TWI736055B - Semiconductor manufacturing device and semiconductor device manufacturing method - Google Patents
Semiconductor manufacturing device and semiconductor device manufacturing method Download PDFInfo
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Abstract
本發明的課題是提供一種即使在晶圓或晶粒的表面的平坦度無法維持時也可反射照明的光而不使輸入至攝影機的技術。 [解決手段] 半導體製造裝置是具備: 攝取晶粒的攝像裝置; 將前述晶粒對於前述攝像裝置的光學軸,以預定的角度來照射光的照明裝置;及 控制前述攝像裝置及前述照明裝置的控制部。 前述預定的角度是在前述晶粒為平坦時,即使從前述照明裝置照射的光在前述晶粒直接反射也不進入至前述攝像裝置的角度。 前述控制部是被構成為在前述晶粒不平坦時,以從前述照明裝置照射的光會在前述晶粒被直接反射而不進入至前述攝像裝置的方式,使前述攝像裝置、前述照明裝置及前述晶粒的其中至少一個移動。The subject of the present invention is to provide a technology that can reflect illuminating light without inputting to a camera even when the flatness of the surface of a wafer or die cannot be maintained. [Solution] Semiconductor manufacturing equipment is equipped with: Camera device for taking crystal grains; A lighting device that irradiates light at a predetermined angle from the crystal grains to the optical axis of the imaging device; and A control unit that controls the imaging device and the lighting device. The predetermined angle is an angle at which, when the crystal grains are flat, even if the light irradiated from the lighting device is directly reflected by the crystal grains, it does not enter the imaging device. The control unit is configured to enable the imaging device, the lighting device, and the imaging device to be directly reflected by the illuminating device when the crystal grains are uneven and not enter the imaging device. At least one of the aforementioned crystal grains moves.
Description
本案是有關半導體製造裝置,例如可適用於具備辨識晶粒的攝影機的黏晶機。This case is related to semiconductor manufacturing equipment, for example, it can be applied to a die bonder equipped with a camera that recognizes die.
在半導體裝置的製造工程的一部分,有將半導體晶片(以下簡稱晶粒)搭載於配線基板或導線架等(以下簡稱基板)而組裝封裝的工程,在組裝封裝的工程的一部分,有從半導體晶圓(以下簡稱晶圓)分割晶粒的工程(切割工程)及將分割後的晶粒搭載於基板上的接合工程。被使用在接合工程的半導體製造裝置為黏晶機。As part of the manufacturing process of a semiconductor device, there is a process of mounting a semiconductor chip (hereinafter referred to as a die) on a wiring board or a lead frame (hereinafter referred to as a substrate) to assemble and package. Circle (hereinafter referred to as wafer) is the process of dividing the die (dicing process) and the bonding process of mounting the divided die on the substrate. The semiconductor manufacturing equipment used in the bonding process is a die bonder.
黏晶機是以焊錫、鍍金、樹脂作為接合材料,將晶粒接合(搭載黏合)於基板或接合於已被接合的晶粒上的裝置。將晶粒例如接合於基板的表面的黏晶機(die bonder)中,使用被稱為夾頭(Collet)的吸附噴嘴來從晶圓吸附拾取晶粒,搬送至基板上,賦予推壓力,且藉由加熱接合材來進行接合的動作(作業)會被重複進行。夾頭是具有吸附孔,吸引空氣,吸附保持晶粒的保持具,具有與晶粒同程度的大小。The die bonder is a device that uses solder, gold plating, and resin as bonding materials to bond (mount and bond) the die to the substrate or to the die that has already been bonded. For example, in a die bonder that bonds the die to the surface of the substrate, a suction nozzle called a collet is used to suck and pick up the die from the wafer, transport it to the substrate, and apply a pressing force, and The operation (work) of bonding by heating the bonding material is repeated. The chuck is a holder with adsorption holes, attracts air, adsorbs and holds crystal grains, and has the same size as the crystal grains.
為了在從晶圓拾取晶粒之前或將晶粒接合於基板等之後檢查晶圓或晶粒的龜裂等的傷或異物的有無,而利用照明裝置來藉由攝影機進行攝像。 [先前技術文獻] [專利文獻]Before picking up the die from the wafer or after bonding the die to a substrate, etc., to inspect the wafer or die for flaws such as cracks or foreign matter, an illumination device is used to image with a camera. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2017-117916號公報[Patent Document 1] JP 2017-117916 A
(發明所欲解決的課題)(The problem to be solved by the invention)
一般檢查微細的傷時是暗視野方式較佳。為了晶圓表面接近鏡面,進行根據暗視野方式的檢查,是傾斜照射光的照明方式的斜光照明為佳。在暗視野方式的檢查中被要求成為背景的晶圓或晶粒表面會反射照明的光而不使輸入至攝影機。在晶圓或晶粒的表面的平坦度可維持時,即使反射照明的光而不使輸入至攝影機,也會有在晶圓或晶粒有彎曲等晶圓或晶粒的表面的平坦度無法維持時,照明的光反射而被輸入至攝影機的情形。 本案的課題是在於提供一種即使在晶圓或晶粒的表面的平坦度無法維持時也可反射照明的光而不使輸入至攝影機的技術。 其他的課題及新穎的特徵是可由本說明書的記述及附圖明確得知。 (用以解決課題的手段)Generally, the dark-field method is better when inspecting minor injuries. In order for the wafer surface to be close to the mirror surface, the inspection based on the dark field method is performed, and oblique light illumination of the illumination method of oblique irradiation light is preferable. In dark-field inspections, the surface of the wafer or die that is required to be the background reflects the illuminated light and does not input to the camera. When the flatness of the surface of the wafer or die can be maintained, even if the illumination light is reflected and not input to the camera, the flatness of the surface of the wafer or die may not be possible, such as warping of the wafer or die. During the maintenance, the illuminating light is reflected and input to the camera. The subject of this case is to provide a technology that can reflect the illuminating light without inputting to the camera even when the flatness of the surface of the wafer or die cannot be maintained. Other issues and novel features can be clearly understood from the description of this specification and the drawings. (Means to solve the problem)
若簡單地說明本案之中代表性者的概要,則如下述般。 亦即,半導體製造裝置是具備: 攝取晶粒的攝像裝置; 將前述晶粒對於前述攝像裝置的光學軸,以預定的角度來照射光的照明裝置;及 控制前述攝像裝置及前述照明裝置的控制部。 前述預定的角度是在前述晶粒為平坦時,即使從前述照明裝置照射的光在前述晶粒直接反射也不進入至前述攝像裝置的角度。 前述控制部是被構成為在前述晶粒不平坦時,以從前述照明裝置照射的光會在前述晶粒被直接反射而不進入至前述攝像裝置的方式,使前述攝像裝置、前述照明裝置及前述晶粒的其中至少一個移動。 [發明的效果]If you briefly explain the outline of the representative person in this case, it will be as follows. That is, the semiconductor manufacturing equipment is equipped with: Camera device for taking crystal grains; A lighting device that irradiates light at a predetermined angle from the crystal grains to the optical axis of the imaging device; and A control unit that controls the imaging device and the lighting device. The predetermined angle is an angle at which, when the crystal grains are flat, even if the light irradiated from the lighting device is directly reflected by the crystal grains, it does not enter the imaging device. The control unit is configured to enable the imaging device, the lighting device, and the imaging device to be directly reflected by the illuminating device when the crystal grains are uneven and not enter the imaging device. At least one of the aforementioned crystal grains moves. [Effects of the invention]
若根據上述半導體製造裝置,則即使在晶圓或晶粒的表面的平坦度無法維持時也可反射照明的光而不使輸入至攝影機。According to the above-mentioned semiconductor manufacturing apparatus, even when the flatness of the surface of the wafer or die cannot be maintained, the illuminating light can be reflected without being input to the camera.
