MXPA01012389A - Polycarbonate moulding materials with good demoulding properties and moulded bodies and semi-finished products produced with said materials, with good sliding properties. - Google Patents
Polycarbonate moulding materials with good demoulding properties and moulded bodies and semi-finished products produced with said materials, with good sliding properties.Info
- Publication number
- MXPA01012389A MXPA01012389A MXPA01012389A MXPA01012389A MXPA01012389A MX PA01012389 A MXPA01012389 A MX PA01012389A MX PA01012389 A MXPA01012389 A MX PA01012389A MX PA01012389 A MXPA01012389 A MX PA01012389A MX PA01012389 A MXPA01012389 A MX PA01012389A
- Authority
- MX
- Mexico
- Prior art keywords
- molding compositions
- polycarbonate
- esters
- friction
- compositions according
- Prior art date
Links
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 69
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 69
- 238000000465 moulding Methods 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 title abstract description 5
- 239000011265 semifinished product Substances 0.000 title abstract description 3
- 239000000203 mixture Substances 0.000 claims description 45
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 150000002148 esters Chemical class 0.000 claims description 18
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 10
- 239000000654 additive Substances 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims description 7
- 235000013772 propylene glycol Nutrition 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 5
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000006082 mold release agent Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 125000005587 carbonate group Chemical group 0.000 claims description 3
- 238000001704 evaporation Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 229920002943 EPDM rubber Polymers 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920002877 acrylic styrene acrylonitrile Polymers 0.000 claims description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 150000002009 diols Chemical class 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 239000003607 modifier Substances 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 229920000638 styrene acrylonitrile Polymers 0.000 claims description 2
- 239000003381 stabilizer Substances 0.000 claims 2
- 239000000306 component Substances 0.000 claims 1
- -1 for example Chemical class 0.000 description 21
- 239000002253 acid Substances 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 8
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 8
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 150000004665 fatty acids Chemical class 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229920001169 thermoplastic Polymers 0.000 description 6
- 239000004416 thermosoftening plastic Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 239000006085 branching agent Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- SPPWGCYEYAMHDT-UHFFFAOYSA-N 1,4-di(propan-2-yl)benzene Chemical compound CC(C)C1=CC=C(C(C)C)C=C1 SPPWGCYEYAMHDT-UHFFFAOYSA-N 0.000 description 2
- BSWWXRFVMJHFBN-UHFFFAOYSA-N 2,4,6-tribromophenol Chemical compound OC1=C(Br)C=C(Br)C=C1Br BSWWXRFVMJHFBN-UHFFFAOYSA-N 0.000 description 2
- UIAFKZKHHVMJGS-UHFFFAOYSA-N 2,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1O UIAFKZKHHVMJGS-UHFFFAOYSA-N 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 239000012963 UV stabilizer Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229910001610 cryolite Inorganic materials 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 125000004989 dicarbonyl group Chemical group 0.000 description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- YIYBRXKMQFDHSM-UHFFFAOYSA-N 2,2'-Dihydroxybenzophenone Chemical class OC1=CC=CC=C1C(=O)C1=CC=CC=C1O YIYBRXKMQFDHSM-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- VPVTXVHUJHGOCM-UHFFFAOYSA-N 2,4-bis[2-(4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 VPVTXVHUJHGOCM-UHFFFAOYSA-N 0.000 description 1
- HFZWRUODUSTPEG-UHFFFAOYSA-N 2,4-dichlorophenol Chemical compound OC1=CC=C(Cl)C=C1Cl HFZWRUODUSTPEG-UHFFFAOYSA-N 0.000 description 1
- VXHYVVAUHMGCEX-UHFFFAOYSA-N 2-(2-hydroxyphenoxy)phenol Chemical class OC1=CC=CC=C1OC1=CC=CC=C1O VXHYVVAUHMGCEX-UHFFFAOYSA-N 0.000 description 1
- XSVZEASGNTZBRQ-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfinylphenol Chemical class OC1=CC=CC=C1S(=O)C1=CC=CC=C1O XSVZEASGNTZBRQ-UHFFFAOYSA-N 0.000 description 1
- QUWAJPZDCZDTJS-UHFFFAOYSA-N 2-(2-hydroxyphenyl)sulfonylphenol Chemical class OC1=CC=CC=C1S(=O)(=O)C1=CC=CC=C1O QUWAJPZDCZDTJS-UHFFFAOYSA-N 0.000 description 1
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 1
- YMTYZTXUZLQUSF-UHFFFAOYSA-N 3,3'-Dimethylbisphenol A Chemical compound C1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=CC=2)=C1 YMTYZTXUZLQUSF-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- SUCTVKDVODFXFX-UHFFFAOYSA-N 4-(4-hydroxy-3,5-dimethylphenyl)sulfonyl-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(S(=O)(=O)C=2C=C(C)C(O)=C(C)C=2)=C1 SUCTVKDVODFXFX-UHFFFAOYSA-N 0.000 description 1
- HVXRCAWUNAOCTA-UHFFFAOYSA-N 4-(6-methylheptyl)phenol Chemical compound CC(C)CCCCCC1=CC=C(O)C=C1 HVXRCAWUNAOCTA-UHFFFAOYSA-N 0.000 description 1
