TWI444321B - Coating device, substrate receiving method, and coating method - Google Patents
Coating device, substrate receiving method, and coating method Download PDFInfo
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- TWI444321B TWI444321B TW097125309A TW97125309A TWI444321B TW I444321 B TWI444321 B TW I444321B TW 097125309 A TW097125309 A TW 097125309A TW 97125309 A TW97125309 A TW 97125309A TW I444321 B TWI444321 B TW I444321B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
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- H10P72/0448—
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- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Coating Apparatus (AREA)
- Manufacturing & Machinery (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
Description
本發明是關於塗佈裝置、基板的收授方法以及塗佈方法。The present invention relates to a coating apparatus, a method of receiving a substrate, and a coating method.
本案是根據於2007年7月12日在日本所申請的日本特願2007-183388號案來主張優先權,在此引用其內容。The present application claims priority based on Japanese Patent Application No. 2007-183388 filed on July 12, 2007 in Japan, the content of which is incorporated herein.
在液晶顯示器等的構成顯示面板的玻璃基板上,形成有配線圖案或電極圖案等的細微圖案。一般來說這種圖案,是用例如光微影技術等的方法所形成。在光微影技術中,分別進行:在玻璃基板上形成光阻膜的步驟、將該光阻膜進行圖案曝光的步驟、及之後將該光阻膜予以顯像的步驟。A fine pattern such as a wiring pattern or an electrode pattern is formed on a glass substrate constituting a display panel such as a liquid crystal display. Generally, such a pattern is formed by a method such as photolithography. In the photolithography technique, a step of forming a photoresist film on a glass substrate, a step of patterning the photoresist film, and a step of developing the photoresist film are performed.
已知的作為在基板表面上塗佈光阻膜的塗佈裝置,是例如將狹縫噴嘴固定,對於移動於該狹縫噴嘴下的玻璃基板塗佈光阻劑。在這其中習知的塗佈裝置,是藉由將氣體噴出到台部上,來使基板浮起移動(例如參考專例文獻1)。在這種塗佈裝置,在基板搬入區域及基板搬出區域設置有升降銷,當與裝置的外部之間進行基板的收授時,由於設置有:能以該升降銷將基板抬起,使外部搬運機構移動到基板的下側的空間,而藉此來進行收授動作。A known coating device for applying a photoresist film on a surface of a substrate is, for example, a slit nozzle fixed to apply a photoresist to a glass substrate that is moved under the slit nozzle. In the conventional coating apparatus, the substrate is floated and moved by ejecting a gas onto the stage (for example, refer to the specific document 1). In such a coating apparatus, a lift pin is provided in a substrate loading area and a substrate carry-out area, and when the board is received from the outside of the apparatus, the board can be lifted by the lift pin to carry the outside. The mechanism moves to the space on the lower side of the substrate, thereby performing the receiving operation.
[專利文獻1]日本特開2005-270841號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-270841
可是,當使用升降銷時,必須將該升降銷的升降機構等的大型機構搭載於塗佈裝置,而再加上使該升降機構作動時消耗的電力等的成本。而且需要收授基板用的空間。However, when a lift pin is used, a large mechanism such as a lift mechanism of the lift pin must be mounted on the coating device, and the cost of power consumed when the lift mechanism is actuated can be added. Moreover, it is necessary to receive space for the substrate.
鑑於以上情形,本發明的目的是要提供一種塗佈裝置、基板的收授方法以及塗佈方法,能夠將使用時的成本降低。In view of the above circumstances, an object of the present invention is to provide a coating apparatus, a substrate receiving method, and a coating method, which can reduce the cost at the time of use.
本發明的第一形態,是具備有:使基板浮起來進行搬運的基板搬運部、及在藉由上述基板搬運部搬運基板的同時對上述基板的表面塗佈液狀體的塗佈部,的塗佈裝置,在上述基板搬運部,設置有:將上述基板搬入的基板搬入區域、及將上述基板搬出的基板搬出區域;在上述基板搬入區域及上述基板搬出區域的至少其中一方,設置有:當與外部搬運機構之間進行收授上述基板時,將該外部搬運機構的局部予以收容的收容部。According to a first aspect of the present invention, there is provided a substrate transporting unit that transports a substrate and transports the substrate, and a coating portion that applies a liquid to the surface of the substrate while transporting the substrate by the substrate transporting unit. In the above-described substrate transporting unit, the substrate carrying unit is provided with a substrate carrying-in area into which the substrate is carried in and a substrate carrying-out area for carrying out the substrate, and at least one of the substrate carrying-in area and the substrate carrying-out area is provided with: When the substrate is received from the external transport mechanism, the portion of the external transport mechanism is accommodated.
藉由本發明的第一形態,在基板搬運部,設置有:將基板搬入的基板搬入區域、及將基板搬出的基板搬出區域;在基板搬入區域及基板搬出區域的至少其中一方,設置有:當與外部搬運機構之間進行收授基板時,將該外部搬運機構的局部予以收容的收容部;所以當收容外部搬運機構的局部時可以進行基板的收授。藉此,即使不設置升降銷也可進行基板的收授,藉此能夠降低成本。而由於即使不設置升降銷也能進行基板的收授,所以可將處理節拍縮短化。在基板搬入區域或基板搬出區域能直接進行基板的收授,所以能有效率地利用基板搬運部上的空間。藉此能將塗佈裝置小型化。According to the first aspect of the present invention, the substrate transporting portion is provided with a substrate carrying-in area into which the substrate is carried in and a substrate carrying-out area for carrying out the substrate, and at least one of the substrate carrying-in area and the substrate carrying-out area is provided: When the substrate is received between the external transport mechanism and the external transport mechanism, the portion of the external transport mechanism is accommodated. Therefore, when the external transport mechanism is housed, the substrate can be received. Thereby, the substrate can be received without providing the lift pins, whereby the cost can be reduced. Further, since the substrate can be received without providing the lift pins, the processing cycle can be shortened. Since the substrate can be directly received in the substrate loading area or the substrate carrying-out area, the space on the board conveying portion can be efficiently utilized. Thereby, the coating apparatus can be miniaturized.
上述塗佈裝置,在上述基板搬入區域及上述基板搬出區域之中設置有上述收容部的區域,在除了上述收容部的區域,設置有:噴出用來使上述基板浮起的氣體的氣體噴出口。In the above-described coating apparatus, a region in which the accommodating portion is provided in the substrate loading region and the substrate carrying-out region is provided, and a gas discharge port for discharging a gas for floating the substrate is provided in a region other than the accommodating portion. .
在本發明的第一形態,在基板搬入區域及基板搬出區域之中設置有收容部的區域,在除了收容部的區域,設置有:噴出用來使基板浮起的氣體的氣體噴出口,則不需要將氣體噴出到基板搬入區域及基板搬出區域的整個面。藉此,與將氣體噴出到整個面的方式相較,能夠使氣體噴出所需要的成本降低。In the first aspect of the present invention, a region in which the accommodating portion is provided in the substrate carrying-in region and the substrate carrying-out region is provided, and in a region other than the accommodating portion, a gas discharge port that discharges a gas for floating the substrate is provided. It is not necessary to eject the gas to the entire surface of the substrate carrying-in area and the substrate carrying-out area. Thereby, the cost required for the gas ejection can be reduced as compared with the method of discharging the gas to the entire surface.
上述塗佈裝置,上述收容部,是以預定間隔設置有複數個。In the above coating apparatus, the accommodating portion is provided in plural at predetermined intervals.