以下,利用圖面來說明有關實施形態及實施例。但,在以下的說明中,有對於同一構成要素附上同一符號而省略重複的說明的情形。另外,為了使說明更為明確,圖面相較於實際的形態,有關各部的寬度、厚度、形狀等有時模式性表示,但只不過是一例,並非限定本發明的解釋。Hereinafter, the embodiments and examples will be explained using the drawings. However, in the following description, the same reference numerals are attached to the same constituent elements, and overlapping descriptions may be omitted. In addition, in order to make the description clearer, the drawings may show the width, thickness, shape, etc. of each part in a schematic manner compared to the actual form, but this is only an example and does not limit the interpretation of the present invention.
在斜光照明的暗視野檢查晶粒的龜裂時,照明和攝影機(攝像裝置)與晶粒的相對位置關係是在保持高檢測率上為重要。如後述般,在斜光照明中,以將入射角儘可能對於晶粒表面形成鉛直的方式配置照明裝置,且將入射角形成直接反射的光(直接光)不射入至攝影機的最大限度的角度為佳。若超過,則在晶粒表面鏡面反射的光源的光是成為直接光而射入至攝影機。因此,在龜裂檢查中,晶粒表面是成為明視野。龜裂與背景的對比(contrast)的確保變難,結果使檢測率惡化。When inspecting the cracks of the die in the dark field of oblique light illumination, the relative positional relationship between the illumination and the camera (imaging device) and the die is important to maintain a high detection rate. As will be described later, in oblique illumination, the illuminating device is arranged so that the incident angle is as vertical as possible to the surface of the crystal grain, and the incident angle is set to the maximum angle of the camera that directly reflected light (direct light) does not enter the camera. Better. If it exceeds, the light from the light source specularly reflected on the surface of the die becomes direct light and enters the camera. Therefore, in the crack inspection, the crystal grain surface becomes a bright field. It becomes difficult to ensure the contrast between the cracks and the background, and as a result, the detection rate deteriorates.
利用圖1~4來說明有關照明的入射角。圖1是模式性地表示同軸照明的圖。圖2是模式性地表示斜光照明的圖。圖3是模式性地表示斜光照明的入射光及反射光的情況的圖。圖4是模式性地表示比圖3的入射角更小的情況的入射光及反射光的情況的圖。圖5是使用圖4的斜光條照明的攝像畫像例。Use Figures 1 to 4 to illustrate the incident angle of the illumination. Fig. 1 is a diagram schematically showing coaxial illumination. Fig. 2 is a diagram schematically showing oblique light illumination. Fig. 3 is a diagram schematically showing the state of incident light and reflected light of oblique light illumination. FIG. 4 is a diagram schematically showing the state of incident light and reflected light when the incident angle is smaller than that of FIG. 3. Fig. 5 is an example of a captured image using the oblique light bar illumination of Fig. 4.
如圖1所示般,在同軸照明中,照明裝置CEI是被構成為光會沿著攝影機CMR及透鏡LNS的光學軸OA及半透明反射鏡HM來照射至晶粒D的表面。在此,光學軸OA是對於晶粒D的表面大略垂直,入射角是大略0度。因此,若使用照明裝置CEI以攝影機CMR來攝像,則晶粒D的表面是對於龜裂成為明視野,反射率也接近,對比難取,結果檢測感度不佳。As shown in FIG. 1, in the coaxial illumination, the illumination device CEI is configured such that light is irradiated to the surface of the die D along the optical axis OA of the camera CMR and the lens LNS and the semi-transparent mirror HM. Here, the optical axis OA is approximately perpendicular to the surface of the crystal grain D, and the incident angle is approximately 0 degrees. Therefore, if the illuminating device CEI is used to capture images with the camera CMR, the surface of the die D becomes a bright field for cracks, the reflectance is also close, the contrast is difficult to obtain, and the detection sensitivity is poor as a result.
如圖2所示般,在斜光照明中,照明裝置OBL是被構成為對於攝影機CMR及透鏡LNS的光學軸OA以預定的角度來照射光至晶粒D的表面。在此,將對於光學軸的入射角設為θ。若使用照明裝置OBL以攝影機CMR來攝像,則晶粒D的表面是對於龜裂成為暗視野,反射率也不同,對比容易取得。此照明裝置OBL的入射角越接近鉛直(θ變小),龜裂與背景的對比差越大,容易進行畫像上的分類(2值化等),結果檢測感度變佳。As shown in FIG. 2, in oblique lighting, the illuminating device OBL is configured to irradiate the surface of the die D with light at a predetermined angle with respect to the optical axis OA of the camera CMR and the lens LNS. Here, let the incident angle to the optical axis be θ. If the illumination device OBL is used to capture images with the camera CMR, the surface of the die D becomes a dark field for cracks, the reflectance is also different, and the contrast is easy to obtain. The closer the incident angle of the illuminating device OBL is to vertical (the θ becomes smaller), the larger the contrast difference between the crack and the background, the easier the classification (binarization, etc.) on the image, and the better the detection sensitivity.
此時,如圖3所示般,被配置成在所欲檢查的晶粒D的表面鏡面反射的光RL不會直接入光至透鏡LNS。將此時的入射角設為θ1。但,若將照明裝置OBL的入射角過接近鉛直,則如圖4所示般,在晶粒D的表面鏡面反射的光RL會入光至透鏡LNS內。若將此時的入射角設為θ2,則0<θ2<θ1。因此,如圖5所示般,反射後的區域RA是形成明視野,使檢測感度劣化。因此,照明裝置、攝影機、晶粒的位置關係成為重要。At this time, as shown in FIG. 3, the light RL that is specularly reflected on the surface of the die D to be inspected does not directly enter the lens LNS. Let the incident angle at this time be θ1. However, if the incident angle of the illuminating device OBL is too close to vertical, as shown in FIG. 4, the light RL specularly reflected on the surface of the die D enters the lens LNS. If the incident angle at this time is θ2, then 0<θ2<θ1. Therefore, as shown in FIG. 5, the reflected area RA forms a bright field of view, deteriorating the detection sensitivity. Therefore, the positional relationship between the lighting device, the camera, and the die becomes important.
其次,利用圖6來說明有關斜光照明的課題。圖6(a)是模式性地表示往積層堆疊後的晶粒之斜光照明的入射光及反射光的情況的圖。圖6(b)是圖6(a)的積層堆疊後的晶粒的擴大圖。圖6(c)是圖6(a)的積層堆疊後的晶粒的攝像畫像例。Next, use FIG. 6 to explain the subject of oblique lighting. FIG. 6(a) is a diagram schematically showing the state of incident light and reflected light of oblique light illumination to the die after stacking. Fig. 6(b) is an enlarged view of the crystal grains after the layer stacking of Fig. 6(a). Fig. 6(c) is an example of an imaging image of the die of Fig. 6(a) after the layer stack is stacked.
上述的照明、攝影機、晶粒的位置關係是晶粒的表面的平坦度為某程度平坦時成立。但,依進行NAND快閃記憶體等的積層的晶粒的種類是無法維持平坦度。例如圖6(b)所示般,一邊使晶粒D1,D2,D3,D4堆疊,一邊積層的方法的情況,無下層的支撐的區域NSA是有向上翹起的情況。因此,如圖6(a)所示般,即使照明裝置OBL的照射光的入射角為與圖3相同θ1,在晶粒D4的向上翹起的區域WA中直接反射的光(反射角改變的光)RL1也會進入至透鏡LNS,如圖6(c)所示般,無下層的支撐的區域NSA(向上翹起的區域WA)成為明視野,使檢測感度惡化。The above-mentioned positional relationship between the illumination, the camera, and the crystal grains is established when the flatness of the surface of the crystal grains is flat to a certain degree. However, the flatness cannot be maintained depending on the type of the die of the layered NAND flash memory or the like. For example, as shown in FIG. 6(b), in the case of the stacking method while stacking the dies D1, D2, D3, and D4, the area NSA without the support of the lower layer may be upturned. Therefore, as shown in FIG. 6(a), even if the incident angle of the irradiated light of the illuminating device OBL is the same θ1 as that of FIG. The light) RL1 also enters the lens LNS. As shown in FIG. 6(c), the area NSA (upwardly tilted area WA) without the support of the lower layer becomes a bright field of view, deteriorating the detection sensitivity.
