US20010018400A1 - Completely metallic oxidation catalyst - Google Patents
Completely metallic oxidation catalyst Download PDFInfo
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- US20010018400A1 US20010018400A1 US09/230,466 US23046699A US2001018400A1 US 20010018400 A1 US20010018400 A1 US 20010018400A1 US 23046699 A US23046699 A US 23046699A US 2001018400 A1 US2001018400 A1 US 2001018400A1
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- alloy
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- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 8
- 239000003054 catalyst Substances 0.000 title claims description 18
- 230000003647 oxidation Effects 0.000 title abstract description 7
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 8
- 238000007669 thermal treatment Methods 0.000 claims abstract description 8
- 239000004071 soot Substances 0.000 claims abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003863 metallic catalyst Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 5
- 239000001301 oxygen Substances 0.000 claims abstract description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 3
- 239000007792 gaseous phase Substances 0.000 claims abstract description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 29
- 239000000956 alloy Substances 0.000 claims description 29
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 21
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 229910052759 nickel Inorganic materials 0.000 claims description 15
- 239000011651 chromium Substances 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 13
- 239000010949 copper Substances 0.000 claims description 13
- 229910052804 chromium Inorganic materials 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 11
- 229910052717 sulfur Inorganic materials 0.000 claims description 10
- 229910052750 molybdenum Inorganic materials 0.000 claims description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 6
- 229910052758 niobium Inorganic materials 0.000 claims description 6
- 239000010955 niobium Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 claims description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910017052 cobalt Inorganic materials 0.000 claims description 3
- 239000010941 cobalt Substances 0.000 claims description 3
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- 229910052779 Neodymium Inorganic materials 0.000 claims description 2
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910052732 germanium Inorganic materials 0.000 claims description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 2
- 229910052738 indium Inorganic materials 0.000 claims description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 claims description 2
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052702 rhenium Inorganic materials 0.000 claims description 2
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052706 scandium Inorganic materials 0.000 claims description 2
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims description 2
- 229910052713 technetium Inorganic materials 0.000 claims description 2
- GKLVYJBZJHMRIY-UHFFFAOYSA-N technetium atom Chemical compound [Tc] GKLVYJBZJHMRIY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 claims 4
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims 2
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims 1
- 238000011109 contamination Methods 0.000 claims 1
- 229910000765 intermetallic Inorganic materials 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 16
- -1 Cu2+ ions Chemical class 0.000 description 14
- 229910052799 carbon Inorganic materials 0.000 description 10
- 229910052748 manganese Inorganic materials 0.000 description 10
- 239000011572 manganese Substances 0.000 description 10
- 239000004372 Polyvinyl alcohol Substances 0.000 description 8
- 229920002451 polyvinyl alcohol Polymers 0.000 description 8
- 229940068984 polyvinyl alcohol Drugs 0.000 description 8
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 230000003197 catalytic effect Effects 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 1
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/889—Manganese, technetium or rhenium
- B01J23/8898—Manganese, technetium or rhenium containing also molybdenum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/12—Oxidising
- B01J37/14—Oxidising with gases containing free oxygen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/864—Removing carbon monoxide or hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/944—Simultaneously removing carbon monoxide, hydrocarbons or carbon making use of oxidation catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/889—Manganese, technetium or rhenium
- B01J23/8892—Manganese
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Definitions
- the invention relates to a completely-metallic catalyst for the oxidation of mixtures containing carbon monoxide and/or hydrocarbons and/or soot in the gaseous phase, as defined in the preamble to claim 1 .
- DE 44 16 469 C1 discloses a completely-metallic oxidation catalyst that contains nickel, manganese, chromium and iron and is used in the total oxidation of hydrocarbons into carbon dioxide and water.
- This catalyst is produced from an alloy, which contains (in mass percent) 10 to 50% nickel, up to 50% copper, up to 10% manganese, 10 to 30% chromium and up to 50% iron, through thermal treatment in an oxygen-containing atmosphere for a period of 0.25 to 10 hours at temperatures of 400 to 1000° C. A reduction with a hydrocarbon-containing mixture can follow this oxidizing thermal treatment.
- a disadvantage of this and other known oxidation catalysts is that they do not oxidize the organic components in gas flows below 400° C., and soot particles in particular are not oxidized in the temperature range below 500° C.
