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TWI743368B - Electromagnetic wave shielding film and shielding printed wiring board - Google Patents

Electromagnetic wave shielding film and shielding printed wiring board Download PDF

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Publication number
TWI743368B
TWI743368B TW107120007A TW107120007A TWI743368B TW I743368 B TWI743368 B TW I743368B TW 107120007 A TW107120007 A TW 107120007A TW 107120007 A TW107120007 A TW 107120007A TW I743368 B TWI743368 B TW I743368B
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resin
electromagnetic wave
wave shielding
shielding film
layer
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TW107120007A
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Chinese (zh)
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TW201927127A (en
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青柳慶彥
山內志朗
上農憲治
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日商拓自達電線股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K9/00Screening of apparatus or components against electric or magnetic fields
    • H05K9/0073Shielding materials
    • H05K9/0081Electromagnetic shielding materials, e.g. EMI, RFI shielding
    • H05K9/0084Electromagnetic shielding materials, e.g. EMI, RFI shielding comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/0218Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
  • Structure Of Printed Boards (AREA)
  • Laminated Bodies (AREA)

Abstract

本發明之課題是可實現一種整體物性獲最佳化之電磁波屏蔽膜。 The subject of the present invention is to realize an electromagnetic wave shielding film with optimized overall physical properties.

本發明解決手段之電磁波屏蔽膜,係具有導電性接著劑層與絕緣保護層。電磁波屏蔽膜之拉伸彈性模數為400MPa以上,且斷裂伸度為3%以上。 The electromagnetic wave shielding film of the solution of the present invention has a conductive adhesive layer and an insulating protective layer. The tensile elastic modulus of the electromagnetic wave shielding film is more than 400MPa, and the breaking elongation is more than 3%.

Description

電磁波屏蔽膜及屏蔽印刷配線基板 Electromagnetic wave shielding film and shielding printed wiring board

發明領域 Field of invention

本揭示係關於一種電磁波屏蔽膜。 This disclosure relates to an electromagnetic wave shielding film.

發明背景 Background of the invention

藉由將電磁波屏蔽膜壓接於印刷配線基板之表面,令其導電性接著劑層被嵌入於設在覆蓋印刷配線基板表面之絕緣膜的開口部中,而使導電性接著劑層與印刷配線基板之接地圖案導通。近年來,隨著電子機器微型化之發展,供嵌入導電性接著劑層之開口部的尺寸亦日漸縮小。因此,對導電性接著劑層要求優異之嵌入性(embedding property)。並且,亦要求不使導電性接著劑層因設於印刷配線基板的高低差而產生邊裂。因此,已在檢討控制導電性接著劑層之流動性以使嵌入性良好(例如參照專利文獻1)。 By crimping the electromagnetic wave shielding film on the surface of the printed wiring board, the conductive adhesive layer is embedded in the opening of the insulating film covering the surface of the printed wiring board, so that the conductive adhesive layer and the printed wiring The ground pattern of the substrate is conductive. In recent years, with the development of the miniaturization of electronic equipment, the size of the opening for embedding the conductive adhesive layer has also been gradually reduced. Therefore, the conductive adhesive layer is required to have excellent embedding properties. In addition, it is also required that the conductive adhesive layer should not be cracked due to the height difference provided on the printed wiring board. Therefore, it has been reviewed to control the fluidity of the conductive adhesive layer to make the embedding property good (for example, refer to Patent Document 1).

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:國際公開第2014/010524號 Patent Document 1: International Publication No. 2014/010524

發明概要 Summary of the invention

然而,雖然流動性以外之物性亦會對嵌入性和邊裂帶來影響,但針對流動性以外之物性卻幾乎未曾作考慮。又,電磁波屏蔽膜係不僅只積層有導電性接著劑層還積層有包含絕緣保護層之複數層而形成。因此,為了提升嵌入性及抑制邊裂,需將電磁波屏蔽膜整體之物性予以最佳化。 However, although physical properties other than liquidity will also affect embeddedness and edge cracking, physical properties other than liquidity have hardly been considered. In addition, the electromagnetic wave shielding film is formed by laminating not only a conductive adhesive layer but also a plurality of layers including an insulating protective layer. Therefore, in order to improve embedding and suppress edge cracks, it is necessary to optimize the physical properties of the entire electromagnetic wave shielding film.

本揭示之課題是可實現一種整體物性獲最佳化之電磁波屏蔽膜。 The subject of the present disclosure is to realize an electromagnetic wave shielding film with optimized overall physical properties.

本揭示之電磁波屏蔽膜之一態樣,具有導電性接著劑層與絕緣保護層,並且,該電磁波屏蔽膜之拉伸彈性模數為400MPa以上,斷裂伸度為3%以上。 One aspect of the electromagnetic wave shielding film of the present disclosure has a conductive adhesive layer and an insulating protective layer, and the electromagnetic wave shielding film has a tensile elastic modulus of 400 MPa or more, and a breaking elongation of 3% or more.

於電磁波屏蔽膜之一態樣中,可更具有一設於導電性接著劑層與絕緣保護層之間的金屬箔。 In one aspect of the electromagnetic wave shielding film, there may be a metal foil provided between the conductive adhesive layer and the insulating protective layer.

於電磁波屏蔽膜之一態樣中,可設為更具有一設於導電性接著劑層與絕緣保護層之間的金屬蒸鍍層,並且,該電磁波屏蔽膜之斷裂伸度為10%以上。 In one aspect of the electromagnetic wave shielding film, it can be provided that there is a metal vapor-deposited layer between the conductive adhesive layer and the insulating protective layer, and the breaking elongation of the electromagnetic wave shielding film is more than 10%.

於電磁波屏蔽膜之一態樣中,可設為導電性接著劑層與絕緣保護層相接,並且,該電磁波屏蔽膜之斷裂伸度為10%以上。 In one aspect of the electromagnetic wave shielding film, the conductive adhesive layer may be in contact with the insulating protective layer, and the breaking elongation of the electromagnetic wave shielding film is 10% or more.

本揭示之屏蔽印刷配線基板之一態樣,具有:印刷配線基板,其具有接地電路與絕緣膜,該絕緣膜具有露出接地電路之開口部;及本揭示之電磁波屏蔽膜;並且,導電性接著劑層係與絕緣膜接著而於開口部導通接地電路。 One aspect of the shielded printed wiring board of the present disclosure includes: a printed wiring board having a grounding circuit and an insulating film, the insulating film having an opening that exposes the grounding circuit; and the electromagnetic wave shielding film of the present disclosure; and, a conductive adhesive The agent layer and the insulating film are connected to the opening to conduct a ground circuit.

依據本揭示之電磁波屏蔽膜可使嵌入性提升。 According to the electromagnetic wave shielding film of the present disclosure, the embedding property can be improved.

101:電磁波屏蔽膜 101: Electromagnetic wave shielding film

102:印刷配線基板 102: Printed wiring board

103:屏蔽印刷配線基板 103: Shielded printed wiring board

111:導電性接著劑層 111: Conductive adhesive layer

112:絕緣保護層 112: insulating protective layer

113:屏蔽層 113: shielding layer

121:絕緣膜 121: insulating film

122:基底構件 122: base member

123:接著劑層 123: Adhesive layer

125:接地電路 125: Ground circuit

128:開口部 128: Opening

140:試驗用印刷配線基板 140: Printed wiring board for test

141:銅箔圖案 141: Copper foil pattern

142:絕緣層 142: Insulation layer

143:開口部 143: Opening

151:電阻計 151: Resistance meter

圖1係顯示一實施形態之電磁波屏蔽膜的截面圖。 Fig. 1 is a cross-sectional view showing an electromagnetic wave shielding film according to an embodiment.

