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TWI709675B - Thread-feeding device and method for feeding threads to a circular knitting machine - Google Patents

Thread-feeding device and method for feeding threads to a circular knitting machine Download PDF

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Publication number
TWI709675B
TWI709675B TW104121158A TW104121158A TWI709675B TW I709675 B TWI709675 B TW I709675B TW 104121158 A TW104121158 A TW 104121158A TW 104121158 A TW104121158 A TW 104121158A TW I709675 B TWI709675 B TW I709675B
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Taiwan
Prior art keywords
thread
yarn
wire
machine
feeding device
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TW104121158A
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Chinese (zh)
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TW201615913A (en
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戴特瑪 特拉克爾
阿歇爾 布魯那
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德商Sipra專利開發投資有限公司
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B35/00Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
    • D04B35/10Indicating, warning, or safety devices, e.g. stop motions
    • D04B35/12Indicating, warning, or safety devices, e.g. stop motions responsive to thread consumption
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/38Devices for supplying, feeding, or guiding threads to needles
    • D04B15/54Thread guides
    • D04B15/58Thread guides for circular knitting machines; Thread-changing devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Filamentary Materials, Packages, And Safety Devices Therefor (AREA)

Abstract

A thread-feeding device for circular knitting machines having yarn-striping devices (14), which has thread-conducting tubes (10), per yarn-striping device (14), in a number which corresponds to the number of threads which can be processed by the yarn-striping devices (14), the thread-conducting tubes (10) respectively being disposed between a receiving means (11) for a thread bobbin and a striper feeder (12) which precedes the yarn-striping device (14) and being provided with a thread-sensor mechanism (13), the thread sensor mechanisms (13) of all thread-conducting tubes (10) assigned to one knitting position (15) being evaluatable in common by one monitoring device and a stop signal being generatable by the monitoring device for the machine control upon detection of a thread fault.

Description

絲線進給裝置及用於以絲線進給裝置將絲線進給至圓編針織機的方法 Silk thread feeding device and method for feeding silk thread to circular knitting machine by the thread feeding device

本發明關於用於圓編針織機的絲線進給裝置,圓編針織機具有挑紗裝置,絲線進給裝置就每個挑紗裝置而言具有數目對應於能由挑紗裝置所處理的絲線的數目之導絲管,導絲管分別被設置於供絲線筒用的接收裝置與在挑紗裝置之前的變色送紗器之間。 The present invention relates to a thread feeding device for a circular knitting machine. The circular knitting machine has a yarn picking device. For each yarn picking device, the number of thread feeding devices corresponds to the number of threads that can be handled by the yarn picking device. A number of wire guide tubes, the wire guide tubes are respectively arranged between the receiving device for the thread bobbin and the color-changing yarn feeder before the yarn picking device.

在挑紗機的這些習知絲線進給裝置的案例中,特殊的變色送紗器被使用以供絲線監測,其在變色送紗器的出口處就每條絲線設有停止裝置。一旦線筒的絲線斷裂或絲線終端被偵測到,停止裝置將機器停止。然而,停止裝置直接位於針織位置的前面,以致在快速運轉的針織機的案例中,在絲線斷裂以後,經常剩下太少時間以在針織失誤由於缺漏絲線而發生之前將機器及時停止。此外,利用特殊的變色送紗器,僅缺漏絲線而非其他絲線失誤能被監測。 In the case of these conventional thread feeding devices of the yarn picker, a special color-changing yarn feeder is used for thread monitoring, and a stop device is provided for each thread at the exit of the color-changing yarn feeder. Once the thread of the spool is broken or the thread terminal is detected, the stop device will stop the machine. However, the stopping device is located directly in front of the knitting position, so that in the case of a fast-running knitting machine, after the thread breaks, there is often too little time left to stop the machine in time before a knitting error occurs due to a missing thread. In addition, with a special color-changing yarn feeder, only missing threads and not other thread errors can be monitored.

根據DE 38 33 969 A1,知曉用於針織機的紗線進給裝置,其中用於在針織位置前面的某間距處偵測絲線斷裂的感測器機構被設置於導絲管中。然而,此紗線進給裝置不可用於挑紗機的特別需求,且同樣地僅能偵測缺漏絲線,但不能偵測其他絲線失誤。 According to DE 38 33 969 A1, a yarn feeding device for a knitting machine is known, in which a sensor mechanism for detecting thread breakage at a certain distance in front of the knitting position is provided in the wire guide tube. However, this yarn feeding device cannot be used for the special requirements of a yarn picker, and likewise can only detect missing threads, but cannot detect other thread errors.

