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JP2012018775A - Lithium ion secondary battery and battery pack - Google Patents

Lithium ion secondary battery and battery pack Download PDF

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JP2012018775A
JP2012018775A JP2010154183A JP2010154183A JP2012018775A JP 2012018775 A JP2012018775 A JP 2012018775A JP 2010154183 A JP2010154183 A JP 2010154183A JP 2010154183 A JP2010154183 A JP 2010154183A JP 2012018775 A JP2012018775 A JP 2012018775A
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lithium ion
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JP5708977B2 (en
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Akira Tsujiko
曜 辻子
Satoyuki Mizuno
智行 水野
Keiko Wasada
景子 和佐田
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Toyota Motor Corp
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Abstract

【課題】組電池を充電する際に単電池のSOCのバラツキに伴う過充電を防止するリチウムイオン二次電池を提供すること。
【解決手段】本発明よって提供されるリチウムイオン二次電池は、正極と負極と電解液とを備えている。正極は、集電体上に形成された正極活物質層であって、主成分として所定の酸化還元電位を有する主正極活物質と、該主正極活物質よりも酸化還元電位の高い高電位正極活物質とを含む正極活物質層を備えている。
【選択図】図4
Provided is a lithium ion secondary battery that prevents overcharging due to variations in SOC of single cells when charging an assembled battery.
A lithium ion secondary battery provided by the present invention includes a positive electrode, a negative electrode, and an electrolytic solution. The positive electrode is a positive electrode active material layer formed on a current collector, and has a main positive electrode active material having a predetermined redox potential as a main component, and a high potential positive electrode having a higher redox potential than the main positive electrode active material A positive electrode active material layer including an active material is provided.
[Selection] Figure 4

Description

本発明は、リチウムイオン二次電池に関する。また、複数のリチウムイオン二次電池が電気的に相互に接続された組電池に関する。   The present invention relates to a lithium ion secondary battery. The present invention also relates to an assembled battery in which a plurality of lithium ion secondary batteries are electrically connected to each other.

リチウムイオンが正極と負極との間を行き来することにより充電および放電するリチウムイオン二次電池は、軽量で高エネルギー密度が得られることから、車両搭載用電源、或いはパソコンおよび携帯端末の電源に好ましく用いられるものとして重要性が高まっている。   Lithium ion secondary batteries that are charged and discharged by moving lithium ions back and forth between the positive electrode and the negative electrode are light and high energy density can be obtained. Therefore, they are preferable for on-vehicle power supplies or power supplies for personal computers and portable terminals. It is becoming increasingly important to be used.

このようなリチウムイオン二次電池(単電池)を相互に(典型的には直列に)接続してなる組電池において、各単電池の構築の際或いは組電池として使用している際に各単電池のSOC(State of charge;充電状態、即ち電池の残容量)にバラツキが生じる場合がある。単電池同士でSOCにバラツキのある組電池を充電すると該組電池を構成する単電池のうちの一つの単電池が満充電になったときに組電池全体の充電を止める必要がある。充電を止めずに全ての単電池が満充電になるまで充電すると、いくつかの単電池は過充電となり該過充電の単電池内の正極において分解反応が起こる等の不具合が発生する虞があるためである。一方、充電を止めた場合には、他の単電池はまだ充電可能であるにも関わらず満充電まで充電されないこととなり、使用できる容量が不足してしまう虞がある。このように各単電池のSOCのバラツキによって、組電池としてのその能力を最大限に発揮できない場合が発生し得る。
このような問題に対応すべく、従来技術として、特許文献1から8が挙げられる。例えば、特許文献1には、各単電池の電圧を検出して基準となる電圧との電圧差が閾値以上の単電池を充電し又は放電させて電圧の均等化を図ろうとする技術が記載されている。
In an assembled battery in which such lithium ion secondary batteries (unit cells) are connected to each other (typically in series), each unit cell is used when each unit cell is constructed or used as an assembled battery. There may be variations in the SOC (State of charge) of the battery. When an assembled battery having a variation in SOC between the single cells is charged, it is necessary to stop the charging of the entire assembled battery when one of the single cells constituting the assembled battery is fully charged. If all the cells are fully charged without stopping charging, some cells may be overcharged, causing problems such as decomposition reaction at the positive electrode in the overcharged cells. Because. On the other hand, when the charging is stopped, other unit cells are still charged, but are not fully charged, and there is a possibility that the usable capacity is insufficient. Thus, the case where the capability as an assembled battery cannot be exhibited to the maximum by the variation of SOC of each single battery may generate | occur | produce.
In order to cope with such a problem, Patent Documents 1 to 8 are cited as conventional techniques. For example, Patent Document 1 describes a technique for detecting the voltage of each unit cell and charging or discharging a unit cell whose voltage difference from a reference voltage is equal to or greater than a threshold value to equalize the voltage. ing.

特開2009−038876号公報JP 2009-038876 A 特開2000−078768号公報Japanese Unexamined Patent Publication No. 2000-0787768 特開平09−017447号公報Japanese Patent Laid-Open No. 09-017447 特開平05−335034号公報JP 05-335034 A 特開2007−048612号公報JP 2007-048612 A 特開平11−213987号公報JP-A-11-213987 特開2007−294654号公報JP 2007-294654 A 特開2009−142071号公報JP 2009-142071 A

しかしながら、上記特許文献1に記載の技術は、単電池のSOCのバラツキに伴う過充電を防止することができるが、そのための装置構成が複雑となる。このため、より簡易な構成で同様の目的を実現できるものが求められていた。
そこで、本発明は、上述した従来の課題を解決すべく創出されたものであり、その目的は、組電池を充電する際に単電池のSOCのバラツキに伴う過充電を防止するリチウムイオン二次電池を提供することである。また、該リチウムイオン二次電池を備える組電池を提供すること他の目的とする。
However, although the technique described in Patent Document 1 can prevent overcharge due to the variation in the SOC of the unit cells, the device configuration for that is complicated. For this reason, what can implement | achieve the same objective with a simpler structure was calculated | required.
Therefore, the present invention has been created to solve the above-described conventional problems, and the purpose of the present invention is to prevent the overcharge associated with the variation in the SOC of the unit cell when charging the assembled battery. It is to provide a battery. Another object is to provide an assembled battery including the lithium ion secondary battery.

