TWI661240B - Lens element conveying mechanism, controller, optical axis adjustment device, optical module manufacturing equipment and manufacturing method thereof - Google Patents
Lens element conveying mechanism, controller, optical axis adjustment device, optical module manufacturing equipment and manufacturing method thereof Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/60—Control of cameras or camera modules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/04—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
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Abstract
相機模組的製造方法具備:將感測器單元和透鏡單元個別地朝特定場所搬送的搬送步驟;用來將感測器單元載置於載置平台的感測器載置步驟;對所載置的感測器單元塗裝硬化性樹脂的塗裝步驟;用來偵測透鏡L之基準位置的基準位置偵測步驟;用來設定透鏡之基準位置的基準位置設定步驟;執行透鏡與影像感測器之光軸調整的光軸調整步驟;及將透鏡單元LU固定於感測器單元SU的固定步驟(180)。 A method for manufacturing a camera module includes a transport step of individually transporting a sensor unit and a lens unit toward a specific place, a sensor mounting step for placing the sensor unit on a mounting platform, and Steps for applying a hardened resin to the installed sensor unit; Reference position detection steps to detect the reference position of the lens L; Reference position setting steps to set the reference position of the lens; Perform lens and image sensing An optical axis adjustment step of adjusting the optical axis of the sensor; and a fixing step (180) of fixing the lens unit LU to the sensor unit SU.
Description
本發明關於透鏡元件搬送機構、透鏡驅動裝置、光軸調整裝置、光學模組製造設備及其製造方法。 The present invention relates to a lens element transport mechanism, a lens driving device, an optical axis adjustment device, an optical module manufacturing equipment, and a manufacturing method thereof.
就相機模組而言,傳統上已知一種:將用來使被拍攝的影像成像(image formation)的透鏡元件,一體地組裝於CCD和CMOS等半導體元件(成像元件(imaging element))的物品(譬如日本特開2010-114731號公報)。在組裝該相機模組時,透過透鏡元件以成像元件拍攝圖表(chart),觀看該影像的同時,使透鏡元件相對於成像元件朝向光軸方向進行位置調整,並在正焦點(just focus)位置將透鏡元件固定於成像元件。 As for a camera module, there is conventionally known an article in which a lens element for imaging a captured image is integrally assembled with a semiconductor element (imaging element) such as a CCD and a CMOS. (For example, Japanese Patent Laid-Open No. 2010-114731). When assembling the camera module, a chart is shot with an imaging element through a lens element, and while viewing the image, the lens element is adjusted in position toward the optical axis with respect to the imaging element, and at a just focus position The lens element is fixed to the imaging element.
此外,在執行成像元件與透鏡元件的對焦(focusing)期間,執行了:透鏡元件對「成像元件以外的其他基準成像元件」之對焦的對焦步驟;根據由對焦步驟所獲得之正焦點位置,配置成像元件及透鏡元件的正焦點位置再現步驟;將藉由正焦點位置再現步驟而配置於特定 位置的成像元件及透鏡彼此予以固定的固定步驟。 In addition, during the focusing of the imaging element and the lens element, the focusing step of focusing the "reference imaging element other than the imaging element" by the lens element was performed; the configuration was performed according to the positive focus position obtained by the focusing step. Steps to reproduce the positive focus position of the imaging element and the lens element; will be arranged at a specific position by the steps of the positive focus position reproduction. A step of fixing the position of the imaging element and the lens to each other.
此外,為了執行2個光學零件的光軸配合,採用了光軸調整裝置。該光軸調整裝置執行:在特定的平面中,使2個光學零件的光軸一致的偏移調整;使2個光學零件的光軸形成同軸狀的傾斜調整(譬如:日本特開2008-46630號公報)。根據本文獻的所揭示的測角儀平台(goniometer stage),只要對配置於測角儀平台上的光學零件完成偏移調整,便能在特定的平面中使2個光學零件的光軸形成一致的狀態下,執行傾斜調整。 In addition, in order to perform the optical axis matching of the two optical parts, an optical axis adjustment device is used. This optical axis adjustment device performs: uniform offset adjustment of the optical axes of two optical components in a specific plane; and coaxial adjustment of the optical axes of the two optical components (eg, Japanese Patent Application Laid-Open No. 2008-46630) Bulletin). According to the disclosed goniometer stage of this document, as long as the offset adjustment is performed on the optical parts arranged on the goniometer stage, the optical axes of the two optical parts can be aligned in a specific plane. , Perform tilt adjustment.
然而,在日本特開2010-114731號公報中,對焦步驟中的基準成像元件、與正焦點位置再現步驟中的成像元件的配置未必經常一致。因此,導致在相機模組的組裝中產生製造誤差。此外,倘若欲消除這樣的製造誤差,必須分別在對焦步驟及正焦點位置再現步驟中,執行「採用透鏡驅動裝置」之透鏡的位置調整。在該場合中,將導致相機模組之組裝所需的時間變長。此外,由於實際的成像元件與透鏡元件的光軸調整未被執行,因此無法製造高精度的相機模組。 However, in Japanese Patent Application Laid-Open No. 2010-114731, the arrangement of the reference imaging element in the focusing step and the imaging element in the positive focus position reproduction step does not always match. Therefore, a manufacturing error occurs in the assembly of the camera module. In addition, if such a manufacturing error is to be eliminated, it is necessary to perform the position adjustment of the lens using the "lens driving device" in the focusing step and the positive focus position reproducing step, respectively. In this case, the time required for assembling the camera module becomes longer. In addition, since the adjustment of the optical axis of the actual imaging element and the lens element has not been performed, a high-precision camera module cannot be manufactured.
此外,在日本特開2008-46630號公報的測角儀平台執行光軸調整的場合中,成為光軸調整之對象的光學零件的每一次的變更,都必須對光學零件完成偏移調 整。因此,在執行各種種類的光學零件之光軸調整的場合中,藉由採用測角儀平台所帶來的好處並不多。 In addition, in the case where the goniometer platform of Japanese Patent Application Laid-Open No. 2008-46630 performs optical axis adjustment, each time an optical component that is the object of the optical axis adjustment is changed, the optical component must be offset adjusted. whole. Therefore, in the case of performing the optical axis adjustment of various kinds of optical parts, the benefits brought by using the goniometer platform are not many.
即使是執行相同光學零件之偏移調整的場合中,光學零件在測角儀平台上的載置位置也未必經常一定。其理由被認為是「光學零件本身的尺寸參差不齊」、和「用來將光學零件載置於測角儀平台之機械手臂裝置的控制參差不齊」等。 Even when the offset adjustment of the same optical component is performed, the placement position of the optical component on the goniometer platform may not always be constant. The reason is considered to be "the size of the optical component itself is uneven" and "the control of the robot arm device for placing the optical component on the goniometer platform is uneven."
不僅如此,現今的光學零件,以顯著的速度朝細微化進展。一旦如上所述光學零件朝細微化進展,「光學零件本身的尺寸參差不齊」、和「安裝用裝置之控制的參差不齊」將對位置調整作業帶來極大的影響。結果,導致在無法忍受上述「參差不齊」場合中,使「藉由採用測角儀平台所帶來的好處」變得更少。 Not only that, today's optical components are moving toward miniaturization at a remarkable speed. Once the optical components have progressed toward miniaturization as described above, the "variation in the size of the optical components themselves" and the "variation in the control of the mounting device" will greatly affect the position adjustment operation. As a result, the "benefits brought about by the use of a goniometer platform" has become even smaller in situations where the aforementioned "variation" cannot be tolerated.
除此之外,也有所謂「使光學零件的光軸傾斜而不執行光軸調整」的需求。舉例來說,當組裝行動電話所搭載之相機用透鏡與影像感測器時,有著希望對方向「與相機使用時相同(光軸趨近於水平的姿勢)」的光學零件進行光軸調整的需求。話雖如此,一旦使測角儀平台傾斜,將導致測角儀平台之構成零件(譬如平台構件與平台移動構件)的公差,成為光軸調整的誤差而浮現。 In addition, there is also a demand for "tilting the optical axis of an optical component without performing optical axis adjustment". For example, when assembling a camera lens and an image sensor mounted on a mobile phone, it is desirable to adjust the optical axis of optical components whose directions are "the same as when the camera is used (the optical axis approaches a horizontal attitude)". demand. Having said that, once the goniometer platform is tilted, the tolerances of the constituent parts of the goniometer platform (such as the platform member and the platform moving member) will appear as errors in the adjustment of the optical axis.
本發明有鑑於上述的實際情形,而提供一種:相機模組的組裝時間可較傳統更短的透鏡元件搬送機構、透鏡驅動裝置、光軸調整裝置、光學模組製造設備及其製造方法。 In view of the above-mentioned actual situation, the present invention provides a lens element transfer mechanism, a lens driving device, an optical axis adjustment device, an optical module manufacturing device, and a manufacturing method thereof that can assemble a camera module in a shorter time than a conventional one.
用來達成上述目的的本發明,是將具有「可藉由輸入電力,而在基準位置、與從前述基準位置退避的退避位置之間移動的透鏡」的透鏡元件,安裝於光學元件而獲得光學模組的光學模組製造設備,其特徵為具備:基本位置設定單元,對前述透鏡元件輸入電力,而將前述透鏡的位置朝向前述基準位置調整;和光軸調整單元,使藉由電力輸入而位於前述基準位置之前述透鏡的光軸、與前述光學元件的光軸成為一致的一致狀態;及固定單元,在形成前述一致狀態後,將前述透鏡元件與前述光學元件予以固定。 The present invention for achieving the above object is to obtain a lens by mounting a lens element having a "lens that can be moved between a reference position and a retreat position retracted from the reference position by inputting electric power" to an optical element. The module's optical module manufacturing equipment is characterized by comprising: a basic position setting unit that inputs power to the lens element and adjusts the position of the lens toward the reference position; and an optical axis adjustment unit that is positioned by power input The optical axis of the lens at the reference position and the optical axis of the optical element coincide with each other; and a fixing unit fixes the lens element and the optical element after forming the consistent state.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元,使前述光學元件的姿勢產生位移,而對前述透鏡元件形成前述一致狀態。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit shifts the posture of the optical element, and forms the same state with the lens element.
關於上述光學模組製造設備,其特徵為:更進一步具備輸出端子,該輸出端子對前述透鏡元件供給電力,而在前述基準位置與前述退避位置之間驅動前述透鏡。 The optical module manufacturing equipment further includes an output terminal that supplies power to the lens element and drives the lens between the reference position and the retracted position.
關於上述光學模組製造設備,其特徵為:前述輸出端子,至少在「從前述透鏡的位置調節起,到前述透鏡與前述光學元件的光軸對準為止」的期間,朝前述透鏡元件供給特定的電力。 The optical module manufacturing equipment is characterized in that the output terminal supplies specific information to the lens element at least during a period from "the position adjustment of the lens until the lens is aligned with the optical axis of the optical element". Electricity.
關於上述光學模組製造設備,其特徵為:前 述基準位置設定單元將前述透鏡的位置朝前述基準位置調節的基準位置設定點、與前述光軸調整單元產生前述一致狀態的光軸調整點不同,前述輸出端子,移動於前述基準位置設定點、與前述光軸調整點之間。 Regarding the above optical module manufacturing equipment, it is characterized by: The reference position setting unit adjusts the position of the lens toward the reference position, and the reference position set point is different from the optical axis adjustment point where the optical axis adjustment unit generates the consistent state. The output terminal is moved to the reference position set point. And the aforementioned optical axis adjustment point.
關於上述光學模組製造設備,其特徵為:前述輸出端子,從前述透鏡與前述光學元件的光軸對準起,到維持著前述一致狀態下將前述透鏡元件與前述光學元件予以固定為止的期間,朝前述透鏡元件供給特定的電力。 The optical module manufacturing equipment is characterized in that the output terminal is from the time when the lens is aligned with the optical axis of the optical element to the time when the lens element and the optical element are fixed while maintaining the same state. A specific power is supplied to the lens element.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元形成:在元件供給點,可從外部接收前述光學元件,前述元件供給點、與該光軸調整單元產生前述一致狀態的光軸調整點不同,前述光軸調整單元將前述光學元件從前述元件供給點移送至前述光軸調整點。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit is formed: at the component supply point, the optical element can be received from the outside, and the component supply point and the optical axis in the same state as the optical axis adjustment unit are generated. The adjustment point is different, and the optical axis adjustment unit moves the optical element from the element supply point to the optical axis adjustment point.
關於上述光學模組製造設備,其特徵為:前述基準位置設定單元,具有用來量測前述透鏡之位置的位移計。 The optical module manufacturing equipment is characterized in that the reference position setting unit has a displacement meter for measuring the position of the lens.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元,在前述光軸成為非垂直方向的狀態下,產生前述透鏡的光軸與前述光學元件的光軸形成一致的一致狀態。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit generates a consistent state between the optical axis of the lens and the optical axis of the optical element when the optical axis is in a non-vertical direction.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元,在前述光軸朝向水平方向的狀態下,產生前述透鏡的光軸與前述光學元件的光軸形成一致的一致狀態。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit generates a consistent state between the optical axis of the lens and the optical axis of the optical element when the optical axis is in a horizontal direction.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元,至少使前述光軸朝向垂直方向的前述光學元件,位移成前述光軸朝向前述非垂直方向,產生前述透鏡的光軸與前述光學元件的光軸形成一致的一致狀態。 With regard to the above-mentioned optical module manufacturing equipment, the optical axis adjustment unit is characterized in that at least the optical element in which the optical axis is oriented in a vertical direction is displaced so that the optical axis is oriented in the non-vertical direction, generating the optical axis of the lens and the aforementioned The optical axis of the optical element forms a uniform state.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元,至少使前述光軸朝向垂直方向的前述透鏡,位移成前述光軸朝向前述非垂直方向,產生前述透鏡的光軸與前述光學元件的光軸形成一致的一致狀態。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit is configured to at least shift the optical axis toward the lens in a vertical direction, and displace the optical axis toward the non-vertical direction to generate the optical axis of the lens and the optical axis. The optical axis of the element forms a uniform state.
關於上述光學模組製造設備,其特徵為:前述光軸調整單元具備:用來載置前述光學元件的載置平台、和用來調整前述載置平台的位置及姿勢的平台調整機構、及用來控制前述平台調整機構的控制器;前述平台調整機構具有:使前述載置平台朝向特定方向移動的偏移單元、及使前述載置平台朝向特定的軸周圍搖動的傾斜單元。 The optical module manufacturing equipment is characterized in that the optical axis adjustment unit includes a mounting platform for mounting the optical element, a platform adjustment mechanism for adjusting the position and posture of the mounting platform, and A controller that controls the platform adjustment mechanism; the platform adjustment mechanism includes an offset unit that moves the mounting platform toward a specific direction, and a tilt unit that swings the mounting platform toward a specific axis.
用來達成上述目的的本發明,是用來搬送具有「可藉由輸入電力,而在基準位置、與從前述基準位置退避的退避位置之間移動的透鏡」之透鏡元件的透鏡元件搬送機構,其特徵為具有:搬送單元,在將前述透鏡的位置朝向前述基準位置設定的基準位置設定點、與用來執行前述透鏡元件與光學元件之光軸對準的光軸調整點之間,搬送前述透鏡元件;及輸出端子,被設於前述搬送單元,且在前述基準位置與前述退避位置之間供給用來驅動前述透鏡的電力;被設於前述透鏡元件的輸入端子與前述輸出 端子,至少在前述基準位置設定點與前述光軸調整點之間的搬送中,電氣性地連接。 The present invention for achieving the above-mentioned object is a lens element transfer mechanism for transferring a lens element having "a lens that can be moved between a reference position and a retreated position retracted from the reference position by inputting electric power." It is characterized by having a transfer unit that transfers the lens between a reference position set point for setting the position of the lens toward the reference position and an optical axis adjustment point for performing alignment between the lens element and the optical axis of the optical element. A lens element; and an output terminal provided in the transport unit and supplying power for driving the lens between the reference position and the retracted position; an input terminal provided in the lens element and the output The terminals are electrically connected at least during the transfer between the reference position set point and the optical axis adjustment point.
關於上述透鏡元件搬送機構,其特徵為:從前述輸出端子朝向前述輸入端子的電力供給,至少在前述基準位置設定點與前述光軸調整點之間的搬送中,持續地執行。 The lens element transfer mechanism is characterized in that power supply from the output terminal to the input terminal is continuously performed at least during the transfer between the reference position set point and the optical axis adjustment point.
關於上述透鏡元件搬送機構,其特徵為:前述搬送單元可在「執行前述透鏡元件之保持的保持狀態」與「前述保持狀態經解除的保持解除狀態」之間自由切換,在前述保持狀態中,前述輸入端子與前述輸出端子形成電氣性連接。 The above-mentioned lens element transfer mechanism is characterized in that the above-mentioned transfer unit can be freely switched between "a holding state in which the holding of the lens element is performed" and "a holding release state in which the holding state is released", and in the holding state, The input terminal is electrically connected to the output terminal.
關於上述透鏡元件搬送機構,其特徵為:前述搬送單元具備:一對臂,具有前述輸出端子,在開放前述透鏡元件中相對於前述光學元件之固定面的狀態下,挾持前述透鏡元件;及臂移動機構,用來變更前述一對臂的相對性位置。 The lens element transfer mechanism is characterized in that: the transfer unit includes a pair of arms having the output terminals, and the lens element is held while the fixed surface of the lens element with respect to the optical element is opened; and the arm The moving mechanism is used to change the relative position of the pair of arms.