在本發明的第一形態,以預定間隔設置有複數個收容部,則即使是不同構造的外部搬運機構,也能寬闊地將該外部搬運機構的局部予以收容。In the first aspect of the present invention, a plurality of accommodating portions are provided at predetermined intervals, and a part of the external transport mechanism can be accommodated widely even in an external transport mechanism having a different structure.
上述塗佈裝置,上述收容部設置在沿著搬運方向的方向。In the above coating apparatus, the accommodating portion is provided in a direction along the conveying direction.
在本發明的第一形態,收容部設置在沿著搬運方向的方向,則在基板收授後,能順暢地進行該基板的搬運。In the first aspect of the present invention, the accommodating portion is disposed in the direction along the transport direction, and the substrate can be smoothly transported after the substrate is received.
上述塗佈裝置,將上述收容部至少設置在上述基板搬入區域,在上述基板搬入區域之中設置有上述收容部的區域的周圍,設置有:將上述基板的位置調節成對應於上述塗佈部進行塗佈的位置的第一對準機構。In the above-described coating apparatus, the accommodating portion is provided at least in the substrate loading region, and a periphery of a region in which the accommodating portion is provided in the substrate loading region is provided to adjust a position of the substrate to correspond to the coating portion. A first alignment mechanism that performs the location of the coating.
在本發明的第一形態,將收容部至少設置在基板搬入區域,在該基板搬入區域之中設置有收容部的區域的周圍,設置有:將基板的位置調節成對應於塗佈部進行塗佈的位置的第一對準機構,則在基板搬入後,能順暢地接著進行該基板的搬運。之後也能將液狀體塗佈到基板上的正確位置,所以能接著進行適當的塗佈動作。In the first aspect of the present invention, the accommodating portion is provided at least in the substrate loading region, and the periphery of the region in which the accommodating portion is provided in the substrate loading region is provided to adjust the position of the substrate to be coated corresponding to the coating portion. The first alignment mechanism at the position of the cloth can smoothly carry the substrate after the substrate is carried in. After that, the liquid material can be applied to the correct position on the substrate, so that an appropriate coating operation can be performed next.
上述塗佈裝置,將上述收容部至少設置在上述基板搬出區域,在上述基板搬出區域之中設置有上述收容部的區域的周圍,設置有:將上述基板的位置調節成與用於上述基板的搬出的外部搬運機構的位置對應的第二對準機構。In the above coating apparatus, the accommodating portion is provided at least in the substrate carrying-out region, and a periphery of a region where the accommodating portion is provided in the substrate carrying-out region is provided to adjust a position of the substrate to be used for the substrate. The second alignment mechanism corresponding to the position of the external transport mechanism that is carried out.
在本發明的第一形態,將收容部至少設置在基板搬出區域,在基板搬出區域之中設置有收容部的區域的周圍,設置有:將基板的位置調節成與用於基板的搬出的外部搬運機構的位置對應的第二對準機構,則當基板搬出時,能順暢地將基板送到外部搬運機構。In the first aspect of the present invention, the accommodating portion is provided at least in the substrate carrying-out region, and the periphery of the region where the accommodating portion is provided in the substrate carrying-out region is provided to adjust the position of the substrate to the outside for carrying out the substrate. The second alignment mechanism corresponding to the position of the transport mechanism can smoothly transfer the substrate to the external transport mechanism when the substrate is carried out.
本發明的第二形態,是在具備有:使基板浮起來進行搬運的基板搬運部、及在藉由上述基板搬運部搬運基板的同時對上述基板的表面塗佈液狀體的塗佈部,的塗佈裝置;以及保持上述基板將其進行搬運的外部搬運機構之間,來進行基板的收授的基板的收授方法,在上述基板搬運部,設置有:將上述基板搬入的基板搬入區域、及將上述基板搬出的基板搬出區域;在上述基板搬入區域及上述基板搬出區域的至少其中一方,設置有:當與外部搬運機構之間進行收授上述基板時,將該外部搬運機構的局部予以收容的收容部;將上述外部搬運機構的局部收容於上述收容部,藉由將上述基板載置於上述基板搬運部,來進行上述基板的收授。According to a second aspect of the present invention, there is provided a substrate transporting unit that transports a substrate and transports the substrate, and a coating portion that applies a liquid to the surface of the substrate while transporting the substrate by the substrate transporting unit. And a method of accommodating a substrate for receiving a substrate between the external transfer mechanisms that hold the substrate and transporting the substrate; and the substrate transport unit is provided with a substrate into which the substrate is carried And a substrate carrying-out area in which the substrate is carried out; and at least one of the substrate loading area and the substrate carrying-out area is provided to be a part of the external transport mechanism when the substrate is received between the external transport mechanism and the external transport mechanism The accommodating portion to be accommodated; the portion of the external transport mechanism is housed in the accommodating portion, and the substrate is placed on the substrate transport portion to receive the substrate.
藉由本發明的第二形態,在基板搬運部,設置有:將基板搬入的基板搬入區域、及將基板搬出的基板搬出區域;在基板搬入區域及基板搬出區域的至少其中一方,設置有:當與外部搬運機構之間進行收授基板時,將該外部搬運機構的局部予以收容的收容部;將外部搬運機構的局部收容於收容部,藉由將該基板載置於基板搬運部,來進行基板的收授,所以即使不設置升降銷也可進行基板的收授,藉此能夠降低成本。而由於即使不設置升降銷也能進行基板的收授,所以可將處理節拍縮短化。According to a second aspect of the present invention, the substrate transporting unit is provided with a substrate carrying-in area into which the substrate is carried in and a substrate carrying-out area for carrying out the substrate, and at least one of the substrate carrying-in area and the substrate carrying-out area is provided: When the substrate is received between the external transport mechanism and the external transport mechanism, the external transport mechanism is partially housed in the storage portion, and the substrate is placed on the substrate transport portion. Since the substrate is received, the substrate can be received without providing the lift pin, thereby reducing the cost. Further, since the substrate can be received without providing the lift pins, the processing cycle can be shortened.
在上述基板的收授方法,在上述基板搬入區域,進行對準動作以讓上述基板的位置對應於上述塗佈部進行塗佈的位置。In the method of receiving the substrate, an alignment operation is performed in the substrate loading region so that the position of the substrate corresponds to a position at which the coating portion is applied.
在上述基板的收授方法,在基板搬入區域,進行對準動作以讓基板的位置對應於塗佈部進行塗佈的位置,則在基板搬入後,能順暢地接著進行該基板的搬運。之後也能將液狀體塗佈到基板上的正確位置,所以能接著進行適當的塗佈動作。In the method of receiving the substrate, the alignment operation is performed in the substrate loading region so that the position of the substrate corresponds to the position where the application portion is applied, and the substrate can be smoothly conveyed after the substrate is loaded. After that, the liquid material can be applied to the correct position on the substrate, so that an appropriate coating operation can be performed next.
在上述基板的收授方法,在上述基板搬出區域,進行對準動作以讓上述基板的位置與用於該基板的搬出的外部搬運機構的位置對應。In the method of receiving the substrate, an alignment operation is performed in the substrate carry-out area so that the position of the substrate corresponds to the position of the external transport mechanism for carrying out the substrate.
在本發明的第二形態,在基板搬出區域,進行對準動作以讓上述基板的位置與用於該基板的搬出的外部搬運機構的位置對應,則當基板搬出時,能順暢地將基板送到外部搬運機構。According to a second aspect of the present invention, in the substrate carrying-out region, the alignment operation is performed so that the position of the substrate corresponds to the position of the external transport mechanism for carrying out the substrate, and the substrate can be smoothly transferred when the substrate is carried out. Go to the external handling mechanism.
