[go: up one dir, main page]

TWI646569B - Plasma processing device and operation method of plasma processing device - Google Patents

Plasma processing device and operation method of plasma processing device Download PDF

Info

Publication number
TWI646569B
TWI646569B TW103100957A TW103100957A TWI646569B TW I646569 B TWI646569 B TW I646569B TW 103100957 A TW103100957 A TW 103100957A TW 103100957 A TW103100957 A TW 103100957A TW I646569 B TWI646569 B TW I646569B
Authority
TW
Taiwan
Prior art keywords
frequency power
power supply
reflected wave
frequency
value
Prior art date
Application number
TW103100957A
Other languages
Chinese (zh)
Other versions
TW201443970A (en
Inventor
古屋敦城
東条利洋
Original Assignee
日商東京威力科創股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商東京威力科創股份有限公司 filed Critical 日商東京威力科創股份有限公司
Publication of TW201443970A publication Critical patent/TW201443970A/en
Application granted granted Critical
Publication of TWI646569B publication Critical patent/TWI646569B/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32917Plasma diagnostics
    • H01J37/32935Monitoring and controlling tubes by information coming from the object and/or discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2237/00Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
    • H01J2237/32Processing objects by plasma generation
    • H01J2237/33Processing objects by plasma generation characterised by the type of processing
    • H01J2237/334Etching

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Plasma Technology (AREA)
  • Drying Of Semiconductors (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Electromagnetism (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)

Abstract

在從至少2個高頻電源將參與電漿的高頻電 力分別供給到上部電極及/或下部電極之方式的電漿處理裝置中,確實地檢測反射波的變動而防止異常放電的發生於未然。 At least two high-frequency power sources that will participate in the plasma The plasma processing apparatus in which the force is supplied to the upper electrode and / or the lower electrode, respectively, and the fluctuation of the reflected wave is reliably detected to prevent the occurrence of abnormal discharge in advance.

臨界值設定部(123),係在來自第2高 頻電源部(75)之高頻的供給穩定後,於時刻(T3)而在第1高頻電源部(65)及第2高頻電源部(75)中,與遮斷用臨界值的準位一起切換至相對低的準位。該遮斷用臨界值之相對低的準位,係在第1高頻電源部(65)及第2高頻電源部(75)中,同時於相同的時間(從時刻T3至T4)繼續進行。於時刻(T4),由第1高頻電源部(65)開始增加第1次的電力供給時,臨界值設定部(123)重新設定遮斷用臨界值,並分別拉起至相對高的準位。該相對高的準位,係在第1高頻電源部(65)及第2高頻電源部(75),同時於相同的時間(從時刻T4至T6)繼續進行。 Threshold value setting unit (123) After the high-frequency power supply of the high-frequency power supply unit (75) is stabilized, at the time (T3), the first high-frequency power supply unit (65) and the second high-frequency power supply unit (75) match the cutoff threshold value. The bits switch to a relatively low level together. The relatively low level of the cutoff critical value is performed in the first high-frequency power supply section (65) and the second high-frequency power supply section (75) at the same time (from time T3 to T4). . At the time (T4), when the first high-frequency power supply unit (65) starts to increase the power supply for the first time, the threshold value setting unit (123) resets the cutoff threshold value and pulls it up to a relatively high level. Bit. This relatively high level is performed in the first high-frequency power supply section (65) and the second high-frequency power supply section (75), and continues at the same time (from time T4 to T6).

Description

電漿處理裝置及電漿處理裝置之運轉方法 Plasma processing device and operation method of plasma processing device

本發明是有關藉由高頻電力來使處理氣體電漿化,藉由該電漿來對被處理體實施蝕刻等的處理之電漿處理裝置及其運轉方法。 The present invention relates to a plasma processing apparatus and a method for operating the plasma processing plasma using a high-frequency power to perform processing such as etching on an object to be processed by the plasma.

在半導體裝置或液晶顯示裝置所代表之平板顯示器(FPD)等的製造工程中,係利用對半導體晶圓或玻璃基板等的被處理體實施蝕刻處理的電漿蝕刻裝置、或實施成膜處理的電漿CVD裝置等的電漿處理裝置等。 In the manufacturing process of a flat panel display (FPD) represented by a semiconductor device or a liquid crystal display device, a plasma etching device that performs an etching process on a to-be-processed object such as a semiconductor wafer or a glass substrate, or a film forming process is used. Plasma processing equipment such as plasma CVD equipment.

已知例如對平行平板型的電極供給高頻電力,藉由形成於該電極間的電容耦合電漿來進行被處理體的蝕刻之蝕刻裝置中,係在上下對向設置之電極的一方側,連接電漿形成用(以下稱為「源極用」)的高頻電源者。在像這樣的蝕刻處理裝置起動時,係藉由從高頻電源對電極供給高頻電力,在平行平板型的電極間形成電漿。此時若在短時間供給大電力,則例如設於高頻電源與電極之間的整合電路的匹配未能取得,會發生從電極側朝向高頻電源的反射波。該反射波是成為形成穩定之電漿時的障 礙,亦會成為異常放電的前兆。因此,提出一種藉由將來自高頻電源的電力供給分割成複數階段而慢慢地供給電力,來縮小起動時所發生之反射波電力的軟起動控制(例如參照專利文獻1)。 It is known that, for example, an etching apparatus that supplies high-frequency power to a parallel plate-type electrode and performs etching of a subject by a capacitively-coupled plasma formed between the electrodes is located on one side of an electrode that is disposed opposite to each other. Connected to a high-frequency power source for plasma formation (hereinafter referred to as "source"). When such an etching treatment apparatus is started, a high-frequency power is supplied from a high-frequency power source to an electrode, and a plasma is formed between the electrodes of a parallel plate type. At this time, if a large amount of power is supplied for a short time, for example, the matching of the integrated circuit provided between the high-frequency power source and the electrode cannot be obtained, and a reflected wave from the electrode side toward the high-frequency power source occurs. This reflected wave is a barrier when forming a stable plasma It will also become a precursor of abnormal discharge. Therefore, a soft start control is proposed in which the power supply from a high-frequency power supply is divided into a plurality of stages and the power is gradually supplied to reduce the reflected wave power generated during startup (for example, refer to Patent Document 1).

又,在電漿處理裝置中,亦有因其他各種因素而發生異常放電。當異常放電發生時,會造成零件之損傷或元件之破壞等的不良影響。於是,提出了一種在對上部電極或下部電極之任一供給高頻電力之1頻率方式的電漿處理裝置中,藉由比較反射波電力與臨界值來檢測異常放電,若檢測出異常放電時,以預定的時間幅遮斷控制高頻電源的技術(例如參照專利文獻2)。 In addition, in the plasma processing apparatus, abnormal discharge occurs due to various other factors. When abnormal discharge occurs, it may cause adverse effects such as damage to parts or damage to components. Therefore, a 1-frequency plasma processing device that supplies high-frequency power to either the upper electrode or the lower electrode is proposed to detect the abnormal discharge by comparing the reflected wave power with a critical value. If an abnormal discharge is detected, A technique for interrupting and controlling a high-frequency power supply in a predetermined time frame (for example, refer to Patent Document 2).

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Literature]

[專利文獻1]日本特開2010-135422號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2010-135422

[專利文獻2]國際公開WO2009/118920號公報 [Patent Document 2] International Publication WO2009 / 118920

電漿處理裝置之異常放電的發生,係可藉由監視從電極側朝高頻電源之反射波的變動來進行檢測。但,例如在監視以反射波的變化率為指標的方法中,雖能夠檢測反射波急遽變動的情形,但無法檢測反射波緩慢發生變動的情形,進而導致異常放電的情形。 The occurrence of abnormal discharge in the plasma processing device can be detected by monitoring the variation of the reflected wave from the electrode side to the high-frequency power supply. However, for example, in the method of monitoring the change rate of the reflected wave as an index, it is possible to detect a situation in which the reflected wave is rapidly changed, but it is not possible to detect a situation in which the reflected wave is slowly changed, thereby causing abnormal discharge.

又,上述專利文獻2的提案內容,係以1頻率方式的電漿處理裝置為前提,因此,並未考慮到適用於從2個高頻電源分別將參與電漿之高頻電力供給到電極之2頻率方式的電漿處理裝置。 In addition, the content of the proposal of the above-mentioned Patent Document 2 is based on the assumption that the plasma processing device of the 1-frequency system is used. Therefore, it is not considered to be suitable for supplying high-frequency power participating in the plasma from the two high-frequency power sources to the electrodes. 2 frequency type plasma processing device.

因此,本發明之目的,係在從至少2個高頻電源分別將參與電漿之高頻電力供給到上部電極及/或下部電極之方式的電漿處理裝置中,確實地檢測反射波的變動而防止異常放電之發生於未然。 Therefore, an object of the present invention is to reliably detect changes in reflected waves in a plasma processing apparatus in which high-frequency power participating in a plasma is supplied to at least two high-frequency power sources to an upper electrode and / or a lower electrode, respectively. And prevent the abnormal discharge from happening in advance.

本發明之電漿處理裝置,係具備:處理容器,收容被處理體;複數個高頻電源,輸出參與前述處理容器內所生成之電漿的高頻;複數個反射波檢測部,分別檢測朝向前述複數個高頻電源的反射波;電力控制部,控制前述複數個高頻電源之輸出;遮斷控制部,在前述複數個高頻電源之任一中的反射波之檢測值超過對各高頻電源預先設定的遮斷用臨界值時,遮斷對所有前述複數個高頻電源高頻的供給;及臨界值設定部,在前述複數個高頻電源之任一中,於開始供給高頻的時序或使輸出變化的時序,將所有前述遮斷用臨界值設定成相對高的準位,並在對所有前述複數個高頻電源高頻之供給穩定後將所有前述遮斷用臨界值切換成相對低的準位。 The plasma processing apparatus of the present invention includes: a processing container that houses the object to be processed; a plurality of high-frequency power sources for outputting high frequencies that participate in the plasma generated in the processing container; and a plurality of reflected wave detection sections that respectively detect orientations. The reflected wave of the plurality of high-frequency power sources; the power control unit that controls the output of the plurality of high-frequency power sources; and the interruption control unit that the detected value of the reflected wave in any one of the plurality of high-frequency power sources exceeds When the cut-off threshold for the high-frequency power source is set in advance, the supply of high-frequency power to all of the plurality of high-frequency power sources is interrupted; The timing of changing the output or the timing of changing the output, set all the aforementioned cutoff thresholds to a relatively high level, and switch all the aforementioned cutoff thresholds after the supply of all the plurality of high-frequency power sources is stabilized. Into a relatively low level.

本發明之電漿處理裝置,作為前述複數個高頻電源,至少具有:第1高頻電源;及第2高頻電源,輸 出與前述第1高頻電源不同頻率之高頻;作為前述複數個反射波檢測部,具有:第1反射波檢測部,檢測朝向前述第1高頻電源的反射波;及第2反射波檢測部,檢測朝向前述第2高頻電源的反射波,前述遮斷控制部,係前述第1高頻電源之反射波的檢測值或前述第2高頻電源之反射波的檢測值的任一方超過了分別預先設定的遮斷用臨界值時,對前述第1高頻電源及前述第2高頻電源兩者之高頻的供給進行遮斷,前述臨界值設定部係亦可為在前述第1高頻電源或前述第2高頻電源的任一方中,於開始供給高頻的時序或使輸出變化的時序,與前述遮斷用臨界值一起設定成相對高的準位,在來自前述第1高頻電源及前述第2高頻電源之高頻的供給穩定後,與前述遮斷用臨界值之準位一起切換成相對低的準位者。 The plasma processing apparatus of the present invention, as the plurality of high-frequency power sources, includes at least a first high-frequency power source and a second high-frequency power source. A high frequency different from the first high-frequency power source is provided; the plurality of reflected wave detection units include a first reflected wave detection unit that detects a reflected wave toward the first high-frequency power source; and a second reflected wave detection The detection unit detects a reflected wave toward the second high-frequency power source, and the blocking control unit is one of a detection value of the reflected wave of the first high-frequency power source or a detection value of the reflected wave of the second high-frequency power source. When the predetermined cutoff thresholds are set in advance, the high-frequency supply of both the first high-frequency power supply and the second high-frequency power supply is blocked, and the threshold setting unit may be set at the first In either of the high-frequency power supply or the second high-frequency power supply, the timing at which high-frequency supply is started or the output is changed is set to a relatively high level together with the cutoff threshold value. After the high-frequency power supply of the high-frequency power supply and the second high-frequency power supply is stabilized, it is switched to a relatively low level together with the level of the cutoff threshold value.

本發明之電漿處理裝置,係在使前述電漿升起的過程中,前述電力控制部亦可進行分別使來自前述第1高頻電源及前述第2高頻電源之高頻的輸出逐步增加的軟起動控制。 In the plasma processing device of the present invention, during the process of raising the plasma, the power control unit may also gradually increase the high-frequency output from the first high-frequency power source and the second high-frequency power source, respectively. Soft start control.

在本發明之電漿處理裝置中,前述電力控制部係亦可為在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,以使來自前述第1高頻電源的高頻之輸出增加的方式來予以控制者。 In the plasma processing apparatus of the present invention, the power control unit may form a preset value for the detection value of the reflected wave in the first reflected wave detection unit and the detection value of the reflected wave in the second reflected wave detection unit. After being lower than the critical value for raising, the controller is controlled so as to increase the high-frequency output from the first high-frequency power supply.