- JSFITYFUKSFPBZ-UHFFFAOYSA-N 4-(7-methyloctyl)phenol Chemical compound CC(C)CCCCCCC1=CC=C(O)C=C1 JSFITYFUKSFPBZ-UHFFFAOYSA-N 0.000 description 1
- AZZWZMUXHALBCQ-UHFFFAOYSA-N 4-[(4-hydroxy-3,5-dimethylphenyl)methyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(CC=2C=C(C)C(O)=C(C)C=2)=C1 AZZWZMUXHALBCQ-UHFFFAOYSA-N 0.000 description 1
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 description 1
- XKACUVXWRVMXOE-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)propan-2-yl]benzoic acid Chemical compound C=1C=C(C(O)=O)C=CC=1C(C)(C)C1=CC=C(C(O)=O)C=C1 XKACUVXWRVMXOE-UHFFFAOYSA-N 0.000 description 1
- ODJUOZPKKHIEOZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(C(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 ODJUOZPKKHIEOZ-UHFFFAOYSA-N 0.000 description 1
- DUKMWXLEZOCRSO-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)-1-phenylpropan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)CC1=CC=CC=C1 DUKMWXLEZOCRSO-UHFFFAOYSA-N 0.000 description 1
- XJGTVJRTDRARGO-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)propan-2-yl]benzene-1,3-diol Chemical compound C=1C=C(O)C=C(O)C=1C(C)(C)C1=CC=C(O)C=C1 XJGTVJRTDRARGO-UHFFFAOYSA-N 0.000 description 1
- RQTDWDATSAVLOR-UHFFFAOYSA-N 4-[3,5-bis(4-hydroxyphenyl)phenyl]phenol Chemical compound C1=CC(O)=CC=C1C1=CC(C=2C=CC(O)=CC=2)=CC(C=2C=CC(O)=CC=2)=C1 RQTDWDATSAVLOR-UHFFFAOYSA-N 0.000 description 1
- OBZFGWBLZXIBII-UHFFFAOYSA-N 4-[3-(4-hydroxy-3,5-dimethylphenyl)-3-methylbutyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(CCC(C)(C)C=2C=C(C)C(O)=C(C)C=2)=C1 OBZFGWBLZXIBII-UHFFFAOYSA-N 0.000 description 1
- NIRYBKWMEWFDPM-UHFFFAOYSA-N 4-[3-(4-hydroxyphenyl)-3-methylbutyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CCC1=CC=C(O)C=C1 NIRYBKWMEWFDPM-UHFFFAOYSA-N 0.000 description 1
- XHDKBYRAWKLXGE-UHFFFAOYSA-N 4-[4,6-bis(4-hydroxyphenyl)-4,6-dimethylhept-1-en-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CC(C)(C=1C=CC(O)=CC=1)CC(=C)C1=CC=C(O)C=C1 XHDKBYRAWKLXGE-UHFFFAOYSA-N 0.000 description 1
- CIEGINNQDIULCT-UHFFFAOYSA-N 4-[4,6-bis(4-hydroxyphenyl)-4,6-dimethylheptan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)CC(C)(C=1C=CC(O)=CC=1)CC(C)(C)C1=CC=C(O)C=C1 CIEGINNQDIULCT-UHFFFAOYSA-N 0.000 description 1
- IQNDEQHJTOJHAK-UHFFFAOYSA-N 4-[4-[2-[4,4-bis(4-hydroxyphenyl)cyclohexyl]propan-2-yl]-1-(4-hydroxyphenyl)cyclohexyl]phenol Chemical compound C1CC(C=2C=CC(O)=CC=2)(C=2C=CC(O)=CC=2)CCC1C(C)(C)C(CC1)CCC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 IQNDEQHJTOJHAK-UHFFFAOYSA-N 0.000 description 1
- LIDWAYDGZUAJEG-UHFFFAOYSA-N 4-[bis(4-hydroxyphenyl)-phenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)(C=1C=CC(O)=CC=1)C1=CC=CC=C1 LIDWAYDGZUAJEG-UHFFFAOYSA-N 0.000 description 1
- BOCLKUCIZOXUEY-UHFFFAOYSA-N 4-[tris(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 BOCLKUCIZOXUEY-UHFFFAOYSA-N 0.000 description 1
- GZFGOTFRPZRKDS-UHFFFAOYSA-N 4-bromophenol Chemical compound OC1=CC=C(Br)C=C1 GZFGOTFRPZRKDS-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 1
- NZIAIWFZXLGIQB-UHFFFAOYSA-N benzenesulfonylbenzene;potassium Chemical compound [K].C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 NZIAIWFZXLGIQB-UHFFFAOYSA-N 0.000 description 1
- 229940114055 beta-resorcylic acid Drugs 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- QXJJQWWVWRCVQT-UHFFFAOYSA-K calcium;sodium;phosphate Chemical compound [Na+].[Ca+2].[O-]P([O-])([O-])=O QXJJQWWVWRCVQT-UHFFFAOYSA-K 0.000 description 1
- 150000004657 carbamic acid derivatives Chemical class 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 150000001896 cresols Chemical class 0.000 description 1
- MGNCLNQXLYJVJD-UHFFFAOYSA-N cyanuric chloride Chemical compound ClC1=NC(Cl)=NC(Cl)=N1 MGNCLNQXLYJVJD-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 239000012757 flame retardant agent Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- IOXPXHVBWFDRGS-UHFFFAOYSA-N hept-6-enal Chemical compound C=CCCCCC=O IOXPXHVBWFDRGS-UHFFFAOYSA-N 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- PBAYTGWFFWYAFM-UHFFFAOYSA-N n-(benzenesulfonyl)benzenesulfonamide;sodium Chemical compound [Na].C=1C=CC=CC=1S(=O)(=O)NS(=O)(=O)C1=CC=CC=C1 PBAYTGWFFWYAFM-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- QCDYQQDYXPDABM-UHFFFAOYSA-N phloroglucinol Chemical compound OC1=CC(O)=CC(O)=C1 QCDYQQDYXPDABM-UHFFFAOYSA-N 0.000 description 1
- 229960001553 phloroglucinol Drugs 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- LVTHXRLARFLXNR-UHFFFAOYSA-M potassium;1,1,2,2,3,3,4,4,4-nonafluorobutane-1-sulfonate Chemical compound [K+].[O-]S(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F LVTHXRLARFLXNR-UHFFFAOYSA-M 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- ADPUQRRLAAPXGT-UHFFFAOYSA-M sodium;2-formylbenzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1C=O ADPUQRRLAAPXGT-UHFFFAOYSA-M 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Sewing Machines And Sewing (AREA)
- Noodles (AREA)
- Purses, Travelling Bags, Baskets, Or Suitcases (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The invention relates to polycarbonate moulding materials with good demoulding properties and to moulded bodies and semi-finished products produced with said polycarbonate moulding materials, with good sliding properties.