在上述的基板的收授方法,當上述基板的收授時,在上述基板搬運部限制上述基板的移動。In the above-described substrate receiving method, when the substrate is received, the substrate transporting portion restricts the movement of the substrate.
在本發明的第二形態,當基板的收授時,在基板搬運部限制基板的移動,則在基板搬運前能防止該基板偏移。According to the second aspect of the present invention, when the substrate is transported, the movement of the substrate is restricted in the substrate transporting portion, and the substrate can be prevented from shifting before the substrate is transported.
在本發明的塗佈方法,藉由上述基板的收授方法來進行上述基板的收授。In the coating method of the present invention, the substrate is received by the method of receiving the substrate.
在本發明的第二形態,不設置升降銷來進行基板的收授時,則能讓使用該塗佈裝置時全體的成本降低。而即使不設置升降銷也能進行基板的收授,所以可將處理節拍縮短。In the second aspect of the present invention, when the lift pins are not provided for the substrate, the overall cost can be reduced when the coating device is used. Even if the lift pins are not provided, the substrate can be received, so that the processing beat can be shortened.
藉由本發明,則能提供一種塗佈裝置、基板的收授方法以及塗佈方法,能夠將使用時的成本降低。According to the present invention, it is possible to provide a coating apparatus, a substrate receiving method, and a coating method, which can reduce the cost at the time of use.
以下根據圖面來說明本發明的實施方式。Embodiments of the present invention will be described below based on the drawings.
第1圖是本實施方式的塗佈裝置1的立體圖。參考該圖面,來說明本發明的塗佈裝置1的主要構造。Fig. 1 is a perspective view of the coating device 1 of the present embodiment. The main structure of the coating device 1 of the present invention will be described with reference to this drawing.
如第1圖所示,本實施方式的塗佈裝置1,是例如在液晶面板等所用的玻璃基板上塗佈光阻劑的塗佈裝置,是以:基板搬運部2、塗佈部3、管理部4,為主要構成元件。該塗佈裝置1,是藉由基板搬運部2使基板浮起來進行搬運,且藉由塗佈部3將光阻劑塗佈於該基板上,藉由管理部4來管理塗佈部3的狀態。在基板搬運部2,設置有本實施方式的特徵構成要件也就是收容部25b、28b(參考第3圖)。As shown in FIG. 1 , the coating device 1 of the present embodiment is, for example, a coating device that applies a photoresist to a glass substrate used for a liquid crystal panel or the like, and is a substrate conveying unit 2 and a coating unit 3 . The management unit 4 is a main constituent element. In the coating device 1, the substrate is transported by the substrate transport unit 2, and the photoresist is applied to the substrate by the application unit 3, and the application unit 4 manages the application unit 3. status. In the board conveyance unit 2, the characteristic components of the present embodiment, that is, the accommodating portions 25b and 28b (see FIG. 3) are provided.
第2圖是塗佈裝置1的正視圖,第3圖是塗佈裝置1的俯視圖,第4圖是塗佈裝置1的側視圖。參考這些圖面來詳細說明塗佈裝置1的構造。2 is a front view of the coating device 1, FIG. 3 is a plan view of the coating device 1, and FIG. 4 is a side view of the coating device 1. The configuration of the coating device 1 will be described in detail with reference to these drawings.
首先來說明基板搬運部2的構造。First, the structure of the substrate conveyance unit 2 will be described.
基板搬運部2具有:基板搬入區域20、塗佈處理區域21、基板搬出區域22、搬運機構23、以及支承這些構造的框架部24。在該基板搬運部2,是藉由搬運機構23將基板S依序搬運到基板搬入區域20、塗佈處理區域21、及基板搬出區域22。基板搬入區域20、塗佈處理區域21、及基板搬出區域22,是以該順序從基板搬運方向的上游側排列到下游側。搬運機構23,為了要涵蓋基板搬入區域20、塗佈處理區域21、及基板搬出區域22的各部分,而設置在該各部分的其中一側。The board conveyance unit 2 includes a board loading area 20, a coating processing area 21, a substrate carry-out area 22, a transport mechanism 23, and a frame portion 24 that supports these structures. In the substrate transport unit 2, the substrate S is sequentially transported to the substrate loading area 20, the coating processing area 21, and the substrate carrying-out area 22 by the transport mechanism 23. The substrate loading area 20, the coating processing area 21, and the substrate carrying-out area 22 are arranged in this order from the upstream side to the downstream side in the substrate conveyance direction. The transport mechanism 23 is provided on one side of each of the portions in order to cover the substrate loading area 20, the coating processing area 21, and the substrate carrying-out area 22.
以下在說明塗佈裝置1的構造時,為了容易表示,使用XYZ座標來說明圖中的方向。將基板搬運部2的長軸方向也就是基板的搬運方向記為X方向。將從俯視方向觀察與X方向(基板搬運方向)垂直相交的方向記為Y方向。將與包含X方向軸及Y方向軸的平面垂直的方向記為Z方向。分別在X方向、Y方向及Z方向,圖中箭頭的方向為+方向,與箭頭的方向相反的方向為-方向。Hereinafter, in explaining the structure of the coating apparatus 1, the directions in the drawings will be described using XYZ coordinates for ease of display. The longitudinal direction of the substrate conveyance unit 2, that is, the conveyance direction of the substrate is referred to as the X direction. The direction perpendicular to the X direction (substrate conveyance direction) as viewed from the plan view is referred to as the Y direction. The direction perpendicular to the plane including the X-axis and the Y-axis is referred to as the Z direction. In the X direction, the Y direction, and the Z direction, respectively, the direction of the arrow in the figure is the + direction, and the direction opposite to the direction of the arrow is the - direction.
基板搬入區域20,是將從裝置外部搬運過來的基板S予以搬入的部位,具有:搬入側台(工作台)25。The substrate loading area 20 is a portion into which the substrate S conveyed from the outside of the apparatus is carried, and has a loading side table (work table) 25.
搬入側台25,設置在框架部24的上部,是例如由SUS等所構成的從俯視方向觀察為矩形的板狀構件。該搬入側台25,其X方向為長軸。在搬入側台25,分別設有複數的空氣噴出孔25a、與複數的收容部25b。The loading side table 25 is provided on the upper portion of the frame portion 24, and is, for example, a plate-like member which is formed of SUS or the like and has a rectangular shape when viewed from a plan view. The loading side table 25 has a long axis in the X direction. The loading side table 25 is provided with a plurality of air ejection holes 25a and a plurality of housing portions 25b.
空氣噴出孔25a,是將空氣噴出到搬入側台25的台表面25c上的孔,例如在搬入側台25之中基板S通過的區域配置成從俯視方向觀察為矩陣狀。該空氣噴出孔25a設置成貫穿搬入側台25。空氣噴出孔25a連接著沒有圖示的空氣供給源。在該搬入側台25,藉由從空氣噴出孔25a所噴出的空氣而能使基板S朝+Z方向浮起。The air ejection hole 25a is a hole that ejects air to the table surface 25c of the loading side table 25. For example, the area where the substrate S passes through the loading side table 25 is arranged in a matrix shape as seen from a plan view. The air ejection hole 25a is provided to penetrate the loading side table 25. An air supply source (not shown) is connected to the air ejection hole 25a. The loading side table 25 can float the substrate S in the +Z direction by the air ejected from the air ejection hole 25a.
收容部25b,是當從外部搬運機構接收基板S時來將該外部搬運機構的局部予以收容的部分。該收容部25b,設置在:搬入側台25的基板S的搬入區域之中從-X方向的端部到+X方向的幾乎整個面。收容部25b,沿著Y方向設置有複數個。The accommodating portion 25b is a portion that accommodates a part of the external transport mechanism when the substrate S is received from the external transport mechanism. The accommodating portion 25b is provided in the loading region of the substrate S of the loading side table 25 from the end portion in the -X direction to almost the entire surface in the +X direction. The accommodating portion 25b is provided in plural in the Y direction.