因此,本發明下的目的在於提出用於圓編針織機的絲線進給裝置,利用絲線進給裝置,所有發生的絲線失誤能被可靠地偵測,且挑紗機能在失誤發生時被及時關機。 Therefore, the purpose of the present invention is to provide a thread feeding device for a circular knitting machine. With the thread feeding device, all thread errors that occur can be reliably detected, and the yarn picker can be shut down in time when the error occurs. .

此目的藉由用於圓編針織機的絲線進給裝置而被達成,圓編針織機具有挑紗裝置,絲線進給裝置就每個挑紗裝置而言具有數目對應於能由挑紗裝置所處理的絲線的數目之導絲管,導絲管分別被設置於供絲線筒(thread bobbin)用的接收裝置與在挑紗裝置之前的變色送紗器之間,且導絲管設有絲線感測器機構,所有被指定給一個針織位置的導絲管的絲線感測器機構可由一個監測裝置共同評估,且在偵測到絲線失誤時,停止訊號可藉由監測裝置產生以供機器控制。 This purpose is achieved by a thread feeding device for a circular knitting machine. The circular knitting machine has a yarn picking device. The number of thread feeding devices for each picking device corresponds to the number of yarn picking devices that can be The number of thread guides to be processed. The guides are respectively arranged between the receiving device for the thread bobbin and the color-changing yarn feeder before the yarn picking device, and the guide tube is provided with a thread feel Detector mechanism, all thread sensor mechanisms assigned to a wire guide tube at a knitting position can be jointly evaluated by a monitoring device, and when a thread error is detected, a stop signal can be generated by the monitoring device for machine control.

在根據本發明的絲線進給裝置的案例中,標準的變色送紗器能被使用。能免除絲線的費力穿線至習知的特殊變色送紗器的停止裝置中。此外,絲線失誤的偵測發生於針織位置前面的較大間距處,以致即便是在快速運轉的機器的案例中,機器的關機能及時生效。由於所有被供應至一針織位置的絲線之平行監測,除了絲線斷裂或絲線終端,還有圖案失誤亦能被偵測。為此目的,監測裝置較佳地能 由機器控制提供針織織物的圖案資料,以致在偵測到圖案失誤時,它能產生停止訊號以供機器控制。 In the case of the thread feeding device according to the present invention, a standard color-changing yarn feeder can be used. It can avoid the laborious threading of the thread to the stop device of the conventional special color-changing yarn feeder. In addition, the detection of thread errors occurs at a large distance in front of the knitting position, so that even in the case of a fast-running machine, the machine shutdown can take effect in time. Due to parallel monitoring of all threads supplied to a knitting position, in addition to thread breaks or thread ends, pattern errors can also be detected. For this purpose, the monitoring device is preferably capable of The machine control provides the pattern data of the knitted fabric, so that when a pattern error is detected, it can generate a stop signal for the machine control.

導絲管從而能具有至少一個絲線轉折點,且絲線感測器機構能被設置於轉折點的區域中。絲線因而自動去鄰接抵靠感測器機構。如果絲線感測器機構分別被設置於導絲管的遠離針織位置的部分中,這從而是特別有利的。感測器機構與針織位置之間的間距越大,可用於停止機器的時間越長。 The guide wire tube can thus have at least one wire turning point, and the wire sensor mechanism can be arranged in the region of the turning point. The thread thus automatically abuts against the sensor mechanism. It is thus particularly advantageous if the thread sensor mechanisms are respectively arranged in the part of the guide wire tube away from the knitting position. The greater the distance between the sensor mechanism and the knitting position, the longer the time available for stopping the machine.

絲線感測器機構較佳地能具有導電或光學感測器。利用這些感測器,不僅絲線斷裂還有其他絲線失誤為可偵測的。 The wire sensor mechanism can preferably have conductive or optical sensors. Using these sensors, not only thread breaks but also other thread errors are detectable.

對於挑紗裝置,絲線感測器機構應能夠監測導絲管中的絲線出現及絲線移動,以便能夠防止針織失誤。較佳地,這樣的感測器機構從而被使用。 For the yarn picking device, the thread sensor mechanism should be able to monitor the appearance and movement of the thread in the guide tube, so as to prevent knitting errors. Preferably, such a sensor mechanism is thus used.

