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WO2009098586A2 - Guide device for supporting an underwater pipeline, laying ramp comprising such a guide device, laying vessel equipped with such a laying ramp, and method of controlling an underwater- pipeline laying ramp - Google Patents

Guide device for supporting an underwater pipeline, laying ramp comprising such a guide device, laying vessel equipped with such a laying ramp, and method of controlling an underwater- pipeline laying ramp Download PDF

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Publication number
WO2009098586A2
WO2009098586A2 PCT/IB2009/000216 IB2009000216W WO2009098586A2 WO 2009098586 A2 WO2009098586 A2 WO 2009098586A2 IB 2009000216 W IB2009000216 W IB 2009000216W WO 2009098586 A2 WO2009098586 A2 WO 2009098586A2
Authority
WO
WIPO (PCT)
Prior art keywords
frame
cradle
laying
pipeline
ramp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2009/000216
Other languages
French (fr)
Other versions
WO2009098586A8 (en
WO2009098586A3 (en
Inventor
Roberto Bruschi
Teresio Signaroldi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saipem SpA
Original Assignee
Saipem SpA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saipem SpA filed Critical Saipem SpA
Priority to RU2010137269/06A priority Critical patent/RU2496044C2/en
Priority to US12/866,342 priority patent/US8734054B2/en
Priority to AU2009211138A priority patent/AU2009211138B2/en
Priority to EP09707236A priority patent/EP2250416B1/en
Publication of WO2009098586A2 publication Critical patent/WO2009098586A2/en
Publication of WO2009098586A3 publication Critical patent/WO2009098586A3/en
Anticipated expiration legal-status Critical
Publication of WO2009098586A8 publication Critical patent/WO2009098586A8/en
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/16Laying or reclaiming pipes on or under water on the bottom
    • F16L1/18Laying or reclaiming pipes on or under water on the bottom the pipes being S- or J-shaped and under tension during laying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B35/00Vessels or similar floating structures specially adapted for specific purposes and not otherwise provided for
    • B63B35/03Pipe-laying vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats or weights
    • F16L1/225Stingers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L1/00Laying or reclaiming pipes; Repairing or joining pipes on or under water
    • F16L1/12Laying or reclaiming pipes on or under water
    • F16L1/20Accessories therefor, e.g. floats or weights
    • F16L1/235Apparatus for controlling the pipe during laying

