NL2005604C2

NL2005604C2 - Heating apparatus, transportation unit, system and method for removing foodstuffs.

Info

Publication number: NL2005604C2
Application number: NL2005604A
Authority: NL
Inventors: Sander Johannes Antonius Bieleveldt; Ilse Tepas; Gideon Leonard Thomas Mooij; Ingrid Verhoef; Rosan Madelie Helm; Richard Minkes
Original assignee: Ingredients Company B V
Priority date: 2010-10-29
Filing date: 2010-10-29
Publication date: 2012-05-07
Also published as: WO2012056046A2; RU2013124825A; BR112013010348A2; NL2007688C2; US20120281935A1; NL2007688A; WO2012056046A3; AR083590A1; EP2632820A2

Abstract

The invention relates to a transportation unit for transport of foodstuffs that are highly viscous or solid at ambient temperatures. The transportation unit comprises a first bag, a second bag arranged to fit into the first bag, and one or more hoist bands wrapped around the bottom side of the first bag and connected thereto. The first bag has an upper side and a bottom side, and is made from a woven fabric, preferably a woven polymer. Additionally, the first bag comprises a transfer opening for removing the foodstuffs from the transportation unit. The second bag comprises an opening for inserting and/or removing the foodstuffs. The second bag is capable of transporting more than 2000 kg of foodstuffs. The one or more hoist bands form loops above the upper side of the first bag.

Description

HEATING APPARATUS, TRANSPORTATION UNIT, SYSTEM AND METHOD FOR REMOVING FOODSTUFFS

Field of the invention 5 The invention relates to an apparatus for heating foodstuffs that are highly viscous or solid at ambient temperatures. The invention further relates to a transportation unit for transporting foodstuffs. The invention further relates to a system for removing foodstuffs that are highly viscous or solid at ambient temperatures from a transportation unit. Finally, the invention relates to a method of removing foodstuffs 10 that are highly viscous or solid at ambient temperatures from a transportation unit.

Background of the invention

The transport of large quantities of highly viscous or solid foodstuffs at ambient temperatures has proven to be cumbersome. Due to this solidification or high 15 viscosity such foodstuffs can only be transferred while being at a temperature above normal ambient temperatures, that is above about 15-25 °C.

An example of a foodstuff that is highly viscous at ambient temperatures is glucose syrup. Due to the high viscosity, transfer of glucose syrup from one unit to another 20 unit at these temperatures is very difficult and heating is needed. It turns out that glucose syrup needs to be heated to at least about 50 °C before transport between units by means of pumping can be performed. At lower temperatures the viscosity is too high to allow for easy transport. Other examples of foodstuffs that experience difficult transfer at ambient temperature due to high viscosity include melasse, lecithin and 25 honey. Examples of foodstuffs that are substantially solid at ambient temperatures include palm oil and fat.

For efficiency reasons, heating of viscous foodstuffs like glucose syrup is performed just before inserting the foodstuff in transportation units at a point of departure. A 30 similar procedure is followed at the point of arrival to remove the foodstuff from the transportation unit to another transportation unit or to a (temporary) storage unit.

US-patent 5,884,814 describes an apparatus for ensuring the pumpability of fluids exposed to temperatures below the pour point of such fluids. The apparatus consists of 2 a container, a portable heat exchanger pad to be placed on the bottom surface of the container, and a flexible bladder positioned immediately on top of the heat exchanger pad, where the flexible bladder is at least partially filled with the pumpable fluid. Although the use of this apparatus makes it possible to transfer such fluids in smaller 5 packages, further improvement is desired, in particular with respect to the manageability of the fluids and the time involved for heating.

Summary of the invention

The object of the invention is to provide a system for removing foodstuffs that are 10 highly viscous or solid at ambient temperatures from a transportation unit by heating and pumping with improved properties. For this purpose, an embodiment of the invention provides an apparatus for heating foodstuffs that are highly viscous or solid at ambient temperatures, the apparatus comprising: a housing having a bottom wall and side walls, the housing being arranged to accommodate a transportation unit filled 15 with the foodstuff and provided with an opening for removal of the foodstuff, the housing further comprising an outlet opening; and a heating system within the housing provided with a heat transfer surface for transferring heat to the transportation unit during use, wherein the heat transfer surface of the heating system is arranged to embrace at least about 40% of the outer surface of the transportation unit. This 20 apparatus allows relatively quick heating of foodstuffs in the transportation unit in a relatively homogeneous and gradual way. Due to the quick heating without the presence of a large temperature gradient within the transportation unit foodstuff removal can be performed within a limited period of time without loss of quality due to excessive heating.