圖2係顯示電磁波屏蔽膜之變形例的截面圖。 Fig. 2 is a cross-sectional view showing a modification of the electromagnetic wave shielding film.

圖3係顯示一實施形態之屏蔽印刷配線基板地截面圖。 Fig. 3 is a cross-sectional view showing a shielded printed wiring board according to an embodiment.

圖4係顯示將電磁波屏蔽膜接著於印刷配線基板之步驟的截面圖。 4 is a cross-sectional view showing the step of attaching the electromagnetic wave shielding film to the printed wiring board.

圖5係顯示嵌入性之評價方法的俯視圖。 Figure 5 is a top view showing the method of evaluating embedding.

用以實施發明之形態 The form used to implement the invention

本實施形態之電磁波屏蔽膜101,如圖1所示具有絕緣保護層112與導電性接著劑層111。像這樣的電磁波屏蔽膜可令導電性接著劑層111作為屏蔽來發揮機能。另外,亦可如圖2所示,於絕緣保護層112與導電性接著劑層111之間設一屏蔽層113。屏蔽層113只要呈導電性即可,可令其為金屬箔、金屬蒸鍍膜及導電性填料的層等。 The electromagnetic wave shielding film 101 of this embodiment has an insulating protective layer 112 and a conductive adhesive layer 111 as shown in FIG. 1. Such an electromagnetic wave shielding film can make the conductive adhesive layer 111 function as a shield. In addition, as shown in FIG. 2, a shielding layer 113 may be provided between the insulating protection layer 112 and the conductive adhesive layer 111. The shielding layer 113 only needs to be conductive, and it may be a layer of a metal foil, a metal vapor-deposited film, a conductive filler, or the like.

本實施形態之電磁波屏蔽膜101,可如圖3所示與印刷配線基板102組合而製成為屏蔽印刷配線基板103。且電磁波屏蔽膜101可為具有屏蔽層113者。 The electromagnetic wave shielding film 101 of this embodiment can be combined with a printed wiring board 102 as shown in FIG. 3 to make a shielding printed wiring board 103. In addition, the electromagnetic wave shielding film 101 may have a shielding layer 113.

印刷配線基板102,舉例來說,具有:基底 構件122;及設於基底構件122上之包含接地電路125的印刷電路。於基底構件122上藉由接著劑層123接著有絕緣膜121。且於絕緣膜121設有露出接地電路125的開口部。於接地電路125之露出部分可設有鍍金層等表面層。另外,印刷配線基板102可為撓性基板亦可為剛性基板。 The printed wiring board 102, for example, has: a base Member 122; and a printed circuit including a ground circuit 125 provided on the base member 122. An insulating film 121 is adhered on the base member 122 via the adhesive layer 123. In addition, the insulating film 121 is provided with an opening that exposes the ground circuit 125. The exposed part of the ground circuit 125 may be provided with a surface layer such as a gold plating layer. In addition, the printed wiring substrate 102 may be a flexible substrate or a rigid substrate.

將電磁波屏蔽膜101接著於印刷配線基板102時,如圖4所示,係以使導電性接著劑層111位於開口部128上之方式將電磁波屏蔽膜101配置於印刷配線基板102上。然後,利用已加熱至預定溫度(譬如120℃)之2片加熱板(未作圖示),從上下方將電磁波屏蔽膜101與印刷配線基板102夾住並以預定之壓力(譬如0.5MPa)行短時間(譬如5秒鐘)按壓。藉此,電磁波屏蔽膜101會被暫時固定於印刷配線基板102。 When the electromagnetic wave shielding film 101 is attached to the printed wiring board 102, as shown in FIG. Then, using two heating plates (not shown) heated to a predetermined temperature (for example, 120°C), sandwich the electromagnetic wave shielding film 101 and the printed wiring board 102 from above and below and apply a predetermined pressure (for example, 0.5 MPa) Press for a short time (for example, 5 seconds). Thereby, the electromagnetic wave shielding film 101 is temporarily fixed to the printed wiring board 102.

繼而,將2片加熱板之溫度設為較前述暫時固定時更高溫之預定溫度(譬如170℃),並以預定之壓力(譬如3MPa)加壓預定時間(譬如30分鐘)。藉此,可將電磁波屏蔽膜101固定於印刷配線基板102上。在加壓之際,導電性接著劑層111會充分嵌入開口部128中,因而可實現電磁波屏蔽膜101所需之強度及導電性。 Then, set the temperature of the two heating plates to a predetermined temperature (for example, 170° C.) higher than the aforementioned temporary fixation, and pressurize with a predetermined pressure (for example, 3 MPa) for a predetermined time (for example, 30 minutes). Thereby, the electromagnetic wave shielding film 101 can be fixed to the printed wiring board 102. When the pressure is applied, the conductive adhesive layer 111 is fully embedded in the opening 128, so that the required strength and conductivity of the electromagnetic wave shielding film 101 can be achieved.

即使將導電性接著劑層111之流動性提高,導電性接著劑層111仍不會在被加壓之際流入開口部128,而是往周圍壓出擴散。所以,為了使嵌入性提升,重要的是使導電性接著劑層111變形而被壓入開口部128中。因而,宜使施加於導電性接著劑層111之應力不逸散 至周圍。因此,宜提升電磁波屏蔽膜101整體之彈性模數,以對導電性接著劑層111施加大的應力。具體來說,係將電磁波屏蔽膜101整體之彈性模數設為400MPa以上,且宜設為500MPa以上,較佳為設為600MPa以上。 Even if the fluidity of the conductive adhesive layer 111 is increased, the conductive adhesive layer 111 will not flow into the opening 128 when it is pressurized, but will be pushed out and diffused around. Therefore, in order to improve the embedding property, it is important that the conductive adhesive layer 111 is deformed and pressed into the opening 128. Therefore, it is advisable to prevent the stress applied to the conductive adhesive layer 111 from dissipating To the surroundings. Therefore, it is preferable to increase the elastic modulus of the entire electromagnetic wave shielding film 101 to apply a large stress to the conductive adhesive layer 111. Specifically, the elastic modulus of the entire electromagnetic wave shielding film 101 is 400 MPa or more, preferably 500 MPa or more, and more preferably 600 MPa or more.

另一方面,導電性接著劑層111被壓入開口部128時,不僅只導電性接著劑層111,而是包含絕緣保護層112等之電磁波屏蔽膜101整體會變形。因此,將斷裂伸度設為3%以上,且宜設為4%以上,較佳為設為5%以上,以使電磁波屏蔽膜101整體具有某種程度的柔軟性。又,彈性模數宜設為15000MPa以下,較佳為設為14900MPa以下,更佳為設為14800MPa以下。 On the other hand, when the conductive adhesive layer 111 is pressed into the opening 128, not only the conductive adhesive layer 111 but the entire electromagnetic wave shielding film 101 including the insulating protective layer 112 and the like will be deformed. Therefore, the elongation at break is set to 3% or more, preferably 4% or more, and more preferably 5% or more, so that the electromagnetic wave shielding film 101 as a whole has a certain degree of flexibility. In addition, the modulus of elasticity is preferably set to 15000 MPa or less, more preferably set to 14900 MPa or less, and more preferably set to 14800 MPa or less.