其次,利用圖7來說明有關解決上述課題的實施形態的技術。圖7(a)是模式性地表示往積層堆疊後的晶粒之斜光照明的入射光及反射光的情況的圖。圖7(b)是以視野中心來攝取圖7(a)的積層堆疊後的晶粒的攝像畫像例。圖7(c)是在偏離視野中心的位置攝取圖7(a)的積層堆疊後的晶粒的攝像畫像例。Next, the technique of the embodiment for solving the above-mentioned problems will be explained using FIG. 7. FIG. 7(a) is a diagram schematically showing the state of incident light and reflected light for oblique light illumination of the die after stacking. Fig. 7(b) is an example of a photographic image of the crystal grains of Fig. 7(a) after the layer stacking is taken in the center of the field of view. Fig. 7(c) is an example of a photographic image of the crystal grains of Fig. 7(a) after the layer stacking is taken at a position away from the center of the field of view.
在實施形態中,以不會將晶粒D的向上翹起的面的反射光取入至透鏡LNS的方式,使攝影機CMR、照明裝置OBL及晶粒D的至少任一個移動。 例如圖7(a)所示般,藉由將攝影機CMR與照明裝置OBL同時移動至同方向(箭號的方向),使在晶粒D的向上翹起的面反射的光RL1不取入至透鏡。在此,當初(移動前)的照明裝置OBL、攝影機CMR、晶粒D(平坦度被維持者)的位置關係是如圖3所示般,設為在晶粒D的表面不出現明視野的位置。In the embodiment, at least any one of the camera CMR, the illuminating device OBL, and the die D is moved so that the reflected light from the upwardly tilted surface of the die D is not taken into the lens LNS. For example, as shown in Figure 7(a), by moving the camera CMR and the lighting device OBL to the same direction (the direction of the arrow) at the same time, the light RL1 reflected on the upturned surface of the die D is not taken into lens. Here, the positional relationship of the lighting device OBL, the camera CMR, and the die D (the one whose flatness is maintained) at the beginning (before the movement) is as shown in FIG. Location.
亦即,如以圖7(a)的虛線所示般,配置有照明裝置OBL、攝影機CMR、晶粒D,晶粒D的中心會被放置於攝影機CMR的視野VF的中心(光學軸OA)。在晶粒D有向上翹起時,在晶粒D的向上翹起的區域中直接反射的光RL1會進入至透鏡LNS,如圖7(b)所示般,成為明視野。That is, as shown by the dashed line in FIG. 7(a), an illumination device OBL, a camera CMR, and a die D are arranged, and the center of the die D is placed at the center of the field of view VF of the camera CMR (optical axis OA) . When the die D is upwardly tilted, the light RL1 directly reflected in the upwardly tilted region of the die D enters the lens LNS, and becomes a bright field as shown in FIG. 7(b).
另一方面,如圖7(a)所示般,使攝影機CMR與斜光照明裝置OBL移動,藉由從晶粒D的中心錯開視野VF的中心(光學軸OA),在晶粒D的向上翹起的區域WA中直接反射的光RL1不會進入至透鏡LNS,如圖7(c)所示般,明視野不會出現。On the other hand, as shown in FIG. 7(a), the camera CMR and the oblique light illuminating device OBL are moved, and the center of the field of view VF (optical axis OA) is shifted from the center of the die D, and the die D is tilted upward The light RL1 directly reflected in the rising area WA does not enter the lens LNS, and as shown in FIG. 7(c), the bright field does not appear.
移動是將攝影機CMR與照明裝置OBL同時進行為理想。因為容易維持攝影機CMR與照明裝置OBL的位置關係。亦可只移動照明裝置OBL,或只移動攝影機CMR,使明視野不會出現在晶粒未彎曲的區域。It is ideal to move the camera CMR and the lighting device OBL at the same time. Because it is easy to maintain the positional relationship between the camera CMR and the lighting device OBL. It is also possible to move only the lighting device OBL, or only the camera CMR, so that the bright field does not appear in areas where the crystal grains are not bent.
又,亦可取代攝影機CMR及/或照明裝置OBL的移動,而移動攝像對象物的被照體。例如,在切割膠帶上晶粒彎曲時移動切割膠帶,或在黏合劑平台上移動基板。In addition, instead of the movement of the camera CMR and/or the lighting device OBL, the subject of the imaging object may be moved. For example, moving the dicing tape when the die on the dicing tape is bent, or moving the substrate on the adhesive platform.
又,移動攝影機CMR與照明裝置OBL時是與亮光的面相反方向為理想。移動被照體時是與亮光的面相同方向為理想。又,視野是持有晶粒大小的2倍程度者為理想。In addition, it is ideal that the direction of the moving camera CMR and the lighting device OBL is opposite to the surface of the bright light. It is ideal to move the illuminated object in the same direction as the surface of the bright light. In addition, it is desirable that the field of view is approximately twice the size of the crystal grains.
考慮晶粒的彎曲來變更攝影機位置、照明位置或被照體位置。為了保持檢查感度,形成不接受鏡面反射的直接光的最大限度的入射角為理想,由於可配合被照體的變形來調整位置,因此在晶粒龜裂檢查的檢查感度,可將晶粒的彎曲的影響下的惡化壓到最小限度。Consider the bending of the crystal grains to change the position of the camera, the position of the illumination, or the position of the subject. In order to maintain the inspection sensitivity, it is ideal to form the maximum incident angle that does not accept the direct light reflected by the specular surface. Since the position can be adjusted according to the deformation of the subject, the inspection sensitivity of the die crack inspection can be The deterioration under the influence of bending is suppressed to a minimum.
另外,斜光照明通常是成為對面對(pair)而構成,例如可使用二方向的斜光條照明或四方向的斜光條照明。利用圖21來說明有關與圖7(a)的斜光照明對於光學軸OA位於鏡面對象的斜光照明(以下稱為相反側斜光照明)的影響。圖21(a)是模式性地表示往視野移動前的有彎曲的晶粒之相反側斜光照明的入射光及反射光的情況的圖。圖21(b)是模式性地表示往無彎曲的晶粒之相反側斜光照明的入射光及反射光的情況的圖。圖21(c)是模式性地表示往視野移動前後的有彎曲的晶粒之相反側斜光照明的入射光及反射光的情況的圖。In addition, oblique light illumination is usually configured as a pair. For example, two-direction oblique light stripe illumination or four-direction oblique light stripe illumination can be used. The influence of the oblique light illumination related to FIG. 7(a) on the oblique light illumination (hereinafter referred to as the opposite side oblique light illumination) in which the optical axis OA is located on the mirror surface will be explained using FIG. 21. FIG. 21(a) is a diagram schematically showing the state of incident light and reflected light illuminated by oblique light on the opposite side of the curved crystal grain before moving to the field of view. FIG. 21(b) is a diagram schematically showing the state of incident light and reflected light illuminated by oblique light to the opposite side of the non-curved crystal grain. FIG. 21(c) is a diagram schematically showing the state of incident light and reflected light illuminated by oblique light on the opposite side of the curved crystal grain before and after moving to the field of view.
成為對面對的斜光照明是若進行至此說明的視野移動,則如圖21(b)所示般,在無彎曲的晶粒D是直接反射的光(以下稱為正反射光)會被射入至攝影機,結果晶粒D會映現出白色。但,如圖21(c)所示般,在有彎曲的晶粒D是其反射光的傾斜也變大,因此不易受影響。又,當照明為四方向時,正交方向的光源是原本就不受此彎曲的影響。The oblique light illumination that becomes the opposite side is that if the visual field movement described so far is performed, as shown in FIG. 21(b), the light directly reflected in the non-curved die D (hereinafter referred to as regular reflection light) will be emitted. Into the camera, the result of die D will be reflected in white. However, as shown in FIG. 21(c), the inclination of the reflected light also becomes larger in the crystal grain D with curvature, so it is not easily affected. In addition, when the illumination is in four directions, the light source in the orthogonal direction is not affected by this bending originally.