在該搬入側台25之中的Y方向的兩端部,各設置有一個對準裝置25d。對準裝置25d,是將搬入到搬入側台25的基板S予以定位的裝置。各對準裝置25d具有:長孔部、與設在該長孔部內的定位構件(沒有圖示),將搬入到搬入側台25的基板從兩側機械性地予以夾持。One alignment device 25d is provided at each of the both ends of the loading side table 25 in the Y direction. The alignment device 25d is a device that positions the substrate S carried into the loading side table 25. Each of the alignment devices 25d has a long hole portion and a positioning member (not shown) provided in the long hole portion, and mechanically sandwiches the substrate carried into the loading side table 25 from both sides.
塗佈處理區域21,是進行光阻劑的塗佈處理的部位,設置有:將基板S浮起支承的處理台27。The coating treatment region 21 is a portion where the coating process of the photoresist is performed, and a processing table 27 that floats and supports the substrate S is provided.
處理台27,是以例如硬質氧化鋁膜為主成分的光吸收材料來覆蓋台表面27c的從俯視方向觀察為矩形的板狀構件,是設置在相對於搬入側台25的+X方向側。在處理台27之中以光吸收材料覆蓋的部位,會抑制雷射光等的光線反射。該處理台27,Y方向為長軸。處理台27的Y方向的尺寸,與搬入側台25的Y方向尺寸大致相同。在處理台27設置有:將空氣噴出到台表面27c上的複數的空氣噴出孔27a、與將台表面27c上的空氣予以吸引的複數的空氣吸引孔27b。這些空氣噴出孔27a及空氣吸引孔27b,設置成貫穿處理台27。The processing table 27 is a plate-shaped member that is rectangular in plan view when the light-absorbing material having a hard aluminum oxide film as a main component is used as a main component of the hard aluminum oxide film, and is provided on the +X direction side with respect to the loading side table 25. The portion of the processing table 27 covered with the light absorbing material suppresses reflection of light such as laser light. The processing table 27 has a long axis in the Y direction. The size of the processing table 27 in the Y direction is substantially the same as the size of the loading side table 25 in the Y direction. The processing table 27 is provided with a plurality of air ejection holes 27a for discharging air onto the table surface 27c, and a plurality of air suction holes 27b for sucking air on the table surface 27c. These air ejection holes 27a and air suction holes 27b are provided to penetrate the processing table 27.
在處理台27,空氣噴出孔27a的間距,是相較於設置在搬入側台25的空氣噴出孔25a的間距更狹窄,與搬入側台25相比,將空氣噴出孔27a設置得較緊密。因此,與其他的台部相比,在該處理台27能以較高精確度來調節基板的浮起量,基板的浮起量例如可控制為100μm以下,而50μm以下較佳。In the processing table 27, the pitch of the air ejection holes 27a is narrower than the pitch of the air ejection holes 25a provided in the loading side table 25, and the air ejection holes 27a are provided closer than the loading side table 25. Therefore, the amount of floating of the substrate can be adjusted at a higher accuracy than the other stages, and the amount of floating of the substrate can be controlled, for example, to 100 μm or less, and preferably 50 μm or less.
基板搬出區域22,是用來將塗佈有光阻劑的基板S搬出到裝置外部的部位,具有:搬出側台(工作台)28。該搬出側台28,設置在相對於處理台27的+X方向側,由與設置在基板搬入區域20的搬入側台25大致相同的材質、尺寸所構成。與搬入側台25同樣地,在搬出側台28設置有:空氣噴出孔28a及收容部28b。The substrate carry-out area 22 is a portion for carrying out the substrate S coated with the photoresist to the outside of the device, and has a carry-out side table (work table) 28. The carry-out side stand 28 is provided on the +X direction side of the processing table 27, and is formed of substantially the same material and size as the carry-in side stand 25 provided in the substrate carry-in area 20. Similarly to the loading side table 25, the unloading side table 28 is provided with an air ejection hole 28a and an accommodating portion 28b.
收容部28b,是當將基板S送到外部搬運機構時來將該外部搬運機構的局部予以收容的部分。該收容部28b,設置在:搬出側台28之中的基板S的搬出區域之中從+X方向的端部到-X方向的一定的寬度。收容部28b,沿著Y方向設置有複數個。The accommodating portion 28b is a portion that accommodates a part of the external transport mechanism when the substrate S is sent to the external transport mechanism. The accommodating portion 28b is provided in a predetermined width from the end portion in the +X direction to the -X direction among the carry-out regions of the substrate S among the carry-out side tables 28. The accommodating portion 28b is provided in plural in the Y direction.
搬運機構23,具有:搬運機23a、真空襯墊23b、軌道23c。搬運機23a的構造是在內部設置有例如線性馬達,藉由驅動該線性馬達,讓搬運機23a可於軌道23c上移動。The transport mechanism 23 has a transporter 23a, a vacuum pad 23b, and a rail 23c. The structure of the transporter 23a is internally provided with, for example, a linear motor, and the linear motor is driven to move the transporter 23a on the rail 23c.
該搬運機23a是配置成:在俯視方向觀察讓預定的部分23d重疊於基板S的-Y方向端部。與該基板S重疊的部分23d,是設置在:較當使基板S浮起時的基板背面的高度位置更低的位置。The conveyor 23a is disposed so that a predetermined portion 23d is superposed on the end portion in the -Y direction of the substrate S as viewed in a plan view. The portion 23d overlapping the substrate S is disposed at a position lower than the height position of the back surface of the substrate when the substrate S is floated.
真空襯墊23b,是有複數個排列在搬運機23a之中與上述基板S重疊的部分23d。該真空襯墊23b,具有用來真空吸附基板S的吸附面,配置成讓該吸附面朝向上方。真空襯墊23b,藉由讓吸附面吸附住基板S的背面端部,則可保持住該基板S。各真空襯墊23b,其從搬運機23a的上面部起算的高度位置是可調節的,例如可因應基板S的浮起量而將真空襯墊23b的高度位置上下調整。軌道23c是在:搬入側台25、處理台27、及搬出側台28的側方涵蓋各台部地延伸著,藉由滑動於該軌道23c而能讓搬運機23a沿著該各台部移動。The vacuum pad 23b has a plurality of portions 23d which are arranged in the carrier 23a and overlap the substrate S. The vacuum pad 23b has an adsorption surface for vacuum-adsorbing the substrate S, and is disposed such that the adsorption surface faces upward. The vacuum pad 23b can hold the substrate S by allowing the adsorption surface to adsorb the rear end portion of the substrate S. Each of the vacuum pads 23b is adjustable in height from the upper surface of the conveyor 23a. For example, the height position of the vacuum pad 23b can be adjusted up and down in response to the amount of floating of the substrate S. The rail 23c extends over the side of the loading side table 25, the processing table 27, and the unloading side table 28, and slides on the rail 23c to move the transporter 23a along the respective bases. .
接著來說明塗佈部3的構造。Next, the structure of the coating portion 3 will be described.
塗佈部3,是用來在基板S上塗佈光阻劑的部分,具有:門型框架31、與噴嘴32。The coating portion 3 is a portion for applying a photoresist on the substrate S, and has a gate frame 31 and a nozzle 32.