如果絲線感測器機構亦監測絲線品質,進一步優點產生。在此案例中,如果例如紗節被偵測到,機器亦能被關機。 If the thread sensor mechanism also monitors the thread quality, further advantages arise. In this case, if for example a yarn knuckle is detected, the machine can also be shut down.

此外,本發明關於用於以絲線進給裝置將絲線進給至圓編針織機的方法,圓編針織機具有挑紗裝置,絲線進給裝置就每個挑紗裝置而言具有數目對應於能由挑紗裝置所處理的絲線的數目之導絲管,導絲管分別被設置於供絲線筒用的接收裝與在挑紗裝置之前的變色送紗器之間,且導絲管設有絲線感測器機構,此方法的特徵在於以下步驟:a.分別將一條絲線穿線至引導向挑紗裝置的導絲管中 及亦至變色送紗器中;b.藉由導絲管中所設置的感測器機構的幫助,監測所有被指定給一個針織位置的導線管中的絲線的出現及亦絲線的移動;c.藉由一個監測裝置的幫助,評估所有被指定給一個針織位置的導線管的感測器機構的訊號;d.如果監測裝置在導絲管的一者中未偵測到絲線及/或在導絲管的任一者中未偵測到移動的絲線,觸發機器停止訊號。 In addition, the present invention relates to a method for feeding a silk thread to a circular knitting machine with a thread feeding device. The circular knitting machine has a yarn picking device, and the number of silk feeding devices corresponds to the energy of each picking device. The thread guide tube of the number of threads processed by the yarn picking device. The thread guide tubes are respectively arranged between the receiving device for the thread bobbin and the color-changing yarn feeder before the yarn picking device, and the thread guide tube is provided with silk threads. Sensor mechanism, this method is characterized by the following steps: a. Thread a single thread into the guide tube of the yarn picking device respectively And also to the color-changing yarn feeder; b. With the help of the sensor mechanism provided in the guide tube, monitor the appearance and movement of all the threads in the guide tube designated to a knitting position; c. . With the help of a monitoring device, evaluate all the signals of the sensor mechanism assigned to a wire tube of a knitting position; d. If the monitoring device does not detect the thread and/or in one of the wire tubes If no moving thread is detected in any one of the guide wire tubes, the machine stop signal is triggered.

對比於挑紗裝置的案例中的絲線監測的習知方法,在此不僅絲線斷裂或絲線終端、還有絲線是否在至少一個導絲管中正在移動(亦即,絲線到底是否被進給至針織位置)從而被監視。因此,根據本發明的方法較習知方法顯著地達成更多,這導致更多的針織失誤能被避免。 Compared with the conventional method of thread monitoring in the case of the yarn picking device, here not only the thread is broken or the thread ends, but also whether the thread is moving in at least one guide tube (that is, whether the thread is fed to the knitting Location) thereby being monitored. Therefore, the method according to the present invention achieves significantly more than the conventional method, which causes more knitting errors to be avoided.

此外,如果感測器機構的一者偵測到紗節,則即使在監測裝置觸發機器停止訊號時,也可以透過監測方法進一步增加品質控制。 In addition, if one of the sensor mechanisms detects the yarn knuckle, even when the monitoring device triggers the machine stop signal, the monitoring method can be used to further increase the quality control.

10:導絲管 10: Guide wire tube

10.1:轉折 10.1: turning point

10.2:轉折 10.2: Turnaround

11:線筒架 11: spool holder

12:變色送紗器 12: Color changing yarn feeder

13:感測器機構 13: Sensor mechanism

14:挑紗裝置 14: Yarn picking device

15:針織位置 15: Knitting position

圖1顯示絲線進給裝置的較佳實施例。 Figure 1 shows a preferred embodiment of the thread feeding device.

