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TW200813288A - Color-coated, fouling-resistant conductive clothes and manufacturing method thereof - Google Patents

Color-coated, fouling-resistant conductive clothes and manufacturing method thereof Download PDF

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Publication number
TW200813288A
TW200813288A TW95132884A TW95132884A TW200813288A TW 200813288 A TW200813288 A TW 200813288A TW 95132884 A TW95132884 A TW 95132884A TW 95132884 A TW95132884 A TW 95132884A TW 200813288 A TW200813288 A TW 200813288A
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TW
Taiwan
Prior art keywords
conductive cloth
resin
coating
antifouling
fiber
Prior art date
Application number
TW95132884A
Other languages
English (en)
Other versions
TWI341889B (en
Inventor
Feng-Chang Chang
Hsin-Feng Cho
Jian-Wen Cheng
Original Assignee
Formosa Taffeta Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Formosa Taffeta Co Ltd filed Critical Formosa Taffeta Co Ltd
Priority to TW95132884A priority Critical patent/TWI341889B/zh
Priority to US11/850,728 priority patent/US8173555B2/en
Priority to JP2007231242A priority patent/JP5252863B2/ja
Publication of TW200813288A publication Critical patent/TW200813288A/zh
Application granted granted Critical
Publication of TWI341889B publication Critical patent/TWI341889B/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0056Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0094Fibrous material being coated on one surface with at least one layer of an inorganic material and at least one layer of a macromolecular material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • D06N2201/0245Acrylic resin fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/02Synthetic macromolecular fibres
    • D06N2201/0263Polyamide fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/041Polyacrylic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/061Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/066Silicon polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/06Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/068Polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00Condition, form or state of the materials
    • D06N2205/02Dispersion
    • D06N2205/023Emulsion, aqueous dispersion, latex
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/04Properties of the materials having electrical or magnetic properties