在本發明之電漿處理裝置中,前述臨界值設定部係亦可為在前述第1反射波檢測部之反射波的檢測值 及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,直至使來自前述第1高頻電源的高頻之輸出增加為止,將前述遮斷用臨界值設定為前述相對低的準位者。 In the plasma processing apparatus of the present invention, the threshold value setting unit may be a detection value of a reflected wave in the first reflected wave detection unit. And the detection value of the reflected wave of the second reflected wave detection unit is equal to or less than a preset threshold value for lifting, and until the high-frequency output from the first high-frequency power source is increased, the blocking threshold value is increased. Set to the aforementioned relatively low level.

在本發明之電漿處理裝置中,前述電力控制部係亦可為在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,以使來自前述第2高頻電源的高頻之輸出增加的方式來予以控制者。 In the plasma processing apparatus of the present invention, the power control unit may form a preset value for the detection value of the reflected wave in the first reflected wave detection unit and the detection value of the reflected wave in the second reflected wave detection unit. The controller is controlled so that the high-frequency output from the second high-frequency power source is increased after the threshold value for raising of the electric current is not more than.

在本發明之電漿處理裝置中,前述臨界值設定部係亦可為在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值形成預先設定的升起用臨界值以下後,直至使來自前述第2高頻電源的高頻之輸出增加為止,將前述遮斷用臨界值設定為前述相對低的準位者。 In the plasma processing apparatus of the present invention, the threshold value setting unit may be set in advance to form a detection value of the reflected wave in the first reflected wave detection unit and a detection value of the reflected wave in the second reflected wave detection unit. After the threshold value for raising is lower than the threshold value for increasing the high-frequency output from the second high-frequency power source, the blocking threshold value is set to the relatively low level.

本發明之電漿處理裝置,係前述相對高之準位的遮斷用臨界值亦可為從前述第1高頻電源或第2高頻電源分別輸出之額定電力值的25%以上。 The plasma processing apparatus of the present invention may be 25% or more of the rated electric power value output from the first high-frequency power supply or the second high-frequency power supply, respectively, as the threshold value for blocking at the relatively high level.

本發明之電漿處理裝置,係前述相對低之準位的遮斷用臨界值亦可為從前述第1高頻電源或第2高頻電源分別輸出之額定電力值的5%以下。 The plasma processing apparatus of the present invention may be the above-mentioned relatively low level cut-off threshold value which may also be 5% or less of the rated power value output from the first high-frequency power source or the second high-frequency power source, respectively.

本發明之電漿處理裝置,係對前述第1高頻電源或第2高頻電源分別設定之前述遮斷用臨界值之前述相對低之準位的設定期間亦可相同。 The plasma processing apparatus of the present invention may have the same setting period of the relatively low level of the blocking threshold value set for the first high-frequency power supply or the second high-frequency power supply, respectively.

本發明之電漿處理裝置,係對前述第1高頻電源或第2高頻電源分別設定之前述遮斷用臨界值之前述相對高之準位的設定期間亦可相同。 The plasma processing apparatus of the present invention may have the same setting period of the relatively high level of the cutoff threshold value set for the first high-frequency power supply or the second high-frequency power supply, respectively.

本發明之電漿處理裝置的運轉方法,係具備:處理容器,收容被處理體;複數個高頻電源,輸出參與前述處理容器內所生成之電漿的高頻;複數個反射波檢測部,分別檢測朝向前述複數個高頻電源的反射波;電力控制部,控制前述複數個高頻電源之輸出;及遮斷控制部,前述複數個高頻電源之任一中的反射波之檢測值超過了對各高頻電源預先設定的遮斷用臨界值時,對所有前述複數個高頻電源高頻的供給進行遮斷,使電漿在前述處理容器生成而處理被處理體之電漿處理裝置的運轉方法。 The method for operating a plasma processing apparatus of the present invention includes: a processing container that houses a body to be processed; a plurality of high-frequency power sources for outputting high frequencies participating in the plasma generated in the processing container; and a plurality of reflected wave detection sections. Detecting the reflected waves toward the plurality of high-frequency power sources separately; the power control section controlling the output of the plurality of high-frequency power supplies; and the interruption control section where the detection value of the reflected waves in any one of the plurality of high-frequency power supplies exceeds When the cut-off threshold value for each high-frequency power source is set in advance, a plasma processing device for blocking the supply of all the plurality of high-frequency power sources with high frequency to generate plasma in the processing container to process the object to be processed Operation method.

本發明之電漿處理裝置的運轉方法,係在前述複數個高頻電源的任一,亦可包含:於開始供給高頻的時序或使輸出變化的時序,將所有前述遮斷用臨界值設定成相對高之準位的步驟;及對所有前述複數個高頻電源高頻的供給穩定後將所有前述遮斷用臨界值切換成相對低之準位的步驟。 The operation method of the plasma processing apparatus of the present invention is any one of the plurality of high-frequency power sources described above, and may further include setting all the above-mentioned cutoff thresholds at a timing of starting to supply a high frequency or a timing of changing an output. A step of achieving a relatively high level; and a step of switching all of the aforementioned cutoff critical values to a relatively low level after the supply of all the plurality of high-frequency power sources with high frequency is stabilized.

本發明之電漿處理裝置的運轉方法,係在使前述高頻的輸出變化時,亦可包含:測量朝向前述複數個高頻電源的反射波之電力值的工程;判斷包含使高頻之輸出變化之一個高頻電源的所有高頻電源之反射波的檢測值是否為預先設定之臨界值以下的工程;及在前述所有高頻電源之反射波的檢測值成為預先設定的臨界值以下後,使 前述一個高頻電源之輸出變化的工程。 The operation method of the plasma processing apparatus of the present invention, when changing the output of the high frequency, may also include: measuring the power value of the reflected waves toward the plurality of high frequency power sources; and determining that the output of the high frequency is included. Whether or not the detection values of reflected waves of all high-frequency power sources of a high-frequency power source are changed below a preset threshold; and after the aforementioned detected values of reflected waves of all high-frequency power sources are below a preset threshold, Make The aforementioned project of changing the output of a high-frequency power supply.

根據本發明,藉由在複數個高頻電源的任一,於開始供給高頻或使其變化的時序,將所有遮斷用臨界值設定成相對高之準位,並對所有複數個高頻電源高頻的供給穩定後將所有遮斷用臨界值切換成相對低之準位,能夠確實檢測反射波的變動並防止異常放電發生於未然。 According to the present invention, at any timing of starting the supply of high frequency or changing it at any of a plurality of high-frequency power sources, all cutoff critical values are set to a relatively high level, and all of the plurality of high-frequency power sources are set at a relatively high level. After the high-frequency power supply is stabilized, all the cut-off thresholds are switched to a relatively low level, which can reliably detect the fluctuation of the reflected wave and prevent abnormal discharge from occurring in the first place.

1‧‧‧處理容器 1‧‧‧handling container

1a‧‧‧底壁 1a‧‧‧ bottom wall

1b‧‧‧側壁 1b‧‧‧ side wall

1c‧‧‧蓋體 1c‧‧‧ Cover

11‧‧‧基座 11‧‧‧ base

12‧‧‧基材 12‧‧‧ substrate

13,14‧‧‧密封構件 13, 14‧‧‧sealing members

15‧‧‧絕緣構件 15‧‧‧Insulating member

31‧‧‧噴頭 31‧‧‧Nozzle

33‧‧‧氣體擴散空間 33‧‧‧Gas diffusion space

35‧‧‧氣體吐出孔 35‧‧‧ gas outlet

37‧‧‧氣體導入口 37‧‧‧Gas inlet

39‧‧‧處理氣體供給管 39‧‧‧Process gas supply pipe

41‧‧‧閥 41‧‧‧ Valve

43‧‧‧質流控制器 43‧‧‧mass flow controller

45‧‧‧氣體供給源 45‧‧‧Gas supply source

51‧‧‧排氣用開口 51‧‧‧Exhaust opening

53‧‧‧排氣管 53‧‧‧Exhaust pipe

53a‧‧‧凸緣部 53a‧‧‧ flange

55‧‧‧APC閥 55‧‧‧APC valve

57‧‧‧排氣裝置 57‧‧‧Exhaust

61‧‧‧供電線 61‧‧‧Power line

63‧‧‧匹配箱(M.B.) 63‧‧‧ Matching Box (M.B.)

65‧‧‧第1高頻電源部 65‧‧‧The first high-frequency power supply unit

71‧‧‧供電線 71‧‧‧Power line

73‧‧‧匹配箱(M.B.) 73‧‧‧Match Box (M.B.)

75‧‧‧第2高頻電源部 75‧‧‧The second high-frequency power supply unit

100‧‧‧電漿蝕刻裝置 100‧‧‧ Plasma Etching Device

[圖1]模式地表示本發明之一實施形態之電漿蝕刻裝置之構成的剖面圖。 [FIG. 1] A cross-sectional view schematically showing a configuration of a plasma etching apparatus according to an embodiment of the present invention.

[圖2]表示本發明之一實施形態之電漿蝕刻裝置之控制部之硬體構成的方塊圖。 Fig. 2 is a block diagram showing a hardware configuration of a control unit of a plasma etching apparatus according to an embodiment of the present invention.

[圖3]表示圖2之模組控制器之硬體構成的方塊圖。 [Fig. 3] A block diagram showing the hardware configuration of the module controller of Fig. 2. [Fig.

[圖4]對2個之高頻電源部的構成與模組控制器之功能構成的關係進行說明的方塊圖。 [Fig. 4] A block diagram illustrating the relationship between the configuration of two high-frequency power supply units and the functional configuration of a module controller.

[圖5]表示本發明之實施形態之電漿處理裝置之運轉方法之一例的時序圖。 [Fig. 5] A timing chart showing an example of the operation method of the plasma processing apparatus according to the embodiment of the present invention.

[圖6]表示本發明之實施形態之電漿處理裝置之運轉方法之順序之一例的流程圖。 6 is a flowchart showing an example of a procedure of a method of operating a plasma processing apparatus according to an embodiment of the present invention.

以下,參照圖面來詳細說明關於本發明之實施形態。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[第1實施形態] [First Embodiment]

圖1係表示作為本發明之處理裝置之第1實施形態之電漿蝕刻裝置之概略構成的剖面圖。如圖1所示,電漿蝕刻裝置100,係構成為對被處理體例如FPD用玻璃基板(以下僅記述為「基板」)S進行蝕刻之電容耦合型平行平板型電漿蝕刻裝置。另外,FPD舉例有液晶顯示器(LCD)、電致發光(Electro Luminescence;EL)顯示器、電漿顯示器面板(PDP)等。 FIG. 1 is a sectional view showing a schematic configuration of a plasma etching apparatus as a first embodiment of a processing apparatus of the present invention. As shown in FIG. 1, the plasma etching apparatus 100 is a capacitively-coupled parallel flat-plate plasma etching apparatus configured to etch an object to be processed, for example, a glass substrate for FPD (hereinafter simply referred to as a “substrate”) S. Examples of the FPD include a liquid crystal display (LCD), an electroluminescence (EL) display, and a plasma display panel (PDP).

該電漿蝕刻裝置100,係具有由內側經陽極氧化處理(耐酸鋁處理)之鋁所構成而形成為方筒狀的處理容器1。處理容器1之本體(容器本體),係由底壁1a、4個側壁1b(僅圖示2個)而構成。又,處理容器1之本體的上部接合有蓋體1c。雖省略圖示,但在側壁1b設有基板搬送用開口與密封基板搬送用開口之閘閥。此外,處理容器1為接地。 The plasma etching apparatus 100 includes a processing container 1 formed of aluminum having an anodizing treatment (acid-resistant aluminum) on the inner side and formed into a rectangular tube shape. The main body (container body) of the processing container 1 is composed of a bottom wall 1a and four side walls 1b (only two are shown). A lid 1c is joined to an upper portion of the main body of the processing container 1. Although not shown in the drawings, a gate valve for opening the substrate transfer and sealing the substrate transfer opening are provided on the side wall 1b. The processing container 1 is grounded.

蓋體1c係藉由未圖示之開關機構而構成為可相對於側壁1b進行開關。在關閉蓋體1c的狀態下,蓋體1c與各側壁1b之接合部份係以O形環3來密封,而維持處理容器1內的氣密性。 The cover 1c is configured to be capable of being opened and closed with respect to the side wall 1b by a switching mechanism (not shown). In a state where the lid body 1 c is closed, the joint portion between the lid body 1 c and each side wall 1 b is sealed with an O-ring 3 to maintain the airtightness in the processing container 1.

在處理容器1內的底部配置有框狀之絕緣構件10。在絕緣構件10上,設有可載置基板S之載置台的 基座11。亦為下部電極之基座11係具備有基材12。基材12係由例如鋁或不鏽鋼(SUS)等導電性材料而形成。基材12被配置於絕緣構件10上,在兩構件的接合部份配備有O形環等密封構件13以維持氣密性。絕緣構件10與處理容器1之底壁1a之間亦藉由O形環等密封構件14來維持氣密性。基材12之側部外周係被絕緣構件15圍繞。藉此,便可確保基座11側面的絕緣性,而防止電漿處理時的異常放電。 A frame-shaped insulating member 10 is disposed on the bottom of the processing container 1. A mounting table on which the substrate S can be placed is provided on the insulating member 10 Base 11 The base 11 which is also a lower electrode is provided with a base material 12. The base material 12 is formed of a conductive material such as aluminum or stainless steel (SUS). The base material 12 is arranged on the insulating member 10, and a sealing member 13 such as an O-ring is provided at a joint portion of the two members to maintain airtightness. The airtightness is also maintained between the insulating member 10 and the bottom wall 1 a of the processing container 1 by a sealing member 14 such as an O-ring. The outer periphery of the side portion of the base material 12 is surrounded by the insulating member 15. This can ensure the insulation of the side surface of the base 11 and prevent abnormal discharge during plasma processing.