25 The heat transfer surface may include the outer surfaces of tubes, sheets or panels. In some embodiments, the tubes, sheets or panels form a frame for supporting the transportation unit. Supporting the transportation unit may improve the contact area between the heat transfer surface and the transportation unit which may enhance heat transfer.

30 In case the heat transfer surface includes the outer surface of panels, at least one of the surfaces of the heat panels facing a space within the housing for accommodating the transportation unit during use may comprise a plurality of burls. The use of burls may increase the contact area between the heat transfer surface and the transportation unit, which may enhance heat transfer.

3

In some embodiment, the apparatus further comprises a lid. The lid may be a removable lid which, if present, forms an upper wall substantially covering the housing. Alternatively, the lid may be connected to one of the side surfaces via one or more hinges. The lid may then be pivotable about the one or more hinges to form an 5 upper wall substantially covering the housing if closed. The lid blocks heat so that less heat can “escape” and more heat can be used to reduce the viscosity of the foodstuffs in the transportation unit. The lid may be provided with a transparent portion. The transparent portion may assist an operator in checking the functionality of the apparatus, for example to check how the heating process is progressing and/or 10 to see whether the heating apparatus is occupied or not. Instead of a lid substantially covering the housing, in some embodiments the housing further comprises an upper wall provided with a lid portion. The lid portion may be removable or may be pivotable about one or more hinges.

Some embodiments of the invention relate to a transportation unit for transport 15 of foodstuffs that are highly viscous or solid at ambient temperatures, the transportation unit comprising: a first bag made from a woven fabric, preferably a woven polymer, the first bag having an upper side and a bottom side, the first bag being arranged to accommodate a second bag; a second bag arranged to fit into the first bag, the second bag comprising a opening for inserting and/or removing the 20 foodstuffs; and one or more hoist bands wrapped around the bottom side of the first bag and connected thereto, the one or more hoist bands forming loops above the upper side of the first bag; wherein the first bag comprises a transfer opening for removing the foodstuffs from the transportation unit. Such transportation unit can be easily heated, in particular in embodiments of a heating apparatus as described above, which 25 allows for efficient transport of foodstuffs that are highly viscous or solid at ambient temperatures.

The first bag may comprise a closeable opening to allow insertion of the second bag. The closeable opening can improve the orientation and/or positioning of the second bag within the first bag to obtain good transport results. The second bag 30 may comprise a first transfer opening for insertion of foodstuffs and a second transfer opening for removal of foodstuffs. In some embodiments, the second bag further comprises a pressure control opening for allowing pressure control within the second bag. The pressure control opening may be used to allow the inner bag to suitably fit into the outer bag. In addition, or alternatively, the pressure control opening may be 4 used during removal of the foodstuffs by providing an overpressure via the pressure control opening into the inner bag. If the transfer opening for removal is the only one being opened, the applied overpressure then helps to push the foodstuffs out.

In some embodiments, the first bag is provided with a coupling unit having a 5 first end at the inner side of the first bag for coupling to the opening of the second bag, and a second end at the outside of the first bag for coupling for further foodstuff transfer.

In some embodiments, the woven fabric is a woven polymer comprising polypropylene, preferably cold-drawn poly-propylene. Woven polymers such as cold-10 drawn poly-propylene may have a tensile strength greater than about 170 kN/m, preferably greater than about 200 kN/m, which is sufficient to withstand forces exerted by 4000 kg of glucose syrup. Such tensile strength may in particular be desirable in case the transportation unit is designed to be reusable.

In some embodiments, the one or more hoist bands are connected to the first 15 bag by stitching. The yarn used for stitching may comprise polypropylene with a tensile strength greater than about 5 grams per denier, preferably greater than about 6 grams per denier. Such tensile strength is sufficient to withstand forces exerted by large masses of foodstuffs. A tensile strength greater than about 6 grams per denier is in particular in case the transportation unit is designed to be reusable.