其次,利用圖8,9來說明有關對於攝像對象物,相對地移動視野時的方法。圖8是說明第一方法的流程圖。圖9是說明第二方法的流程圖。Next, the method of moving the field of view relative to the imaging target will be explained using FIGS. 8 and 9. Fig. 8 is a flowchart illustrating the first method. Fig. 9 is a flowchart illustrating the second method.
第一方法是確認是否有彎曲所造成的照射光的直接反射之後相對地移動對於晶粒D的視野之方法。在直接光反射發生時進行相對性的視野移動及再檢查。從直接反射光發生的晶粒上的位置來決定視野的移動方向。適於在向上翹起的位置為不明的晶圓上的晶粒的對應。在此,所謂相對性的視野移動,是藉由移動攝影機CMR及晶粒D的至少一個,攝影機CMR對於晶粒D的視野會移動。藉由相對性的視野移動,攝影機CMR的視野中心與晶粒D的中心會偏離。The first method is to confirm whether there is direct reflection of the irradiated light caused by bending and then relatively move the field of view of the die D. When direct light reflection occurs, relative visual field movement and re-examination are performed. The direction of movement of the field of view is determined from the position on the crystal grain where the direct reflected light occurs. It is suitable for the correspondence of the die on the wafer whose upward tilted position is unknown. Here, the so-called relative field of view movement means that by moving at least one of the camera CMR and the die D, the camera CMR's field of view of the die D will move. With the relative movement of the field of view, the center of the field of view of the camera CMR and the center of the die D will deviate.
如圖8所示般,構件搬送(步驟S11)、藉由圖案匹配等的晶粒定位(步驟S12)之後,利用被內藏於攝影機CMR的照度計來確認晶粒D的表面照度,確認光源的直接光的鏡面反射(照射光的直接反射)的有無(步驟S13)。當有光源的直接光的鏡面反射時,進行相對性的視野移動(步驟S14)。當無光源的直接光的鏡面反射時,進行晶粒D的龜裂及異物的檢查(步驟S15)。另外,亦可先發動晶粒龜裂檢查之後確認是否有光源光的直接反射。又,亦可設置與攝影機CMR不同的照度計,確認晶粒D的表面照度。As shown in Figure 8, after the component is transported (step S11), and the die is positioned by pattern matching, etc. (step S12), the surface illuminance of the die D is confirmed by the illuminance meter built in the camera CMR, and the light source is confirmed The presence or absence of specular reflection of direct light (direct reflection of irradiated light) (step S13). When there is specular reflection of the direct light from the light source, a relative field of view movement is performed (step S14). When the direct light without a light source is mirror-reflected, inspection for cracks and foreign matter of the die D is performed (step S15). In addition, it is also possible to first start the die crack inspection and then confirm whether there is direct reflection of the light source light. In addition, it is also possible to install an illuminance meter different from the camera CMR to confirm the surface illuminance of the die D.
第二方法是當晶粒被積層時決定彎曲方向,藉由先從晶粒的積層層數來模仿等,取決移動量偏移(offset),事前進行相對性的視野移動之方法。The second method is to determine the bending direction when the die is laminated, imitate it from the number of laminated layers of the die, etc., depending on the shift amount (offset), and perform a relative visual field shift beforehand.
如圖9所示般,構件搬送(步驟S11)、藉由圖案匹配等的晶粒定位(步驟S12)之後、根據定位晶粒的層數來進行相對的視野移動(步驟S24)。下層的晶粒是彎曲少,上層的晶粒是彎曲大,因此隨著形成上層而增加移動量。然後,進行晶粒D的龜裂及異物的檢查(步驟S25)。此方法是亦可追加是否有光源光的直接反射的確認處理而再調整移動量。As shown in FIG. 9, after component transport (step S11), die positioning by pattern matching or the like (step S12), relative visual field movement is performed according to the number of layers of the positioned die (step S24). The crystal grains of the lower layer have less curvature, and the crystal grains of the upper layer have greater curvature. Therefore, the amount of movement increases as the upper layer is formed. Then, inspection of cracks and foreign matter of the die D is performed (step S25). In this method, it is also possible to add a confirmation process of whether there is direct reflection of the light source light and then adjust the amount of movement.
另外,即使進行相對性的視野移動,也有不能完全取得直接光反射的區域時。利用圖10來說明有關此。圖10(a)是視野移動前的攝像畫像。圖10(b)是視野移動後的攝像畫像。In addition, even if a relative field of view is moved, there may be cases where the area of direct light reflection cannot be completely obtained. This will be explained using FIG. 10. Fig. 10(a) is a photographed image before the field of view is moved. Fig. 10(b) is a captured image after the field of view has moved.
如圖10(a)所示般,視野移動前是全被塗白的區域(不可檢查區域)會環狀地出現。如圖10(b)所示般,視野移動前是全被塗白的區域(不可檢查區域)會減少,但留在晶粒的角落。全被塗白的區域是每次作為遮蔽對待,使視野相對地移動,確保全體檢查區域。例如,藉由遮蔽圖10(a)的不可檢查區域來檢查,可確保晶粒的角落的可檢查區域作為檢查區域,藉由遮蔽圖10(b)的不可檢查區域,可確保圖10(a)的不可檢查區域作為檢查區域。因此,可確保晶粒全體作為檢查區域。 [實施例]As shown in Figure 10(a), the completely whitened area (uncheckable area) before the visual field moves will appear in a ring. As shown in Figure 10(b), the area (uninspected area) that is completely whitened before the field of view moves will be reduced, but it will remain in the corners of the crystal grains. The completely white area is treated as a mask every time, so that the field of view is relatively moved to ensure the entire inspection area. For example, by shielding the non-inspectable area of Figure 10(a) for inspection, the inspectable area at the corner of the die can be ensured as the inspection area, and by shielding the non-inspectable area of Figure 10(b), it can be ensured that Figure 10(a) ) Is the uninspectable area as the inspection area. Therefore, the entire die can be secured as an inspection area. [Example]
圖11是表示實施例的黏晶機的構成的概略上面圖。圖12是說明在圖11中由箭號A方向來看時的概略構成的圖。Fig. 11 is a schematic top view showing the structure of the die bonder of the embodiment. Fig. 12 is a diagram illustrating a schematic configuration when viewed from the direction of arrow A in Fig. 11.