用來達成上述目的的本發明,是為了對具有「可在基準位置、與從前述基準位置退避的退避位置之間移動的透鏡」的透鏡元件,執行前述透鏡位置的調整,而朝前述透鏡元件輸出特定電力的透鏡驅動裝置,其特徵為:具有「用來朝前述透鏡元件輸出特定電力的電力輸出部」及「用來控制前述電力輸出部的電力控制部」,前述電力控制部,至少在從「令前述透鏡的位置朝前述基準位置對準的基準位置設定狀態」到「執行前述透鏡元件與光學元件間之 光軸對準的光軸調整狀態」為止的期間,執行前述電力輸出部的控制,使前述透鏡繼續維持前述基準位置。 The present invention for achieving the above-mentioned object is to perform the adjustment of the lens position on a lens element having a "lens movable between a reference position and a retreated position retracted from the reference position", and toward the lens element The lens driving device that outputs specific power is characterized by having a "power output unit for outputting specific power to the lens element" and a "power control unit for controlling the power output unit". The power control unit is at least From "the reference position setting state in which the position of the aforementioned lens is aligned toward the aforementioned reference position" to "the execution of the interval between the aforementioned lens element and the optical element During the period until the state where the optical axis is aligned with the optical axis, the control of the power output unit is executed to maintain the lens at the reference position.
關於上述透鏡驅動裝置,其特徵為:前述電力控制部,在前述基準位置設定狀態中,偵測對應於前述基準位置的電力條件,並至少在從前述基準位置設定狀態到前述光軸調整狀態為止的期間,執行前述電力輸出部的控制,以維持對應於前述基準位置的電力條件。 The lens driving device is characterized in that: the power control unit detects a power condition corresponding to the reference position in the reference position setting state, and at least from the reference position setting state to the optical axis adjustment state. During the period, the control of the power output unit is performed to maintain the power condition corresponding to the reference position.
用來達成上述目的的本發明,是針對具有「可在基準位置、與從前述基準位置退避的退避位置之間移動的透鏡」的透鏡元件,執行以光學元件作為基準的光軸調整,且用來製造具備前述透鏡元件與前述光學元件的光學模組之光學模組的製造方法,其特徵為具備:藉由輸入前述透鏡元件的電力條件,將前述透鏡的位置朝前述基準位置調節的基準位置設定步驟;和藉由輸入前述透鏡元件的電力條件,將前述透鏡保持於前述基準位置的基準位置保持步驟;和與前述基準位置保持步驟一起執行,產生使前述透鏡的光軸與前述光學元件的光軸形成一致之一致狀態的光軸調整步驟;及維持著前述一致狀態,將前述透鏡元件與前述光學元件予以固定的固定步驟。 The present invention for achieving the above object is to perform an optical axis adjustment using an optical element as a reference for a lens element having a "lens movable between a reference position and a retracted position retracted from the aforementioned reference position", and An optical module manufacturing method for manufacturing an optical module including the lens element and the optical element, the method includes a reference position in which the position of the lens is adjusted toward the reference position by inputting power conditions of the lens element. A setting step; and a reference position holding step of holding the lens at the reference position by inputting a power condition of the lens element; and a step of performing the same with the reference position holding step to generate an optical axis between the lens and the optical element. A step of adjusting the optical axis in which the optical axis forms a consistent state; and a fixing step of fixing the lens element and the optical element while maintaining the consistent state.
用來達成上述目的的本發明,是用來執行第1光學零件與第2光學零件間之光軸調節的光軸調整裝置,其特徵為:具備「用來載置平台前述第1光學零件的載置平台」、和「用來調整前述載置平台的位置及姿勢的平台調整機構」及「用來控制前述平台調整機構的控制器」,將前 述載置平台中「與載置著前述第1光學零件的載置面形成平行的特定方向」定義為X,將與前述載置面平行且與前述X直交的方向定義為Y,將對前述X及前述T形成直交的方向定義為Z,將平行於前述X及前述Y的面定義為X-Y平面,前述第1光學零件,其光軸沿著前述Z地被載置於前述載置平台,前述平台調整機構具有「使前述載置平台朝向X-Y平面的平面方向、且對前述X-Y平面成為垂直的Z軸方向移動」的偏移單元及「使前述載置平台在對前述X-Y平面形成平行的X軸周圍、及平行於前述X-Y平面且對前述X軸形成直交的Y軸周圍搖動」的傾斜單元,前述控制器控制前述偏移單元及前述傾斜單元而使前述第1光學零件的光軸與前述第2光學構件的光軸形成平行,前述控制器保持「從前述第1光學零件的基準位置到前述X軸為止的長度,亦即X軸傾斜半徑」及「從前述第1光學零件的基準位置到前述Y軸為止的長度,亦即Y軸傾斜半徑」的資訊,並且具有:傾斜修正條件計算部,用來計算「使前述第1光學零件的光軸與前述第2光學零件的光軸形成平行」之前述X軸周圍的修正角度、及前述Y軸周圍的修正角度;和X傾斜值變換手段,利用前述傾斜修正條件計算部所算出之前述X軸周圍的修正角度及前述X軸傾斜半徑,計算出X軸轉動控制值及X傾斜時的恢復控制值,該X軸轉動控制值是用來使前述傾斜單元在前述X軸周圍搖動,而該X傾斜時的恢復控制值,是當利用前述X軸周圍的修正角度使前述傾斜單元搖動時,為了 抵銷該X軸傾斜半徑的搖動端朝向前述Y軸方向或前述Z軸方向移動的偏移量,而使前述偏移單元朝向前述Y軸方向或前述Z軸方向移動;及Y傾斜值變換手段,利用前述傾斜修正條件計算部所算出之前述Y軸周圍的修正角度及前述Y軸傾斜半徑,計算出Y軸轉動控制值及Y傾斜時的恢復控制值,該Y軸轉動控制值是用來使前述傾斜單元在前述Y軸周圍搖動,而該Y傾斜時的恢復控制值,是當利用前述Y軸周圍的修正角度使前述傾斜單元搖動時,為了抵銷該Y軸傾斜半徑的搖動端朝向前述X軸方向或前述Z軸方向移動的偏移量,而使前述偏移單元朝向前述X軸方向或前述Z軸方向移動,依據前述X軸轉動控制值及前述Y軸轉動控制值,前述傾斜單元搖動前述載置平台,且依據前述X傾斜時的恢復控制值及前述Y傾斜時的恢復控制值,前述偏移單元促使前述載置平台朝向前述X-Y平面方向或前述Z軸方向移動,藉此,前述X軸傾斜半徑及前述Y軸傾斜半徑的前述搖動端在前述基準位置大致保持靜止,而執行基於前述X軸周圍的修正角度及前述Y軸周圍的修正角度的傾斜控制。 The present invention for achieving the above-mentioned object is an optical axis adjustment device for performing optical axis adjustment between a first optical component and a second optical component, and is characterized in that: Mounting platform "," Platform adjusting mechanism for adjusting the position and posture of the aforementioned placing platform "and" Controller for controlling the aforementioned platform adjusting mechanism " In the mounting platform, "a specific direction parallel to the mounting surface on which the first optical component is mounted" is defined as X, and a direction parallel to the mounting surface and orthogonal to the X is defined as Y. The direction in which X and T are orthogonal to each other is defined as Z, the plane parallel to the X and Y is defined as the XY plane, and the optical axis of the first optical component is placed on the mounting platform along the Z. The platform adjustment mechanism includes an offset unit that "moves the mounting platform toward the plane direction of the XY plane and moves in the Z-axis direction perpendicular to the XY plane" and "makes the mounting platform parallel to the XY plane. Around the X-axis, and around the Y-axis that is parallel to the XY plane and orthogonal to the X-axis. "The controller controls the offset unit and the tilt unit so that the optical axis of the first optical component and The optical axis of the second optical member is formed in parallel, and the controller maintains "the length from the reference position of the first optical component to the X axis, that is, the X-axis tilt radius" and "from the first optical component The length from the reference position to the Y-axis, that is, the Y-axis inclination radius ", and includes a tilt correction condition calculation unit for calculating" the optical axis of the first optical component and the light of the second optical component. The axis is parallel, the correction angle around the X axis and the correction angle around the Y axis; and the X tilt value conversion means using the correction angle around the X axis and the X axis calculated by the tilt correction condition calculation unit The inclination radius is used to calculate the X-axis rotation control value and the recovery control value when X is inclined. The X-axis rotation control value is used to make the aforementioned tilting unit shake around the X axis, and the X-axis recovery control value is When the tilting unit is shaken by using the correction angle around the X axis, in order to Offsetting the shift amount of the swing end of the X-axis tilt radius toward the Y-axis direction or the Z-axis direction, so that the shift unit moves toward the Y-axis direction or the Z-axis direction; and a Y tilt value conversion means Using the correction angle around the Y-axis and the Y-axis inclination radius calculated by the inclination correction condition calculation section to calculate the Y-axis rotation control value and the recovery control value when the Y-inclination is used, the Y-axis rotation control value is used to The tilting unit is caused to rock around the Y axis, and the recovery control value during the Y tilt is when the tilting unit is shaken by using the correction angle around the Y axis, in order to offset the swing end of the Y axis tilt radius toward The shift amount of the X-axis direction or the Z-axis direction, so that the shift unit moves toward the X-axis direction or the Z-axis direction, according to the X-axis rotation control value and the Y-axis rotation control value, the tilt The unit shakes the mounting platform, and according to the recovery control value during the X tilt and the recovery control value during the Y tilt, the offset unit causes the mounting platform to face the XY plane By moving in the Z-axis direction, the X-axis inclination radius and the Y-axis inclination radius of the rocking end remain substantially stationary at the reference position, and a correction angle based on the X-axis periphery and the Y-axis periphery is executed. Correct the tilt control of the angle.
關於上述光軸調整裝置,其特徵為:前述控制器具有:偏移修正條件計算部,計算出用來使前述第1光學零件與前述第2光學零件的光軸在特定平面形成一致之前述X-Y平面內的修正移動量;及X-Y偏移值變換手段,利用前述偏修正條件計算部計算出的前述X-Y平面內的修正移動量,計算用來使前述偏移單元在前述X-Y 平面內移動的X-Y平面移動控制值;依據前述X-Y平面移動控制值,前述偏移單元使前述載置平台朝前述X-Y平面方向移動,藉此,執行基於前述X-Y平面內的修正移動量的偏移控制。 The above-mentioned optical axis adjustment device is characterized in that the controller includes an offset correction condition calculating unit that calculates the XY for matching the optical axes of the first optical component and the second optical component on a specific plane. A correction movement amount in the plane; and an XY offset value conversion means, using the correction movement amount in the XY plane calculated by the deviation correction condition calculation unit, to calculate the offset unit to be in the XY XY plane movement control value for movement in the plane; according to the XY plane movement control value, the offset unit moves the mounting platform toward the XY plane direction, thereby executing an offset based on the correction movement amount in the XY plane control.
關於上述光軸調整裝置,其特徵為:前述控制器具有傾斜半徑計算部,該傾斜半徑計算部藉由量測前述載置平台所搭載的前述第1光學零件之前述基準面的位置,計算出前述X軸傾斜半徑及前述Y軸傾斜半徑。 The optical axis adjustment device is characterized in that the controller includes a tilt radius calculation unit that calculates a position of the reference surface of the first optical component mounted on the mounting platform and calculates the tilt radius calculation unit. The X-axis tilt radius and the Y-axis tilt radius.
關於上述光軸調整裝置,其特徵為:在將執行前述光軸調整作為目的,將用來修正前述載置平台的位置或姿勢的條件,定義為前述載置平台的修正條件的場合中,前述控制器具有執行「前述載置平台的修正條件是否在前述平台調整機構的可動範圍內」之判定的判定部,在判定為「前述載置平台的修正條件為前述平台調整機構之可動範圍外」的場合中,在前述平台調整機構的可動範圍內,執行前述載置平台的位置或姿勢的調節。 The optical axis adjustment device is characterized in that, when the optical axis adjustment is performed for the purpose, and a condition for correcting the position or posture of the mounting platform is defined as a correction condition of the mounting platform, the aforementioned The controller has a determination unit that executes a determination whether "the correction condition of the aforementioned mounting platform is within the movable range of the aforementioned platform adjustment mechanism", and determines that "the correction condition of the aforementioned mounting platform is outside the movable range of the aforementioned platform adjustment mechanism" In this case, the position or posture of the mounting platform is adjusted within the movable range of the platform adjustment mechanism.
關於上述光軸調整裝置,其特徵為更進一步具備:以90度的角度範圍促使前述載置平台及前述平台調整機構轉動的平台姿勢切換機構。 The optical axis adjustment device further includes a platform attitude switching mechanism that causes the mounting platform and the platform adjustment mechanism to rotate in an angle range of 90 degrees.
關於上述光軸調整裝置,其特徵為更進一步具備:可在「保持被載置於前述載置平台之前述第1光學零件的保持狀態」與「前述經解除保持之保持解除狀態」之間切換的夾頭(chuck)機構。 The above-mentioned optical axis adjustment device is further characterized in that it can be switched between "holding the holding state of the first optical component placed on the mounting platform" and "holding the released state after the holding is released". Chuck mechanism.
根據本發明,能以高精度且短時間地組裝相機模組。此外,根據本發明的光軸調整裝置,能有效率地執行對各種光學零件的光軸調整。 According to the present invention, a camera module can be assembled with high accuracy and in a short time. In addition, according to the optical axis adjustment device of the present invention, it is possible to efficiently perform the optical axis adjustment of various optical components.
2‧‧‧相機模組(camera module)組裝設備 2‧‧‧ camera module assembly equipment
10‧‧‧載置平台 10‧‧‧ Loading platform
20‧‧‧感測器單元搬送裝置 20‧‧‧ Sensor Unit Transfer Device
30‧‧‧平台搬送裝置 30‧‧‧Platform transfer device
40‧‧‧塗裝(painting)裝置 40‧‧‧painting device
50‧‧‧透鏡單元搬送裝置 50‧‧‧ lens unit conveying device
60‧‧‧光軸調整裝置 60‧‧‧Optical axis adjustment device
61‧‧‧圖表單元(chart unit) 61‧‧‧chart unit
62‧‧‧軸校準單元(shaft alignment unit) 62‧‧‧shaft alignment unit
63‧‧‧控制單元 63‧‧‧control unit
80‧‧‧控制器 80‧‧‧controller
第1圖:是用來說明第1相機模組組裝設備之概要的說明圖。 FIG. 1 is an explanatory diagram for explaining the outline of the first camera module assembling equipment.
第2圖:是用來說明第1相機模組組裝設備之概要的說明圖。 FIG. 2 is an explanatory diagram for explaining the outline of the first camera module assembling equipment.
第3圖:是用來說明第1相機模組組裝設備之概要的說明圖。 FIG. 3 is an explanatory diagram for explaining the outline of the first camera module assembling equipment.
第4圖:(A)是用來說明透鏡位於初期位置之透鏡單元的概要的剖面圖,(B)是用來說明透鏡位於基準位置之透鏡單元的概要的剖面圖。 FIG. 4: (A) is a cross-sectional view for explaining the outline of the lens unit where the lens is at the initial position, and (B) is a cross-sectional view for explaining the outline of the lens unit where the lens is at the reference position.
第5圖:(A)是用來說明「透鏡單元的保持經解除之狀態」的保持具之概要的剖面圖,(B)是用來說明「可保持透鏡單元之狀態」的保持具之概要的剖面圖。 Fig. 5: (A) is a cross-sectional view for explaining the outline of the holder of "the state in which the holding of the lens unit is released", and (B) is an outline of the holder for explaining the "state in which the lens unit can be held" Section view.
第6圖:是用來說明光軸調整裝置之概要的說明圖。 Fig. 6 is an explanatory diagram for explaining the outline of the optical axis adjustment device.
第7圖:是用來說明雷射位移計(laser displacement gauge)之概要的說明圖。 Fig. 7 is an explanatory diagram for explaining the outline of a laser displacement gauge.
第8圖:是用來說明雷射位移計之概要的說明圖。 Fig. 8 is an explanatory diagram for explaining the outline of the laser displacement meter.
第9圖:是用來說明相機模組之製造方法的概要的說 明圖。 Fig. 9 is a diagram for explaining an outline of a method of manufacturing a camera module Mingtu.
第10圖:是用來說明第2相機模組組裝設備之概要的說明圖。 Fig. 10 is an explanatory diagram for explaining the outline of the second camera module assembling equipment.
第11圖:是用來說明第2相機模組組裝設備之概要的說明圖。 FIG. 11 is an explanatory diagram for explaining the outline of the second camera module assembling equipment.
第12圖:是用來說明第2相機模組組裝設備之概要的說明圖。 Fig. 12 is an explanatory diagram for explaining the outline of the second camera module assembling equipment.
第13圖:是用來說明第2相機模組組裝設備之概要的說明圖。 Fig. 13 is an explanatory diagram for explaining the outline of the second camera module assembling equipment.
第14圖:(A)是顯示測試圖表(test chart)的俯視圖,(B)是示意地顯示「利用影像感測器(image sensor)拍攝測試圖表的狀態」的說明圖。 Fig. 14: (A) is a plan view showing a test chart, and (B) is an explanatory view schematically showing "a state in which a test chart is captured by an image sensor".
第15圖:(A)~(D)是顯示影像感測器的周邊像素之濃淡差值的變化的圖表,(E)是用來說明影像感測器上之周邊像素的配置的圖,(F)及(G)是說明用來算出傾斜(tilt)修正量之三角函數的圖。 Fig. 15: (A) to (D) are graphs showing changes in the difference in density of peripheral pixels of the image sensor, and (E) is a diagram for explaining the arrangement of peripheral pixels on the image sensor. F) and (G) are diagrams illustrating a trigonometric function for calculating a tilt correction amount.