20 Some embodiments of the invention further relate to a system for removing foodstuffs that are highly viscous or solid at ambient temperatures from a transportation unit, the system comprising: a heating apparatus according to any one of the abovementioned embodiments; a pump arranged for pumping the foodstuffs from a transportation unit placed in the heating apparatus; and one or more tubes for 25 transferring the foodstuffs from the transportation unit towards a further storage unit by means of the pump. The heating apparatus may accommodate a transportation unit according to any one of the embodiments described above.

Finally, some embodiments of the invention relate to a method of removing foodstuffs that are highly viscous or solid at ambient temperatures from a 30 transportation unit, the method comprising: providing an apparatus for heating foodstuffs, the apparatus comprising a housing and a heating system within the housing, wherein the housing has a bottom wall and side walls, and is arranged to accommodate a transportation unit filled with the foodstuff and provided with an opening for removal of the foodstuff, and wherein the heating system is provided with 5 a heat transfer surface for transferring heat to the transportation unit during use; providing a pump; placing a transportation unit filled with the foodstuffs and provided with an opening for removal of the foodstuff into the housing of the heating apparatus; coupling the pump to the transportation unit; heating the foodstuffs in the 5 transportation unit; and removing the foodstuffs from the transportation unit by pumping. In case the housing is further provided with an outlet opening the coupling may include: connecting a transfer tube to the opening of the transportation unit through the outlet opening; and connecting the transfer tube to the pump.

10 Brief description of the drawings

Various aspects of the invention will be further explained with reference to embodiments shown in the drawings wherein: FIGS. 1A, IB schematically show differently oriented cross-sectional views of a heating apparatus according to an embodiment of the invention; 15 FIG. 2A schematically shows a heating system that may be used in a heating apparatus; FIG. 2B schematically shows another heating system that may be used in a heating apparatus; FIG. 3 schematically shows a lid that can be used in embodiments of the heating 20 apparatus; FIG. 4 schematically shows an embodiment of an outer bag; FIG. 5 schematically shows an embodiment of an inner bag; FIGS. 6A-6C schematically show different positions of a valve that is part of an inner bag according to an embodiment of the invention; 25 FIG. 7 schematically shows a block diagram of a method for removing foodstuffs according to an embodiment of the invention; and FIG. 8 schematically shows a way of storing the transportation units in a container unit.

30 Description of illustrative embodiments

The following is a description of various embodiments of the invention, given by way of example only and with reference to the drawings.

6 FIGS. 1A, IB schematically show a cross-section of an embodiment of an apparatus 1 for heating foodstuffs that are highly viscous or solid at ambient temperatures according to an embodiment of the invention. FIG. 1A is a cross-section along the width of the heating apparatus 1, while FIG. IB shows a cross-section taken along the 5 length of the heating apparatus 1.

The apparatus 1 comprises a housing having a bottom 3 and side walls 5, and a heating system within the housing. The housing is arranged to accommodate a transportation unit 11 filled with foodstuffs that are highly viscous or solid at ambient temperatures. The housing may further comprise an outlet opening 7 for facilitating 10 removal of foodstuffs from the heating apparatus 1. The heating apparatus 1 may be moveable in its entirety, which enables flexible use of the apparatus at different locations.

The outlet opening 7 may be present in one of the side walls 5 as shown in FIG. IB, but may also be placed in the bottom 3. The outlet opening 7 may be 15 arranged to accommodate a transfer tube inserted from the outside, the transfer tube being arranged for connecting to the transportation unit 11. Instead of using an external transfer tube that can enter the housing through the outlet opening 7 for connection with the transportation unit 11, the heating apparatus 1 may further comprise an internal transfer unit (not shown) having a first end arranged for 20 connection to the transportation unit 11 and a second end arranged for connection to the outlet opening 7. An external transfer tube would then be connected to the transfer unit at the outlet opening 7. The internal transfer unit then facilitates foodstuffs transfer from the transportation unit 11 towards the outlet opening 17 of the housing. The transfer unit may take any form known to a skilled person to connect the 25 transportation unit 11 with the outlet 7, for example the transfer unit may be a transfer tube.