黏晶機10是大致區分:供給安裝於基板S(該基板S印刷了成為一個或複數的最終1封裝的製品區域(以下稱為封裝區域P))的晶粒D的晶粒供給部1、拾取部2、中間平台部3、接合部4、搬送部5、基板供給部6、基板搬出部7及監視控制各部的動作的控制部8。Y軸方向為黏晶機10的前後方向,X軸方向為左右方向。晶粒供給部1被配置於黏晶機10的前面側,接合部4被配置於後面側。The
首先,晶粒供給部1是供給安裝於基板S的封裝區域P的晶粒D。晶粒供給部1是具有:保持晶圓11的晶圓保持台12、及從晶圓11頂起晶粒D的以點線所示的頂起單元13。晶粒供給部1是藉由未圖示的驅動手段來移動於XY方向,使拾取的晶粒D移動至頂起單元13的位置。First, the
拾取部2是具有:拾取晶粒D的拾取頭21、使拾取頭21移動於Y方向的拾取頭的Y驅動部23、使夾頭22昇降、旋轉及X方向移動的未圖示的各驅動部。拾取頭21是具有將被頂起的晶粒D吸附保持於前端的夾頭22(圖12也參照),從晶粒供給部1拾取晶粒D,載置於中間平台31。拾取頭21是具有使夾頭22昇降、旋轉及X方向移動的未圖示的各驅動部。The pick-up
中間平台部3是具有:一時性地載置晶粒D的中間平台31,及用以辨識中間平台31上的晶粒D的平台辨識攝影機32。The
接合部4是從中間平台31拾取晶粒D,接合至被搬送來的基板S的封裝區域P上,或以積層於已被接合於基板S的封裝區域P上的晶粒上的形式來接合。
接合部4是具有:
與拾取頭21同樣地將晶粒D吸附保持於前端的夾頭42(圖12也參照)的接合頭41;
使接合頭41移動於Y方向的Y驅動部43;
攝取基板S的封裝區域P的位置辨識標記(未圖示),辨識接合位置的基板辨識攝影機44;及
將基板辨識攝影機44驅動於X軸方向及Y軸方向的XY驅動部45。
藉由如此的構成,接合頭41是根據平台辨識攝影機32的攝像資料來修正拾取位置・姿勢,從中間平台31拾取晶粒D,根據基板辨識攝影機44的攝像資料來將晶粒D接合於基板S。The
搬送部5是具有:將基板S抓住搬送的基板搬送爪51,及基板S移動的搬送道52。基板S是藉由以沿著搬送道52而設的未圖示的滾珠螺桿來驅動被設在搬送道52的基板搬送爪51的未圖示的螺帽而移動。
藉由如此的構成,基板S是從基板供給部6沿著搬送道52來移動至接合位置,接合後,移動至基板搬出部7,將基板S交給基板搬出部7。The conveying
控制部8是具備:儲存用以監視控制黏晶機10的各部的動作的程式(軟體)之記憶體,及實行被儲存於記憶體的程式之中央處理裝置(CPU)。The
其次,利用圖13、14來說明有關晶粒供給部1的構成。圖13是表示圖11的晶粒供給部的構成的外觀立體圖。圖14是表示圖13的晶粒供給部的主要部的概略剖面圖。Next, the structure of the crystal
晶粒供給部1是具備:移動於水平方向(XY方向)的晶圓保持台12,及移動於上下方向的頂起單元13。
晶圓保持台12是具有:
保持晶圓環14的膨脹環15;及
被保持於晶圓環14,將黏合有複數的晶粒D的切割膠帶16定位於水平的支撐環17。
頂起單元13是被配置於支撐環17的內側。The
晶粒供給部1是在晶粒D的頂起時,使保持晶圓環14的膨脹環15下降。其結果,被保持於晶圓環14的切割膠帶16會被拉伸,晶粒D的間隔會擴大,藉由頂起單元13,從晶粒D下方頂起晶粒D,使晶粒D的拾取性提升。另外,隨著薄型化,將晶粒黏合於基板的黏合劑是從液狀成為薄膜狀,在晶圓11與切割膠帶16之間貼附被稱為晶粒黏結薄膜(DAF(Die Attach Film))18的薄膜狀的黏合材料。就具有晶粒黏結薄膜18的晶圓11而言,切割是對於晶圓11與晶粒黏結薄膜18進行。因此,在剝離工程中,從切割膠帶16剝離晶圓11與晶粒黏結薄膜18。另外,以下是無視晶粒黏結薄膜18的存在來進行說明。The
黏晶機10是具有:辨識晶圓11上的晶粒D的姿勢與位置的晶圓辨識攝影機24、辨識被載置於中間平台31的晶粒D的姿勢與位置的平台辨識攝影機32、及辨識接合平台BS上的安裝位置的基板辨識攝影機44。必須修正辨識攝影機間的姿勢偏差的是參與接合頭41的拾取的平台辨識攝影機32,及參與接合頭41的往安裝位置的接合的基板辨識攝影機44。本實施例是與晶圓辨識攝影機24、平台辨識攝影機32及基板辨識攝影機44一起利用後述的照明裝置來進行晶粒D的表面檢查。The
其次,利用圖15來說明有關表面檢查的照明。圖15是表示基板辨識攝影機的照明裝置的配置的圖。Next, the illumination related to surface inspection will be explained using FIG. 15. FIG. 15 is a diagram showing the arrangement of the lighting device of the board recognition camera.
對於晶粒D的表面垂直配置基板辨識攝影機44。亦即,使光學軸對於晶粒D的表面形成垂直。斜光照明裝置46是藉由斜光條照明裝置46a,46b的二方向的斜光照明,對於光學軸以預定的角度(θ1)來照射至晶粒D。基板辨識攝影機44及斜光照明裝置46a,46b是被固定於可動部45a,可動部45a是可藉由X驅動部45b來移動於X軸方向,X驅動部45b是可藉由Y驅動部45c來移動於Y軸方向。在此,入射角(θ1)是與圖6同樣。控制部8是藉由XY驅動部45來使基板辨識攝影機44與斜光照明裝置46移動,藉由從晶粒D的中心錯開視野中心,在晶粒D的向上翹起的區域中直接反射的光不會進入至基板辨識攝影機44,明視野可不出現。The
晶圓辨識攝影機24及平台辨識攝影機32的照明裝置也與基板辨識攝影機44的照明裝置同樣。但,晶圓辨識攝影機24及其照明裝置與平台辨識攝影機32及其照明裝置是亦可不構成為藉由與XY驅動部45同樣的驅動部來移動。控制部8是不使晶圓辨識攝影機24及其照明裝置移動,使晶圓保持台12或中間平台31移動,藉由從晶粒D的中心錯開視野中心,在晶粒D的向上翹起的區域中直接反射的光不會進入至晶圓辨識攝影機24或平台辨識攝影機32,明視野可不出現。The lighting devices of the
其次,利用圖16來說明有關控制部8。圖16是表示圖11的黏晶機的控制系的概略構成的方塊圖。Next, the
控制系80是具備控制部8,驅動部86,訊號部87及光學系88。控制部8是大致區分,主要具有以CPU (Central Processor Unit)所構成的控制・運算裝置81、記憶裝置82、輸出入裝置83、匯流線84及電源部85。記憶裝置82是具有:以記憶處理程式等的RAM所構成的主記憶裝置82a、及以記憶控制所必要的控制資料或畫像資料等的HDD或SSD等所構成的輔助記憶裝置82b。輸出入裝置83是具有:顯示裝置狀態或資訊等的監視器83a、輸入操作員的指示的觸控面板83b、操作監視器的滑鼠83c、及取入來自光學系88的畫像資料的畫像取入裝置83d。又,輸出入裝置83是具有:控制晶粒供給部1的XY台(未圖示)或接合頭台的ZY驅動軸、基板辨識攝影機的XY驅動軸等的驅動部86之馬達控制裝置83e、及從各種的感測器或照明裝置等的開關等的訊號部87取入訊號或控制的I/O訊號控制裝置83f。在光學系88是含有晶圓辨識攝影機24、平台辨識攝影機32、基板辨識攝影機44。控制・運算裝置81是經由匯流線84來取入必要的資料,加以運算,將資訊送至拾取頭21等的控制或監視器83a等。The
控制部8是經由畫像取入裝置83d來將以晶圓辨識攝影機24、平台辨識攝影機32及基板辨識攝影機44所攝取的畫像資料保存於記憶裝置82。藉由根據保存的畫像資料而程式化的軟體,利用控制・運算裝置81來進行晶粒D及基板S的封裝區域P的定位、以及晶粒D及基板S的表面檢查。根據控制・運算裝置81所算出的晶粒D及基板S的封裝區域P的位置,藉由軟體,經由馬達控制裝置83e來作動驅動部86。藉由此製程來進行晶圓上的晶粒的定位,在拾取部2及接合部4的驅動部使動作,將晶粒D接合於基板S的封裝區域P上。使用的晶圓辨識攝影機24、平台辨識攝影機32及基板辨識攝影機44是灰色標度、彩色等,將光強度數值化。The
其次,利用圖17~19來說明有關晶粒接合工程。圖17是說明圖11的黏晶機的晶粒接合工程的流程圖。圖18是以藉由晶圓辨識攝影機來進行攝像的工程為中心表示的流程圖。圖19是以藉由基板辨識攝影機來進行攝像的工程為中心表示的流程圖。Next, use Figures 17 to 19 to explain the die bonding process. Fig. 17 is a flowchart illustrating the die bonding process of the die bonder of Fig. 11. FIG. 18 is a flowchart centered on the process of imaging by the wafer recognition camera. FIG. 19 is a flow chart centered on the process of imaging by the substrate recognition camera.