門型框架31,具有:支柱構件31a、與架橋構件31b,是設置成在Y方向跨越處理台27。支柱構件31a,在處理台27的Y方向側各設置有一個,各支柱構件31a分別支承於框架部24的Y方向側的兩側面。各支柱構件31a,是設置成讓其上端部的高度位置一致。架橋構件31b,是架橋於各支柱構件31a的上端部之間,相對於該支柱構件31a可進行升降。The portal frame 31 has a pillar member 31a and a bridge member 31b that are disposed to cross the processing table 27 in the Y direction. Each of the pillar members 31a is provided on the Y-direction side of the processing table 27, and each pillar member 31a is supported by both side surfaces of the frame portion 24 on the Y-direction side. Each of the strut members 31a is disposed such that the height positions of the upper end portions thereof coincide. The bridging member 31b is bridged between the upper end portions of the respective strut members 31a, and is movable up and down with respect to the strut members 31a.
該門型框架31是連接於移動機構31c,可朝X方向移動。藉由該移動機構31c讓門型框架31可在其與管理部4之間移動。也就是說,設置於門型框架31的噴嘴32可在其與管理部4之間移動。而該門型框架31,藉由沒有圖示的移動機構讓其也可朝Z方向移動。The portal frame 31 is connected to the moving mechanism 31c and is movable in the X direction. The door frame 31 is movable between it and the management unit 4 by the moving mechanism 31c. That is, the nozzle 32 provided to the portal frame 31 is movable between it and the management portion 4. The door frame 31 can also be moved in the Z direction by a moving mechanism (not shown).
噴嘴32,是作成其中一方向為長軸的長條狀,是設置在門型框架31的架橋構件31b的-Z方向側的面部。在該噴嘴32之中的-Z方向的前端,沿著本身的長軸方向設置有狹縫狀的開口部32a,從該開口部32a將光阻劑吐出。噴嘴32,其開口部32a的長軸方向與Y方向平行,並且該開口部32a配置成與處理台27相對向。開口部32a的長軸方向的尺寸是較所搬運的基板S的Y方向的尺寸更小,而不會將光阻劑塗佈到基板S的周邊區域。在噴嘴32的內部設置有使光阻劑流通到開口部32a的沒有圖示的流通路,該流通路連接著沒有圖示的光阻劑供給源。該光阻劑供給源例如具有沒有圖示的泵浦,藉由以該泵浦將光阻劑推擠到開口部32a,而從開口部32a將光阻劑吐出。在噴嘴32設置有移動機構,在支柱構件31a設置有沒有圖示的移動機構,藉由該移動機構,讓在架橋構件31b所保持的噴嘴32可朝Z方向移動。在架橋構件31b安裝有:用來將噴嘴32的開口部32a,也就是噴嘴32的前端以及與該噴嘴32前端相對向的相對向面之間的Z方向上的距離予以測定的感應器33。The nozzle 32 is formed in an elongated shape in which one direction is a long axis, and is a surface provided on the -Z direction side of the bridge member 31b of the portal frame 31. In the tip end of the nozzle 32 in the -Z direction, a slit-shaped opening portion 32a is provided along the longitudinal direction of the nozzle 32, and the photoresist is discharged from the opening portion 32a. In the nozzle 32, the longitudinal direction of the opening 32a is parallel to the Y direction, and the opening 32a is disposed to face the processing table 27. The dimension of the opening portion 32a in the major axis direction is smaller than the dimension of the substrate S to be transported in the Y direction, and the photoresist is not applied to the peripheral region of the substrate S. Inside the nozzle 32, a flow path (not shown) through which the photoresist flows to the opening 32a is provided, and a flow of the photoresist (not shown) is connected to the flow path. The photoresist supply source has, for example, a pump (not shown), and the photoresist is ejected from the opening 32a by pushing the photoresist to the opening 32a by the pump. The nozzle 32 is provided with a moving mechanism, and the strut member 31a is provided with a moving mechanism (not shown), and the moving mechanism allows the nozzle 32 held by the bridging member 31b to move in the Z direction. The bridge member 31b is provided with an inductor 33 for measuring the distance in the Z direction between the opening 32a of the nozzle 32, that is, the tip end of the nozzle 32 and the opposing surface facing the tip end of the nozzle 32.
來說明管理部4的構造。The configuration of the management unit 4 will be described.
管理部4,是為了讓吐出到基板S的光阻劑(液狀體)的吐出量為定量而將噴嘴32進行管理的部位,是設置在:從俯視方向觀察與基板搬運部2重疊且相對於塗佈部3的-X方向側(基板搬運方向的上游側)。該管理部4,具有:預備吐出機構41、浸漬槽42、噴嘴洗淨裝置43、將這些構造予以收容的收容部44、以及用來保持該收容部的保持構件45。保持構件45與移動機構45a連接。藉由該移動機構45a讓收容部44可朝X方向移動。The management unit 4 is a portion for managing the nozzle 32 in order to limit the amount of discharge of the photoresist (liquid) discharged to the substrate S, and is disposed so as to overlap the substrate transport unit 2 as viewed in plan view. On the -X direction side of the coating portion 3 (upstream side in the substrate conveyance direction). The management unit 4 includes a preliminary discharge mechanism 41, a dipping tank 42, a nozzle cleaning device 43, an accommodating portion 44 for accommodating these structures, and a holding member 45 for holding the accommodating portion. The holding member 45 is connected to the moving mechanism 45a. The accommodating portion 44 is movable in the X direction by the moving mechanism 45a.
預備吐出機構41、浸漬槽42、及噴嘴洗淨裝置43,是以該順序朝-X方向側排列。該預備吐出機構41、浸漬槽42、及噴嘴洗淨裝置43的Y方向的各尺寸,是較上述門型框架31的支柱構件31a之間的距離更小,上述門型框架31是跨越各部分來接達。The preliminary discharge mechanism 41, the immersion tank 42, and the nozzle cleaning device 43 are arranged in the -X direction side in this order. The sizes of the preliminary discharge mechanism 41, the immersion tank 42, and the nozzle cleaning device 43 in the Y direction are smaller than the distance between the pillar members 31a of the door frame 31, and the door frame 31 spans the respective portions. Come to pick up.
預備吐出機構41,是預備性地將光阻劑吐出的部分。該預備吐出機構41設置成最接近噴嘴32。浸漬槽42,是在內部儲存有稀釋劑等的溶劑的液體槽。噴嘴洗淨裝置43,是用來將噴嘴32予以沖洗的裝置。The preliminary discharge mechanism 41 is a portion that preliminarily discharges the photoresist. The preliminary discharge mechanism 41 is disposed closest to the nozzle 32. The immersion tank 42 is a liquid tank in which a solvent such as a diluent is stored inside. The nozzle cleaning device 43 is a device for rinsing the nozzle 32.
噴嘴洗淨裝置43,其設置有移動機構的部分,與預備吐出機構41及浸漬槽42相較,在X方向的尺寸更大。當將該噴嘴洗淨裝置43配置在接近噴嘴32的位置(+X方向側)時,則將其他部位配置到距離噴嘴32較遠的位置(-X方向側)。在這種情況,當噴嘴32接達到收容部44內的其他部位時會需要通過移動機構,藉此讓噴嘴32的移動距離變長。The nozzle cleaning device 43 is provided with a moving mechanism, and has a larger size in the X direction than the preliminary discharge mechanism 41 and the immersion tank 42. When the nozzle cleaning device 43 is disposed at a position close to the nozzle 32 (+X direction side), the other portion is disposed at a position farther from the nozzle 32 (the −X direction side). In this case, when the nozzle 32 is connected to other portions in the accommodating portion 44, it is necessary to pass the moving mechanism, thereby making the moving distance of the nozzle 32 long.