Description
POLYCARBONATE MOLDING MASSES WITH GOOD DEMOLITION AND
MOLDED BODIES MANUFACTURED FROM THEMSELVES AND
SEMI-LABORED PRODUCTS WITH GOOD PROPERTIES
GLIDE. Field of the invention. The object of the present invention are polycarbonate molding compositions. adjusted in a perfectly demolding manner, with esters of fatty acids based on 1,2-d? h? drox? propane and carboxylic acids with 1 to 40 carbon atoms as demolding agents, if necessary in addition other usual additives for carbonate Description of the prior art. Patents and publications are known that disclose the elect release of additives in thermoplastics in general and, especially, in polycarbonate The substances used in a more frequent way as agents for demolding are the esters of the long chain and acid alcohols For example, the use of alcohol esters with fatty acids or polyols such as, for example, pentaeptpta with fatty acids, as disclosed in DE 33 12 158, EP 100 918, EP 103 107, EP, will be cited here.
561 629. EP 352 458, EP 436 117, or when Guerbet alcohols have been used in US 5 001 180, DE 33 12 157, US 5 744 626 and when mountain oils are used as acidic components, in the US 4 097 435 It is a disadvantage that the fatty acid esters show a clear release effect only from amounts greater than 0.5% by weight. These concentrations lead, however, often to a turbidity and / or a Formation of deposits on the molds REF. 134353 Other demolding agents, such as, for example, long-chain ketones, have a tendency, by self-condensation, to form chromophores and are difficult to access (EP 100 918). Likewise, siloxanes (US 4 536 590, US 4 390 651, US 3 751 519) are used, which have a sufficient stability at temperature but which, however, have a very poor compatibility with polycarbonate and lead, at concentrations necessary for its activity, to undesirable turbulence, which greatly limits the possibilities of application of a material, such as polycarbonate, which is basically used for transparent finishes. The α-olefin polymers described, for example, in EP-A-561 630 and in EP-A-230 015, optionally with remaining double bonds (DE-A-32 44 499) are not stable to color . In the case of the long-chain alkanes (US 4 415 696), a problem of compatibility with polycarbonate is raised in hydrogenated systems, which leads to mold parts that are too turbid and, therefore, not transparent . In addition, the waxy or liquid-waxy consistency of these products constitutes an impediment. The demolition, without tools, of molded parts of polycarbonate, with maintenance of the surface of great quality, depending on the configuration of the molded part, which is frequently very diverse, due to the fact that short times are required, constitutes a permanent challenge. for the cycle and high transformation temperatures. Many problems can often be overcome only with a temperature for the particular demolding. There is therefore a permanent need for new potentially release agents. During the demolding process, two forces act, friction by adhesion and friction by sliding. Thus, the agent for demolding must be configured in such a way that both forces are minimized without harmful formation of deposits on the molds. Detailed description of the invention. The task was therefore to find mold release agents that minimized both demolding forces to the same extent to enable a molding compound to be capable of demolding all finished partial geometries without the formation of deposits on the molds. In addition, there was the task of finding agents for demoulding that had no tendency to transesterification with polycarbonate and that do not conduct, at active concentrations, at turbidity or at colorings. Another task is to avoid the problem due to the adhesion of the molded parts, finished, of polycarbonate, such as that which occurs, for example, when cups are separated after storage. Another task is to avoid the problem due to the adherence of the molded parts, finished, of polycarbonate on metals, such as that which occurs, for example, when sliding on inclined metal planes. Another task is to control the knotting force, which is important, for example, in the case of toys. In this case, a good tuning of the components must be taken into consideration, since too small a knotting force is also undesirable for some applications. The task was solved by the use of esters of fatty acids based on 1,2-dihydroxypropane and carboxylic acids with 1 to 40 carbon atoms as demolding agents, which have a sufficient solubility and stability in the polycarbonate. The object of the present invention are polycarbonate molding compositions 4 with a content of 0.005 to 5.0% by weight, preferably 0.05 to 3.0% by weight, most preferably 0 , 15 to 2.0% by weight of esters of fatty acids based on 1,2-dihydroxypropane and acids with 1 to 40 carbon atoms as well as esters of 1,2-dihydroxypropane with mixtures of various carboxylic acids with 1 to 40 carbon atoms, the alcohol also being partially esterified, as well as mixtures consisting of partially esterified and fully esterified products and, if appropriate, using other usual additives in polycarbonate, such as, for example, thermostabilizers, anti-UV stabilizers, other release agents, flame retardants, anti-drip agents, fillers, glass fibers and mixing components such as ABS, ASA, SAN, EPDM or polyesters based on terephthalic acid and diols, ca characterized in that the molding compositions provide a tool for measuring the demolding forces (tool for measuring the coefficient of friction) for frictional friction friction friction, sliding coefficients of, preferably, <0.80, particularly