在實施例的晶粒接合工程中,首先,如圖17所示般,控制部8是從晶圓盒取出保持晶圓11的晶圓環14而載置於晶圓保持台12,將晶圓保持台12搬送至進行晶粒D的拾取的基準位置(晶圓裝載(工程P1))。其次,控制部8是從藉由晶圓辨識攝影機24所取得的畫像來進行微調整(對準),而使晶圓11的配置位置會與該基準位置正確一致。In the die bonding process of the embodiment, first, as shown in FIG. 17, the
其次,控制部8是使載置有晶圓11的晶圓保持台12以預定間距來間距移動,保持於水平,藉此將最初被拾取的晶粒D配置於拾取位置(晶粒搬送(工程P2))。另外,晶粒D的拾取位置亦為藉由晶圓辨識攝影機24的晶粒D的辨識位置。晶圓11是預先藉由探針等的檢查裝置來按每個晶粒進行檢查,產生按每個晶粒表示良、不良的地圖資料,記憶於控制部8的記憶裝置82。成為拾取對象的晶粒D為良品或不良品的判定是依據地圖資料來進行。控制部8是當晶粒D為不良品時,使載置有晶圓11的晶圓保持台12以預定間距來間距移動,將其次被拾取的晶粒D配置於拾取位置,跳越不良品的晶粒D。Next, the
其次,如圖18所示般,控制部8是將晶圓辨識攝影機24的照明輸出設定成晶粒定位用的值(步驟S31)。控制部8是藉由晶圓辨識攝影機24來攝取拾取對象的晶粒D的主面(上面),取得畫像(步驟S32)。從取得的畫像算出來自拾取對象的晶粒D的上述拾取位置的位置偏差量,測定晶粒D的位置(步驟S33)。控制部8是以此位置偏差量為基礎,使載置晶圓11的晶圓保持台12移動,將拾取對象的晶粒D正確地配置於拾取位置(晶粒定位(工程P3))。Next, as shown in FIG. 18, the
其次,如圖18所示般,控制部8是將晶圓辨識攝影機24的照明輸出變更成晶粒龜裂檢查用的值(步驟S41)。控制部8是藉由晶圓辨識攝影機24來攝取拾取對象的晶粒D的主面,取得畫像(步驟S42)。控制部8是如後述般,從取得的畫像確認晶粒D的表面濃淡,檢測出正反射的區域的有無(步驟S43)。有正反射區域時,控制部8是朝正反射區域的方向移動晶圓保持台12(步驟S44)。另外,當照明裝置載於和晶圓辨識攝影機24不同的驅動台時,亦可只將照明裝置移動。當照明裝置為條型的斜光照明時,亦可使遭到影響的側熄燈。控制部8是再度取得攝影機畫像。在步驟S43中,當無正反射區域時進行晶粒龜裂及異物檢查(表面檢查)(工程P4)。在此,控制部8是當判定成在晶粒D的表面無問題時前進至其次工程(後述的工程P9),但當判定成有問題時,進行跳越處理或錯誤停止。跳越處理是跳越晶粒D的工程P9以後,使載置有晶圓11的晶圓保持台12以預定間距來間距移動,將其次被拾取的晶粒D配置於拾取位置。Next, as shown in FIG. 18, the
控制部8是在基板供給部6將基板S載置於搬送道52(基板裝載(工程P5))。控制部8是使將基板S予以抓住搬送的基板搬送爪51移動至接合位置(基板搬送(工程P6))。The
其次,如圖19所示般,控制部8是將基板辨識攝影機44移動至接合對象的封裝區域P的攝像位置(接合標籤(tab)攝像位置)(步驟S71)。控制部8是將基板辨識攝影機44的照明輸出設定成基板定位用的值(步驟S72)。控制部8是藉由基板辨識攝影機44來攝取基板S,取得畫像(步驟S73)。從取得的畫像算出基板S的封裝區域P的位置偏差量而測定位置(步驟S74)。控制部8是以此位置偏差量為基礎而使基板S移動,進行將接合對象的封裝區域P正確地配置於接合位置的定位(基板定位(工程P7))。Next, as shown in FIG. 19, the
其次,如圖17所示般,控制部8是從藉由基板辨識攝影機44所取得的畫像來進行基板S的封裝區域P的表面檢查(工程P8)。在此,控制部8是判定在表面檢查是否有問題,當判定在基板S的封裝區域P的表面無問題時,前進至其次工程(後述的工程P9),但當判定成有問題時,以目視來確認表面畫像,或更進行高感度的檢查或改變了照明條件等的檢查,有問題時是跳越處理,無問題時是進行其次工程的處理。跳越處理是跳越對基板S的封裝區域P的該當標籤的工程P10以後,對基板動工資訊進行不良登錄。Next, as shown in FIG. 17, the
控制部8是藉由晶粒供給部1來將拾取對象的晶粒D正確地配置於拾取位置之後,藉由包含夾頭22的拾取頭21來從切割膠帶16拾取晶粒D(晶粒操縱(工程P9)),載置於中間平台31(工程P10)。控制部8是以平台辨識攝影機32來攝像而進行載置於中間平台31的晶粒的姿勢偏差(旋轉偏差)的檢測(晶粒的位置檢查(工程P11))。控制部8是當有姿勢偏差時藉由被設在中間平台31的迴旋驅動裝置(未圖示)來使中間平台31迴旋於與具有安裝位置的安裝面平行的面而修正姿勢偏差。The
控制部8是從藉由平台辨識攝影機32所取得的畫像來進行晶粒D的表面檢查(工程P12)。在此,控制部8是當判定成在晶粒D的表面無問題時,前進至其次工程(後述的工程P13),但當判定成有問題時,進行跳越處理或錯誤停止。跳越處理是將該晶粒載置於未圖示的不良品托盤等,而跳越晶粒D的工程P13以後,使載置有晶圓11的晶圓保持台12以預定間距來間距移動,將其次被拾取的晶粒D配置於拾取位置。The
控制部8是藉由包含夾頭42的接合頭41來從中間平台31拾取晶粒D,晶粒接合(die bonding)(晶粒黏結(Die Attach)於基板S的封裝區域P或已經被接合於基板S的封裝區域P的晶粒((工程P13))。The
其次,如圖19所示般,控制部8是將基板辨識攝影機44移動至接合後的晶粒D的攝像位置(步驟S141)。控制部8是將基板辨識攝影機44的照明輸出設定成晶粒定位用的值(步驟S142)。控制部8是藉由基板辨識攝影機44來攝取晶粒D,取得畫像(步驟S143)。從取得的畫像測定晶粒D的位置(步驟S144)。控制部8是將晶粒D接合之後,檢查該接合位置是否正確(晶粒與基板的相對位置檢查(工程P14))。此時,與晶粒的位置合同樣求取晶粒的中心與標籤的中心,檢查相對位置是否正確。Next, as shown in FIG. 19, the
其次,控制部8是使基板辨識攝影機44移動至晶粒龜裂檢查用攝像位置(步驟S151)。積層製品的情況,隨著堆積上層,使偏移(offset)的方向是事前被決定。該情況是彎曲方向也決定,因此只要事前對於彎曲方向,先教導(teaching)不正反射的視野移動量,檢查時從最初移動至包含該偏移的位置,便亦可減少確認反射的有無之後的視野移動的發動次數。控制部8是將基板辨識攝影機44的照明輸出變更成晶粒龜裂檢查用的值(步驟S152)。控制部8是藉由基板辨識攝影機44來攝取晶粒D,取得畫像(步驟S153)。控制部8是如後述般,從取得的畫像確認晶粒D的表面濃淡,檢測出正反射的區域的有無(步驟S154)。當有正反射區域時,控制部8是朝與正反射區域相反方向移動基板辨識攝影機44(步驟S155)。另外,如後述的第二變形例般,當照明裝置載於與基板辨識攝影機44不同驅動的台時,亦可只移動照明裝置。當照明裝置為條型的斜光照明時,亦可使遭到影響的側熄燈。控制部8是再度取得攝影機畫像。在步驟S154中,當無正反射區域時進行晶粒龜裂及異物檢查(晶粒D及基板S的表面檢查)(工程P15)。在此,控制部8是當判定成在晶粒D的表面無問題時,前進至其次工程(後述的工程P9),但當判定成有問題時,進行跳越處理或錯誤停止。在跳越處理中,對基板動工資訊進行不良登錄。Next, the
以後,晶粒D會按照同樣的程序來1個1個接合於基板S的封裝區域P。若1個的基板的接合完了,則以基板搬送爪51來將基板S移動至基板搬出部7(基板搬送(工程P16)),將基板S交給基板搬出部7(基板卸載(工程P17))。From now on, the die D will be bonded to the package area P of the substrate S one by one according to the same procedure. When the bonding of one substrate is completed, the substrate S is moved to the
以後,晶粒D會按照同樣的程序來1個1個從切割膠帶16剝下(工程P9)。若除去不良品的所有的晶粒D的拾取完了,則將以晶圓11的外形來保持該等晶粒D的切割膠帶16及晶圓環14等卸載至晶圓盒(工程P18)。In the future, the die D will be peeled off the dicing
其次,利用圖20來說明有關晶粒的彎曲位置(正反射區域)的測定方法。圖20(a)是晶粒的檢查畫像。圖20(b)是晶粒的參考畫像。圖20(c)是圖20(a)的檢查畫像與圖20(b)的參考畫像的差分畫像。圖20(d)是將圖20(c)的差分畫像予以二值化的畫像。圖20(e)是說明晶粒的彎曲的有無的判斷的圖。Next, the method of measuring the bending position (specular reflection area) of the crystal grain will be explained with reference to FIG. 20. Figure 20 (a) is an inspection image of the die. Figure 20(b) is a reference image of the die. Fig. 20(c) is a difference image of the inspection image of Fig. 20(a) and the reference image of Fig. 20(b). Fig. 20(d) is an image obtained by binarizing the difference image of Fig. 20(c). FIG. 20(e) is a diagram explaining the judgment of the presence or absence of the curvature of crystal grains.