第16圖:(A)是顯示控制單元之設定部的控制構造的塊狀圖,(B)及(C)是顯示該設定部中,影像感測器的周邊像素A~D之濃淡差值的變化的圖表,(E)是用來說明影像感測器上之周邊像素的配置的圖,(F)及(G)是用來說明「算出傾斜時之回復控制值」的三角函數的圖。 Fig. 16: (A) is a block diagram showing the control structure of the setting section of the control unit, and (B) and (C) are the difference values of the gradations of the peripheral pixels A to D of the image sensor in the setting section (E) is a diagram for explaining the arrangement of peripheral pixels on the image sensor, and (F) and (G) are diagrams for describing a trigonometric function of "calculating the return control value when tilting". .
第17圖:(A)~(C)是用來說明從第1次到第3次為止之傾斜控制所產生之最佳聚焦位置的變化的圖。 Fig. 17: (A) to (C) are diagrams for explaining changes in the optimal focus position by the tilt control from the first time to the third time.
第18圖:是用來說明6軸校準單元之構造的圖。 Fig. 18 is a diagram for explaining the structure of a 6-axis calibration unit.
第19圖:(A)是用來說明「透鏡單元的保持經解除之狀態」的保持具之細部的俯視圖,(B)是用來說明「可保持透鏡單元之狀態」的保持具之細部的俯視圖。 Fig. 19: (A) is a plan view for explaining the details of the holder of "the state in which the holding of the lens unit is released", and (B) is a detail for describing the details of the holder in the "state where the lens unit can be held" Top view.
以下,參考圖面說明本發明的實施形態。在本案的說明書中,將水平面中的其中一個方向定義為X方向,並將水平面中與X方向直交的方向定義為Y方向,將對X方向及Y方向形成直交的方向定義為Z方向。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the description of the present case, one of the directions in the horizontal plane is defined as the X direction, the direction orthogonal to the X direction in the horizontal plane is defined as the Y direction, and the direction orthogonal to the X direction and the Y direction is defined as the Z direction.
如第1~3圖所示,相機模組組裝設備2具備:用來載置感測器單元SU的載置平台10;和用來將感測器單元SU載置於載置平台10的感測器單元搬送裝置20;和用來搬送載置平台10的平台搬送裝置30;和對感測器單元SU塗裝硬化性樹脂的塗裝裝置40;和用來搬送透鏡單元LU的透鏡單元搬送裝置50;和對透鏡單元LU執行感測器單元SU之光軸調整的光軸調整裝置60;和為了使感測器單元SU與透鏡單元LU黏接,而對塗裝於感測器單元SU的硬化性樹脂照射特定的光(譬如紫外線)的照射裝置70;和測距裝置90;及為了控制各裝置,而輸出特定控制訊號的控制器80。 As shown in FIGS. 1 to 3, the camera module assembling device 2 includes a mounting platform 10 for mounting the sensor unit SU and a sensor for mounting the sensor unit SU on the mounting platform 10. Sensor unit transfer device 20; and platform transfer device 30 for transferring mounting platform 10; coating device 40 for coating sensor unit SU with hardening resin; and lens unit transfer for transferring lens unit LU Device 50; and an optical axis adjustment device 60 for performing optical axis adjustment of the sensor unit SU on the lens unit LU; and coating the sensor unit SU on the sensor unit SU in order to adhere the sensor unit SU to the lens unit LU And a distance measuring device 90; and a controller 80 that outputs a specific control signal in order to control each device.
感測器單元搬送裝置20具有:可切換感測器單元SU的保持、與保持之解除的保持具21;及執行保持具21之移動的保持具移動機構22。控制器80,透過保持 具移動機構22,在保持著感測器單元SU的狀態下,執行保持具21在X方向中的移動。 The sensor unit transfer device 20 includes a holder 21 that can switch the holding of the sensor unit SU and the release of the holding, and a holder moving mechanism 22 that executes the movement of the holder 21. Controller 80 through hold The tool moving mechanism 22 executes the movement of the tool 21 in the X direction while the sensor unit SU is held.
平台搬送裝置30具有:延伸於X方向的軌道31;及在軌道31上自由移動的滑動構件32。控制器80,透過滑動構件32,執行沿著軌道31之滑動構件32的移動。此外,光軸調整裝置60的6軸校準單元62,被固定於滑動構件32上,載置平台10被6軸校準單元62所支承。因此,藉由滑動構件32沿著軌道31朝向X方向移動,載置平台10也和6軸校準單元62一起朝X方向移動。藉由平台搬送裝置30與光軸調整裝置60等,構成本發明中的光軸調整單元。而6軸校準單元62的詳細將於稍後描述。 The platform transfer device 30 includes a rail 31 extending in the X direction, and a slide member 32 that can move freely on the rail 31. The controller 80 executes the movement of the sliding member 32 along the rail 31 through the sliding member 32. The 6-axis calibration unit 62 of the optical axis adjustment device 60 is fixed to the sliding member 32, and the mounting platform 10 is supported by the 6-axis calibration unit 62. Therefore, as the sliding member 32 moves along the rail 31 in the X direction, the mounting platform 10 also moves in the X direction together with the 6-axis calibration unit 62. The platform transfer device 30, the optical axis adjustment device 60, and the like constitute an optical axis adjustment unit in the present invention. The details of the 6-axis calibration unit 62 will be described later.
塗裝裝置40,在控制器80的控制之下,將硬化性樹脂塗裝於位在載置平台10之感測器單元SU的塗裝面(上表面)。 The coating device 40 applies a curable resin to a coating surface (upper surface) of the sensor unit SU located on the mounting platform 10 under the control of the controller 80.
透鏡單元搬送裝置50具有:可切換透鏡單元LU的保持、與保持之解除的保持具51;及執行保持具51之移動的保持具移動機構52。控制器80,透過保持具移動機構52,在保持著透鏡單元LU的狀態下,執行保持具51在X方向中的移動。而保持具51的詳細將於稍後描述。該透鏡單元搬送裝置50,構成本發明中的透鏡元件搬送機構,保持具移動機構52,則構成本發明中的搬送單元。同時,該透鏡單元搬送裝置50,構成本發明中的基準位置調整單元。 The lens unit transfer device 50 includes a holder 51 that can switch the holding and release of the lens unit LU, and a holder moving mechanism 52 that executes the movement of the holder 51. The controller 80 executes the movement of the holder 51 in the X direction while holding the lens unit LU through the holder moving mechanism 52. The details of the holder 51 will be described later. The lens unit transfer device 50 constitutes a lens element transfer mechanism in the present invention, and the holder moving mechanism 52 constitutes a transfer unit in the present invention. At the same time, the lens unit transfer device 50 constitutes a reference position adjustment unit in the present invention.
如第4圖所示,透鏡單元LU構成本發明中的透鏡元件,且具有:透鏡鏡筒LT;和被固定於透鏡鏡筒LT的固定透鏡LX;和具有與固定透鏡LX共通的光軸,且可在該光軸方向上自由移動地被透鏡鏡筒LT所保持的聚焦透鏡LF;和執行聚焦透鏡LF在光軸方向上之移動的透鏡驅動馬達LM;及形成於透鏡鏡筒LT,用來對透鏡驅動馬達LM供給特定電力的輸入端子LN。一旦對輸入端子LN輸入特定電壓,透鏡驅動馬達LM將對應於所輸入的電壓條件,執行聚焦透鏡LF的移動。舉例來說,在未對輸入端子LN輸入電壓的場合中,聚焦透鏡LF成為初期位置(請參考第4圖(A))另外,在對輸入端子LN所輸入的電壓為V1的場合中,聚焦透鏡LF成為INF位置(無限遠的聚焦位置)(請參考第4圖(B))。雖然圖示省略,但在對輸入端子LN所輸入的電壓為V2的場合中,聚焦透鏡LF成為別的位置(譬如,微距位置(macro position))。 As shown in FIG. 4, the lens unit LU constitutes a lens element in the present invention and includes: a lens barrel LT; and a fixed lens LX fixed to the lens barrel LT; and an optical axis common to the fixed lens LX, And a focusing lens LF held by the lens barrel LT freely movable in the optical axis direction; and a lens driving motor LM that performs movement of the focusing lens LF in the optical axis direction; and formed in the lens barrel LT, An input terminal LN for supplying a specific power to the lens driving motor LM. Once a specific voltage is input to the input terminal LN, the lens driving motor LM executes the movement of the focus lens LF in accordance with the input voltage condition. For example, when the voltage is not input to the input terminal LN, the focus lens LF becomes the initial position (refer to FIG. 4 (A)). In addition, when the voltage input to the input terminal LN is V1, focus The lens LF becomes the INF position (infinity focal position) (refer to FIG. 4 (B)). Although the illustration is omitted, when the voltage input to the input terminal LN is V2, the focus lens LF is at another position (for example, a macro position).
如第5圖所示,保持具51,是在開放「對感測器單元SU之黏接面LY(下表面)」的狀態下執行透鏡單元LU之保持的構件,其具備:用來執行透鏡單元LU之保持的第1~2臂51A、51B;和可變更第1~2臂51A、51B之相對位置的臂移動部51M;和用來朝透鏡單元LU供給特定電力的輸出端子51U;及在控制器80的控制之下,從輸出端子51U輸出特定條件之電力的電力控制器51P。臂移動部51M構成本發明中的臂移動機構,能在可保持 透鏡單元LU的狀態(請參考第5圖(B))、及已解除該保持的狀態(請參考第5圖(A))之間,變更第1~2臂51A、51B的相對位置。在第1~2臂51A、51B成為可保持透鏡單元LU之狀態的場合中(請參考第5圖(B)),輸出端子51U與透鏡單元LU的輸入端子LN形成電氣性連接。而保持具51最好更進一步具備:將第2臂51B朝可保持透鏡單元LU的狀態(請參考第5圖(B))彈推的彈推構件51T。舉例來說,彈推構件51T最好是設在臂移動部51M。藉由彈推構件51T,由保持具51對透鏡單元LU的保持能變得更確實。 As shown in FIG. 5, the holder 51 is a member that performs the holding of the lens unit LU in a state where the “adhesive surface LY (lower surface) of the sensor unit SU” is opened, and is provided with: The first and second arms 51A and 51B held by the unit LU; the arm moving portion 51M that can change the relative position of the first and second arms 51A and 51B; and the output terminal 51U for supplying specific power to the lens unit LU; and Under the control of the controller 80, a power controller 51P that outputs power of a specific condition from the output terminal 51U. The arm moving portion 51M constitutes an arm moving mechanism in the present invention, Change the relative positions of the first and second arms 51A, 51B between the state of the lens unit LU (refer to Figure 5 (B)) and the state in which the holding has been released (refer to Figure 5 (A)). When the first to second arms 51A and 51B can hold the lens unit LU (refer to FIG. 5 (B)), the output terminal 51U and the input terminal LN of the lens unit LU are electrically connected. The holder 51 preferably further includes: a pushing member 51T that pushes the second arm 51B toward a state capable of holding the lens unit LU (refer to FIG. 5 (B)). For example, the pushing member 51T is preferably provided in the arm moving portion 51M. By pushing the member 51T, the holding of the lens unit LU by the holder 51 can be performed more reliably.
保持具51最好具備:用來彈推輸出端子51U的彈推構件51S。就彈推構件51S而言,可採用螺旋彈簧和板簧之類的習知彈推構件。根據該彈推構件51S,在第1~2臂51A、51B形成可保持透鏡單元LU之狀態(請參考第5圖(B))的場合中,使輸出端子51U及輸入端子LN的電氣性連接變得確實。 The holder 51 preferably includes a pushing member 51S for pushing the output terminal 51U. As for the ejection member 51S, a conventional ejection member such as a coil spring and a leaf spring can be used. According to this spring pushing member 51S, when the first to second arms 51A and 51B are in a state capable of holding the lens unit LU (refer to FIG. 5 (B)), the output terminals 51U and the input terminals LN are electrically connected. Become true.
保持具51的其他構造例如第19圖所示。保持具51具備:用來執行透鏡單元LU之保持的第1~2臂51A、51B;和可變更第1~2臂51A、51B之相對位置的臂移動部51M;及用來朝透鏡單元LU供給特定電力的輸出端子51U。 Another example of the structure of the holder 51 is shown in FIG. 19. The holder 51 includes: first to second arms 51A and 51B for holding the lens unit LU; and an arm moving part 51M capable of changing the relative position of the first to second arms 51A and 51B; and toward the lens unit LU An output terminal 51U that supplies specific power.
第1臂51A形成有用來收容透鏡單元LU之局部的凹部51D,並且被固定於基座部51G。第2臂51B形成可沿著被設在基座部51G之軌道狀的導引機構51H 自由移動,而形成可對第1臂51A相對地接近、分離。臂移動部51M一體地設於基座部51G,特別的是,可利用圖面中未顯示的馬達促進凸輪51J搖動。藉由凸輪51J的升起動作,抵接於凸輪51J的第2臂51B可沿著導引機構51H移動。彈推構件51T為拉伸彈簧,使第2臂51B與凸輪51J經常形成緊密貼合。 The first arm 51A is formed with a concave portion 51D for receiving a part of the lens unit LU, and is fixed to the base portion 51G. The second arm 51B forms a guide mechanism 51H that can follow a rail-like shape provided on the base portion 51G. The first arm 51A can move relatively freely, and can be relatively approached and separated from the first arm 51A. The arm moving portion 51M is integrally provided on the base portion 51G. In particular, the cam 51J can be rocked by a motor not shown in the drawing. By the raising operation of the cam 51J, the second arm 51B abutting on the cam 51J can move along the guide mechanism 51H. The urging member 51T is a tension spring, so that the second arm 51B and the cam 51J are always in close contact with each other.
因此,如第19圖(A)所示,在第2臂51B已從第1臂51A分離的狀態中,將透鏡單元LU定位於第1臂51A的凹部51D,然後如第19圖(B)所示,促使凸輪51J搖動而令第2臂51B朝第1臂51A接近。結果,輸出端子51U接觸於透鏡單元LU的輸入端子,並同時由第1臂51A及第2臂51B挾持透鏡單元LU。 Therefore, as shown in FIG. 19 (A), in a state where the second arm 51B has been separated from the first arm 51A, the lens unit LU is positioned on the concave portion 51D of the first arm 51A, and then as shown in FIG. 19 (B) As shown, the cam 51J is caused to swing, and the second arm 51B approaches the first arm 51A. As a result, the output terminal 51U contacts the input terminal of the lens unit LU, and the lens unit LU is held by the first arm 51A and the second arm 51B at the same time.
在該狀態下,藉由利用可朝X方向及/或Y方向移動的保持具移動機構52,使保持具51朝向X方向及/或Y方向移動,可使透鏡單元LU在基準位置設定點與光軸調整點之間移動。 In this state, by using the holder moving mechanism 52 that can move in the X direction and / or Y direction, the holder 51 is moved in the X direction and / or Y direction, so that the lens unit LU can be set at the reference position and Move between optical axis adjustment points.
如第6圖所示,光軸調整裝置60具有:圖表單元61、6軸校準單元62、控制單元63。 As shown in FIG. 6, the optical axis adjustment device 60 includes a chart unit 61, a 6-axis calibration unit 62, and a control unit 63.
圖表單元61,採用感測器單元SU的影像感測器S,拍攝由透鏡單元LU的透鏡L所形成之測試圖表的影像。在此,測試圖表也可以內建於圖表單元61。此外,圖表單元61對該拍攝影像執行特定的影像解析。不僅如此,圖表單元61計算出透鏡L與影像感測器S間之光軸的偏移量,作為該解析結果。除此之外,圖表單元 61根據所算出的偏移量,輸出6軸校準單元62的修正條件。在此,該修正條件,是用來執行透鏡L與影像感測器S之間的光軸調整,更具體地說,是X方向、Y方向、Z方向中的移動方向及其移動量;和X軸、Y軸、Z軸周圍的搖動方向及其搖動角度。 The chart unit 61 uses the image sensor S of the sensor unit SU to capture an image of a test chart formed by the lens L of the lens unit LU. Here, the test chart may be built in the chart unit 61. In addition, the chart unit 61 performs specific image analysis on the captured image. Moreover, the chart unit 61 calculates the shift amount of the optical axis between the lens L and the image sensor S as the analysis result. In addition, the chart unit 61 Based on the calculated offset, a correction condition of the 6-axis calibration unit 62 is output. Here, the correction condition is used to perform the adjustment of the optical axis between the lens L and the image sensor S, and more specifically, the movement direction in the X direction, the Y direction, and the Z direction and the amount of movement thereof; and X-axis, Y-axis, Z-axis shaking directions and their shaking angles.