圖1從而示意地顯示導絲管(thread-conducting tube)10,其被設置於線筒架(bobbin creel)11與變色 送紗器(striper feeder)12之間。導絲管10具有兩個分別為90°的轉折10.1、10.2,具有導電或光學感測器(未更詳細地繪示)之感測器機構13被設置於進一步遠離變色送紗器12之轉折10.2中。感測器機構13監測絲線是否位於導絲管10中、絲線是否移動、以及絲線是否可能具有紗節(slub)。具有感測器機構13的與後續被連接至變色送紗器12的挑紗裝置(yarn-striping device)14能處理的絲線一樣多之導絲管10從而被指定給變色送紗器12的每一者。挑紗裝置14然後分別將導絲管10的絲線的一者引導至圓編針織機(circular knitting machine)的一個或更多針織位置15。又,超過一個挑紗裝置14從而能被指定給一個針織位置15,以便增加可能顏色的數目。在每一案例中,所有被指定給一個針織位置15的導絲管10的感測器機構13由一個監測裝置(在此未更詳細地繪示)所共同評估。如果監測裝置在導絲管的一者中偵測到絲線斷裂、絲線終端或紗節,則它觸發機器停止訊號。此外,如果絲線實際位於每一導絲管10中但絲線沒有正在移動,機器停止訊號被觸發。然後,在機器的進一步操作期間所出現的針織失誤也可以避免。 Figure 1 thus schematically shows a thread-conducting tube 10, which is set on a bobbin creel 11 and discolored Between striper feeder 12. The guide wire tube 10 has two turns 10.1 and 10.2 at 90°, respectively. The sensor mechanism 13 with a conductive or optical sensor (not shown in more detail) is arranged further away from the turning point of the color-changing yarn feeder 12 10.2. The sensor mechanism 13 monitors whether the thread is located in the wire guide tube 10, whether the thread is moving, and whether the thread may have slubs. There are as many yarn-striping devices (yarn-striping device) 14 connected to the color-changing yarn feeder 12 as the yarn-striping device 14 with the sensor mechanism 13 that can handle the same number of thread guides 10 so as to be assigned to each of the color-changing yarn feeders 12 One. The yarn picking device 14 then respectively guides one of the threads of the guide tube 10 to one or more knitting positions 15 of a circular knitting machine. Furthermore, more than one yarn picking device 14 can be assigned to one knitting position 15 in order to increase the number of possible colors. In each case, all the sensor mechanisms 13 of the guide wire tube 10 assigned to a knitting position 15 are jointly evaluated by a monitoring device (not shown in more detail here). If the monitoring device detects a thread break, thread end or yarn knot in one of the guide tubes, it triggers a machine stop signal. In addition, if the wire is actually located in each wire guide 10 but the wire is not moving, the machine stop signal is triggered. Then, knitting errors during further operation of the machine can also be avoided.

10‧‧‧導絲管 10‧‧‧Guide wire tube

10.1‧‧‧轉折 10.1‧‧‧Turnover

10.2‧‧‧轉折 10.2‧‧‧Turnover

11‧‧‧線筒架 11‧‧‧Spool stand

12‧‧‧變色送紗器 12‧‧‧Color changing yarn feeder

13‧‧‧感測器機構 13‧‧‧Sensor mechanism

14‧‧‧挑紗裝置 14‧‧‧Yarn picking device

15‧‧‧針織位置 15‧‧‧Knitting position

Claims (6)