Definitions

  • the present invention relates to a guide device for supporting an underwater pipeline.
  • the present invention relates to a guide device for supporting an underwater pipeline along a feed path of the pipeline as it is being laid.
  • underwater pipeline is intended to mean a pipeline laid on the sea bed. Though specific reference is sometimes made in the description to laying underwater pipelines in the sea, it is understood that the object of the present invention applies to any stretch of water large and deep enough to employ laying vessels, and is in no way limited to marine applications.
  • a known guide device such as the one described in document US 4,030,311, is fitted to a laying ramp, and comprises a cradle housing the pipeline; a frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle to selectively adjust the distance between the cradle and the frame.
  • the spacer mechanism comprises a double-acting hydraulic cylinder; and an arm hinged to the frame and connected to the hydraulic cylinder.
  • the cradle is hinged to the arm by a double hinge to swing freely about an axis crosswise to the feed path, and about a further axis perpendicular to said axis and to the feed path.
  • the guide device in US 4,030,311 has the advantage of enabling fast adjustment of the distance between the frame and cradle, and enabling the cradle to adjust automatically to the position of the pipeline at the cradle.
  • the guide device in US 4,030,311 fails to prevent the pipeline from transmitting severe stress to and possibly impairing operation of the guide device, and vice versa, fails to prevent the guide device from transmitting severe stress to and so causing structural damage to the pipeline just as it is being laid.
  • a laying vessel is a floating unit comprising a pipeline assembly line or so-called "firing line”, and equipped at the stern with the laying ramp, which defines an extension of the firing line and serves to ease the pipeline onto the sea bed as the floating unit advances .
  • the method of producing and laying the pipeline comprises assembling the pipeline on a substantially horizontal firing line; and laying the pipeline using the laying ramp, which, in a work configuration, guides and supports the pipeline along an arc-shaped path partly above and partly below sea level.
  • the pipeline being laid assumes an "S" shape between the vessel and sea bed, with curves whose radius of curvature depends on the rigidity of the pipeline, and various types of vessels can be employed, such as pontoons, barges, semisubmersible and single-hull vessels .
  • Pontoons and barges are the underwater-pipeline laying vessels most commonly used in the past; semisubmersible vessels are particularly suitable for laying underwater pipelines in bad weather (rough sea) ; and single-hull vessels have the advantage of being fast, have ample pipe storage space, and can accommodate relatively long firing lines with a high output rate.
  • Laying underwater pipelines calls for relatively good weather conditions, so much so that, in rough-sea conditions, laying is suspended: the completed part of the pipeline is left on the sea bed and attached to a winch cable for retrieval later; and the laying ramp is set as high as possible above sea level in a so- called "survival configuration".
  • the laying ramp normally comprises an inner ramp hinged to the vessel, and an outer ramp hinged to the inner ramp, and can assume various work configurations, depending on the depth of the sea bed and the characteristics of the pipeline; an in-transit configuration, in which the inner and outer ramps allow unobstructed movement of the vessel; and said "survival configuration" .
  • the laying ramp is connected to the vessel by an actuating assembly as described, for example, in the Applicant's Patent US 4,257,718.
  • the laying ramp is equipped with a number of guide devices aligned to define the feed path of the pipeline.
  • the vessel and the pipeline are subjected to stress by the sea during the laying operation.
  • the vessel though maintained in position and jogged along a given course by a system of mooring lines or by so-called dynamic positioning using thrusters, is still subject to undesired movements caused by waves and sea currents .
  • Patent Application WO 96/08605 describes a guide device of the above type comprising two cradles hinged to an intermediate frame, in turn connected to a further intermediate frame by a number of air springs . Over the years, this guide device has proved particularly effective in safeguarding the structure of the device itself. However, known guide devices still call for a good deal of maintenance, on account of the wear to which the components are subject.
  • One object of the present invention is to provide a guide device for supporting an underwater pipeline as it is being laid, and designed to minimize the drawbacks of the known art.
  • Another object of the present invention is to provide a guide device for supporting an underwater pipeline as it is being laid, and which is structured to reduce stress on the component parts of the guide device.
  • a guide device for supporting an underwater pipeline along a feed path as it is being laid, the guide device being fitted to a laying ramp, and comprising a cradle housing the pipeline; a first frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle to selectively adjust the distance between the cradle and the first frame; the guide device being characterized in that the spacer mechanism comprises at least one shock absorber connected to the cradle.
  • a major advantage of the present invention lies in all the guide device components, except for the cradle, being protected against severe stress and shock by the shock absorber connected directly to the cradle. Reducing the amount of shock thus provides for safeguarding the most sensitive components.
  • the present invention also relates to a laying ramp .
  • an underwater-pipeline laying ramp comprising a laying vessel to assume a number of work configurations, and comprising a supporting structure along which are aligned guide devices, each as claimed in any one of Claims 1 to 12; the laying ramp being characterized by comprising a number of uprights arranged in pairs of opposite uprights; and the first frame of each, guide device being connected to the opposite uprights in a respective pair.
  • the present invention also relates to a laying vessel .
  • an underwater-pipeline laying vessel comprising a firing line for constructing underwater pipelines; an underwater-pipeline laying ramp as claimed in any one of Claims 13 to 16; and a laying ramp actuating assembly for setting the laying ramp to a number of work configurations; the laying vessel being characterized by comprising a control device for controlling the distance between each cradle and the respective first frame as a function of a matrix of optimum values .
  • the present invention also relates to a method of controlling a laying ramp.
  • a method of controlling a laying ramp for feeding an underwater pipeline along a feed path the laying ramp being hinged to a laying vessel to assume a number of work configurations, and comprising a supporting structure along which are aligned guide devices, each comprising a cradle housing the pipeline; a first frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle; the method comprising selectively adjusting, for each guide device, the distance between the cradle and the respective first frame; and the method being characterized by selectively adjusting, for each guide device, the distance between the cradle and the respective first frame as a function of a matrix of optimum values .
  • Figure 1 shows a partly sectioned side view, with parts removed for clarity, of a laying vessel equipped with an underwater-pipeline laying ramp in accordance with the present invention
  • Figures 2 and 3 show larger-scale, partly sectioned views in perspective, with parts removed for clarity, of a guide device in accordance with the present invention
  • Figure 4 shows a front view, with parts removed for clarity, of the Figure 2 and 3 guide device
  • Figure 5 shows a plan view, with parts removed for clarity, of the Figure 2 and 3 guide device