電磁波屏蔽膜101之斷裂伸度會因屏蔽層113之有無及其材質而大變化。於具有由金屬箔構成之屏蔽層113時,要將斷裂伸度增大是困難的,通常為10%以下左右。於具有由金屬蒸鍍層構成之屏蔽層113時,則可確保較大的斷裂伸度,以可確保10%以上之斷裂伸度為佳,較佳為20%以上,更佳為30%以上。即便於不具屏蔽層113時,亦以可確保10%以上之斷裂伸度為佳,較佳為20%以上,更佳為30%以上。又,於不具屏蔽層113時,亦宜將彈性模數設為2000MPa以下,較佳可設為1000MPa以下。另外,彈性模數及斷裂伸度可藉由實施例中所說明之方法來測定。 The elongation at break of the electromagnetic wave shielding film 101 will vary greatly depending on the presence or absence of the shielding layer 113 and its material. When the shielding layer 113 made of metal foil is provided, it is difficult to increase the elongation at break, and it is usually about 10% or less. When the shielding layer 113 composed of a metal vapor-deposited layer is provided, a larger breaking elongation can be ensured, preferably a breaking elongation of 10% or more can be ensured, preferably 20% or more, and more preferably 30% or more. Even when the shielding layer 113 is not provided, it is better to ensure a breaking elongation of 10% or more, preferably 20% or more, and more preferably 30% or more. In addition, when the shielding layer 113 is not provided, the elastic modulus is preferably set to 2000 MPa or less, and preferably can be set to 1000 MPa or less. In addition, the modulus of elasticity and the elongation at break can be measured by the methods described in the examples.

藉由將電磁波屏蔽膜101之彈性模數及斷裂伸度設為所述之值,不僅顧及嵌入性,亦可抑制於高低差 發生邊裂。 By setting the modulus of elasticity and the elongation at break of the electromagnetic wave shielding film 101 to the above-mentioned values, not only the embedding property is taken into consideration, but also the height difference can be suppressed. Edge cracks occurred.

於本實施形態中,導電性接著劑層111含有熱塑性樹脂及熱硬化性樹脂等樹脂成分與導電性填料。 In this embodiment, the conductive adhesive layer 111 contains resin components such as a thermoplastic resin and a thermosetting resin, and a conductive filler.

導電性接著劑層111含有熱塑性樹脂時,作為熱塑性樹脂可使用例如苯乙烯系樹脂、乙酸乙烯酯系樹脂、聚酯系樹脂、聚乙烯系樹脂、聚丙烯系樹脂、醯亞胺系樹脂及丙烯酸系樹脂等。該等樹脂可單獨使用1種,亦可併用2種以上。 When the conductive adhesive layer 111 contains a thermoplastic resin, as the thermoplastic resin, for example, styrene resin, vinyl acetate resin, polyester resin, polyethylene resin, polypropylene resin, imine resin, and acrylic resin can be used. Department of resin and so on. These resins may be used individually by 1 type, and may use 2 or more types together.

導電性接著劑層111含有熱硬化性樹脂時,作為熱硬化性樹脂可使用例如酚系樹脂、環氧系樹脂、胺甲酸乙酯系樹脂、三聚氰胺系樹脂、聚醯胺系樹脂及醇酸系樹脂等。作為活性能量線硬化性組成物雖無特別限定,但舉例來說,可使用分子中具有至少2個(甲基)丙烯醯氧基之聚合性化合物等。該等組成物可單獨使用1種,亦可併用2種以上。 When the conductive adhesive layer 111 contains a thermosetting resin, as the thermosetting resin, for example, phenol resin, epoxy resin, urethane resin, melamine resin, polyamide resin, and alkyd resin can be used. Resin etc. Although there are no particular limitations on the active energy ray curable composition, for example, a polymerizable compound having at least two (meth)acryloyloxy groups in the molecule can be used. These compositions may be used individually by 1 type, and may use 2 or more types together.

熱硬化性樹脂舉例來說包含具反應性第1官能基之第1樹脂成分及與第1官能基進行反應之第2樹脂成分。第1官能基舉例來說可設為環氧基、醯胺基或羥基等。第2官能基僅需依第1官能基來作選擇即可,例如第1官能基為環氧基時,第2官能基可設為羥基、羧基、環氧基及胺基等。具體來說,例如令第1樹脂成分為環氧樹脂時,第2樹脂成分可使用:環氧基改質聚酯樹脂、環氧基改質聚醯胺樹脂、環氧基改質丙烯酸樹脂、環氧基改質聚胺甲酸乙酯聚脲樹脂、羧基改質聚酯樹脂、羧基改質聚醯 胺樹脂、羧基改質丙烯酸樹脂、羧基改質聚胺甲酸乙酯聚脲樹脂及胺甲酸乙酯改質聚酯樹脂等。該等之中又以羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質聚胺甲酸乙酯聚脲樹脂及胺甲酸乙酯改質聚酯樹脂為佳。又,第1樹脂成分為羥基時,第2樹脂成分可使用:環氧基改質聚酯樹脂、環氧基改質聚醯胺樹脂、環氧基改質丙烯酸樹脂、環氧基改質聚胺甲酸乙酯聚脲樹脂、羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質丙烯酸樹脂、羧基改質聚胺甲酸乙酯聚脲樹脂及胺甲酸乙酯改質聚酯樹脂等。該等之中又以羧基改質聚酯樹脂、羧基改質聚醯胺樹脂、羧基改質聚胺甲酸乙酯聚脲樹脂、及胺甲酸乙酯改質聚酯樹脂為佳。 The thermosetting resin includes, for example, a first resin component having a reactive first functional group and a second resin component that reacts with the first functional group. The first functional group can be, for example, an epoxy group, an amino group, or a hydroxyl group. The second functional group only needs to be selected based on the first functional group. For example, when the first functional group is an epoxy group, the second functional group may be a hydroxyl group, a carboxyl group, an epoxy group, an amino group, or the like. Specifically, for example, when the first resin component is epoxy resin, the second resin component can be used: epoxy modified polyester resin, epoxy modified polyamide resin, epoxy modified acrylic resin, Epoxy modified polyurethane polyurea resin, carboxy modified polyester resin, carboxy modified polyamide Amine resin, carboxyl modified acrylic resin, carboxyl modified polyurethane polyurea resin, urethane modified polyester resin, etc. Among them, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified polyurethane polyurea resin and urethane modified polyester resin are preferred. In addition, when the first resin component is a hydroxyl group, the second resin component can be used: epoxy-modified polyester resin, epoxy-modified polyamide resin, epoxy-modified acrylic resin, epoxy-modified poly Urethane polyurea resin, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified acrylic resin, carboxyl modified polyurethane polyurea resin and urethane modified polyester resin Wait. Among them, carboxyl modified polyester resin, carboxyl modified polyamide resin, carboxyl modified polyurethane polyurea resin, and urethane modified polyester resin are preferred.