本實施方式的噴嘴洗淨裝置43是設置在較預備吐出機構41及浸漬槽42更靠-X方向側的位置,並且噴嘴洗淨裝置43的移動機構是設置在較該噴嘴洗淨裝置43的洗淨機構更靠-X方向側,所以噴嘴32不會通過移動機構,配置成盡量縮短噴嘴32的移動距離。而當然針對預備吐出機構41、浸漬槽42、噴嘴洗淨裝置43的配置方式,並不限於本實施方式的配置方式,也可以用其他的配置方式。The nozzle cleaning device 43 of the present embodiment is provided at a position closer to the -X direction than the preliminary discharge mechanism 41 and the immersion tank 42, and the moving mechanism of the nozzle cleaning device 43 is provided in the nozzle cleaning device 43. Since the washing mechanism is further on the -X direction side, the nozzle 32 is not passed through the moving mechanism, and is arranged to minimize the moving distance of the nozzle 32. Of course, the arrangement of the preliminary discharge mechanism 41, the immersion tank 42, and the nozzle cleaning device 43 is not limited to the arrangement of the present embodiment, and other arrangements may be used.
接著來說明如上述構造的塗佈裝置1的動作。Next, the operation of the coating apparatus 1 having the above configuration will be described.
第5A圖~第10圖,是顯示塗佈裝置1的動作過程的圖面。參考各圖來說明將光阻劑塗佈在基板S的動作。在該動作,藉由外部搬運機構將基板S搬入到基板搬入區域20,使該基板S浮起而進行搬運,且在塗佈處理區域21塗佈光阻劑,將已塗佈好該光阻劑的基板S從基板搬出區域22搬出。第6圖~第9圖僅以虛線顯示門型框架31(管理部4是實線而已經刪除)的輪廓,而容易判斷噴嘴32及處理台27的構造。以下來說明各部分的詳細動作。5A to 10 are views showing the operation of the coating device 1. The action of applying a photoresist to the substrate S will be described with reference to the respective drawings. In this operation, the substrate S is carried into the substrate loading area 20 by the external transport mechanism, the substrate S is floated and transported, and the photoresist is applied to the coating processing region 21 to apply the photoresist. The substrate S of the agent is carried out from the substrate carry-out area 22. In the sixth to ninth drawings, the outline of the portal frame 31 (the management unit 4 is a solid line and has been deleted) is displayed by a broken line, and the configuration of the nozzle 32 and the processing table 27 can be easily determined. The detailed operation of each part will be described below.
在將基板搬入到基板搬入區域20之前,使塗佈裝置1待機。具體來說,在搬入側台25的基板搬入位置的-Y方向側配置搬運機23a,將真空襯墊23b的高度位置定位在基板的浮起高度位置,並且從搬入側台25的空氣噴出孔25a、處理台27的空氣噴出孔27a、空氣吸引孔27b及搬出側台28的空氣噴出孔28a分別將空氣噴出或吸引,成為將空氣供給到讓基板浮起於各台部表面的程度的狀態。The coating device 1 is placed on standby before the substrate is carried into the substrate loading area 20. Specifically, the transporter 23a is disposed on the -Y direction side of the substrate loading position of the loading side table 25, and the height position of the vacuum cushion 23b is positioned at the floating height position of the substrate, and the air ejection hole from the loading side table 25 is provided. 25a, the air ejection hole 27a of the processing table 27, the air suction hole 27b, and the air ejection hole 28a of the carry-out side stand 28 are respectively ejected or sucked by the air, and the air is supplied to the state where the substrate is floated on the surface of each mesa. .
在該狀態,例如藉由搬運臂60等的外部搬運機構,如第5A圖所示,從外部將基板S搬運到基板搬入位置。當將該基板S搬入到搬入側台25上時,如第5B圖所示,將該搬運臂60朝-Z方向移動,使該搬運臂60的局部收容在於搬入側台25處設置的收容部25b內。當搬運臂60通過搬入側台25的台表面25c時,藉由供給於台表面25c上的空氣來保持基板S,讓其離開搬運臂60上。然後,如第5C圖所示,使收容部25b內的搬運臂60朝-X方向側移動,使搬運臂60移動到收容部25外。In this state, for example, as shown in FIG. 5A, the external transport mechanism such as the transport arm 60 transports the substrate S to the substrate carry-in position from the outside. When the substrate S is carried onto the loading side table 25, as shown in FIG. 5B, the transport arm 60 is moved in the -Z direction, and a part of the transport arm 60 is housed in the housing portion provided at the loading side table 25. Within 25b. When the transport arm 60 is carried into the table surface 25c of the side table 25, the substrate S is held by the air supplied to the table surface 25c, and is separated from the transport arm 60. Then, as shown in FIG. 5C, the transport arm 60 in the accommodating portion 25b is moved toward the -X direction side, and the transport arm 60 is moved outside the accommodating portion 25.
藉由空氣而保持為相對於台表面25c浮起的狀態的基板S,是藉由定位裝置25d的定位構件來進行基板S的定位。在該定位動作,尤其是將Y方向的位置對準成為與塗佈部3的噴嘴32對應的位置。然後,使在基板搬入位置的-Y方向側處配置的搬運機23a的真空襯墊23b真空吸附於基板S的-Y方向側端部。在第6圖顯示吸附著基板S的-Y方向側端部的狀態。在藉由真空襯墊23b吸附住基板S的-Y方向側端部之後,使搬運機23a沿著軌道23c移動。讓基板S成為浮起狀態,所以即使搬運機23a的驅動力較小,基板S也能沿著軌道23c順利移動。The substrate S held in a state of being floated with respect to the table surface 25c by air is positioned by the positioning member of the positioning device 25d. In this positioning operation, in particular, the position in the Y direction is aligned to a position corresponding to the nozzle 32 of the coating unit 3. Then, the vacuum pad 23b of the conveyor 23a disposed on the -Y direction side of the substrate loading position is vacuum-adsorbed to the end portion of the substrate S on the -Y direction side. Fig. 6 shows a state in which the end portion of the substrate S in the -Y direction side is adsorbed. After the end portion on the -Y direction side of the substrate S is sucked by the vacuum pad 23b, the carrier 23a is moved along the rail 23c. Since the substrate S is in the floating state, even if the driving force of the conveyor 23a is small, the substrate S can smoothly move along the rail 23c.
一旦基板S的搬運方向前端到達噴嘴32的開口部32a的位置,如第7圖所示,則從噴嘴32的開口部32a朝向基板S吐出光阻劑。光阻劑的吐出動作,是使噴嘴32的位置固定,藉由搬運機23a一邊搬運基板S一邊來進行。When the leading end of the substrate S in the conveyance direction reaches the position of the opening 32a of the nozzle 32, as shown in Fig. 7, the photoresist is discharged from the opening 32a of the nozzle 32 toward the substrate S. The discharge operation of the photoresist is performed by fixing the position of the nozzle 32 and transporting the substrate S by the transporter 23a.
伴隨著基板S的移動,則如第8圖所示在基板S上塗佈光阻膜R。藉由讓基板S通過,吐出光阻劑的開口部32a下面,而在基板S的預定區域形成光阻膜R。As the substrate S moves, the photoresist film R is applied onto the substrate S as shown in FIG. The resist film R is formed in a predetermined region of the substrate S by passing the substrate S through the lower surface of the opening 32a of the photoresist.
形成了光阻膜R的基板S,是藉由搬運機23a將其朝向搬出側台28搬運。在搬出側台28,在相對於台表面28c浮起的狀態,如第9圖所示將基板S搬運到基板搬出位置。The substrate S on which the photoresist film R is formed is conveyed toward the carry-out side table 28 by the transporter 23a. The unloading side table 28 is conveyed to the substrate carrying-out position as shown in FIG. 9 in a state of being floated on the table surface 28c.