preferably < 0.60 and, very particularly preferably, < 0.40, having a value between 0.85 and 1.50 the reference value of an agent-free polycarbonate for demolding with the same viscosity, measured in the tool for the coefficient of friction. The molding compositions according to the invention can be contaminated with impurities containing the individual constituents of the molding composition, which derives from their synthesis, processing, processing and storage, as well as contaminations that occur during the manufacture or transformation of the compositions. of molding according to the invention. However, the objective is to work with products as clean as possible. It is preferred that, when the molding compositions contain free OH groups, they contain less than 10 ppm of ions, more preferably less than 5 ppm. In a very particularly preferred manner this is valid for the ions of the elements Na, K, Mg, Ca, Sn, Ti, Fe, Ni, Cr. It is preferred, when the esters of the fatty acids, to be used according to the invention , are partially esterified and contain free OH groups, containing less than 10 ppm of ions, more preferably less than 5 ppm. This is especially true for the ions of the elements Na, K, Mg, Ca, Sn, Ti, Fe, Ni, Cr. The adhesion of the finished polycarbonate moldings is preferably reduced by means of a content of 1.5% by weight up to 2.5% by weight of mold release agent. The esters of the fatty acids according to the invention are commercially available. In the sense of the present invention, the aromatic polycarbonates, thermoplastics, are both homopolycarbonates and also copolycarbonates; the polycarbonates can be linear or can be branched in a known manner.
A part, up to 80% by mole, preferably from 20% by mole to 50% by mole of the carbonate groups in the polycarbonates, suitable according to the invention, can be replaced by aromatic groups of esters of dicarboxylic acids. Such polycarbonates, which contain both acidic residues of the carbonic acid and also acidic residues of the aromatic dicarboxylic acids incorporated in the molecule chain, are exactly named aromatic polyester carbonates. In the present application, "
they will group, in order to simplify, under the expression of aromatic polycarbonates, thermoplastics. The preparation of the polycarbonates, to be used according to the invention, is carried out in a known manner from diphenols, carbamic acid derivatives, optionally chain terminators and, optionally, branching agents, by replacing a part of the carbonic acid derivatives by aromatic dicarboxylic acids or by dicarboxylic acid derivatives for the preparation of the polyester carbonates and, in particular, according to the amount of the carbonate structural units to be replaced in the aromatic polycarbonates by structural units of esters of aromatic dicarboxylic acids. The details regarding the obtaining of polycarbonates have been described in hundreds of patent descriptions for approximately 40 years. By way of example, references will be made to the publications • Schnell, "Chemistry and Physics of Polycarbonates", Polymer Reviews, Volume 9, Interscience Publishers, New York, London, Sydney 1964; • D.C. Prevorsek, B.T. Debona and Y. Kesten, Corporate Research Center, Allied Chemical Corporation, Morristown, New Jersey 07960: "Synthesis of Poly (ester Carbonate) Copolymers", in Journal of Polymer Science, Polymer Chemistry Edition, Vol. 19, 75-90 (1980 ) "; • D. Freitag, U.Grigo, PR Müller, N. Nouvertne ', BAYER AG," Polycarbonates "in Encyclopedia of Polymer Science and Engineering, Volume 1 1, Second Edition, 1988, pages 648-718 and finally • Dr. U. Grigo, K. Kircher and P. R- H. Müller "Polycarbonate" in Becker / Braun, Kunststoff-Handbuch, Volume 3/1, Polycarbonate, Polyacetale, Polyester, Celluloseester, Carl Hanser Verlag München, Vienna 1992,
pages 117-299. Thermoplastic polycarbonates, including thermoplastic aromatic polyester carbonates, have average molecular weights M * (determined with the aid of the measurement of the relative viscosity at 25 ° C in CH2CI: and at a concentration of 0.5 g per 100 ml of CH2Cl2) from 12,000 to 120,000, preferably from 15,000 to 80,000 and, especially, from 22,000 to 60,000. The diphenols suitable for the preparation of the polycarbonates to be used according to the invention are, for example, hydroquinone, resorcinol, dihydroxydiphenyl, bis- (hydroxyphenyl) -alkanes, bis (hydroxyphenyl) -cycloalkanes, bis- (hydroxy) - phenyl) -sulfides, bis- (hydroxyphenyl) -ethers, bis- (hydroxyphenyl) -ketones, bis- (hydroxy-phenyl) -sulfones, bis- (hydroxyphenyl) -sulphoxides, a, a'-bis- (hydroxyphenyl) -diiso-propylbenzenes, as well as their alkylated compounds in the nucleus and halogenated in the nucleus. Preferred diphenols are 4,4'-dihydroxydiphenyl, 2,2-bis- (4-hydroxy-phenyl) -l-phenylpropane, 1,1-bis- (4-hydroxyphenyl) -phenyl-ethane, 2,2-bis- (4-hydroxy-phenyl) propane, 2,4-bis- (4-hydroxyphenyl) -2-methylbutane, 1,1-bis- (4-hydroxyphenyl) - m / p diisopropylbenzene , 2,2-bis- (3-methyl-4-hydroxyphenyl) -propane, bis- (3,5-dimethyl-4-hydroxyphenyl) -methane, 2,2-bis- (3,5-dimethyl) -4-hydroxyphenyl) -propane, bis- (3,5-dimethyl-4-hydroxyphenyl) -sulfone, 2,4-bis- (3,5-dimethyl-4-hydroxyphenyl) -2-methylbutane, , l-bis- (3,5-dimethyl-4-hydroxyphenyl) -m / p-diisopropyl-benzene, 2,2- and l, l-bis- (4-hydroxyphenyl) -3,3,5- trimethylcyclohexane. Particularly preferred diphenols are 4,4'-dihydroxydiphenyl, 1,1-bis- (4-hydroxyphenyl) -phenyl-ethane, 2,2-bis- (4-hydroxyphenyl) -propane, 2,2- bis- (3,5-dimethyl-4-hydroxyphenyl) -propane, 1,1-bis- (4-hydroxyphenyl) -cyclohexane and 1,1-bis-