熱硬化性樹脂亦可含有促進熱硬化反應之硬化劑。熱硬化性樹脂具有第1官能基及第2官能基時,硬化劑可依第1官能基及第2官能基之種類來適當選擇。於第1官能基為環氧基且第2官能基為羥基時,可使用咪唑系硬化劑、酚系硬化劑及陽離子系硬化劑等。該等可單獨使用1種,亦可併用2種以上。此外,亦可含有消泡劑、抗氧化劑、黏度調節劑、稀釋劑、抗沉降劑、調平劑、耦合劑、著色劑及阻燃劑等作為任擇成分。 The thermosetting resin may also contain a curing agent that promotes the thermosetting reaction. When the thermosetting resin has a first functional group and a second functional group, the curing agent can be appropriately selected according to the types of the first functional group and the second functional group. When the first functional group is an epoxy group and the second functional group is a hydroxyl group, an imidazole-based curing agent, a phenol-based curing agent, a cationic curing agent, and the like can be used. These may be used individually by 1 type, and may use 2 or more types together. In addition, defoamers, antioxidants, viscosity regulators, diluents, anti-settling agents, leveling agents, coupling agents, colorants and flame retardants can also be included as optional ingredients.

導電性填料雖無特別限定,然而舉例來說,可使用金屬填料、被覆金屬樹脂填料、碳填料及該等之混合物。作為金屬填料可列舉銅粉、銀粉、鎳粉、銀包銅粉、金包銅粉、銀包鎳粉及金包鎳粉等。該等金屬粉可 利用電解法、霧化法或還原法等來製作。其中又以銀粉、銀包銅粉及銅粉中之任一者為佳。 Although the conductive filler is not particularly limited, for example, metal fillers, coated metal resin fillers, carbon fillers, and mixtures thereof can be used. Examples of the metal filler include copper powder, silver powder, nickel powder, silver-coated copper powder, gold-coated copper powder, silver-coated nickel powder, and gold-coated nickel powder. These metal powders can It is produced by electrolysis, atomization, reduction, etc. Among them, any one of silver powder, silver-clad copper powder and copper powder is preferred.

導電性填料從填料彼此接觸之觀點來看,其平均粒徑宜為1μm以上,較佳為3μm以上,且宜為50μm以下,較佳為40μm以下。導電性填料之形狀並無特別限定,可為球狀、小片狀、樹枝狀或纖維狀等。 From the viewpoint that the fillers are in contact with each other, the conductive filler preferably has an average particle size of 1 μm or more, preferably 3 μm or more, and preferably 50 μm or less, and preferably 40 μm or less. The shape of the conductive filler is not particularly limited, and may be spherical, flake, dendritic, or fibrous.

導電性填料之含量可按照用途適當選擇,惟於總固體成分中宜為5質量%以上,較佳為10質量%以上,且宜為95質量%以下,較佳為90質量%以下。而從嵌入性之觀點來看,則宜為70質量%以下,較佳為60質量%以下。又,於實現各向異性導電性時,則宜為40質量%以下,較佳為35質量%以下。 The content of the conductive filler can be appropriately selected according to the application, but the total solid content is preferably 5 mass% or more, more preferably 10 mass% or more, preferably 95 mass% or less, and preferably 90 mass% or less. From the viewpoint of embedding properties, it is preferably 70% by mass or less, and more preferably 60% by mass or less. In addition, when realizing anisotropic conductivity, it is preferably 40% by mass or less, and more preferably 35% by mass or less.

於本實施形態中,絕緣保護層112只要具有充分之絕緣性、且可保護導電性接著劑層111及必要時可保護屏蔽層113便無特別限定,舉例來說,可使用熱塑性樹脂、熱硬化性樹脂或活性能量線硬化性樹脂等來形成。 In this embodiment, the insulating protection layer 112 is not particularly limited as long as it has sufficient insulation and can protect the conductive adhesive layer 111 and, if necessary, the shielding layer 113. For example, thermoplastic resins and thermosetting resins can be used. It is formed of a resin or active energy ray-curable resin.

熱塑性樹脂無特別限定,可使用苯乙烯系樹脂、乙酸乙烯酯系樹脂、聚酯系樹脂、聚乙烯系樹脂、聚丙烯系樹脂、醯亞胺系樹脂或丙烯酸系樹脂等。作為熱硬化性樹脂無特別限定,可使用酚系樹脂、環氧系樹脂、胺甲酸乙酯系樹脂、三聚氰胺系樹脂或醇酸系樹脂等。作為活性能量線硬化性樹脂雖無特別限定,然而舉例來說,可使用分子中具有至少2個(甲基)丙烯醯氧基之聚合性化合物等。保護層雖由單獨之材料所形成,但亦可由2種以 上之材料形成。 The thermoplastic resin is not particularly limited, and styrene resins, vinyl acetate resins, polyester resins, polyethylene resins, polypropylene resins, imine resins, acrylic resins, and the like can be used. The thermosetting resin is not particularly limited, and a phenol resin, epoxy resin, urethane resin, melamine resin, alkyd resin, or the like can be used. The active energy ray-curable resin is not particularly limited, but for example, a polymerizable compound having at least two (meth)acryloxy groups in the molecule can be used. Although the protective layer is formed of a single material, it can also be made of two or more The above material is formed.

絕緣保護層112可為材質抑或硬度或彈性模數等物性相異之2層以上的積層體。舉例來說,若製成為一低硬度外層與高硬度內層之積層體,因外層具緩衝作用,便可緩和將電磁波屏蔽膜101於印刷配線基板102上加熱加壓之步驟時施加於屏蔽層113之壓力。故可抑制屏蔽層113因設於印刷配線基板102之高低差而遭受破壞。 The insulating protective layer 112 may be a laminate of two or more layers having different physical properties such as material, hardness, or elastic modulus. For example, if it is made into a laminate of a low-hardness outer layer and a high-hardness inner layer, because the outer layer has a buffering effect, it can ease the application of the electromagnetic wave shielding film 101 to the shielding layer during the step of heating and pressing on the printed wiring board 102 The pressure of 113. Therefore, the shielding layer 113 can be prevented from being damaged due to the height difference provided on the printed wiring board 102.

於絕緣保護層112中,可視需要含有下述成分中之至少1者:硬化促進劑、賦黏劑、抗氧化劑、顏料、染料、塑化劑、紫外線吸收劑、消泡劑、調平劑、填充劑、阻燃劑、黏度調節劑及抗結塊劑等。 The insulating protective layer 112 may optionally contain at least one of the following components: hardening accelerators, tackifiers, antioxidants, pigments, dyes, plasticizers, ultraviolet absorbers, defoamers, leveling agents, Fillers, flame retardants, viscosity regulators and anti-caking agents, etc.

絕緣保護層112之厚度無特別限定,可視需要適當地設定,宜設為1μm以上,較佳為4μm以上,並且宜設為20μm以下,較佳為10μm以下,更佳為5μm以下。藉由將絕緣保護層112之厚度設為1μm以上,可充分保護導電性接著劑層111及屏蔽層113。藉由將絕緣保護層112之厚度設為20μm以下,會變得容易將電磁波屏蔽膜101之彈性模數及斷裂伸度設為預定的值。 The thickness of the insulating protective layer 112 is not particularly limited, and can be appropriately set as needed, and is preferably 1 μm or more, preferably 4 μm or more, and preferably 20 μm or less, preferably 10 μm or less, and more preferably 5 μm or less. By setting the thickness of the insulating protective layer 112 to be 1 μm or more, the conductive adhesive layer 111 and the shielding layer 113 can be sufficiently protected. By setting the thickness of the insulating protective layer 112 to 20 μm or less, it becomes easy to set the elastic modulus and the elongation at break of the electromagnetic wave shielding film 101 to predetermined values.