The heating system is provided with a heat transfer surface for transferring heat to the transportation unit 11 during use. In the embodiment shown in FIGS. 1 A, 30 IB the heating system comprises one or more heat panels 9. The heat transfer surface of these panels 9 corresponds with the surface facing the space in the housing for accommodating the transportation unit 11. The use of heat panels 9 has the advantage that they enable easy construction of the heat transfer surface. Additionally, in case of a problem with one of the panels 9, such as a broken panel, the malfunctioning panel 7 9 can easily be replaced. In an embodiment, the surface of the one or more heat panels facing the space for accommodation of the transportation unit comprises a plurality of burls. A suitable commercially available material is Thermplate® manufactured by A. Leering in Enschede, the Netherlands.

5 The heat transfer surface of the heating system is arranged to embrace at least about 40% of the outer surface of the transportation unit 11, preferably more than about 50 % of this outer surface. Because the heat transfer surface of the heating system embraces the outer surface of the transportation unit 11 by more than about 40%, the foodstuffs in the transportation unit 11 can be heated relatively quick in a 10 relatively homogeneous and gradual way. Due to the quick heating without the presence of a large temperature gradient within the transportation unit 11, foodstuff removal can be performed within a limited period of time without loss of quality due to excessive heating.

Heating can be performed in a conventional way, for example by electrical 15 heating using wires, by heat exchange with a fluid at a suitably elevated temperature or by any other heating method known to a person skilled in the art.

A heating apparatus 1 as shown in FIGS. IA, IB enables an efficient removal of foodstuffs out of a transportation unit 11. The housing may be open at the top to allow for easy placement of the transportation unit 11 in the apparatus 1, for example 20 by using a forklift truck.

The heating apparatus 1 may further comprise a lid 13 that may be placed on top of the housing to form a top wall substantially covering the housing. The presence of a lid substantially covering the housing during heating improves the heating characteristics of the heating system 1 as the lid 13 blocks heat so that less heat can 25 “escape” and more heat can be used to reduce the viscosity of the foodstuffs in the transportation unit.

The lid 13 shown in FIGS. IA, IB is a removable lid. Alternatively, the lid may be arranged to pivot about one or more hinges between an open position and a closed position. While placing the transportation unit into the housing the lid 13 can be 30 removed or can be stalled in an open position. After placement of the transportation unit, the lid 13 is then placed back on top of the housing or moved back towards a closed position respectively.

Preferably, the lid 13 comprises an insulating material to improve the heating characteristics of the heating apparatus 1 even further. Suitable insulating materials 8 include glass fiber and rock wool. Rock wool is particularly suitable because it is robust enough to withstand accidentally applied forces.

In some embodiments, the lid 13 comprises a transparent portion for allowing an operator to check how the heating process is progressing and/or to see whether the 5 heating apparatus is occupied or not.

At least one of the bottom 3 and side walls 5 may comprise insulating material. In some embodiments, one or more panels 9 comprise inside and outside cover plates made of a metal, e.g. steel, with a space there between that is filled with insulating material. The use of insulation material ensures that more heat generated by 10 the heating system remains within the heating apparatus, and can thus be used to reduce the viscosity of the foodstuffs in the transportation unit. Suitable insulating materials include glass fiber and rock wool. Rock wool is particularly suitable because it is robust enough to withstand accidentally applied forces.

15 FIG. 2A schematically shows an embodiment of a heating system 21 that may be used in the heating apparatus 1. The heating system 21 of FIG. 2A comprises the heat transfer surface includes the outer surface of tubes arranged for carrying a fluid at an elevated temperature. The fluid may be a heated liquid, such as heated water or heated oil, a heated gas, such as heated air, but may also be a combination of these two, for 20 example heated steam. The tubes may be arranged to form a frame 23 for supporting the transportation unit 11. The frame 23 facilitates a relatively direct heat connection between the outer surface of the transportation unit 11 and the heat transfer surface of the heating system 21, which improves the heat transfer characteristics of the heating apparatus.