(4-hydroxyphenyl) -3,3,5-trimethylcyclohexane These and other suitable diphenols are described, for example, in US Pat. Nos. 3 028 635, US-PS-2 999 835, US-PS-3 148 172 , US-PS-2 991 273. US-PS-3 271 367, US-PS-4 982 014 and US-PS-2 999 846, in the description of the German patent applications, published, not examined DE- A 1 570 703, DE-A-2 063 050, DE-A-2 036 052, DE-A-2 211 956 and DE-A-3 832 396 in the specification of the French patent FR-A 1 561 518 , in the monograph "H. Schnell, Chemistry and Physics of Polycarbonates, Interscience Publishers, New York 1964", as well as in the descriptive reports of Japanese patent applications published, not examined, 62039/1986, 62040/1986 and 105550 / 1986 In the case of homopolycarbonates, only one diphenol is used, in the case of copolycarbonates, several diphenols are used, obviously the bisphenols used being contaminated, as well as all the chemical products and auxiliary products, added to the synthesis, with impurities from their own synthesis, even when it is desirable to work with raw materials as clean as possible. Suitable chain breakers are both monophenols and also monocarboxylic acids. Suitable monophenols are phenol, alkylphenoles, such as cresols, p-tert-butylphenol, pn-octylphenol, p-iso-octylphenol, pn-nonylphenol and p-iso-nonylphenol, halogenphenols such as p-chlorophenol, 2, 4-dichlorophenol, p-bromophenol and 2,4,6-tribromophenol, or mixtures thereof. Suitable monocarboxylic acids are benzoic acid, alkyl benzoic acids and halogenobenzoic acids. Preferred chain terminators are the phenols of the formula (I) P6 -Ph-OH (I) in which R6 denotes H or a branched or unbranched alkyl radical having 1 to 18 carbon atoms. The amount used of the chain switches is from 0.5 mol% to 10 mol%, based on the moles of the diphenols used in each case. The addition of the chain switches can be carried out before, during or after phosgenation. Suitable binders are trifunctional compounds or with a functionality greater than 3, known in the chemistry of polycarbonates, especially those with three or more than three phenolic OH groups. Suitable branching agents are, for example, phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptene, 2,4,6-dimethyl-2, 4,6-tri- (4 -hydroxyphenyl) -heptane, 1, 3,5-tri- (4-hydroxyphenyl) -benzene, 1,1-tri- (4-hydroxyphenyl) -ethane, tri- (4-hydroxy-phenyl) -phenyl-methane, 2,2-bis- [4,4-bis- (4-hydroxyphenyl) -cyclohexyl] -propane, 2,4-bis- (4-hydroxyphenyl-isopropyl) -phenol, 2,6-bis- (2-hydroxy) -5'-methyl-benzyl) -4-methylphenol, 2- (4-hydroxyphenyl) -2- (2,4-dihydroxyphenyl) -propane, esters of hexa- (4- (4-hydroxy-phenyl-isopropyl) phenyl) -ortoterephthalic, tetra- (4-hydroxyphenyl) -methane, tetra- (4- (4-hydro-xyphenyl-isopropyl) -phenoxy) -methane and 1,4-bis (4 ', 4"-dihydroxy-triphenyl) ) -methyl) -benzene as well as 2,4-dihydroxybenzoic acid, trimesyl acid, cyanuryl chloride and 3,3-bis- (3-methyl-4-hydroxyphenyl) -2-oxo-2,3- The amount of the branching agents, used if necessary, amounts from 0.05 mol% to 2.5 mol%, referred in turn to the moles of the dif noles employees in each case. The branching agents can be arranged with the diphenols and with the chain switches in the aqueous, alkaline phase, or they can be added before the -10-phosgenation is dissolved in an organic solvent. The measures for obtaining the polycarbonates are known to the person skilled in the art. The aromatic dicarboxylic acids suitable for the preparation of the polyester carbonates are, for example, phthalic acid, terephthalic acid, isophthalic acid, tert-butyl isooctonic acid, 3,3'-diphenyldicarboxylic acid, 4,4'-diphenyldicarboxylic acid, 4,4 acid. -benzophenone-dicarboxylic acid, 3,4'-benzophen-nadicarboxylic acid, 4,4'-diphenylethericarboxylic acid, 4,4'-diphenylsulfone-dicarboxylic acid, 2,2-bis- (4-carboxyphenyl) -propane, trimethyl-3-phenylindan-4,5'-dicarboxylic acid . Particularly preferred aromatic dicarboxylic acids are terephthalic acid and / or isophthalic acid. The dicarboxylic acid derivatives are dicarbonyl dihalides and dialkyl dicarboxylates, especially dicarbonyl dichlorides and dimethyl dicarboxylates. The replacement of the carbonate groups by the aromatic groups of dicarboxylic acid esters is carried out essentially in a stoichiometric and also in a quantitative manner such that the molar proportion of the reaction participants is also reflected in the finished polyester carbonate. The incorporation of the aromatic groups of the esters of the dicarboxylic acids can be carried out both statistically and in the form of blocks. Preferred forms for the preparation of the polyester carbonates, to be used according to the invention, including the polyester carbonates, are the known process at the boundary surface and the known process of melt transesterification. In the first case the phosgene preferably serves as a carbonic acid derivative, in the latter case, preferably, the diphenyl carbonate. The catalysts, the solvents, the preparation, the reaction conditions, etc. for the preparation of the polycarbonates have been sufficiently described and are known in both cases. The preparation of the molding compositions according to the invention by the addition of the alkanes according to the invention, during the synthesis, in the melting, or in the case of the process of the boundary surface between the phases, in a processing or concentration stage , as well as in solution, is carried out by combining the polycarbonates, dissolved in a solvent for polycarbonates, simultaneously or successively with the alkanes according to the invention, if