設置屏蔽層113時,屏蔽層113可利用金屬箔、金屬蒸鍍膜及導電性填料等來形成。 When the shielding layer 113 is provided, the shielding layer 113 can be formed using a metal foil, a metal vapor-deposited film, a conductive filler, or the like.

金屬箔雖無特別限定,然而可為鎳、銅、銀、錫、金、鈀、鋁、鉻、鈦及鋅等中之任一者,或是由包含2者以上之合金構成的箔。 Although the metal foil is not particularly limited, it may be any one of nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, zinc, etc., or a foil composed of an alloy containing two or more of them.

金屬箔之厚度雖無特別限定,然而宜為 0.5μm以上,較佳為1.0μm以上。金屬箔之厚度為0.5μm以上的話,於傳送10MHz~100GHz之高頻訊號至屏蔽印刷配線基板時,可抑制高頻訊號之衰減量。 Although the thickness of the metal foil is not particularly limited, it is preferably 0.5 μm or more, preferably 1.0 μm or more. If the thickness of the metal foil is 0.5μm or more, it can suppress the attenuation of the high-frequency signal when transmitting high-frequency signals from 10MHz to 100GHz to the shielded printed wiring board.

又,金屬箔之厚度宜為12μm以下,較佳為10μm以下,更佳為7μm以下。金屬層之厚度為12μm以下的話,可抑制原材料成本且同時屏蔽膜之斷裂伸度亦會變得良好。 In addition, the thickness of the metal foil is preferably 12 μm or less, preferably 10 μm or less, and more preferably 7 μm or less. If the thickness of the metal layer is 12 μm or less, the cost of raw materials can be suppressed, and at the same time, the elongation at break of the shielding film will be improved.

金屬蒸鍍膜雖無特別限定,但可蒸鍍鎳、銅、銀、錫、金、鈀、鋁、鉻、鈦及鋅等來形成。對於蒸鍍可使用電鍍法、無電鍍敷法、濺鍍法、電子束蒸鍍法、真空蒸鍍法、化學氣相沉積(CVD)法或金屬有機化學氣相沉積(MOCVD)法等。 Although the metal vapor-deposited film is not particularly limited, it can be formed by vapor-depositing nickel, copper, silver, tin, gold, palladium, aluminum, chromium, titanium, zinc, and the like. For evaporation, electroplating, electroless plating, sputtering, electron beam evaporation, vacuum evaporation, chemical vapor deposition (CVD), or metal organic chemical vapor deposition (MOCVD) can be used.

金屬蒸鍍膜之厚度雖無特別限定,但宜為0.05μm以上,較佳為0.1μm以上。金屬蒸鍍膜之厚度為0.05μm以上的話,則電磁波屏蔽膜於屏蔽印刷配線基板中屏蔽電磁波之特性優異。 Although the thickness of the metal vapor-deposited film is not particularly limited, it is preferably 0.05 μm or more, and more preferably 0.1 μm or more. If the thickness of the metal vapor-deposited film is 0.05 μm or more, the electromagnetic wave shielding film has excellent electromagnetic wave shielding characteristics in shielding printed wiring boards.

又,金屬蒸鍍膜之厚度宜小於0.5μm,較佳為小於0.3μm。金屬蒸鍍膜之厚度小於0.5μm的話,電磁波屏蔽膜之抗撓曲性(flex resistance)便優異,而可抑制屏蔽層因設於印刷配線基板之高低差而遭受破壞的情形。 In addition, the thickness of the metal vapor-deposited film is preferably less than 0.5 μm, and more preferably less than 0.3 μm. If the thickness of the metal vapor-deposited film is less than 0.5 μm, the electromagnetic wave shielding film has excellent flex resistance, and the shielding layer can be prevented from being damaged due to the height difference provided on the printed wiring board.

若為導電性填料,則可藉由將摻合了導電性填料之溶劑塗佈於絕緣保護層112之表面並予以乾燥來形成屏蔽層113。導電性填料可使用金屬填料、被覆金屬樹脂填料、碳填料及該等之混合物。作為金屬填料可使用 銅粉、銀粉、鎳粉、銀包銅粉、金包銅粉、銀包鎳粉及金包鎳粉等。該等金屬粉可利用電解法、霧化法及還原法來製作。金屬粉之形狀可列舉球狀、小片狀、纖維狀及樹枝狀等。 If it is a conductive filler, the shielding layer 113 can be formed by coating the surface of the insulating protective layer 112 with a solvent mixed with the conductive filler and drying it. As the conductive filler, metal fillers, coated metal resin fillers, carbon fillers, and mixtures of these can be used. Can be used as metal filler Copper powder, silver powder, nickel powder, silver-coated copper powder, gold-coated copper powder, silver-coated nickel powder and gold-coated nickel powder, etc. These metal powders can be produced by electrolysis, atomization and reduction methods. The shape of the metal powder can be spherical, flake, fibrous, dendritic, etc.

於本實施形態中,屏蔽層113之厚度雖然只要按照電磁屏蔽效應及耐反覆撓曲/滑動性來適當選擇即可,但為金屬箔時,從確保斷裂伸度之觀點來看宜設在12μm以下。 In this embodiment, the thickness of the shielding layer 113 may be appropriately selected in accordance with the electromagnetic shielding effect and the resistance to repeated deflection/slippage. However, when it is a metal foil, it is preferably set to 12μm from the viewpoint of ensuring the elongation at break. the following.

本實施形態之電磁波屏蔽膜101,舉例來說可依以下方式形成。首先,於支撐基材上塗佈絕緣保護層用組成物,之後,予以加熱乾燥並去除溶劑以形成絕緣保護層112。支撐基材可製成為例如膜狀。支撐基材並無特別定,可利用例如聚烯烴系、聚酯系、聚醯亞胺系或聚伸苯硫系等材料來形成。亦可於支撐基材與保護層用組成物之間設置脫模劑層。 The electromagnetic wave shielding film 101 of this embodiment can be formed in the following manner, for example. First, the insulating protective layer composition is coated on the supporting substrate, and then heated and dried and the solvent is removed to form the insulating protective layer 112. The supporting substrate can be made into a film shape, for example. The support base material is not particularly limited, and it can be formed using materials such as polyolefin-based, polyester-based, polyimide-based, or polyphenylene sulfide-based materials, for example. A release agent layer may also be provided between the support base material and the protective layer composition.

