially maintaining the imaging particles P at an outer surface of the outer layer 151, see figure 2A. The sponge member has a transfer area TA for transferring imaging particles from the outer layer 251 to the substrate 270; and a removal area RA downstream of said transfer area TA, where the absorbed carrier liquid is removed from the sponge transfuse member 250. A removal means in the form of a counter-rotating roller 280 is provided for removing absorbed carrier liquid from the outer layer 151. Preferably, the outer layer 251 is configured for absorbing carrier liquid whilst keeping particles having a size above a critical size at an outer surface thereof. Typically, the critical size is below 200 nm.

The fusing unit 260 is arranged downstream of a contact surface between the intermediate roller 230 and the transfuse sponge transfuse member 250, and upstream of a contact area between the substrate 270 and the sponge transfuse member 250. The fusing unit 260 is configured to fuse imaging particles of a transferred part of the portion of liquid toner on the imaging member 220. The image fusing unit 260 may use non-contact methods such as IR, UV and EB curing or other known methods of image fusing.

The developed image is transferred from the imaging member 220 onto the intermediate member 230. However, this intermediate roller 230 is optional and may be omitted. In a subsequent transfer step, the developed image is transferred from the intermediate roller 230 to the sponge transfuse member 250, and from there onto the substrate 270. Intermediate roller 230 and sponge transfuse member 250 are typically kept at a suitable potential for assisting the transfer. Carrier liquid CL of the transferred portion is absorbed by capillary action in the sponge transfuse member 250, whilst the imaging particles P are kept at an outer surface of the sponge transfuse member 250, see figure 2A. Next, the imaging particles on the sponge belt are fused and the fused imaging particles FP are transferred to the substrate in a transfer area TA. The absorbed carrier liquid is removed from the sponge transfuse member 250 in a removal area RA downstream of the transfer area TA.

According to a variant of the embodiment of figure 2, the fusing unit 260 could be arranged for performing fusing of a portion of liquid toner on the intermediate roller 230, whereupon said fused portion is transferred to the sponge transfuse member 250 for removing carrier liquid, and next transferred to the substrate 270. A third embodiment of a digital printing process according to the present invention will now be described in connection with figure 3. The printing apparatus comprises a development member 310, an imaging member 320, a sponge member 350, a removal member 380, a transfer member 340, and a fusing unit 360. The members 310, 320, 340, 350, and 380 may be similar to the corresponding elements of the second embodiment and reference is made to the description of those elements given above. In the third embodiment the fusing unit 360 is arranged for fusing imaging particles that have been transferred from the sponge roller 350 to the substrate 370. The fusing unit 370 may use heat and compression between rollers, or any of the above mentioned non-contact methods.

Figure 4 illustrates schematically a fourth embodiment of a transfer member of the invention. In this embodiment the transfer roller 450 is provided with an outer layer 451 carrying a semi-permeable membrane 453 configured for allowing carrier liquid to permeate in the outer layer 451, whilst not being permeable for marking particles present in the carrier liquid. The outer layer 451 is configured for collecting the carrier liquid, and the carrier liquid may be sucked out of the outer layer 451 through suction channels 452. Instead of using a semi-permeable membrane, the outer layer 451 may be made of a suitable absorption material adapted for absorbing carrier liquid whilst keeping marking particles at the outer surface as discussed for the first, second and third embodiment above. A fifth embodiment of a digital printing process according to the present invention will now be described in connection with figure 5. The printing apparatus comprises a development member 510, an imaging member 520, a transfer member 550, a removal member 580, a pressure member 540, and a fusing unit 560. The members 510, 520, 540, and 560 may be similar to the corresponding elements of the first embodiment and reference is made to the description of those members given above. The transfer member 550 takes the form of a belt having an outer layer 551 with an outer surface in the form of a semi-permeable membrane 553. The semi-permeable membrane 553 is adapted for being semi-permeable vis-a-vis the carrier liquid, whilst substantially blocking the marking particles. The carrier liquid that has passed through the semi-permeable membrane 553 is removed by a removal roller 580 arranged at an inner side of the outer layer 551.

Figure 6 illustrates an embodiment of a digital printing apparatus according to a second aspect of the invention. The apparatus comprises an imaging member 620 adapted to sustain a pattern of electric charge forming a latent image on its surface; a development member 610 arranged to receive a quantity of liquid toner, and to develop said latent image by transferring a portion of said quantity of liquid toner onto said imaging member 620 in accordance with said pattern. The apparatus further comprises an optional intermediate member 630 and a transfer member 640 arranged for transferring a portion of the liquid toner from the imaging member 620 to a substrate 670. Downstream of the intermediate roller 630, there is provided a carrier liquid removal unit arranged for operating on the portion of the liquid toner transferred from the imaging member to a substrate. In the illustrated embodiment the carrier liquid removal unit comprises a sponge member 650 and a pressure member 690, respectively, which are arranged for rotating at either side of the substrate 670. The sponge member 650 is arranged to face the side carrying the portion of liquid toner. The sponge member 650 has an outer layer adapted to absorb carrier liquid, such that said sponge member 650 absorbs carrier liquid whilst rotating over the portion of liquid toner. The carrier liquid may be removed from the sponge member 650 by a removal roller 680.