上記目的を実現するべく、本発明により、正極と負極と電解液とを備えるリチウムイオン二次電池が提供される。ここで開示されるリチウムイオン二次電池において、上記正極は、集電体と、該集電体上に形成された正極活物質層であって、主成分として所定の酸化還元電位を有する主正極活物質と該主正極活物質よりも酸化還元電位の高い高電位正極活物質とを含む正極活物質層を備えることを特徴とする。   In order to achieve the above object, the present invention provides a lithium ion secondary battery including a positive electrode, a negative electrode, and an electrolytic solution. In the lithium ion secondary battery disclosed herein, the positive electrode is a current collector and a positive electrode active material layer formed on the current collector, and has a predetermined redox potential as a main component A positive electrode active material layer including an active material and a high potential positive electrode active material having a higher redox potential than the main positive electrode active material is provided.

なお、本明細書において「正極活物質」とは、二次電池において電荷担体となる化学種(ここではリチウムイオン)を可逆的に吸蔵および放出(典型的には挿入および離脱)可能な正極側の活物質をいう。
また、本明細書において「負極活物質」とは、二次電池において電荷担体となる化学種(ここではリチウムイオン)を可逆的に吸蔵および放出(典型的には挿入および離脱)可能な負極側の活物質をいう。
さらにまた、本明細書において「SOC」とは、リチウムイオン二次電池の充電状態をいい、主正極活物質と主負極活物質とに基づいて決定され、主正極活物質と主負極活物質の電位差が最大(電池の上限電圧)となったときをSOC100%とし、主正極活物質と主負極活物質の電位差が最小(電池の下限電圧)となったときのSOCを0%とする。
In the present specification, the “positive electrode active material” refers to a positive electrode side capable of reversibly occluding and releasing (typically inserting and removing) chemical species (here, lithium ions) that serve as charge carriers in a secondary battery. The active material.
In this specification, the “negative electrode active material” means a negative electrode side capable of reversibly occluding and releasing (typically inserting and removing) chemical species (here, lithium ions) which are charge carriers in a secondary battery. The active material.
Furthermore, in this specification, “SOC” refers to the state of charge of a lithium ion secondary battery, which is determined based on the main positive electrode active material and the main negative electrode active material. The SOC is 100% when the potential difference becomes maximum (battery upper limit voltage), and the SOC when the potential difference between the main positive electrode active material and the main negative electrode active material becomes minimum (battery lower limit voltage) is 0%.