- soot particles in the presence of soot particles, the danger exists that the catalyst surface will be covered by soot particles at relatively-low working temperatures below 500° C. such that they no longer have a catalytic effect. This is inevitably the case when an exhaust-gas catalyst is not used in the optimum working and temperature range, for example during the startup phase of motor-vehicle diesel catalysts.
- the catalyst it is preferable for the catalyst to already have a catalytic effect in the relatively “cold” phase, i.e., at temperatures of up to 300° C.
- the catalyst can be used in wire or chip form, or any other form having a sufficiently-large specific surface.
- the catalyst of the invention makes use of a layer that adheres well and has a high degree of catalytic effectiveness, and has a high catalytic activity and a high thermal conductivity.
- sugar, starch, latex, polyacrylate and/or polyvinyl alcohol and another modification with at least one of the following elements: boron, aluminum, indium, germanium, tin, lead, scandium, yttrium, lanthanum, titanium, zirconium, vanadium, niobium, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, cobalt, nickel, copper, cerium, praseodymium and neodymium in the above-described manner.
- Example 2 An alloy comprising 71.8% Mn, 350 100 benzene 17.55% Cu, 10.4% Ni, 0.1% Fe, 0.04% Si, 0.009% S and 0.017% C was annealed for 1.5 hrs at 650° C. in an air-containing environment.
- Example 3 An alloy comprising 71.8% Mn, 300 92 n-hexane 17.55% Cu, 10.4% Ni, 0.1% Fe, 0.04% Si, 0.009% S and 0.017% C was annealed for 1.5 hrs at 650° C. in an air-containing environment.
- Example 4 An alloy comprising 53.72% Fe, 350 100 toluene 24.2% Cr, 17.7% Ni, 6.14% Mn, 4.34% Mo, 0.53% Cu, 0.17% Nb, 0.12% Al, 0.46% N, 0.004% S, 0.012% C and 0.017% P was annealed for 2 hrs at 900° C. with air.
- Example 5 An alloy comprising 50.85% Co, 325 100 n-hexane 19.95% Cr, 14.8% W, 2.28% Fe, 1.53% Mn, 0.096% C, 0.004% S and 0.006% p was annealed for 0.45 hr at 1000° C. with air.
- Example 6 An alloy comprising 68.01% Cu, 385 94 n-hexane 30.6% Ni, 0.70% Fe, 0.67% Mn, 0.008% C, 0.010% Zn, 0.004% S and 0.002% P was annealed for 1.2 hrs at 875° C. with air.
- Example 7 An alloy comprising 37.3% Ni, 315 96 n-hexane 35.73% Fe, 19.45% Cr, 3.2% Cu, 2.33% Mo, 1.51% Mn, 0.2% Nb, 0.26% Si, 0.015% P, 0.006% C and 0.003% S was annealed for 2 hrs at 910° C. with air.
- Example 8 An alloy comprising 61.05% Ni, 375 85 n-hexane 22.5% Cr, 15.3% Mo, 0.68% Fe, 0.26% Al, 0.14% Mn, 0.03% Co, 0.006% C, 0.004% P and 0.002% S was annealed for 1 hr at 880° C. with air.
- Example 9 An alloy comprising 45.64% Fe, 370 80 n-hexane 24.7% Ni, 20.9% Cr, 6.43% Mo, 0.90% Cu, 0.89% Mn, 0.192% N, 0.017% P, 0.006% C and 0.003% S was annealed for 0.5 hr at 1010° C. with air.
- Example 10 An alloy comprising 32.08% Fe, 385 95 n-hexane 31.3% Ni, 26.85% Cr, 1.54% Mn, 1.34% Cu, 0.202% N, 0.015% P, 0.01% C and 0.003% S was annealed for 2 hrs at 825° C. with air.
- the alloy was placed in 10 ml of a solution containing 1.5% polyvinyl alcohol, 60 g/l Cu 2+ ions and 10 g/l Ni 2+ ions for 2 min., removed and annealed again for 0.5 hr in air.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Combustion & Propulsion (AREA)
- Catalysts (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
A completely metallic catalyst for the oxidation of mixtures in the gaseous phase which contain carbon monoxide, hydrocarbons and/or soot, has a surface doped with a metallic element and is subjected to a second thermal treatment in an oxygen-containing atmosphere.
Description
- The invention relates to a completely-metallic catalyst for the oxidation of mixtures containing carbon monoxide and/or hydrocarbons and/or soot in the gaseous phase, as defined in the preamble to claim 1.