圖表單元61,內建有由圖面中未顯示的電腦所控制的修正條件計算裝置、及對焦判定用花紋板(有時也稱為測試圖表),利用感測器單元SU的影像感測器S拍攝該對焦判定用花紋板,並以修正條件計算裝置解析其輸出。在第14圖(A)中顯示對焦判定用花紋板F的例子。在對焦判定用花紋板F,描繪有條紋花紋(striped pattern)F1。在拍攝了該條紋花紋F1的影像中,對焦一致時,影像的濃淡(輸出訊號的黑與白之間的明暗差)變大,當對焦不一致(模糊)時,濃淡則變小。此外,在對焦判定用花紋板F,描繪有用來判定其中心的交叉花紋F2。如此一來,可判定板中心F3。此外,藉由條紋花紋F1或交叉花紋F2的角度,可判定Z軸周圍的轉動角度。 The chart unit 61 includes a built-in correction condition calculation device controlled by a computer not shown in the drawing, and a pattern plate for focus determination (sometimes referred to as a test chart). An image sensor of the sensor unit SU is used. S photographs the pattern plate for focus determination, and analyzes the output with the correction condition calculation device. An example of the focus determination pattern plate F is shown in FIG. 14 (A). A striped pattern F1 is drawn on the focus determination pattern plate F. In the image in which the stripe pattern F1 is captured, when the focus is consistent, the density of the image (the difference between light and dark between the black and white of the output signal) becomes larger, and when the focus is not consistent (blur), the density becomes smaller. Further, a cross pattern F2 for determining the center is drawn on the focus determination pattern plate F. In this way, the plate center F3 can be determined. In addition, the rotation angle around the Z axis can be determined by the angle of the striped pattern F1 or the cross pattern F2.
在第14圖(B)中,示意地顯示利用影像感測器S拍攝對焦判定用花紋板F的狀態。將被影像感測器S所拍攝的資料區域(畫面(frame))作為G,並定義該資料區域G的畫面中心E,相對於畫面中心E,將周圍3處以上之複數個(在此為4個)位置的像素群定義為周邊像素A~D。修正條件計算裝置,計算「畫面中心E」與「顯示於資料區域G的板中心F3」間之X-Y方向的誤差Gxs、 Gys。此外,根據「顯示於資料區域G的交叉花紋F2」、與「資料區域G之X方向、Y方向的畫面基準線KX、KY」的差,計算Z軸周圍的誤差Gzt。上述的誤差Gxs、Gys、Gzt成為:用來使感測器單元SU的中心,對準於圖表單元61中心之X偏移、Y偏移、Z傾斜(Z軸周圍轉動;意指繞著Z軸的轉動)的修正條件。 FIG. 14 (B) schematically shows a state in which the focus determination pattern plate F is captured by the image sensor S. Let G be the data area (frame) captured by the image sensor S, and define the screen center E of the data area G. With respect to the screen center E, a plurality of surrounding areas (here: The pixel group at 4) positions is defined as the surrounding pixels A to D. The correction condition calculation device calculates an error Gxs between the "screen center E" and the "plate center F3 displayed in the data area G" in the X-Y direction, Gys. In addition, an error Gzt around the Z axis is calculated based on the difference between the "cross pattern F2 displayed in the data area G" and the "screen reference lines KX, KY in the X and Y directions of the data area G". The above-mentioned errors Gxs, Gys, Gzt become: X offset, Y offset, and Z tilt used to align the center of the sensor unit SU with the center of the chart unit 61 (rotate around the Z axis; meaning around Z (Rotation of the shaft).
雖然以上的說明中,是將「畫面中心E」與「顯示於資料區域G的板中心F3」間之X-Y方向的誤差Gxs、Gys,作為X偏移、Y偏移的修正條件,但是本發明並不侷限於此。舉例來說,位於透鏡單元LU之透鏡L的中心,在影像感測器S的影像中成為最明亮的位置,隨著朝向周圍擴散,則呈環狀地逐漸變暗。因此,也可以藉由對「由影像感測器S所拍攝的影像」進行解析,將資料區域G中最明亮的區域判定為透鏡中心FM,將「該透鏡中心FM」與「資料區域G的畫面中心E」之間的X方向及Y方向的誤差Gxs、Gys,作為X偏移、Y偏移的修正條件。這樣的手法,在透鏡單元LU之透鏡L的中心、與對焦判定用花紋板F的中心不一致的場合中有效。 Although in the above description, the errors Gxs and Gys in the XY direction between the "screen center E" and the "plate center F3 displayed in the data area G" are used as the X offset and Y offset correction conditions, the present invention It is not limited to this. For example, the center of the lens L of the lens unit LU becomes the brightest position in the image of the image sensor S, and gradually darkens in a ring shape as it spreads toward the surroundings. Therefore, by analyzing the "image captured by the image sensor S", the brightest area in the data area G can be determined as the lens center FM, and the "the lens center FM" and the "data area G Errors Gxs and Gys in the X and Y directions between the center of the screen E ″ are used as correction conditions for the X offset and the Y offset. Such a method is effective when the center of the lens L of the lens unit LU does not coincide with the center of the focus determination pattern plate F.
此外,藉由6軸校準單元62,使感測器單元SU朝Z軸方向上升(朝正向(positive direction)移動以接近透鏡L),同時在Z軸方向上的複數個位置,利用影像感測器S拍攝對焦判定用花紋板F。修正條件計算裝置,計算周邊像素A~D內的濃淡差值(明暗差值)BW,並根據沿著Z方向的移動所產生之濃淡差值BW的輸出變 化,計算傾斜誤差。具體地說,如第15圖(A)~(D)所示,針對周邊像素A~D的每一個,決定伴隨著Z方向的移動之濃淡差值(明暗差值)BW的峰值點(peak point)(亦稱為最佳對焦)的Z方向位置(亦即Z方向對焦位置)ZA、ZB、ZC、ZD。在最佳對焦的時機也就是指Z方向對焦位置ZA、ZB、ZC、ZD,在各周邊像素A~D相互偏移的場合中,可定義為在影像感測器S的光軸及透鏡L的光軸具有角度差,因此,為了使其Z方向對焦位置在所有的周邊像素A~D大致一致,在Y軸周圍及X軸周圍對感測器單元SU進行傾斜控制。 In addition, with the 6-axis calibration unit 62, the sensor unit SU is raised in the Z-axis direction (moves in a positive direction to approach the lens L), and at the same time, in a plurality of positions in the Z-axis direction, the image sense is used The tester S captures the focus determination pattern F. The correction condition calculation device calculates the difference in lightness and darkness (difference in light and darkness) BW in the surrounding pixels A to D, and changes the output of the difference in lightness and darkness BW generated by the movement in the Z direction. And calculate the tilt error. Specifically, as shown in Figs. 15 (A) to (D), for each of the peripheral pixels A to D, the peak point (peak) of the difference in lightness and darkness (darkness difference) with the movement in the Z direction is determined. point) (also known as the best focus) in the Z direction (ie, the Z direction focus position) ZA, ZB, ZC, ZD. When the best focus timing is the focus position ZA, ZB, ZC, ZD in the Z direction, and when the peripheral pixels A to D are offset from each other, it can be defined as the optical axis of the image sensor S and the lens L Since the optical axis of the lens has an angular difference, in order to make the focus position in the Z direction be substantially the same for all the surrounding pixels A to D, the sensor unit SU is tilted around the Y axis and around the X axis.
舉例來說,假定以下的場合:對如同第15圖(E)所示,在X軸方向上具有實際距離Xab的像素A與像素B執行解析,而計算出如同第15圖(A)、(B)所示,像素A與像素B之Z方向對焦位置的差,也就是指Z軸方向的實際距離Zab(=ZA-ZB)。不僅如此,藉由根據第15圖(F)的關係式,計算出將這2個實際距離Xab、Zab作為相鄰邊之直角三角形的斜邊的傾斜角,而決定Y軸周圍之光軸的傾斜偏移量Gyt。同樣地,假定以下的場合:對如同第15圖(E)所示,在Y軸方向上具有實際距離Yac的像素A與像素C執行解析,而計算出如同第15圖(A)、(C)所示,像素A與像素C之Z方向對焦位置的差,也就是指Z軸方向的實際距離Zac(=ZA-ZC)。此外,如第15圖(G)所示,藉由計算出將這2個實際距離Yac、Zac作為相鄰邊之直角三角形的 斜邊的傾斜角,而決定X軸周圍之光軸的傾斜偏移量Gxt。上述的傾斜偏移量Gyt、Gxt成為Y傾斜、X傾斜的修正條件。 For example, suppose the following case: As shown in FIG. 15 (E), pixel A and pixel B having an actual distance Xab in the X-axis direction are analyzed, and calculations are performed as shown in FIG. 15 (A), ( As shown in B), the difference between the in-focus position in the Z direction of the pixel A and the pixel B is the actual distance Zab (= ZA-ZB) in the Z-axis direction. Not only that, by calculating the inclination angle of the hypotenuse of the right triangle with the two actual distances Xab and Zab according to the relational expression of FIG. 15 (F), the optical axis around the Y axis is determined. Tilt offset Gyt. Similarly, suppose the following case: As shown in FIG. 15 (E), pixel A and pixel C having actual distance Yac in the Y-axis direction are analyzed, and calculations are performed as shown in FIGS. 15 (A) and (C). ), The difference between the in-focus position in the Z direction of the pixel A and the pixel C is the actual distance Zac (= ZA-ZC) in the Z-axis direction. In addition, as shown in Fig. 15 (G), by calculating these two actual distances Yac, Zac as right-angled triangles of adjacent sides The tilt angle of the hypotenuse determines the tilt offset Gxt of the optical axis around the X axis. The above-mentioned tilt shift amounts Gyt and Gxt are correction conditions for Y tilt and X tilt.
在此,列舉採用3個像素A~C之Z方向對焦位置ZA、ZB、ZC來計算X傾斜、Y傾斜之修正條件時的例子。亦即,當估算X傾斜、Y傾斜時,只要採用至少構成三角形之頂點的3個周邊像素A~C便能計算。另外,也可以採用4個像素A~D、或4個以上的像素來計算。舉例來說,如第15圖(E)所示,亦可採用「存在X方向上之相同位置的像素A與像素C之Z方向位置的平均值(ZA+ZC)/2」、與「存在X方向上之相同位置的像素B與像素D之Z方向位置的平均值(ZB+ZD)/2」的值,計算Y軸周圍的傾斜偏移量(Y傾斜的修正條件)。計算X軸周圍之傾斜偏移量的場合也是一樣。 Here, an example in which the correction conditions for the X tilt and the Y tilt are calculated using the Z-direction in-focus positions ZA, ZB, and ZC of three pixels A to C will be described. That is, when the X tilt and the Y tilt are estimated, the calculation can be performed by using only three peripheral pixels A to C constituting the apex of the triangle. Alternatively, the calculation may be performed using four pixels A to D or four or more pixels. For example, as shown in FIG. 15 (E), "the average value of the Z-direction position of the pixel A and the pixel C at the same position in the X direction (ZA + ZC) / 2", and "the existence of The average value (ZB + ZD) / 2 of the Z-direction position of the pixel B and the pixel D at the same position in the X direction is used to calculate the tilt offset around the Y axis (the correction condition of the Y tilt). The same is true when calculating the tilt offset around the X axis.
此外,周邊像素A~D之Z方向對焦位置的平均值,成為最終Z偏移的設定條件Gzt。而針對Z偏移,由於為了估算其他的修正值而成為檢索操作(search operation)的軸,因此,Z偏移並非所謂修正條件的概念,而是成為最終的設定條件。 In addition, the average value of the in-focus position in the Z direction of the peripheral pixels A to D becomes the setting condition Gzt of the final Z offset. On the other hand, the Z offset is an axis for a search operation in order to estimate other correction values. Therefore, the Z offset is not a concept of a so-called correction condition, but a final setting condition.
以上的結果,可藉由圖表單元61的修正條件計算裝置,輸出X偏移、Y偏移、Z偏移、X傾斜、Y傾斜、Z傾斜的修正條件(針對Z偏移為設定條件)。雖然在以上的說明中,是列舉出當決定X傾斜、Y傾斜的修正條件時,在複數個像素間,藉由採用「Z方向對焦位置的 差、與像素間距離的三角函數」而以幾何學的方式計算的場合,但是本發明並不侷限於該手法。 The above results can be used by the correction condition calculating means of the chart unit 61 to output the correction conditions for X offset, Y offset, Z offset, X tilt, Y tilt, and Z tilt (setting conditions for Z offset). Although in the above description, when determining the correction conditions of the X tilt and Y tilt, it is enumerated that the Where the trigonometric function of the difference and the distance to the pixel is calculated geometrically, but the present invention is not limited to this method.
6軸校準單元62,是用來支承載置平台10,並可個別地調節載置平台10的位置及姿勢的構件,其具有:執行載置平台10朝X方向之移動的X偏移機構62XS;執行載置平台10朝Y方向之移動的Y偏移機構62YS;執行載置平台10朝Z方向之移動的Z偏移機構62ZS;執行載置平台10在「延伸於X方向之X軸Ax(請參考第7圖)周圍」的姿勢調整的X傾斜機構62XT;執行載置平台10在「延伸於Y方向之Y軸Ay(請參考第8圖)周圍」的姿勢調整的Y傾斜機構62YT;執行載置平台10在「延伸於Z方向之Z軸周圍」的姿勢調整的Z傾斜機構62ZT。該X軸Ax、Y軸Ay,被設定於從影像感測器S朝Z軸方向分離的場所。 The 6-axis calibration unit 62 is a member for supporting the mounting platform 10 and capable of individually adjusting the position and attitude of the mounting platform 10, and has an X offset mechanism 62XS that executes the movement of the mounting platform 10 in the X direction. ; Y offset mechanism 62YS that executes the movement of the placement platform 10 in the Y direction; Z offset mechanism 62ZS that executes the movement of the placement platform 10 in the Z direction; execution of the placement platform 10 in the "X-axis Ax extending in the X direction" (Refer to Fig. 7) X-tilt mechanism 62XT for posture adjustment of the "peripheral"; Y-tilt mechanism 62YT for posture adjustment of the mounting platform 10 "around the Y-axis Ay (refer to Fig. 8) extending in the Y direction" ; A Z tilt mechanism 62ZT that performs the posture adjustment of the mounting platform 10 "around the Z axis extending in the Z direction". The X-axis Ax and Y-axis Ay are set at locations separated from the image sensor S in the Z-axis direction.
在第18圖中,顯示該6軸校準單元62的具體構造例。6軸校準單元62,被固定於平台搬送裝置30的滑動構件32。6軸校準單元62具有:被固定於滑動構件32的Z偏移機構62ZS;被固定於該Z偏移機構62ZS之滑動構件的X偏移機構62XS;被固定在該X偏移機構62XS之滑動構件的Y偏移機構62YS;被固定於該Y偏移機構62YS之滑動構件的Z傾斜機構62ZT;被固定於Z傾斜機構62ZT之轉動工作台的Y傾斜機構62YT;及被固定於該Y傾斜機構62YT之傾斜工作台的X傾斜機構62XT。在該X傾斜機構62XT的傾斜工作台上設置載置平 台10。因此,6軸校準單元62形成:沿著Z軸方向堆積著X及Y偏移機構62XS、62YS;和X及Y傾斜機構62XT、62YT,並在其間存有Z傾斜機構62ZT。 FIG. 18 shows a specific configuration example of the 6-axis calibration unit 62. The 6-axis calibration unit 62 is fixed to the slide member 32 of the platform transfer device 30. The 6-axis calibration unit 62 includes a Z-offset mechanism 62ZS fixed to the slide member 32 and a slide member fixed to the Z-offset mechanism 62ZS X offset mechanism 62XS; Y offset mechanism 62YS fixed to the sliding member of the X offset mechanism 62XS; Z tilt mechanism 62ZT fixed to the sliding member of the Y offset mechanism 62YS; fixed to the Z tilt mechanism The Y tilt mechanism 62YT of the rotary table of 62ZT; and the X tilt mechanism 62XT fixed to the tilt table of the Y tilt mechanism 62YT. A mounting plate is provided on the tilt table of the X tilt mechanism 62XT. 台 10。 Taiwan 10. Therefore, the 6-axis calibration unit 62 is formed by stacking X and Y offset mechanisms 62XS and 62YS along the Z-axis direction; and X and Y tilt mechanisms 62XT and 62YT with a Z tilt mechanism 62ZT interposed therebetween.
此外,舉例來說,X偏移機構62XS的驅動機構,是由連結於基座側與滑動構件之間,將滑動構件朝其中一方側彈推的彈性構件65XS-B(譬如彈簧和橡膠);及對抗該彈性構件65XS-B的彈推,而藉由凸輪等促使滑動構件移動的驅動源65XS-M(譬如伺服馬達和電磁線圈)。除此之外,Y傾斜機構62YT的驅動機構,是由連結於基座側與傾斜工作台之間,促使傾斜工作台朝其中一方側搖動的彈性構件65YT-B(譬如彈簧和橡膠);及對抗該彈性構件65YT-B的彈推,而藉由凸輪等促使傾斜工作台朝相反側搖動的驅動源65YT-M(譬如伺服馬達和電磁線圈)。如此一來,倘若將彈性構件與凸輪等予以組裝,便能以整體極為小型的構造,驅動6軸校準單元62。雖然並未在圖面中顯示,但是Y偏移機構62YS、Z傾斜機構62ZT、X傾斜機構62XT的驅動機構也採用相同的構造。 In addition, for example, the driving mechanism of the X offset mechanism 62XS is an elastic member 65XS-B (such as a spring and rubber) that is connected between the base side and the sliding member and pushes the sliding member toward one of the sides; And a drive source 65XS-M (such as a servo motor and an electromagnetic coil) that drives the sliding member by a cam or the like against the elastic pushing of the elastic member 65XS-B. In addition, the driving mechanism of the Y tilting mechanism 62YT is an elastic member 65YT-B (such as a spring and rubber) connected between the base side and the tilting table to cause the tilting table to swing toward one of the sides; and A drive source 65YT-M (such as a servo motor and an electromagnetic coil) that opposes the elastic member 65YT-B and pushes the tilting table to the opposite side by a cam or the like. In this way, if the elastic member and the cam are assembled, the 6-axis calibration unit 62 can be driven with a very small overall structure. Although not shown in the drawing, the driving mechanism of the Y offset mechanism 62YS, the Z tilt mechanism 62ZT, and the X tilt mechanism 62XT also adopts the same structure.