絕緣保護層用組成物可於絕緣保護層用之樹脂組成物中適量添加溶劑及其他摻混劑來調製。溶劑可設為例如甲苯、丙酮、甲基乙基酮、甲醇、乙醇、丙醇及二甲基甲醯胺等。作為其他摻混劑,則可加入交聯劑、聚合用觸媒、硬化促進劑及著色劑等。其他摻混劑只要依需求添加即可,亦可不添加。對支撐基材塗佈保護層用組成物之方法無特別限定,可採用唇塗(lip coating)、缺角輪塗佈(comma coating)、凹版塗佈抑或狹縫式模塗等眾所周知之技術。 The composition for the insulating protective layer can be prepared by adding a suitable amount of solvent and other admixtures to the resin composition for the insulating protective layer. The solvent can be, for example, toluene, acetone, methyl ethyl ketone, methanol, ethanol, propanol, and dimethylformamide. As other admixtures, crosslinking agents, polymerization catalysts, hardening accelerators and coloring agents can be added. Other admixtures can be added as long as they are required, or not added. The method of coating the protective layer composition on the supporting substrate is not particularly limited, and well-known techniques such as lip coating, comma coating, gravure coating, or slit die coating can be used.

其次,視需求於絕緣保護層112上形成屏蔽層113。屏蔽層113之形成方法可按照屏蔽層113之種類適當選擇。電磁波屏蔽膜101為不具屏蔽層113之結構時,則可省略此步驟。 Secondly, a shielding layer 113 is formed on the insulating protection layer 112 as required. The method of forming the shielding layer 113 can be appropriately selected according to the type of the shielding layer 113. When the electromagnetic wave shielding film 101 has a structure without the shielding layer 113, this step can be omitted.

接著,於絕緣保護層112或屏蔽層113上塗佈導電性接著劑層用組成物後,予以加熱乾燥並去除溶劑而形成導電性接著劑層111。 Next, after coating the conductive adhesive layer composition on the insulating protective layer 112 or the shielding layer 113, it is heated and dried and the solvent is removed to form the conductive adhesive layer 111.

導電性接著劑層用組成物包含導電性接著劑及溶劑。溶劑可為例如甲苯、丙酮、甲基乙基酮、甲醇、乙醇、丙醇及二甲基甲醯胺等。導電性接著劑層用組成物中之導電性接著劑之比率僅需按照導電性接著劑層111之厚度等來適當設定即可。 The conductive adhesive layer composition contains a conductive adhesive and a solvent. The solvent can be, for example, toluene, acetone, methyl ethyl ketone, methanol, ethanol, propanol, and dimethylformamide. The ratio of the conductive adhesive in the composition for the conductive adhesive layer only needs to be appropriately set according to the thickness of the conductive adhesive layer 111 and the like.

於屏蔽層113上塗佈導電性接著劑層用組成物之方法無特別限定,可使用唇塗、缺角輪塗佈、凹版塗佈抑或狹縫式模塗等。 The method of coating the conductive adhesive layer composition on the shielding layer 113 is not particularly limited, and lip coating, chamfer coating, gravure coating, or slit die coating can be used.

導電性接著劑層111之厚度,從控制電磁波屏蔽膜101之彈性模數及斷裂伸度之觀點來看,宜設為1μm~50μm。 The thickness of the conductive adhesive layer 111 is preferably 1 μm to 50 μm from the viewpoint of controlling the elastic modulus and breaking elongation of the electromagnetic wave shielding film 101.

另外,亦可視需要於導電性接著劑層111之表面貼合剝離基材(分離膜)。剝離基材可使用下述者:於聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等之基底膜上,將矽系或非矽系之脫模劑塗佈在供形成導電性接著劑層111之側的表面而成者。另外,剝離基材之厚度無特別限定,可適當考量易用性來作決定。 In addition, if necessary, a release substrate (separation film) may be attached to the surface of the conductive adhesive layer 111. The peeling substrate can use the following: on the base film of polyethylene terephthalate, polyethylene naphthalate, etc., a silicon-based or non-silicon-based release agent is coated to form conductivity It is formed by adhering the surface on the side of the agent layer 111. In addition, the thickness of the peeling substrate is not particularly limited, and it can be determined in consideration of the ease of use.

實施例 Example

以下,就本揭示之電磁波屏蔽膜使用實施例更詳細地進行說明。以下之實施例為舉例,而非意圖限定本發明。 Hereinafter, examples of the use of the electromagnetic wave shielding film of the present disclosure will be described in more detail. The following examples are examples, and are not intended to limit the present invention.

<電磁波屏蔽膜之製作> <Production of electromagnetic wave shielding film>

於屬支撐基材且表面已設置剝離層之PET膜(厚度25μm)的表面,使用線棒塗佈預定之絕緣保護層用樹脂組成物並予以加熱乾燥,藉此形成預定厚度之絕緣保護層。之後,於具有屏蔽層時則藉由預定之方法於絕緣保護層上形成屏蔽層。其次,於絕緣保護層或屏蔽層上藉由線棒塗佈預定之導電性接著劑層用組成物後,進行100℃×3分之乾燥而製得電磁波屏蔽膜。 On the surface of the PET film (thickness 25μm) that is a supporting substrate and has a release layer provided on the surface, a predetermined resin composition for an insulating protective layer is coated with a wire rod and heated and dried to form an insulating protective layer with a predetermined thickness. Afterwards, when there is a shielding layer, a shielding layer is formed on the insulating protective layer by a predetermined method. Next, after coating the predetermined conductive adhesive layer composition on the insulating protective layer or the shielding layer by a wire rod, it is dried at 100° C.×3 minutes to prepare an electromagnetic wave shielding film.

<物性之測定> <Determination of physical properties>

自所得電磁波屏蔽膜製得啞鈴試片(100mm×10mm,標線間20mm),並使用拉伸試驗機(AGS-X50S,島津製作所製)測定彈性模數、斷裂伸度及最大應力。測定條件係設為拉伸速度:50mm/min、荷重元:50N,彈性模數是從應力(2~3MPa)與斷裂伸度之梯度算出。 A dumbbell test piece (100 mm×10 mm, 20 mm between the marking lines) was prepared from the obtained electromagnetic wave shielding film, and the elastic modulus, elongation at break, and maximum stress were measured using a tensile testing machine (AGS-X50S, manufactured by Shimadzu Corporation). The measurement conditions are as follows: tensile speed: 50mm/min, load cell: 50N, and elastic modulus is calculated from the gradient of stress (2~3MPa) and elongation at break.

<嵌入性之評價> <Evaluation of Embeddedness>

如圖5所示,於溫度:170℃、時間:30分鐘、壓力:2~3MPa之條件下,使用壓機將電磁波屏蔽膜101接著於試驗用印刷配線基板140,而製得屏蔽印刷配線基板。試驗用印刷配線基板140具有:2條銅箔圖案141,係設於基底膜(未作圖示)上且彼此間隔平行地延伸;及絕緣層 (厚度:25μm)142,係覆蓋銅箔圖案且由聚醯亞胺構成;並且,於絕緣層142設有模擬直徑1mm之接地部的開口部143。 As shown in Figure 5, under the conditions of temperature: 170°C, time: 30 minutes, and pressure: 2 to 3 MPa, the electromagnetic wave shielding film 101 is adhered to the test printed wiring board 140 using a press to obtain a shielding printed wiring board . The test printed wiring board 140 has: two copper foil patterns 141, which are provided on a base film (not shown) and extend parallel to each other at intervals; and an insulating layer (Thickness: 25 μm) 142 is covered with a copper foil pattern and is made of polyimide; and the insulating layer 142 is provided with an opening 143 that simulates a grounding portion with a diameter of 1 mm.