本発明によって提供されるリチウムイオン二次電池は、正極の集電体上に形成された正極活物質層に主成分としての主正極活物質と、該主正極活物質よりも酸化還元電位の高い高電位正極活物質とが含まれている。
このように、正極活物質層内に主正極活物質よりも酸化還元電位の高い高電位正極活物質が含まれていることで、リチウムイオン二次電池内に主正極活物質のみからなる正極の上限電圧(即ちSOC100%)よりも高い電圧平坦部(充電時の電圧変動が極めて小さい領域)を設けることができる。このため、リチウムイオン二次電池を充電する際に所定の酸化還元電位を有する主正極活物質からのリチウムイオンの放出が完了して上限電圧に達した後にさらに充電が行われる場合であっても、高電位正極活物質が反応し(リチウムイオンが放出され)、該リチウムイオン二次電池の電圧の上昇は高電位正極活物質による電圧平坦部で抑えられて過充電にならない。これにより、上限電圧異常(過充電によって発生し得る正極の分解に伴う発熱等の不具合)を未然に防止することができる。
従って、本発明のリチウムイオン二次電池を電気的に相互に(典型的には直列に)複数(典型的には10個以上、好ましくは10〜30個程度、例えば20個)接続して組電池を構築した場合に、各二次電池においてSOCのバラツキがあっても充電の際には過充電に伴う不具合の発生を防止することができると共に、各二次電池のSOCのバラツキを是正して充電状態を同じ、即ち全てのリチウムイオン二次電池を所定のSOC(典型的には70%〜100%)に揃えることができる。また、SOCのバラツキの補正は、各電池内の正極活物質層に高電位正極活物質を含めることにより行われるため、従来と比較してより簡易な構成となる。
The lithium ion secondary battery provided by the present invention includes a main positive electrode active material as a main component in a positive electrode active material layer formed on a positive electrode current collector, and a higher redox potential than the main positive electrode active material. And a high potential positive electrode active material.
Thus, the positive electrode active material layer contains a high-potential positive electrode active material having a higher oxidation-reduction potential than the main positive electrode active material, so that the positive electrode made of only the main positive electrode active material is contained in the lithium ion secondary battery. It is possible to provide a voltage flat portion (region where voltage fluctuation during charging is extremely small) higher than the upper limit voltage (that is, SOC 100%). For this reason, even when the lithium ion secondary battery is charged, after the release of lithium ions from the main cathode active material having a predetermined redox potential is completed and the upper limit voltage is reached, further charging is performed. The high-potential positive electrode active material reacts (lithium ions are released), and the increase in the voltage of the lithium ion secondary battery is suppressed at the voltage flat portion by the high-potential positive electrode active material and does not overcharge. Thereby, the upper limit voltage abnormality (problems such as heat generation accompanying the decomposition of the positive electrode that may occur due to overcharging) can be prevented in advance.
Therefore, a plurality of lithium ion secondary batteries of the present invention are electrically connected (typically in series) to each other (typically 10 or more, preferably about 10 to 30, for example, 20). When a battery is constructed, even if there is a variation in the SOC of each secondary battery, it is possible to prevent the occurrence of problems due to overcharging during charging and to correct the variation in the SOC of each secondary battery. Thus, the state of charge can be the same, that is, all the lithium ion secondary batteries can be aligned to a predetermined SOC (typically 70% to 100%). Further, the correction of the SOC variation is performed by including a high-potential positive electrode active material in the positive electrode active material layer in each battery, so that the configuration is simpler than in the past.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記高電位正極活物質は、上記主正極活物質よりも少なくとも0.2V(例えば凡そ0.2V〜1.0V)高い酸化還元電位を有することを特徴とする。
かかる構成によると、主正極活物質からのリチウムイオンの放出が完了してリチウムイオン二次電池のSOCが100%に達した後にさらに充電される場合に、上限電圧異常(過充電によって発生し得る正極の分解に伴う発熱等の不具合)を効果的に防止することができる。
In a preferred aspect of the lithium ion secondary battery disclosed herein, the high potential positive electrode active material is at least 0.2 V (for example, about 0.2 V to 1.0 V) higher redox than the main positive electrode active material. It has a potential.
According to such a configuration, when the lithium ion secondary battery is further charged after the release of lithium ions from the main positive electrode active material is completed and reaches 100%, an upper limit voltage abnormality (can occur due to overcharge). (Problems such as heat generation associated with the decomposition of the positive electrode) can be effectively prevented.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記正極活物質層は、上記主正極活物質100質量部当たり上記高電位正極活物質を5〜25質量部含むことを特徴とする。
かかる構成によると、リチウムイオン二次電池の所定のSOC(典型的には70%〜100%)における容量を十分に確保すると共に、過充電による上限電圧異常を効果的に防止することができる。
In a preferred aspect of the lithium ion secondary battery disclosed herein, the positive electrode active material layer includes 5 to 25 parts by mass of the high potential positive electrode active material per 100 parts by mass of the main positive electrode active material. To do.
According to this configuration, it is possible to sufficiently ensure the capacity of the lithium ion secondary battery at a predetermined SOC (typically 70% to 100%) and effectively prevent an upper limit voltage abnormality due to overcharging.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記主正極活物質は、オリビン型リチウム含有酸化物であり、且つ上記高電位正極活物質は、該主正極活物質を構成するオリビン型リチウム含有酸化物よりも高い酸化還元電位を有するオリビン型リチウム含有酸化物であることを特徴とする。
かかる構成によると、オリビン型リチウム含有酸化物は、リチウムイオンの放出が完了した後も安定した構造であるため、過充電による上限電圧異常をより効果的に防止することができる。
In a preferred aspect of the lithium ion secondary battery disclosed herein, the main positive electrode active material is an olivine type lithium-containing oxide, and the high potential positive electrode active material constitutes the main positive electrode active material. The olivine-type lithium-containing oxide has a higher redox potential than the olivine-type lithium-containing oxide.
According to such a configuration, the olivine-type lithium-containing oxide has a stable structure even after the release of lithium ions is completed, so that an upper limit voltage abnormality due to overcharging can be more effectively prevented.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記負極は、集電体と、該集電体上に形成された負極活物質層であって、主成分として所定の酸化還元電位を有する主負極活物質と該主負極活物質よりも酸化還元電位の高い高電位負極活物質とを含む負極活物質層を備えることを特徴とする。
このように、負極活物質層内に主負極活物質よりも酸化還元電位の高い高電位負極活物質が含まれていることで、リチウムイオン二次電池内に主負極活物質のみからなる負極の下限電圧(即ちSOC0%)よりも低い電圧平坦部(充電時の電圧変動が極めて小さい領域)を設けることができる。このため、リチウムイオン二次電池を放電する際に所定の酸化還元電位を有する主負極活物質からのリチウムイオンの放出が完了して下限電圧に達した後にさらに放電が行われる場合であっても、高電位負極活物質が反応するため、該リチウムイオン二次電池の電圧の下降は高電位負極活物質による電圧平坦部で抑えられて過放電にならない。これにより、下限電圧異常(過放電によって発生し得る負極の分解に伴う容量の劣化等の不具合)を未然に防止することができる。
従って、上記リチウムイオン二次電池を電気的に相互に(典型的には直列に)複数接続して組電池を構築した場合に、各二次電池においてSOCのバラツキがあっても放電の際には過放電を防止すると共に各二次電池のSOCのバラツキを是正して充電状態を同じ、即ち各リチウムイオン二次電池間のSOCを均等化する。
In a preferred aspect of the lithium ion secondary battery disclosed herein, the negative electrode is a current collector and a negative electrode active material layer formed on the current collector, and a predetermined redox as a main component A negative electrode active material layer including a main negative electrode active material having a potential and a high potential negative electrode active material having a higher oxidation-reduction potential than the main negative electrode active material is provided.
Thus, the negative electrode active material layer contains a high-potential negative electrode active material having a higher oxidation-reduction potential than the main negative electrode active material, so that the lithium ion secondary battery has a negative electrode composed only of the main negative electrode active material. It is possible to provide a voltage flat portion (region in which voltage fluctuation during charging is extremely small) lower than the lower limit voltage (that is, SOC 0%). For this reason, even when the lithium ion secondary battery is discharged, even after the discharge of lithium ions from the main negative electrode active material having a predetermined redox potential is completed and the lower limit voltage is reached, further discharge is performed. Since the high-potential negative electrode active material reacts, the voltage drop of the lithium ion secondary battery is suppressed at the voltage flat portion by the high-potential negative electrode active material and does not cause overdischarge. Thereby, the lower limit voltage abnormality (problems such as capacity deterioration accompanying the decomposition of the negative electrode that may occur due to overdischarge) can be prevented in advance.
Therefore, when an assembled battery is constructed by electrically connecting a plurality of the lithium ion secondary batteries to each other (typically in series), even if there is a variation in SOC in each secondary battery, Prevents over-discharge and corrects the SOC variation of each secondary battery to equalize the state of charge, that is, equalize the SOC between each lithium ion secondary battery.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記主負極活物質又は上記高電位負極活物質は、レーザー回折方式或いは光散乱方式に基づいて測定される粒度分布におけるD50(メジアン径)が1μmより大きい(典型的には1μm〜10μm、例えば3μm〜7μm)のチタン酸リチウムであることを特徴とする。
かかる構成によると、D50(メジアン径)が上記範囲内のチタン酸リチウムは低い抵抗値を示すため、リチウムイオン二次電池の抵抗低減の観点から負極活物質として好ましく使用することができる。
In a preferred embodiment of the lithium ion secondary battery disclosed herein, the main negative electrode active material or the high potential negative electrode active material has a D 50 (D50) in a particle size distribution measured based on a laser diffraction method or a light scattering method. It is characterized by being lithium titanate having a median diameter (larger than 1 μm (typically 1 μm to 10 μm, for example, 3 μm to 7 μm)).
According to such a configuration, lithium titanate having a D 50 (median diameter) in the above range exhibits a low resistance value, and therefore can be preferably used as a negative electrode active material from the viewpoint of reducing the resistance of the lithium ion secondary battery.

ここで開示されるリチウムイオン二次電池の好適な一態様では、上記電解液は、上記主正極活物質よりも酸化還元電位の高いレドックスシャトル剤を含むことを特徴とする。
かかる構成によると、リチウムイオン二次電池のSOCが100%を超えてさらに充電される場合に、レッドクスシャトル剤が反応して電圧の上昇を抑えることができるため、上限電圧異常(正極の分解による発熱等)をより効果的に防止することができる。
In a preferred aspect of the lithium ion secondary battery disclosed herein, the electrolytic solution includes a redox shuttle agent having a higher oxidation-reduction potential than the main positive electrode active material.
According to this configuration, when the SOC of the lithium ion secondary battery is further charged exceeding 100%, the redox shuttle agent can react to suppress an increase in voltage, so that an upper limit voltage abnormality (decomposition of the positive electrode) Can be more effectively prevented.