在基座11的上方,設有與該基座11呈平行且對向而具有上部電極功能之噴頭31。噴頭31係被支撐於處理容器1之上部的蓋體1c。噴頭31係中空狀,其內部設有氣體擴散空間33。又,在噴頭31的下面(與基座11的相對面),形成有吐出處理氣體之複數個氣體吐出孔35。該噴頭31,係與基座11一同構成一對平行平板電極。 Above the base 11, a shower head 31 is provided which is parallel to the base 11 and has an upper electrode function. The shower head 31 is a cover 1 c supported on the upper portion of the processing container 1. The shower head 31 is hollow, and a gas diffusion space 33 is provided in the shower head 31. Further, a plurality of gas discharge holes 35 are formed on the lower surface of the shower head 31 (the surface opposite to the base 11) to discharge the processing gas. The shower head 31 forms a pair of parallel plate electrodes together with the base 11.

在噴頭31之上部中央附近設有氣體導入口37。該氣體導入口37連接有處理氣體供給管39。在該處理氣體供給管39中,係經由2個閥41,41及質流控制器(MFC)43,而連接有供給蝕刻用處理氣體之氣體供給源45。處理氣體除了例如鹵素系氣體或O2氣體以外,可使用Ar氣體等稀有氣體等。 A gas introduction port 37 is provided near the center of the upper portion of the shower head 31. A process gas supply pipe 39 is connected to the gas introduction port 37. The process gas supply pipe 39 is connected to a gas supply source 45 for supplying an etching process gas via two valves 41 and 41 and a mass flow controller (MFC) 43. The processing gas may be a rare gas such as an Ar gas in addition to a halogen-based gas or an O 2 gas.

在處理容器1內的底壁1a,形成有貫穿於複數個部位(例如8個地方)之排氣用開口51。在各排氣用開口51連接有排氣管53。排氣管53係其端部具有凸 緣部53a,而在該凸緣部53a與底壁1a之間介設有O形環(省略圖示)之狀態下被加以固定。在排氣管53,設有APC閥55,且排氣管53係與排氣裝置57連接。排氣裝置57係具備例如渦輪分子泵等真空泵,藉此便能夠將處理容器1內抽真空至預定的減壓環境。 An exhaust opening 51 is formed in the bottom wall 1 a in the processing container 1 and penetrates through a plurality of locations (for example, eight locations). An exhaust pipe 53 is connected to each of the exhaust openings 51. The exhaust pipe 53 has a convex end The edge portion 53a is fixed in a state where an O-ring (not shown) is interposed between the flange portion 53a and the bottom wall 1a. The exhaust pipe 53 is provided with an APC valve 55, and the exhaust pipe 53 is connected to an exhaust device 57. The exhaust device 57 is provided with a vacuum pump such as a turbo molecular pump, whereby the inside of the processing container 1 can be evacuated to a predetermined reduced pressure environment.

在噴頭31中,連接有供電線61。該供電線61係經由匹配箱(M.B.)63連接有電漿形成用(源極用)的第1高頻電源65。藉此,便能夠從第1高頻電源部65將例如13.56MHz之高頻電力供應至作為上部電極的噴頭31。 A power supply line 61 is connected to the shower head 31. The power supply line 61 is connected to a first high-frequency power source 65 for plasma formation (for a source) via a matching box (M.B.) 63. This makes it possible to supply high-frequency power of, for example, 13.56 MHz from the first high-frequency power supply unit 65 to the shower head 31 as an upper electrode.

在基座11之基材12,連接有供電線71。該供電線71係經由匹配箱(M.B.)73連接有偏壓用之第2高頻電源部75。藉此,便能夠從第2高頻電源部75將例如3.2MHz之高頻電力供應至作為下部電極的基座11。此外,供電線71係經由形成於底壁1a之作為貫穿開口部的供電用開口77而被導入至處理容器1內。 A power supply line 71 is connected to the base material 12 of the base 11. The power supply line 71 is connected to a second high-frequency power supply unit 75 for bias voltage via a matching box (M.B.) 73. This makes it possible to supply high-frequency power of, for example, 3.2 MHz from the second high-frequency power supply unit 75 to the base 11 as the lower electrode. The power supply line 71 is introduced into the processing container 1 through a power supply opening 77 formed as a through opening in the bottom wall 1 a.

在匹配箱(M.B.)63內,設有一端側經由例如同軸纜線而與第1高頻電源部65連接的匹配電路(省略圖示),該匹配電路之另一端側係連接於作為上部電極的噴頭31。匹配電路,係配合電漿的阻抗來進行負荷(電漿)與第1高頻電源部65之間的阻抗調整(匹配),達成使電漿蝕刻裝置100之電路內所發生的反射波衰減的任務。 In the matching box (MB) 63, there is provided a matching circuit (not shown) connected at one end side to the first high-frequency power supply section 65 via, for example, a coaxial cable, and the other end side of the matching circuit is connected as an upper electrode. Of the head 31. The matching circuit is to adjust the impedance (matching) between the load (plasma) and the first high-frequency power supply unit 65 in accordance with the impedance of the plasma, so as to attenuate the reflected wave generated in the circuit of the plasma etching apparatus 100. task.

在匹配箱(M.B.)73內,設有一端側經由例 如同軸纜線而與第2高頻電源部75連接的匹配電路(省略圖示),該匹配電路之另一端側係連接於作為下部電極的基座11。匹配電路,係配合電漿的阻抗來進行負荷(電漿)與第2高頻電源部75之間的阻抗調整(匹配),達成使電漿蝕刻裝置100之電路內所發生的反射波衰減的任務。 In the matching box (M.B.) 73, there is an end-to-side passage example A matching circuit (not shown), such as a coaxial cable, connected to the second high-frequency power supply unit 75 is connected to the base 11 as a lower electrode at the other end side. The matching circuit is to adjust the impedance (matching) between the load (plasma) and the second high-frequency power supply unit 75 according to the impedance of the plasma, so as to attenuate the reflected waves generated in the circuit of the plasma etching apparatus 100. task.

電漿蝕刻裝置100之各構成部,係形成為被連接於控制部80而加以控制的構成。參閱圖2,對使本實施形態之電漿蝕刻裝置100包含於該一部份之基板處理系統的控制部80進行說明。圖2係表示控制部80之硬體構成的方塊圖。如圖2所示,控制部80係具備有:裝置控制器(Equipment Controller;以下,有記述為「EC」之情況)81;複數個(在圖2中雖僅圖示2個,但並不限於此)模組控制器(Module Controller;以下,有記述為「MC」之情況)83;及交換集線器(HUB)85,連接EC81與MC83。 Each component of the plasma etching apparatus 100 is configured to be controlled by being connected to the control unit 80. Referring to FIG. 2, the control unit 80 of the substrate processing system including the plasma etching apparatus 100 according to this embodiment will be described. FIG. 2 is a block diagram showing the hardware configuration of the control unit 80. As shown in FIG. 2, the control unit 80 is provided with: an equipment controller (hereinafter referred to as “EC”) 81; a plurality (though only two are shown in FIG. 2, they are not (Limited to this) Module Controller (hereinafter referred to as "MC") 83; and Switch Hub (HUB) 85, which connects EC81 and MC83.

EC81係總括複數個MC83而控制基板處理系統整體之動作的主控制部(主控制部)。複數個MC83係各別在EC81的控制下,控制以電漿蝕刻裝置100為首之各模組動作的副控制部(從動控制器)。交換集線器85係因應來自EC81的控制訊號來切換連接於EC81的MC83。 The EC81 is a main control unit (main control unit) that collectively controls a plurality of MC83s and controls the overall operation of the substrate processing system. A plurality of MC83s are each a sub-control unit (slave controller) that controls the operation of each module including the plasma etching apparatus 100 under the control of EC81. The switching hub 85 switches the MC83 connected to the EC81 in response to a control signal from the EC81.

EC81係根據實現對在基板處理系統所執行之基板S之各種處理用的控制程式與記錄有處理條件資料等 的處理程式,將控制訊號發送至各MC83,藉此來控制基板處置系統整體的動作。 EC81 is a control program for processing various types of substrates S performed in a substrate processing system, and records processing condition data. The processing program sends control signals to each MC83 to control the overall operation of the substrate processing system.

控制部80更具備子網路87、DIST(Distribution)板88、及輸出入(以下稱作為I/O)模組89。各MC83係經由子網路87及DIST板88而連接於I/O模組89。 The control unit 80 further includes a subnet 87, a DIST (Distribution) board 88, and an input / output (hereinafter referred to as I / O) module 89. Each MC83 is connected to the I / O module 89 via a subnet 87 and a DIST board 88.

I/O模組89係具有複數個I/O部90。I/O部90係與以電漿蝕刻裝置100為首之各模組的各終端設備連接。雖未圖示,但在I/O部90中設有控制數位訊號、類比訊號及串聯訊號之輸出入用的I/O板。對各終端設備之控制訊號係各別從I/O部90輸出。又,來自各終端設備之輸出訊號係各別被輸出至I/O部90。在電漿蝕刻裝置100中,舉出例如質流控制器(MFC)43、APC閥55、排氣裝置57、2個之匹配箱63,73、2個之高頻電源部(第1高頻電源部65、第2高頻電源部75)等來作為連接於I/O部90的終端設備。 The I / O module 89 has a plurality of I / O sections 90. The I / O section 90 is connected to each terminal device of each module including the plasma etching apparatus 100. Although not shown, an I / O board for controlling input / output of digital signals, analog signals, and serial signals is provided in the I / O section 90. Control signals for each terminal device are output from the I / O section 90, respectively. The output signals from the terminal devices are output to the I / O section 90, respectively. The plasma etching apparatus 100 includes, for example, a mass flow controller (MFC) 43, an APC valve 55, an exhaust device 57, two matching boxes 63, 73, and two high-frequency power supply units (first high-frequency The power supply section 65, the second high-frequency power supply section 75), and the like serve as terminal devices connected to the I / O section 90.

EC81係經由LAN(Local Area Network)91,連接到作為管理設置有基板處理系統之工場整體之製造製程之MES(Manufacturing Execution System)的電腦93。電腦93係與基板處理系統之控制部80合作,而將有關工場之製程的即時資訊反饋至基幹業務系統,且考慮工場整體的負荷等執行有關製程的判斷。電腦93係亦可與例如其他電腦95等資訊處理機構連接。 The EC81 is connected to a computer 93 (Manufacturing Execution System) that is a MES (Manufacturing Execution System) that manages the entire manufacturing process of a factory in which a substrate processing system is installed via a LAN (Local Area Network) 91. The computer 93 cooperates with the control unit 80 of the substrate processing system, and feeds back real-time information about the manufacturing process of the factory to the backbone business system, and executes the judgment of the manufacturing process in consideration of the overall load of the factory. The computer 93 may also be connected to an information processing organization such as another computer 95.

接下來,參閱圖3,說明MC83之硬體構成的 一例。MC83係具備主控制部101、如鍵盤或滑鼠等之輸入裝置102、如印表機等之輸出裝置103、顯示裝置104、記憶裝置105、外部介面106及將該些裝置彼此連接之匯流排107。主控制部101係具有CPU(中央處理裝置)111、RAM(隨機存取記憶體)112及ROM(唯讀記憶體)113。若記憶裝置105為可記憶資訊者,則不限於任何形態,例如可以是硬碟裝置或光碟裝置。又,記憶裝置105係對於電腦可讀取之記錄媒體115記錄資訊,又可由記錄媒體115讀取資訊。若記錄媒體115為可記錄資訊者,則不限於任何形態,例如可以是硬碟、光碟、快閃記憶體等。記錄媒體115係亦可為記錄本實施形態之電漿蝕刻方法之處理程式的記錄媒體。 Next, referring to Figure 3, the hardware configuration of MC83 will be described. An example. The MC83 is provided with a main control unit 101, an input device 102 such as a keyboard or a mouse, an output device 103 such as a printer, a display device 104, a memory device 105, an external interface 106, and a bus connecting these devices to each other. 107. The main control unit 101 includes a CPU (Central Processing Unit) 111, a RAM (Random Access Memory) 112, and a ROM (Read Only Memory) 113. If the storage device 105 is a person capable of storing information, it is not limited to any form, and may be, for example, a hard disk device or an optical disk device. In addition, the memory device 105 records information on a computer-readable recording medium 115, and the information can be read by the recording medium 115. If the recording medium 115 is a person capable of recording information, it is not limited to any form, and may be, for example, a hard disk, an optical disk, a flash memory, or the like. The recording medium 115 may be a recording medium that records a processing program of the plasma etching method according to this embodiment.

在MC83中,CPU111使用RAM112作為工作區並執行儲存於ROM113或記憶裝置105之程式,藉此,能夠在本實施形態之電漿蝕刻裝置100中對基板S執行電漿蝕刻處理。另外,圖2所示之EC81或電腦93,95之硬體構成亦形成為與圖3所示大致相同的構成。 In MC83, the CPU 111 uses the RAM 112 as a work area and executes a program stored in the ROM 113 or the memory device 105, whereby the plasma etching process for the substrate S can be performed in the plasma etching apparatus 100 of this embodiment. In addition, the hardware configuration of the EC81 or the computers 93 and 95 shown in FIG. 2 is also substantially the same as that shown in FIG. 3.