necessary, with other additives and then removed by evaporation the solvent for polycarbonates. The object of the present invention is, therefore, also a process for obtaining the polycarbonate molding compositions according to the invention, characterized in that the polycarbonates are mixed with the esters according to the invention either simultaneously or successively, either in or in solution, and then the mixture is kneaded in a melt either at temperatures between 260 ° C and 450 ° C, preferably between 260 ° C to 420 ° C and, very particularly preferably, from 260 ° C. up to 360 ° C, or it is extruded in melting at temperatures between 250 ° C and 320 ° C, or the polycarbonate solutions are concentrated by evaporation and the obtained mixture is granulated. The polycarbonate molding compositions according to the invention can also contain the usual additives, such as glass fibers, fillers, pigments, UV stabilizers, thermostabilizers, antioxidants, flameproofing agents, resilience modifiers and, in case given, other agents for demolding, in the usual amounts for the thermoplastic polycarbonates. Suitable glass fibers are all varieties and types of glass fiber obtainable in commerce, ie glass varieties cut from long glass fibers (chopped strands) and short glass (milled fibers), as long as they have been treated so that they are compatible with polycarbonate by suitable sizes. The glass fibers, used for the manufacture of the molding compounds, are manufactured from glass E. E glass according to DIN 1259 is an aluminum-borosilicate glass with an alkaline oxide content below of 1% by weight. Usually glass fibers with a diameter from 8 to 20 μm, and with a length from 3 to 6 mm (chopped strands) will be used. You can also use short glass (milled fibers), as well as suitable glass spheres.
Flame-retardant agents, such as those which are used, for example, in polycarbonates and which can also be used in the molding compositions according to the invention, are alkali metal salts of organic and inorganic acids, especially sulfonic acids, such as, for example, sodium or potassium perfluorobutane sulphonate, potassium hexafluoroaluminate, sodium hexafluoroaluminate, potassium diphenylsulfone sulphonate, sodium 2-formylbenzenesulfonate, (sodium N-benzenesulfonylbenzenesulfonamide, often in combination with other protective agents against the flame, such as halogenated organic compounds, such as, for example, tetrabromo oligocarbonate, cryolite and
Í- -13-Teflon. Mixtures of the additives mentioned are also suitable. These usual additives can be added to the polycarbonates, which are finished in a flame retardant manner, together with the components according to the invention or thereafter. The polycarbonate molding compositions according to the invention can be converted into customary processing machines, according to known methods, under the usual transformation parameters for polycarbonates, to form moldings. Transforming by injection is preferred. Thus, the object of the invention are also the parts manufactured from the molding compositions according to the invention, such as molded parts and semi-finished products. Molded parts find application, for example, in the electrical, electronic, lighting, computer, construction, automotive and / or aircraft sectors as well as in the packaging, food and beverage industry. The toy shop. The molding compositions are suitable for injection-molded articles and extruded articles, such as, for example, sheets, cups, plates, plates with hollow chambers, lamps, housings for electrical appliances, computers or equipment for motor vehicles such as glazing, parts for the dashboard, deflectors, coatings and the like or toys. The release properties of the polycarbonate molding compositions according to the invention and the comparative examples of the state of the art have been measured in a tool for measuring the demolding forces (tool for measuring the friction coefficients) . The coefficients of friction for the friction by adherence and for the sliding friction have been determined, which represent a magnitude for the forces of demolding for the adherence and the sliding of the mold from the tool of casting by injection. A molded piece in the form of a plate with a mass temperature of 300 ° C and a tool temperature of 90 ° C is injected. The molded part is rotated through an angle of 90 °, after cooling for 20 seconds in the closed tool. A system for the detection of the procedure data measures the starting moment of the plate and the compression force of the tool punch on the plate. The coefficients are determined from the measurement parameters. Examples The quantitative indications in the examples, expressed in% by weight, refer to the weight of the whole mixture. Examples 1 to 4, and comparative examples 1 to 4. An aromatic polycarbonate consisting of 2,2-bis- (4-hydroxyphenyl) -propane (melt index 10, measured according to DIN 53 735) was melted with phenol as a switch of the chains, at 300 ° C in a double-shaft extruder (ZSK 32/2) with gasification under vacuum. The amounts of the ester according to the invention, indicated in the examples, were then metered directly into the polycarbonate melt. The polycarbonate bar was cooled in the water bath and then granulated. The granulate was dried in the cabinet for vacuum drying at 120 ° C for 8 hours and injected into an injection molding machine with a mass temperature of 300 ° C and a tool temperature of 90 ° C. to give specimens with the dimensions 60 mm x 40 mm x 4 mm thick. Characteristic optical data such as these were measured on the sample plates.