また、本発明によると、ここで開示されるいずれかのリチウムイオン二次電池を複数個組み合わせた組電池が提供される。本発明によって提供される組電池は、充電の際に各単電池のSOCのバラツキに伴う過充電を防止することができる。従って、かかる組電池は、ハイブリッド自動車、電気自動車、燃料電池自動車のような電動機を備える自動車等の車両に搭載されるモーター(電動機)用の電源として好適に使用され得る。   In addition, according to the present invention, an assembled battery in which a plurality of lithium ion secondary batteries disclosed herein are combined is provided. The assembled battery provided by the present invention can prevent overcharging associated with variation in SOC of each unit cell during charging. Therefore, the assembled battery can be suitably used as a power source for a motor (electric motor) mounted on a vehicle such as an automobile including an electric motor such as a hybrid vehicle, an electric vehicle, and a fuel cell vehicle.

一実施形態に係るリチウムイオン二次電池の外形を模式的に示す斜視図である。It is a perspective view which shows typically the external shape of the lithium ion secondary battery which concerns on one Embodiment. 図1中のII−II線に沿う縦断面図である。It is a longitudinal cross-sectional view which follows the II-II line | wire in FIG. 一実施形態に係る組電池を模式的に示す斜視図である。It is a perspective view showing typically an assembled battery concerning one embodiment. 一実施形態に係るリチウムイオン二次電池の充放電時の電圧の変化を示すグラフである。It is a graph which shows the change of the voltage at the time of charging / discharging of the lithium ion secondary battery which concerns on one Embodiment. 他の一実施形態に係るリチウムイオン二次電池の充放電時の電圧の変化を示すグラフである。It is a graph which shows the change of the voltage at the time of charging / discharging of the lithium ion secondary battery which concerns on other one Embodiment. 他の一実施形態に係るリチウムイオン二次電池の充放電時の電圧の変化を示すグラフである。It is a graph which shows the change of the voltage at the time of charging / discharging of the lithium ion secondary battery which concerns on other one Embodiment. 従来のリチウムイオン二次電池の充放電時の電圧の変化を示すグラフである。It is a graph which shows the change of the voltage at the time of charging / discharging of the conventional lithium ion secondary battery. リチウムイオン二次電池の抵抗とチタン酸リチウムのD50粒径との関係を示すグラフである。It is a graph which shows the relationship between the resistance of a lithium ion secondary battery, and D50 particle size of lithium titanate.

以下、本発明の好適な実施形態を説明する。なお、本明細書において特に言及している事項以外の事柄であって本発明の実施に必要な事項は、当該分野における従来技術に基づく当業者の設計事項として把握され得る。本発明は、本明細書に開示されている内容と当該分野における技術常識とに基づいて実施することができる。   Hereinafter, preferred embodiments of the present invention will be described. It should be noted that matters other than matters specifically mentioned in the present specification and necessary for carrying out the present invention can be grasped as design matters of those skilled in the art based on the prior art in this field. The present invention can be carried out based on the contents disclosed in this specification and common technical knowledge in the field.

本発明によって提供されるリチウムイオン二次電池は、上述の通り集電体上に形成された正極活物質層であって、主成分として所定の酸化還元電位を有する主正極活物質と、該主正極活物質よりも酸化還元電位の高い高電位正極活物質とを含む正極活物質層を備える
正極を備えることによって特徴づけられる。
The lithium ion secondary battery provided by the present invention is a positive electrode active material layer formed on a current collector as described above, and has a main positive electrode active material having a predetermined redox potential as a main component, It is characterized by including a positive electrode including a positive electrode active material layer including a high potential positive electrode active material having a higher oxidation-reduction potential than the positive electrode active material.

ここで開示されるリチウムイオン二次電池に備えられる正極は、本発明を特徴づける高電位正極活物質を備える他は従来と同様の構成をとり得る。かかる正極を構成する正極集電体としては、従来のリチウムイオン二次電池の正極に用いられている集電体と同様、導電性の良好な金属からなる導電性部材が好ましく用いられる。例えば、アルミニウムまたはアルミニウムを主成分とする合金を用いることができる。正極集電体の形状は、リチウムイオン二次電池の形状等に応じて異なり得るため、特に制限はなく、棒状、板状、シート状、箔状、メッシュ状等の種々の形態であり得る。   The positive electrode provided in the lithium ion secondary battery disclosed herein can have the same configuration as the conventional one except that the positive electrode active material that characterizes the present invention is provided. As a positive electrode current collector constituting such a positive electrode, a conductive member made of a metal having good conductivity is preferably used, like the current collector used for the positive electrode of a conventional lithium ion secondary battery. For example, aluminum or an alloy containing aluminum as a main component can be used. The shape of the positive electrode current collector may vary depending on the shape of the lithium ion secondary battery, and is not particularly limited, and may be various forms such as a rod shape, a plate shape, a sheet shape, a foil shape, and a mesh shape.

次に、上記正極集電体の表面に形成された正極活物質層を構成する材料について説明する。上記正極集電体の表面には、少なくとも主正極活物質と、高電位正極活物質とを含む正極活物質層を有している。さらに必要に応じて、正極活物質層は導電材、結着材(バインダ)等を含有してもよい。   Next, a material constituting the positive electrode active material layer formed on the surface of the positive electrode current collector will be described. The surface of the positive electrode current collector has a positive electrode active material layer containing at least a main positive electrode active material and a high potential positive electrode active material. Furthermore, the positive electrode active material layer may contain a conductive material, a binder (binder), and the like as necessary.