一種用於圓編針織機的絲線進給裝置,該圓編針織機具有挑紗裝置(14),該絲線進給裝置就每個挑紗裝置(14)而言具有數目對應於能由該等挑紗裝置(14)所處理的絲線的數目之導絲管(10),該等導絲管(10)分別被設置於供絲線筒用的接收裝置(11)與在該挑紗裝置(14)之前的變色送紗器(12)之間,及該等導絲管(10)設有絲線感測器機構(13),其特徵在於所有被指定給一個針織位置(15)的該等導絲管(10)的該等絲線感測器機構(13)可由一個監測裝置共同評估,及在偵測到絲線失誤時,停止訊號可藉由該監測裝置產生以供機器控制;且其特徵在於該監測裝置對所有被供應至該針織位置(15)的絲線進行平行監測,使得該等絲線感測器機構(13)可監測該導絲管(10)中的絲線的出現以及絲線的移動,且該等絲線感測器機構(13)亦可監測絲線品質。 A yarn feeding device for a circular knitting machine, the circular knitting machine has a yarn picking device (14), the yarn feeding device for each yarn picking device (14) has a number corresponding to the number of The yarn picking device (14) handles the number of thread guides (10), and the guides (10) are respectively set in the receiving device (11) for the thread bobbin and the yarn picking device (14). ) Between the previous color-changing yarn feeders (12) and the thread guide tubes (10) are provided with a thread sensor mechanism (13), which is characterized in that all the guides assigned to a knitting position (15) The wire sensor mechanisms (13) of the wire tube (10) can be jointly evaluated by a monitoring device, and when a wire error is detected, a stop signal can be generated by the monitoring device for machine control; and it is characterized in that The monitoring device monitors all the threads supplied to the knitting position (15) in parallel, so that the thread sensor mechanisms (13) can monitor the appearance and movement of the threads in the guide wire tube (10), Moreover, the thread sensor mechanisms (13) can also monitor the quality of the thread. 根據申請專利範圍第1項所述的絲線進給裝置,其中該監測裝置能由該機器控制提供待以該圓編針織機來製造的針織織物的圖案資料,及在偵測圖案失誤時,停止訊號可藉由該監測裝置產生以供該機器控制。 The thread feeding device according to the first item of the patent application, wherein the monitoring device can be controlled by the machine to provide pattern data of the knitted fabric to be manufactured by the circular knitting machine, and stop when detecting pattern errors The signal can be generated by the monitoring device for the control of the machine. 根據申請專利範圍第1或2項所述的絲線進給裝置,其中該等導絲管(10)具有至少一個絲線轉折點(10.1、10.2),及該絲線感測器機構(13)被設置於該轉折點(10.2)的區域。 The wire feeding device according to item 1 or 2 of the scope of patent application, wherein the wire guide tubes (10) have at least one wire turning point (10.1, 10.2), and the wire sensor mechanism (13) is arranged at The area of the turning point (10.2). 根據申請專利範圍第1或2項所述的絲線進給裝置,其中該等絲線感測器機構(13)分別被設置於該等導絲管(10)的遠離該變色送紗器(12)的部分(10.2)中。 The thread feeding device according to item 1 or 2 of the scope of patent application, wherein the thread sensor mechanisms (13) are respectively arranged on the wire guide tubes (10) away from the color-changing yarn feeder (12) Section (10.2). 根據申請專利範圍第1或2項所述的絲線進給裝置,其中該等絲線感測器機構(13)具有導電或光學感測器。 According to the thread feeding device described in item 1 or 2 of the scope of patent application, the thread sensor mechanisms (13) have conductive or optical sensors. 一種用於以申請專利範圍第1項所述的絲線進給裝置將絲線進給至圓編針織機的方法,該圓編針織機具有挑紗裝置(14),該絲線進給裝置就每個挑紗裝置(14)而言具有數目對應於能由該等挑紗裝置(14)所處理的絲線的數目之導絲管(10),該等導絲管(10)分別被設置於供絲線筒用的接收裝置(11)與在該挑紗裝置(14)之前的變色送紗器(12)之間,及該等導絲管(10)設有絲線感測器機構(13),其特徵在於以下步驟:a.分別將一條絲線穿線至引導向挑紗裝置(14)的該等導絲管(10)中及亦至該變色送紗器(12)中;b.為了判斷出絲線失誤,藉由該等導絲管(10)中所設置的感測器機構(13)的幫助,監測所有被指定給一個針織位置(15)的該等導線管(10)中的絲線的出現、絲線的移動或紗節;c.藉由一個監測裝置的幫助,評估所有被指定給一個針織位置(15)的該等導線管(10)的該等感測器機構(13)訊號; d.如果該感測器裝置(13)在步驟b偵測到絲線失誤,該監測裝置觸發機器停止訊號。 A method for feeding a silk thread to a circular knitting machine with the silk thread feeding device described in the first item of the patent application, the circular knitting machine having a yarn picking device (14), and the silk thread feeding device The yarn picking device (14) has a number of guide tubes (10) corresponding to the number of silk threads that can be handled by the yarn picking devices (14), and the guide tubes (10) are respectively arranged on the supply thread Between the receiving device (11) for the tube and the color-changing yarn feeder (12) before the yarn picking device (14), and the wire guide tubes (10) are provided with a thread sensor mechanism (13), which It is characterized by the following steps: a. Thread a thread into the guide tubes (10) that are guided to the yarn picking device (14) and also to the color-changing yarn feeder (12); b. In order to determine the thread Mistakes, with the help of the sensor mechanism (13) provided in the wire guides (10), monitor the appearance of all the threads in the wire guides (10) assigned to a knitting position (15) , Thread movement or yarn knots; c. With the help of a monitoring device, evaluate all the sensor mechanisms (13) signals of the conduits (10) assigned to a knitting position (15); d. If the sensor device (13) detects a thread error in step b, the monitoring device triggers a machine stop signal.
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