MXPA99001277A - Method and apparatus for finishing fabric surfaces, with revesti wires - Google Patents

Abstract

A method and apparatus for providing a smooth finish on a fabric such as a suede hue, raised curls, cracked curls or long hair covering and to provide a bleaching effect such as washed or faded denim is disclosed. A band having a plurality of wires extending therefrom is wound onto a cylinder of a finishing machine. The outer ends of the wires extend from the band and are inclined approximately eighty degrees from the vertical. The wires are covered with an abrasive coating which is applied by an arc sprinkler system. The liner extends around the perimeter of the wire from at least just below the curvature of the wires and extends towards the outer tip of the wires. The fabric is driven on a nip roll which adjusts to place the fabric in close contact with the wires on the cylinder which is rotating. An alternative embodiment for carrying out the same type of soft finish such as chamois or washed or faded denim finish is carried out with multiple rolls (or contact rollers) of a finishing machine using the coated wire band on each roll . The wires of the banding bands are similarly covered with the abrasive coating to obtain a more efficient operation in a hanger finishing machine

Description

METHOD AND APPARATUS FOR FINISHING FABRIC SURFACES. WITH BACKGROUND OF THE INVENTION Field of the Invention This invention relates to methods and apparatus for providing surface finishes on fabrics in particular with an abrasive coated wire for finishing fabric surfaces having perched curls, broken curls, finishes covered with long hair or suede finishes.

Description of Related Art A common method for producing suede cloth is to use a finishing machine that has a rotating cylinder. A coated abrasive such as sandpaper is wound around the cylinder. The cylinder of the finishing machine is brought into contact with the fabric as it passes through the machine, producing a suede finish. However, residues from the suede process accumulate on the sandpaper, and the sandpaper must be changed frequently. The frequent changes of the sandpaper generate an unproductive time, during which time there is no fabric that is finished by the machine. In the prior art, a percher is disclosed in US Patent No. 3,175,224, issued March 23, 1965 to Charles Bertrand. This machine uses two sanding rollers as a rotating cylinder. One of the perching rollers comprises numerous wires or barbs mounted on a cloth base having ends in the form of hooks. The hook-shaped tines pull through the surface of the fabric, such as a table cloth, to produce a remarkably high perch. The other perching roller commonly known as the counterbalancing roller normally comprises a wire having straight points at the ends of the wires. However, this patent discloses wires having flattened, knife-like or spike-like ends for tightening or smoothing the uneven formation of charged fibers resulting from the action of the hook-shaped wires. Furthermore, this patent does not describe the coating of such wires to obtain improved performances. In U.S. Patent No. 2,937,412, granted the May 24, 1960 to John D. Hollingsworth, a loaded tooth is described for loading and opening textile fiber materials such as cotton, wool, synthetic materials. The rounded wire is cut to the required length and shapes, generally U-shaped, with angularly displaced ends. Each U-shaped wire is fitted into a flexible base that also consists of numerous layers of fabrics. This patent discloses that wrinkling the lateral surface of the wire teeth improves the loading of the fiber opening operation. However, this procedure has not been adopted by the trade. In fact, it is common knowledge that rough edges on a load wire are negative in the loading operation. The wrinkling of the side surfaces can occur when the wire is grooved with a screwing grinding wheel 40 in a cross design. The wheel is allowed to touch the wire only to the extent that it produces the grooved and rough surface. Hollingsworth also describes that the rugged effect obtained with hard chromium coating on slightly rough wire surfaces, the coating amplifies the original roughness in its tendency to deposit on high peaks and therefore accentuates the roughness of the surfaces. Hollingsworth also describes a result similar to that obtained by spraying metal onto wire surfaces to obtain a surface that has a pronounced roughness for loading operations. Although Hollingsworth states that the roughness of the teeth (or wire) has been found to produce a pronounced improvement in the loading function, it has not been found to be true by those familiar with the loading business. In addition, this patent does not disclose a method for providing a smooth finish on a fabric using a wire coated with metal. In the North American Patent No. 4, 467.505, issued August 28, 1984 to Toru Mitsuyoshi et al., And assigned to Hiroyuki Kanai of Ashiya, Japan, a garment wire hanger is described having wire on rollers in counterpart in substantially diamond-shaped cross sections of 4 equal sides comprising two obtuse angles and two acute angles, and a radius of less than 0.1 mm at the acute angle corners of the cross sections of the wires. The wires of the hair rollers have a circular cross section. By using the roller assembly on a perching machine, the short hairs extracted by the garment of the hair rollers are cut by the coating of the counterweight rollers so that a chamois finish of short hairs can be produced and high density The density of the wire points on the base fabric is within the range of 23-77 dots per square centimeter (150-500 dots per square inch). Another embodiment of the wire for counter-roller rollers may be of a type having a cross section which is elliptical or sector-shaped. Another embodiment of the wire for the hair rollers may be of a type having elliptical cross sections. However, this patent does not disclose a wire coated with metal to more efficiently produce a suede tone finish.

BREvIB DESCRIPTION OF THE INVENTION Therefore, accordingly, it is an object of the invention to provide an efficient, cost-effective method and apparatus for obtaining various hair surfaces on fabrics produced in finishing machines using coated wire bands such as a finishing machine. of suede and a finishing machine for perching. Another object of the invention is to provide a method for obtaining a smooth finish on a fabric such as a suede tone finish using a coated wire band in a finishing machine. Another object of the invention is to provide a method for obtaining a faded effect on a fabric such as washed or faded denim using a coated wire band in a finishing machine. A further object of the invention is to provide a method for obtaining a curled pile surface on a fabric using a coated wire band in a finishing machine. Still another object of the invention is to provide a method for obtaining a curl pile surface broken on a cloth using a coated wire band in a finishing machine.