25 FIG. 2B schematically shows another heating system 25 that may be used in a heating apparatus. In this heating system, a heating surface 27 is shaped in substantially the form of a lower portion of the transportation unit 11. Such shaped heating surface may comprise panels, such as the panels 7 discussed with reference to FIGS. IA, IB.

30 FIG. 3 schematically shows a lid 31 that may be used in embodiments of the heating apparatus. In contrast to the lid 13 discussed with reference to FIGS. IA, IB, the lid 31 may pivot about one or more hinges 32. In addition, instead of using a transparent window, the lid 31 may be provided with a lid portion 33 that can be removable (not 9 shown) or may pivot about one or more hinges 34. The use of a lid portion 33 may enable an operator to make corrections while a progress check is made.

Instead of using a lid covering the housing, the housing may comprise a top wall provided with a smaller lid similar to the lid portion 33 shown in FIG. 3. The use 5 of such a smaller lid that only covers a portion of the housing instead of a lid that covers the entire housing has the advantage that a smaller structure with less weight needs to be moved during operation of the heating apparatus 1, which saves energy and makes the apparatus 1 easier to control.

10 The transportation unit 11 takes the form of a bag. The bag may be any bag that fits into the heating apparatus. In the field of food stuffs, the size of the bag is preferably capable of transporting large quantities of foodstuffs, typically more than 2000 kg. In the case of glucose transport a bag can carry about 4000 kg, which would correspond with about 2800 1 of glucose.

15 In embodiments of the invention, the transportation unit comprises two bags, i.e. a first bag or outer bag, and a second bag or inner bag. The inner bag is arranged to fit into the outer bag. The inner bag and the outer bag are sufficiently flexible to allow deformation that allows good contact with the heating surface of the heating system within the heating apparatus. Further details with respect to a preferred 20 embodiment of the outer bag and the inner bag will be discussed with reference to FIGS. 4 and 5 respectively.

FIG. 4 schematically shows an embodiment of an outer bag 41. The outer bag 41 has an upper side 42a and a bottom side 42b. The outer bag 41 further comprises one or 25 more hoist bands 43, in the shown embodiment two hoist bands, wrapped around the bottom side 42b of the outer bag 41 and connected thereto. The upper side 42a of the outer bag 41 may further comprise a closeable opening 47 for allowing insertion of the inner bag (not shown). Additionally, the outer bag 41 may be provided with an opening 45 to facilitate removal of the foodstuffs. In addition to such an opening, the 30 outer bag 41 may further comprise a coupling unit for coupling the opening 45 to an appropriate opening of the inner bag to facilitate transfer of foodstuffs there through.

Although the transfer opening 45 in FIG. 4 is drawn at a height in the middle between the upper side 42a and the bottom side 42b, its position may be elsewhere as well. In many embodiments, the opening 45 is located close to the bottom side 42b.

10

Removal of foodstuffs may be easier when the opening is at such low position, because gravitational forces may support a flow towards the opening 45 during removal. In some embodiments, the opening may be located at the bottom side 42b of the outer bag 41. In such cases, the opening is preferably suitable covered to reduce 5 the risk of damage.

The outer bag 41 is preferably large in size to facilitate transport of the large quantities of foodstuffs referred to above. Exemplary dimensions of the outer bag are a length of about 2-2.4 m, a width of about 1.2-1.4 mm, and a height of about 1.2-1.4 m. However, other dimensions may be used as well. The use of a bag with a length 10 that is greater than the height provides a transportation unit that is stable, and can be handled relatively easy. In addition, bags with these dimensions can fit easily in a standard container that would have a length of about 6 m, a width of about 2.2 m and a height of about 2.35 m. Using a forklift truck, while using additional lifting equipment when needed, six bags with suitable dimensions could be placed in such a 15 container in an arrangement as schematically shown in FIG. 8.

The outer bag 41 is made from a woven fabric, preferably a woven polymer, to give the outer bag sufficient strength. A suitable fabric is a woven polymer comprising poly-propylene, preferably cold-drawn poly-propylene. Woven polymers such as cold-drawn poly-propylene may have a tensile strength greater than about 170 20 kN/m, which is sufficient to withstand forces exerted 4000 kg of glucose syrup. In some embodiments, the tensile strength of the woven fabric is greater than about 200 kN/m. Such tensile strength may in particular be desirable in case the transportation unit is designed to be reusable.