In alternative embodiments the sponge member 650 and removal roller 680 may be replaced by a member as described above in connection with figure 4. According to yet another embodiment the carrier liquid may be sucked away from the substrate, e.g. using a carrier liquid removal unit with suction means adapted to collect a large part of the carrier liquid. In such embodiments the fused imaging particles should adhere well to the substrate such that it is avoided as much as possible that imaging particles are removed together with the carrier liquid.

Further the apparatus of figure 6 comprises a fusing unit 660 arranged opposite the intermediate member 630. This fusing unit 660 may take any suitable form as described above in connection with figures 1 and 2. Alternatively, the fusing unit may be arranged to operate on a portion of liquid toner on the substrate 670, between said intermediate member 630 and the carrier liquid removal unit 650, 690. According to yet another variant, the fusing unit 660 may be arranged downstream of the carrier liquid removal unit formed by rollers 650, 690, and 680, such that the carrier liquid is removed before fusing.

It will be understood that all features described in more detail in connection with the apparatus of figures 1-6, apply also to the process according to the invention, with the same technical effects and advantages. Hence, these features and their operation will not be repeated.

Throughout the application, the various stages off the printing system have been described as members. In specific cases, these members have been described and/or illustrated as rollers. The skilled person will appreciate that the same principles may be applied with suitably designed belts.

Additionally, while the invention has been described hereinabove in connection with a single imaging stage (single-color printing), it will be appreciated by a person skilled in the art that the relevant parts of the invention can be replicated several times to allow for multi-color printing.

While the invention has been described hereinabove with reference to specific embodiments, this is done to illustrate and not to limit the invention. The skilled person will appreciate that other ways of implementing the inventive concept described herein are within the scope of the invention, as defined by the accompanying claims.

Claims

A digital printing device using liquid toner comprising a carrier liquid and toner particles, the device comprising: an image-bearing member adapted to hold an electric charge pattern forming a latent image on its surface; a developing member adapted to receive an amount of liquid toner; and to develop the latent image by transferring a portion of the amount of liquid toner to the image-bearing portion in accordance with the pattern; characterized in that the device further comprises: a transfer part downstream of the image-bearing part, which transfer part is adapted to transfer a part of the liquid toner from the image-bearing part to a substrate, which transfer part is provided with an outer layer which is arranged for receiving said portion of liquid toner and for absorbing carrier fluid thereof; and removing means for removing absorbed carrier fluid from the outer layer; wherein the outer layer is adapted to absorb at least 50% of the carrier liquid in the liquid toner portion; wherein a fusing unit is disposed opposite the transfer member upstream of a transfer zone between the transfer member and the substrate, which fusing unit is adapted to fuse toner particles onto an outer surface of the outer layer of the transfer member by at least one of: heating, IR curing, UV curing and EB curing.

The digital printing device according to claim 1, wherein the outer layer is adapted to absorb the carrier fluid by capillary action.

A digital printing device according to claim 1 or 2, wherein the outer layer is adapted to absorb at least 75% of the carrier fluid in the liquid toner portion.

A digital printing device according to any one of the preceding claims, wherein the outer layer is adapted to absorb carrier liquid, while at least 90% of the toner particles are held on an outer surface of the outer layer.

Digital printing device according to one of the preceding claims 1 or 2, wherein Digital printing device according to one of the preceding claims, the outer layer is configured to absorb carrier liquid while the toner particles with a dimension above a critical dimension remain at an outer surface.

The digital printing device according to claim 5, wherein the critical dimension is less than 200 nm, and is preferably in a range between 5 and 200 nm.

Digital printing device according to any of the preceding claims, wherein the fusing unit comprises heating means for fusing toner particles by heating, and wherein the heating means are arranged near the transfer part, upstream of the transfer zone between the transfer part and the substrate.

A digital printing device according to any one of the preceding claims, wherein the transfer member is a belt and wherein the fusing unit comprises a heating roller in contact with the underside of the belt, upstream of the transfer zone between the transfer member and the substrate.

A digital printing device according to any one of the preceding claims, further comprising a printing element, preferably a printing roller, disposed opposite the transfer zone for pressing the substrate against the transfer zone, such that the fused toner particles adhere to the substrate.

Digital printing device according to any one of the preceding claims, wherein the outer layer is made of polymer material.