Another object of the invention is to provide a method for obtaining a surface covered with long hair on a cloth using a coated wire band in a finishing machine. A further object of the invention is to provide a finishing machine having a driven roller that operates in a clockwise direction in a cylinder that operates in a counterclockwise direction having a coated wire band attached thereto to provide a smooth finish to a fabric when it passes between the driven roller and the cylinder such as a suede finish. A further object of the invention is to provide a finishing machine having a driven roller that operates in a clockwise direction and a cylinder that operates in a counter-clockwise direction that has a Coated wire band to provide a smooth wash or fade finish to a denim fabric when it passes between the driven roller and the cylinder. Yet another object of the invention is to provide a finishing machine having a plurality of rollers, each of the rollers having a coated wire band to produce a gradual control of a predetermined suede finish on a cloth.

These and other objects are carried out by a method for providing a smooth finish on a fabric, comprising the steps of feeding a fabric into a finishing machine, moving the fabric on a first driven medium that rotates in a first direction, providing a second driven medium that rotates in a second direction adjacent to the first driven medium, attaching abrasively coated wire means to the second driven medium, adjusting the moving cloth to be in contact with the abraded coated wire media, and cutting fibers of the surface of the fabric with the abrasively coated medium as the fabric passes between the first driven medium and the second driven medium. The step of feeding a fabric in a finishing machine includes the step of providing tension on the fabric for constant contact of the surface with the abrasive coated wire means. The step of moving the fabric over the first driven roller means includes the step of covering the first driven medium with a rubber face base to provide a cushioned, frictional surface. The step of cutting surface fibers from the fabric with an abrasive coated wire means comprises the step of providing each wire of the wire medium with a tungsten carbide coating. The step of attaching an abrasive coated wire means to the second driven means includes the step of attaching a band around the second driven means having a plurality of abrasive coated wires extending through a flexible base. The fabric that comes out of the finishing machine comprises a suede finish. The step of feeding a fabric in a finishing machine includes the step of feeding a denim fabric into a finishing machine to produce a smooth finish, washed or bleached. The lenses are further carried out in a finishing machine to produce a smooth finish on a fabric having an improvement, comprising a first driven means for extracting the fabric inside the finishing machine, a second driven medium, placed adjacent to the First half driven, to provide a finishing means, the finishing means comprises a coated wire media abrasively bonded thereto to produce the smooth finish on the fabric. The abrasive coated wire means comprises a band having a plurality of wires, each of the wires being coated with a coating of tungsten carbide. The objectives are further met by a method for using the wires, for lifting hair surfaces on a fabric, on a finishing machine, comprising the steps of providing a band having a plurality of wires extending from a flexible base. , each of the wires has an angularly deflected end, the wires are coated with an abrasive material, and the abrasive-coated wire band is attached to a machine for finishing fabric with the hair surfaces on the fabric. The method comprises the step of providing each of the abrasively coated wires with a rounded profile. The method includes producing a suede surface on the cloth. The step of providing each band having a plurality of wires comprises the step of providing the angularly biased extremity with an inclination angle of approximately eighty degrees. The step of coating the wires extending from the band comprises the step of spraying a tungsten carbide material onto the wires. The method comprises the step of providing the abrasively coated wires with a predetermined geometric profile to obtain a predetermined hair surface on the fabric. The step of providing the abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprises the step of lifting the locks on the fabric, the step of breaking the locks on the fabric, or the step of producing a finish covered with long hair on the fabric. The objectives are further carried out in a finishing machine for lifting a hair surface on a fabric, which has an improvement comprising a band having a plurality of wires extending from a flexible base, each of the wires having an angularly deflected limb, each of the plurality of wires having an abrasive material coated thereon, roller means for providing a surface for wrapping the band around it, and means for removing and placing an unfinished fabric in contact with the Abrasively coated wire band, to produce the hair surface. Each of the plurality of wires has a rounded profile. The hair surface produced on the fabric comprises a suede finish. Each of the plurality of wires in the band comprises the extremity angularly deflected at an inclination angle of approximately eighty degrees. Each of the wires coated with abrasive material comprises a coating of tungsten carbide material. The finishing machine can be a suede finishing or perching machine, based on the desired finish. The plurality of abrasive coated wires comprises a predetermined geometric profile to obtain the hair surface on the fabric. The hair surface on the fabric comprises raised or raised curls, cracked curls or a finish covered with long hair.