- DE 44 16 469 C1 discloses a completely-metallic oxidation catalyst that contains nickel, manganese, chromium and iron and is used in the total oxidation of hydrocarbons into carbon dioxide and water. This catalyst is produced from an alloy, which contains (in mass percent) 10 to 50% nickel, up to 50% copper, up to 10% manganese, 10 to 30% chromium and up to 50% iron, through thermal treatment in an oxygen-containing atmosphere for a period of 0.25 to 10 hours at temperatures of 400 to 1000° C. A reduction with a hydrocarbon-containing mixture can follow this oxidizing thermal treatment.
- A disadvantage of this and other known oxidation catalysts is that they do not oxidize the organic components in gas flows below 400° C., and soot particles in particular are not oxidized in the temperature range below 500° C.
- Thus, in the presence of soot particles, the danger exists that the catalyst surface will be covered by soot particles at relatively-low working temperatures below 500° C. such that they no longer have a catalytic effect. This is inevitably the case when an exhaust-gas catalyst is not used in the optimum working and temperature range, for example during the startup phase of motor-vehicle diesel catalysts. For these and numerous other applications, it is preferable for the catalyst to already have a catalytic effect in the relatively “cold” phase, i.e., at temperatures of up to 300° C.
- It is the object of the invention to provide an effective catalyst for the total oxidation of gas mixtures containing hydrocarbons and/or soot, the catalyst being simple to produce and easy to dispose of, already having a catalytic effect in a low temperature range, being regenerable with little effort, and simultaneously possessing a high thermal conductivity.
- This object is accomplished by the features in the characterizing portion of claim 1.
- Advantageous embodiments of the invention are characterized in the dependent claims.
- The catalyst can be used in wire or chip form, or any other form having a sufficiently-large specific surface.
- The catalyst of the invention makes use of a layer that adheres well and has a high degree of catalytic effectiveness, and has a high catalytic activity and a high thermal conductivity.
- In the catalysts of the invention, a possible drop in the catalytic activity—possibly following a mechanical, chemical or physical-chemical cleaning of the surface—can be eliminated through a repeated thermal treatment followed by another treatment with an aqueous solution containing oxidizable, organic substances, e.g. sugar, starch, latex, polyacrylate and/or polyvinyl alcohol, and another modification with at least one of the following elements: boron, aluminum, indium, germanium, tin, lead, scandium, yttrium, lanthanum, titanium, zirconium, vanadium, niobium, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, cobalt, nickel, copper, cerium, praseodymium and neodymium in the above-described manner.
- The consumed, and no longer regenerable, catalyst is melted and processed again into the catalyst of the invention.
- The invention is explained by the following examples (all values in mass percent).
- Respectively 2.0 g catalyst in wire form having a diameter of 0.25 mm were placed in a tubular reactor. The experiments were performed at different temperatures and with a pressure of 1 bar under the following loads: 10 Nl/h air with 5,000 ppm of one of the following hydrocarbons.