一旦基板S到達基板搬出位置,則首先解除真空襯墊23b的吸附。然後如第10A圖~第10C圖所示,例如使搬運臂61等的外部搬運機構的局部移動到收容部28b內,而使該搬運臂61朝+Z方向移動,搬運臂61接收基板S。在接收了基板S之後,使搬運臂61朝+X方向側移動。將基板S送到搬運臂61。在將基板S送到搬運臂61之後,使搬運機23a再回到搬入側台25的基板搬入位置,待機直到要搬運下個基板S。Once the substrate S reaches the substrate carry-out position, the suction of the vacuum liner 23b is first released. Then, as shown in FIGS. 10A to 10C, for example, a part of the external transport mechanism such as the transport arm 61 is moved into the accommodating portion 28b, and the transport arm 61 is moved in the +Z direction, and the transport arm 61 receives the substrate S. After the substrate S is received, the transport arm 61 is moved toward the +X direction side. The substrate S is sent to the transfer arm 61. After the substrate S is sent to the transport arm 61, the transporter 23a is returned to the substrate loading position of the loading side table 25, and stands by until the next substrate S is to be transported.
在尚未要搬運下個基板S的期間,在塗佈部3,進行用來保持噴嘴32的吐出狀態的預備吐出動作。如第11圖所示,藉由移動機構31c使門型框架31朝-X方向移動到管理部4的位置。While the next substrate S has not yet been transported, the application portion 3 performs a preliminary discharge operation for holding the discharge state of the nozzles 32. As shown in Fig. 11, the door frame 31 is moved to the position of the management unit 4 in the -X direction by the moving mechanism 31c.
在使門型框架31移動到管理部4的位置之後,調整門型框架31的位置將噴嘴32接達到噴嘴洗淨裝置43,藉由該噴嘴洗淨裝置43將噴嘴32洗淨。After the door frame 31 is moved to the position of the management unit 4, the position of the door frame 31 is adjusted to connect the nozzle 32 to the nozzle cleaning device 43, and the nozzle cleaning device 43 cleans the nozzle 32.
在洗淨好噴嘴32之後,將該噴嘴32接達到預備吐出機構41。在預備吐出機構41,會一邊將開口部32a與預備吐出面之間的距離予以測定,一邊將噴嘴32的開口部32a移動到Z方向上的預定位置,一邊使噴嘴32朝-X方向移動,一邊從開口部32a預備吐出光阻劑。After the nozzle 32 is cleaned, the nozzle 32 is connected to the preliminary discharge mechanism 41. In the preliminary discharge mechanism 41, the opening 32a of the nozzle 32 is moved to a predetermined position in the Z direction while the distance between the opening 32a and the preliminary discharge surface is measured, and the nozzle 32 is moved in the -X direction. The photoresist is prepared to be discharged from the opening 32a.
在預備吐出動作之後,將門型框架31回到原來位置。當要搬運下個基板S時,如第12圖所示,使噴嘴32移動到Z方向上的預定位置。藉由對基板S反覆進行塗佈光阻膜R的塗佈動作與預備吐出動作,則在基板S形成良質的光阻膜R。After the preliminary discharge operation, the portal frame 31 is returned to the original position. When the next substrate S is to be transported, as shown in Fig. 12, the nozzle 32 is moved to a predetermined position in the Z direction. By applying the coating operation of the photoresist film R and the preliminary discharge operation to the substrate S, a favorable photoresist film R is formed on the substrate S.
而也可因應需要,例如每預定次數接達到管理部4,則使該噴嘴32接達到浸漬槽42內。在浸漬槽42,藉由將噴嘴32的開口部32a暴露於:儲存於浸漬槽42的溶劑(稀釋劑)的蒸氣環境中,來防止噴嘴32乾燥。Alternatively, if necessary, for example, the management unit 4 is connected every predetermined number of times, and the nozzle 32 is brought into the immersion tank 42. In the immersion tank 42, the nozzle 32 is prevented from drying by exposing the opening 32a of the nozzle 32 to a vapor atmosphere of a solvent (diluent) stored in the immersion tank 42.
藉由本實施方式,由於在基板搬運部2的搬入側台25及搬出側台28設置有:當與外部搬運機構之間收授基板S時,將該外部搬運機構的局部予以收容的收容部25b、28b,所以當將外部搬運機構的局部收容時,能進行基板S的收授。藉此,即使不設置升降銷也能進行基板S的收授,藉此能使成本降低。而由於在基板搬入區域或基板搬出區域能直接進行基板S的收授,所以能有效率地利用基板搬運部2上的空間。藉此能使塗佈裝置1小型化。而由於即使不設置升降銷也能進行基板的收授,所以能使處理節拍縮短化。In the present embodiment, the loading side table 25 and the unloading side table 28 of the board conveying unit 2 are provided with a housing portion 25b that accommodates a part of the external conveying mechanism when the substrate S is received between the external conveying mechanism and the external conveying mechanism. Since it is 28b, when the external transport mechanism is partially housed, the substrate S can be received. Thereby, the substrate S can be received without providing the lift pins, whereby the cost can be reduced. Further, since the substrate S can be directly received in the substrate loading area or the substrate carrying-out area, the space on the board conveying unit 2 can be utilized efficiently. Thereby, the coating apparatus 1 can be miniaturized. Further, since the substrate can be received without providing the lift pins, the processing cycle can be shortened.
本發明的技術範圍並不限於上述實施方式,在不脫離本發明主旨的範圍可以作適當變更。The technical scope of the present invention is not limited to the above-described embodiments, and can be appropriately modified without departing from the scope of the present invention.
針對塗佈裝置1的全體構造,在上述實施方式,雖然是將搬運機構23配置在各台部的-Y方向側,而並不限於此。例如,也可將搬運機構23配置在各台部的+Y方向側。而如第13圖所示,也可在各台部的-Y方向側配置上述搬運機構23(搬運機23a、真空襯墊23b、軌道23c),在+Y方向側配置與該搬運機構23為相同構造的搬運機構53(搬運機53a、真空襯墊53b、軌道53c),而能以搬運機構23與搬運機構53來搬運不同的基板。例如,如該圖所示,在搬運機構23搬運基板S1,在搬運機構53搬運基板S2。在該情況,則能以搬運機構23與搬運機構53來交互搬運基板,讓生產能力提升。而在要將具有上述基板S、S1、S2的一半程度的面積的基板進行搬運的情況,例如以搬運機構23與搬運機構53各保持一枚,藉由使搬運機構23與搬運機構53朝+X方向一同行進,則能同時搬運兩枚基板。藉由這種構造,則能讓生產能力提升。In the entire configuration of the coating device 1, in the above-described embodiment, the transport mechanism 23 is disposed on the -Y direction side of each of the table portions, and is not limited thereto. For example, the transport mechanism 23 may be disposed on the +Y direction side of each of the stages. Further, as shown in Fig. 13, the transport mechanism 23 (the transporter 23a, the vacuum cushion 23b, and the rail 23c) may be disposed on the -Y direction side of each of the bases, and the transport mechanism 23 may be disposed on the +Y direction side. The transport mechanism 53 (the transporter 53a, the vacuum cushion 53b, and the rail 53c) having the same structure can transport different substrates by the transport mechanism 23 and the transport mechanism 53. For example, as shown in the figure, the substrate S1 is transported by the transport mechanism 23, and the substrate S2 is transported by the transport mechanism 53. In this case, the conveyance mechanism 23 and the conveyance mechanism 53 can mutually convey a board|substrate, and productivity can be improved. On the other hand, when the substrate having the area of half of the substrates S, S1, and S2 is to be transported, for example, the transport mechanism 23 and the transport mechanism 53 are held one by one, and the transport mechanism 23 and the transport mechanism 53 are moved toward the +. When the X direction is in the same direction, it is possible to carry two substrates at the same time. With this configuration, productivity can be improved.