BRIEF DESCRIPTION OF THE DRAWINGS The appended claims particularly highlight and distinctly claim the subject matter of this invention. The various objects, advantages and novel features of this invention will become more fully apparent from the reading of the following detailed description together with the accompanying drawings in which the like reference numbers refer to like parts, and in the which: Figure 1 illustrates a preferred embodiment of a finishing machine, according to the invention; Figure 2 is a fragmentary sectional view of a cylinder equipped with a band having wires protruding therefrom, the ends of the wires are significantly inclined from the vertical; Figure 3 is an enlarged perspective view of a shape of the wires adapted for use in a web made according to the invention; Figure 4 is an enlarged perspective view of a portion of the coated wires extending from a base web forming a band, according to the invention; Fig. 5 (a) is a side view of an enlarged coated wire extending from a band, for use in a finishing machine, according to the invention; Fig. 5 (b) is a cross section to scale enlarged of the coated wire shown in Figure 5 (a): Figure 6 illustrates an arc spray gun which applies an abrasive coating to the wires of a band, Figure 7 illustrates an alternative embodiment of a finishing machine using rolls multiple, each roller comprises a band of coated wires, according to the invention, Figure 8A is a side view of an enlarged coated wire for perching, which extends from a band for use in a perching finishing machine, according to FIG. With the invention, Figure 8B is a side view, on an enlarged scale, of the perching wire point shown in Figure 8A, described as a needle point, and Figure 9 illustrates a perching machine. comprising a plurality of rollers having coated wire bands that cover each roller.

DESCRIPTION OF THE ILLUSTRATIVE MODALITIES Referring now to Figure 1, a preferred embodiment of the invention using a fabric finishing machine 10 is illustrated. A cloth roll 12 to be processed is mounted in the discharge station 20 for feeding into the finishing machine 10, or the fabric 12 may come from a tub (not shown). The finishing machine 10 comprises a driven rubber roller 22 which operates in a clockwise direction and a cylinder 24 which operates in a counterclockwise direction. The cylinder 24 is covered with a wire band 26, and each of the wires 30 extends from the band 26 and comprises an abrasive coating 27, described below. The fabric 12 is fed around a tension roller 17 on a work board 18 and then between a tapping roller 20 and the rubber roller 22. The unfinished web 12 then advances between the driven rubber roller 22, which rotates clockwise, and the wire band 26 mounted on the cylinder 24, which rotates counter to the clockwise direction of the hands. clock . As the fabric 12 leaves the driven roller 22 and the cylinder 24, it passes between a guide 28 and a cleaning brush 29 for removal of the fabric debris. The finished fabric 34 then advances around an outlet of a driven roller 32 to move the finished fabric 34 out of the machine 10 to a receiving roller (not shown). The unfinished fabric 12 leaves the machine 10 as finished fabric 34 having a smooth finish such as suede, or when the unfinished fabric 12 is denim, it comes out of the machine 10 presenting a washed finish or faded There is a handwheel 14 coupled to the rubber roller 22 on the finishing machine 10 which operates in cooperation with the driven rubber roller 22 to adjust the space between the roller 22 and the cylinder 24 by moving the rubber roller 22 inside. and outside in relation to the cylinder 24. This adjustment is important because it allows variations in the finish of the fabric 12 that passes through the finishing machine 10. The fabric with a suede finish that has previously been obtained by the use of sandpaper wound around the cylinder 24. HoweverAs the unfinished fabric comes in contact with the sandpaper particles in the fabric, they are removed and tend to accumulate on the sandpaper, which causes the sandpaper to stop working. Therefore, the sandpaper should be replaced at frequent intervals in order to continue to obtain a satisfactory suede finish, resulting in considerable downtime of the finishing machine. The finishing machine 10 of Figure 1 significantly reduces the idle time of the finishing machine 10, resulting in higher finished fabric performance. The finishing machine 10 may be constituted by a finishing machine of the series 710, modified in accordance with this invention, manufactured by Curtin-Hebert Company, Inc., of Glovesville New York. The wire band 26 for the cylinder 24 in the finishing machine 10 can be constituted by the model F100 manufactured by Redman Card Clothing Company, Inc., of Andover, Massachusetts. With reference to Figure 2 and Figure 3, Figure 2 is a fragmentary sectional view of a cylinder 24 having attached thereto a band 26 with a plurality of coated wires 30 projecting therefrom. The end tips of the wires 30 are inclined approximately thirty-five degrees from the horizontal (see angle X in Figure 5a). Figure 3 is a perspective view of an enlarged U-shaped staple providing two wires 30 when inserted into the strip 26. The inclined ends of the staple wires 30 are formed after insertion into the base 31 of the band 26. Each inclined end of the wires 30 extend from the band 26 and is coated with an abrasive coating 27 such as tungsten carbide or other similarly hard material. The liner extends from the outer ends of the wires to the lower part of the fold and around the perimeter of each wire 30. With reference to Figure 4, there is shown a perspective view, on an enlarged scale, of a plurality of wires 30. Coats extending from the base 31 of a portion of a web 26. The clips as shown in Figure 3 are inserted into the web 31 to produce a band 26 of densely populated wire. The coating 27 such as the tungsten carbide coating is applied to the wires 30 in the densely populated band 26. The density of the wire points in the band 26 varies based on the desired finish on the fabric and the type of finish. Typically for a suede finish, the density is 40 dots per square centimeter (258 dots per square inch).