接下來,參閱圖4,對第1高頻電源部65及第2高頻電源部75之構成與MC83之功能構成的關係進行說明。圖4係摘錄表示第1高頻電源部65及第2高頻電源部75之構成與MC83之功能構成之一部份的功能方塊圖。另外,在以下的說明中,MC83之硬體構成係形成為圖3所示之構成者,亦可參閱圖3中的符號。 Next, the relationship between the configuration of the first high-frequency power supply section 65 and the second high-frequency power supply section 75 and the functional configuration of the MC 83 will be described with reference to FIG. 4. FIG. 4 is a functional block diagram showing an excerpt of the configuration of the first high-frequency power supply section 65 and the second high-frequency power supply section 75 and the functional configuration of the MC83. In addition, in the following description, the hardware structure of MC83 is formed as shown in FIG. 3, and reference may be made to the symbols in FIG.

如圖4所示,MC83係具備電力控制部121、 遮斷控制部122及臨界值設定部123。該些係藉由CPU111使用RAM112作為工作區並執行儲存於ROM113或記憶裝置105之軟體(程式)來予以實現。 As shown in FIG. 4, the MC83 is equipped with a power control unit 121, The interruption control unit 122 and the threshold setting unit 123. These are implemented by the CPU 111 using the RAM 112 as a work area and executing software (programs) stored in the ROM 113 or the memory device 105.

第1高頻電源部65,係具備:振盪部131、運算放大部132、電力放大部133及感測部134。在此,振盪部131、運算放大部132及電力放大部133,係構成高頻電源135。 The first high-frequency power supply unit 65 includes an oscillating unit 131, a computation amplifier unit 132, a power amplifier unit 133, and a sensing unit 134. Here, the oscillating section 131, the arithmetic amplification section 132, and the power amplification section 133 constitute a high-frequency power supply 135.

第2高頻電源部75,係具備:振盪部141、運算放大部142、電力放大部143及感測部144。在此,振盪部141、運算放大部142及電力放大部143,係構成高頻電源145。 The second high-frequency power supply unit 75 includes an oscillating unit 141, a computation amplifier unit 142, a power amplifier unit 143, and a sensing unit 144. Here, the oscillating section 141, the arithmetic amplification section 142, and the power amplification section 143 constitute a high-frequency power supply 145.

振盪部131、141,係生成高頻訊號。該高頻訊號之頻率,係可因應供給至電漿負載的高頻來進行設定。 The oscillating sections 131 and 141 generate high-frequency signals. The frequency of this high frequency signal can be set in accordance with the high frequency supplied to the plasma load.

運算放大部132,142,係根據電力控制部121的指令訊號來控制高頻訊號的振幅。 The operational amplifiers 132 and 142 control the amplitude of the high-frequency signal according to the command signal from the power control unit 121.

電力放大部133、143,係接收來自運算放大部132、142的輸出訊號,使電力放大。 The power amplifier sections 133 and 143 receive output signals from the operational amplifier sections 132 and 142 to amplify the power.

感測部134、144,係分別檢測從第1高頻電源部65或第2高頻電源部75被送至負荷(電漿)的進行波電力PF及從負荷(電漿)朝向第1高頻電源部65或第2高頻電源部75的反射波電力REF。 The sensing sections 134 and 144 detect the progressive wave power PF sent from the first high-frequency power supply section 65 or the second high-frequency power supply section 75 to the load (plasma), and from the load (plasma) toward the first height, respectively. The reflected-wave power REF of the high-frequency power supply section 65 or the second high-frequency power supply section 75.

感測部134、144,係檢測進行波電力PF及反射波電力REF,而將進行波電力PF的檢測訊號及反射波電力 REF的檢測訊號送至電力控制部121、遮斷控制部122及臨界值設定部123。 The sensing units 134 and 144 detect the wave power PF and the reflected wave power REF, and the detection signals and the reflected wave power of the wave power PF are detected. The detection signal of REF is sent to the power control unit 121, the interruption control unit 122, and the threshold setting unit 123.

電力控制部121係根據預先保存於記憶裝置105之處理程式或參數等,藉由將控制訊號發送至第1高頻電源部65或第2高頻電源部75的振盪部131、141或運算放大部132、142來控制電力供給,以便在電漿蝕刻裝置100進行所期望的電漿蝕刻處理。例如,電力控制部121,係從感測部134、144將進行波電力PF接收為反饋訊號,根據該反饋訊號與電力指令值的偏差來進行反饋控制,第1高頻電源部65或第2高頻電源部75之輸出電力係分別形成為電力指令值來予以控制。在電力控制部121的反饋控制中,將電力指令值與進行波電力PF的差動訊號生成為控制輸出電力的指令訊號,輸入至運算放大部132、142。另一方面,在運算放大部132、142中,亦從振盪部131、141輸入有形成基準的高頻訊號。藉此,運算放大部132、142,係以被供給至負荷(電漿)之電力形成為電力指令值的方式來予以控制。運算放大部132、142的輸出訊號,係由電力放大部133、143形成為預定電力後,分別通過匹配箱63、73被送至噴頭31、基座11。 The power control unit 121 sends control signals to the oscillating units 131 and 141 of the first high-frequency power supply unit 65 or the second high-frequency power supply unit 75 or the operational amplifier based on a processing program or parameters stored in the memory device 105 in advance. The units 132 and 142 control the power supply so that a desired plasma etching process is performed in the plasma etching apparatus 100. For example, the power control unit 121 receives the wave power PF from the sensing units 134 and 144 as a feedback signal, and performs feedback control based on the deviation of the feedback signal from the power command value. The first high-frequency power supply unit 65 or the second The output power of the high-frequency power supply unit 75 is formed as a power command value and controlled. In the feedback control of the power control unit 121, a differential signal of the power command value and the progressive wave power PF is generated as a command signal for controlling output power, and is input to the operational amplifiers 132 and 142. On the other hand, in the operational amplifier sections 132 and 142, high-frequency signals forming a reference are also input from the oscillation sections 131 and 141. Thereby, the operational amplifiers 132 and 142 are controlled so that the electric power supplied to the load (plasma) is formed as the electric power command value. The output signals of the operational amplifiers 132 and 142 are formed into predetermined power by the power amplifiers 133 and 143 and sent to the head 31 and the base 11 through the matching boxes 63 and 73, respectively.

又,電力控制部121,係接收來自感測部134、144之反射波電力REF的檢測訊號,而根據所需來進行垂下控制,伴隨著反射波電力REF的增加來控制過電流或過電壓進行保護電源。另外,除了對電力指令值控 制輸出電力,亦可藉由對電壓指令值控制輸出電壓來進行電力控制部121的控制。 In addition, the power control unit 121 receives the detection signal of the reflected wave power REF from the sensing units 134 and 144, performs droop control as needed, and controls the overcurrent or overvoltage with the increase of the reflected wave power REF. Protect power. In addition, To control the output power, the power control unit 121 may be controlled by controlling the output voltage based on the voltage command value.

遮斷控制部122,係接收來自感測部134、144的反射波電力REF的檢測訊號,進行第1高頻電源部65或第2高頻電源部75之高頻電力供給的遮斷處理。具體而言,遮斷控制部122,係對感測部134或感測部144所檢測出的反射波電力REF的檢測訊號與遮斷用臨界值進行比較,任一反射波電力REF的大小超過遮斷用臨界值時,送出使振盪部131及振盪部141兩者動作停止的遮斷指令訊號。藉由使振盪部131及141的動作停止,來暫時停止從第1高頻電源部65及第2高頻電源部75朝向負荷(電漿)的電力供給。另外,作為遮斷控制部122的遮斷控制,係亦可代替停止電力供給而進行使供給的電力量減少的控制。例如,亦可藉由電力控制部121抑制輸出來代替停止振盪部131、141的動作。 The interruption control unit 122 receives the detection signal of the reflected wave power REF from the sensing units 134 and 144, and performs an interruption process of the high-frequency power supply of the first high-frequency power supply unit 65 or the second high-frequency power supply unit 75. Specifically, the blocking control unit 122 compares the detection signal of the reflected wave power REF detected by the sensing unit 134 or the sensing unit 144 with the threshold value for blocking, and the magnitude of any of the reflected wave power REF exceeds When the cut-off critical value is used, a cut-off command signal is sent to stop the operation of both the oscillation section 131 and the oscillation section 141. By stopping the operation of the oscillating sections 131 and 141, the power supply from the first high-frequency power supply section 65 and the second high-frequency power supply section 75 to the load (plasma) is temporarily stopped. In addition, as the interruption control of the interruption control unit 122, instead of stopping the power supply, it is also possible to perform control to reduce the amount of electric power to be supplied. For example, instead of stopping the operation of the oscillation sections 131 and 141, the power control section 121 may suppress the output.

臨界值設定部123,係在遮斷控制部122進行遮斷處理時,對所參閱之反射波電力REF的臨界值進行設定。臨界值,係能夠於第1高頻電源部65與第2高頻電源部75分別進行獨立設定。使用於第1高頻電源部65之遮斷控制的遮斷用臨界值,係可設定相對高之準位的臨界值與相對低之準位的臨界值至少2種類。相同地,使用於第2高頻電源部75之遮斷控制的遮斷用臨界值,亦可設定相對高之準位的臨界值與相對低之準位的臨界值至少2種類。 The threshold value setting unit 123 sets the threshold value of the reflected wave power REF to be referred to when the blocking control unit 122 performs blocking processing. The threshold value can be independently set in the first high-frequency power supply section 65 and the second high-frequency power supply section 75. The cut-off threshold used for the cut-off control of the first high-frequency power supply unit 65 includes at least two types of thresholds that can be set at a relatively high level and a threshold that is relatively low. Similarly, at least two types of cutoff threshold values used for the cutoff control of the second high-frequency power supply unit 75 may be set at a relatively high threshold value and a relatively low threshold value.

又,臨界值設定部123,係從第1高頻電源部65或第2高頻電源部75,於開始高頻之供給的時序或使輸出變化的時序,將遮斷用臨界值分別設定為相對高的準位。且,臨界值設定部123,係在來自第1高頻電源部65或第2高頻電源部75之高頻電力的供給穩定後,將遮斷用臨界值的準位切換成相對低的準位。在此,所謂高頻電力之供給穩定後的狀態是指匹配箱63、73之阻抗的匹配結束例如由感測部134、144所檢測的反射波電力REF形成為預定臨界值以下(包含0)之情況的意思。又,相對高之準位的遮斷用臨界值,係藉由電漿升起時不可避免所產生的反射波避免進行遮斷控制,因此,例如可設定為從第1高頻電源部65或第2高頻電源部75分別輸出之額定電力值的25%以上,較佳的是25%以上100%以下的範圍內。又,由於相對低之準位的遮斷用臨界值會迅速地對與異常放電相關之可能性的反射波作出對應,因此,可設定為從第1高頻電源部65或第2高頻電源部75分別輸出之額定電力值的5%以下,較佳的是2%以上5%以下的範圍內。 In addition, the threshold setting unit 123 sets the cutoff thresholds at the timing of starting the supply of the high frequency or the timing of changing the output from the first high frequency power supply unit 65 or the second high frequency power supply unit 75, respectively. Relatively high level. In addition, the threshold setting unit 123 switches the level of the cutoff threshold to a relatively low level after the supply of high-frequency power from the first high-frequency power source 65 or the second high-frequency power source 75 is stabilized. Bit. Here, the state where the supply of high-frequency power is stable refers to the end of the impedance matching of the matching boxes 63 and 73. For example, the reflected wave power REF detected by the sensing units 134 and 144 is formed below a predetermined threshold (including 0). The meaning of the situation. In addition, the relatively high-level cutoff threshold value is used to avoid the cutoff control by the reflected wave unavoidably generated when the plasma is raised. Therefore, it can be set, for example, from the first high-frequency power supply unit 65 or The second high-frequency power supply unit 75 is in a range of 25% or more of the rated power value, preferably 25% or more and 100% or less. In addition, since the cutoff threshold value at a relatively low level quickly responds to the possibility of reflected waves related to abnormal discharge, it can be set from the first high-frequency power supply section 65 or the second high-frequency power supply. The rated electric power value output by the unit 75 is 5% or less, preferably within the range of 2% or more and 5% or less.

接下來,對上述方式構成之電漿蝕刻裝置100的處理動作進行說明。首先,在未圖示之閘閥為開放的狀態下,經由基板搬送用開口,作為被處理體之基板S藉由未圖示之搬送裝置的夾盤被搬入至處理容器1內而收授至基座11。之後,閘閥被關閉,處理容器1內藉由排氣裝置57被抽真空至預定真空度。 Next, a processing operation of the plasma etching apparatus 100 configured as described above will be described. First, in a state where a gate valve (not shown) is opened, a substrate S, which is an object to be processed, is transferred into a processing container 1 through a chuck of a transfer device (not shown) through a substrate transfer opening and is transferred to a substrate. Block 11. After that, the gate valve is closed, and the inside of the processing container 1 is evacuated to a predetermined vacuum degree by the exhaust device 57.

接下來,打開閥41,從氣體供給源45經由處理氣體供給管39、氣體導入口37,將處理氣體導入至噴頭31之氣體擴散空間33。此時,藉由質流控制器43進行處理氣體的流量控制。被導入至氣體擴散空間33之處理氣體會更進一步經由複數個氣體吐出孔35而被均勻地吐出至載置於基座11上的基板S,處理容器1內的壓力會被維持於預定值。 Next, the valve 41 is opened, and the processing gas is introduced into the gas diffusion space 33 of the shower head 31 from the gas supply source 45 through the processing gas supply pipe 39 and the gas introduction port 37. At this time, the flow rate of the process gas is controlled by the mass flow controller 43. The processing gas introduced into the gas diffusion space 33 is evenly discharged to the substrate S placed on the base 11 through the plurality of gas discharge holes 35, and the pressure in the processing container 1 is maintained at a predetermined value.