  • Figures 6 and 7 show side views, with parts removed for clarity, of the Figure 2 guide device in two different work positions;
  • FIGS 8 and 9 show partly sectioned side views, with parts removed for clarity, of the Figure 2 guide device in different work positions;
  • Figure 10 shows a partly sectioned side view, with parts removed for clarity, of a variation of the Figure 2 guide device
  • Figure 11 shows a schematic view, with parts removed for clarity, of a control device of the Figure 1 laying vessel.
  • Number 1 in Figure 1 indicates a vessel for laying an underwater pipeline 2 in relatively deep water, the level of which is indicated SL.
  • vessel 1 is a single-hull ship having a hull 3 ; an aftercastle 4; and a firing line 5 for constructing pipeline 2 by joining pipes not shown in the drawings.
  • Vessel 1 is equipped with a laying ramp 6 which, in the Figure 1 work configuration, defines an extension of firing line 5.
  • Laying ramp 6 serves to guide and support pipeline 2 along a feed path Pl having at least one curved portion, a first portion above sea level SL, and a second portion below sea level SL.
  • Vessel 1 is equipped with a crane 7 set up, and for performing auxiliary operations, in the area of aftercastle 4.
  • Aftercastle 4 of vessel 1 has an upper deck 8 defining the top of a well 9, which is bounded laterally by two walls 10 (only one shown in Figure 1) partly immersed at the aft end, and is bounded partly at the bottom by a lower deck 11 supporting firing line 5.
  • aftercastle 4 comprises two lateral walls 12 (only one shown in Figure 1) , and ' two opposite, substantially vertical walls 13 (only one shown in Figure 1) at the aft end.
  • Laying ramp 6 is housed at least partly in well 9, is hinged to vessel 1, and, in the example shown, comprises an inner ramp 14 hinged to vessel 1 and, in the example shown, to lower deck 11; and an outer ramp 15 hinged, in Figure 1, to inner ramp 14.
  • Vessel 1 comprises an actuating assembly 16 for setting laying ramp 6 to a number of work configurations (only one shown in Figure 1) ; an in-transit configuration (not shown) in which inner ramp 14 and outer ramp 15 are both above sea level SL; and a survival configuration (not shown in Figure 1) in which inner ramp 14 and outer ramp 15 are locked as high as possible above sea level SL.
  • Actuating assembly 16 comprises an actuating device 17 connected to inner ramp 14 and vessel 1; and an actuating device 18 connected to outer ramp 15 and vessel 1. Actuating devices 17 and 18 serve to support, control and set inner ramp 14 and outer ramp 15 respectively to the above configurations .
  • inner ramp 14 and outer ramp 15 define respective supports for pipeline 2.
  • Actuating device 17 comprises two rails 19; two powered carriages 20 (jacking system) movable along rails 19; and two rods 21 hinged to inner ramp 14 and to respective powered carriages 20.
  • Figure 1 shows only one rail 19, one powered carriage 20, and one rod 21.
  • Actuating device 18 comprises three pairs of rails 22, 23, 24; two powered carriages 25 (jacking system) movable along rails 22, 23, 24; and two rods 26 hinged to outer ramp 15 and to respective powered carriages 25.
  • Rail 23 can be swung selectively into line with rail 22 and rail 24, so rails 22, 23, 24 define a very long path and are much more compact than a single straight rail equal in length to the sum of rails 22, 23, 24.
  • Figure 1 only shows one rail 22, one rail 23, one rail 25, one powered carriage 25, and one rod 26.
  • Vessel 1 is jogged along a given course, and the movement of vessel 1 with respect to pipeline 2 eases pipeline 2 off vessel 1.
  • inner ramp 14 comprises a substantially rigid trestle box structure 28, which has a first end hinged to lower deck 11 by a hinge 29 with an axis Al substantially parallel to sea level (in calm-sea conditions) ; and a second end hinged to outer ramp 15 by a hinge 30 with an axis A2 parallel to axis Al.
  • outer ramp 15 comprises two substantially rigid tubular trestle structures 31 and 32, which are connected rigidly to one another and connectable to inner ramp 14 by hinge 30.
  • laying ramp 6 also assumes work configurations in which outer ramp 15 has no structure 32, which is basically an extension of structure 31.
  • Laying ramp 6 also assumes work configurations in which outer ramp 15 is disconnected from inner ramp 14 and temporarily set to a rest position, possibly on board vessel 1.
  • pipeline 2 is laid solely by inner ramp 14.
  • Inner ramp 14 and outer ramp 15 comprise a number of pairs of uprights 33 which, as shown in Figures 2 and 3, are positioned facing and have a number of holes 34; and guide devices 35 for supporting pipeline 2.
  • Guide devices 35 are aligned with one another to define feed path Pl and the curvature of pipeline 2 at laying ramp 6.
  • Guide device 35 serves to guide and support pipeline 2 along feed path Pl as pipeline 2 is being laid, and, with reference to Figures 2 and 3, comprises a cradle 36 housing pipeline 2 (not shown in Figures 2 and 3); a frame 37 fixed to laying ramp 6 - in the example shown, to uprights 33; and a spacer mechanism 38 located between frame 37 and cradle 36 to selectively adjust the distance between cradle 36 and frame 37.
  • Cradle 36 extends substantially in a direction Dl, and to a small extent defines part of feed path Pl of pipeline 2 .
  • Uprights 33 extend in a direction D2 , and frame 37, spacer mechanism 38, and cradle 36 are arranged successively in direction D2 which is perpendicular to direction Dl .
  • Cradle 36 is movable, with respect to frame 37 and laying ramp 6 , along an axis Bl in a direction D3 crosswise to feed path Pl and to directions Dl and D2 , so as to permit lateral movement of cradle 36 with respect to frame 37 and laying ramp 6.
  • Spacer mechanism 38 comprises a frame 39; and an actuator assembly 40 (not shown in Figure 3) .
  • Frame 39 is connected to frame 37 to swing about axis Bl and move along axis Bl, and is connected to cradle 36 by connecting rods 41 which, together with cradle 36 and frame 39, define, in projection, an articulated quadrilateral, as shown more clearly in Figure 8.
  • connecting rods 41 are four in number and hinged to frame 39 and to cradle 36 about respective axes parallel to axis Bl.
  • Frame 37 comprises a cross beam 42; two brackets 43 fixed to opposite ends of cross beam 42; four flanges 44 aligned along cross beam 42; two aligned shafts 45 of axis Bl; and two actuator assemblies 46 supported by respective brackets 43.
  • Cross beam 42 has a central portion offset with respect to two lateral portions, at which shafts 45 extend. Each shaft 45 is supported by a respective pair of flanges 44, and is spaced apart from the other shaft 45.
  • Brackets 43 can be fitted to respective uprights 33, and, more specifically, have holes 47 which, together with holes 34, are engaged by bolts 48 or other fasteners, so that each guide device 35 is fixed in a given position with respect to uprights 33 and, in particular, with respect to laying ramp 6 in direction D2.
  • This adjustment to the position of guide device 35 is a rough preliminary adjustment made, prior to the actual laying operation, on the basis of the preferred work configuration of laying lamp 6 to be adopted for the laying operation.
  • the preliminary position of guide devices 35 with respect to uprights 33 is chosen by calculating the best curve of pipeline 2 along laying ramp 6 for a given configuration of laying ramp 6.
  • each actuator assembly 46 comprises a flange 49 integral with a bracket 43; a bush 50 mounted to slide with respect to a respective shaft 45 along axis Bl; an arm 51 hinged to flange 49 and bush 50; and an actuator 52, in particular a double- acting hydraulic cylinder, hinged to flange 49 and arm 51.
  • Each actuator assembly 46 serves to push cradle 36 parallel to axis Bl with respect to frame 37 and laying ramp 6, as described in detail below.
  • frame 39 comprises a rigid rectangular structure 53 ; two arms 54 integral with rigid structure 53, as shown more clearly in Figure 4; and two bushes 55, each integral with the end of an arm 54 and connected to a respective shaft 45 to slide along axis Bl and rotate about axis Bl.