根據本實施形態的6軸校準單元62,由於X及Y傾斜機構62XT、62YT靠近載置平台10,因此能縮小傾斜半徑RX、RY,可降低後述傾斜控制時的偏移誤差。此外,X及Y傾斜機構62XT、62YT的各傾斜軸Ax、Ay,是將感測器單元SU的中心作為基準配置在從Z軸方向分離的場所,因此可降低傾斜控制時之Z方向的偏 移誤差,其結果具有:在後述<中間階段>的反覆處理中,能階段性地縮小「為了拍攝測試圖表而朝Z方向移動的範圍(搜尋範圍)」的優點。 According to the 6-axis calibration unit 62 of the present embodiment, the X and Y tilting mechanisms 62XT and 62YT are close to the mounting platform 10, so that the tilting radii R X and R Y can be reduced, and the offset error during tilt control described later can be reduced. In addition, each of the tilt axes Ax and Ay of the X and Y tilt mechanisms 62XT and 62YT is placed in a place separated from the Z axis direction with the center of the sensor unit SU as a reference, so that the deviation in the Z direction during tilt control can be reduced As a result, the "shift in the Z direction (searching range) for capturing a test chart" can be reduced stepwise in the iterative process of the "intermediate stage" described later.
控制單元63具有:輸出入(input-output)單元63A、判定部63B、設定部63C及驅動部63D。 The control unit 63 includes an input-output unit 63A, a determination unit 63B, a setting unit 63C, and a driving unit 63D.
輸出入單元63A,可輸入來自於外部的控制訊號,並可對外部輸出特定的控制訊號。就從外部輸入的控制訊號而言,譬如由控制器80所輸出之特定的控制訊號、和由圖表單元61所輸出之6軸校準單元62的修正條件等。就對外部輸出的控制訊號而言,譬如表示載置平台10的偏移調整已結束的控制訊號、和表示載置平台10的傾斜調整已結束的控制訊號。 The input / output unit 63A can input external control signals and can output specific control signals to the outside. The control signals input from the outside include, for example, specific control signals output by the controller 80 and correction conditions of the 6-axis calibration unit 62 output by the chart unit 61. The control signals output to the outside include, for example, a control signal indicating that the offset adjustment of the mounting platform 10 has ended, and a control signal indicating that the tilt adjustment of the mounting platform 10 has ended.
判定部63B執行判定處理。判定處理,執行「所輸入之6軸校準單元62的修正條件,是否為紫外線等光照射的容許範圍內」的判定。不僅如此,判定處理,執行「所輸入之6軸校準單元62的修正條件,是否為6軸校準單元62之可動範圍內」的判定。在此,所謂的6軸校準單元62的可動範圍是指:在X方向、Y方向、Z方向中的移動方向及其移動量;和X軸、Y軸、Z軸周圍的搖動方向及其搖動角度。 The determination section 63B performs determination processing. The determination processing is performed to determine whether or not the input correction conditions for the 6-axis calibration unit 62 are within the allowable range of light irradiation such as ultraviolet rays. In addition, the determination process executes a determination of "whether the input correction condition of the 6-axis calibration unit 62 is within the movable range of the 6-axis calibration unit 62". Here, the movable range of the so-called 6-axis calibration unit 62 means: the moving direction and the amount of movement in the X, Y, and Z directions; and the shaking directions and shaking around the X, Y, and Z axes angle.
設定部63C執行設定處理。設定處理,是依據判定部63B的判定結果,設定關於X偏移機構62XS、Y偏移機構62YS、Z偏移機構62ZS、X傾斜機構62XT、Y傾斜機構62YT、Z傾斜機構62ZT的驅動條件。舉例來 說,在6軸校準單元62的修正條件被判定部63B判定為落入6軸校準單元62之可動範圍內的場合中,設定部63C將依據6軸校準單元62的修正條件,設定關於6軸校準單元62的驅動條件。 The setting section 63C performs setting processing. The setting process is to set the driving conditions for the X offset mechanism 62XS, the Y offset mechanism 62YS, the Z offset mechanism 62ZS, the X tilt mechanism 62XT, the Y tilt mechanism 62YT, and the Z tilt mechanism 62ZT based on the determination result of the determination unit 63B. For example That is, when the correction condition of the 6-axis calibration unit 62 is determined by the determination unit 63B to fall within the movable range of the 6-axis calibration unit 62, the setting unit 63C sets the 6-axis calibration unit based on the correction conditions of the 6-axis calibration unit 62. Driving conditions of the calibration unit 62.
另外,在「6軸校準單元62的修正條件,被判定部63B判定為落在6軸校準單元62的可動範圍外」的場合中,設定部63C在可動範圍內,依據6軸校準單元62的修正條件,設定關於6軸校準單元62的驅動條件。舉例來說,在「修正條件中僅X周圍的搖動角度超出可動範圍,而其他的修正條件在可動範圍內」的場合中,設定部63C,關於X軸周圍的搖動,是將預先決定的X軸周圍之搖動角度的最大值置換成新的修正條件,針對X軸~Z軸的偏移控制、與Y軸周圍及Z軸周圍的搖動,則依據當初的修正條件,來設定關於各機構62YS~62ZT的驅動條件。 In addition, when "the correction condition of the 6-axis calibration unit 62 is determined by the determination unit 63B to fall outside the movable range of the 6-axis calibration unit 62", the setting unit 63C is within the movable range according to the 6-axis calibration unit 62's The correction conditions are set for the driving conditions of the 6-axis calibration unit 62. For example, in the case where "only the shaking angle around X in the correction conditions exceeds the movable range, and other correction conditions are in the movable range", the setting unit 63C is a predetermined X about the shaking around the X axis. The maximum value of the swing angle around the axis is replaced with new correction conditions. For the offset control of the X-axis to the Z-axis, and the swing around the Y-axis and the Z-axis, the 62YS of each mechanism is set according to the original correction conditions ~ 62ZT driving conditions.
除此之外,設定處理,在驅動各機構62XT~62ZT的場合中,為了維持特定平面(譬如X-Y平面)中透鏡L的光軸、與影像感測器S的光軸一致的狀態(以下,稱為一致狀態),設定關於各機構62XS~62ZT的驅動條件和驅動順序。而本實施形態所稱之光軸的一致狀態為假設性的狀態,是使影像感測器S的像素中心、與所拍攝之測試圖表的中心一致的狀態,也就是意謂著用來執行傾斜調整的準備已齊備。在此之後,譬如在僅藉由X傾斜機構62XT來執行載置平台10之搖動的場合中,設 定處理,首先算出在該載置平台10之搖動後的狀態(假設驅動狀態)中,透鏡L的光軸與影像感測器S的光軸的偏移量。接著,計算出可消除該偏移量之Y偏移機構62YS及Z偏移機構62ZS的驅動條件。此外,為了使針對X傾斜機構62XT的驅動、與Y偏移機構62YS及Z偏移機構62ZS的驅動同時被執行,而設定6軸校準單元62整體的驅動條件。 In addition, the setting process is to maintain the state where the optical axis of the lens L and the optical axis of the image sensor S coincide with each other (hereinafter, " It is called a consistent state), and the driving conditions and driving order for each mechanism 62XS ~ 62ZT are set. The coincidence state of the optical axis referred to in this embodiment is a hypothetical state, which is a state in which the pixel center of the image sensor S and the center of the test chart taken are consistent, that is, used to perform tilting. Ready for adjustment. After that, for example, in a case where the swing of the mounting platform 10 is performed only by the X tilt mechanism 62XT, it is assumed that In the determination process, first, the amount of shift between the optical axis of the lens L and the optical axis of the image sensor S in a state (assuming a driving state) after the mounting platform 10 is shaken is calculated. Next, the driving conditions of the Y-offset mechanism 62YS and the Z-offset mechanism 62ZS that can eliminate the offset are calculated. In addition, the driving conditions of the entire 6-axis calibration unit 62 are set so that the driving of the X tilt mechanism 62XT and the driving of the Y offset mechanism 62YS and the Z offset mechanism 62ZS are performed simultaneously.
設定部63C中設定處理的詳細構造顯示於第16圖(A)。在此,成為利用從圖表單元61獲得的X偏移、Y偏移、Z偏移、X傾斜、Y傾斜、Z傾斜的修正條件(設定條件),將其轉換計算出對各機構62XT~62ZT之驅動指示值(驅動條件)的步驟。設定部63C具有:將X偏移的輸入轉換成驅動指示值的X偏移值轉換手段63Cxs、將Y偏移的輸入轉換成驅動指示值的Y偏移值轉換手段63Cys、將Z偏移的輸入轉換成驅動指示值的Z偏移值轉換手段63Czs、將X傾斜的輸入轉換成驅動指示值的X傾斜值轉換手段63Cxt、將Y傾斜的輸入轉換成驅動指示值的Y傾斜值轉換手段63Cyt、將Z傾斜的輸入轉換成驅動指示值的Z傾斜值轉換手段63Czt。而X偏移、Y偏移、Z偏移、X傾斜、Y傾斜、Z傾斜的各個輸入,可以是絕對值,也可以是來自於現在值的相對移動量。總之,在設定部63C,輸入關於X偏移、Y偏移、Z偏移、X傾斜、Y傾斜、Z傾斜的絕對值、或來自於現在值的相對移動量,可將其要求值轉換成驅動指示值。 The detailed structure of the setting process in the setting unit 63C is shown in FIG. 16 (A). Here, the correction conditions (setting conditions) of the X offset, Y offset, Z offset, X tilt, Y tilt, and Z tilt obtained from the chart unit 61 are used, and they are converted and calculated for each mechanism 62XT ~ 62ZT Step of driving the indicated value (driving condition). The setting unit 63C includes X offset value conversion means 63Cxs that converts the input of the X offset into the drive instruction value, Y offset value conversion means 63Cys that converts the input of the Y offset into the drive instruction value, and Z offset value conversion means 63Czs that converts input into drive instruction value, X slope value conversion means 63Cxt that converts X slope input into drive instruction value, Y slope value conversion means 63Cyt that converts input into Y slope into drive instruction value The Z-tilt value conversion means 63Czt that converts the input of the Z-tilt into a driving instruction value. Each input of X offset, Y offset, Z offset, X tilt, Y tilt, and Z tilt can be an absolute value or a relative movement amount from a current value. In short, in the setting section 63C, the absolute value of X offset, Y offset, Z offset, X tilt, Y tilt, Z tilt, or the relative movement amount from the current value can be input, and the required value can be converted into Drive indicated value.
X偏移值轉換手段63Cxs,將輸入設定部63C的X偏移修正條件Gxs,直接轉換成X偏移機構62XS的X方向移動控制值Uxs後輸出。Y偏移值轉換手段63Cys,將Y偏移修正條件Gys,直接轉換成Y偏移機構62YS的Y方向移動控制值Uys後輸出。Z偏移值轉換手段63Czs,將Z偏移修正條件Gzs,直接轉換成Z偏移機構62ZS的Z方向移動控制值Uzs後輸出。僅限於本實施形態,由於Z偏移設定條件Gzs成為「作為絕對值的要求值」,因此Z方向移動控制值Uzs也作為絕對值而輸出。 The X offset value conversion means 63Cxs directly converts the X offset correction condition Gxs of the input setting unit 63C into the X-direction movement control value Uxs of the X offset mechanism 62XS and outputs it. The Y offset value conversion means 63Cys directly converts the Y offset correction condition Gys into the Y-direction movement control value Uys of the Y offset mechanism 62YS and outputs it. The Z offset value conversion means 63Czs directly converts the Z offset correction condition Gzs into the Z-direction movement control value Uzs of the Z offset mechanism 62ZS and outputs it. Only in this embodiment, since the Z offset setting condition Gzs becomes "a required value as an absolute value", the Z-direction movement control value Uzs is also output as an absolute value.
X傾斜值轉換手段63Cxt,將輸入設定部63C的X傾斜修正條件Gxt,直接轉換成X傾斜機構62XT的X軸轉動控制值Uxt後輸出。在此,所謂「X軸轉動控制值Uxt為正(正轉動)」的場合,是意味著感測器面SC朝Y方向的正(plus)側移動。因此,在將X傾斜機構62XT的傾斜半徑作為Rx(請參考第7圖,稍後詳述)的場合中,倘若假定X傾斜機構62XT僅搖動了X軸轉動控制值Uxt的假設驅動狀態,便如第16圖(B)所示,致使位於搖動半徑之搖動端的感測器面SC,朝向Y方向的正側形成距離Hys的移動。因此,X傾斜值轉換手段63Cxt,為了抵銷搖動端朝向Y方向移動的距離Hys,而同時輸出Y方向恢復控制值Fys。該Y方向恢復控制值Fys成為「-Hys」,能幾何性地算出Fys=-Rx * sin(Uxt)。除此之外,倘若假定X傾斜機構62XT僅搖動了X軸轉動控制值Uxt的假設驅動狀態,便如第16圖 (B)所示,致使位於搖動端的感測器面SC,朝向Z方向的負(minus)側形成了距離Hzs(x)的移動。因此,X傾斜值轉換手段63Cxt,為了抵銷搖動端朝向Z方向移動的距離Hzs(x),而同時輸出Z方向恢復控制值Fzs(x)。該Z方向恢復距離Fzs(x)成為「Hzs(x)」,能幾何性地算出Fzs(x)=Rx(1-cos(Uxt))。這些Y方向恢復控制值Fys與Z方向恢復控制值Fzs(x),可統稱地定義為X傾斜時的恢復控制值。在本實施形態中,由於「X軸Ax從影像感測器S朝Z軸方向分離」、「X軸轉動控制值Uxt小」,而使該Z方向恢復控制值Fzs(x)的值變小,故亦可省略基於該值的控制。此外,即使不執行Z方向的恢復控制,最終Z方向的定位,只須額外採用最終決定之Z方向的修正條件便足夠。如同以上所述,X傾斜值轉換手段63Cxt,依據X傾斜修正條件Gxt的輸入,而輸出X軸轉動控制值Uxt、Y方向恢復控制值Fys、Z方向恢復控制值Fzs(x)。 The X tilt value conversion means 63Cxt directly converts the X tilt correction condition Gxt of the input setting unit 63C into the X axis rotation control value Uxt of the X tilt mechanism 62XT, and outputs it. Here, when the "X-axis rotation control value Uxt is positive (positive rotation)" means that the sensor surface SC moves toward the plus side in the Y direction. Therefore, in a case where the tilting radius of the X tilting mechanism 62XT is Rx (refer to FIG. 7 and will be described in detail later), if it is assumed that the X tilting mechanism 62XT only shakes the assumed driving state of the X-axis rotation control value Uxt, then As shown in FIG. 16 (B), the sensor surface SC located at the rocking end of the rocking radius is caused to move toward the positive side in the Y direction by a distance Hys. Therefore, the X tilt value conversion means 63Cxt outputs the Y-direction recovery control value Fys at the same time in order to offset the distance Hys that the shaking end moves toward the Y direction. This Y-direction recovery control value Fys becomes "-Hys", and Fys = -Rx * sin (Uxt) can be calculated geometrically. In addition, if it is assumed that the X tilt mechanism 62XT only shakes the assumed driving state of the X-axis rotation control value Uxt, it is as shown in FIG. 16 As shown in (B), the sensor surface SC located at the shaking end is caused to move toward the negative (minus) side of the Z direction by a distance of Hzs (x). Therefore, the X-slope value conversion means 63Cxt outputs the Z-direction recovery control value Fzs (x) at the same time in order to offset the distance Hzs (x) at which the shaking end moves in the Z direction. This Z-direction recovery distance Fzs (x) becomes "Hzs (x)", and Fzs (x) = Rx (1-cos (Uxt)) can be calculated geometrically. These Y-direction recovery control values Fys and Z-direction recovery control values Fzs (x) can be collectively defined as the recovery control values when X is tilted. In this embodiment, since the "X-axis Ax is separated from the image sensor S toward the Z-axis direction" and "the X-axis rotation control value Uxt is small", the value of the Z-direction restoration control value Fzs (x) becomes smaller Therefore, the control based on this value can also be omitted. In addition, even if the recovery control in the Z direction is not performed, the final positioning in the Z direction is only necessary to additionally adopt the finally determined Z direction correction conditions. As described above, the X tilt value conversion means 63Cxt outputs the X-axis rotation control value Uxt, the Y-direction recovery control value Fys, and the Z-direction recovery control value Fzs (x) according to the input of the X tilt correction condition Gxt.
