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WO2008096851A1 - 接合材組成物及びその製造方法並びに接合体及びその製造方法 - Google Patents

接合材組成物及びその製造方法並びに接合体及びその製造方法 Download PDF

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Publication number
WO2008096851A1
WO2008096851A1 PCT/JP2008/052132 JP2008052132W WO2008096851A1 WO 2008096851 A1 WO2008096851 A1 WO 2008096851A1 JP 2008052132 W JP2008052132 W JP 2008052132W WO 2008096851 A1 WO2008096851 A1 WO 2008096851A1
Authority
WO
WIPO (PCT)
Prior art keywords
joining material
material composition
production
plate
particle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2008/052132
Other languages
English (en)
French (fr)
Inventor
Suguru Kodama
Katsuhiro Inoue
Takahiro Tomita
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to EP08711011.0A priority Critical patent/EP2123617B1/en
Priority to JP2008557166A priority patent/JP5244619B2/ja
Publication of WO2008096851A1 publication Critical patent/WO2008096851A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C04B38/0016—Honeycomb structures assembled from subunits
    • C04B38/0019—Honeycomb structures assembled from subunits characterised by the material used for joining separate subunits
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
    • C04B37/003—Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
    • C04B37/005—Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts consisting of glass or ceramic material
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J1/00—Adhesives based on inorganic constituents
    • C09J1/02—Adhesives based on inorganic constituents containing water-soluble alkali silicates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5292—Flakes, platelets or plates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02—Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/04—Ceramic interlayers
    • C04B2237/06—Oxidic interlayers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02—Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/04—Ceramic interlayers
    • C04B2237/06—Oxidic interlayers
    • C04B2237/062—Oxidic interlayers based on silica or silicates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/02—Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
    • C04B2237/04—Ceramic interlayers
    • C04B2237/06—Oxidic interlayers
    • C04B2237/064—Oxidic interlayers based on alumina or aluminates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/36—Non-oxidic
    • C04B2237/365—Silicon carbide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50—Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/70—Forming laminates or joined articles comprising layers of a specific, unusual thickness
    • C04B2237/708—Forming laminates or joined articles comprising layers of a specific, unusual thickness of one or more of the interlayers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/50—Processing aspects relating to ceramic laminates or to the joining of ceramic articles with other articles by heating
    • C04B2237/72—Forming laminates or joined articles comprising at least two interlayers directly next to each other
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/28—Methods or apparatus for fitting, inserting or repairing different elements by using adhesive material, e.g. cement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Ceramic Products (AREA)
  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Laminated Bodies (AREA)

Abstract

　二つ以上の被接合物が接合材層を介して一体化されてなる接合体を得るための接合材組成物である。当該接合材組成物は、板状粒子、非板状粒子及び無機接着剤を主成分とし、前記非板状粒子が、平均粒径１０μｍ以上の非板状粒子Ａと平均粒径１０μｍ未満の非板状粒子Ｂとからなり、前記非板状粒子Ｂの割合が、前記主成分全体の１０～３５質量％である。
PCT/JP2008/052132 2007-02-08 2008-02-08 接合材組成物及びその製造方法並びに接合体及びその製造方法 Ceased WO2008096851A1 (ja)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP08711011.0A EP2123617B1 (en) 2007-02-08 2008-02-08 Joining material composition, method for production of the joining material composition, jointed article, and method for production of the jointed article
JP2008557166A JP5244619B2 (ja) 2007-02-08 2008-02-08 接合材組成物及びその製造方法並びに接合体及びその製造方法

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007029493 2007-02-08
JP2007-029493 2007-02-08

Publications (1)

Publication Number Publication Date
WO2008096851A1 true WO2008096851A1 (ja) 2008-08-14

Family

ID=39681752

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2008/052132 Ceased WO2008096851A1 (ja) 2007-02-08 2008-02-08 接合材組成物及びその製造方法並びに接合体及びその製造方法

Country Status (3)

Country Link
EP (1) EP2123617B1 (ja)
JP (1) JP5244619B2 (ja)
WO (1) WO2008096851A1 (ja)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015166297A (ja) * 2014-03-04 2015-09-24 日本碍子株式会社 ハニカム構造体
JP2015187044A (ja) * 2014-03-26 2015-10-29 日本碍子株式会社 ハニカム構造体
CN105143145A (zh) * 2013-04-03 2015-12-09 迪耐斯公司 蜂窝组件
JP2017178722A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 ハニカム構造体及びハニカム構造体の製造方法
WO2019044906A1 (ja) * 2017-08-29 2019-03-07 京セラ株式会社 セラミック接合体およびその製造方法
JP2019152534A (ja) * 2018-03-02 2019-09-12 日本碍子株式会社 捕集フィルタ断面観察試料の作製方法、及び捕集フィルタにおける粒子状物質の捕集状態を評価する方法

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5478243B2 (ja) * 2007-03-26 2014-04-23 日本碍子株式会社 接合材組成物及びその製造方法並びに接合体及びその製造方法
JPWO2009014200A1 (ja) * 2007-07-26 2010-10-07 日本碍子株式会社 ハニカム構造体用コーティング材
EP2174921B1 (en) * 2007-07-26 2015-04-08 NGK Insulators, Ltd. Bonding material for honeycomb structure and honeycomb structure utilizing the material
JP5597153B2 (ja) 2011-03-24 2014-10-01 日本碍子株式会社 ハニカムフィルタ及びその製造方法
JP6043286B2 (ja) * 2012-02-24 2016-12-14 日本碍子株式会社 ハニカム構造体