ここで開示されるリチウムイオン二次電池の正極に形成される正極活物質層に含まれる主正極活物質としては、リチウムを吸蔵および放出可能な材料であればよく、特に限定されない。例えば好適な一例として一般式がLiMPO(MはCo、Ni、Mn、Feのうちの少なくとも一種以上の元素;例えばLiFePO、LiMnPO)で表記されるオリビン型リチウム含有酸化物(典型的にはオリビン型リン酸リチウム)が挙げられる。或いは、リチウムおよび少なくとも1種の遷移金属元素を含む複合酸化物が挙げられる。該複合酸化物としては、例えば、コバルトリチウム複合酸化物(LiCoO)、ニッケルリチウム複合酸化物(LiNiO)、マンガンリチウム複合酸化物(LiMn)、あるいは、ニッケル・コバルト系のLiNiCo1−x(0<x<1)、コバルト・マンガン系のLiCoMn1−x(0<x<1)、ニッケル・マンガン系のLiNiMn1−x(0<x<1)やLiNiMn2−x(0<x<2)で表わされるような、遷移金属元素を2種含むいわゆる二元系リチウム含有複合酸化物、或いは、遷移金属元素を3種含むニッケル・コバルト・マンガン系のような三元系リチウム含有複合酸化物が挙げられる。 The main positive electrode active material contained in the positive electrode active material layer formed on the positive electrode of the lithium ion secondary battery disclosed herein is not particularly limited as long as it is a material capable of inserting and extracting lithium. For example, as a suitable example, an olivine type lithium-containing oxide represented by the general formula LiMPO 4 (M is at least one element of Co, Ni, Mn, Fe; for example, LiFePO 4 , LiMnPO 4 ) (typically Is olivine type lithium phosphate). Alternatively, a composite oxide containing lithium and at least one transition metal element can be given. Examples of the composite oxide include cobalt lithium composite oxide (LiCoO 2 ), nickel lithium composite oxide (LiNiO 2 ), manganese lithium composite oxide (LiMn 2 O 4 ), or nickel / cobalt-based LiNi x. Co 1-x O 2 (0 <x <1), cobalt-manganese LiCo x Mn 1-x O 2 (0 <x <1), nickel-manganese LiNi x Mn 1-x O 2 (0 <X <1) or LiNi x Mn 2−x O 4 (0 <x <2), a so-called binary lithium-containing composite oxide containing two kinds of transition metal elements, or a transition metal element Examples include ternary lithium-containing composite oxides such as nickel, cobalt, and manganese containing three types.

また、ここで開示されるリチウムイオン二次電池の正極に形成される正極活物質層に含まれる高電位正極活物質としては、上記主正極活物質と同様の材料であって正極活物質層に含まれる上記主正極活物質の有する所定の酸化還元電位(正極活物質により異なる)よりも高い酸化還元電位を有するものが挙げられる。好ましい一例として、オリビン型リチウム含有酸化物が挙げられる。   Further, the high potential positive electrode active material contained in the positive electrode active material layer formed on the positive electrode of the lithium ion secondary battery disclosed herein is the same material as the main positive electrode active material, and the positive electrode active material layer includes Examples thereof include those having a higher redox potential than a predetermined redox potential (depending on the positive electrode active material) of the main positive electrode active material contained. A preferred example is an olivine-type lithium-containing oxide.

上記高電位正極活物質は、リチウムイオン二次電池のSOC100%における上記主正極活物質の酸化還元電位よりも少なくとも0.2V(例えば凡そ0.2V〜1.0V)高い酸化還元電位を有することが好ましい。0.2Vよりも小さすぎると、リチウムイオン二次電池が上限電圧(満充電、SOC100%)に達した後にさらに充電を続けていくと、すぐに高電位正極活物質の酸化還元電位に達してしまう虞があり、過充電による上限電圧異常を効果的に防止できなくなる場合がある。
また、正極活物質層に含まれる高電位正極活物質の量は適宜決定されるが、主正極活物質100質量部に対して凡そ5〜25質量部(より好ましくは凡そ10〜15質量部)の使用が好ましい。高電位正極活物質が主正極活物質100質量部に対して5質量部よりも少なすぎると、過充電による上限電圧異常を効果的に防止できなくなる。また、上記25質量部よりも多すぎると、リチウムイオン二次電池の所定のSOC(典型的には70%〜100%)において十分な容量が得られない。
The high-potential positive electrode active material has a redox potential that is at least 0.2 V (for example, about 0.2 V to 1.0 V) higher than the redox potential of the main positive electrode active material at 100% SOC of a lithium ion secondary battery. Is preferred. If it is less than 0.2 V, if the lithium ion secondary battery continues to be charged after reaching the upper limit voltage (full charge, SOC 100%), it immediately reaches the redox potential of the high potential positive electrode active material. There is a possibility that the upper limit voltage abnormality due to overcharging cannot be effectively prevented.
The amount of the high-potential positive electrode active material contained in the positive electrode active material layer is appropriately determined, but is about 5 to 25 parts by mass (more preferably about 10 to 15 parts by mass) with respect to 100 parts by mass of the main positive electrode active material. Is preferred. If the high-potential positive electrode active material is less than 5 parts by mass with respect to 100 parts by mass of the main positive electrode active material, the upper limit voltage abnormality due to overcharging cannot be effectively prevented. On the other hand, if the amount is more than 25 parts by mass, sufficient capacity cannot be obtained at a predetermined SOC (typically 70% to 100%) of the lithium ion secondary battery.

また、ここで開示されるリチウムイオン二次電池の正極に形成される正極活物質層に導電材を含ませる場合には、導電材としては、従来この種のリチウムイオン二次電池で用いられているものであればよく、特定の導電材に限定されない。例えば、アセチレンブラック、ケッチェンブラック等のカーボンブラックやその他(グラファイト等)の粉末状カーボン材料を用いることができる。   Moreover, when a conductive material is included in the positive electrode active material layer formed on the positive electrode of the lithium ion secondary battery disclosed herein, the conductive material is conventionally used in this type of lithium ion secondary battery. As long as it is, it is not limited to a specific conductive material. For example, carbon black such as acetylene black and ketjen black, and other (such as graphite) powdery carbon materials can be used.