as transmission and turbidity. The coefficients of friction were measured with the help of a specially manufactured measuring tool. In all the tests, the same plate-shaped molded part was always injected at a mold temperature of 90 ° C in an Arburg Allrounder 320-210-850-D type injection molding machine at a temperature in the mass of 300 ° C. The molded part is rotated through an angle of 90 °, after cooling for 20 seconds in the closed tool. A system for the detection of the procedure data measures the starting moment of the plate and the compression force of the tool punch on the plate. The coefficients are determined from the parameters of the measurement. The coefficients for friction by adhesion and for friction by sliding is taken as a magnitude for the release effect. Thus, low values are advantageous compared to high values. Examples 1 and 2, as well as comparative examples 1 to 3 have been indicated in Table 1. For comparison, a polycarbonate free of mold release agent and a polycarbonate containing pentaerythritol tetrastearate = PETS were used. The molding compositions according to the invention are characterized by significantly lower coefficients of friction and are already active at lower amounts than the standard release agent, PETS, usually used. The molding compositions according to the invention were subjected to a slip test of molded parts on castings. For the test, cups were made by injection casting. Two cups were inserted, without force, and after 1 hour they were detached. The cups, made from the molding compositions according to the invention,
(examples 1 and 2), could be detached without adhesion. In the case of the cups constituted by the molding compositions of comparative examples 1, 2 and 3, adhesion effects were observed. Table 1.
- = Great grip, poor slip, + slight grip, moderate slip, + + = almost no grip, good slip, + + + = no grip, very good slip. The molding compositions according to the invention have a lower turbidity and a better transmission (examples 3 and 4) than the comparative example 4 (see table 2), even at higher contents in demolding agents.
Table 2
It is noted that, with regard to this date, the best method known to the applicant, to carry out the aforementioned invention, is that which is clear from the present description of the invention.
Claims (1)
- REGVINDICATIONS Having described the invention as above, the content of the following claims is claimed as property: 1 - Polycarbonate molding masses. characterized in that an ester consisting of 1,2-dihydroxypropane and carboxylic acids with 1 to 40 carbon atoms, preferably 1,2-dihydroxypropane esters with carboxylic acids having 10 to 40 carbon atoms, is contained as an agent for demolding. very particularly preferably, esters of 1,2-dihydroxypropane with carboxylic acids having 10 to 25 carbon atoms and also esters of 1,2-dihydroxypropane with mixtures of various carboxylic acids. the alcohol being also partially esterified. as well as mixtures formed by partially esterified and fully esterified products, in amounts from 0.005 to 5.0% by weight, preferably from 0.01 to 3.0% by weight, most preferably from 0.2 to 2.0% by weight. 2 - Polycarbonate molding compositions according to claim 1, characterized in that the molding compositions provide a tool for measuring the demolding forces (tool for measuring the coefficients of friction), for friction by adhesion and friction by sliding, friction coefficients of, preferably, < 0.80, especially preferably < 0.60 and, very particularly preferably, < 0.40, giving a value between 0.85 and 1.50 the reference value of a polycarbonate free of mold release agent, with the same viscosity, measured in the tool for the coefficients of friction. 3.- Polycarbonate molding masses according to claim 1, characterized in that the adhesion of the finished molded parts, constituted by the molding compositions, on metals is reduced, in such a way that the sliding of the moldings is facilitated. pieces molded on inclined metal planes. 4 - Polycarbonate molding compositions according to claim 1, characterized in that the adhesion and the mutual sliding of the finished shaped parts are reduced, so that, for example, the molded parts inserted between themselves, such as for example cups, can Easily separate from each other 5 - . 5 - Polycarbonate molding compositions according to claim 1, characterized in that the knotting forces of the finished parts can be specifically adjusted in such a way that the molded parts can be separated with defined forces 6 - Polycarbonate molding compositions according to at least one of the previous claims, characterized in that other additives are also contained, such as, for example, thermostabilizers, stabilizers against UV. additional release agents, flame retardants, anti-dripping agents, fillers, pigments, glass fibers and components of the mixture such as ABS, ASA, SAN, EPDM or polyesters based on terephthalic acid and diols. 1. Polycarbonate molding compositions according to at least one of the preceding claims, characterized in that the release agent is contained in amounts of 1.5% by weight to 2.5% by weight. 8. Polycarbonate molding compositions according to at least one of the preceding claims, characterized in that up to 80% by mole, preferably from 20% by mole to 50% by mole of the carbonate groups in suitable polycarbonates can be replaced. the invention, by aromatic groups of esters of dicarboxylic acids. 