A digital printing device according to any one of the preceding claims, wherein the outer layer is made from one of the following polymer materials: aromatic or aliphatic polymer rubbers, such as SBR, EPDM or neoprene; chlorosulfone polyethylene materials; nitrile rubbers; silicone rubbers; fluorosilicone rubbers; polyimide; polyamide; perfluro rubber materials; polyurethanes; cross-linked epoxy resins; polyacrylic; or any combination of these materials.

12. Digital printing device according to any one of the preceding claims, wherein the outer layer is made from a single-layer or multi-layer construction.

A digital printing device according to any one of the preceding claims, wherein the outer layer comprises a polymeric bulk material and an outer layer material of a different polymeric composition.

A digital printing device according to any one of the preceding claims, wherein the outer layer comprises a semi-permeable membrane that is configured to allow carrier fluid to penetrate into the outer layer.

The digital printing device of any preceding claim, wherein the transfer member is associated with a transfer zone for transferring toner particles from the outer layer to the substrate, and a removal zone downstream of the transfer zone, the removal means being active in the removal zone.

A digital printing device according to any one of the preceding claims, wherein the transfer member is a sponge roller or a sponge belt; and wherein the removing means is a removing roller or a removing belt arranged to make rotating contact with the sponge roller or belt.

A digital printing process using liquid toner, which liquid toner comprises toner particles and a carrier liquid, which process comprises: - producing a latent image as an electrical charge pattern on an image-bearing member; - transferring an amount of liquid toner to a developing member; - developing the latent image by transferring a portion of the amount of liquid toner to the image-bearing portion in accordance with the pattern; characterized in that the process further comprises: transferring a developed portion of liquid toner to a transfer portion; absorbing carrier fluid from said portion transferred by the transfer member, while toner particles thereof are held near a surface of the transfer member; wherein at least 50% of the carrier liquid is absorbed in the liquid toner portion; transferring the toner particles from the transfer member to a substrate; removing the carrier fluid from the transfer member; fusing the toner particles to the transfer member before transferring the toner particles to the substrate, fusing toner particles is done by at least one of: heating, IR curing, UV curing and EB curing.

The digital printing process of claim 17, wherein the absorbance is caused by capillary action.

The digital printing process according to any of claims 17-18, wherein the fusing comprises heating upstream of a transfer zone between the transfer part and the substrate.

A digital printing process according to any of claims 17-19, wherein the transfer member is a belt and wherein fusing is effected by a heating roller in contact with the bottom of the belt, upstream of the transfer zone between the transfer member and the substrate.

A digital printing process according to any one of claims 17-20, wherein a printing element, preferably a printing roller, is arranged opposite a transfer zone between the transfer part and the substrate, and the substrate is pressed against the transfer zone by the pressure element, such that the fused toner particles attach to the substrate.

A digital printing device using liquid toner comprising carrier fluid and toner particles, the device comprising: an image-bearing member adapted to hold an electric charge pattern to form a latent image on its surface; a developing member adapted to receive an amount of liquid toner; and to develop the latent image by transferring a portion of the amount of liquid toner to the image-bearing portion in accordance with the pattern; which device is further adapted to transfer a portion of the liquid toner from the image-bearing portion to a substrate; characterized in that the device further comprises a carrier fluid removal unit adapted to act on the portion of the liquid toner transferred from the image-bearing portion to a substrate; which carrier fluid removal unit is adapted to remove carrier fluid from the liquid toner portion on the substrate.

The digital printing device according to claim 22, wherein the carrier fluid removal unit comprises a sponge part and a pressure part, which are respectively arranged to rotate on both sides of the substrate, which sponge part is arranged opposite the side that carries the liquid toner part, and has an outer layer which is arranged to absorb carrier liquid, such that the sponge part absorbs carrier liquid while it rotates over the liquid toner portion.

A digital printing device according to claim 22 or 23, wherein a fusing unit is disposed downstream of the image-carrying portion and upstream of the carrier fluid removal unit, which fusing unit is adapted to fuse toner particles into the liquid toner portion.

A digital printing process using liquid toner, which liquid toner comprises toner particles and a carrier liquid, which process comprises: - producing a latent image as an electrical charge pattern on an image-bearing member; - transferring an amount of liquid toner to a developed part; - developing the latent image by transferring a portion of the amount of liquid toner to the image-bearing portion in accordance with the pattern; - transferring a developed portion of liquid toner to a substrate; characterized in that the process further comprises: removing carrier fluid from the transferred developed portion.

The digital printing process of claim 25, wherein the developed portion is fused before or after transferring to the substrate.

The digital printing process according to claim 25 or 26, wherein the carrier fluid is removed by capillary action or by suction.

A transfer or sponge part for use in a digital printing device according to any of claims 1-16 or 23, or in a digital printing process according to any of claims 17-21, which transfer or sponge part is provided with an outer layer which is adapted to receiving the liquid toner portion and for absorbing carrier liquid thereof.