さらに、ここで開示されるリチウムイオン二次電池の正極に形成される正極活物質層に含まれる結着材(バインダ)としては、例えば、上記正極活物質層を形成する組成物として水系の液状組成物(典型的にはペースト状またはスラリー状に調製された組成物、以下、正極活物質層形成用ペーストという。)を用いる場合には、水に溶解または分散するポリマー材料を好ましく採用し得る。例えば、ポリテトラフルオロエチレン(PTFE)、カルボキシメチルセルロース(CMC)等が挙げられる。あるいは、溶剤系の液状組成物(正極活物質層形成用ペースト)を用いる場合には、ポリフッ化ビニリデン(PVDF)、ポリ塩化ビニリデン(PVDC)等の、有機溶媒(非水溶媒)に溶解するポリマー材料を用いることができる。なお、上記で例示したポリマー材料は、結着材として用いられる他に、上記組成物の増粘剤その他の添加剤として使用されることもあり得る。   Furthermore, as a binder (binder) contained in the positive electrode active material layer formed on the positive electrode of the lithium ion secondary battery disclosed herein, for example, an aqueous liquid is used as a composition for forming the positive electrode active material layer. When using a composition (typically a composition prepared in the form of a paste or slurry, hereinafter referred to as a positive electrode active material layer forming paste), a polymer material that dissolves or disperses in water can be preferably used. . For example, polytetrafluoroethylene (PTFE), carboxymethyl cellulose (CMC) and the like can be mentioned. Alternatively, when a solvent-based liquid composition (positive electrode active material layer forming paste) is used, a polymer that dissolves in an organic solvent (nonaqueous solvent) such as polyvinylidene fluoride (PVDF) or polyvinylidene chloride (PVDC). Materials can be used. In addition, the polymer material illustrated above may be used as a thickener and other additives in the above composition in addition to being used as a binder.

ここで、「水系の液状組成物」とは、活物質の分散媒として水または水を主体とする混合溶媒を用いた組成物を指す概念である。かかる混合溶媒を構成する水以外の溶媒としては、水と均一に混合し得る有機溶媒(低級アルコール、低級ケトン等)の一種または二種以上を適宜選択して用いることができる。「溶剤系の液状組成物」とは、活物質の分散媒が主として有機溶媒である組成物を指す概念である。有機溶媒としては、例えば、N‐メチルピロリドン(NMP)等を用いることができる。   Here, the “aqueous liquid composition” is a concept indicating a composition using water or a mixed solvent mainly containing water as a dispersion medium of the active material. As a solvent other than water constituting such a mixed solvent, one or more organic solvents (lower alcohol, lower ketone, etc.) that can be uniformly mixed with water can be appropriately selected and used. The “solvent-based liquid composition” is a concept indicating a composition in which a dispersion medium of an active material is mainly an organic solvent. As the organic solvent, for example, N-methylpyrrolidone (NMP) can be used.

ここで開示されるリチウムイオン二次電池の正極は、例えば概ね以下の手順で好適に製造することができる。上述した主正極活物質及び高電位正極活物質、導電材および有機溶媒に対して可溶性である結着材等を有機溶媒に分散させてなる正極活物質層形成用ペーストを調製する。調製した該ペーストをシート状の正極集電体に塗布し、乾燥させた後、圧縮(プレス)することによって、正極集電体と該正極集電体上に形成された正極活物質層とを備える正極(正極シート)を作製することができる。なお、正極集電体に上記正極活物質層形成用ペーストを塗布する方法としては、従来公知の方法と同様の技法を適宜採用することができ、本発明を特徴付けるものではないため詳細な説明は省略する。   The positive electrode of the lithium ion secondary battery disclosed here can be suitably manufactured, for example, generally by the following procedure. A paste for forming a positive electrode active material layer is prepared by dispersing the above-described main positive electrode active material, high potential positive electrode active material, conductive material, binder material soluble in an organic solvent, and the like in an organic solvent. The prepared paste is applied to a sheet-like positive electrode current collector, dried, and then compressed (pressed) to form a positive electrode current collector and a positive electrode active material layer formed on the positive electrode current collector. The positive electrode (positive electrode sheet) provided can be produced. In addition, as a method of applying the positive electrode active material layer forming paste to the positive electrode current collector, a technique similar to a conventionally known method can be appropriately employed, and the detailed description is not given because it does not characterize the present invention. Omitted.

上記正極を用いて構築したリチウムイオン二次電池において、正極集電体上に形成された正極活物質層は、少なくとも主正極活物質と高電位正極活物質とを含んでいる。このため、図4に示すように、該リチウムイオン二次電池をSOC100%(上限電圧)まで充電した後にさらに充電するような場合であっても、上記高電位正極活物質が反応(リチウムの脱離反応)し電圧の変動が極めて小さい電圧平坦部が現れるため、該リチウムイオン二次電池の電圧は該高電位正極活物質の反応による電圧平坦部の電圧より上昇せず、過充電に伴う不具合を発生させる異常電圧への上昇を未然に防ぐことができる。
他方、従来の構成(高電位正極活物質を含まない)のリチウムイオン二次電池では、図7に示すように、SOC100%の電圧(上限電圧)よりも高い電圧を有する電圧平坦部がないため、SOC100%を超えて充電した場合には、電圧が急上昇して過充電に伴う不具合が発生してしまう。
以上より、上記正極を用いて構築したリチウムイオン二次電池を複数個相互に(典型的には直列に)接続してなる組電池は、各二次電池においてSOCのバラツキがあっても充電の際には過充電を防止することができると共に、各二次電池のSOCのバラツキを是正して所定の充電状態(SOC)に揃えることができる。
In the lithium ion secondary battery constructed using the positive electrode, the positive electrode active material layer formed on the positive electrode current collector includes at least a main positive electrode active material and a high potential positive electrode active material. For this reason, as shown in FIG. 4, even when the lithium ion secondary battery is charged to 100% SOC (upper limit voltage) and further charged, the high potential positive electrode active material reacts (desorbs lithium). A voltage flat portion with very little voltage fluctuation appears, so the voltage of the lithium ion secondary battery does not rise above the voltage of the voltage flat portion due to the reaction of the high potential positive electrode active material, and there is a problem with overcharge It is possible to prevent the voltage from rising to an abnormal voltage.
On the other hand, in a lithium ion secondary battery having a conventional configuration (not including a high potential positive electrode active material), as shown in FIG. 7, there is no voltage flat portion having a voltage higher than the SOC 100% voltage (upper limit voltage). When the battery is charged to exceed SOC 100%, the voltage rises rapidly and a problem associated with overcharging occurs.
As described above, an assembled battery in which a plurality of lithium ion secondary batteries constructed using the positive electrode are connected to each other (typically in series) is charged even if there is a variation in SOC in each secondary battery. In this case, it is possible to prevent overcharge, and to correct the variation in SOC of each secondary battery so as to make it a predetermined state of charge (SOC).