Conv. to CO2 T and H2O Hydrocarbon Catalyst [° C.] [%] Example 1: An alloy comprising 56.6% Fe, 16.5% 350 100 n-hexane Cr, 24.2% Mn, 1.0% Mo, 0.8% Cu, 0.40% N, remainder Ni, Ti, Nb, Al, C, P, was annealed for 1 hr at 875° C. with air. After cooling, the alloy was placed in 10 ml of an aqueous solution containing 1.5% polyvinyl alcohol, 50 g/l Cu2+ ions and 10 mg/l Mn2+ ions for 15 min., removed and annealed again for 1 hr at 450° C. in air. Example 2: An alloy comprising 71.8% Mn, 350 100 benzene 17.55% Cu, 10.4% Ni, 0.1% Fe, 0.04% Si, 0.009% S and 0.017% C was annealed for 1.5 hrs at 650° C. in an air-containing environment. After cooling, the alloy was placed in an aqueous solution containing 2% starch and 200 g/l Cu2+ ions for 15 min., removed and annealed again for 1 hr at 500° C. in air. Example 3: An alloy comprising 71.8% Mn, 300 92 n-hexane 17.55% Cu, 10.4% Ni, 0.1% Fe, 0.04% Si, 0.009% S and 0.017% C was annealed for 1.5 hrs at 650° C. in an air-containing environment. After cooling, the alloy was placed in an aqueous solution containing 2 g/l Cu2+ ions for 10 min., then in a 2% polyvinyl-alcohol solution, removed and annealed again for 1 hr at 500° C. in air. Example 4: An alloy comprising 53.72% Fe, 350 100 toluene 24.2% Cr, 17.7% Ni, 6.14% Mn, 4.34% Mo, 0.53% Cu, 0.17% Nb, 0.12% Al, 0.46% N, 0.004% S, 0.012% C and 0.017% P was annealed for 2 hrs at 900° C. with air. After cooling, the alloy was placed in 10 ml of an aqueous solution containing 1% polyvinyl alcohol, 100 g/l Fe3+ ions, 100 g/l Cu2+ ions and 2 g/l Mo6+ ions for 10 min., removed and annealed again for 1 hr at 700° C. in air. Example 5: An alloy comprising 50.85% Co, 325 100 n-hexane 19.95% Cr, 14.8% W, 2.28% Fe, 1.53% Mn, 0.096% C, 0.004% S and 0.006% p was annealed for 0.45 hr at 1000° C. with air. After cooling, the alloy was placed in 10 ml of a 5% aqueous crystallized-sugar solution for 3 min., then placed in a solution containing 150 g/l Cu2+ ions, 5 g/l W6+ ions and 25 g/l Co2+ ions, removed and annealed again for 1 hr at 725° C. in air. Example 6: An alloy comprising 68.01% Cu, 385 94 n-hexane 30.6% Ni, 0.70% Fe, 0.67% Mn, 0.008% C, 0.010% Zn, 0.004% S and 0.002% P was annealed for 1.2 hrs at 875° C. with air. After cooling, the alloy was placed in 10 ml of an aqueous solution containing 5% crystallized sugar, 0.5% polyvinyl and 20 g/l Cu2+ ions for 2 minutes, removed and annealed again for 1 hr at 725° C. in air. Example 7: An alloy comprising 37.3% Ni, 315 96 n-hexane 35.73% Fe, 19.45% Cr, 3.2% Cu, 2.33% Mo, 1.51% Mn, 0.2% Nb, 0.26% Si, 0.015% P, 0.006% C and 0.003% S was annealed for 2 hrs at 910° C. with air. After cooling, the alloy was placed in a 1% aqueous polyvinyl-alcohol solution for 2.5 min., then placed in a solution containing 150 gIl Cu2+ ions, removed and annealed again for 1 hr at 880° C. in air. Example 8: An alloy comprising 61.05% Ni, 375 85 n-hexane 22.5% Cr, 15.3% Mo, 0.68% Fe, 0.26% Al, 0.14% Mn, 0.03% Co, 0.006% C, 0.004% P and 0.002% S was annealed for 1 hr at 880° C. with air. After cooling, the alloy was placed in a solution containing 1.3% polyvinyl alcohol, 100 g/l Cu2+ ions and 5 g/l V4+ ions for 4 min., removed and annealed again for 1 hr at 450° C. in air. Example 9: An alloy comprising 45.64% Fe, 370 80 n-hexane 24.7% Ni, 20.9% Cr, 6.43% Mo, 0.90% Cu, 0.89% Mn, 0.192% N, 0.017% P, 0.006% C and 0.003% S was annealed for 0.5 hr at 1010° C. with air. After cooling, the alloy was placed in an aqueous solution containing 1.5% starch and 0.2% polyvinyl alcohol for 3 min., then in a solution containing 10 g/l Cu2+ ions, 1 g/l W6+ ions, 1 g/l Al ions and 1 g/l Mn2+ ions, removed and annealed again for 1.5 hrs at 460° C. in air. Example 10: An alloy comprising 32.08% Fe, 385 95 n-hexane 31.3% Ni, 26.85% Cr, 1.54% Mn, 1.34% Cu, 0.202% N, 0.015% P, 0.01% C and 0.003% S was annealed for 2 hrs at 825° C. with air. After cooling, the alloy was placed in 10 ml of a solution containing 1.5% polyvinyl alcohol, 60 g/l Cu2+ ions and 10 g/l Ni2+ ions for 2 min., removed and annealed again for 0.5 hr in air.