在該情況下,高頻電力係從第1高頻電源部65經由匹配箱63被供給至噴頭31。藉此,在作為上部電極的噴頭31與作為下部電極的基座11之間會產生高頻電場,而使得處理氣體解離並電漿化。藉由該電漿,對基板S施予蝕刻處理。又,在進行電漿處理期間,偏壓用之高頻電力係從第2高頻電源部75經由匹配箱73被供給至基座11。藉此,電漿中的離子會被吸引至基板S。關於來自第1高頻電源部65及第2高頻電源部75之高頻電力供給的控制方法的詳細說明於後述進行。 In this case, the high-frequency power is supplied from the first high-frequency power supply unit 65 to the shower head 31 via the matching box 63. As a result, a high-frequency electric field is generated between the shower head 31 serving as the upper electrode and the base 11 serving as the lower electrode, so that the processing gas is dissociated and plasmatized. An etching process is performed on the substrate S by this plasma. During the plasma processing, high-frequency power for bias is supplied from the second high-frequency power supply unit 75 to the base 11 via the matching box 73. As a result, ions in the plasma are attracted to the substrate S. A detailed description of a method of controlling high-frequency power supply from the first high-frequency power supply section 65 and the second high-frequency power supply section 75 will be described later.

施予蝕刻處理後,停止來自第1高頻電源部65及第2高頻電源部75之高頻電力的供給,而在停止氣體導入後,使處理容器1內減壓至預定壓力。接下來,打開閘閥,從基座11將基板S收授至未圖示之搬送裝置的夾盤,並從處理容器1之基板搬送用開口搬出基板S。藉由以上之操作,則對基板S進行之電漿蝕刻處理便結束。 After the etching process is performed, the supply of high-frequency power from the first high-frequency power supply section 65 and the second high-frequency power supply section 75 is stopped, and after the introduction of gas is stopped, the inside of the processing container 1 is decompressed to a predetermined pressure. Next, the gate valve is opened, and the substrate S is received from a chuck of a transfer device (not shown) from the base 11, and the substrate S is carried out from the substrate transfer opening of the processing container 1. With the above operations, the plasma etching process on the substrate S is completed.

接下來,參閱圖5,對在電漿蝕刻裝置100進行電漿點火(升起)時之來自第1高頻電源部65及第2 高頻電源部75的高頻電力供給之控制方法進行說明。圖5係表示分別從第1高頻電源部65向上部電極(噴頭31)及從第2高頻電源部75向下部電極(基座11)供給高頻電力而使電漿升起時之軟起動控制之順序的一例。圖5(a)~(d)係關於來自第1高頻電源部65的電力供給,圖5(e)~(h)係關於來自第2高頻電源部75的電力供給。 Next, referring to FIG. 5, the first high-frequency power supply unit 65 and the second high-frequency power source 65 when the plasma etching apparatus 100 performs plasma ignition (rising) are performed. A method of controlling the high-frequency power supply of the high-frequency power supply unit 75 will be described. FIG. 5 shows the softness when the high-frequency power is supplied from the first high-frequency power supply unit 65 to the upper electrode (head 31) and from the second high-frequency power supply unit 75 to the lower electrode (base 11), and the plasma is raised. An example of the sequence of start control. FIGS. 5 (a) to (d) relate to power supply from the first high-frequency power supply section 65, and FIGS. 5 (e) to (h) relate to power supply from the second high-frequency power supply section 75.

在本實施形態中,為了抑制反射波的影響,而將來自第1高頻電源部65及第2高頻電源部75之電力供給的增加分成例如分成2階段來進行。圖5(a)係表示在第1高頻電源部65接收從控制電漿蝕刻裝置100動作之MC83所發送的起動訊號(ON/OFF訊號)之時序。又,圖5(e)係表示在第2高頻電源部75接收相同的起動訊號之時序。 In the present embodiment, in order to suppress the influence of the reflected wave, the increase in the power supply from the first high-frequency power supply section 65 and the second high-frequency power supply section 75 is divided into two stages, for example. FIG. 5 (a) shows the timing when the first high-frequency power supply unit 65 receives the start signal (ON / OFF signal) transmitted from the MC 83 that controls the operation of the plasma etching apparatus 100. FIG. 5 (e) shows the timing when the second high-frequency power supply unit 75 receives the same start signal.

又,圖5(b)係表示用於第1高頻電源部65之遮斷控制之臨界值的變化,5(f)係表示用於第2高頻電源部75之遮斷控制之臨界值的變化。 In addition, FIG. 5 (b) shows the change in the threshold value used for the interruption control of the first high-frequency power supply section 65, and 5 (f) shows the threshold value used for the interruption control of the second high-frequency power supply section 75 The change.

又,圖5(c)係表示從第1高頻電源部65供給至上部電極之高頻電力的輸出變化,圖5(g)係表示從第2高頻電源部75供給至下部電極之高頻電力的輸出變化。 FIG. 5 (c) shows the change in the output of high-frequency power supplied from the first high-frequency power supply section 65 to the upper electrode, and FIG. 5 (g) shows the height of the high-frequency power supplied from the second high-frequency power supply section 75 to the lower electrode Frequency power output changes.

又,圖5(d)係表示在上部電極側之感測部134所檢測之反射波之電力值的歷時變化,圖5(h)係表示在下部電極側之感測部144所檢測之反射波之電力值的 歷時變化。 5 (d) shows the diachronic change in the power value of the reflected wave detected by the sensing section 134 on the upper electrode side, and FIG. 5 (h) shows the reflection detected by the sensing section 144 on the lower electrode side. Wave power Change over time.

又,圖5(a)~圖5(h)之橫軸係表示時間。 5 (a) to 5 (h) indicate time.

根據本實施形態之電力供給順序,首先,第1高頻電源部65及第2高頻電源部75係於時刻T1藉由MC83接收起動訊號。有關於第1高頻電源部65是待機,不開始供給電力至上部電極。另一方面,第2高頻電源部75係從時刻T1起至時間T2的時間,慢慢地使供給電力提高至比製程時之電力值更低的預定電力值(以下稱為「第1階段」的電力值)為止。此時,在第2高頻電源部75中,如圖5(h)所示,在下部電極側發生的反射波會傳播而來。該情況下,藉由階段性地進行高頻電力的供給,反射波所具有的電力會被抑制的比較小,例如以1秒~2秒程度衰減。 According to the power supply sequence of this embodiment, first, the first high-frequency power supply unit 65 and the second high-frequency power supply unit 75 receive the start signal by the MC 83 at time T1. The first high-frequency power supply unit 65 is on standby and does not start supplying power to the upper electrode. On the other hand, from the time T1 to the time T2, the second high-frequency power supply unit 75 gradually increases the supply power to a predetermined power value lower than the power value during the manufacturing process (hereinafter referred to as "the first stage" ”). At this time, in the second high-frequency power supply unit 75, as shown in FIG. 5 (h), a reflected wave generated on the lower electrode side is transmitted. In this case, by supplying the high-frequency power in stages, the power of the reflected wave is suppressed to be relatively small, for example, attenuated by about 1 to 2 seconds.

且,來自第2高頻電源部75的供給電力係在時刻T2到達第1階段的電力值。且,從時刻T2經過時間而朝向第2高頻電源部75的反射波充分地衰減後,從時刻T4由第1高頻電源部65開始第1次的電力供給,直至時刻T5的時間使上升至第1階段的電力值。此時,不只是第1高頻電源部65,還包含已經開始進行電力供給的第2高頻電源部75,在第1高頻電源部65及第2高頻電源部75兩者中,反射波會傳播而來。該等的反射波也是藉由整合電路的作用而衰減。 The power supplied from the second high-frequency power supply unit 75 reaches the power value at the first stage at time T2. Then, after the time elapses from time T2, the reflected wave toward the second high-frequency power supply section 75 is sufficiently attenuated, and the first power supply is started by the first high-frequency power supply section 65 from time T4 until the time T5 rises Power value to the first stage. At this time, not only the first high-frequency power supply section 65 but also the second high-frequency power supply section 75 that has begun to supply power. Both the first high-frequency power supply section 65 and the second high-frequency power supply section 75 reflect light. The wave will spread. Such reflected waves are also attenuated by the action of the integrated circuit.

接下來,考慮直至反射波充分地衰減之匹配 結束的時間間隔,從時刻T7開始進行第2高頻電源部75之第2次供給電力的上升,直至時刻T8的時間使上升至第2階段的電力值。在圖5中,該第2階段的電力值會成為第2高頻電源部75之製程時的設定電力值。另外,使第2高頻電源部75的供給電力上升至製程時之設定電力值的階段並不限於2階段,亦可設為3階段以上。 Next, consider matching until the reflected wave is sufficiently attenuated At the end of the time interval, the second increase in the power supply of the second high-frequency power supply unit 75 is started from time T7, and the time until time T8 is increased to the second stage power value. In FIG. 5, the power value in the second stage becomes a set power value in the process of the second high-frequency power supply unit 75. In addition, the step of increasing the power supplied by the second high-frequency power supply unit 75 to a set power value at the time of manufacturing is not limited to two steps, and may be three or more steps.

接下來,隨著第2高頻電源部75之供給電力上升的反射波衰減後,從時刻T10開始進行第1高頻電源部65之第2次供給電力上升,直至時刻T11的時間使上升至第2階段的電力值。在圖5中,該第2階段的電力值會成為第1高頻電源部65之製程時的設定電力值。另外,使第1高頻電源部65的供給電力上升至製程時之設定電力值的階段並不限於2階段,亦可設為3階段以上。 Next, after the reflected wave having increased power supply from the second high-frequency power supply section 75 is attenuated, the second supply power increase of the first high-frequency power supply section 65 is started from time T10, and the time until time T11 is increased to Power value of the second stage. In FIG. 5, the power value in the second stage is a set power value during the manufacturing process of the first high-frequency power supply unit 65. In addition, the step of increasing the power supplied by the first high-frequency power supply unit 65 to a set power value during the manufacturing process is not limited to two steps, and may be three or more steps.

如此一來,在本實施形態中,係進行使第2高頻電源部75與第1高頻電源部65中的高頻電力交替地逐步增加的電力供給順序(軟起動控制)。藉此,在電漿蝕刻裝置100能夠抑制反射波的影響,且儘可能以短時間來使電漿升起。 As described above, in the present embodiment, a power supply sequence (soft-start control) is performed in which the high-frequency power in the second high-frequency power supply unit 75 and the first high-frequency power supply unit 65 are gradually increased alternately. Thereby, the plasma etching apparatus 100 can suppress the influence of a reflected wave, and can raise a plasma in a short time as much as possible.

接下來,參閱圖5,對遮斷控制部122進行遮斷處理時所參閱之遮斷用臨界值的設定進行說明。如上述,遮斷用臨界值係由臨界值設定部123來設定。雖然遮斷用臨界值的大小,係能夠對第1高頻電源部65、第2高頻電源部75分別進行獨立設定,但相對高的準位與相對低的準位之切換係在第1高頻電源部65、第2高頻電 源部75中相互賦予關連而於相同的時序予以進行。 Next, referring to FIG. 5, the setting of the cutoff threshold value referred to when the cutoff control unit 122 performs the cutoff processing will be described. As described above, the cutoff threshold is set by the threshold setting unit 123. Although the magnitude of the cutoff threshold can be independently set for the first high-frequency power supply section 65 and the second high-frequency power supply section 75, the switching between the relatively high level and the relatively low level is in the first position. High-frequency power supply section 65, second high-frequency power The source units 75 are related to each other and performed at the same timing.

首先,臨界值設定部123係如圖5(b)、(f)所示,初始狀態(直至時刻T3)係在第1高頻電源部65及第2高頻電源部75,分別先將遮斷用臨界值設定為相對高的準位。這是因為在電漿升起初期,比較大的反射波會容易發生。 First, as shown in FIGS. 5 (b) and 5 (f), the threshold setting unit 123 is in the initial state (up to time T3) in the first high-frequency power source unit 65 and the second high-frequency power source unit 75. The cutoff threshold is set to a relatively high level. This is because relatively large reflected waves tend to occur during the initial rise of the plasma.

接下來,臨界值設定部123係在來自第2高頻電源部75之高頻的供給穩定後,於時刻T3,在第1高頻電源部65及第2高頻電源部75中,與遮斷用臨界值的準位一起切換至相對低的準位。該遮斷用臨界值之相對低的準位,係在第1高頻電源部65及第2高頻電源部75中,同時在相同的時間(從時刻T3至T4)下繼續進行。從不使高頻電力變化之時刻T3至T4的期間,係可藉由先使遮斷用臨界值的準位下降,來加快對與異常放電相關之反射波的響應性,進而防止異常放電於未然。 Next, after the supply of high-frequency from the second high-frequency power supply section 75 is stabilized, the threshold value setting section 123 is connected to the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at time T3. The level of the cut-off threshold is switched to a relatively low level together. The relatively low level of the cutoff critical value is continued in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T3 to T4). The period from time T3 to T4 when the high-frequency power is never changed is to lower the level of the cutoff threshold first to accelerate the response to the reflected wave related to the abnormal discharge, thereby preventing the abnormal discharge from occurring. Not yet.