ここで開示されるリチウムイオン二次電池の負極に形成される負極活物質層に含まれる主負極活物質としては、リチウムを吸蔵および放出可能な材料であればよく、例えば、黒鉛(グラファイト)等の炭素材料;チタン酸リチウム(LiTi12,LTO)、酸化鉄(Fe)等の酸化物材料;スズ(Sn)、アルミニウム(Al)、亜鉛(Zn)、ケイ素(Si)等の金属若しくはこれらの金属元素を主体とする金属合金からなる金属材料等が挙げられる。例えば、黒鉛粒子を好ましく用いることができる。 The main negative electrode active material contained in the negative electrode active material layer formed in the negative electrode of the lithium ion secondary battery disclosed herein may be any material that can occlude and release lithium, such as graphite. Carbon materials; oxide materials such as lithium titanate (Li 4 Ti 5 O 12 , LTO) and iron oxide (Fe 2 O 3 ); tin (Sn), aluminum (Al), zinc (Zn), silicon (Si Or a metal material composed of a metal alloy mainly composed of these metal elements. For example, graphite particles can be preferably used.

また、リチウムイオン二次電池の放電時の下限電圧異常を防止するために上記負極活物質層に高電位負極活物質を混合してもよい。高電位負極活物質としては、上記主負極活物質と同様の材料であって負極活物質層に含まれる上記主負極活物質の有する所定の酸化還元電位(主負極活物質により異なる)よりも高い酸化還元電位を有するものが挙げられる。主負極活物質として黒鉛粒子を用いる場合には、例えば、チタン酸リチウムを好ましく用いることができる。このとき、チタン酸リチウムは、レーザー回折方式或いは光散乱方式等に基づく粒度分布測定装置によって測定される粒度分布におけるD50(メジアン径)が1μm大きい(典型的には1μm〜10μm(例えば、3μm〜7μm)ものが好ましい。上記範囲のチタン酸リチウムは低抵抗を示すため、電池抵抗低減の観点から好ましく使用することができる。
また、負極活物質層に含まれる高電位負極活物質の量は適宜決定されるが、主負極活物質100質量部に対して凡そ5〜25質量部(より好ましくは凡そ10〜15質量部)の使用が好ましい。高電位負極活物質が主負極活物質100質量部に対して5質量部よりも少なすぎると、過放電による下限電圧異常を効果的に防止できなくなる。また、上記25質量部よりも多すぎると、リチウムイオン二次電池の所定のSOC(典型的には70%〜100%)において十分な容量が得られない。
Further, a high potential negative electrode active material may be mixed in the negative electrode active material layer in order to prevent a lower limit voltage abnormality during discharge of the lithium ion secondary battery. The high potential negative electrode active material is the same material as the main negative electrode active material, and is higher than a predetermined oxidation-reduction potential (depending on the main negative electrode active material) of the main negative electrode active material contained in the negative electrode active material layer. Those having an oxidation-reduction potential can be mentioned. When graphite particles are used as the main negative electrode active material, for example, lithium titanate can be preferably used. At this time, the lithium titanate has a D 50 (median diameter) of 1 μm larger (typically 1 μm to 10 μm (for example, 3 μm) in a particle size distribution measured by a particle size distribution measuring apparatus based on a laser diffraction method or a light scattering method. Since the lithium titanate in the above range exhibits low resistance, it can be preferably used from the viewpoint of reducing battery resistance.
The amount of the high-potential negative electrode active material contained in the negative electrode active material layer is appropriately determined, but is about 5 to 25 parts by mass (more preferably about 10 to 15 parts by mass) with respect to 100 parts by mass of the main negative electrode active material. Is preferred. If the high-potential negative electrode active material is less than 5 parts by mass with respect to 100 parts by mass of the main negative electrode active material, the lower limit voltage abnormality due to overdischarge cannot be effectively prevented. On the other hand, if the amount is more than 25 parts by mass, sufficient capacity cannot be obtained at a predetermined SOC (typically 70% to 100%) of the lithium ion secondary battery.

ここで開示されるリチウムイオン二次電池の負極活物質層には、上記主負極活物質(及び必要に応じて高電位負極活物質)の他に、上記正極活物質層に配合され得る一種または二種以上の材料を必要に応じて含有させることができる。そのような材料として、上記の正極活物質層の構成材料として列挙したような結着材として機能し得る各種の材料を同様に使用し得る。
上記負極は、主負極活物質(及び高電位負極活物質)と結着材等とを従来と同様の適当な溶媒(水、有機溶媒等)に分散させてなるペースト状の組成物(以下、負極活物質層形成用ペーストという)を調製する。調製した該負極活物質層形成用ペーストを負極集電体に塗布し、乾燥させた後、圧縮(プレス)することによって、負極集電体と該負極集電体上に形成された負極活物質層とを備える負極(負極シート)を作製することができる。
In the negative electrode active material layer of the lithium ion secondary battery disclosed herein, in addition to the main negative electrode active material (and a high potential negative electrode active material as necessary), Two or more kinds of materials can be contained as required. As such a material, various materials that can function as a binder as listed as a constituent material of the positive electrode active material layer can be similarly used.
The negative electrode is a paste-like composition (hereinafter referred to as “the negative electrode active material”) and a binder or the like dispersed in an appropriate solvent (water, organic solvent, etc.) similar to the conventional one. A negative electrode active material layer forming paste) is prepared. The prepared negative electrode active material layer forming paste is applied to the negative electrode current collector, dried, and then compressed (pressed) to form the negative electrode current collector and the negative electrode active material formed on the negative electrode current collector A negative electrode (negative electrode sheet) provided with a layer can be produced.