利用電阻計151測定形成於試驗用印刷配線板140之2條銅箔圖案141間的電阻值,並測定銅箔圖案141與電磁波屏蔽膜101之連接電阻值,並評價樹脂對開口部143之嵌入性。將開口部每1處之連接電阻值小於300mΩ之情形評定為嵌入性良好(○),且將成為300mΩ以上之情形評定為嵌入性不良(×)。 The resistance value between the two copper foil patterns 141 formed on the test printed wiring board 140 was measured by the resistance meter 151, and the connection resistance value between the copper foil pattern 141 and the electromagnetic wave shielding film 101 was measured, and the resin embedding in the opening 143 was evaluated sex. The case where the connection resistance value per opening part is less than 300mΩ is evaluated as good insertability (○), and the case where the connection resistance value is more than 300mΩ is evaluated as poor insertability (×).

(實施例1) (Example 1)

令絕緣保護層用樹脂組成物為由UV硬化性丙烯酸樹脂構成之第1絕緣保護層用樹脂組成物及由橡膠改質環氧樹脂構成之第2絕緣保護層用樹脂組成物,並在PET膜的表面形成厚度2μm之第1絕緣保護層後,於第1絕緣保護層上形成厚度3μm之第2絕緣保護層。 Let the resin composition for the insulation protection layer be the first insulation protection layer resin composition composed of UV curable acrylic resin and the second insulation protection layer resin composition composed of rubber-modified epoxy resin, and the PET film After forming a first insulating protective layer with a thickness of 2 μm on the surface of the, a second insulating protective layer with a thickness of 3 μm is formed on the first insulating protective layer.

屏蔽層係設為厚度0.15μm之銀蒸鍍膜,其係藉由真空蒸鍍形成於第2絕緣保護層的表面。導電性接著劑層係設定成樹脂成分為橡膠改質環氧樹脂(87質量份),且令填料為銀包銅粉(13質量份),並且令厚度為17μm。 The shielding layer is a silver vapor-deposited film with a thickness of 0.15 μm, which is formed on the surface of the second insulating protective layer by vacuum vapor deposition. The conductive adhesive layer is set such that the resin component is rubber-modified epoxy resin (87 parts by mass), the filler is silver-coated copper powder (13 parts by mass), and the thickness is 17 μm.

所得電磁波屏蔽膜之彈性模數為1311MPa,斷裂伸度為45%,最大應力為19MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 1311 MPa, the elongation at break is 45%, the maximum stress is 19 MPa, and the embedding property is good.

(實施例2) (Example 2)

除了令第1絕緣保護層為厚度2μm之環氧基改質聚酯樹脂,且令屏蔽層為厚度0.3μm之銀蒸鍍膜以外,其餘係以與實施例1同樣方式製得電磁波屏蔽膜。 The electromagnetic wave shielding film was prepared in the same manner as in Example 1, except that the first insulating protective layer was an epoxy-modified polyester resin with a thickness of 2 μm and the shielding layer was a silver vapor-deposited film with a thickness of 0.3 μm.

所得電磁波屏蔽膜之彈性模數為1442MPa,斷裂伸度為47%,最大應力為18MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 1442 MPa, the elongation at break is 47%, the maximum stress is 18 MPa, and the embedding property is good.

(實施例3) (Example 3)

除了令導電性接著劑層之厚度為5μm以外,其餘係以與實施例2同樣方式製得電磁波屏蔽膜。 The electromagnetic wave shielding film was produced in the same manner as in Example 2 except that the thickness of the conductive adhesive layer was 5 μm.

所得電磁波屏蔽膜之彈性模數為1235MPa,斷裂伸度為94%,最大應力為18MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 1235 MPa, the elongation at break is 94%, the maximum stress is 18 MPa, and the embedding property is good.

(實施例4) (Example 4)

除了令第1絕緣保護層為厚度2μm之環氧基改質聚酯樹脂以外,其餘係以與實施例1同樣方式製得電磁波屏蔽膜。 An electromagnetic wave shielding film was produced in the same manner as in Example 1, except that the first insulating protective layer was made of epoxy modified polyester resin with a thickness of 2 μm.

所得電磁波屏蔽膜之彈性模數為825MPa,斷裂伸度為69%,最大應力為16MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 825MPa, the elongation at break is 69%, the maximum stress is 16MPa, and the embedding property is good.

(實施例5) (Example 5)

除了令導電性接著劑層之厚度為5μm以外,其餘係以與實施例4同樣方式製得電磁波屏蔽膜。 The electromagnetic wave shielding film was produced in the same manner as in Example 4 except that the thickness of the conductive adhesive layer was 5 μm.

所得電磁波屏蔽膜之彈性模數為715MPa,斷裂伸度為83%,最大應力為15MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 715 MPa, the elongation at break is 83%, the maximum stress is 15 MPa, and the embedding property is good.

(實施例6) (Example 6)

除了令第2絕緣保護層之厚度為5μm,導電性接著劑層之樹脂成分為橡膠改質環氧樹脂(40質量份),填料為銀包銅粉(60質量份),且未設有屏蔽層以外,其餘係以與實施例2同樣方式製得電磁波屏蔽膜。 Except that the thickness of the second insulating protective layer is 5μm, the resin component of the conductive adhesive layer is rubber-modified epoxy resin (40 parts by mass), the filler is silver-coated copper powder (60 parts by mass), and there is no shield Except for the layers, the electromagnetic wave shielding film was produced in the same manner as in Example 2.

所得電磁波屏蔽膜之彈性模數為404MPa,斷裂伸度為119%,最大應力為25MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 404MPa, the elongation at break is 119%, the maximum stress is 25MPa, and the embedding property is good.

(實施例7) (Example 7)

除了令第2絕緣保護層之厚度為3μm,且令導電性接著劑層之樹脂成分為橡膠改質環氧樹脂及聚酯樹脂之混合物(以重量比計為99:1)以外,其餘係以與實施例6同樣方式製得電磁波屏蔽膜。 Except that the thickness of the second insulating protective layer is 3μm, and the resin component of the conductive adhesive layer is a mixture of rubber-modified epoxy resin and polyester resin (99:1 by weight), the rest is An electromagnetic wave shielding film was produced in the same manner as in Example 6.

所得電磁波屏蔽膜之彈性模數為685MPa,斷裂伸度為71%,最大應力為55MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 685MPa, the elongation at break is 71%, the maximum stress is 55MPa, and the embedding property is good.

(實施例8) (Example 8)

除了令第1絕緣保護層為厚度2μm之酚改質環氧樹脂,第2絕緣保護層為厚度5μm之橡膠改質環氧樹脂,且屏蔽層為厚度5μm之壓延銅箔(rolled copper foil)以外,其餘係以與實施例1同樣方式製得電磁波屏蔽膜。 Except that the first insulating protective layer is made of phenol-modified epoxy resin with a thickness of 2μm, the second insulating protective layer is made of rubber-modified epoxy resin with a thickness of 5μm, and the shielding layer is a rolled copper foil with a thickness of 5μm. , And the rest was prepared in the same manner as in Example 1 to produce an electromagnetic wave shielding film.