Y傾斜值轉換手段63Cyt,將輸入設定部63C的Y傾斜修正條件Gyt,作為Y傾斜機構62YT的Y軸轉動控制值Uyt而輸出。在此,所謂「Y軸轉動控制值Uyt為正(正轉動)」的場合,是意味著感測器面SC朝X方向的正(plus)側移動。因此,在將Y傾斜機構62YT的傾斜半徑作為Ry(請參考第8圖,稍後詳述)的場合中,倘若假定Y傾斜機構62YT僅搖動了Y軸轉動控制值Uyt的假設驅動狀態,便如第16圖(C)所示,致使位於 搖動端的感測器面SC,朝向X方向的正側形成距離Hxs的移動。因此,Y傾斜值轉換手段63Cyt,為了抵銷搖動端朝向X方向移動的距離Hxs量,而同時輸出X方向恢復控制值Fxs。該X方向恢復控制值Fxs成為「-Hxs」,能幾何性地算出Fxs=-Ry * sin(Uyt)。除此之外,倘若假定Y傾斜機構62YT僅搖動了Y軸轉動控制值Uyt的假設驅動狀態,便如第16圖(C)所示,致使位於搖動端的感測器面SC,朝向Z方向的負(minus)側形成了距離Hzs(y)的移動。因此,Y傾斜值轉換手段63Cyt,為了抵銷搖動端朝向Z方向移動的距離Hzs(y)量,而同時輸出Z方向恢復控制值Fzs(y)。該Z方向恢復距離Fzs(y)成為「Hzs(y)」,能幾何性地算出Fzs(y)=Ry(1-cos(Uyt))。這些X方向恢復控制值Fxs與Z方向恢復控制值Fzs(y),可統稱地定義為Y傾斜時的恢復控制值。在本實施形態中,由於「Y軸Ay從影像感測器S朝Z軸方向分離」、「Y軸轉動控制值Uyt小」,而使Z方向恢復控制值Fzs(y)的值變小,故亦可省略基於該值的控制。如同以上所述,Y傾斜值轉換手段63Cyt,依據Y傾斜修正條件Gyt的輸入,而輸出Y軸轉動控制值Uyt、X方向恢復控制值Fxs、Z方向恢復控制值Fzs(y)。 The Y tilt value conversion means 63Cyt outputs the Y tilt correction condition Gyt of the input setting unit 63C as a Y-axis rotation control value Uyt of the Y tilt mechanism 62YT. Here, when the "y-axis rotation control value Uyt is positive (positive rotation)", it means that the sensor surface SC moves toward the plus side in the X direction. Therefore, in a case where the tilting radius of the Y tilting mechanism 62YT is taken as Ry (please refer to FIG. 8 and will be described in detail later), if it is assumed that the Y tilting mechanism 62YT only shakes the assumed driving state of the Y axis rotation control value Uyt, As shown in Figure 16 (C), The sensor surface SC at the shaking end moves toward the positive side in the X direction by a distance Hxs. Therefore, the Y tilt value conversion means 63Cyt outputs the X-direction recovery control value Fxs at the same time in order to offset the distance Hxs of the shaking end moving in the X direction. This X-direction recovery control value Fxs becomes "-Hxs", and Fxs = -Ry * sin (Uyt) can be calculated geometrically. In addition, if it is assumed that the Y tilting mechanism 62YT only shakes the hypothetical driving state of the Y-axis rotation control value Uyt, as shown in FIG. 16 (C), the sensor surface SC at the shaking end is caused to face the Z direction. The negative (minus) side forms a movement from Hzs (y). Therefore, the Y tilt value conversion means 63Cyt outputs the Z-direction recovery control value Fzs (y) at the same time in order to offset the amount of distance Hzs (y) that the shaking end moves toward the Z direction. This Z-direction recovery distance Fzs (y) becomes "Hzs (y)", and Fzs (y) = Ry (1-cos (Uyt)) can be calculated geometrically. These X-direction recovery control values Fxs and Z-direction recovery control values Fzs (y) can be collectively defined as the recovery control values when the Y is tilted. In this embodiment, since the "Y-axis Ay is separated from the image sensor S toward the Z-axis direction" and "the Y-axis rotation control value Uyt is small", the value of the Z-direction restoration control value Fzs (y) becomes smaller, Therefore, control based on this value may be omitted. As described above, the Y tilt value conversion means 63Cyt outputs the Y-axis rotation control value Uyt, the X-direction recovery control value Fxs, and the Z-direction recovery control value Fzs (y) according to the input of the Y tilt correction condition Gyt.
Z傾斜值轉換手段63Czt,將輸入設定部63C的Z傾斜修正條件Gzt,作為Z傾斜機構62ZT的Z軸轉動控制值Uzt而輸出。在X軸轉動控制的場合中,恢復控 制變得不需要。 The Z tilt value conversion means 63Czt outputs the Z tilt correction condition Gzt of the input setting unit 63C as the Z axis rotation control value Uzt of the Z tilt mechanism 62ZT. In the case of X-axis rotation control, resume control System becomes unnecessary.
驅動部63D,依據設定部63C所設定的驅動條件,控制6軸校準單元62的各機構62YS~62ZT。 The driving section 63D controls each mechanism 62YS to 62ZT of the 6-axis calibration unit 62 according to the driving conditions set by the setting section 63C.
如第1~3圖所示,測距裝置90具有雷射位移計92及雷射位移計95。而1個雷射位移計亦可兼任雷射位移計92及雷射位移計95。 As shown in FIGS. 1 to 3, the distance measuring device 90 includes a laser displacement meter 92 and a laser displacement meter 95. A laser displacement meter can also serve as both laser displacement meter 92 and laser displacement meter 95.
如第7~8圖所示,雷射位移計92是用來計算:被載置於載置平台10的感測器單元SU之感測器面SC的傾斜半徑RX、RY。在將「從X軸AX到雷射位移計92為止的高度」作為KX、「到雷射位移計92所測得之感測器單元SU的感測器面SC為止的距離」作為H的場合中,以X軸AX作為基準的感測器單元SU之感測器面SC的傾斜半徑RX,則以(KX-H)表示(請參考第7圖)。同樣地,在將「從Y軸AY到雷射位移計92為止的高度」作為KY的場合中,以Y軸AY作為基準的感測器單元SU之感測器面SC的傾斜半徑RY,則以(KY-H)表示(請參考第8圖)。利用該雷射位移計92而由每個影像感測器S所算出的傾斜半徑RX、RY的數值,是由控制器80或控制單元63所保持。雖然以上列舉出「每個搭載的影像感測器S算出傾斜半徑RX、RY」的場合,但是在搭載誤差小的場合、或是對於精度沒那麼要求的場合,亦可預先由控制器80或控制單元63保持「成為固定值的傾斜半徑RX、RY」。 As shown in FIGS. 7 to 8, the laser displacement meter 92 is used to calculate the inclination radii R X and R Y of the sensor surface SC of the sensor unit SU placed on the mounting platform 10. Let "the height from the X axis A X to the laser displacement meter 92" be K X and "the distance to the sensor surface SC of the sensor unit SU measured by the laser displacement meter 92" be H In this case, the inclination radius R X of the sensor surface SC of the sensor unit SU using the X axis A X as a reference is represented by (K X -H) (refer to FIG. 7). Similarly, when "the height from the Y axis A Y to the laser displacement meter 92" is used as K Y , the inclination radius of the sensor surface SC of the sensor unit SU using the Y axis A Y as a reference R Y is represented by (K Y -H) (please refer to Figure 8). The values of the inclination radii R X and R Y calculated by each of the image sensors S using the laser displacement meter 92 are held by the controller 80 or the control unit 63. Although the above lists the case where "the inclination radii R X and R Y are calculated for each of the mounted image sensors S", the controller can also be preset by the controller when the mounting error is small or the accuracy is not so required. 80 or the control unit 63 holds "the inclination radii R X and R Y which become a fixed value".
如第4圖(A)所示,雷射位移計95是用來 計算:到「透鏡單元搬送裝置50所保持之透鏡單元LU的聚焦透鏡LF」為止的距離HLF。控制器80,採用雷射位移計95及保持具51的電力控制器51P,設定「使透鏡單元LU之聚焦透鏡LF的位置成為特定位置」的電壓值。 As shown in FIG. 4 (A), the laser displacement meter 95 is used to calculate the distance H LF to the “focus lens LF of the lens unit LU held by the lens unit transporting device 50”. The controller 80 uses the laser displacement meter 95 and the power controller 51P of the holder 51 to set the voltage value of "setting the position of the focus lens LF of the lens unit LU to a specific position".
接著,採用第9圖來說明相機模組之製造方法100。 Next, a method 100 for manufacturing a camera module will be described with reference to FIG. 9.
相機模組的製造方法100具有:將感測器單元SU和透鏡單元LU個別地朝特定場所搬送的搬送步驟110;將感測器單元SU載置於載置平台10的感測器載置步驟120;對所載置的感測器單元SU塗裝硬化性樹脂的塗裝步驟130;計算感測器面SC之傾斜半徑的傾斜半徑計算步驟140;偵測透鏡L之基準位置的基準位置偵測步驟150;設定透鏡L之基準位置的基準位置設定步驟160;執行透鏡L與影像感測器S間之光軸調整的光軸調整步驟170;將透鏡單元LU固定於感測器單元SU的固定步驟180。 A method 100 for manufacturing a camera module includes a transfer step 110 of individually transferring a sensor unit SU and a lens unit LU toward a specific place, and a sensor mounting step of placing the sensor unit SU on the mounting platform 10. 120; step 130 of applying a hardening resin to the mounted sensor unit SU; step 140 of calculating a tilt radius for calculating a tilt radius of the sensor surface SC; reference position detection of a reference position of the detection lens L Measurement step 150; Reference position setting step 160 for setting the reference position of the lens L; Optical axis adjustment step 170 for performing optical axis adjustment between the lens L and the image sensor S; Fixing the lens unit LU to the sensor unit SU Fixed step 180.
接著,說明由相機模組組裝設備2(請參考第1圖等)所執行之相機模組的製造方法100。 Next, a method 100 for manufacturing a camera module performed by the camera module assembling device 2 (refer to FIG. 1 and the like) will be described.
在第1圖中,感測器單元搬送裝置20,將感測器單元SU朝向載置平台10搬送,並將感測器單元SU載置於載置平台10上的特定位置(X軸與Y軸的交點上)(請參考第2圖)。在光軸調整裝置60中,將載置平台10接 收感測器單元SU的位置,定義為「元件供給點」。此外,塗裝裝置40,對被配設於載置平台10的感測器單元SU塗裝特定的硬化性樹脂。 In FIG. 1, the sensor unit transporting device 20 transports the sensor unit SU toward the mounting platform 10, and places the sensor unit SU at a specific position on the mounting platform 10 (X-axis and Y At the intersection of the axes) (see Figure 2). In the optical axis adjustment device 60, the mounting platform 10 is connected The position of the sensor unit SU is defined as a "component supply point". In addition, the coating device 40 coats the sensor unit SU disposed on the mounting platform 10 with a specific curable resin.
平台搬送裝置30,將載置平台10從元件供給點搬送至雷射位移計92的附近為止。此時,X軸與Y軸的交點,位於雷射位移計92的光軸92A上(請參考第7圖)。在此之後,雷射位移計92,在測量了「到雷射位移計92所測得的感測器單元SU之感測器面SC為止的距離H」之後,算出感測器面SC的傾斜半徑RX、RY。 The platform transfer device 30 transfers the mounting platform 10 from the component supply point to the vicinity of the laser displacement meter 92. At this time, the intersection point of the X-axis and the Y-axis is located on the optical axis 92A of the laser displacement meter 92 (refer to FIG. 7). After that, the laser displacement meter 92 measures the "distance H to the sensor surface SC of the sensor unit SU measured by the laser displacement meter 92", and then calculates the inclination of the sensor surface SC. Radius R X , R Y.
透鏡單元搬送裝置50,採用第1~2臂51A、51B執行透鏡單元LU的保持(請參考第5圖(B)),並將透鏡單元LU搬送至雷射位移計95的附近為止(請參考第2圖)。接著,控制器90,透過電力控制器51P,從輸出端子51U輸出特定的電壓V。此時,由於輸出端子51U與透鏡單元LU的輸入端子LN形成電氣性連接,而對透鏡單元LU供給電力,聚焦透鏡LF對應於輸出電壓V而移動。雷射位移計95,測量「到聚焦透鏡LF為止的距離HLF」。控制器90,依據聚焦透鏡LF所測得的距離HLF,來判定聚焦透鏡LF是否位於INF位置。另外,在聚焦透鏡LF的位置被判定為非INF位置的場合中,控制器90透過電 力控制器51P變更「從輸出端子51U輸出的電壓」,並執行聚焦透鏡LF是否位於INF位置的判定。該電壓變更、與聚焦透鏡LF的位置判定,將反覆地執行直到聚焦透鏡LF的位置被判定為位於INF位置為止。而本實施形態中的「基準位置」或「INF位置」,並不侷限於所謂的原點位置。舉例來說,是包含了:只要是依據組裝時的規格來定位聚焦透鏡透鏡LF的「目標值」的概念。亦即,在從原點位置形成所期望的偏位(offset)而執行組裝的場合,其任意的偏位位置被定義為所謂的基準位置。 The lens unit transfer device 50 uses the first and second arms 51A and 51B to hold the lens unit LU (refer to Figure 5 (B)), and transfers the lens unit LU to the vicinity of the laser displacement meter 95 (refer to (Figure 2). Next, the controller 90 outputs a specific voltage V from the output terminal 51U through the power controller 51P. At this time, since the output terminal 51U is electrically connected to the input terminal LN of the lens unit LU, power is supplied to the lens unit LU, and the focus lens LF moves in response to the output voltage V. The laser displacement meter 95 measures "the distance H LF to the focusing lens LF ". The controller 90 determines whether the focus lens LF is located at the INF position according to the distance H LF measured by the focus lens LF. When the position of the focus lens LF is determined to be a position other than the INF position, the controller 90 changes the “voltage output from the output terminal 51U” through the power controller 51P, and performs a determination as to whether the focus lens LF is located at the INF position. This voltage change and the position determination of the focus lens LF are repeatedly performed until the position of the focus lens LF is determined to be located at the INF position. The "reference position" or "INF position" in this embodiment is not limited to the so-called origin position. For example, it includes the concept of "target value" as long as the focus lens LF is positioned according to the specifications at the time of assembly. That is, when a desired offset is formed from the origin position and assembly is performed, an arbitrary offset position is defined as a so-called reference position.
在聚焦透鏡LF的位置被判定為在INF位置的場合中,控制器90將對應於INF位置的電壓值設定為基準電壓值V1。然後,從基準位置設定步驟160之後起,至少到光軸調整步驟170為止(在本實施形態中是到固定步驟180為止),控制器90透過電力控制器51P,維持從輸出端子51U輸出基準電壓值V1的狀態。將執行「把位於透鏡單元LU的聚焦透鏡LR朝基準位置調整」的場所,定義為「基準位置設定點」。 When the position of the focus lens LF is determined to be the INF position, the controller 90 sets a voltage value corresponding to the INF position as the reference voltage value V1. After the reference position setting step 160 and at least the optical axis adjustment step 170 (in this embodiment, the fixed step 180), the controller 90 maintains the output of the reference voltage from the output terminal 51U through the power controller 51P State of value V1. A place where the "adjustment of the focus lens LR located in the lens unit LU toward the reference position" is performed is defined as a "reference position set point".
平台搬送裝置30將載置平台10搬送至光軸調整裝置60的附近,透鏡單元搬送裝置50將透鏡單元LU搬送至光軸調整裝置60的附近(請參考第3圖)。就光軸調整 步驟而言,是光軸調整裝置60採用特定的測試圖表,執行「被設於透鏡單元LU的透鏡L」、與「被設於感測器單元SU的影像感測器S」之間的光軸調整。 The platform transfer device 30 transfers the mounting platform 10 to the vicinity of the optical axis adjustment device 60, and the lens unit transfer device 50 transfers the lens unit LU to the vicinity of the optical axis adjustment device 60 (refer to FIG. 3). Optical axis adjustment In terms of steps, the optical axis adjustment device 60 executes the light between the "lens L provided in the lens unit LU" and the "image sensor S provided in the sensor unit SU" using a specific test chart. Axis adjustment.
同時,就基準位置保持步驟而言,是執行透鏡L與影像感測器S之間的光軸調整期間,透鏡單元搬送裝置50保持透鏡單元LU,並維持「供給至透鏡單元LU的電力條件」,持續將聚焦透鏡LF保持於基準位置。 Meanwhile, in the reference position maintaining step, during the optical axis adjustment between the lens L and the image sensor S, the lens unit transporting device 50 holds the lens unit LU and maintains the "power condition supplied to the lens unit LU" , Keep the focus lens LF at the reference position continuously.
將執行透鏡L與影像感測器S間之光軸調整的場所,定義為「光軸調整點」。在本實施形態的光軸調整步驟中,並非使透鏡單元LU移動,而是定位感測器單元SU側並調整光軸。如此一來,由於能使透鏡單元LU靜止,因此可抑制用來保持聚焦透鏡LF的內建彈簧和內建鋼索產生振動或共振的情形,可提高光軸的定位精度。此外,維持對透鏡單元LU的電力供給,也能維持「光軸調整時之聚焦透鏡LF的振動抑制」。特別是在內建有機械性手震修正機構等的透鏡單元LU的場合,即使是微小的振動,也將導致聚焦透鏡LF等振動。因此,倘若促使透鏡單元LU移動並同時執行光軸調整,將使光軸調整的誤差變大。 A place where the optical axis adjustment between the lens L and the image sensor S is performed is defined as an "optical axis adjustment point". In the optical axis adjustment step of this embodiment, instead of moving the lens unit LU, the sensor unit SU is positioned and the optical axis is adjusted. In this way, since the lens unit LU can be stopped, vibrations or resonances of the built-in spring and the built-in steel cable for holding the focus lens LF can be suppressed, and the positioning accuracy of the optical axis can be improved. In addition, by maintaining the power supply to the lens unit LU, it is also possible to maintain "the vibration suppression of the focus lens LF during the optical axis adjustment". In particular, when a lens unit LU, such as a mechanical shake correction mechanism, is built in, even a slight vibration will cause the focus lens LF and the like to vibrate. Therefore, if the lens unit LU is caused to move and the optical axis adjustment is performed at the same time, the error of the optical axis adjustment will increase.