控制部8是算出圖20(a)的晶粒的檢查畫像與圖20(b)的晶粒的參考畫像的差分而算出差分畫像。如圖20(c)所示般,差分畫像的正反射區域以外是變黑,正反射區域是變白,境界區域是模糊不清。控制部8是以某濃淡臨界值為基礎將差分畫像二值化,取得圖20(d)所示的畫像。在此時的畫像的緣附近,例如設置圖20(e)所示般的四個的檢查區域。若在各檢查區域一定的面積臨界值以上存在白區域,則判斷成有彎曲,從該白區域的位置判斷彎曲方向。此情況,判斷成晶粒的下側彎曲。The
龜裂的表面檢查是亦可在進行晶粒位置辨識的場所的晶粒供給部、中間平台及接合平台的至少1處進行,但更理想是在全部之處進行。若在晶粒供給部進行,則可早檢測出龜裂。若在中間平台進行,則可在接合前檢測出在晶粒供給部無法檢測出的龜裂或在拾取工程以後產生的龜裂(在比接合工程更之前未表面化的龜裂)。又,若在接合平台進行,則可在將其次的晶粒積層的接合前或基板排出前檢測出在晶粒供給部及中間平台無法檢測出的龜裂(在比接合工程更之前未表面化的龜裂)或在接合工程以後產生的龜裂。The surface inspection for cracks can be performed in at least one of the die supply part, the intermediate platform, and the bonding platform in the place where the die position identification is performed, but it is more desirable to perform it in all locations. If it is performed in the die supply part, cracks can be detected early. If it is performed on an intermediate platform, it is possible to detect cracks that cannot be detected in the die supply part before bonding or cracks that occur after the pick-up process (cracks that have not been surfaced before the bonding process). In addition, if it is performed on the bonding platform, it is possible to detect cracks that cannot be detected in the die supply part and the intermediate platform before the bonding of the next die stack or before the substrate is discharged (the ones that are not surfaced before the bonding process Cracks) or cracks generated after the joining process.
<變形例> 以下,有關代表性的變形例,舉幾個例子表示。在以下的變形例的說明中,對於具有與在上述的實施例說明者同樣的構成及機能的部分,是使用與上述的實施例同樣的符號。而且,有關如此的部分的說明是在技術上不矛盾的範圍內,適當援用上述的實施例的說明者。並且,上述的實施例的一部分、及複數的變形例的全部或一部分,可在技術上不矛盾的範圍內適當複合地適用。<Modifications> Hereinafter, a few examples will be given for representative modified examples. In the description of the following modification examples, parts having the same configuration and functions as those described in the above-mentioned embodiment are denoted by the same reference numerals as in the above-mentioned embodiment. In addition, the description of such a part is within a range that is not technically contradictory, and appropriately refers to the description of the above-mentioned embodiment. In addition, part of the above-mentioned embodiments and all or part of the plural modified examples can be appropriately combined and applied within a range that is not technically contradictory.
(第一變形例) 圖22是表示第一變形例的基板辨識攝影機及照明裝置的模式立體圖。(First modification) Fig. 22 is a schematic perspective view showing a board recognition camera and a lighting device according to a first modification.
實施例的情況,斜光照明裝置46是二方向的斜光條照明,但如圖22所示般,亦可為四方向的斜光條照明。斜光照明裝置46是斜光條照明裝置46a~46c及相對於斜光條照明裝置46c與基板辨識攝影機44位於相反側的斜光條照明裝置(未圖示)會被側面安裝於基板辨識攝影機44而構成。基板辨識攝影機44是被固定於可動部45a,可動部45a是可藉由X驅動部45b來移動於X軸方向,X驅動部45b是可藉由Y驅動部45c來移動於Y軸方向。In the case of the embodiment, the oblique
如圖22(b)所示般,當晶粒D錯開於Y軸方向而積層時,由於晶粒D的向上翹起的區域所造成的直接反射會產生於Y軸的正側(圖面的右側),因此控制部8是使基板辨識攝影機44及斜光照明裝置46移動於箭號的方向(Y軸的負側(圖面的左側))來攝取晶粒D。
如圖22(c)所示般,當晶粒D偏移於X軸方向而積層時,由於晶粒D的向上翹起的區域所造成的直接反射會產生於X軸的負側(圖面的右側),因此控制部8是使基板辨識攝影機44及斜光照明裝置46移動於箭號的方向(X軸的正側(圖面的左側))而攝取晶粒D。As shown in Figure 22(b), when the die D is stacked in the Y-axis direction, the direct reflection caused by the upturned area of the die D will be generated on the positive side of the Y-axis (the figure on the right side). Right side), therefore, the
(第二變形例) 圖23是表示第二變形例的基板辨識攝影機及照明裝置的模式立體圖。(Second modification) FIG. 23 is a schematic perspective view showing a board recognition camera and a lighting device according to a second modification.
實施例及第一變形例的情況,斜光照明裝置46是被構成為以和基板辨識攝影機44相同的位置關係來移動,但亦可如圖23所示般,構成為與基板辨識攝影機44獨立移動。斜光照明裝置46的斜光條照明裝置46a~46d是被固定於可動部47a,可動部47a是可藉由X驅動部47b來移動於X軸方向,X驅動部47b是可藉由Y驅動部47c來移動於Y軸方向。基板辨識攝影機44是被固定於可動部45a,可動部45a是可藉由X驅動部45b來移動於X軸方向,X驅動部45b是可藉由Y驅動部45c來移動於Y軸方向。In the case of the embodiment and the first modification, the oblique
(第三變形例) 圖24是表示第三變形例的晶圓辨識攝影機及照明裝置的模式立體圖。(Third modification) FIG. 24 is a schematic perspective view showing a wafer recognition camera and an illuminating device according to a third modification example.
實施例的情況,晶圓辨識攝影機24的照明裝置是與斜光照明裝置46同樣為二方向的斜光條照明,但亦可如圖24所示般,為四方向的斜光條照明。斜光照明裝置26是以斜光條照明裝置26a~26d所構成。晶圓保持台12是被固定於X驅動部19b,X驅動部19b是可移動於X軸方向,X驅動部19b是可藉由Y驅動部19c來移動於Y軸方向。
而且,亦可使影響多方向的斜光條照明的反射光的側熄燈。In the case of the embodiment, the illuminating device of the
又,以上,根據實施形態及實施例來具體說明依據本發明者所研發的發明,但本發明是不被限定於上述實施例及變形例,當然可實施各種變更。In addition, the above description specifically describes the invention developed by the inventors based on the embodiments and examples, but the present invention is not limited to the above-mentioned embodiments and modifications, and various modifications can of course be implemented.