接下來,於時刻T4,由第1高頻電源部65開始增加第1次的電力供給時,臨界值設定部123係如圖5(b)、(f)所示,重新設定遮斷用臨界值,並分別拉起至相對高的準位。該相對高的準位,係在第1高頻電源部65及第2高頻電源部75,同時於相同的時間(從時刻T4至T6)繼續進行。如上述,由於第1高頻電源部65之第1次電力供給的增加係從時刻T4至T5來進行,因此,於該期間,在第1高頻電源部65及第2高頻電源部75分別檢測出反射波電力。感測部134、144檢測的反射波,與 第2高頻電源部75相比,在使電力變化之前的第1高頻電源部65中可更長地進行檢測,而在稍微超過時刻T5時結束。亦即,匹配電路的匹配將結束。由於在從藉由第1高頻電源部65開始增加電力供給的時刻T4至匹配結束之時刻T6的期間,在電力變化時會產生不可避免的反射波,因此,藉由先將遮斷用臨界值設定為相對高的準位,可使平順的電漿升起。 Next, at time T4, when the first high-frequency power supply unit 65 starts to increase the power supply for the first time, the threshold setting unit 123 resets the cutoff threshold as shown in Figs. 5 (b) and (f). Value and pull up to a relatively high level, respectively. This relatively high level is maintained in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T4 to T6). As described above, since the first increase in the power supply of the first high-frequency power supply section 65 is performed from time T4 to T5, during this period, the first high-frequency power supply section 65 and the second high-frequency power supply section 75 The reflected wave power is detected separately. The reflected waves detected by the sensing sections 134 and 144 are related to The second high-frequency power supply unit 75 can perform detection longer than the first high-frequency power supply unit 65 before the power is changed, and ends when the time T5 is slightly exceeded. That is, the matching of the matching circuit will end. Since the time from the time T4 when the power supply is increased by the first high-frequency power supply unit 65 to the time T6 when the matching is completed, an unavoidable reflected wave is generated when the power is changed. The value is set to a relatively high level, which makes the smooth plasma rise.

在匹配電路的匹配結束而第1高頻電源部65之電力供給穩定後的階段下,臨界值設定部123,係於時刻T6而在第1高頻電源部65及第2高頻電源部75中,將遮斷用臨界值的準位切換至相對低的準位。該遮斷用臨界值之相對低的準位,係在第1高頻電源部65及第2高頻電源部75中,同時於相同的時間(從時刻T6至T7)繼續進行。從不使高頻電力變化之時刻T6至T7的期間,係可藉由先使遮斷用臨界值的準位下降,來加快對與異常放電相關之反射波的響應性,進而防止異常放電於未然。 After the matching of the matching circuit is completed and the power supply of the first high-frequency power supply unit 65 is stabilized, the threshold value setting unit 123 is connected to the first high-frequency power supply unit 65 and the second high-frequency power supply unit 75 at time T6. In the middle, the level of the cutoff threshold is switched to a relatively low level. The relatively low level of the cutoff critical value is performed in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T6 to T7). The period from time T6 to T7 when the high-frequency power is never changed is to reduce the level of the cut-off threshold first to accelerate the response to the reflected wave related to the abnormal discharge, thereby preventing the abnormal discharge from occurring. Not yet.

接下來,於時刻T7,由第2高頻電源部75開始增加第2次的電力供給時,臨界值設定部123係如圖5(b)、(f)所示,重新設定遮斷用臨界值,並分別拉起至相對高的準位。該相對高的準位,係在第1高頻電源部65及第2高頻電源部75,同時於相同的時間(從時刻T7至T9)繼續進行。如上述,第2高頻電源部75之第2次電力供給的增加,係從時刻T7至時刻T8來進行,在第1高頻電源部65及第2高頻電源部75分別檢測出反射波。 感測部134、144檢測的反射波,與第1高頻電源部65相比,在使電力變化之前的第2高頻電源部75中可更長地進行檢測,而在稍微超過時刻T8時結束。亦即,匹配電路的匹配將結束。由於在從藉由第2高頻電源部75開始增加電力供給的時刻T7至匹配結束之時刻T9的期間,在電力變化時會產生不可避免的反射波,因此,藉由先將遮斷用臨界值設定為相對高的準位,可使平順的電漿升起。 Next, at time T7, when the second high-frequency power supply unit 75 starts to increase the power supply for the second time, the threshold value setting unit 123 resets the cutoff threshold as shown in Figs. 5 (b) and (f). Value and pull up to a relatively high level, respectively. This relatively high level is maintained in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T7 to T9). As described above, the second increase in the power supply of the second high-frequency power supply section 75 is performed from time T7 to time T8, and the reflected waves are detected in the first high-frequency power supply section 65 and the second high-frequency power supply section 75, respectively. . The reflected waves detected by the sensing sections 134 and 144 can be detected longer in the second high-frequency power supply section 75 before the power is changed than in the first high-frequency power supply section 65, and when the time exceeds T8 slightly End. That is, the matching of the matching circuit will end. Since the time from the time T7 when the power supply is increased by the second high-frequency power supply section 75 to the time T9 when the matching is completed, an unavoidable reflected wave is generated when the power is changed. The value is set to a relatively high level, which makes the smooth plasma rise.

在匹配電路的匹配結束而第2高頻電源部75之電力供給穩定後的階段下,臨界值設定部123,係於時刻T9而在第1高頻電源部65及第2高頻電源部75中,將遮斷用臨界值的準位切換至相對低的準位。該遮斷用臨界值之相對低的準位,係在第1高頻電源部65及第2高頻電源部75中,同時於相同的時間(從時刻T9至T10)繼續進行。由於從時刻T9至T10期間並不使高頻電力變化,因此,藉由先使遮斷用臨界值的準位下降,可加快對異常放電相關之反射波的響應性,進而防止異常放電於未然。 In a stage after the matching of the matching circuit is completed and the power supply of the second high-frequency power supply unit 75 is stabilized, the threshold value setting unit 123 is connected to the first high-frequency power supply unit 65 and the second high-frequency power supply unit 75 at time T9. In the middle, the level of the cutoff threshold is switched to a relatively low level. The relatively low level of the cutoff critical value is performed in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T9 to T10). Since the high-frequency power is not changed from time T9 to T10, by lowering the level of the cutoff threshold first, the response to the reflected wave related to abnormal discharge can be accelerated, thereby preventing abnormal discharge from happening .

接下來,於時刻T10,由第1高頻電源部65開始增加第2次的電力供給時,臨界值設定部123係如圖5(b)、(f)所示,重新設定遮斷用臨界值,並分別拉起至相對高的準位。該相對高的準位,係在第1高頻電源部65及第2高頻電源部75,同時於相同的時間(從時刻T10至T12)繼續進行。如上述,第1高頻電源部65之第2次電力供給的增加,係從時刻T10至時刻T11來進行, 在第1高頻電源部65及第2高頻電源部75分別檢測出反射波。感測部134、144檢測的反射波,與第2高頻電源部75相比,在使電力變化之前的第1高頻電源部65中可更長地進行檢測,而在稍微超過時刻T11時結束。亦即,匹配電路的匹配將結束。由於在從藉由第1高頻電源部65開始增加電力供給的時刻T10至匹配結束之時刻T12的期間,在電力變化時會產生不可避免的反射波,因此,藉由先將遮斷用臨界值設定為相對高的準位,可使平順的電漿升起。 Next, at time T10, when the second high-frequency power supply is started from the first high-frequency power supply unit 65, the threshold setting unit 123 resets the cutoff threshold as shown in Figs. 5 (b) and 5 (f). Value and pull up to a relatively high level, respectively. This relatively high level is maintained in the first high-frequency power supply section 65 and the second high-frequency power supply section 75 at the same time (from time T10 to T12). As described above, the second increase in the power supply of the first high-frequency power supply unit 65 is performed from time T10 to time T11. The first high-frequency power supply section 65 and the second high-frequency power supply section 75 each detect a reflected wave. The reflected waves detected by the sensing sections 134 and 144 can be detected longer in the first high-frequency power supply section 65 before the power is changed than in the second high-frequency power supply section 75, and when the time slightly exceeds time T11, End. That is, the matching of the matching circuit will end. During the period from time T10 when the power supply is increased by the first high-frequency power supply unit 65 to time T12 when the matching is completed, unavoidable reflected waves are generated when the power is changed. Therefore, the interruption threshold is first set. The value is set to a relatively high level, which makes the smooth plasma rise.

在匹配電路的匹配結束而第1高頻電源部65之第2階段之電力供給穩定後的階段下,臨界值設定部123係於時刻T12而在第1高頻電源部65及第2高頻電源部75中,使遮斷用臨界值的準位切換至相對低的準位。在圖5中,第2階段的電力值會成為第2高頻電源部75之製程時的設定電力值。雖省略圖示,但該遮斷用臨界值之相對低的準位係在第1高頻電源部65或第2高頻電源部75的任一中,繼續進行至與下次供給電力變化(例如電漿的下降)產生為止。 In the stage after the matching of the matching circuit is completed and the power supply in the second stage of the first high-frequency power supply unit 65 is stabilized, the threshold value setting unit 123 is at time T12 and the first high-frequency power supply unit 65 and the second high-frequency In the power supply unit 75, the level of the cutoff threshold value is switched to a relatively low level. In FIG. 5, the power value in the second stage becomes the set power value in the process of the second high-frequency power supply unit 75. Although not shown in the figure, the relatively low level of the cutoff critical value is in either the first high-frequency power supply section 65 or the second high-frequency power supply section 75 and continues until the next change in power supply ( (Eg, plasma drop).

圖5雖係以在電漿蝕刻裝置100中使電漿升起時為例,但在第1高頻電源部65或第2高頻電源部75檢測的反射波超過遮斷用臨界值而停止高頻電力的供給後,再次使電漿升起時亦可進行與圖5相同之軟起動控制與臨界值的切換。 Although FIG. 5 shows an example in which the plasma is raised in the plasma etching apparatus 100, the reflected wave detected by the first high-frequency power supply unit 65 or the second high-frequency power supply unit 75 exceeds the cutoff threshold value and stops. After the high-frequency power is supplied, when the plasma is raised again, the same soft-start control and threshold value switching as in FIG. 5 can be performed.

接下來,參閱圖5及圖6,對作為在電漿蝕刻 裝置100實施之運轉方法的一形態,以MC83進行之臨界值設定的順序進行說明。圖6所示之流程圖,係表示使從第2高頻電源部75供給至基座11的高頻電力增加時之臨界值的設定順序。該臨界值之設定順序係可包含圖6的步驟S1~步驟S6。 Next, referring to FIG. 5 and FIG. One form of the operation method implemented by the apparatus 100 will be described in the order of the threshold value setting performed by the MC83. The flowchart shown in FIG. 6 shows the setting procedure of the threshold value when the high-frequency power supplied from the second high-frequency power supply unit 75 to the base 11 is increased. The setting sequence of the threshold may include steps S1 to S6 in FIG. 6.

首先,作為前提,MC83之電力控制部121,係對振盪部141及運算放大部142發送指令訊號,以便使從第2高頻電源部75供給至基座11的高頻電力增加。藉此,例如從圖5的時刻T7開始增加偏壓用高頻電力。 First, as a premise, the power control unit 121 of the MC 83 sends a command signal to the oscillation unit 141 and the operational amplifier unit 142 to increase the high-frequency power supplied from the second high-frequency power source unit 75 to the base 11. Accordingly, for example, the high-frequency power for bias is increased from the time T7 in FIG. 5.

用於使上述高頻電力增加之電力控制部121的指令訊號,亦可同時發送至臨界值設定部123。在圖6中,於步驟S1,臨界值設定部123係接收前述指令訊號。接收了該指令訊號,接下來,於步驟S2,臨界值設定部123將關於反射波的遮斷用臨界值設定為相對高的準位。該遮斷用臨界值,係包含關於第1高頻電源部65之感測部134所檢測之反射波的臨界值與關於第2高頻電源部75之感測部144所檢測之反射波的臨界值兩者。由於從藉由第2高頻電源部75開始增加電力供給的時間點至匹配結束的期間,在電力變化時會產生不可避免的反射波,因此,藉由先將遮斷用臨界值設定為相對高的準位,可使平順的電漿升起。 The command signal from the power control unit 121 for increasing the high-frequency power may also be sent to the threshold setting unit 123 at the same time. In FIG. 6, in step S1, the threshold setting unit 123 receives the aforementioned command signal. Having received the command signal, next, in step S2, the threshold setting unit 123 sets a threshold for blocking the reflected wave to a relatively high level. The cutoff threshold value includes the threshold value of the reflected wave detected by the sensing section 134 of the first high-frequency power supply section 65 and the reflected wave detected by the sensing section 144 of the second high-frequency power supply section 75. Threshold both. Since the time when the power supply is increased by the second high-frequency power supply unit 75 until the end of the matching, an unavoidable reflected wave is generated when the power changes, so the cutoff threshold is set to the relative value first. A high level can make the smooth plasma rise.

在偏壓用高頻電力值達到預定值時(例如圖5的時刻T8),以MC83的電力控制部121使從第2高頻電源部75供給至基座11的高頻電力增加停止(亦即,供 給固定電力量)的方式,對振盪部141及運算放大部142發送指令訊號。用於使上述高頻電力增加停止之電力控制部121的指令訊號,亦可同時發送至臨界值設定部123。在圖6的步驟S3中,臨界值設定部123係接收前述指令訊號。 When the high-frequency power for bias voltage reaches a predetermined value (for example, at time T8 in FIG. 5), the power control unit 121 of MC83 stops the increase of high-frequency power supplied from the second high-frequency power source unit 75 to the base 11 (also That is, for To a fixed amount of power), a command signal is sent to the oscillator 141 and the operational amplifier 142. The command signal from the power control unit 121 for stopping and increasing the high-frequency power may also be transmitted to the threshold setting unit 123 at the same time. In step S3 of FIG. 6, the threshold setting unit 123 receives the aforementioned command signal.