光軸調整後,照射裝置70對塗裝於感測器單元SU的硬化性樹脂照射特定的光。如此一來,將透鏡單元LU的黏接面黏接於感測器單元SU之塗裝面的結果,可組裝 相機模組。 After the optical axis is adjusted, the irradiation device 70 irradiates a specific light onto the curable resin coated on the sensor unit SU. In this way, the adhesive surface of the lens unit LU is adhered to the coating surface of the sensor unit SU, and the assembly can be performed. Camera module.
電力控制器51P,在從基準位置設定步驟160起,至少至光軸調整步驟170為止(在本實施形態中是到固定步驟180為止)的期間,維持從輸出端子51U輸出基準電壓值V1的狀態。因此,聚焦透鏡LF,在基準位置設定步驟160到固定步驟180為止的期間,維持基準位置。據此,固定步驟180中透鏡單元LU與感測器單元SU間的相對位置,由於在先前的光軸調整步驟170中已完成調節,因此並不會產生如專利文獻1所記載「起因於正焦點位置再現步驟的配置誤差」,而能組裝相機模組。換言之,根據本發明,能使透鏡單元LU與感測器單元SU的製造誤差變得極小。除此之外,由於在基準位置設定步驟160到固定步驟180為止的期間,基準位置的設定以1次完成,因此能形成最短的組裝時間。 The power controller 51P maintains a state in which the reference voltage value V1 is output from the output terminal 51U from the reference position setting step 160 to at least the optical axis adjustment step 170 (up to the fixed step 180 in this embodiment). . Therefore, the focus lens LF maintains the reference position during the reference position setting step 160 to the fixing step 180. Accordingly, since the relative position between the lens unit LU and the sensor unit SU in the fixing step 180 is adjusted in the previous optical axis adjustment step 170, the "caused by positive The focus position reproduction step is misplaced ", and the camera module can be assembled. In other words, according to the present invention, a manufacturing error between the lens unit LU and the sensor unit SU can be made extremely small. In addition, since the setting of the reference position is completed once during the reference position setting step 160 to the fixing step 180, the shortest assembly time can be achieved.
此外,由於在光軸調整步驟170中也維持透鏡單元LU的通電,因此聚焦透鏡LF的振動受到抑制,能提高光軸的調整精度。特別的是,由於是在透鏡單元LU靜止的狀態下,定位控制感測器單元SU側而調整光軸,因此能飛躍地提高光軸的調整精度。 In addition, since the energization of the lens unit LU is also maintained in the optical axis adjustment step 170, the vibration of the focus lens LF is suppressed, and the adjustment accuracy of the optical axis can be improved. In particular, since the optical axis is adjusted by positioning and controlling the sensor unit SU side while the lens unit LU is at a standstill, the accuracy of adjusting the optical axis can be greatly improved.
如此一來,根據本發明,能以高精度且短時間地組裝相機模組。 As described above, according to the present invention, the camera module can be assembled with high accuracy and in a short time.
不僅如此,在專利文獻1所記載的對焦步驟中,透鏡對基準成像元件的移動,只由透鏡的光軸方向,並無法對應交叉於光軸方向的方向、和交叉於光軸或光軸 方向之軸周圍的傾斜調節。但是根據本發明,藉由光軸調整裝置60的光軸調整(稍後說明),能執行朝向X軸~Z軸方向的偏移調整、和X軸~Z軸周圍的傾斜調整。 In addition, in the focusing step described in Patent Document 1, the movement of the lens to the reference imaging element cannot be performed only by the direction of the optical axis of the lens, and cannot correspond to a direction crossing the optical axis direction and crossing the optical axis or the optical axis Tilt adjustment around the axis of direction. However, according to the present invention, the optical axis adjustment (to be described later) of the optical axis adjustment device 60 can perform offset adjustment in the X-axis to Z-axis directions and tilt adjustment in the periphery of the X-axis to Z-axis.
接著,針對光軸調整裝置60的光軸調整進行說明。 Next, the optical axis adjustment of the optical axis adjustment device 60 will be described.
如第6圖所示,圖表單元61,是透過被設在下方的拍攝窗61W、透鏡單元LU的透鏡L,拍攝特定的測試圖表。 As shown in FIG. 6, the chart unit 61 captures a specific test chart through the imaging window 61W and the lens L of the lens unit LU provided below.
在初期階段中,並不會令影像感測器S朝Z方向移動,而是在特定的Z方向位置靜止,並拍攝測試圖表。接著,圖表單元61,透過對測試圖表之拍攝影像的影像解析,輸出6軸校準單元62的偏移修正條件及傾斜修正條件。這裡的6軸校準單元62的偏移修正條件,是在特定的平面中,令透鏡L的光軸與影像感測器S的光軸一致的條件。舉例來說,在X-Y平面中促使透鏡L的光軸與影像感測器S的光軸形成一致的場合中,偏移修正條件為:成為X方向~Y方向中的移動方向及其移動量的X偏移修正條件Gxs、Y偏移修正條件Gys。此外,傾斜修正條件,是使影像感測器S的X-Y軸與測試圖表的X-Y軸一致的條件,是成為X軸周圍的轉動方向及轉動量的Z傾斜修正條件Gzt。 In the initial stage, the image sensor S is not moved in the Z direction, but is stationary at a specific position in the Z direction, and a test chart is captured. Next, the chart unit 61 outputs an offset correction condition and a tilt correction condition of the 6-axis calibration unit 62 through image analysis of the captured image of the test chart. The offset correction condition of the 6-axis calibration unit 62 here is a condition that the optical axis of the lens L and the optical axis of the image sensor S coincide in a specific plane. For example, in a case where the optical axis of the lens L and the optical axis of the image sensor S are made to coincide with each other in the XY plane, the offset correction condition is: a movement direction in the X direction to a Y direction and a movement amount thereof X-offset correction conditions Gxs and Y-offset correction conditions Gys. In addition, the tilt correction condition is a condition in which the X-Y axis of the image sensor S and the X-Y axis of the test chart coincide, and is a Z tilt correction condition Gzt that is a rotation direction and a rotation amount around the X axis.
圖表單元61所輸出之6軸校準單元62的偏 移修正條件及傾斜修正條件,朝控制單元63輸入。控制單元63,依據6軸校準單元62的偏移修正條件,透過特定的判定處理及設定處理,執行載置平台10的偏移調整及傾斜調整。具體地說,是利用「在X偏移值轉換手段63Cxs獲得的X方向移動控制值Uxs」及「在Y偏移值轉換手段63Cys獲得的Y方向移動控制值Uys」,在X方向、Y方向進行偏移調整,而形成在特定的平面(譬如X-Y平面)中,透鏡L的光軸與影像感測器S的光軸一致的一致狀態。此外,利用在Z傾斜值轉換手段63Czt獲得的Z軸轉動控制值Uzt,在Z方向對載置平台10進行傾斜調整,而形成影像感測器S的X-Y軸與測試圖表的X-Y軸一致的狀態。在載置平台10的偏移調整及傾斜調整結束後,控制單元63對圖表單元61輸出表示「載置平台10的偏移調整及傾斜調整已結束」的控制訊號。如此一來,在初期階段實施的X偏移調整、Y偏移調整、Z傾斜調整結束。順道一提,在該初期階段中,不執行X傾斜調整、Y傾斜調整。亦即,本實施形態所稱之光軸的一致狀態,是意味著使圖表單元61與影像感測器S彼此的中心及X-Y座標形成一致的狀態。 Offset of 6-axis calibration unit 62 output from chart unit 61 The shift correction condition and the tilt correction condition are input to the control unit 63. The control unit 63 executes the offset adjustment and the tilt adjustment of the mounting platform 10 through specific determination processing and setting processing according to the offset correction conditions of the 6-axis calibration unit 62. Specifically, "the X-direction movement control value Uxs obtained by the X offset value conversion means 63Cxs" and "the Y-direction movement control value Uys obtained by the Y offset value conversion means 63Cys" are used in the X direction and the Y direction The offset adjustment is performed to form a consistent state where the optical axis of the lens L and the optical axis of the image sensor S are aligned in a specific plane (for example, the XY plane). In addition, using the Z-axis rotation control value Uzt obtained by the Z tilt value conversion means 63Czt, the mounting platform 10 is tilt-adjusted in the Z direction to form a state in which the XY axis of the image sensor S and the XY axis of the test chart coincide. . After the offset adjustment and the tilt adjustment of the placement platform 10 are completed, the control unit 63 outputs a control signal indicating that the offset adjustment and the tilt adjustment of the placement platform 10 have ended to the chart unit 61. In this way, the X-offset adjustment, Y-offset adjustment, and Z-tilt adjustment performed in the initial stage are completed. Incidentally, in this initial stage, X tilt adjustment and Y tilt adjustment are not performed. That is, the coincidence state of the optical axes referred to in the present embodiment means a state in which the centers and X-Y coordinates of the chart unit 61 and the image sensor S are aligned.
一旦對圖表單元61輸入表示「載置平台10的初期階段的偏移調整已結束」的控制訊號,圖表單元61將再度執行用來調整X傾斜、Y傾斜以及Z偏移之測試圖表的拍 攝。在該場合中,如第15圖(A)所示,促使載置平台10朝Z方向移動,並在Z方向的複數位置拍攝測試圖表。接著,圖表單元61,依據對該拍攝結果的影像解析,算出6軸校準單元62的傾斜修正條件。該傾斜修正條件,是為了使透鏡L的光軸與影像感測器S的光軸成為同軸狀,而用來調節載置平台10之姿勢的條件,是依據前述的傾斜半徑RX、RY所算出。然後,圖表單元61輸出所算出的傾斜修正條件。該6軸校準單元62的傾斜修正條件,譬如是成為X軸~Y軸周圍的搖動方向及其搖動量的X傾斜修正條件Gxt及Y傾斜修正條件Gyt,Z偏移修正條件則是成為Z方向的移動方向及其移動量的Z偏移修正條件Gzs。而Z偏移修正條件Gzs,是僅限於影像感測器S的最終定位時(最終階段)使用的值。 Once a control signal indicating that the offset adjustment of the initial stage of the mounting platform 10 has been completed is input to the chart unit 61, the chart unit 61 will again perform shooting of a test chart for adjusting the X tilt, Y tilt, and Z offset. In this case, as shown in FIG. 15 (A), the mounting platform 10 is caused to move in the Z direction, and a test chart is captured at a plurality of positions in the Z direction. Next, the chart unit 61 calculates the tilt correction conditions of the 6-axis calibration unit 62 based on the image analysis of the shooting result. This tilt correction condition is to make the optical axis of the lens L and the optical axis of the image sensor S coaxial, and the condition for adjusting the posture of the mounting platform 10 is based on the aforementioned tilt radii R X and R Y Calculated. The graph unit 61 then outputs the calculated tilt correction conditions. The tilt correction conditions of the 6-axis calibration unit 62 are, for example, X tilt correction conditions Gxt and Y tilt correction conditions Gyt, which are the shaking directions around the X-Y axis and the amount of shaking, and the Z offset correction conditions are the Z direction. The Z-offset correction condition Gzs of the moving direction and moving amount of. The Z-offset correction condition Gzs is a value that is used only during the final positioning (final stage) of the image sensor S.
圖表單元61所輸出之6軸校準單元62的傾斜修正條件,朝控制單元63輸入。控制單元63依據該傾斜修正條件,控制6軸校準單元62。亦即,控制單元63,依據6軸校準單元62的傾斜修正條件,在維持一致狀態的情形下,執行載置平台10的傾斜調整。具體地說,依據X傾斜修正條件Gxt的輸入,利用在X傾斜值轉換手段63Cxt獲得的X軸轉動控制值Uxt、Y方向恢復控制值Fys(最好是Z方向恢復控制值Fzs(x)),藉由控制6軸校準單元62,實現維持一致狀態的X傾斜調整。同樣地,依據Y傾斜修正條件Gyt的輸入,利用在Y傾斜值轉換手段63Cyt獲得的Y軸轉動控制值Uyt、X方 向恢復控制值Fxs(最好是Z方向恢復控制值Fzs(y)),藉由控制6軸校準單元62,實現維持一致狀態的Y傾斜調整。 The tilt correction conditions of the 6-axis calibration unit 62 output from the chart unit 61 are input to the control unit 63. The control unit 63 controls the 6-axis calibration unit 62 based on the tilt correction condition. That is, the control unit 63 executes the tilt adjustment of the mounting platform 10 while maintaining a consistent state in accordance with the tilt correction conditions of the 6-axis calibration unit 62. Specifically, according to the input of the X tilt correction condition Gxt, the X-axis rotation control value Uxt and the Y-direction recovery control value Fys (preferably the Z-direction recovery control value Fzs (x)) obtained by the X-tilt value conversion means 63Cxt are used. By controlling the 6-axis calibration unit 62, the X tilt adjustment to maintain a consistent state is achieved. Similarly, according to the input of the Y tilt correction condition Gyt, the Y-axis rotation control values Uyt, X square obtained by the Y tilt value conversion means 63Cyt are used. By controlling the 6-axis calibration unit 62 toward the recovery control value Fxs (preferably, the Z-direction recovery control value Fzs (y)), the Y tilt adjustment is maintained in a consistent state.
在載置平台10的傾斜調整結束後,控制單元63對圖表單元61輸出表示「載置平台10的傾斜調整已結束」的控制訊號。一旦對圖表單元61輸入表示「載置平台10的姿勢調整已結束」的控制訊號,圖表單元61將回到<中間階段>的處理,再度執行與前述相同之傾斜修正條件的計算,並將其結果輸出至控制單元63。 After the tilt adjustment of the mounting platform 10 is completed, the control unit 63 outputs a control signal indicating "the tilt adjustment of the mounting platform 10 has ended" to the chart unit 61. Once a control signal indicating that the posture adjustment of the mounting platform 10 has ended is input to the chart unit 61, the chart unit 61 will return to the processing of <Intermediate Phase>, and perform the calculation of the same tilt correction conditions as before, and then The result is output to the control unit 63.
在對控制單元63輸入第2次的傾斜修正條件的場合,判定部63B將判定第2次的傾斜修正條件是在光照射的容許範圍內。亦即,判定X傾斜修正量Gxt、Y傾斜修正量Gyt(也就是指透鏡L與影像感測器S之光軸的偏移量)是否在容許範圍內。雖然該判定採用X傾斜修正量Gxt、Y傾斜修正量Gyt即可,但也能利用「由圖表單元61所解析之Z方向對焦位置ZA~ZD的偏移量」來判定。 When the second tilt correction condition is input to the control unit 63, the determination unit 63B determines that the second tilt correction condition is within the allowable range of light irradiation. That is, it is determined whether the X-tilt correction amount Gxt and the Y-tilt correction amount Gyt (that is, the amount of shift between the lens L and the optical axis of the image sensor S) are within an allowable range. Although the determination may be performed using the X tilt correction amount Gxt and the Y tilt correction amount Gyt, the determination can also be made using the "shift amount of the Z-direction focus positions ZA to ZD analyzed by the chart unit 61".
在第2次的傾斜修正條件被判定為落入光照射容許範圍內的場合中,並不會依據第2次的傾斜修正條件執行載置平台10的傾斜調整,而是進入<最終階段>。 When the second tilt correction condition is determined to fall within the light irradiation allowable range, the tilt adjustment of the mounting platform 10 is not performed according to the second tilt correction condition, but enters the <final stage>.
在利用成為絕對值的Z偏移修正條件Gzs,執行了影像感測器S之Z方向的最終定位後,朝控制器80輸出表 示載置平台10的傾斜調整及偏移調整已結束的控制訊號。控制器80,將該控制訊號的輸入作為條件,而對照射裝置70輸出「照射開始」的控制訊號。照射裝置70,將「照射開始」之控制訊號的輸入作為條件,對塗裝於感測器單元SU的硬化性樹脂進行紫外線照射。 After the final positioning in the Z direction of the image sensor S is performed using the Z-offset correction condition Gzs which is an absolute value, a table is output to the controller 80 The control signals indicating that the tilt adjustment and offset adjustment of the mounting platform 10 have ended. The controller 80 uses the input of the control signal as a condition, and outputs a control signal of "irradiation start" to the irradiation device 70. The irradiation device 70 irradiates ultraviolet rays to the curable resin coated on the sensor unit SU under the condition of the input of a control signal of "irradiation start".
另外,在第2次的傾斜修正條件被判定為落入光照射容許範圍外的場合中,則繼續<中間階段>的處理,且6軸校準單元62依據第2次的傾斜修正條件,執行載置平台10的傾斜調整。在此之後,控制單元63對圖表單元61輸出表示「第2次的載置平台10的傾斜調整已結束」的控制訊號。然後,回到<中間階段>的處理,對第2次傾斜調整已結束的載置平台10,執行傾斜修正條件的再計算。從此之後,直到再計算的傾斜修正條件被判定為光照射的容許範圍內而可進入<最終階段>之前,反覆地執行(1)有關再計算之傾斜修正條件的特定判定處理和設定處理的實行、(2)反映了判定處理和設定處理之載置平台10的傾斜調整、(3)傾斜修正條件的再計算。 In the case where the second tilt correction condition is determined to fall outside the allowable range of light irradiation, the processing of <intermediate stage> is continued, and the 6-axis calibration unit 62 executes the load according to the second tilt correction condition. Set the tilt of the platform 10. After that, the control unit 63 outputs to the chart unit 61 a control signal indicating that "the second tilt adjustment of the mounting platform 10 has ended". Then, it returns to the process of <intermediate stage>, and performs recalculation of a tilt correction condition with respect to the mounting platform 10 which completed the 2nd tilt adjustment. From then on, until the recalculated tilt correction condition is judged to be within the allowable range of light irradiation and can enter the <final stage>, (1) the execution of specific judgment processing and setting processing for the recalculated tilt correction condition (2) The tilt adjustment of the mounting platform 10 that reflects the determination process and the setting process, and (3) the recalculation of the tilt correction conditions.