Claims (3)
1. A completely-metallic catalyst for the oxidization of mixtures containing carbon monoxide and/or hydrocarbons and/or soot in the gaseous phase, the catalyst being obtainable through an oxidizing thermal treatment of an alloy that may contain manganese, nickel, copper, chromium and iron in an oxygen-containing atmosphere at a temperature of 250 to 1250° C. for 0.05 to 5 hours, and a subsequent treatment with an oxidizable, organic substance, characterized in that an alloy containing at least three of the following elements: manganese, nickel, copper, cobalt, chromium, molybdenum, tungsten, titanium, zirconium, vanadium, niobium, aluminum and iron with a total content of at least 95 mass percent, and up to 5 mass percent of P, N, Si and S and other typical contaminations, the alloy being subjected to an oxidizing thermal treatment in an oxygen-containing atmosphere; after cooling, the alloy is treated with an aqueous solution or emulsion containing an oxidizable, organic substance, with the surface and/or regions near the surface of the alloy being doped with one of the following elements: boron, aluminum, indium, germanium, tin, lead, scandium, yttrium, lanthanum, titanium, zirconium, vanadium, niobium, chromium, molybdenum, tungsten, manganese, technetium, rhenium, iron, cobalt, nickel, copper, cerium, praseodymium or neodymium; and the alloy is subsequently subjected to a second thermal treatment in an oxygen-containing atmosphere over a period of 5 min. to 3 hrs at a temperature of 250 to 1250° C.
2. The completely-metallic catalyst according to , characterized in that the elements of the aqueous solution or emulsion used to dope the surface and/or the regions near the surface of the alloy are added in a concentration that corresponds at the maximum to the saturation concentration of the metallic compound.
claim 1
3. The completely-metallic catalyst according to , characterized in that the elements used to dope the surface and/or the regions near the surface of the alloy are applied prior to the treatment with the aqueous solution or emulsion, or after the treatment with the aqueous solution or emulsion, in an intermediate thermal treatment in a temperature range of 30 to 1250° C.
claim 1
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19630250.1 | 1996-07-26 | ||
| DE19630250 | 1996-07-26 | ||
| DE19630250A DE19630250C1 (en) | 1996-07-26 | 1996-07-26 | Metal alloy catalyst for the total oxidation carbon mon:oxide, soot and/or hydrocarbon |
| PCT/EP1997/003976 WO1998004347A1 (en) | 1996-07-26 | 1997-07-23 | Completely metallic oxidation catalyst |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US6274532B1 US6274532B1 (en) | 2001-08-14 |
| US20010018400A1 true US20010018400A1 (en) | 2001-08-30 |
Family
ID=7800967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/230,466 Expired - Lifetime US6274532B1 (en) | 1996-07-26 | 1997-07-23 | Method of making a completely-metallic oxidation catalyst |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US6274532B1 (en) |
| EP (1) | EP0914207B1 (en) |
| JP (1) | JP2000515805A (en) |
| KR (1) | KR20000029572A (en) |
| CN (1) | CN1103247C (en) |
| AT (1) | ATE200744T1 (en) |
| AU (2) | AU720058B2 (en) |
| CA (1) | CA2262883A1 (en) |
| DE (2) | DE19630250C1 (en) |
| WO (1) | WO1998004347A1 (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19646131C1 (en) * | 1996-11-08 | 1998-08-06 | Krupp Vdm Gmbh | Process for producing an all-metal catalyst |
| DE19927562A1 (en) * | 1999-06-17 | 2000-12-21 | Krupp Vdm Gmbh | Catalyst made entirely from metal and used for oxidation of gaseous reductant pollutants, is made by hot oxidation and reduction treatment of alloy, with structure designed to limit turbulent regions and avoid hot spots |
| CN100400518C (en) * | 2000-10-30 | 2008-07-09 | 库多斯药物有限公司 | 2,3-Naphthyridine derivatives |
| JP4020410B2 (en) * | 2001-12-28 | 2007-12-12 | 大研化学工業株式会社 | Catalyst for carbon material production |
| CN1744948A (en) * | 2003-03-24 | 2006-03-08 | 九州电力株式会社 | Carbon monoxide reforming catalyst composition |