  • cradle 36 comprises a V-shaped structure 56 defined between two end plates 57; two sets of rollers 58 supported by V- shaped structure 56 to form a V-shaped seat for pipeline 2 ( Figure 4); and two cable guide pulleys 59, each fitted to cradle 36 by an articulating mechanism 60
  • each articulating mechanism 60 comprises an arm 61 hinged to one of end plates 57 and supporting cable guide pulley 59; and an actuator 62 - in the example shown, a double- acting hydraulic cylinder - hinged to end plate 57 and arm 61.
  • arm 61 supports two projections 63 located on opposite sides of cable guide pulley 59 to guide a cable C ( Figure 9) onto rollers 58.
  • Cable C is connected to a winch (not shown) and is used in emergency situations making it necessary to abandon pipeline 2 on the sea bed because of bad weather.
  • the end of pipeline 2 is connected to cable C which is guided by cable guide pulleys 59, which perform the same function to retrieve pipeline 2 from the sea bed when sea conditions allow laying work to continue.
  • cable guide pulleys 59 When cable guide pulleys 59 are in the work position, cable C is kept clear of, and so prevented from becoming entangled with, rollers 58. Subsequently, cable guide pulleys 59 are lowered below rollers 58 to avoid interfering with pipeline 2, as shown in Figure 4.
  • actuator assembly 40 is connected to frame 39 and cradle 36, and comprises a rocker arm 64 hinged to rigid structure 53 of frame 39 about an axis B2 parallel to axis Bl; an actuator 65 - in the example shown, a screw-nut screw assembly and electric step motor - hinged to one end of rocker arm 64 and to frame 39; and a shock absorber 66 hinged at one end to cradle 36, and at the other end to the end of rocker arm 64 opposite the end to which actuator 65 is hinged.
  • shock absorber 66 is a double-acting hydraulic cylinder, so the stiffness of shock absorber 66 can be adjusted as a function of the pressure in the double-acting hydraulic cylinder.
  • shock absorber 66 is connected directly to cradle 36 and frame 39, so the double-acting hydraulic cylinder defining shock absorber 66 serves to selectively adjust the distance between cradle 36 and frame 39, and to absorb shock from cradle 36.
  • Guide device 35 is therefore capable of performing the following movements:
  • the guide device 35 described with reference to the accompanying drawings is a preferred embodiment of the present invention, to which changes may be made, such as employing only one shaft 45, and only one actuator assembly 46 with two bushes 50 to damp lateral movement of cradle 36 on both sides. Also, actuator 52 of actuator assembly 46 may be replaced by a spring or a number of springs .
  • vessel 1 is equipped with a control device 67 comprising a control unit 68; a console 69; a hydraulic central control unit 70; sensors 71 and 72 for determining the configuration of laying ramp 6; sensors 73, each for determining the loads transmitted between pipeline 2 and guide device 35 in direction D2 ; sensors 74 for determining the distance between cradle 36 and frame 39 in direction D2; and sensors 75 for determining stress on pipeline 2 along firing line 5.
  • a control device 67 comprising a control unit 68; a console 69; a hydraulic central control unit 70; sensors 71 and 72 for determining the configuration of laying ramp 6; sensors 73, each for determining the loads transmitted between pipeline 2 and guide device 35 in direction D2 ; sensors 74 for determining the distance between cradle 36 and frame 39 in direction D2; and sensors 75 for determining stress on pipeline 2 along firing line 5.
  • Sensors 71, 72, 73, 74, 75 are shown schematically in Figure 1. More specifically, sensors 71 and 72 are proximity sensors equally spaced along rails 19 and along rails 22, 23, 24 respectively, to determine the position of respective carriages 20 and 25 and calculate the configuration of laying ramp 6 accordingly.
  • each guide device 35 is equipped with at least one sensor 73 and at least one sensor 74.
  • Sensors 73 are conveniently load cells located along each guide device 35, and sensors 74 are conveniently linear sensors or encoders located to determine the distance between cradle 36 and frame 39.
  • Sensor 75 serves to determine stress on pipeline 2. More specifically, sensor 75 is connected to a tensioning device 76 in turn fixed to vessel 1, and which grabs pipeline 2 releasably to tension and brake supply of pipeline 2 to laying ramp 6 in known manner.
  • control device 67 is connected to four guide devices 35. It should be borne in mind, however, that guide devices 35 are limited to four in Figure 11 purely for the sake of simplicity, it being understood that control device 67 is connected to all the guide devices 35 equipping the Figure 1 laying ramp 6, and that no technical or structural limitations exist .
  • control unit 68 comprises an acquisition module 77, which forms a matrix of signals related to the loads and positions emitted respectively by sensors 73 and 74 of guide devices 35; an acquisition module 78, which acquires the signals related to the configuration of laying ramp 6 ( Figure 1) and to the stress on pipeline 2, and forms a matrix of optimum loads and optimum positions respectively of guide devices 35; a subtraction module 79, which performs a subtraction between the matrix of signals related to the recorded loads and positions, and the matrix of optimum loads and positions; and a calculation module 80, which calculates a matrix of error signals to control actuators 65.
  • Hydraulic central control unit 70 comprises a pump (not shown) ; and a distributor (not shown) for distributing pressurized fluid selectively to actuators 52, 62 and 66 of each guide device 35.
  • Console 69 serves to display the signals emitted by sensors 71, 72, 73, 74, 75; select operating modes; and manually enter laying ramp 6 setting values .
  • each guide device 35 with respect to respective uprights 33 is entered manually on console 69, which generates signals related to the data entries and acquired by acquisition module 78 to calculate the optimum load and position matrix.
  • console 69 The operating modes performable from console 69 are roughly the following: - data entry relative to the position of guide devices 35 with respect to laying ramp uprights 33 ( Figure 1) ;
  • actuators 65 to define the position of each cradle 36 along axis D2 and the curvature configuration of pipeline 2 at laying ramp 6;
  • - emergency mode which comprises raising cable guide pulleys 59 from the rest position to the work position (actuators 62);
  • the optimum load and position matrix i.e. the ideal load distribution on guide devices 35, can be determined on the basis of the following general principles :
  • control is performed as a function of signals related to load exchange between pipeline 2 and guide devices 35, and signals related to the positions of guide devices 35 with reference to optimum load and position values; it being understood, however, that control may also be performed in other ways, by controlling the position of guide devices 35 solely as a function of load-related signals and optimum load values, and solely as a function of position-related signals and optimum position values.
  • the position of cradles 36 is determined solely by controlling actuators 66.
  • each guide device 35 is highly versatile, and, besides adjusting the distance between cradle 36 and frame 37, also allows lateral movement of cradle 36 with respect to laying ramp 6, thus also absorbing lateral shock.
  • Each shock absorber 66 is a hydraulic actuator which absorbs shock in direction D2 , while at the same time enabling stiffness adjustment of shock absorber 66. In the Figure 10 variation, shock absorber 66 also serves to adjust the position of cradle 36.
  • guide device 35 is highly compact and easy to control both manually and automatically from a remote station on board laying vessel 1.
  • control device 67 provides for optimizing load transmission between the pipeline and guide device 35 automatically, and for minimizing stress in pipeline 2 as it is being laid.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Supports For Pipes And Cables (AREA)
  • Earth Drilling (AREA)