Referring now to Figure 5 (a) and Figure 5 (b), Figure 5 (a) is a side view of an enlarged coated wire 30 extending through and above the base 31 of a band 26. Figure 5 (b) shows a cross section of the wire in Figure 5 (a), which is rounded. The specifications for the wires 30 of the band 26 are defined in the following table and these specifications may vary based on the fabric and the desired finish: TABLE 1. SPECIFICATIONS OF THE WIRE FOR THE BAND STEP 0 WORK ANGLE (X): 35 degrees TILT OR ADJUSTMENT ANGLE (Y): 80 degrees WIRE HEIGHT (A): 7.1 mm (0.280 inches) DOUBLE HEIGHT (B): 2.0 mm (5/64 inches) LENGTH OF THE INCLINED END (C): 2.0 mm (5/64 inches) WIRE DIAMETER (D): 0.2"d mm (0.011 inches) FORM IN TRANSVERSAL SECTION OF THE WIRE: rounded WIRE POINT DENSITY: 82 points / cm2 (528 dots per square inch) Now with reference to Figure 6, a preferred method of coating the wires 30 is by the use of an arc sprinkler system. An arc spray gun 40 is charged with a feed wire 44, and the wire for this mode is made of elements including tungsten carbide or other similarly hard materials. The correct voltage setting is established along with the amperage and air pressure, as recommended by the manufacturer of the air spray gun 40, which controls the spray speed. The thermal spray wire 44 which uses tungsten carbide or other hard material within an amorphous matrix is used to provide excellent abrasion resistance. The liner 27 provides not only abrasive quality, but also improves the wear resistance compared to conventional means. A coating of approximately 0.05 mm (0.002 inches) thick is applied to the wires 30 of the band 26, and the spray gun is placed approximately 19 cm (7.25 inches) from the end of the wires 30. The parameters of the gun 40 of spray are as follows: CLEAN NOZZLE COVER, SLOTTED NOZZLE, 3.5 kg / cm2 (50 psi) OF AIR, 100 AMPS, 19 cm (7.25") OF SEPARATION OF SPRAY INSIDE THE WIRE POINTS, AND 0.5 SPEED IN THE MARKER (for approximately a displacement speed of the band of 91-152 cm (3'-5 ') per minute). Prior to coating, the feed wire 44 is cleaned of oils and dirt to ensure good placement. This can be done by passing the wires 44 through an alcohol bath.

Other methods which produce an abrasive surface, resistant to wear can be equally applicable such as other thermal sprays, mechanical roughness combined with hardening treatment for wear resistance. Other techniques for coating the wires 30 can be used with an abrasive material such as electrocoating. The arc sprinkler system including the gun 40, a control console and a power supply (not shown) are. constituted by the 8830 model manufactured by TAFA, INC. of Concord, New Hampshire. The tungsten carbide feed wire 44 can be constituted by 97 MXC manufactured by TAFA, Inc., of Concord, New Hampshire. The feed wire 44 can also be constituted by the MCX model 95 comprising silicon, manganese, boron and iron chromium, also manufactured by TAFA, Inc., of Concord, New Hampshire. With reference to Figure 7, there is shown an illustration of an alternative embodiment of a finishing machine 50 according to the invention using multiple rollers 56, 62, 68, 74, which are capable of rotating in any direction for processing fabric in any direction. The multiple rollers 56, 62, 68 and 74 are placed in line and parallel to each other. Each of the multiple rollers 56, 62, 68, 74 comprises a band 52 of coated wire abrasively bonded thereto. The wire band 52 is the same as the coated wire band 26 attached to the cylinder 24 of Figure 1. When reversing the direction of the multiple rollers 56, 62, 68, 72, the wrapping of the band 52 in each of the multiple rollers. Pairs of free rollers 54 and 58, 60 and 64, 66 and 70, 72 and 76 are located on both sides of each roller 52, 62, 68 and 74, respectively. The purpose of the driven roller 56 is to brush against the fabric 12 passing through the roller 56 which causes a soft finish such as a suede tone which is produced on the fabric 12. The fabric then passes through the other rollers 62, 68 and 74 driven, each has a wire band similar to the wire band 52. Each of the multiple rollers 56, 62, 68 and 74 provides gradual control of the suede effect of the fabric 78. A fixed position free roller 53 guides the fabric 12 upwardly on the free roller 54 and places the fabric 12 for contact with the wire band 52 on the driven roller 56. A free roller 58 on the opposite side of the driven roller 56 relative to the free roller 54 is adjustable to determine the amount of fabric contact produced with the wire surface of the roller 56. The free rolls support or transport the fabric. The free rollers on the sides of the other rollers 62, 68, 74 perform the same functions. The finished fabric 78 leaves the multi-roll finishing machine 50 to a receiving roller (not shown). A multi-roll finishing machine which performs a chamois function similar to that of the finishing machine 50 can be constituted by the PM / 88 model and manufactured by Comet S.P.A. of Prato, Italy. The wire bands for the multiple rolls may be constituted by the F100 model manufactured by Redirían Card Clothing, Co., Inc., of Andover, Massachusetts. Referring now to Figure 8A and Figure 8B, Figure 8A is a side view of an alternate, enlarged, coated wire 80 for perching extending through and above the base 82 of the band 84, and the figure 8B shows an enlarged side view of the tip of the wire 80 of FIG. 8A, which is generally referred to as the needle point. Other tips are used in the hanger wire to obtain various finishes such as medium needle, bevel point or points, a tapered tip or a hammerhead tip. The specifications for the coated hanger wire of Figure 8A are defined in the following table, and such specifications may vary based on the fabric and the desired finish.