例如,在實施例中說明使用二方向的斜光條照明作為斜光照明裝置的例子,但亦可使用四方向的斜光條照明,或使用一方向的斜光條照明。For example, in the embodiment, the two-direction oblique light bar illumination is described as an example of the oblique light illumination device, but it is also possible to use four-direction oblique light bar illumination, or use one-direction oblique light bar illumination.
又,實施例是預先以攝影機畫像辨識來進行晶粒的彎曲位置(正反射區域)的測定,但亦可利用雷射變位系等的感測器來檢測出彎曲的方向,根據此來使照明裝置或攝影機動作。又,亦可將晶格狀的模樣投影至晶粒表面,依據其晶格的混亂情況來判斷彎曲方向。In addition, in the embodiment, the bending position (specular reflection area) of the crystal grain is measured in advance by camera image recognition, but it is also possible to use a sensor such as a laser displacement system to detect the direction of the bending, and to use this The lighting device or the camera moves. In addition, the lattice-like pattern can also be projected onto the surface of the crystal grain, and the bending direction can be judged based on the disorder of the crystal lattice.
又,實施例是在晶粒位置辨識之後進行晶粒外觀檢查辨識,但亦可在晶粒外觀檢查辨識之後進行晶粒位置辨識。In addition, in the embodiment, the die appearance inspection and identification are performed after the die position identification, but the die position identification may also be performed after the die appearance inspection and identification.
又,實施例是在晶圓的背面貼附DAF,但亦可無DAF。In addition, in the embodiment, DAF is attached to the back surface of the wafer, but DAF may be absent.
又,實施例是分別具備1個拾取頭及接合頭,但亦可分別為2個以上。又,實施例是具備中間平台,但亦可無中間平台。此情況,拾取頭與接合頭是亦可兼用。In addition, in the embodiment, each of the pickup head and the bonding head is provided, but each may be two or more. In addition, the embodiment is provided with an intermediate platform, but there may be no intermediate platform. In this case, the pickup head and the bonding head can also be used together.
又,實施例是將晶粒的表面朝上而接合,但亦可拾取晶粒後使晶粒的表背反轉,將晶粒的背面朝上而接合。此情況,中間平台是亦可不設。此裝置是稱為覆晶黏晶機(Flip Chip Bonder)。In addition, in the embodiment, the surface of the die is turned up to be bonded, but after picking up the die, the front and back of the die may be reversed, and the back side of the die may be turned up to be bonded. In this case, the intermediate platform may not be provided. This device is called Flip Chip Bonder.
又,實施例是具備接合頭,但亦可無接合頭。此情況,被拾取的晶粒是被載置於容器等。此裝置是稱為拾取裝置。又,此情況的龜裂的表面檢查是亦可在載置被拾取的晶粒的容器等實施。In addition, in the embodiment, the bonding head is provided, but the bonding head may not be provided. In this case, the picked up crystal grains are placed in a container or the like. This device is called a pickup device. In addition, the surface inspection for cracks in this case can also be carried out in a container or the like in which the picked-up crystal grains are placed.
10:黏晶機(半導體製造裝置) 8:控制部 D:晶粒 S:基板 CMR:攝影機(攝像裝置) OBL:照明裝置 OA:光學軸 VF:視野10: Die bonding machine (semiconductor manufacturing equipment) 8: Control Department D: Die S: substrate CMR: Camera (camera device) OBL: Lighting device OA: Optical axis VF: Field of View
[圖1]是模式性地表示同軸照明的圖。 [圖2]是模式性地表示斜光照明的圖。 [圖3]是模式性地表示斜光照明的入射光及反射光的情況的圖。 [圖4]是模式性地表示比圖3的入射角更小的情況的入射光及反射光的情況的圖。 [圖5]是使用圖4的斜光條照明的攝像畫像例。 [圖6]是說明斜光照明的課題的圖。 [圖7]是說明有關實施形態的技術的圖。 [圖8]是說明第一方法的流程圖。 [圖9]是說明第二方法的流程圖。 [圖10]是說明即使令視野移動也不能完全取得直接光反射的區域的情況的圖。 [圖11]是表示實施例的黏晶機的構成例的概略上面圖。 [圖12]是說明在圖11中由箭號A方向來看時的概略構成的圖。 [圖13]是表示圖11的晶粒供給部的構成的外觀立體圖。 [圖14]是表示圖13的晶粒供給部的主要部的概略剖面圖。 [圖15]是表示基板辨識攝影機的照明裝置的配置的圖。 [圖16]是表示圖11的黏晶機的控制系的概略構成的方塊圖。 [圖17]是說明圖11的黏晶機的晶粒接合工程的流程圖。 [圖18]是以藉由晶圓辨識攝影機來進行攝像的工程為中心表示的流程圖。 [圖19]是以藉由基板辨識攝影機來進行攝像的工程為中心表示的流程圖。 [圖20]是說明晶粒的彎曲位置(正反射區域)的測定方法的圖。 [圖21]是說明與圖7的斜光照明對於光學軸位於鏡面對象的斜光照明的影響。 [圖22]是表示第一變形例的基板辨識攝影機及照明裝置的模式立體圖。 [圖23]是表示第二變形例的基板辨識攝影機及照明裝置的模式立體圖。 [圖24]是表示第三變形例的晶圓辨識攝影機及照明裝置的模式立體圖。[Fig. 1] is a diagram schematically showing coaxial illumination. [Fig. 2] is a diagram schematically showing oblique light illumination. Fig. 3 is a diagram schematically showing the conditions of incident light and reflected light of oblique light illumination. Fig. 4 is a diagram schematically showing the conditions of incident light and reflected light when the incident angle is smaller than that of Fig. 3. [Fig. 5] is an example of a captured image using the oblique light bar illumination of Fig. 4. [Fig. 6] is a diagram explaining the problem of oblique light illumination. [Fig. 7] is a diagram for explaining the technique related to the embodiment. [Fig. 8] is a flowchart illustrating the first method. [Fig. 9] is a flowchart illustrating the second method. [Fig. 10] is a diagram illustrating a case where the area of direct light reflection cannot be completely obtained even if the field of view is moved. Fig. 11 is a schematic top view showing a configuration example of the die bonder of the embodiment. Fig. 12 is a diagram illustrating a schematic configuration when viewed from the direction of arrow A in Fig. 11. [Fig. 13] Fig. 13 is an external perspective view showing the configuration of the crystal grain supply part of Fig. 11. Fig. 14 is a schematic cross-sectional view showing the main part of the crystal grain supply part of Fig. 13. Fig. 15 is a diagram showing the arrangement of the lighting device of the board recognition camera. [Fig. 16] is a block diagram showing the schematic configuration of the control system of the die bonder of Fig. 11. [Fig. [FIG. 17] is a flowchart explaining the die bonding process of the die bonder of FIG. 11. [FIG. [Fig. 18] is a flowchart centered on the process of imaging by a wafer recognition camera. [Fig. 19] is a flowchart centered on the process of imaging by a substrate recognition camera. Fig. 20 is a diagram illustrating a method of measuring the bending position (specular reflection area) of crystal grains. [Fig. 21] is to explain the influence of the oblique light illumination of Fig. 7 on the oblique light illumination of the mirror-surface object with the optical axis. [Fig. 22] is a schematic perspective view showing the board recognition camera and the lighting device of the first modification. [Fig. 23] is a schematic perspective view showing a board recognition camera and a lighting device according to a second modification. [Fig. 24] is a schematic perspective view showing a wafer recognition camera and an illuminating device according to a third modification.
D:晶粒 D: Die
S:基板 S: substrate
CMR:攝影機(攝像裝置) CMR: Camera (camera device)
LNS:透鏡 LNS: lens
OBL:照明裝置 OBL: Lighting device
OA:光學軸 OA: Optical axis
RL1:反射的光 RL1: reflected light
VF:視野 VF: Field of View
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