Abstract

A guide device (35), for supporting an underwater pipeline (2) along a feed path (Pl) as it is being laid, is fitted to a laying ramp (6), and has a cradle (36) housing the pipeline (2); a frame (37) fixed to the laying ramp (6); and a spacer mechanism (38) located between the frame (37) and the cradle (36) to selectively adjust the distance between the cradle (36) and the frame (37), and having a shock absorber (66) connected to the cradle (36).

Description

GUIDE DEVICE FOR SUPPORTING AN UNDERWATER PIPELINE, LAYING RAMP COMPRISING SUCH A GUIDE DEVICE, LAYING VESSEL EQUIPPED WITH SUCH A LAYING RAMP, AND METHOD OF CONTROLLING AN UNDERWATER-PIPELINE LAYING RAMP
TECHNICAL FIELD
The present invention relates to a guide device for supporting an underwater pipeline.
More specifically, the present invention relates to a guide device for supporting an underwater pipeline along a feed path of the pipeline as it is being laid.
BACKGROUND ART
In the following description, the term "underwater pipeline" is intended to mean a pipeline laid on the sea bed. Though specific reference is sometimes made in the description to laying underwater pipelines in the sea, it is understood that the object of the present invention applies to any stretch of water large and deep enough to employ laying vessels, and is in no way limited to marine applications.
A known guide device, such as the one described in document US 4,030,311, is fitted to a laying ramp, and comprises a cradle housing the pipeline; a frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle to selectively adjust the distance between the cradle and the frame.
In document US 4,030,311, the spacer mechanism comprises a double-acting hydraulic cylinder; and an arm hinged to the frame and connected to the hydraulic cylinder.
The cradle is hinged to the arm by a double hinge to swing freely about an axis crosswise to the feed path, and about a further axis perpendicular to said axis and to the feed path.
The guide device in US 4,030,311 has the advantage of enabling fast adjustment of the distance between the frame and cradle, and enabling the cradle to adjust automatically to the position of the pipeline at the cradle.
On the other hand, the guide device in US 4,030,311 fails to prevent the pipeline from transmitting severe stress to and possibly impairing operation of the guide device, and vice versa, fails to prevent the guide device from transmitting severe stress to and so causing structural damage to the pipeline just as it is being laid.
Moreover, from the construction standpoint, some parts of the guide device, subjected to and therefore designed to withstand particularly severe stress, are extremely bulky and heavy, thus resulting in an extremely heavy laying ramp that is difficult to manoeuvre . For a clearer understanding of the problems involved, it is important to bear in mind that the guide device is fitted to a laying ramp, in turn installed on a laying vessel . A laying vessel is a floating unit comprising a pipeline assembly line or so-called "firing line", and equipped at the stern with the laying ramp, which defines an extension of the firing line and serves to ease the pipeline onto the sea bed as the floating unit advances .
The method of producing and laying the pipeline comprises assembling the pipeline on a substantially horizontal firing line; and laying the pipeline using the laying ramp, which, in a work configuration, guides and supports the pipeline along an arc-shaped path partly above and partly below sea level. Using this method, the pipeline being laid assumes an "S" shape between the vessel and sea bed, with curves whose radius of curvature depends on the rigidity of the pipeline, and various types of vessels can be employed, such as pontoons, barges, semisubmersible and single-hull vessels . Pontoons and barges are the underwater-pipeline laying vessels most commonly used in the past; semisubmersible vessels are particularly suitable for laying underwater pipelines in bad weather (rough sea) ; and single-hull vessels have the advantage of being fast, have ample pipe storage space, and can accommodate relatively long firing lines with a high output rate. Laying underwater pipelines, however, calls for relatively good weather conditions, so much so that, in rough-sea conditions, laying is suspended: the completed part of the pipeline is left on the sea bed and attached to a winch cable for retrieval later; and the laying ramp is set as high as possible above sea level in a so- called "survival configuration".
The laying ramp normally comprises an inner ramp hinged to the vessel, and an outer ramp hinged to the inner ramp, and can assume various work configurations, depending on the depth of the sea bed and the characteristics of the pipeline; an in-transit configuration, in which the inner and outer ramps allow unobstructed movement of the vessel; and said "survival configuration" . Accordingly, the laying ramp is connected to the vessel by an actuating assembly as described, for example, in the Applicant's Patent US 4,257,718. To guide and feed the pipeline forward, the laying ramp is equipped with a number of guide devices aligned to define the feed path of the pipeline.
In connection with the above, it should be pointed out that the vessel and the pipeline are subjected to stress by the sea during the laying operation. On the one hand, the vessel, though maintained in position and jogged along a given course by a system of mooring lines or by so-called dynamic positioning using thrusters, is still subject to undesired movements caused by waves and sea currents .
On the other hand, the pipeline is also subjected to the same waves and currents. But, because of the difference in the shape and mass of the vessel and the pipeline, and. the fact that the pipeline is substantially flexible and rests partly on the sea bed, the waves and sea currents produce additional stress between the laying ramp and pipeline. This stress may result in severe loads being transmitted between the guide devices and the pipeline, and may impair the structural integrity of the guide devices, of the laying ramp as a whole, and of the pipeline. To eliminate this drawback, Patent Application WO 96/08605 describes a guide device of the above type comprising two cradles hinged to an intermediate frame, in turn connected to a further intermediate frame by a number of air springs . Over the years, this guide device has proved particularly effective in safeguarding the structure of the device itself. However, known guide devices still call for a good deal of maintenance, on account of the wear to which the components are subject. DISCLOSURE OF INVENTION
One object of the present invention is to provide a guide device for supporting an underwater pipeline as it is being laid, and designed to minimize the drawbacks of the known art. Another object of the present invention is to provide a guide device for supporting an underwater pipeline as it is being laid, and which is structured to reduce stress on the component parts of the guide device.
According to the present invention, there is provided a guide device for supporting an underwater pipeline along a feed path as it is being laid, the guide device being fitted to a laying ramp, and comprising a cradle housing the pipeline; a first frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle to selectively adjust the distance between the cradle and the first frame; the guide device being characterized in that the spacer mechanism comprises at least one shock absorber connected to the cradle.
A major advantage of the present invention lies in all the guide device components, except for the cradle, being protected against severe stress and shock by the shock absorber connected directly to the cradle. Reducing the amount of shock thus provides for safeguarding the most sensitive components.
The present invention also relates to a laying ramp .
According to the present invention, there is provided an underwater-pipeline laying ramp; the laying ramp being hinged to a laying vessel to assume a number of work configurations, and comprising a supporting structure along which are aligned guide devices, each as claimed in any one of Claims 1 to 12; the laying ramp being characterized by comprising a number of uprights arranged in pairs of opposite uprights; and the first frame of each, guide device being connected to the opposite uprights in a respective pair.
The present invention also relates to a laying vessel . According to the present invention, there is provided an underwater-pipeline laying vessel, the laying vessel comprising a firing line for constructing underwater pipelines; an underwater-pipeline laying ramp as claimed in any one of Claims 13 to 16; and a laying ramp actuating assembly for setting the laying ramp to a number of work configurations; the laying vessel being characterized by comprising a control device for controlling the distance between each cradle and the respective first frame as a function of a matrix of optimum values .
The present invention also relates to a method of controlling a laying ramp.
According to the present invention, there is provided a method of controlling a laying ramp for feeding an underwater pipeline along a feed path, the laying ramp being hinged to a laying vessel to assume a number of work configurations, and comprising a supporting structure along which are aligned guide devices, each comprising a cradle housing the pipeline; a first frame fixed to the laying ramp; and a spacer mechanism located between the first frame and the cradle; the method comprising selectively adjusting, for each guide device, the distance between the cradle and the respective first frame; and the method being characterized by selectively adjusting, for each guide device, the distance between the cradle and the respective first frame as a function of a matrix of optimum values .