TABLE 2. SPECIFICATIONS OF THE PARKING WIRE FOR THE BAND STEP OR WORK ANGLE (X): 45 degrees TILT OR ADJUSTMENT ANGLE (Y): 80 degrees WIRE HEIGHT (A): 11 mm (0.443 inches) CURVATURE HEIGHT (B): 4.8 mm (3/16 inch) WIRE DIAMETER (D): 0.41 mm (0.016 inch) SHAPE IN WIRE TRANSVERSE SECTION: rounded WIRE POINT DENSITY: 54 points / cm2 (350 points) per square inch) The alternate coated wire 80 is used to perch fabrics which is the function of lifting, fraying or cutting fibers to create a lint or perched surface. The coated wire 80 for perching provides an upper hair with less lint that occurs during the process; in addition, the perching efficiency is improved because the coated wires 80 for perching last much longer before they need to be replaced. The cross-sectional shape of the perching wires of Figure 8A is rounded; the tip 86 of the coated wire 80 is tapered, as shown in Figure 8B and is referred to as a needle tip. However, a person usually familiar with the art will recognize that other shapes can be used for perching wire such as a > Diamond or rhombic shape, elliptical, triangular or rectangular, with rounded corners. Referring now to Figure 9, there is shown an illustration of a double-action sanding finishing machine comprising a plurality of rollers such as the hair rollers 94 and counterbalanced rolls 95, each of the rolls being covered with bands. 96, 97 of coated wire. The amount of coating coverage on the wires of the coated wire strip 96, 97 is determined by the desired finish on a cloth. In fact, for some fabric finishes, coated wires may not be required on all of the rollers 94, 95, where part of the rollers will be covered with an uncoated wire band. Typically there will be hair rollers 12 and counter-roller 12, placed alternately. The rollers 95, 97 are positioned around the periphery of a cylinder 98 which rotates in a clockwise direction, while the rollers 94, 95 rotate in a counterclockwise direction. The inclined end, the coated wires of the band 96 point in a clockwise direction and the inclined end, the coated wires of the band 97 point in a counterclockwise direction. The free rollers 99 and 102 guide a cloth INSIDE and OUT, respectively, of the double action machine 90. A front scraper roller 100 cleans the rollers against the grain and a rear scraping roller 101 cleans the rollers bareback. Also shown in the illustration of Figure 9 is an internal gear 92 for controlling the rotation of the cylinder 98 and a work roller gear 93 for controlling the work rolls 94, 95. Such a double-action sanding finishing machine may be constituted by a 24-roll sanding machine manufactured by RFG Enterprises, Inc., of Canover, NC 28613. Other sanding machines include a single-action sanding machine and a woven fabric sanding machine which are easily known by those usually familiar with the art. This invention has been described in terms of certain modalities. It will be apparent that many modifications can be made to the apparatuses described without departing from the invention. Therefore, it is the intention of the appended claims to cover all such variations, modifications so as to be within the true spirit and scope of this invention.

Claims (103)

1. A method for providing a soft finish on a fabric, characterized in that it comprises the steps of: feeding a fabric in a finishing machine; moving the fabric on a first driven medium that rotates in a first direction; providing a second driven means that rotates in a second direction adjacent the first driven means; attaching abrasive coated wire means to the second driven medium; adjust the moving fabric so that it is in contact with the abraded coated wire means; and cutting the surface fibers of the fabric with the coated medium abrasively as the fabric passes between the first driven medium and the second driven medium.

2. The method according to claim 1, characterized in that the step of feeding a fabric into the finishing machine includes the step of providing tension on the fabric for a constant contact of the surface with the abrasive coated wire means.

3. The method according to claim 1, characterized in that the step of moving the fabric over the first driven means includes the step of including the first driven medium with a rubber face base to provide a frictional cushioned surface.

4. The method according to claim 1, characterized in that the step of cutting surface fibers of the fabric with the abrasive coated wire means comprises the step of providing each wire with a tungsten carbide coating.

5. The method according to claim 1, characterized in that the step of adjusting the moving fabric so that it is in contact with the abraded coated wire means comprises the step of moving the first driven medium towards or away from the second driven means.

6. The method according to claim 1, characterized in that it comprises the step of brushing the staple fibers of the fabric as the fabric moves away from the first driven medium and the second driven medium.

7. The method according to claim 6, characterized in that it comprises the step of guiding the fabric to a receiving roller after the step of brushing the staple fibers.

8. The method according to claim 1, characterized in that the step of moving the fabric on a first driven means that rotates in a first direction, comprises the step of rotating a roller in a clockwise direction.

9. The method according to claim 1, characterized in that the step of providing a second driven means that rotates in a second direction, comprises the step of rotating a cylinder in a counter-clockwise direction.

10. The method according to claim 1, characterized in that the step of attaching an abrasive coated wire means to the second driven means includes the step of attaching a band around the second driven means having a plurality of abrasive coated wires extending to through a flexible base.

11. The method according to claim 1, characterized in that the fabric exiting the finishing machine comprises a suede finish.

12. The method according to claim 1, characterized in that the step of feeding a fabric into a finishing machine includes the step of feeding a denim fabric into a finishing machine to produce a smooth, washed or faded finish.

13. An improved finishing machine, to produce a smooth finish on a fabric, the improvement is characterized in that it comprises: a first driven means for directing the fabric to the interior of the finishing machine; and a second driven means, positioned adjacent the first driven means, to provide a finishing means, the finishing means comprises an abrasive coated wire means, bonded thereto, to produce the smooth finish on the fabric.

14. The finishing machine, according to claim 13, characterized in that the abrasive coated wire means comprises a band having a plurality of wires, each of the wires being coated with a coating of tungsten carbide.