9. Process for obtaining polycarbonate molding compositions according to at least one of the preceding claims, characterized in that the polycarbonates are mixed with the esters either simultaneously or successively, either in substance or in solution, and then they are mixed in Mix the mixtures well at temperatures between 260 ° C and 450 ° C. preferably between 260 ° C and 420 ° C and. in a particularly preferred manner, between 260 ° C to 360 ° C, or they are extruded in melting at temperatures between 250 ° C and 320 ° C. or the polycarbonate solutions are concentrated by evaporation and the mixture obtained is granulated. 10 - Process according to claim 6, characterized in that other additives are added, such as glass fibers, fillers, pigments, stabilizers against UV. thermostabilizers, antioxidants, flameproofing agents, resilience modifiers and, if appropriate, other agents for stripping together with the components according to the invention or are then added to the polycarbonate molding compositions. 1 - Molded parts and semi-finished articles characterized in that they contain one of the molding compositions of claims 1 to 8. Preferably for use in the electrical, electronic, lighting, computer and toy sectors. of packaging, construction, motor vehicles and / or aircraft. 12 - Injection cast and extruded articles characterized in that they contain one of the molding compositions of claims 1 to 8, preferably sheets, plates, plates with hollow chambers, lamps, housings for electrical appliances, computers or equipment for motor vehicles such as as for example acris-talamientos, parts for the dashboard, baffles, coatings and the like.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19925116 | 1999-06-01 | ||
| PCT/EP2000/004677 WO2000073377A1 (en) | 1999-06-01 | 2000-05-23 | Polycarbonate moulding materials with good demoulding properties and moulded bodies and semi-finished products produced with said materials, with good sliding properties |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| MXPA01012389A true MXPA01012389A (en) | 2002-09-02 |
Family
ID=7909904
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| MXPA01012389A MXPA01012389A (en) | 1999-06-01 | 2000-05-23 | Polycarbonate moulding materials with good demoulding properties and moulded bodies and semi-finished products produced with said materials, with good sliding properties. |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP1189982A1 (en) |
| JP (1) | JP2003501506A (en) |
| KR (1) | KR20020005766A (en) |
| CN (1) | CN1353737A (en) |
| AR (1) | AR024160A1 (en) |
| AU (1) | AU5215600A (en) |
| BR (1) | BR0011096A (en) |
| CA (1) | CA2374445A1 (en) |
| IL (1) | IL146256A0 (en) |
| MX (1) | MXPA01012389A (en) |
| WO (1) | WO2000073377A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090043053A1 (en) * | 2007-08-07 | 2009-02-12 | Rudiger Gorny | Aircraft window |
| JP5273877B2 (en) * | 2008-05-28 | 2013-08-28 | 帝人株式会社 | Eyeglass lenses |
| JP5768711B2 (en) * | 2009-12-24 | 2015-08-26 | 三菱レイヨン株式会社 | Method for evaluating performance of organic release agent, method for producing mold, and method for producing transparent film having fine uneven structure on surface |
| CN103351596A (en) * | 2013-08-08 | 2013-10-16 | 深圳市兴盛迪新材料有限公司 | Improved glass fiber reinforced PC/ASA composition |
| JP6340238B2 (en) * | 2014-04-17 | 2018-06-06 | 住化ポリカーボネート株式会社 | Movable production role for gaming machines |
| JP7253334B2 (en) * | 2018-07-03 | 2023-04-06 | 出光興産株式会社 | Polycarbonate resin composition and molded article thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1489717A (en) * | 1975-05-07 | 1977-10-26 | Sapchim Fournier Cimag Sa | Synthetic plastics materials containing lubricating agent |
| WO1998017725A1 (en) * | 1996-10-21 | 1998-04-30 | Eastman Chemical Company | 1,4-cyclohexanedimethanol based polyester blends |
-
2000
- 2000-05-23 WO PCT/EP2000/004677 patent/WO2000073377A1/en not_active Ceased
- 2000-05-23 EP EP00936785A patent/EP1189982A1/en not_active Withdrawn
- 2000-05-23 KR KR1020017015409A patent/KR20020005766A/en not_active Withdrawn
- 2000-05-23 CN CN00808397A patent/CN1353737A/en active Pending
- 2000-05-23 IL IL14625600A patent/IL146256A0/en unknown
- 2000-05-23 CA CA002374445A patent/CA2374445A1/en not_active Abandoned
- 2000-05-23 MX MXPA01012389A patent/MXPA01012389A/en not_active Application Discontinuation
- 2000-05-23 AU AU52156/00A patent/AU5215600A/en not_active Abandoned
- 2000-05-23 JP JP2001500701A patent/JP2003501506A/en active Pending
- 2000-05-23 BR BR0011096-5A patent/BR0011096A/en not_active Application Discontinuation
- 2000-05-30 AR ARP000102673A patent/AR024160A1/en not_active Application Discontinuation
Also Published As
| Publication number | Publication date |
|---|---|
| IL146256A0 (en) | 2002-07-25 |
| CA2374445A1 (en) | 2000-12-07 |
| WO2000073377A1 (en) | 2000-12-07 |
| AR024160A1 (en) | 2002-09-04 |
| EP1189982A1 (en) | 2002-03-27 |
| AU5215600A (en) | 2000-12-18 |
| BR0011096A (en) | 2002-06-11 |
| JP2003501506A (en) | 2003-01-14 |
| KR20020005766A (en) | 2002-01-17 |
| CN1353737A (en) | 2002-06-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FA | Abandonment or withdrawal |