The bottom side 42b of the outer bag may be strengthened, for example by 25 placement of an additional strengthening layer. Such strengthening layer may comprise a felt material, preferably a needle felt material. The additional strengthening layer reduces the chance that the transportation unit, in particular the inner bag, is damaged by sharp objects, which could lead to loss of foodstuffs and/or contamination of the surroundings.

30 The hoist bands 43 form loops above the upper side 42a of the outer bag 41.

The hoist bands 43 may be connected to the first bag by stitching. The yarn used for the stitching may comprise polypropylene with a tensile strength greater than about 5 grams per denier. Such tensile strength is sufficient to withstand forces exerted by large masses of foodstuffs. Preferably, the tensile strength is greater than about 6 11 grams per denier. Such tensile strength may in particular be desirable in case the transportation unit is designed to be reusable.

As mentioned above, the upper side 42b of the outer bag 41 may be provided with a closeable opening 47 to allow easy entry of the inner bag into the outer bag and 5 vice versa. The closeable opening 47 may take the form of a foldable flap. In some further embodiments, the flap may be provided with Velcro to avoid contamination by outside influences while ensuring that the flap can easily be folded, even under wet conditions.

In a particular embodiment, the outer bag 41 comprises at least five elements 10 that are connected to each other, for example by stitching. The five elements include a first side element, a second side element, a middle element for connecting the first side element and the second side element, and the two hoist bands 43. The middle element and the end elements may be made of a heavy duty polypropylene fiber. The hoist bands 43 may be made of polyester. The first side element and the second side 15 element are very similar with the exception that the first side element may comprise the opening 45 for transfer of foodstuffs as described above.

FIG. 5 schematically shows an embodiment of an inner bag 51 that may be used in some embodiments of the invention. The inner bag 51 comprises a first controllable 20 opening 53 for filling the bag with foodstuffs. The inner bag 51 shown in FIG. 5 further comprises a second controllable opening 55 for facilitating removal of foodstuffs. Alternatively, removal of foodstuffs may be performed via the first inner opening 53 used. In the latter case, the opening 53 will generally be greater in size. Both openings 53,55 may be provided with a valve to enable control of the insertion 25 and/or removal of foodstuffs into and/or out of the bag 51 respectively. The openings 53, 55 are typically about circular in shape with a diameter of about 5-10 cm.

In addition, as shown in FIG. 5, the inner bag 51 may further comprise yet another controllable opening 57 at the upper side of the inner bag 51 to allow for pressure control within the inner bag 51. The pressure control opening 57 may be 30 used to inflate the inner bag 51 after insertion into the outer bag 41, but before filling starts. The inflation via the pressure control opening 57 then allows the inner bag to suitably fit into the outer bag 41. In addition, the pressure control opening may be used during removal of the foodstuffs via opening 55. By providing a pressure via the 12 opening into the inner bag 51 during removal of the foodstuffs while the first controllable opening 53 is closed the foodstuffs can be pushed out at a faster pace.

The inner bag 51 is to be placed in an appropriate outer bag, for example the outer bag 41 of FIG. 4. Preferably, the inner bag 51 has somewhat greater dimensions 5 than the outer bag 41, while it is generally approximately similar in shape. The use of a slightly greater inner bag 51 helps to reduce pressure on the inner bag 51.

The inner bag 51 is to be filled with the foodstuffs, preferably about 2000 -5000 kg. A typical volume for the inner bag 51 in the field of glucose transport would be such that it can accommodate about 4000 kg of glucose syrup.

10 The inner bag 51 serves as the liner of the transportation unit. The inner bag 51 is made of a material that is liquid impermeable to avoid leakage. A suitable material is polyethylene (PE), and in particular low density PE having a density in the range of about 0.90 to about 0.95 g/cm3. Besides being relatively low in price, PE is very suitable for use in foodstuff applications because it is non-toxic and does not 15 influence smell and/or taste of the foodstuffs. Furthermore, PE can be used at temperatures between about -20 °C and about 95 °C.