    • D06N2209/041Conductive
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/08Properties of the materials having optical properties
    • D06N2209/0807Coloured
    • D06N2209/083Multi-coloured
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y10T428/24372Particulate matter
    • Y10T428/24413Metal or metal compound
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • Y10T428/31529Next to metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2041Two or more non-extruded coatings or impregnations
    • Y10T442/2049Each major face of the fabric has at least one coating or impregnation
    • Y10T442/2057At least two coatings or impregnations of different chemical composition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/20Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
    • Y10T442/2418Coating or impregnation increases electrical conductivity or anti-static quality
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3382Including a free metal or alloy constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3382Including a free metal or alloy constituent
    • Y10T442/3407Chemically deposited metal layer [e.g., chemical precipitation or electrochemical deposition or plating, etc.]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Description

200813288 九、發明說明: 【發明所屬之技術領域】 本發明係關於導電布的技術領域,尤指具有低表面電阻 且經顏色塗佈之防污導電布,及其製造方法。 【先前技術】 現有導電布一般係將布料進行無電解電鍍以形成金屬化 織物,當電鍍銅時導電布外觀呈金屬銅色、鍍銅鍵錄呈銀
灰鍍銀呈銀白色或鍍金呈金色。導電布柔軟、光滑且 透氣並具有重篁輕及易裁剪等優點。然而,由於導電布 之表面金屬化的結果,導電布無法使用一般布料之染色技 術染色’相較於顏色多樣化的一般布料,導電布的外觀單 調且在應用上的限制較大。 一此外’由於導電布之表面層為銅、鎳、、銀或金等金屬, 谷易受到使用環境的溫、溼度影響,且於作業時易受到手 痕或其他接觸影響,造成氧化、手痕、外觀污染或表面電 阻升高等缺陷。 習知有以聚氨酿樹脂或壓克力樹脂等添加導電碳黑㈣ 佈於v電布上’成為具有黑色導電性塗層之導電布。由方 =塗碳黑厚度厚’且碳黑導電性為約1Ω至^ 传具有m層之導電布無法保持原來導電布之低表面霉 阻。一般而言,導 分冤亭之表面電阻為約〇·〇〇7Ω /□至約1 G /□。此外,碳里夕w Α命 …、之…、色度不足以顯現亮麗的黑色度,更 甚者為只有早—之里#、按4史 _ν …、色k擇,對產品應用的選擇有極大的 限制。 il3856.doc 200813288 由於現有導電布具有顏色限制及易受舉境影響等缺失, 實有加以改良的必要。 【發明内容】 為了改善上述現有導電布的限制及缺弊,本發明之主要 目的在於提供一種可以在其上形成顏色、可防止人為或環 境影響其特性,並保持原有低表面電阻的導電布。
本發明之另一目的係提供一種經顏色塗佈之防污導電布 的製造方法’其包含下列步驟:提供m纖維或人造 纖維織成且包含-金屬層之導電布;及於該導電布之金屬 層上形成至少-有色樹脂塗層;其特徵在於該樹脂塗層表 面不超過導電布之經緯向紗線的交又凸點。 【實施方式】 隹本發明具體實 &顏色塗佈之防污導電布的 表义方法包含以下步驟:捭 成 ^、一以天然纖維或人造纖維織 成之布料,利用無電解電錢 ^ , . . a …亥布枓表面均勻鍍上一金屬 曰成為^電性之導電布;將 樹•塗佈配方;及於導電布之金屬層成-有色 次’母層塗層係塗佈於布料之 “顏色冰 經緯向紗線的交又凸點。 …域’但不超過布料之 上述方法所使用之天然纖維可 不限於棉、麻、絲戋毛. 、°然纖維,例如但 4毛,人造纖維可為 如但不限於嫘縈纖維、、 ”、、可人造纖維,例 維。”纖維、聚酯纖維或壓克力纖 iI3856.doc 200813288 熱知者,其中所 ’例如但不限於 上述無電解電鍍法係熟習此項技術者所 使用之金屬可為任何導電性良好之金屬 銅、鎳、銀、金或其合金。 上述方法所使用的顏料可為具有任何顏色之染料,如黑 色礙黑、有機黑、紅、藍、、綠、金等顏料或由任何需要^ 顏色的染料調製而得’其用量為樹脂塗佈配方之約1%至 約20%。樹脂可為溶劑型或水性樹脂,例如但不限於聚氨