15. A method for using wires for lifting hair surfaces on a fabric in a finishing machine, characterized in that it comprises the steps of: providing a band having a plurality of wires extending from a flexible base, each of the wires having a angularly deflected limb; coat the wires with an abrasive material; and joining the abrasive coated wire band to the fabric finishing machine with hair surfaces on the fabric.

16. The method according to claim 15, characterized in that the method comprises the step of providing each of the abrasively coated wires with a rounded profile.

17. The method according to claim 15, characterized in that the method includes producing a suede surface on the fabric.

18. The method according to claim 15, characterized in that the step of providing a band having a plurality of wires comprises the step of providing the angularly biased extremity with an inclination angle of approximately eighty degrees.

19. The method according to claim 15, characterized in that the step of coating the wires extend from the band, comprising the step of spraying a tungsten carbide material onto the wires.

20. The method according to claim 19, characterized in that the step of spraying the wires comprises the steps of: using an arc spray gun means for coating the wires; loading the thermal spray wire into the arc spray gun means, the thermal spray wire comprises the tungsten carbide material; point the spray gun means to the wires at a predetermined distance from the wires; and activate the spray gun means.

21. The method according to claim 15, characterized in that the finishing machine, the method includes a percher.

22. The method according to claim 15, characterized in that the method comprises the step of providing abrasively coated wires with a predetermined geometric profile to obtain a predetermined hair surface on the fabric.

23. The method according to claim 22, characterized in that the step of providing the abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric, comprises the step of lifting the locks on the fabric.

24. The method according to claim 22, characterized in that the step of providing the abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric, comprises the step of breaking or breaking the locks on the fabric.

25. The method according to claim 22, characterized in that the step of providing the abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric, comprises the step of producing a finish covered with long hair on the fabric .

26. An improved finishing machine, for lifting a hair surface on a fabric, the improvement is characterized in that it comprises: a band having a plurality of wires extending from a flexible band, each of the wires having an angularly deflected end; each of the plurality of wires have a coating of abrasive material thereon; a roll means for providing a surface for wrapping the band around; and means for extracting and placing an unfinished fabric in contact with the abrasive coated wire band, to produce a hair surface.

27. The machine according to claim 26, characterized in that each of the plurality of wires has a rounded profile.

28. The finishing machine, according to claim 26, characterized in that the hair surface on the fabric comprises a suede finish.

29. The finishing machine, according to claim 26, characterized in that each of the plurality of wires in the strip comprises an angularly deflected end with an inclination angle of approximately eighty degrees.

30. The finishing machine, according to claim 26, characterized in that each of the wires coated with abrasive material comprises a coating of tungsten carbide material.

31. The finishing machine, according to claim 26, characterized in that it includes a perching finishing machine.

32. The finishing machine, according to claim 26, characterized in that the plurality of abrasive coated wires comprises a predetermined geometric profile to obtain a hair surface on the fabric.

33. The finishing machine, according to claim 32, characterized in that the hair surface on the fabric comprises perched or raised curls.

34. The finishing machine, according to claim 32, characterized in that the hair surface of the fabric comprises broken curls.

35. The finishing machine, according to claim 32, characterized in that the hair surface comprises a finish covered with long hair.

36. A wire band, characterized in that it comprises: a plurality of wires extending from a flexible base; each of the plurality of wires comprises an angularly deflected end; and each of the plurality of wires comprises an abrasive coating.

37. The wire band, according to claim 36, characterized in that the abrasive coating comprises an abrasive and durable material.

38. The wire band, according to claim 36, characterized in that the abrasive coating comprises tungsten carbide.

39. The wire band, according to claim 36, characterized in that the band comprises a predetermined length sufficient to wind around a cylinder of a finishing machine.

40. The wire band, according to claim 36, characterized in that each of the plurality of wires comprises a rounded profile.

41. The wire band, according to claim 36, characterized in that the angularly deflected end comprises an inclination angle of approximately eighty degrees.

42. The wire band, according to claim 36, characterized in that each of the plurality of wires comprises a predetermined geometric profile.

43. The band of wire, according to claim 36, characterized in that the plurality of wires for perching comprises a shape which includes a needle tip, a half-needle tip, a tapered tip or a hammer head tip.

44. A wire band, characterized in that it is manufactured by a method comprising the steps of: inserting a plurality of wires into a flexible base; folding each of the plurality of wires to have an angularly deflected extremity; coating the plurality of wires with an abrasive material.

45. The wire band manufactured by the method, according to claim 44, characterized in that the step of coating the plurality of wires with abrasive material comprises the step of spraying a tungsten carbide material onto the wires.

46. The wire band manufactured by the method, according to claim 44, characterized in that the step of coating the plurality of wires comprises the steps of: providing an arc spray gun means for coating the wires; loading the thermal spray wire into the arc spray gun means, the thermal spray wire comprises an abrasive material; point the spray gun means on the wires at a predetermined distance from the wires; spraying the abrasive material from the spray gun means on the plurality of wires.

47. The wire band manufactured by the method, according to claim 44, characterized in that the step of coating the plurality of wires comprises the step of spraying a tungsten carbide material onto the wires.

48. A fabric with a predetermined finish characterized in that it is manufactured by a method comprising the steps of: attaching a wire band to a first roll of a finishing machine, the wire band comprises abrasively coated wires; rotating the first roller in a first direction; feeding an unfinished fabric inside the finishing machine onto a second roller; rotating the second roller in a second direction; and adjusting the unfinished fabric to be in contact with the abrasively coated wires extending from the wire band attached to the first roll to produce the predetermined finish on the unfinished fabric.