接下來,在步驟S4中,臨界值設定部123係判斷源極用高頻電力是否穩定。具體而言,臨界值設定部123係經由電力控制部121,參閱感測部134中的反射波之檢測值的資訊,來判斷反射波的檢測值是否衰減至例如預定的臨界值以下。例如,反射波的檢測值衰減至預定的臨界值以下時,被判斷為源極用高頻電力是穩定狀態(Yes),而反射波的檢測值超過預定的臨界值時,被判斷為源極用高頻電力是不穩定的狀態(No)。 Next, in step S4, the threshold setting unit 123 determines whether the source high-frequency power is stable. Specifically, the threshold setting unit 123 refers to the information of the detected value of the reflected wave in the sensing unit 134 via the power control unit 121 to determine whether the detected value of the reflected wave has decayed to, for example, a predetermined threshold or less. For example, when the detection value of the reflected wave falls below a predetermined threshold value, it is determined that the source high-frequency power is stable (Yes), and when the detection value of the reflected wave exceeds the predetermined threshold value, it is determined as a source electrode. High frequency power is unstable (No).

於步驟S4,被判斷為源極用高頻電力是穩定狀態(Yes)時,接下來,於步驟S5,臨界值設定部123判斷偏壓用高頻電力是否穩定。具體而言,臨界值設定部123係經由電力控制部121,參閱感測部144中的反射波之檢測值的資訊,來判斷反射波的檢測值是否衰減至例如預定的臨界值以下。例如,反射波的檢測值衰減至預定的臨界值以下時,被判斷為偏壓用高頻電力是穩定狀態(Yes),而反射波的檢測值超過預定的臨界值時,被判斷為偏壓用高頻電力是不穩定的狀態(No)。 In step S4, when it is determined that the source high-frequency power is stable (Yes), next, in step S5, the threshold setting unit 123 determines whether the bias high-frequency power is stable. Specifically, the threshold setting unit 123 refers to the information of the detected value of the reflected wave in the sensing unit 144 via the power control unit 121 to determine whether the detected value of the reflected wave has decayed to, for example, a predetermined threshold or less. For example, when the detected value of the reflected wave falls below a predetermined threshold value, it is determined that the high-frequency power for bias is stable, and when the detected value of the reflected wave exceeds the predetermined threshold value, it is determined as a bias voltage. High frequency power is unstable (No).

另外,步驟S4與步驟S5的順序亦可相反,實際上亦可同時進行。 In addition, the order of step S4 and step S5 may be reversed, and in fact, they may be performed simultaneously.

於步驟S5,被判斷為偏壓用高頻電力是穩定狀態(Yes)時,接下來,於步驟S6,臨界值設定部123將遮斷用臨界值設定為相對低的準位(例如從圖5的時刻T9至時刻T10)。該遮斷用臨界值,係包含關於第2高頻電源部65之感測部134所檢測之反射波的臨界值與關於第2高頻電源部75之感測部144所檢測之反射波的臨界值兩者。在不使高頻電力變化而供給固定電力量的期間,係可藉由先使遮斷用臨界值的準位下降,來加快對與異常放電相關之反射波的響應性,進而防止異常放電於未然。 In step S5, when it is determined that the high-frequency power for bias is stable (Yes), next, in step S6, the threshold setting unit 123 sets the cutoff threshold to a relatively low level (for example, from the figure). 5 from time T9 to time T10). The cutoff threshold value includes a threshold value regarding the reflected wave detected by the sensing section 134 of the second high-frequency power supply section 65 and a reflection value detected by the sensing section 144 of the second high-frequency power supply section 75. Threshold both. During the period in which a fixed amount of power is supplied without changing the high-frequency power, the level of the cut-off threshold can be lowered first to speed up the response to the reflected wave related to the abnormal discharge, thereby preventing the abnormal discharge from occurring. Not yet.

藉由執行上述步驟S1~步驟S6的順序,臨界值設定部123,係能夠將遮斷用臨界值切換設定成相對高的準位與較低的準位。如此一來,藉由將遮斷用臨界值切換設定成相對高的準位與較低的準位,可獲得下述優點。亦即,使高頻電力的輸出變化時,係可藉由高準位的臨界值來避免與異常放電不相關程度之反射波的電力遮斷,進而實現電漿平順的升起。又,在不使高頻電力的輸出變化而供給固定電力量的期間,係可藉由低準位的臨界值來快速地檢測與異常放電相關的反射波,進而防止異常放電於未然。 By performing the steps S1 to S6 described above, the threshold setting unit 123 can switch the threshold for blocking to a relatively high level and a low level. In this way, by switching the cutoff threshold to a relatively high level and a low level, the following advantages can be obtained. That is, when the output of high-frequency power is changed, a high-level threshold value can be used to avoid power interruption of reflected waves that are not related to abnormal discharge, thereby achieving a smooth rise of the plasma. In addition, during a period in which a fixed amount of power is supplied without changing the output of high-frequency power, a low-level critical value can be used to quickly detect reflected waves related to abnormal discharges, thereby preventing abnormal discharges in advance.

另外,在圖6中,雖表示了使從第2高頻電源部75供給至基座11的高頻電力值增加時之臨界值的設定順序,但亦能夠相同地進行使從第1高頻電源部65供給至噴頭31的高頻電力值增加時之臨界值的設定。 In addition, in FIG. 6, although the setting procedure of the critical value when increasing the high-frequency power value supplied from the second high-frequency power supply unit 75 to the base 11 is shown, the same procedure can be performed for the first high-frequency power. The threshold value is set when the value of the high-frequency power supplied from the power supply unit 65 to the head 31 increases.

以上,藉由舉例詳細說明本發明之實施形 態,本發明並不限於上述實施形態,亦可進行各種變形。例如,在上述實施形態中,雖以使高頻電力的供給量階段性地增加而使電漿升起的情況為例來進行了說明,但對於使高頻電力的供給量階段性地減少進而使電漿下降的情況,亦能夠適用本發明。 In the above, the embodiments of the present invention have been described in detail by examples. The present invention is not limited to the above-mentioned embodiment, and various modifications can be made. For example, in the above-mentioned embodiment, the case where the supply amount of high-frequency power is increased stepwise and the plasma is raised is described as an example, but the supply amount of high-frequency power is decreased stepwise and further The present invention can also be applied to a case where the plasma is lowered.

又,在上述實施形態中,雖以相對高之準位與相對低之準位即2階段來設定遮斷用臨界值,但亦能夠以3階段以上來設定遮斷用臨界值。 Moreover, in the above-mentioned embodiment, although the blocking threshold value is set in two stages, that is, a relatively high level and a relatively low level, the blocking threshold value can be set in three or more stages.

又,在上述實施形態中,雖以分別對上部電極與下部電極供給高頻電力的電漿處理裝置為對象,但本發明係亦相同地能夠適用於對下部電極供給2個系統以上之高頻電力的情況或對上部電極供給2個系統以上之高頻電力的情況。 Moreover, in the above-mentioned embodiment, although the plasma processing apparatus which supplies high-frequency power to an upper electrode and a lower electrode is respectively targeted, this invention is also applicable to the supply of two or more systems of high-frequency to a lower electrode. Power supply or high-frequency power supplied to two or more systems to the upper electrode.

又,在上述實施形態中,雖係以平行平板型的電漿蝕刻裝置為例,但本發明係只要是對上部電極及/或下部電極供給2個系統以上之高頻電力的電漿處理裝置,則不需特別限制而皆適用。又,亦可適用於感應耦合電漿裝置等其他方式的電漿蝕刻裝置。又,不限於乾蝕刻裝置,亦可相同適用於成膜裝置或灰化裝置等。 In the above embodiment, a parallel-plate type plasma etching device is used as an example, but the present invention is a plasma processing device that supplies two or more high-frequency powers to the upper electrode and / or the lower electrode. , It is applicable without special restrictions. It can also be applied to other types of plasma etching devices such as inductively coupled plasma devices. In addition, the present invention is not limited to a dry etching apparatus, and may be similarly applied to a film forming apparatus or an ashing apparatus.

又,本發明不限於以FPD用基板作為被處理體者,亦可適用於以例如半導體晶圓或太陽能電池用基板作為被處理體的情形。 In addition, the present invention is not limited to a case in which a substrate for FPD is used as a processing object, and it is also applicable to a case where a substrate for a semiconductor wafer or a solar cell is used as a processing object.

Claims (13)