第17圖顯示:將「在中間階段,由圖表單元61所解析的周邊像素A~D之Z方向對焦位置」予以重疊顯示的圖。第17圖(A)是第一次的中間階段,第17圖(B)是第二次的中間階段,第17圖(c)是第三次的中間階段。雖然在第一次中,Z方向對焦位置ZA~ZD大幅地偏移,但一旦進入第二次,Z方向對焦位置ZA~ZD便 急遽地接近。在第三次中,Z方向對焦位置ZA~ZD幾乎形成一致。由於在第三次,Z方向對焦位置ZA~ZD的偏移量落入特定範圍AP的範圍內,因此進入<最終階段>。從該第17圖可得知,在中間階段中,使影像感測器S朝Z方向移動並加以拍攝的檢索範圍Zsr,雖然第一次有必要設得較廣,但第二次以後,最好是將「Z方向對焦位置ZA~ZD的平均值」作為中心設定成較狹小,能縮短拍攝時間。 FIG. 17 shows a diagram in which “in the middle stage, the Z-direction focus positions of the peripheral pixels A to D analyzed by the chart unit 61” are superimposed and displayed. Figure 17 (A) is the first intermediate stage, Figure 17 (B) is the second intermediate stage, and Figure 17 (c) is the third intermediate stage. Although the focus position ZA ~ ZD in the Z direction is greatly shifted in the first time, the focus position ZA ~ ZD in the Z direction is shifted once in the second time. Anxiously approached. In the third time, the Z-direction focus positions ZA to ZD almost coincided. In the third time, the shift amount of the focus position ZA to ZD in the Z direction falls within the range of the specific range AP, so it enters the <final stage>. It can be seen from FIG. 17 that, in the intermediate stage, the search range Zsr that moves the image sensor S in the Z direction and captures images is necessary to set a wide range for the first time. Fortunately, setting the "average of the Z-direction focus positions ZA to ZD" as the center to make it narrower can shorten the shooting time.
如以上所述,在控制單元63,設定部63C為了維持一致狀態而設定有關各機構62XS~62ZT的驅動條件和驅動順序,故即使執行各機構62XT~62ZT對載置平台10的傾斜調整,感測器單元SU之影像感測器的光學中心的位置也能固定。換言之,當執行傾斜調整時,算出因該傾斜調整所產生之X-Y平面方向的偏移量,並予以預先抵銷地進行偏移控制,因此,傾斜調整時,傾斜半徑之搖動端的位置形成幾乎靜止的狀態,可縮短傾斜調整所需要的時間。 As described above, in the control unit 63, the setting unit 63C sets the driving conditions and driving order of each mechanism 62XS ~ 62ZT in order to maintain a consistent state. Therefore, even if the tilt adjustment of the mounting platform 10 by each mechanism 62XT ~ 62ZT is performed, The position of the optical center of the image sensor of the sensor unit SU can also be fixed. In other words, when the tilt adjustment is performed, the offset amount in the XY plane direction generated by the tilt adjustment is calculated and offset control is performed in advance to cancel it. Therefore, during the tilt adjustment, the position of the swing end of the tilt radius becomes almost stationary. Can shorten the time required for tilt adjustment.
此外,由於控制單元63,由判定部63B與設定部63C依據6軸校準單元62的修正條件,並在脫離可動範圍的範圍,設定有關6軸校準單元62之各機構62XS~62ZT的驅動條件,因此可預防「因超出可動範圍的驅動條件,而使感測器單元SU等接觸周圍的裝置和零件之類的事故」。 In addition, the control unit 63 sets the driving conditions of each mechanism 62XS ~ 62ZT of the 6-axis calibration unit 62 in accordance with the correction conditions of the 6-axis calibration unit 62 and the range outside the movable range by the determination unit 63B and the setting unit 63C This prevents "accidents such as the sensor unit SU coming into contact with surrounding devices and parts due to driving conditions outside the movable range."
雖然上述實施形態中,控制單元63具有判定 部63B,但是本發明並不侷限於此,亦可省略判定部63B。 Although in the above embodiment, the control unit 63 has a judgment Section 63B, but the present invention is not limited to this, and the determination section 63B may be omitted.
雖然上述實施形態中,在對控制單元63輸入第2次的傾斜修正條件的場合,判定部63B將判定第2次的傾斜修正條件是在光照射的容許範圍內,但是本發明並不侷限於此,亦可形成:在對控制單元63輸入第1次的傾斜修正條件的場合中,判定部63B將判定第1次的傾斜修正條件是否在光照射的容許範圍內。 Although in the above embodiment, when the second tilt correction condition is input to the control unit 63, the determination unit 63B determines that the second tilt correction condition is within the allowable range of light irradiation, but the present invention is not limited to this In this case, when the first tilt correction condition is input to the control unit 63, the determination unit 63B may determine whether the first tilt correction condition is within the allowable range of light irradiation.
雖然上述實施形態中,當執行光軸調整步驟170時,透鏡L和感測器S的光軸是朝向垂直方向,但是本發明並不侷限於此,該光軸亦可朝向水平方向。以下,採用第10~13圖,針對「對朝向水平方向的光軸執行光軸調整」的相機模組組裝設備4進行說明。相機模組組裝設備4的說明,僅針對與上述實施形態不同的部分,對於相同的構件、零件,標示相同的圖號,並省略其詳細說明。 Although in the above embodiment, when the optical axis adjustment step 170 is performed, the optical axes of the lens L and the sensor S are oriented in a vertical direction, but the present invention is not limited thereto, and the optical axes may also be oriented in a horizontal direction. Hereinafter, the camera module assembling equipment 4 that "performs the optical axis adjustment to the optical axis in the horizontal direction" will be described with reference to FIGS. 10 to 13. The description of the camera module assembling equipment 4 is only for parts different from the above-mentioned embodiment, and the same components and parts are denoted by the same drawing numbers, and detailed descriptions thereof are omitted.
相機模組組裝設備4具備:載置平台10、感測器單元搬送裝置20、平台搬送裝置30、塗裝裝置40、透鏡單元搬送裝置50、光軸調整裝置60、照射裝置70、雷射位移計95、用來切換6軸校準單元62之姿勢的姿勢切換裝置200、及為了控制各裝置而輸出特定控制訊號的控制器80。 The camera module assembly equipment 4 includes a mounting platform 10, a sensor unit transfer device 20, a platform transfer device 30, a coating device 40, a lens unit transfer device 50, an optical axis adjustment device 60, an irradiation device 70, and a laser displacement. A meter 95, a posture switching device 200 for switching the posture of the 6-axis calibration unit 62, and a controller 80 that outputs specific control signals for controlling each device.
載置平台10具有夾頭機構16。藉由夾頭機構16,可執行「被載置於載置平台10之感測器單元SU」的保持、及該保持的解除。 The mounting platform 10 includes a chuck mechanism 16. With the chuck mechanism 16, the holding of the “sensor unit SU placed on the mounting platform 10” and the release of the holding can be performed.
姿勢切換裝置200具備:被設在滑動構件32上的第1支架201;被設成可相對於第1支架201而朝Z方向自由滑動的第2支架202;被設在第2支架202,朝向Y軸延伸且支承6軸校準單元62的支承軸203;及用來驅動支承軸203的馬達204。 The posture switching device 200 includes a first bracket 201 provided on the sliding member 32, a second bracket 202 provided to be able to slide freely in the Z direction relative to the first bracket 201, and a second bracket 202 provided to face The Y-axis extends and supports a support shaft 203 of the 6-axis calibration unit 62; and a motor 204 for driving the support shaft 203.
6軸校準單元62,是藉由支承軸203,而形成可在Y軸周圍自由轉動。藉由6軸校準單元62在Y軸周圍轉動,形成載置平台10可在水平狀態(請參考第10、11圖)、與垂直狀態(請參考第12、13圖)之間自由切換。此外,藉由第2支架202相對於第1支架201的自由滑動,6軸校準單元62可朝Z方向自由移動(請參考第11、12圖)。 The 6-axis calibration unit 62 is formed to support free rotation around the Y-axis by supporting the shaft 203. By rotating the 6-axis calibration unit 62 around the Y-axis, the mounting platform 10 can be switched freely between a horizontal state (please refer to Figs. 10 and 11) and a vertical state (please refer to Figs. 12 and 13). In addition, the 6-axis calibration unit 62 can move freely in the Z direction by the second bracket 202 sliding freely relative to the first bracket 201 (refer to FIGS. 11 and 12).
接著,顯示相機模組組裝設備4中,相機模組之組裝順序的其中一例。 Next, an example of the assembly sequence of the camera modules in the camera module assembly equipment 4 is shown.
首先,在第10圖中,感測器單元搬送裝置20,將感測器單元SU朝向載置平台10搬送,並將感測器單元SU載置於載置平台10上的特定位置(X軸與Y軸的交點上)。夾頭機構16,執行「被載置於載置平台10之感測器單元SU」的保持。如此一來,被載置於載置平台10的感測器單元SU」,可在位置對準的狀態下固定於載置平台10。 First, in FIG. 10, the sensor unit transporting device 20 transports the sensor unit SU toward the mounting platform 10, and places the sensor unit SU at a specific position on the mounting platform 10 (X-axis On the intersection with the Y axis). The chuck mechanism 16 holds the "sensor unit SU placed on the mounting platform 10." In this way, the sensor unit SU ″ mounted on the mounting platform 10 can be fixed to the mounting platform 10 in a positionally aligned state.
如第11圖所示,塗裝裝置40,對被配設於載置平台10的感測器單元SU塗裝特定的硬化性樹脂。 As shown in FIG. 11, the coating device 40 coats the sensor unit SU disposed on the mounting platform 10 with a specific curable resin.
如第10圖所示,透鏡單元搬送裝置50,採用 第1~2臂51A、51B執行透鏡單元LU的保持,並將透鏡單元LU搬送至雷射位移計95的附近為止,執行基準位置偵測步驟與基準位置設定步驟。在基準位置偵測步驟與基準位置設定步驟之後,透鏡單元搬送裝置50,採用第1~2臂51A、51B,使透鏡單元LU從雷射位移計95分離(請參考第11圖)。 As shown in FIG. 10, the lens unit transfer device 50 uses The first to second arms 51A and 51B hold the lens unit LU, and carry the lens unit LU to the vicinity of the laser displacement meter 95, and perform a reference position detection step and a reference position setting step. After the reference position detection step and the reference position setting step, the lens unit transporting device 50 uses the first to second arms 51A and 51B to separate the lens unit LU from the laser displacement meter 95 (refer to FIG. 11).
姿勢切換裝置200,將載置平台10從水平狀態朝垂直狀態切換,且第2支架202及平台搬送裝置30令載置平台10朝特定方向滑動。如此一來,載置平台10在垂直的狀態下被搬送至雷射位移計95的附近為止(請參考第12圖)。在此之後,雷射位移計95,在測量了「到雷射位移計95所測得的感測器單元SU之感測器面SC為止的距離H」之後,算出感測器面SC的傾斜半徑RX、RY。 The attitude switching device 200 switches the mounting platform 10 from a horizontal state to a vertical state, and the second bracket 202 and the platform transfer device 30 slide the mounting platform 10 in a specific direction. In this way, the mounting platform 10 is transported to the vicinity of the laser displacement meter 95 in a vertical state (refer to FIG. 12). After that, the laser displacement meter 95 measures the "distance H to the sensor surface SC of the sensor unit SU measured by the laser displacement meter 95", and then calculates the inclination of the sensor surface SC. Radius R X , R Y.
平台搬送裝置30將載置平台10搬送至圖表單元61的附近,透鏡單元搬送裝置50將透鏡單元LU搬送至圖表單元61的附近(請參考第13圖)。光軸調整裝置60採用特定的測試圖表,執行「被設於透鏡單元LU的透鏡L」、與「被設於感測器單元SU的影像感測器S」之間的光軸調整。 The platform transfer device 30 transfers the mounting platform 10 to the vicinity of the chart unit 61, and the lens unit transfer device 50 transfers the lens unit LU to the vicinity of the chart unit 61 (refer to FIG. 13). The optical axis adjustment device 60 uses a specific test chart to perform optical axis adjustment between "the lens L provided in the lens unit LU" and "the image sensor S provided in the sensor unit SU".
光軸調整後,照射裝置70對塗裝於感測器單元SU的硬化性樹脂照射特定的光。如此一來,將透鏡單元LU黏接於感測器單元SU之塗裝面的結果,可組裝相機模組。 After the optical axis is adjusted, the irradiation device 70 irradiates a specific light onto the curable resin coated on the sensor unit SU. As a result, the camera unit can be assembled as a result of adhering the lens unit LU to the coating surface of the sensor unit SU.
如以上所述,由於相機模組組裝設備4,具備用來切換6軸校準單元62之姿勢的姿勢切換裝置200,因此載置平台10可在垂直的狀態下,亦即感測器單元SU和透鏡單元LU的光軸方向趨近於使用狀態之水平方向的狀態下,執行光軸調整。不僅如此,由於載置平台10具有夾頭機構16,即使光軸的方向形成水平方向,感測器單元SU也不會從載置平台10脫落。其結果,可在光軸的方向趨近於使用狀態的水平方向狀態下,且成為實際使用狀態的透鏡單元LU呈現通電狀態下,執行光軸調整。此外,由於感測器元件SU的元件表面和透鏡單元LU的透鏡表面可朝向非水平方向,更具體地說為垂直方向,因此能抑制塵埃附著於表面、或使暫時附著的塵埃自然地落下,而具有「能降低異物混入相機模組內之風險」的優點。 As described above, since the camera module assembly equipment 4 includes the posture switching device 200 for switching the posture of the 6-axis calibration unit 62, the mounting platform 10 can be in a vertical state, that is, the sensor unit SU and In a state where the optical axis direction of the lens unit LU approaches the horizontal direction of the use state, the optical axis adjustment is performed. Moreover, since the mounting platform 10 has the chuck mechanism 16, even if the direction of the optical axis forms a horizontal direction, the sensor unit SU does not fall off from the mounting platform 10. As a result, the optical axis adjustment can be performed in a horizontal state where the direction of the optical axis is close to the use state, and the lens unit LU which has become the actual use state is in an energized state. In addition, since the element surface of the sensor element SU and the lens surface of the lens unit LU may face a non-horizontal direction, more specifically, a vertical direction, it is possible to suppress dust from adhering to the surface or to allow the temporarily attached dust to fall naturally. And it has the advantage of "can reduce the risk of foreign objects entering the camera module".
在上述實施形態中,當感測器單元SU和透鏡單元LU的光軸調整時,雖然光軸的方向是趨近於使用狀態的水平方向,但是本發明並不侷限於此,當感測器單元SU和透鏡單元LU的光軸調整時,光軸的方向也可以是交叉於垂直方向的傾斜方向。 In the above embodiment, when the optical axis of the sensor unit SU and the lens unit LU is adjusted, although the direction of the optical axis is a horizontal direction approaching the use state, the present invention is not limited to this. When the sensor When adjusting the optical axis of the unit SU and the lens unit LU, the direction of the optical axis may be an oblique direction crossing the vertical direction.
除此之外,在上述實施形態中,雖然控制器80、控制單元63、圖表單元61的修正條件計算裝置、與雷射位移計92連動的傾斜半徑計算手段等是個別地圖示,但是這些構件是呈現整合於控制器80的概念,就硬體而言,可一體地構成,亦可分散地構成。 In addition, in the above-mentioned embodiment, although the correction condition calculation device of the controller 80, the control unit 63, the chart unit 61, and the inclination radius calculation means interlocking with the laser displacement meter 92 are shown separately, these The component is a concept that is integrated into the controller 80. As for the hardware, the component may be configured integrally or distributed.
本發明並不侷限於上述的實施形態,在不脫 離本發明要旨的範圍內當然能加入各式各樣的變更。 The invention is not limited to the embodiments described above, It goes without saying that various changes can be added within the scope of the gist of the present invention.
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| JP2014-126197 | 2014-06-19 | ||
| PCT/JP2015/066314 WO2015194396A1 (en) | 2014-06-19 | 2015-06-05 | Lens element transfer mechanism, lens drive device, optical axis adjustment device, and equipment and method for manufacturing optical module |
| ??PCT/JP2015/066314 | 2015-06-05 |
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| CN109660703B (en) * | 2017-10-12 | 2021-10-26 | 台湾东电化股份有限公司 | Method for correcting optical mechanism |
| KR102216336B1 (en) * | 2019-09-25 | 2021-02-18 | (주)씨온테크 | Active alignment apparatus and method of camera module |
| KR102903498B1 (en) * | 2024-12-30 | 2025-12-26 | 주식회사 퓨런티어 | Manufacturing device for camera module |
| KR102890401B1 (en) * | 2025-07-23 | 2025-11-24 | 주식회사 금성이노텍 | Workpiece setting method for machining center with temperature compensation function |
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| JP6509157B2 (en) | 2019-05-08 |
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| TW201614302A (en) | 2016-04-16 |
| WO2015194396A1 (en) | 2015-12-23 |
| CN106461903B (en) | 2019-04-02 |
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