49. The fabric manufactured by the method according to claim 48, characterized in that the step of adjusting the unfinished fabric to be in contact with the abrasive coated wire comprises the step of moving the first roller towards or away from the second roller.

50. The fabric manufactured by the method according to claim 48, characterized in that the method comprises the step of cutting surface fibers from the unfinished fabric as the unfinished fabric passes between the first roller and the second roller.

51. The fabric manufactured by the method according to claim 48, characterized in that the step of feeding the unfinished fabric in a finishing machine comprises the step of providing tension on the unfinished fabric by constant contact of the surface with the abrasively coated wires. .

52. The fabric manufactured by the method according to claim 48, characterized in that the step of feeding the unfinished fabric in the finishing machine onto the second roller comprises the step of covering the second roller with a rubber face base to provide a frictional cushioned surface.

53. The fabric manufactured by the method according to claim 48, characterized in that the fabric exiting the finishing machine comprises a suede finish.

54. The fabric manufactured by the method according to claim 48, characterized in that the step of feeding the unfinished fabric in the finishing machine includes the step of feeding a denim fabric into the finishing machine to produce a smooth finish, similar to washing or bleaching.

55. A fabric with a soft finish made by a method characterized in that it comprises the steps of: moving the fabric over a first driven medium that rotates in a first direction; providing a second driven means that rotates in a second direction adjacent to the first driven means, the second driven means has a coated wire means abrasively bonded for contact with the fabric; adjusting the moving fabric to be in contact with the abrasive coated wire media; and cutting the surface fibers of the fabric with the abrasive coated wire medium as the fabric passes between the first driven medium and the second driven medium.

56. The fabric manufactured by the method according to claim 55, characterized in that the step of moving the fabric on the first driven means includes the step of providing tension on the fabric for constant contact of the surface with the abrasive coated wire means.

57. The fabric manufactured by the method according to claim 55, characterized in that the step of moving the fabric over the first driven means includes the step of covering the first driven medium with a rubber face base to provide a frictional cushioned surface.

58. The fabric manufactured by the method according to claim 55, characterized in that the step of cutting surface fibers of the fabric with the abrasive coated wire means comprises the step of providing each wire of the wire medium with a carbide coating of tungsten.

59. The fabric manufactured by the method according to claim 55, characterized in that the step of adjusting the moving fabric to be in contact with the abraded coated wire means comprises the step of moving the first driven medium towards or away from the second medium driven.

60. The fabric manufactured by the method according to claim 55, characterized in that it comprises the step of brushing the staple fibers of the fabric as the fabric moves away from the first driven medium and the second driven medium.

61. The fabric manufactured by the method according to claim 60, characterized in that it comprises the step of guiding the fabric to a receiving roller after the step of brushing the staple fibers.

62. The fabric manufactured by the method according to claim 55, characterized in that the step of moving the fabric on a first driven means that rotates in a first direction comprises the step of rotating a roller in a direction in the direction of the hands of the clock .

63. The method according to claim 55, characterized in that the step of providing a second driven means that rotates in a second direction comprises the step of rotating a cylinder in a counterclockwise direction.

64. The method according to claim 55, characterized in that the step of attaching abrasive coated wire means to the second driven means includes the step of attaching a band around the second driven means having a plurality of abrasive coated wires extending through of a flexible base.

65. The method according to claim 55, characterized in that the fabric exiting the finishing machine comprises a suede finish.

66. The method according to claim 55, characterized in that the step of moving a fabric over a first driven means includes the step of feeding a denim fabric into the finishing machine to produce a smooth, washed or faded finish.

67. A method of using coated wires to provide a smooth finish on a fabric in a finishing machine, characterized in that it comprises the steps of: providing a web having a plurality of coated wires extending from a flexible base, each of which wires has an angularly deflected limb; coat the wires with an abrasive material; and joining the abrasive coated wire band to a plurality of roller means in the finishing machine to finish the fabric with the soft finish on the fabric, the plurality of roller means being placed in line and parallel to each other in the machine.

68. The method according to claim 67, characterized in that the method comprises the step of providing each of the abrasively coated wires with a rounded profile.

69. The method according to claim 67, characterized in that the method includes producing a suede finish on the fabric.

70. The method according to claim 67, characterized in that the method comprises the step of providing a pair of free rollers on each side of the roller means for guiding the fabric passing in contact with the roller means.

71. The method according to claim 67, characterized in that the step of providing a band having a plurality of wires comprises the step of providing an angularly biased extremity with an inclination angle of approximately eighty degrees.

72. The method according to claim 67, characterized in that the step of coating the wires extending from the band comprises the step of spraying a tungsten carbide material onto the wires.

73. The method according to claim 72, characterized in that the step of spraying the wires comprises the steps of: using a means of arc spray gun to coat the wires; loading the thermal spray wire into the arc spray gun means, the thermal spray wire comprises an abrasive material; point the spray gun at the wires at a predetermined distance from the wires; spray the abrasive material from the spray gun medium onto the wires.

74. The method according to claim 67, characterized in that the method includes producing a smooth, washed or destained finish on a denim fabric.

75. The method according to claim 67, characterized in that the method comprises the step of providing abrasively coated wires with a predetermined geometric profile to obtain the smooth finish on the fabric.