在上述實施方式中,雖然只有在基板搬運部2之中的搬入側台25側設置對準裝置25d,而並不限於此,例如當然也可在搬出側台28設置對準裝置。在該情況,搬出側台28的對準裝置,要使基板S的位置對準成與上述搬運臂61對應。In the above-described embodiment, the alignment device 25d is provided only on the loading side table 25 side of the substrate conveying portion 2, and the present invention is not limited thereto. For example, the aligning device may be provided on the carry-out side table 28. In this case, the alignment device of the carry-out side table 28 is aligned with the transfer arm 61 so that the position of the substrate S is aligned.
在上述實施方式,當將基板S搬入到搬入側台25時是藉由對準裝置25d進行對準動作,而並不限於此,例如不同於對準裝置25,也可設置用來限制基板S移動的移動限制機構。例如舉例,將可出沒於台表面25c的移動限制構件配置成包圍搬入側台25的基板搬入區域,使該移動限制構件在搬入基板S時突出於台表面25c上。也可將同樣的構造對於搬出側台28的基板搬出區域設置。In the above embodiment, the alignment operation is performed by the alignment device 25d when the substrate S is carried into the loading side table 25, and is not limited thereto. For example, unlike the alignment device 25, the substrate S may be provided to be restricted. Mobile movement limiting mechanism. For example, the movement restricting member that can be present on the table surface 25c is disposed so as to surround the substrate loading area of the loading side table 25, and the movement restricting member protrudes from the table surface 25c when the substrate S is loaded. The same structure may be provided for the substrate carry-out area of the carry-out side stand 28.
1...塗佈裝置1. . . Coating device
2...基板搬運部2. . . Substrate handling unit
3...塗佈部3. . . Coating department
4...管理部4. . . Management
25...搬入側台25. . . Move into the side
25b...收容部25b. . . Containment department
25d...對準裝置25d. . . Alignment device
28...搬出側台28. . . Moving out of the side
28b...收容部28b. . . Containment department
S...基板S. . . Substrate
R...光阻膜R. . . Photoresist film
第1圖是顯示本發明的一種實施方式的塗佈裝置的構造的立體圖。Fig. 1 is a perspective view showing the structure of a coating apparatus according to an embodiment of the present invention.
第2圖是顯示本發明的上述實施方式的塗佈裝置的構造的正視圖。Fig. 2 is a front elevational view showing the structure of a coating apparatus according to the above embodiment of the present invention.
第3圖是顯示本發明的上述實施方式的塗佈裝置的構造的俯視圖。Fig. 3 is a plan view showing the structure of the coating apparatus of the above embodiment of the present invention.
第4圖是顯示本發明的上述實施方式的塗佈裝置的構造的側視圖。Fig. 4 is a side view showing the configuration of the coating apparatus of the above embodiment of the present invention.
第5A圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 5A is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第5B圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 5B is a view showing the operation of the coating apparatus according to the embodiment of the present invention.
第5C圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 5C is a view showing the operation of the coating apparatus according to the embodiment of the present invention.
第6圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 6 is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第7圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 7 is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第8圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 8 is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第9圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 9 is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第10A圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 10A is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第10B圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 10B is a view showing the operation of the coating apparatus of the above embodiment of the present invention.
第10C圖是本發明的上述實施方式的塗佈裝置的動作的顯示圖。Fig. 10C is a view showing the operation of the coating device of the above embodiment of the present invention.
第11圖是本發明的上述實施方式的噴嘴洗淨裝置的動作的顯示圖。Fig. 11 is a view showing the operation of the nozzle cleaning device according to the embodiment of the present invention.
第12圖是本發明的上述實施方式的噴嘴洗淨裝置的動作的顯示圖。Fig. 12 is a view showing the operation of the nozzle cleaning device according to the embodiment of the present invention.
第13圖是顯示本發明的另一個實施方式的塗佈裝置的構造的俯視圖。Fig. 13 is a plan view showing the configuration of a coating apparatus according to another embodiment of the present invention.
25...搬入側台25. . . Move into the side
25a...空氣噴出孔25a. . . Air ejection hole
25b...收容部25b. . . Containment department
25c...台表面25c. . . Table surface
25d...對準裝置25d. . . Alignment device
60...搬運臂60. . . Transport arm
S...基板S. . . Substrate
Claims (11)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007183388A JP2009018917A (en) | 2007-07-12 | 2007-07-12 | Coating apparatus, substrate delivery method and coating method |
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| TW200922850A TW200922850A (en) | 2009-06-01 |
| TWI444321B true TWI444321B (en) | 2014-07-11 |
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| JP (1) | JP2009018917A (en) |
| KR (1) | KR100974847B1 (en) |
| CN (1) | CN101344725B (en) |
| TW (1) | TWI444321B (en) |
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|---|---|---|---|---|
| JP5550882B2 (en) * | 2009-10-19 | 2014-07-16 | 東京応化工業株式会社 | Coating device |
| JP5518427B2 (en) * | 2009-10-26 | 2014-06-11 | 東京応化工業株式会社 | Coating device |
| KR101138314B1 (en) * | 2009-11-23 | 2012-04-25 | 주식회사 나래나노텍 | A Floating Type Film Coating Device and Method, and A Floating Type Film Coating System Having the Same |
| JP5411689B2 (en) * | 2009-12-28 | 2014-02-12 | 東京エレクトロン株式会社 | Mounting method and mounting apparatus |
| JP5502788B2 (en) * | 2011-03-16 | 2014-05-28 | 東京エレクトロン株式会社 | Floating coating device |
| JP6846943B2 (en) * | 2017-02-10 | 2021-03-24 | 東京エレクトロン株式会社 | Coating device and coating method |
| CN114249109A (en) * | 2020-09-22 | 2022-03-29 | 川奇光电科技(扬州)有限公司 | Automatic mounting device for display substrate |
| CN113663869A (en) * | 2021-08-04 | 2021-11-19 | 昆山丘钛微电子科技股份有限公司 | Painting glue support and painting glue equipment |
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| JP3834469B2 (en) * | 2000-11-15 | 2006-10-18 | 富士写真フイルム株式会社 | Substrate transfer system and substrate transfer method using the same |
| JP4158961B2 (en) * | 2002-04-01 | 2008-10-01 | 株式会社日立プラントテクノロジー | Single wafer transfer device for glass substrates |
| TWI226303B (en) * | 2002-04-18 | 2005-01-11 | Olympus Corp | Substrate carrying device |
| JP4311992B2 (en) * | 2003-07-04 | 2009-08-12 | オリンパス株式会社 | Substrate transfer device |
| JP4378301B2 (en) * | 2005-02-28 | 2009-12-02 | 東京エレクトロン株式会社 | Substrate processing apparatus, substrate processing method, and substrate processing program |
| JP4571525B2 (en) * | 2005-03-10 | 2010-10-27 | 東京エレクトロン株式会社 | Substrate processing apparatus and substrate processing method |
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| KR20090006768A (en) | 2009-01-15 |
| KR100974847B1 (en) | 2010-08-11 |
| TW200922850A (en) | 2009-06-01 |
| JP2009018917A (en) | 2009-01-29 |
| CN101344725A (en) | 2009-01-14 |
| CN101344725B (en) | 2011-12-14 |
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