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JPS6126572A (ja) * 1984-07-16 1986-02-05 株式会社日本自動車部品総合研究所 セラミツク製品およびその製造方法
JP2001190916A (ja) 2000-01-13 2001-07-17 Ngk Insulators Ltd ハニカム構造体
JP2002177719A (ja) 2000-12-11 2002-06-25 Ibiden Co Ltd セラミック構造体
WO2003086579A1 (en) * 2002-03-29 2003-10-23 Ibiden Co., Ltd. Ceramic filter and exhaust gas decontamination unit
JP2005154202A (ja) * 2003-11-26 2005-06-16 Ngk Insulators Ltd ハニカム構造体及びその製造方法、並びに接合材
WO2005089901A1 (ja) * 2004-03-23 2005-09-29 Ngk Insulators, Ltd. ハニカム構造体及びその製造方法
WO2005105705A1 (ja) * 2004-04-30 2005-11-10 Ngk Insulators, Ltd. ハニカム構造体及びその製造方法
JP2008007683A (ja) * 2006-06-30 2008-01-17 Tokyo Yogyo Co Ltd ＳｉＣ系接合材

Family Cites Families (6)

* Cited by examiner, † Cited by third party
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JPH07187794A (ja) * 1993-12-28 1995-07-25 Toshiba Corp Ｓｉ系セラミックス焼結体
JP3893049B2 (ja) * 2001-11-20 2007-03-14 日本碍子株式会社 ハニカム構造体及びその製造方法
EP2006265B1 (en) * 2006-03-24 2018-01-03 NGK Insulators, Ltd. Bonded body
JP4997064B2 (ja) * 2006-12-07 2012-08-08 日本碍子株式会社 接合材組成物及びその製造方法並びに接合体及びその製造方法
JP4997068B2 (ja) * 2006-12-25 2012-08-08 日本碍子株式会社 接合体及びその製造方法
JP5478243B2 (ja) * 2007-03-26 2014-04-23 日本碍子株式会社 接合材組成物及びその製造方法並びに接合体及びその製造方法

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6126572A (ja) * 1984-07-16 1986-02-05 株式会社日本自動車部品総合研究所 セラミツク製品およびその製造方法
JP2001190916A (ja) 2000-01-13 2001-07-17 Ngk Insulators Ltd ハニカム構造体
JP2002177719A (ja) 2000-12-11 2002-06-25 Ibiden Co Ltd セラミック構造体
WO2003086579A1 (en) * 2002-03-29 2003-10-23 Ibiden Co., Ltd. Ceramic filter and exhaust gas decontamination unit
JP2005154202A (ja) * 2003-11-26 2005-06-16 Ngk Insulators Ltd ハニカム構造体及びその製造方法、並びに接合材
WO2005089901A1 (ja) * 2004-03-23 2005-09-29 Ngk Insulators, Ltd. ハニカム構造体及びその製造方法
WO2005105705A1 (ja) * 2004-04-30 2005-11-10 Ngk Insulators, Ltd. ハニカム構造体及びその製造方法
JP2008007683A (ja) * 2006-06-30 2008-01-17 Tokyo Yogyo Co Ltd ＳｉＣ系接合材

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2123617A4 *

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105143145A (zh) * 2013-04-03 2015-12-09 迪耐斯公司 蜂窝组件
CN105143145B (zh) * 2013-04-03 2017-06-23 迪耐斯公司 蜂窝组件
JP2015166297A (ja) * 2014-03-04 2015-09-24 日本碍子株式会社 ハニカム構造体
EP2924012A1 (en) 2014-03-04 2015-09-30 NGK Insulators, Ltd. Honeycomb structure
US9862651B2 (en) 2014-03-04 2018-01-09 Ngk Insulators, Ltd. Honeycomb structure
JP2015187044A (ja) * 2014-03-26 2015-10-29 日本碍子株式会社 ハニカム構造体
EP2944366A2 (en) 2014-03-26 2015-11-18 NGK Insulators, Ltd. Honeycomb structure
US9429054B2 (en) 2014-03-26 2016-08-30 Ngk Insulators, Ltd. Honeycomb structure
JP2017178722A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 ハニカム構造体及びハニカム構造体の製造方法
WO2019044906A1 (ja) * 2017-08-29 2019-03-07 京セラ株式会社 セラミック接合体およびその製造方法
JPWO2019044906A1 (ja) * 2017-08-29 2020-08-27 京セラ株式会社 セラミック接合体およびその製造方法
JP2019152534A (ja) * 2018-03-02 2019-09-12 日本碍子株式会社 捕集フィルタ断面観察試料の作製方法、及び捕集フィルタにおける粒子状物質の捕集状態を評価する方法

Also Published As

Publication number Publication date
EP2123617A1 (en) 2009-11-25
JPWO2008096851A1 (ja) 2010-05-27
EP2123617A4 (en) 2012-05-23
EP2123617B1 (en) 2013-08-21
JP5244619B2 (ja) 2013-07-24

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