| DE102005050806A1 (en) * | 2005-10-24 | 2007-04-26 | Mol Katalysatortechnik Gmbh | Catalytic oxidative degradation of water content in sewage comprises treating the sewage in presence of oxidizing agent and metal catalyst containing nickel, chromium, iron copper and molybdenum, in flow tubular reactor |
| DE102007043531A1 (en) | 2007-09-12 | 2009-03-19 | Robert Bosch Gmbh | New catalyst material comprising silver useful for the treatment of combustion exhausts gases, for catalytic conversion of carbon containing particle, and in the exhaust gas after treatment device |
| DE102007043529A1 (en) | 2007-09-12 | 2009-03-19 | Robert Bosch Gmbh | New catalyst material comprising specific amount of manganese useful for treating combustion exhaust gases, for the catalytic conversion of carbon-containing particles and in exhaust gas after treatment device |
| CN103301847A (en) * | 2013-06-07 | 2013-09-18 | 苏州市泰力达科技有限公司 | Preparation method of novel alloy catalyst |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB309743A (en) * | 1928-04-20 | 1929-04-18 | Howards & Sons Ltd | Improved manufacture of catalysts |
| US3953367A (en) * | 1974-06-28 | 1976-04-27 | Nalco Chemical Company | Method of producing a Raney copper catalyst and the catalyst so made |
| US3928235A (en) * | 1973-11-12 | 1975-12-23 | Paul Douglas Goodell | Catalyst for purification of waste streams |
| US3922872A (en) * | 1975-02-04 | 1975-12-02 | Us Energy | Iron titanium manganase alloy hydrogen storage |
| JPS5319189A (en) * | 1976-08-06 | 1978-02-22 | Honda Motor Co Ltd | Oxidation catalyst |
| JPS6043175B2 (en) * | 1977-10-12 | 1985-09-26 | 株式会社日立製作所 | Manufacturing method of metal catalyst |
| JPS6043768B2 (en) * | 1981-09-21 | 1985-09-30 | 清水 泉二 | Catalyst for internal combustion engine |
| DE4416469C1 (en) * | 1994-05-10 | 1995-09-07 | Juergen Dr Koppe | Easily mfd. and regenerated fully metallic oxidn. catalyst |
| DE4446907A1 (en) * | 1994-12-27 | 1996-07-04 | Basf Ag | Process for the preparation of a hydrogenation catalyst |
| DE19503865C1 (en) * | 1995-02-07 | 1996-04-04 | Krupp Vdm Gmbh | Nickel copper catalyst for purifying toxic waste liquor by oxidn. with hydrogen peroxide |
| EP0753345A3 (en) * | 1995-07-12 | 1997-09-03 | Krupp Vdm Gmbh | Entirely metallic manganese-containing oxidation catalyst |
| DE19646131C1 (en) * | 1996-11-08 | 1998-08-06 | Krupp Vdm Gmbh | Process for producing an all-metal catalyst |
| DE19651807C2 (en) * | 1996-12-13 | 1999-02-25 | Krupp Vdm Gmbh | Use of a catalyst for reductive NO¶x¶ removal from exhaust gases |
-
1996
- 1996-07-26 DE DE19630250A patent/DE19630250C1/en not_active Expired - Fee Related
-
1997
- 1997-07-23 AT AT97938850T patent/ATE200744T1/en not_active IP Right Cessation
- 1997-07-23 CN CN97196795A patent/CN1103247C/en not_active Expired - Fee Related
- 1997-07-23 DE DE59703442T patent/DE59703442D1/en not_active Expired - Lifetime
- 1997-07-23 WO PCT/EP1997/003976 patent/WO1998004347A1/en not_active Ceased
- 1997-07-23 AU AU17416/99A patent/AU720058B2/en not_active Ceased
- 1997-07-23 AU AU4115697A patent/AU4115697A/en active Pending
- 1997-07-23 KR KR1019997000631A patent/KR20000029572A/en not_active Withdrawn
- 1997-07-23 JP JP10508471A patent/JP2000515805A/en active Pending
- 1997-07-23 EP EP97938850A patent/EP0914207B1/en not_active Expired - Lifetime
- 1997-07-23 CA CA002262883A patent/CA2262883A1/en not_active Abandoned
- 1997-07-23 US US09/230,466 patent/US6274532B1/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| CN1226190A (en) | 1999-08-18 |
| AU1741699A (en) | 1999-05-24 |
| US6274532B1 (en) | 2001-08-14 |
| AU4115697A (en) | 1998-02-20 |
| KR20000029572A (en) | 2000-05-25 |
| JP2000515805A (en) | 2000-11-28 |
| CN1103247C (en) | 2003-03-19 |
| CA2262883A1 (en) | 1998-02-05 |
| ATE200744T1 (en) | 2001-05-15 |
| EP0914207B1 (en) | 2001-04-25 |
| DE19630250C1 (en) | 1997-08-28 |
| AU720058B2 (en) | 2000-05-25 |
| EP0914207A1 (en) | 1999-05-12 |
| WO1998004347A1 (en) | 1998-02-05 |
| DE59703442D1 (en) | 2001-05-31 |
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