所得電磁波屏蔽膜之彈性模數為14709MPa,斷裂伸度為4%,最大應力為53MPa,且嵌入性良好。 The obtained electromagnetic wave shielding film has an elastic modulus of 14709 MPa, a breaking elongation of 4%, a maximum stress of 53 MPa, and good embedding properties.

(實施例9) (Example 9)

除了令壓延銅箔之厚度為2μm以外,其餘係以與實施例8同樣方式製得電磁波屏蔽膜。 The electromagnetic wave shielding film was produced in the same manner as in Example 8 except that the thickness of the rolled copper foil was 2 μm.

所得電磁波屏蔽膜之彈性模數為5916MPa,斷裂伸度為6%,最大應力為28MPa,且嵌入性良好。 The elastic modulus of the obtained electromagnetic wave shielding film is 5916 MPa, the elongation at break is 6%, the maximum stress is 28 MPa, and the embedding property is good.

(比較例1) (Comparative example 1)

令第1絕緣保護層為厚度7μm之胺甲酸乙酯改質環氧樹脂,且未設有第2絕緣保護層及屏蔽層。導電性接著劑層則係令樹脂成分為胺甲酸乙酯改質環氧樹脂(87質量份),填料為銀包銅粉(13質量份),且令厚度為17μm。 The first insulating protective layer is made of urethane modified epoxy resin with a thickness of 7 μm, and the second insulating protective layer and shielding layer are not provided. For the conductive adhesive layer, the resin component is urethane modified epoxy resin (87 parts by mass), the filler is silver-coated copper powder (13 parts by mass), and the thickness is 17 μm.

所得電磁波屏蔽膜之彈性模數為389MPa,斷裂伸度為164%,最大應力為17MPa,嵌入性不佳。 The elastic modulus of the obtained electromagnetic wave shielding film is 389MPa, the elongation at break is 164%, the maximum stress is 17MPa, and the embedding property is not good.

(比較例2) (Comparative example 2)

除了令第1絕緣保護層之厚度為5μm,屏蔽層為厚度2μm之壓延銅箔,且導電性接著劑層之厚度為12μm以外,其餘係以與比較例1同樣方式製得電磁波屏蔽膜。 Except that the thickness of the first insulating protective layer was 5 μm, the shielding layer was a rolled copper foil with a thickness of 2 μm, and the thickness of the conductive adhesive layer was 12 μm, the electromagnetic wave shielding film was produced in the same manner as in Comparative Example 1.

所得電磁波屏蔽膜之彈性模數為15394MPa,斷裂伸度為2%,最大應力為100MPa,嵌入性不佳。 The elastic modulus of the obtained electromagnetic wave shielding film is 15394MPa, the elongation at break is 2%, the maximum stress is 100MPa, and the embedding property is not good.

就各實施例及比較例進行彙整示於表1。 The examples and comparative examples are summarized and shown in Table 1.

Figure 107120007-A0305-02-0020-1
Figure 107120007-A0305-02-0020-1

產業上之可利用性 Industrial availability

本揭示之電磁波屏蔽膜具有優異之嵌入性,從而作為印刷配線基板用之電磁波屏蔽膜等是有用的。 The electromagnetic wave shielding film of the present disclosure has excellent embedding properties and is therefore useful as an electromagnetic wave shielding film for printed wiring boards.

101:電磁波屏蔽膜 101: Electromagnetic wave shielding film

111:導電性接著劑層 111: Conductive adhesive layer

112:絕緣保護層 112: insulating protective layer

Claims (5)

一種電磁波屏蔽膜,具有導電性接著劑層、絕緣保護層及設於前述導電性接著劑層與前述絕緣保護層之間的金屬箔;該電磁波屏蔽膜之拉伸彈性模數為600MPa以上,斷裂伸度為3%以上;並且,前述絕緣保護層為熱可塑性樹脂、酚系樹脂、環氧系樹脂、胺甲酸乙酯系樹脂、三聚氰胺系樹脂或醇酸系樹脂、或者活性能量線硬化性樹脂。 An electromagnetic wave shielding film, which has a conductive adhesive layer, an insulating protective layer, and a metal foil arranged between the conductive adhesive layer and the insulating protective layer; the electromagnetic wave shielding film has a tensile elastic modulus of 600 MPa or more, breaking Elongation is 3% or more; and the aforementioned insulating protective layer is made of thermoplastic resin, phenol resin, epoxy resin, urethane resin, melamine resin or alkyd resin, or active energy ray curable resin . 一種電磁波屏蔽膜,具有導電性接著劑層、絕緣保護層及設於前述絕緣保護層之前述導電性接著劑層側表面的金屬蒸鍍層;該電磁波屏蔽膜之拉伸彈性模數為600MPa以上,斷裂伸度為10%以上;並且,前述絕緣保護層為熱可塑性樹脂、酚系樹脂、環氧系樹脂、胺甲酸乙酯系樹脂、三聚氰胺系樹脂或醇酸系樹脂、或者活性能量線硬化性樹脂。 An electromagnetic wave shielding film having a conductive adhesive layer, an insulating protective layer, and a metal vapor-deposited layer on the side surface of the conductive adhesive layer of the insulating protective layer; the tensile elastic modulus of the electromagnetic wave shielding film is 600 MPa or more, The elongation at break is 10% or more; and the aforementioned insulating protective layer is made of thermoplastic resin, phenol resin, epoxy resin, urethane resin, melamine resin or alkyd resin, or active energy ray curable Resin. 一種電磁波屏蔽膜,具有導電性接著劑層及絕緣保護層,且前述導電性接著劑層與前述絕緣保護層相接;該電磁波屏蔽膜之拉伸彈性模數為600MPa以上,斷裂伸度為10%以上;並且,前述絕緣保護層為熱可塑性樹脂、酚系樹脂、環氧系樹脂、胺甲酸乙酯系樹脂、三聚氰胺系樹脂或醇酸 系樹脂、或者活性能量線硬化性樹脂。 An electromagnetic wave shielding film, which has a conductive adhesive layer and an insulating protective layer, and the conductive adhesive layer is in contact with the insulating protective layer; the electromagnetic wave shielding film has a tensile elastic modulus of 600 MPa or more, and a breaking elongation of 10 % Or more; and the aforementioned insulating protective layer is made of thermoplastic resin, phenol resin, epoxy resin, urethane resin, melamine resin or alkyd System resin, or active energy ray curable resin. 如請求項1至3中任一項之電磁波屏蔽膜,其中前述絕緣保護層包含第1層與第2層,該第2層硬度較前述第1層更高且設於前述導電性接著劑層側。 An electromagnetic wave shielding film according to any one of claims 1 to 3, wherein the insulating protective layer includes a first layer and a second layer, and the second layer has a higher hardness than the first layer and is provided on the conductive adhesive layer side. 一種屏蔽印刷配線基板,具有:印刷配線基板,其具有接地電路與絕緣膜,該絕緣膜具有露出前述接地電路之開口部;及如請求項1至4中任一項之電磁波屏蔽膜;並且,前述導電性接著劑層係與前述絕緣膜接著而於前述開口部導通前述接地電路。 A shielded printed wiring board comprising: a printed wiring board having a ground circuit and an insulating film, the insulating film having an opening that exposes the aforementioned ground circuit; and the electromagnetic wave shielding film according to any one of claims 1 to 4; and, The conductive adhesive layer is connected to the insulating film to conduct the ground circuit at the opening.
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