BRIEF DESCRIPTION OF THE DRAWINGS
A number of non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which: Figure 1 shows a partly sectioned side view, with parts removed for clarity, of a laying vessel equipped with an underwater-pipeline laying ramp in accordance with the present invention;
Figures 2 and 3 show larger-scale, partly sectioned views in perspective, with parts removed for clarity, of a guide device in accordance with the present invention; Figure 4 shows a front view, with parts removed for clarity, of the Figure 2 and 3 guide device;
Figure 5 shows a plan view, with parts removed for clarity, of the Figure 2 and 3 guide device;
Figures 6 and 7 show side views, with parts removed for clarity, of the Figure 2 guide device in two different work positions;
Figures 8 and 9 show partly sectioned side views, with parts removed for clarity, of the Figure 2 guide device in different work positions;
Figure 10 shows a partly sectioned side view, with parts removed for clarity, of a variation of the Figure 2 guide device;
Figure 11 shows a schematic view, with parts removed for clarity, of a control device of the Figure 1 laying vessel. BEST MODE FOR CARRYING OUT THE INVENTION THE LAYING VESSEL
Number 1 in Figure 1 indicates a vessel for laying an underwater pipeline 2 in relatively deep water, the level of which is indicated SL. In the example shown, vessel 1 is a single-hull ship having a hull 3 ; an aftercastle 4; and a firing line 5 for constructing pipeline 2 by joining pipes not shown in the drawings.
Vessel 1 is equipped with a laying ramp 6 which, in the Figure 1 work configuration, defines an extension of firing line 5.
Laying ramp 6 serves to guide and support pipeline 2 along a feed path Pl having at least one curved portion, a first portion above sea level SL, and a second portion below sea level SL. Vessel 1 is equipped with a crane 7 set up, and for performing auxiliary operations, in the area of aftercastle 4.
Aftercastle 4 of vessel 1 has an upper deck 8 defining the top of a well 9, which is bounded laterally by two walls 10 (only one shown in Figure 1) partly immersed at the aft end, and is bounded partly at the bottom by a lower deck 11 supporting firing line 5.
Above upper deck 8, aftercastle 4 comprises two lateral walls 12 (only one shown in Figure 1) , and' two opposite, substantially vertical walls 13 (only one shown in Figure 1) at the aft end.
Laying ramp 6 is housed at least partly in well 9, is hinged to vessel 1, and, in the example shown, comprises an inner ramp 14 hinged to vessel 1 and, in the example shown, to lower deck 11; and an outer ramp 15 hinged, in Figure 1, to inner ramp 14. Vessel 1 comprises an actuating assembly 16 for setting laying ramp 6 to a number of work configurations (only one shown in Figure 1) ; an in-transit configuration (not shown) in which inner ramp 14 and outer ramp 15 are both above sea level SL; and a survival configuration (not shown in Figure 1) in which inner ramp 14 and outer ramp 15 are locked as high as possible above sea level SL. Actuating assembly 16 comprises an actuating device 17 connected to inner ramp 14 and vessel 1; and an actuating device 18 connected to outer ramp 15 and vessel 1. Actuating devices 17 and 18 serve to support, control and set inner ramp 14 and outer ramp 15 respectively to the above configurations .
In the Figure 1 laying work configuration, inner ramp 14 and outer ramp 15 define respective supports for pipeline 2.
Actuating device 17 comprises two rails 19; two powered carriages 20 (jacking system) movable along rails 19; and two rods 21 hinged to inner ramp 14 and to respective powered carriages 20. Figure 1 shows only one rail 19, one powered carriage 20, and one rod 21.
Actuating device 18 comprises three pairs of rails 22, 23, 24; two powered carriages 25 (jacking system) movable along rails 22, 23, 24; and two rods 26 hinged to outer ramp 15 and to respective powered carriages 25. Rail 23 can be swung selectively into line with rail 22 and rail 24, so rails 22, 23, 24 define a very long path and are much more compact than a single straight rail equal in length to the sum of rails 22, 23, 24.
Figure 1 only shows one rail 22, one rail 23, one rail 25, one powered carriage 25, and one rod 26.
Vessel 1 is jogged along a given course, and the movement of vessel 1 with respect to pipeline 2 eases pipeline 2 off vessel 1.
THE LAYING RAMP
More specifically, and with reference to Figure 1, inner ramp 14 comprises a substantially rigid trestle box structure 28, which has a first end hinged to lower deck 11 by a hinge 29 with an axis Al substantially parallel to sea level (in calm-sea conditions) ; and a second end hinged to outer ramp 15 by a hinge 30 with an axis A2 parallel to axis Al. In the Figure 1 example, outer ramp 15 comprises two substantially rigid tubular trestle structures 31 and 32, which are connected rigidly to one another and connectable to inner ramp 14 by hinge 30. In addition to the work configurations described above, laying ramp 6 also assumes work configurations in which outer ramp 15 has no structure 32, which is basically an extension of structure 31. Laying ramp 6 also assumes work configurations in which outer ramp 15 is disconnected from inner ramp 14 and temporarily set to a rest position, possibly on board vessel 1. In the latter configurations, pipeline 2 is laid solely by inner ramp 14. Inner ramp 14 and outer ramp 15 comprise a number of pairs of uprights 33 which, as shown in Figures 2 and 3, are positioned facing and have a number of holes 34; and guide devices 35 for supporting pipeline 2. Guide devices 35 are aligned with one another to define feed path Pl and the curvature of pipeline 2 at laying ramp 6.
THE GUIDE DEVICE
Guide device 35 serves to guide and support pipeline 2 along feed path Pl as pipeline 2 is being laid, and, with reference to Figures 2 and 3, comprises a cradle 36 housing pipeline 2 (not shown in Figures 2 and 3); a frame 37 fixed to laying ramp 6 - in the example shown, to uprights 33; and a spacer mechanism 38 located between frame 37 and cradle 36 to selectively adjust the distance between cradle 36 and frame 37.
Cradle 36 extends substantially in a direction Dl, and to a small extent defines part of feed path Pl of pipeline 2 .
Uprights 33 extend in a direction D2 , and frame 37, spacer mechanism 38, and cradle 36 are arranged successively in direction D2 which is perpendicular to direction Dl .
Cradle 36 is movable, with respect to frame 37 and laying ramp 6 , along an axis Bl in a direction D3 crosswise to feed path Pl and to directions Dl and D2 , so as to permit lateral movement of cradle 36 with respect to frame 37 and laying ramp 6.
Spacer mechanism 38 comprises a frame 39; and an actuator assembly 40 (not shown in Figure 3) . Frame 39 is connected to frame 37 to swing about axis Bl and move along axis Bl, and is connected to cradle 36 by connecting rods 41 which, together with cradle 36 and frame 39, define, in projection, an articulated quadrilateral, as shown more clearly in Figure 8. In the example shown, connecting rods 41 are four in number and hinged to frame 39 and to cradle 36 about respective axes parallel to axis Bl.
Frame 37 comprises a cross beam 42; two brackets 43 fixed to opposite ends of cross beam 42; four flanges 44 aligned along cross beam 42; two aligned shafts 45 of axis Bl; and two actuator assemblies 46 supported by respective brackets 43.
Cross beam 42 has a central portion offset with respect to two lateral portions, at which shafts 45 extend. Each shaft 45 is supported by a respective pair of flanges 44, and is spaced apart from the other shaft 45.
Brackets 43 can be fitted to respective uprights 33, and, more specifically, have holes 47 which, together with holes 34, are engaged by bolts 48 or other fasteners, so that each guide device 35 is fixed in a given position with respect to uprights 33 and, in particular, with respect to laying ramp 6 in direction D2. This adjustment to the position of guide device 35 is a rough preliminary adjustment made, prior to the actual laying operation, on the basis of the preferred work configuration of laying lamp 6 to be adopted for the laying operation.
The preliminary position of guide devices 35 with respect to uprights 33 is chosen by calculating the best curve of pipeline 2 along laying ramp 6 for a given configuration of laying ramp 6.
With reference to Figure 5, each actuator assembly 46 comprises a flange 49 integral with a bracket 43; a bush 50 mounted to slide with respect to a respective shaft 45 along axis Bl; an arm 51 hinged to flange 49 and bush 50; and an actuator 52, in particular a double- acting hydraulic cylinder, hinged to flange 49 and arm 51. Each actuator assembly 46 serves to push cradle 36 parallel to axis Bl with respect to frame 37 and laying ramp 6, as described in detail below.
With reference to Figure 2, frame 39 comprises a rigid rectangular structure 53 ; two arms 54 integral with rigid structure 53, as shown more clearly in Figure 4; and two bushes 55, each integral with the end of an arm 54 and connected to a respective shaft 45 to slide along axis Bl and rotate about axis Bl. With reference to Figures 2 and 3, cradle 36 comprises a V-shaped structure 56 defined between two end plates 57; two sets of rollers 58 supported by V- shaped structure 56 to form a V-shaped seat for pipeline 2 (Figure 4); and two cable guide pulleys 59, each fitted to cradle 36 by an articulating mechanism 60