一種電漿處理裝置,係具備:處理容器,收容被處理體;複數個高頻電源,輸出參與前述處理容器內所生成之電漿的高頻;複數個反射波檢測部,分別檢測朝向前述複數個高頻電源的反射波;電力控制部,控制前述複數個高頻電源之輸出;遮斷控制部,在前述複數個高頻電源之任一中的反射波之檢測值超過對各高頻電源預先設定之遮斷用臨界值時,遮斷對所有前述複數個高頻電源高頻的供給;及臨界值設定部,在前述複數個高頻電源的任一中,於開始供給高頻的時序或使輸出變化的時序,將所有前述遮斷用臨界值設定成相對高的準位,並對於所有前述複數個高頻電源,前述複數個反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,在使來自前述複數個高頻電源之任一的高頻電源之輸出增加為止的期間,將所有前述遮斷用臨界值切換成相對低的準位。A plasma processing device includes: a processing container that houses a subject; a plurality of high-frequency power sources that output high frequencies that participate in the plasma generated in the processing container; and a plurality of reflected wave detection units that respectively detect the direction toward the plurality. Reflected waves of multiple high-frequency power sources; a power control unit that controls the output of the plurality of high-frequency power sources; an interruption control unit that detects values of reflected waves in any one of the plurality of high-frequency power sources that exceeds the respective high-frequency power sources When a predetermined cutoff threshold value is set, the supply of high frequency to all of the plurality of high-frequency power supplies is interrupted; and the threshold value setting unit starts the supply of high-frequency at any one of the plurality of high-frequency power supplies. Or at the timing of changing the output, set all the above-mentioned cutoff critical values to a relatively high level, and for all the plurality of high-frequency power supplies, the detection values of the reflection waves of the plurality of reflection wave detection sections are respectively set in advance. After the threshold value for raising is lower than the threshold value for increasing the output from any one of the plurality of high-frequency power sources, all the above-mentioned blocking thresholds are increased. Switching to a relatively low level. 如申請專利範圍第1項之電漿處理裝置,其中,作為前述複數個高頻電源,至少具有:第1高頻電源;及第2高頻電源,輸出與前述第1高頻電源不同頻率的高頻,作為前述複數個反射波檢測部,具有:第1反射波檢測部,檢測朝向前述第1高頻電源的反射波;及第2反射波檢測部,檢測朝向前述第2高頻電源的反射波,前述遮斷控制部,係前述第1高頻電源之反射波的檢測值或前述第2高頻電源之反射波的檢測值之任一方超過了分別所事先設定之前述遮斷用臨界值時,對前述第1高頻電源及前述第2高頻電源兩者之高頻的供給進行遮斷,前述臨界值設定部,係在前述第1高頻電源或前述第2高頻電源的任一方中,於開始供給高頻的時序或使輸出變化的時序,與前述遮斷用臨界值一起設定成相對高的準位,在來自前述第1高頻電源及前述第2高頻電源之高頻的供給穩定後,與前述遮斷用臨界值之準位一起切換成相對低的準位。For example, the plasma processing device of the first scope of the patent application, wherein the plurality of high-frequency power sources include at least: a first high-frequency power source; and a second high-frequency power source that outputs a frequency different from the first high-frequency power source. The high frequency includes, as the plurality of reflected wave detection sections, a first reflected wave detection section that detects a reflected wave toward the first high frequency power supply, and a second reflected wave detection section that detects a direction toward the second high frequency power supply. Reflected wave, the blocking control unit is that either the detected value of the reflected wave of the first high-frequency power supply or the detected value of the reflected wave of the second high-frequency power supply exceeds the blocking threshold set in advance. When the value is set, the high-frequency supply of both the first high-frequency power supply and the second high-frequency power supply is blocked. The threshold setting unit is based on the first high-frequency power supply or the second high-frequency power supply. In either case, the timing for starting the supply of high frequency or the timing for changing the output is set to a relatively high level together with the above-mentioned cutoff threshold value, between the first high frequency power supply and the second high frequency power supply. After the high-frequency supply is stable , And switch to a relatively low level together with the level of the threshold value for interruption. 如申請專利範圍第2項之電漿處理裝置,其中,在使前述電漿升起的過程中,前述電力控制部係進行分別使來自前述第1高頻電源及前述第2高頻電源之高頻的輸出逐步增加的軟起動控制。For example, in the plasma processing device in the second scope of the patent application, in the process of raising the plasma, the power control unit performs a step of increasing the power from the first high-frequency power source and the second high-frequency power source. The soft-start control with a gradually increasing frequency output. 如申請專利範圍第3項之電漿處理裝置,其中,前述電力控制部,係在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,以使來自前述第1高頻電源的高頻之輸出增加的方式來予以控制。For example, the plasma processing apparatus of the third scope of the patent application, wherein the power control unit is a detection value of the reflected wave in the first reflected wave detection unit and a detection value of the reflected wave in the second reflected wave detection unit, respectively. After the preset threshold value for raising is formed, it is controlled so as to increase the high-frequency output from the first high-frequency power supply. 如申請專利範圍第4項之電漿處理裝置,其中,前述臨界值設定部,係在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的前述升起用臨界值以下後,在使來自前述第1高頻電源的高頻之輸出增加為止的期間,將前述遮斷用臨界值設定為前述相對低的準位。For example, the plasma processing apparatus according to item 4 of the application, wherein the threshold setting unit is a detection value of the reflected wave in the first reflected wave detection unit and a detection value of the reflected wave in the second reflected wave detection unit. After the preset thresholds for raising are each set to be lower than the threshold value for increasing the high-frequency output from the first high-frequency power source, the blocking thresholds are set to the relatively low level. 如申請專利範圍第5項之電漿處理裝置,其中,前述電力控制部,係在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值分別形成預先設定的前述升起用臨界值以下後,以使來自前述第2高頻電源的高頻之輸出增加的方式來予以控制。For example, the plasma processing apparatus according to item 5 of the patent application, wherein the power control unit is a detection value of the reflected wave in the first reflected wave detection unit and a detection value of the reflected wave in the second reflected wave detection unit, respectively. After the preset threshold value for raising is set to be equal to or less than the preset threshold value, the high-frequency output from the second high-frequency power source is controlled to be increased. 如申請專利範圍第6項之電漿處理裝置,其中,前述臨界值設定部,係在前述第1反射波檢測部之反射波的檢測值及前述第2反射波檢測部之反射波的檢測值形成預先設定的前述升起用臨界值以下後,在使來自前述第2高頻電源的高頻之輸出增加為止的期間,將前述遮斷用臨界值設定為前述相對低的準位。For example, the plasma processing apparatus in the sixth aspect of the patent application, wherein the threshold setting unit is a detection value of the reflected wave in the first reflected wave detection unit and a detection value of the reflected wave in the second reflected wave detection unit. After the preset threshold value for raising or lower is formed, the blocking threshold value is set to the relatively low level while the high-frequency output from the second high-frequency power source is increased. 如申請專利範圍第2~7項中任一項之電漿處理裝置,其中,前述相對高之準位的遮斷用臨界值係從前述第1高頻電源或第2高頻電源所分別輸出之額定電力值的25%以上。For example, the plasma processing apparatus according to any one of claims 2 to 7, wherein the above-mentioned relatively high cut-off threshold value is output from the first high-frequency power supply or the second high-frequency power supply, respectively. More than 25% of the rated power value. 如申請專利範圍第2~7項中任一項之電漿處理裝置,其中,前述相對低之準位的遮斷用臨界值係從前述第1高頻電源或第2高頻電源所分別輸出之額定電力值的5%以下。For example, the plasma processing apparatus according to any one of claims 2 to 7, wherein the aforementioned relatively low level cut-off threshold value is output from the first high-frequency power supply or the second high-frequency power supply, respectively. The rated power value is less than 5%. 如申請專利範圍第2~7項中任一項之電漿處理裝置,其中,對前述第1高頻電源或第2高頻電源所分別設定之前述遮斷用臨界值之前述相對低之準位的設定期間為相同。For example, the plasma processing device according to any one of claims 2 to 7, wherein the above-mentioned relatively low standard of the above-mentioned cut-off threshold value set for the first high-frequency power supply or the second high-frequency power supply is set respectively. The bit setting period is the same. 如申請專利範圍第2~7項中任一項之電漿處理裝置,其中,對前述第1高頻電源或第2高頻電源所分別設定之前述遮斷用臨界值之前述相對高之準位的設定期間為相同。For example, the plasma processing device according to any one of claims 2 to 7, wherein the above-mentioned relatively high standard of the above-mentioned cut-off threshold value set for the first high-frequency power supply or the second high-frequency power supply is set respectively. The bit setting period is the same. 一種電漿處理裝置之運轉方法,該電漿處理裝置,係具備有收容被處理體之處理容器、輸出參與前述處理容器內所生成之電漿的高頻之複數個高頻電源、分別檢測朝向前述複數個高頻電源的反射波之複數個反射波檢測部、控制前述複數個高頻電源的輸出之電力控制部及在前述複數個高頻電源之任一中的反射波之檢測值超過了對各高頻電源預先設定之遮斷用臨界值時,遮斷對所有前述複數個高頻電源高頻的供給之遮斷控制部,且在前述處理容器生成前述電漿以處理前述被處理體,該電漿處理裝置之運轉方法,其特徵係包含:在前述複數個高頻電源的任一中,於開始供給高頻的時序或使輸出變化的時序,將所有前述遮斷用臨界值設定成相對高之準位的步驟;及對於所有前述複數個高頻電源,前述複數個反射波檢測部之反射波的檢測值分別形成預先設定的升起用臨界值以下後,在使來自前述複數個高頻電源之任一的高頻電源之輸出增加為止的期間,將所有前述遮斷用臨界值切換成相對低之準位的步驟。A method for operating a plasma processing device. The plasma processing device is provided with a processing container that houses a body to be processed, a plurality of high-frequency power sources that output high frequency that participates in the plasma generated in the processing container, and respectively detects orientations. The detected values of the plurality of reflected wave detection sections of the plurality of high-frequency power sources, the power control section that controls the output of the plurality of high-frequency power sources, and the reflected waves in any one of the plurality of high-frequency power sources exceed When a cut-off threshold value is set in advance for each high-frequency power supply, a cut-off control section that blocks the supply of high-frequency power to all of the plurality of high-frequency power supplies, and generates the plasma in the processing container to process the object to be processed. The operating method of the plasma processing device is characterized in that: in any of the plurality of high-frequency power sources, at the timing of starting the supply of high-frequency or the timing of changing the output, all the above-mentioned cutoff critical values are set. A step of achieving a relatively high level; and for all of the plurality of high-frequency power supplies, the detection values of the reflection waves of the plurality of reflection wave detection sections are respectively set in advance After raising a critical value, the period of the output from the high frequency power supply of any one of a plurality of high-frequency power is increased until, by blocking all the switching threshold to a relatively low level of the step. 如申請專利範圍第12項之電漿處理裝置之運轉方法,其中,在使前述高頻的輸出變化時,包含:測量朝向前述複數個高頻電源之反射波之電力值的步驟;判斷包含使高頻的輸出變化之一個高頻電源的所有高頻電源之反射波的檢測值是否為預先設定之臨界值以下的步驟;及在前述所有高頻電源之反射波的檢測值成為預先設定的臨界值以下後,使前述一個高頻電源之輸出變化的步驟。For example, the method for operating a plasma processing device according to item 12 of the patent application, wherein when the output of the high frequency is changed, the method includes: measuring the power value of the reflected waves toward the plurality of high frequency power sources; Whether the detected values of the reflected waves of all high-frequency power sources of a high-frequency power source are changed below a predetermined threshold; and the detected values of the reflected waves of all the high-frequency power sources become a predetermined threshold After the value is lower than that, the aforementioned step of changing the output of the high-frequency power supply is performed.
TW103100957A 2013-01-17 2014-01-10 Plasma processing device and operation method of plasma processing device TWI646569B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2013006074A JP6144917B2 (en) 2013-01-17 2013-01-17 Plasma processing apparatus and method of operating plasma processing apparatus
JP2013-006074 2013-01-17

Publications (2)

Publication Number Publication Date
TW201443970A TW201443970A (en) 2014-11-16
TWI646569B true TWI646569B (en) 2019-01-01

Family

ID=51191066

Family Applications (1)

Application Number Title Priority Date Filing Date
TW103100957A TWI646569B (en) 2013-01-17 2014-01-10 Plasma processing device and operation method of plasma processing device

Country Status (4)

Country Link
JP (1) JP6144917B2 (en)
KR (2) KR20140093175A (en)
CN (2) CN109087844B (en)
TW (1) TWI646569B (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6001015B2 (en) * 2014-07-04 2016-10-05 株式会社日立国際電気 Substrate processing apparatus, semiconductor device manufacturing method, program, and recording medium
TWI739335B (en) * 2015-05-12 2021-09-11 日商東京威力科創股份有限公司 Plasma processing device and plasma processing method
JP6541540B2 (en) * 2015-10-06 2019-07-10 東京エレクトロン株式会社 Method for impedance matching of plasma processing apparatus
JP6667343B2 (en) * 2016-03-30 2020-03-18 東京エレクトロン株式会社 Plasma processing apparatus and plasma processing method
JP2020158814A (en) * 2019-03-26 2020-10-01 東京エレクトロン株式会社 Film formation equipment and film formation method
JP7067516B2 (en) * 2019-03-26 2022-05-16 日本電産株式会社 Plasma processing equipment
KR102223876B1 (en) * 2019-10-28 2021-03-05 주식회사 뉴파워 프라즈마 Multiple voltage control method and high frequency power device with multiple voltage control function, for resolving mismatching aspect
KR102223874B1 (en) * 2019-10-28 2021-03-05 주식회사 뉴파워 프라즈마 Protection limit alteration control method of high frequency power device associated with ignition operation
KR102242235B1 (en) * 2019-10-30 2021-04-20 주식회사 뉴파워 프라즈마 Monitoring method for progressive arc growth of high frequency power device for generating plasma
CN112034377A (en) * 2020-08-27 2020-12-04 国家电网有限公司 Detection device for reflected wave power of high-frequency power supply and use method thereof
KR102249085B1 (en) * 2020-10-15 2021-05-07 김형석 Rf plasma exhaust gas treatment device
CN112014762A (en) * 2020-10-21 2020-12-01 佛仪科技(佛山)有限公司 Impedance matching test method, device, medium and test platform of radio frequency power supply
KR102244519B1 (en) * 2020-10-26 2021-04-26 김형석 RF plasma incineration device capable of forming large area discharge space
JP2023156153A (en) * 2022-04-12 2023-10-24 東京エレクトロン株式会社 Processed data analysis method and information processing device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200303706A (en) * 2002-02-08 2003-09-01 Anelva Corp RF plasma processing method and RF plasma processing system
JP2003264180A (en) * 2002-03-12 2003-09-19 Tokyo Electron Ltd Plasma treatment device and method for stopping plasma treatment
TW200932067A (en) * 2007-09-10 2009-07-16 Tokyo Electron Ltd Plasmer processing device, plasmer processing method and storage medium
TW200942089A (en) * 2008-03-26 2009-10-01 Kyosan Electric Mfg Abnormal discharge suppressing device for vacuum apparatus
TW201117284A (en) * 2009-01-26 2011-05-16 Tokyo Electron Ltd Plasma processing device
US20120280618A1 (en) * 2009-12-10 2012-11-08 Shinkawa Ltd. Plasma ignition system, plasma ignition method, and plasma generating apparatus

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69837043T2 (en) * 1997-08-22 2007-10-18 Tokyo Electron Ltd. METHOD FOR REGULATING A PLASMA TREATMENT DEVICE
US6222718B1 (en) * 1998-11-12 2001-04-24 Lam Research Corporation Integrated power modules for plasma processing systems
EP1318211B1 (en) * 2001-12-07 2008-08-27 Infineon Technologies SC300 GmbH & Co. KG Arrangement for monitoring a thickness of a layer depositing on a sidewall of a processing chamber
JP4359521B2 (en) * 2004-02-20 2009-11-04 東京エレクトロン株式会社 Plasma processing apparatus and control method thereof
KR101248691B1 (en) * 2004-06-21 2013-04-03 도쿄엘렉트론가부시키가이샤 Plasma processing device
JP4796372B2 (en) * 2005-10-20 2011-10-19 ルネサスエレクトロニクス株式会社 Manufacturing method of semiconductor device
JP5141519B2 (en) * 2008-12-02 2013-02-13 東京エレクトロン株式会社 Plasma processing apparatus and method of operating plasma processing apparatus
JP5691081B2 (en) * 2010-04-02 2015-04-01 株式会社アルバック Deposition equipment
CN102420579A (en) * 2011-11-16 2012-04-18 中微半导体设备(上海)有限公司 Method and system for automatically realizing radio frequency power matching

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200303706A (en) * 2002-02-08 2003-09-01 Anelva Corp RF plasma processing method and RF plasma processing system
JP2003264180A (en) * 2002-03-12 2003-09-19 Tokyo Electron Ltd Plasma treatment device and method for stopping plasma treatment
TW200932067A (en) * 2007-09-10 2009-07-16 Tokyo Electron Ltd Plasmer processing device, plasmer processing method and storage medium
TW200942089A (en) * 2008-03-26 2009-10-01 Kyosan Electric Mfg Abnormal discharge suppressing device for vacuum apparatus
TW201117284A (en) * 2009-01-26 2011-05-16 Tokyo Electron Ltd Plasma processing device
US20120280618A1 (en) * 2009-12-10 2012-11-08 Shinkawa Ltd. Plasma ignition system, plasma ignition method, and plasma generating apparatus

Also Published As

Publication number Publication date
KR101997330B1 (en) 2019-07-05
JP6144917B2 (en) 2017-06-07
TW201443970A (en) 2014-11-16
KR20140093175A (en) 2014-07-25
CN103943451A (en) 2014-07-23
CN109087844B (en) 2020-08-14
JP2014137911A (en) 2014-07-28
CN109087844A (en) 2018-12-25
KR20170070853A (en) 2017-06-22

Similar Documents

Publication Publication Date Title
TWI646569B (en) Plasma processing device and operation method of plasma processing device
JP6080506B2 (en) Vacuum device, pressure control method thereof, and etching method
US10651071B2 (en) Substrate processing apparatus and substrate removing method
KR101720670B1 (en) Substrate processing apparatus, cleaning method thereof and storage medium storing program
JP5059792B2 (en) Plasma processing equipment
JP6667343B2 (en) Plasma processing apparatus and plasma processing method
KR20190031164A (en) Plasma processing apparatus and plasma processing method
KR20150020128A (en) Detecting glass breakage and arcing using chamber data
JP2015115541A (en) Etching method
US20170338084A1 (en) Plasma processing method
JP2014082228A (en) Plasma etching method
TWI619166B (en) Vacuum device and valve control method
US20240212979A1 (en) Method for determining amount of wear of edge ring, plasma processing apparatus, and substrate processing system
US12142465B2 (en) Plasma processing method and plasma processing apparatus
TW201511074A (en) Plasma processing device
KR102712692B1 (en) Structure for substrate processing apparatus and substrate processing apparatus
TWI416998B (en) Plasma processing device
JP2013247161A (en) Dry etching device