76. A fabric manufactured by a method of using coated wires to provide a smooth finish on the fabric in a finishing machine, characterized in that it comprises the steps of: providing a band having a plurality of wires extending from a flexible base, each one of the wires has an angularly inclined end; coat the wires with an abrasive material; and joining the abrasive coated wire band to a plurality of roller means in the finishing machine to finish the fabric with a smooth finish on the fabric, the plurality of roller means being placed in line and parallel to each other in the machine.

77. The fabric manufactured by the method according to claim 76, characterized in that the method comprises the step of providing a pair of free rollers on each side of each of the roller means for guiding the fabric passing in contact with the media roller.

78. The fabric manufactured by the method according to claim 76, characterized in that the method comprises the step of providing each of the abrasively coated wires with a rounded profile.

79. The fabric manufactured by the method according to claim 76, characterized in that the method includes producing a suede finish on the fabric.

80. The fabric manufactured by the method according to claim 76, characterized in that the step of providing a band having a plurality of wires comprises the step of providing the angularly deflected end with an inclination angle of approximately eighty degrees.

81. The fabric manufactured by the method according to claim 76, characterized in that the step of coating the wires extending from the band comprises the step of spraying a tungsten carbide material onto the wires.

82. The fabric manufactured by the method according to claim 76, characterized in that the finishing machine of the method includes producing a smooth, washed or faded finish on a denim fabric.

83. The fabric manufactured by the method according to claim 76, characterized in that the method comprises the step of providing the abrasively coated wires with a predetermined geometric profile to obtain a smooth finish on the fabric.

84. The fabric manufactured by a method that uses wires to lift hair surfaces on the fabric in a finishing machine, characterized in that it comprises the steps of: moving a fabric on a first driven medium that rotates in a first direction; placing a plurality of rollers around the periphery of the first driven means; rotating the plurality of rollers in a second direction; joining a band of abrasively coated wire around a predetermined number of the plurality of rolls; and moving the fabric over the first driven medium and adjusting the moving fabric to be in contact with the plurality of rollers.

85. The fabric manufactured by the method according to claim 84, characterized in that the method of using wires for lifting hair surfaces comprises the step of placing the wires having angularly deflected ends in predetermined directions.

86. The fabric manufactured by the method according to claim 84, characterized in that the method comprises the step of providing free rollers for guiding the fabric in and out of the finishing machine.

87. The fabric manufactured by the method according to claim 84, characterized in that the step of attaching an abrasive coated wire band about a predetermined number of the plurality of rollers comprises the step of providing a tungsten carbide coating on the wires that they extend from the wire band.

88. The fabric manufactured by the method according to claim 84, characterized in that the method comprises the step of providing the abrasive coated wire band with a predetermined geometric profile to obtain a predetermined hair surface on the fabric.

89. The fabric manufactured by the method according to claim 88, characterized in that the step of providing abrasively coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprising the step of lifting the locks on the fabric.

90. The fabric manufactured by the method according to claim 88, characterized by the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprising the step of breaking or breaking the locks on the cloth.

91. The fabric manufactured by the method according to claim 88, characterized in that the step of providing abrasively coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprising the step of producing a finish covered with long hair on the cloth.

92. The fabric manufactured by the method according to claim 88, characterized by the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprising the step of producing a suede finish on the cloth.

93. A method for using wires for lifting hair surfaces on a fabric in a finishing machine, characterized in that it comprises the steps of: moving a fabric on a first driven medium that rotates in a first direction; placing a plurality of rollers around the periphery of the first driven means; rotating the plurality of rollers in a second direction; joining a band of abrasively coated wire around a predetermined number of the plurality of rolls; and moving the fabric over the first driven medium and adjusting that the moving fabric is in contact with the plurality of rollers.

94. The method according to claim 93, characterized in that the method of using wires for lifting hair surfaces comprises the step of placing the wires having angularly deflected ends in predetermined directions.

95. The method according to claim 93, characterized in that the method comprises the steps of providing free rollers for guiding the fabric in and out of the finishing machine.

96. The method according to claim 93, characterized in that the step of joining a wire band with abrasive coating around a predetermined number of the plurality of rollers comprises the step of providing tungsten carbide coating on the wires extending from the wire band.

97. The method according to claim 93, characterized in that the method comprises the step of providing a wire band abrasively coated with a predetermined geometric profile to obtain a predetermined hair surface on the fabric.

98. The method according to claim 97, characterized in that the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprises the step of lifting the locks on the fabric.

99. The method according to claim 97, characterized in that the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprises the step of breaking or breaking the locks on the fabric.

100. The method according to claim 97, characterized in that the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprises the step of producing a finish covered with long hair on the fabric.

101. The method according to claim 97, characterized in that the step of providing abrasive coated wires having a predetermined geometric profile to obtain a predetermined hair surface on the fabric comprises the steps of producing a suede finish on the fabric.

102. A method for manufacturing an abrasive coated wire band, characterized in that it comprises the steps of: using an arc spray gun means for coating a plurality of wires extending from the wire band; loading the thermal spray wire into the middle of the arc spray gun; the thermal spray wire comprises an abrasive material; point the spray gun means to the wires at a predetermined distance from the wires; spray the abrasive material from the spray gun medium onto the wires.

103. The method according to claim 102, characterized in that the step of spraying the abrasive material comprises the step of spraying a tungsten carbide material.