(Figure 2) to move cable guide pulley 59 selectively between a work position (Figures 8, 9) and a rest position (Figure 4) . In the Figure 8-10 example, each articulating mechanism 60 comprises an arm 61 hinged to one of end plates 57 and supporting cable guide pulley 59; and an actuator 62 - in the example shown, a double- acting hydraulic cylinder - hinged to end plate 57 and arm 61.
With reference to Figure 2, arm 61 supports two projections 63 located on opposite sides of cable guide pulley 59 to guide a cable C (Figure 9) onto rollers 58.
Cable C is connected to a winch (not shown) and is used in emergency situations making it necessary to abandon pipeline 2 on the sea bed because of bad weather. In which case, the end of pipeline 2 is connected to cable C which is guided by cable guide pulleys 59, which perform the same function to retrieve pipeline 2 from the sea bed when sea conditions allow laying work to continue. When cable guide pulleys 59 are in the work position, cable C is kept clear of, and so prevented from becoming entangled with, rollers 58. Subsequently, cable guide pulleys 59 are lowered below rollers 58 to avoid interfering with pipeline 2, as shown in Figure 4.
With reference to Figures 8 and 9, actuator assembly 40 is connected to frame 39 and cradle 36, and comprises a rocker arm 64 hinged to rigid structure 53 of frame 39 about an axis B2 parallel to axis Bl; an actuator 65 - in the example shown, a screw-nut screw assembly and electric step motor - hinged to one end of rocker arm 64 and to frame 39; and a shock absorber 66 hinged at one end to cradle 36, and at the other end to the end of rocker arm 64 opposite the end to which actuator 65 is hinged. In the example shown, shock absorber 66 is a double-acting hydraulic cylinder, so the stiffness of shock absorber 66 can be adjusted as a function of the pressure in the double-acting hydraulic cylinder.
In the Figure 10 variation, rocker arm 64 and actuator 65 are eliminated, and shock absorber 66 is connected directly to cradle 36 and frame 39, so the double-acting hydraulic cylinder defining shock absorber 66 serves to selectively adjust the distance between cradle 36 and frame 39, and to absorb shock from cradle 36.
Guide device 35 is therefore capable of performing the following movements:
- roughly adjusting the distance between cradle 36 and laying ramp 6 by selectively fastening cross beam 42 along uprights 33; - accurately adjusting the distance between cradle 36 and frame 37 by means of actuator assembly 40;
- rocking cradle 36 freely about axis Bl;
- moving cradle 36 freely with respect to laying ramp 6 and parallel to axis Bl in the event of external stress, and positioning the cradle centrally once the stress producing lateral movement of the cradle is removed;
- selectively moving cable guide pulleys 59 between a work position and a rest position. The movements of cradle 36 and cable guide pulleys 59 are controlled from a remote station, in particular a control device 67 on board the Figure 1 vessel .
The guide device 35 described with reference to the accompanying drawings is a preferred embodiment of the present invention, to which changes may be made, such as employing only one shaft 45, and only one actuator assembly 46 with two bushes 50 to damp lateral movement of cradle 36 on both sides. Also, actuator 52 of actuator assembly 46 may be replaced by a spring or a number of springs .
THE CONTROL DEVICE With reference to Figure 1, vessel 1 is equipped with a control device 67 comprising a control unit 68; a console 69; a hydraulic central control unit 70; sensors 71 and 72 for determining the configuration of laying ramp 6; sensors 73, each for determining the loads transmitted between pipeline 2 and guide device 35 in direction D2 ; sensors 74 for determining the distance between cradle 36 and frame 39 in direction D2; and sensors 75 for determining stress on pipeline 2 along firing line 5.
Sensors 71, 72, 73, 74, 75 are shown schematically in Figure 1. More specifically, sensors 71 and 72 are proximity sensors equally spaced along rails 19 and along rails 22, 23, 24 respectively, to determine the position of respective carriages 20 and 25 and calculate the configuration of laying ramp 6 accordingly.
Only two sensors 73 and 74 are shown for the sake of simplicity, it being understood, however, that each guide device 35 is equipped with at least one sensor 73 and at least one sensor 74. Sensors 73 are conveniently load cells located along each guide device 35, and sensors 74 are conveniently linear sensors or encoders located to determine the distance between cradle 36 and frame 39. Sensor 75 serves to determine stress on pipeline 2. More specifically, sensor 75 is connected to a tensioning device 76 in turn fixed to vessel 1, and which grabs pipeline 2 releasably to tension and brake supply of pipeline 2 to laying ramp 6 in known manner.
With reference to Figure 11, control device 67 is connected to four guide devices 35. It should be borne in mind, however, that guide devices 35 are limited to four in Figure 11 purely for the sake of simplicity, it being understood that control device 67 is connected to all the guide devices 35 equipping the Figure 1 laying ramp 6, and that no technical or structural limitations exist . In the example configuration in Figure 11, control unit 68 comprises an acquisition module 77, which forms a matrix of signals related to the loads and positions emitted respectively by sensors 73 and 74 of guide devices 35; an acquisition module 78, which acquires the signals related to the configuration of laying ramp 6 (Figure 1) and to the stress on pipeline 2, and forms a matrix of optimum loads and optimum positions respectively of guide devices 35; a subtraction module 79, which performs a subtraction between the matrix of signals related to the recorded loads and positions, and the matrix of optimum loads and positions; and a calculation module 80, which calculates a matrix of error signals to control actuators 65.
Hydraulic central control unit 70 comprises a pump (not shown) ; and a distributor (not shown) for distributing pressurized fluid selectively to actuators 52, 62 and 66 of each guide device 35.
Console 69 serves to display the signals emitted by sensors 71, 72, 73, 74, 75; select operating modes; and manually enter laying ramp 6 setting values .
The position data of each guide device 35 with respect to respective uprights 33 is entered manually on console 69, which generates signals related to the data entries and acquired by acquisition module 78 to calculate the optimum load and position matrix.
The operating modes performable from console 69 are roughly the following: - data entry relative to the position of guide devices 35 with respect to laying ramp uprights 33 (Figure 1) ;
- laying with automatic positioning of cradles 36 of guide devices 35 on the basis of acquired load and position signals;
- stiffness adjustment of actuators 52 and 66;
- manual operation of actuators 65 to define the position of each cradle 36 along axis D2 and the curvature configuration of pipeline 2 at laying ramp 6; - emergency mode, which comprises raising cable guide pulleys 59 from the rest position to the work position (actuators 62);
- retrieval mode, which comprises lowering cable guide pulleys 59 from the work position to the rest position (actuators 62) .
The optimum load and position matrix, i.e. the ideal load distribution on guide devices 35, can be determined on the basis of the following general principles :
- path Pl of pipeline 2 must not exceed permissible curvature limits; the loads transmitted between pipeline 2 and guide devices 35 must be distributed substantially uniformly, i.e. no overloaded or underloaded guide devices 35;
- any shock must be dissipated.
The present invention describes a preferred embodiment, in which control is performed as a function of signals related to load exchange between pipeline 2 and guide devices 35, and signals related to the positions of guide devices 35 with reference to optimum load and position values; it being understood, however, that control may also be performed in other ways, by controlling the position of guide devices 35 solely as a function of load-related signals and optimum load values, and solely as a function of position-related signals and optimum position values. In addition to the above, in the alternative configuration in Figure 10, the position of cradles 36 is determined solely by controlling actuators 66.
ADVANTAGES The present invention has numerous advantages . In particular, each guide device 35 is highly versatile, and, besides adjusting the distance between cradle 36 and frame 37, also allows lateral movement of cradle 36 with respect to laying ramp 6, thus also absorbing lateral shock. Each shock absorber 66 is a hydraulic actuator which absorbs shock in direction D2 , while at the same time enabling stiffness adjustment of shock absorber 66. In the Figure 10 variation, shock absorber 66 also serves to adjust the position of cradle 36.
Moreover, in addition to enabling various movements and adjustments, guide device 35 is highly compact and easy to control both manually and automatically from a remote station on board laying vessel 1.
Moreover, control device 67 provides for optimizing load transmission between the pipeline and guide device 35 automatically, and for minimizing stress in pipeline 2 as it is being laid.