The inner bag 51 may be manufactured by known techniques including but not limited to thermo welding and blow molding.

20 FIGS. 6A-6C schematically show different positions of a valve that is part of an inner bag 51 according to an embodiment of the invention. Such valve may be used to control the extent to which material can be inserted into and/or removed from the inner bag 51, for example through openings 53 and/or 55 in FIG. 5.

As shown in FIGS. 6A, 6B the valve may be a so-called butterfly valve. A 25 butterfly valve is relatively flat which may be in a closed position (FIG. 6A) or in an open position (FIG. 6B).The valve may be covered with a cap 61 for protection purposes, for example during transport of a filled inner bag outside the outer bag. The valve may comprise a valve housing and a valve element.

The valve housing may comprise a connection element 61 for connecting a 30 transfer element for insertion and/or removal of foodstuff into and/or our of the inner bag. The connection element may comprise a thread portion. Such thread portion may be used for connecting to the transfer element and/or may be used to place the cap 69 on the valve as shown in FIG. 6C. The housing may further comprise a flange 63 for 13 providing a tight connection with the transfer element so as to avoid leakage during transfer of foodstuffs.

The valve element may comprise a main element 65 that in a closed position effectively closes the opening in the inner bag. The valve element may further 5 comprise one or more levers 67 to allow manipulation of the orientation of the main element 65, for example from a closed position as schematically shown in FIG. 6A towards a completely open position as schematically shown in FIG. 6B.

The heating apparatus may be connected to a pump to form a foodstuffs removal 10 assembly. One or more tubes may be connected to the pump for transferring the foodstuffs by means of the pump from the transportation unit towards a further storage unit. The pump may be a mobile pump of limited size, for example a pump with a pump capacity below about 10 m3/hour, or even below about 5 m3/hour. Experiments have shown that such a pump can empty a container filled with Glucose 15 syrup having a temperature of about 60 °C, density of about 1390 kg/ m3 and viscosity of about 1000 centipoise without substantial difficulty. In case of higher viscosities, the pump capacity may reduce.

Preferably, the pump is a positive pump. In such case the transportation unit should be place at a higher altitude than the pump to obtain an efficient pumping 20 operation. The pump may be cleanable with water, and its housing may be selfdraining.

A block diagram of a method of removing foodstuffs that are highly viscous or solid at ambient temperatures from a transportation unit with such removal assembly is 25 schematically shown in FIG. 7.

First a transportation unit filled with the foodstuffs to be removed is placed in the housing of the heating apparatus, for example by using a fork lift truck. The pump within the removal assembly may then be connected with an opening in the transportation unit, so as to enable the removal of foodstuffs by pumping. The 30 foodstuffs in the transportation unit may then be heated for sufficient time to lower the viscosity of the foodstuffs, at least up to a temperature level at which the viscosity of the foodstuffs is low enough to allow pumping in a relatively efficient way.

Heating may be performed with predetermined settings, for example the heating time and/or the heating temperature may be predetermined. Instead of predetermined 14 settings, the temperature of the foodstuffs may be monitored, for example by performing intermediate temperature measurements. If the temperature measurements indicate the temperature of the foodstuffs is sufficiently high to start pumping, heating may be terminated. Temperature measurements may be obtained by one or more 5 temperature sensors suitably placed within the heating apparatus and/or the transportation unit. For example, a temperature sensor may be placed in the interior of a cap covering an opening of the inner bag, such as cap 69 in FIG. 6C.

Although connecting the transportation unit to the pump is described to occur prior to heating, these actions may be reversed as is demonstrated by the dashed 10 arrows in FIG. 7.

If the foodstuffs are at a sufficiently high temperature, it can be removed from the transportation unit by pumping.

After emptying the transportation unit, the transportation unit may be removed from the heating apparatus, and may be cleaned or otherwise prepared for recycle 15 purposes.

Abovementioned process is a closed circuit process. Such process has the advantage that the foodstuffs are not in contact with open air during transfer, which maintains the quality of the foodstuffs. In comparison, foodstuffs being transported in drums or the like do contact open air during transfer which may degrade the quality of 20 the foodstuffs.