酯樹脂、聚酯樹脂、懕古士扮^匕 、 ^ I克力樹脂、乳膠樹脂或矽利康樹 脂,其用量為樹脂塗佈配方之約1〇%至約7〇%。 在本發明之較佳實施態樣中,樹脂塗佈配方可視需要添 加架橋劑’例如但不限於異氰酸_(is(>ey舰⑷或三聚氛胺 (melamine),其用量為樹脂塗佈配方之約1%至約10〇/〇 ;及 溶劑,例如但不限於甲苯(t〇luene)、丁酮(Mb以⑽ ne,MEK)、一甲基甲醯胺⑷则吻心⑽础也;DMF), 其用量為樹脂塗佈配方之約3G%至60%,u將樹脂塗佈配 方稀釋至約1000 CPS至約20000 cps之黏度。 在上述方法中,塗佈有色樹脂之薄塗層的方法係熟習此 項技術者所热知者,例如但不限於刮刀塗佈方式、雕刻羅 k佈方式噴塗噴灑方式或浸潰壓吸搭配刮刀將多餘表 面樹脂刮除方式等以形成薄塗層。 在本t明之較佳實施態樣中,刮刀塗佈方式可以懸浮式 刮刀塗佈’以精確控制各塗層的塗佈量。在本發明方法之 車乂仏貝知恶樣中,刀具可為J型刀或U型刀,刀厚度為約 〇·5 mm至約5 mm ’刀具下壓導電布接觸面約0.5 mm至約 113856.doc 200813288 20 mm,1次塗佈量為約〇·ι g/M2至約8 ,且塗佈後以 約80。〇至約160°C,烘乾約1分鐘至約3分鐘。 本發明另提供一種經顏色塗佈之防污導電布,其包含一 以天然纖維或人造纖維織成且包含一金屬層之導電布,及 至少一有色樹脂塗層以刮刀方式塗佈於該導電布之金屬層 上,其中該樹脂塗層表面不超過導電布之經緯向紗線的交 叉凸點。該導電布於塗佈有色樹脂塗層前的表面電阻為約
0·0〇7Ω /□至約〇」Q /□,而於塗佈有色樹脂塗層後的表面 電阻為約0.007Ω/□至約〇.1Ω/[:]。 本發明係利用低塗佈量塗佈,且多次塗佈均不超過導電 布之經緯紗交又凸點的技術,以於導電布之單面或雙面塗 佈所需的顏色,使得導電布呈現具有均句顏色且色度深之 外觀,導電布之表面金屬層由於薄樹脂塗層之保護而不會 受到人為或環境影響其外觀及導電性能,且經顏色塗佈之 導電布表面仍然具有與原導電布相同之導電性能,不會因 為塗佈塗層過厚而使其表面電阻升高。 本發明導電布具有有色外觀、人為或環境污染防止及低表 面電阻等特性。本發明之導電布經由塗佈或貼合導電偷 或熱熔料,可成騎f布”、導電布泡 概 二具:防輕射、防靜電等特性,可以防止由電子2 汽漏之^磁波影響自身或其他電子機器而產生誤動作。 以下貫施例係用㈣本發明作進—步說明,唯非用 制本發明之範圍。任何熟悉此項技藝之人士可輕易達成: 修飾及改變均包括於本案說明書揭示内容及所附" 113856.doc 200813288 範圍之範圍内。 實施例1 :經顏色塗佈之防污導電布的製備 進行下列步驟以製得經顏色塗佈之防污導電布: 織布·以l s曰纖維織成具有經向5 〇丹尼6纖維數、緯 向50丹尼/72纖維數、經向密度152條/英吋及緯向密度124 條/英吋’及厚度為〇.1 mm的平織布料。 無電解電鍍:將該布料經過精練洗淨、熱定型、表面粗 化及表面凋整後,進行無電解電鍍銅及鎳以將布料金屬 化; 其中無電解電鍍係技藝人士熟知的製程,其包含以下步 驟活化·在3〇c下,將布料於包含氯化鈀100 mg/L、氣 化亞錫10 g/L及鹽酸100 ml/L之溶液中浸潰3分鐘,然後完 全洗淨;接著速化:在45t下,將布料於鹽酸1〇〇㈤^中 /又/貝3刀鐘,然後元全洗淨;之後進行無電解鑛銅:在如 c下,將布料於包含硫酸銅10 g/L、甲醛7·5瓜、氫氧 化鈉8 g/L、乙二胺四醋骏四鈉鹽(ethylene‘ tetraaceuc acid tetrasodium salt; EDTA-4Na)30 g/L及安定 劑0.25 ml/L之溶液中浸潰2〇分鐘,以於布料上均勻鍍上金 屬銅25克/M2,然後完全洗淨;接著進行無電解鍍鎳:在 40°C下,將布料於包含硫酸鎳22 5 g/L、次亞磷酸鈉18 g/L、檸檬酸鈉〇·! M/L及氨水2〇 ml/L之溶液中浸潰5分 鐘,以於布料上均勻鍍上金屬鎳5克/M2,然後完全洗淨, 最後進行烘乾,以製得銀灰色導電布。 以 JIS K-7194,Mitsubishi Loresta MCP-T600進行四點探 I13856.doc -10- 200813288 針測試法,將測試抵針放於布料的表面測試表面電阻;測 得所製得之銀灰色導電布具有約0·03 Ω /□的表面電阻。 製備樹脂塗佈配方:將二液型聚氨酯樹脂100克、異氮 酸酯9克、丁酮50克、黑色碳黑5克及黑色顏料5克(其中黑 色顏料包含32%碳黑、3%分散劑、20%壓克力樹脂及45% 載體)混合以形成底部塗佈配方,其黏度為約5〇〇〇 cpS ;及 將一液型聚氨自旨樹脂100克、異氰酸醋3克、丁酮50克、專 色碳黑10克及黑色顏料10克(其中黑色顏料包含32%碳黑、 3%分散劑、20%壓克力樹脂及45%載體)混合以形成面料塗 佈配方,其黏度為約4000 cp。 刮刀塗佈··以懸浮式機台將調製好的樹脂塗佈配方塗佈 於導電布之金屬層上,其中該機台使用刀厚度2 mm之j型 刀,刀具下壓導電布接觸面2 mm之條件。