Claims

1) A guide device (35) for supporting an underwater pipeline (2) along a feed path (Pl) as it is being laid, the guide device (35) being fitted to a laying ramp (6) , and comprising a cradle (36) housing the pipeline (2) ; a first frame (37) fixed to the laying ramp (6) ; and a spacer mechanism (38) located between the first frame (37) and the cradle (36) to selectively adjust the distance between the cradle (36) and the first frame (37); the guide device (35) being characterized in that the spacer mechanism comprises at least one shock absorber (66) connected to the cradle (36).
2) A device as claimed in Claim 1, characterized in that the spacer mechanism (38) comprises a second frame
(39) connected to the first frame (37) to rotate about an axis (Bl) crosswise to said feed path (Pl) .
3) A device as claimed in Claim 2, characterized in that the cradle (36) is hinged to the second frame (39) by connecting rods (41) to form an articulated quadrilateral with the second frame (39) and the connecting rods (41) .
4) A device as claimed in Claim 2 or 3, characterized in that the spacer mechanism (38) comprises a rocker arm (64) connected in rotary manner to the second frame (39) ; and a first actuator (65) hinged to the rocker arm (64) and to the second frame (39); said shock absorber (66) being hinged to the rocker arm (64) and to the cradle (36) .
5) A device as claimed in Claim 2 or 3, characterized in that said shock absorber (66) is connected directly to the cradle (36) and to the second frame (39) .
6) A device as claimed in Claim 4 or 5, characterized in that the shock absorber (66) is a hydraulic actuator of variable stiffness .
7) A device as claimed in any one of Claims 2 to 6, characterized in that the first frame (37) comprises at least a first shaft (45) aligned with said axis (Bl); the second frame (39) comprising at least a first bush (55) fitted to rotate about the first shaft (45) and to slide along the first shaft (45) , so as to simultaneously enable the cradle (36) to swing about said axis (Bl) and slide along said axis (Bl) .
8) A device as claimed in Claim 7, characterized by comprising at least one actuator assembly (46) extending between the first frame (37) and the spacer mechanism (38) to position the cradle (36) centrally along said axis (Bl) with respect to the first frame (37) .
9) A device as claimed in Claim 8, characterized by comprising two actuator assemblies (46) located on opposite sides of the second frame (39); each actuator assembly (46) extending between the first frame (37) and the second frame (39) to centre the second frame (39) with respect to the first frame (37) along said axis (Bl) . 10) A device as claimed in Claim 9, characterized in that each actuator assembly (46) comprises a second bush (50) movable along the first shaft (45) ; and a second actuator (52) to push the second bush (50) along the first shaft (45) against the first bush (55) .
11) A device as claimed in Claim 10, characterized in that each actuator assembly (46) comprises an arm (51) hinged to the first frame (37) and to the second bush (50); the first actuator (52) being hinged to the first frame (37) and to the arm (51) .
12) A device as claimed in any one of the foregoing Claims, characterized by comprising two cable guide pulleys (59) connected to two opposite faces of the cradle (36) along the feed path (Pl); each cable guide pulley (59) being fitted to the cradle (36) by an articulating mechanism (60) comprising a third actuator (62) for moving the cable guide pulley (59) selectively between a work position and a rest position.
13) An underwater-pipeline laying ramp; the laying ramp (6) being hinged to a laying vessel (1) to assume a number of work configurations, and comprising a supporting structure (28, 31, 32; 28, 31; 28) along which are aligned guide devices (35) , each as claimed in any one of Claims 1 to 12; the laying ramp (6) being characterized by comprising a number of uprights (33) arranged in pairs of opposite uprights (33); and the first frame (37) of each guide device (35) being connected to the opposite uprights (33) in a respective pair .
14) A laying ramp as claimed in Claim 13, characterized in that the first frame (37) is connected in sliding manner to the respective pair of uprights (33) .
15) A laying ramp as claimed in Claim 14, characterized in that the first frame (37) is fixable in a number of given positions along the respective uprights (33 ) . 16) A laying ramp as claimed in Claim 15, characterized in that the first frame (37) is fixable to the respective uprights (33) by fastening means engaging holes (47; 34) in the first frame (37) and in the uprights (33) . 17) An underwater-pipeline laying vessel, the laying vessel comprising a firing line (5) for constructing underwater pipelines (2) ; an underwater- pipeline (2) laying ramp (6) as claimed in any one of Claims 13 to 16; and a laying ramp (6) actuating assembly (16) for setting the laying ramp (6) to a number of work configurations; the laying vessel (1) being characterized by comprising a control device (67) for controlling the distance between each cradle (36) and the respective first frame (37) as a function of a matrix of optimum values.
18) A laying vessel as claimed in Claim 17, characterized in that the control device (67) comprises a control unit (68) ; a hydraulic central control unit (70); and first sensors (73) for emitting first signals related to the loads transmitted to each guide device (35) by the pipeline (2); the control device (67) correcting the distance between each cradle (36) and the respective first frame (37) as a function of the recorded loads, and a matrix of optimum load distribution between the guide devices (35) .
19) A laying vessel as claimed in Claim 17 or 18, characterized in that the control device (67) comprises a control unit (68); a hydraulic central control unit
(70) ; and second sensors (74) for emitting second signals related to the positions of the cradles (36) with respect to the respective first frames (37); the control device (67) correcting the distance between each cradle (36) and the respective first frame (37) as a function of the second signals and a matrix of optimum relative position values of the cradles (37) and the respective first frames (37) .
20) A laying vessel as claimed in Claim 18 or 19, characterized in that the control device (67) comprises third sensors (71; 72) for emitting third signals related to the work configurations of the laying ramp (6) .
21) A laying vessel as claimed in any one of Claims 18 to 20, characterized by comprising a tensioning device (76) for tensioning the pipeline (2) ; the control device (67) comprising fourth sensors (75) for emitting fourth signals related to the stress transmitted from the pipeline (2) to the tensioning device (76) .
22) A laying vessel as claimed in any one of Claims 18 to 21, characterized in that the control device (67) comprises a console (69) connected to the control unit (68) and for entering data relative to the positions of the guide devices (35) with respect to the laying ramp (6) , and emitting fifth signals related to the entered data; displaying the first, second, third and fourth signals; and manually controlling the guide devices (35) .
23) A laying vessel as claimed in Claims 18 to 22, characterized in that the control unit (68) comprises a first acquisition module (77) which acquires the first and second signals (73, 74) to form a first matrix related to the recorded loads; a second acquisition module (78) which acquires the third, fourth and fifth signals to form a second matrix of optimum loads; a subtraction module (79) which calculates the difference between the first and second matrix; and a calculation module (80) which calculates an error signal matrix as a function of the difference between the first and second matrix, and corrects the position of the cradle (36) of each guide device with respect to the respective first frame (37) . 24) A method of controlling a laying ramp for feeding an underwater pipeline (2) along a feed path (Pl) , the laying ramp (6) being hinged to a laying vessel (1) to assume a number of work configurations, and comprising a supporting structure (28, 31, 32; 28, 31; 28) along which are aligned guide devices (35) , each comprising a cradle (36) housing the pipeline (2) ; a first frame (37) fixed to the laying ramp (6); and a spacer mechanism (38) located between the first frame (37) and the cradle (36); the method comprising selectively adjusting, for each guide device (35) , the distance between the cradle (36) and the respective first frame (37); and the method being characterized by selectively adjusting, for each guide device (35) , the distance between the cradle (36) and the respective first frame (37) as a function of a matrix of optimum values .
25) A method as claimed in Claim 24, characterized by adjusting the distance between each cradle (36) and the respective first frame (37) by means of a remote- controlled first actuator (65) .
26) A method as claimed in Claim 24 or 25, characterized by adjusting the position of each guide device (35) along uprights (33) fixed to the supporting structure (28, 31, 32; 28, 31; 28) of the laying ramp (6) .
27) A method as claimed in any one of Claims 24 to 26, characterized by acquiring first signals related to the loads transmitted between each guide device (35) and the pipeline (2); and adjusting the distance between each cradle (36) and the respective first frame (37) as a function of the first signals and a matrix of optimum load values .
28) A method as claimed in any one of Claims 24 to 27, characterized by acquiring signals related to the relative positions of the cradles (36) and respective first frames (37) ; and adjusting the distance between each cradle (36) and the respective first frame (37) as a function of the second signals and a matrix of optimum relative position values of the cradles (36) and respective first frames (37) . 29) A method as claimed in Claim 27 or 28, characterized by acquiring third signals related to the work configurations of the laying ramp (6) .
30) A method as claimed in Claim 29, characterized by acquiring fourth signals related to the stress transmitted between the pipeline (2) and a tensioning device (76) for tensioning the pipeline (2) .
31) A method as claimed in Claim 30, characterized by acquiring fifth signals related to the relative positions of the guide devices (35) and the laying ramp ( 6 ) .
32) A method as claimed in Claim 31, characterized by forming a first matrix of first and second signals related to the recorded loads and recorded relative positions, and a second matrix of optimum loads and optimum positions as a function of the third, fourth and fifth signals; calculating the difference between the first and second matrix; and calculating an error signal matrix as a function of the difference between the first and second matrix, to correct the position of the cradle (36) of each guide device (35) with respect to the respective first frame (37).
33) A method as claimed in Claim 31, characterized by forming a first matrix of first or second signals related to the recorded loads or recorded relative positions, and a second matrix of optimum loads or optimum positions as a function of the third, fourth and fifth signals; calculating the difference between the first and second matrix; and calculating an error signal matrix as a function of the difference between the first and second matrix, to correct the position of the cradle
(36) of each guide device (35) with respect to the respective first frame (37) .
PCT/IB2009/000216 2008-02-08 2009-02-06 Guide device for supporting an underwater pipeline, laying ramp comprising such a guide device, laying vessel equipped with such a laying ramp, and method of controlling an underwater- pipeline laying ramp Ceased WO2009098586A2 (en)

Priority Applications (4)

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RU2010137269/06A RU2496044C2 (en) 2008-02-08 2009-02-06 Guide device for supporting underwater pipeline, laying ramp containing such guide device, laying vessel equipped with such laying ramp, and control method of ramp for laying of underwater pipeline
US12/866,342 US8734054B2 (en) 2008-02-08 2009-02-06 Guide device for supporting an underwater pipeline, laying ramp comprising such a guide device, laying vessel equipped with such a laying ramp, and method of controlling an underwater-pipeline laying ramp
AU2009211138A AU2009211138B2 (en) 2008-02-08 2009-02-06 Guide device for supporting an underwater pipeline, laying ramp comprising such a guide device, laying vessel equipped with such a laying ramp, and method of controlling an underwater- pipeline laying ramp
EP09707236A EP2250416B1 (en) 2008-02-08 2009-02-06 Guiding device for supporting an underwater pipeline, lay ramp comprising such a guiding device, laying vessel equipped with such lay ramp

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000205A ITMI20080205A1 (en) 2008-02-08 2008-02-08 DRIVING DEVICE TO SUPPORT UNDERWATER PIPING, BUILDING RAMP INCLUDING SUCH DRIVING DEVICE, LAYING VESSEL PROVIDED WITH SUCH VARIOUS RAMP AND METHOD OF CHECKING THE LAUNCHING RAMP OF AN UNDERWATER PIPE
ITMI2008A000205 2008-02-08

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WO2009098586A3 WO2009098586A3 (en) 2009-10-29
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RU2010137269A (en) 2012-03-20
US20110052324A1 (en) 2011-03-03
EP2250416B1 (en) 2012-10-17
ITMI20080205A1 (en) 2009-08-09
AU2009211138A1 (en) 2009-08-13
US8734054B2 (en) 2014-05-27
RU2496044C2 (en) 2013-10-20
AU2009211138B2 (en) 2013-07-18
WO2009098586A8 (en) 2010-09-02
EP2250416A2 (en) 2010-11-17
WO2009098586A3 (en) 2009-10-29

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