Additionally abovementioned process can be executed within a limited period of time as compared to processes that are used today for the heating of so-called flexibags.

25 Throughout the description the expression “highly viscous” has been used. This expression refers to a viscosity greater than about 1 Pas at 25 °C.

The invention has been described by reference to certain embodiments discussed above. It should be noted various constructions and alternatives have been described, 30 which may be used with any of the embodiments described herein, as would be know by those of skill in the art. Furthermore, it will be recognized that these embodiments are susceptible to various modifications and alternative forms well known to those of skill in the art without departing from the spirit and scope of the invention. Accordingly, although specific embodiments have been described, these are examples 15 only and are not limiting upon the scope of the invention, which is defined in the accompanying claims.

Claims

A device for heating foods that are highly viscous or solid at room temperature, the device comprising: - a housing with a bottom wall and side walls, the housing being adapted to accommodate a transport unit filled with more than 2000 kg of food and is provided with an opening for removing the food, the housing further being provided with an outlet opening; and a heating system within the housing which is provided with a heat transfer surface for transferring heat to the conveying unit in use, wherein the heat transfer surface of the heating system is adapted to enclose at least about 40% of the outer surface of the conveying unit.

Device according to claim 1, wherein the heat transfer surface comprises the outer surface of pipes, plates or panels.

Device as claimed in claim 2, wherein the tubes, plates or panels form a frame for supporting the transport unit. 20

4. Device as claimed in claim 1, wherein the heat transfer surface comprises the outer surface of panels, and wherein at least one of the surfaces of the heat panels facing a space within the housing for accommodating the conveying unit during use comprises a plurality of studs.

Device according to any of the preceding claims, further comprising a removable cover which, if present, forms an upper wall that essentially covers the housing. 30

The device of any one of claims 1-4, further comprising a cover connected to one of the side walls via one or more hinges, the cover being pivotable around the one or more hinges to form, when closed, an overlying wall which casing essentially covered.

Device as claimed in claim 5 or 6, wherein the cover is provided with a transparent part.

Device according to anyone of claims 1-4, wherein the housing further comprises an upper wall which is provided with a cover part, the cover part being either removable or pivotable around one or more hinges.

Device as claimed in any of the foregoing claims, wherein at least one of the side walls and the bottom wall comprises insulating material.

10. Device as claimed in any of the foregoing claims, further comprising a food transfer unit with a first end and a second end, wherein the first end is adapted for connection to the opening of the transport unit and the second end is arranged for connection to the outlet opening of the housing.

12. A system for removing foods that are highly viscous or solid at room temperature from a conveying unit, the system comprising: a heating device according to anyone of claims 1-10; a pump adapted to pump foodstuffs from a conveying unit placed in the heating device; and - one or more tubes for transferring the food from the transport unit to a further storage unit by means of the pump.

13. System as claimed in claim 12, wherein the heating device accommodates a conveying unit, the conveying unit comprising: a first bag made of woven material, preferably a woven polymer, wherein the first bag has an upper side and a lower side, and wherein the first bag is adapted to accommodate a second bag; a second bag adapted to fit in the first bag, the second bag comprising an opening for feeding and removing food; and - one or more hoisting belts wrapped around the underside of the first bag and connected thereto, the one or more hoisting belts forming loops above the top of the first bag; wherein the first bag comprises a transfer opening for removing the food from the transport unit.

14. A method for removing food products that are highly viscous or solid at room temperature from a conveying unit, the method comprising: - providing a device for heating food, the device comprising a housing and a heating system within the housing, the housing has a bottom wall and side walls and is adapted to accommodate a transport unit filled with more than 2000 kg of food and provided with an opening for removal of the food, and wherein the heating system is provided with a heat transfer surface for transferring heat to the transport unit when used; - providing a pump; - placing a transport unit filled with food and provided with an opening for removal of the food in the housing of the heating device; - coupling the pump to the transport unit; - heating the food in the transport unit; and removing the food from the transport unit by means of pumps. 25

The method according to claim 14, wherein the housing is provided with an outlet opening and wherein the coupling comprises: - connecting a transfer tube to the opening of the transport unit through the outlet opening; and 30. connecting the transfer tube to the pump.