先以底部塗佈配 方於導電布上塗佈約5克/M2,覆蓋布料之凹點區域,但不 超過布料之經緯向紗線的交叉凸點,接著以約· 12(rc烘烤 約1分鐘,再以面料塗佈配方塗佈約5克/M2於布料之凹點 區域上’同樣不超過布料之經緯向紗線的交叉凸點,再以 約12 0 C烘烤約1分鐘,以形成經顏色塗佈之防污導電布。 比較例1 :經碳黑塗佈之防污導電布的製備 同實施例1之織布及無電解電鍍步驟以形成具有約0 03 Ω/□的表面電阻之銀灰色導電布,接著於導電布之金屬 層上塗佈包含導電碳黑之樹脂塗佈配方。首先,以包含二 液型聚氨酯樹脂100克、丁酮5〇克、異氰酸酯9克及導電碳 黑5克,且黏度約5000 cps之底部樹脂塗料配方,於導電布 113856.doc -11 - 200813288 上形成一底部塗層,接著以包含一液型聚氨酯樹脂100 克、丁酮50克、異氰酸酯3克及導電碳黑1 〇克,且黏度約 4000 cps之面料樹脂塗料配方,於導電布上形成一表面塗 層’底部塗層及面料塗層之乾膜總厚度為約〇 〇8 ,以 製得經碳黑塗佈之灰黑色防污導電布。 表1列出實施例1與比較例1所製得導電布及未經塗佈之 ^電布的布料顏色、布料厚度、表面電阻、防污性能及屏 蔽性能。 防污性能係以裁剪經向及緯向1〇公分χ1〇公分之導電布 料測试樣,測試手痕對於材料表面污染性及殘留痕跡,其 中〇··幾乎無污染痕跡,△:少許污染痕跡,及χ ••污染 痕跡非常嚴重)。
綜上所述,本 本發明係以低塗佈量塗佈, ,配合有色樹脂塗
實有極大之幫助。 外觀,且不會影響原有導電 氧化髒污、人為或環境污染 對於導電布的實用範圍領域 113856.doc

Claims (1)

  1. 200813288 十、申請專利範圍: 1. 一種經顏色塗佈之防污導電布的製造方法,其包含下列 步驟: 提供一以天然纖維或人造纖維織成且包含一金屬層之 導電布;及 • 於該導電布之金屬層上形成至少一有色樹脂塗層,其 中該樹脂塗層表面不超過導電布之經緯向紗線的交叉凸 點。 • 2.如請求们之製造方法,其中該天然纖維包含棉、麻、 絲、或毛。
    如明求項1之製造方法,其中該人造纖維包含嫘縈纖 維、尼龍纖維、聚酯纖維或壓克力纖維。 如請求項1之製造方法,其中該金屬層係經由無電解電 鍍銅、鎳、銀、金或其合金所形成。 如。月求項1之製造方法,其中該有色樹脂塗層包含約 至約20%顏料及约1%至約7〇%樹脂。 :明求項5之製造方法,其中該顏料包含黑色、紅色、 π色、綠色、金色或其他複合色顏料。 二、項5之製造方法,其中該樹脂包含溶 樹脂。 人 > 此 ::戈項7之製造方法,其中該樹脂包含聚氨酯樹脂、 1 1^、壓克力樹脂、乳膠樹脂或矽利康樹脂。 9·如睛求項5 1〇/〇至毛 衣以方法,其中該有色樹脂塗層另包含約 、、勺10°’。架橋劑及約3〇%至約6〇%溶劑。 113856.doc 200813288 10·如請求項9之製造方法,其中該架橋劑包含異氰酸酯或 二聚氰胺,及該溶劑包含甲苯、丁酮或二甲基甲醯胺。 月农項1之製造方法,其中形成該有色樹脂塗層之方 式包含以刮刀塗佈方式、雕刻羅拉塗佈方式'噴塗噴灑 方式或浸潰壓吸搭配刮刀將多餘表面樹脂刮除方式。 12·如請求項1之製造方法,其中該導電布於塗佈有色樹脂 塗層前的表面電阻為約〇·〇〇7Ω /□至約01 Ω /□,且塗佈 有色樹脂塗層後的表面電阻為約〇·〇〇7 Ω /□至約〇1 Ω / □。 13 ·種經顏色塗佈之防污導電布,其包含一以天然纖維或 人造纖維織成且包含一金屬層之導電布,及至少一有色 樹脂塗層以刮刀方式塗佈於該導電布之金屬層上,其中 σ亥私丨脂塗層表面不超過導電布之經緯向紗線的交叉凸 點。 14·如請求項13之防污導電布,其中該天然纖維包含棉、 麻、絲、或毛。 15·如請求項13之防污導電布,其中該人造纖維包含嫘縈纖 維、尼龍纖維、聚酯纖維或壓克力纖維。 1 6.如請求項13之防污導電布,其中該金屬層係經由無電解 電鑛鋼、鎳、銀、金或其合金所形成。 1 7·如請求項13之防污導電布,其中該有色樹脂塗層包含約 10/〇至約20%顏料及約1%至約7〇%樹脂。 18·如請求項17之防污導電布,其中該顏料包含黑色、紅 色、藍色、綠色、金色或其他複合色顏料。 113856.doc 200813288 1 9 ·如請求項i 7之防污導電布,其中該樹脂包含溶劑型或水 性樹脂。 20·如請求項19之防污導電布,其中該樹脂包含聚氨樹 脂、聚S旨樹脂、壓克力樹脂、乳膠樹脂或秒利康樹脂。 2 1 ·如晴求項1 7之防污導電布’其中該有色樹脂塗層另包含 約1%至約10%架橋劑及約30%至約60%溶劑。 22·如請求項21之防污導電布,其中該架橋劑包含異氰酸酯 或三聚氰胺,及該溶劑包含甲苯、丁酮或二曱基甲醯 23. 如請求項13之防污導電布,其中形成該有色樹脂塗層之 方式包含以刮刀塗佈方式、雕刻羅拉塗佈方式、喷塗噴 灑方式或浸潰壓吸搭配刮刀將多餘表面樹脂刮除方式。 24. 如請求項13之防污導電布,其中該防污導電布於塗佈有 色樹脂塗層前的表面電阻為約〇 〇〇7Ω 7口至約〇ι 〇 /口, 且塗佈有色樹脂塗層後的表面電阻為約〇〇〇7Ω/□至約 0·1 Ω /□。 113856.doc 200813288 七、指定代表圖: (一) 本案指定代表圖為:(無) (二) 本代表圖之元件符號簡單說明:
    八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無)
    113856.doc
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