上記主負極活物質と高電位負極活物質とを含む負極を用いて構築したリチウムイオン二次電池は、図5に示すように、該リチウムイオン二次電池をSOC0%(下限電圧)まで放電した後にさらに放電するような場合であっても、上記高電位負極活物質が反応(リチウム脱離反応)し電圧の変動が極めて小さい電圧平坦部が現れるため、該リチウムイオン二次電池の電圧は、該高電位負極活物質の反応による電圧平坦部の電圧より下降せず、過放電に伴う不具合を発生させる異常電圧への下降を未然に防ぐことができる。
他方、従来の構成(高電位負極活物質を含まない)のリチウムイオン二次電池では、図7に示すように、SOC0%の電圧(下限電圧)よりも低い電圧を有する電圧平坦部がないため、SOC0%を超えて放電した場合には、電圧が急降下して過放電に伴う不具合が発生してしまう。
以上より、上記主負極活物質と高電位負極活物質とを含む負極を用いて構築したリチウムイオン二次電池を複数個相互に(典型的には直列に)接続してなる組電池は、各二次電池においてSOCのバラツキがあっても放電の際には過放電を防止することができると共に、各二次電池のSOCのバラツキを是正して放電状態を揃えることができる。
The lithium ion secondary battery constructed using the negative electrode including the main negative electrode active material and the high potential negative electrode active material was discharged to SOC 0% (lower limit voltage) as shown in FIG. Even in the case of further discharge later, the high potential negative electrode active material reacts (lithium desorption reaction), and a voltage flat portion with extremely small voltage fluctuation appears. Therefore, the voltage of the lithium ion secondary battery is It is possible to prevent a drop to an abnormal voltage that does not drop from the voltage of the voltage flat portion due to the reaction of the high potential negative electrode active material and causes a problem associated with overdischarge.
On the other hand, in the conventional lithium ion secondary battery (not including the high potential negative electrode active material), as shown in FIG. 7, there is no voltage flat portion having a voltage lower than the SOC 0% voltage (lower limit voltage). When the discharge exceeds SOC 0%, the voltage suddenly drops and a problem associated with overdischarge occurs.
As described above, each of the assembled batteries formed by connecting a plurality of lithium ion secondary batteries (typically in series) to each other, constructed using a negative electrode including the main negative electrode active material and the high potential negative electrode active material, Even if there is a variation in SOC in the secondary battery, overdischarge can be prevented during discharge, and the discharge state can be made uniform by correcting the variation in SOC of each secondary battery.

ここで開示されるリチウムイオン二次電池に含まれる電解液としては、適当な非水溶媒(有機溶媒)に電解質として機能し得るリチウム塩を含有させた組成を有する。上記電解質には、従来からリチウムイオン二次電池に用いられるリチウム塩を適宜選択して使用することができる。かかるリチウム塩として、例えば、LiPFが挙げられる。上記非水溶媒として、エチレンカーボネート(EC)、エチルメチルカーボネート(EMC)、ジメチルカーボネート(DMC)、ジエチルカーボネート(DEC)、プロピレンカーボネート(PC)等のカーボネート類が挙げられる。かかる非水溶媒は、一種のみを単独で、または二種以上を組み合わせて用いることができる。なお、電解液に代えて固体状の電解質(全固体高分子電解質)やゲル状の電解質(高分子ゲル電解質)を用いてもよい。 The electrolytic solution contained in the lithium ion secondary battery disclosed herein has a composition in which a lithium salt that can function as an electrolyte is contained in an appropriate nonaqueous solvent (organic solvent). As the electrolyte, a lithium salt conventionally used in lithium ion secondary batteries can be appropriately selected and used. An example of such a lithium salt is LiPF 6 . Examples of the non-aqueous solvent include carbonates such as ethylene carbonate (EC), ethyl methyl carbonate (EMC), dimethyl carbonate (DMC), diethyl carbonate (DEC), and propylene carbonate (PC). Such non-aqueous solvents can be used alone or in combination of two or more. Instead of the electrolytic solution, a solid electrolyte (all solid polymer electrolyte) or a gel electrolyte (polymer gel electrolyte) may be used.

また、リチウムイオン二次電池の充電時の上限電圧異常を防止するために上記電解液にレドックスシャトル剤(シャトル添加材)を混合してもよい。レドックスシャトル剤とは、レドックスシャトル剤自体の酸化還元反応によって、電池電圧(正負極間の電位差)が所定の値以上となることを防止する機能を有する化合物である。レドックスシャトル剤としては、上記主正極活物質の有する所定の酸化還元電位(主正極活物質により異なる)よりも高い酸化還元電位を有する化合物が挙げられる。例えば、1,2‐ジメトキシ‐4−フルオロベンゼン、2,4−ジフルオロアニソール等の芳香族化合物;複素環錯体;ニトロキシルラジカル化合物等のラジカル化合物;硝酸セリウム等のCe化合物;フェロセン錯体等のメタロセン錯体等が挙げられる。   In addition, a redox shuttle agent (shuttle additive) may be mixed with the electrolytic solution in order to prevent an upper limit voltage abnormality during charging of the lithium ion secondary battery. The redox shuttle agent is a compound having a function of preventing the battery voltage (potential difference between positive and negative electrodes) from becoming a predetermined value or more due to the redox shuttle agent itself. Examples of the redox shuttle agent include compounds having a higher redox potential than a predetermined redox potential of the main positive electrode active material (which varies depending on the main positive electrode active material). For example, aromatic compounds such as 1,2-dimethoxy-4-fluorobenzene and 2,4-difluoroanisole; heterocyclic complexes; radical compounds such as nitroxyl radical compounds; Ce compounds such as cerium nitrate; metallocenes such as ferrocene complexes A complex etc. are mentioned.

上記レドックスシャトル剤は、リチウムイオン二次電池のSOC100%における上記主正極活物質酸化還元電位よりも少なくとも0.2V(例えば凡そ0.2V〜1.0V)高い酸化還元電位を有することが好ましい。0.2Vよりも小さすぎると、リチウムイオン二次電池が満充電(SOC100%)となった後にさらに充電を続けていくと、すぐにレドックスシャトル剤の酸化還元電位に達してしまうため、過充電による上限電圧異常を効果的に防止できなくなる虞がある。
また、電解液に含まれるレッドクスシャトル剤の量は適宜決定されるが、凡そ0.01〜0.3mol/Lのレッドクスシャトル剤を電解液に混合することが好ましい。
The redox shuttle agent preferably has an oxidation-reduction potential that is at least 0.2 V (for example, approximately 0.2 V to 1.0 V) higher than the oxidation-reduction potential of the main positive electrode active material at 100% SOC of the lithium ion secondary battery. If the voltage is lower than 0.2V, if the lithium ion secondary battery is fully charged (SOC 100%) and then continues to be charged, the redox shuttle agent will reach the oxidation-reduction potential immediately. There is a risk that the upper limit voltage abnormality due to the above cannot be effectively prevented.
Moreover, although the quantity of the red oxs shuttle agent contained in electrolyte solution is determined suitably, it is preferable to mix about 0.01-0.3 mol / L of red sx shuttle agents with electrolyte solution.

上記レドックスシャトル剤を含む電解液を用いて構築したリチウムイオン二次電池は、該リチウムイオン二次電池をSOC100%まで充電した後にさらに充電するような場合であっても、レドックスシャトル剤自体の酸化還元反応によって、電池電圧が所定の値以上となることが防止されため、過充電に伴う不具合を発生させる異常電圧への上昇を未然に防ぐことができる。
以上より、上記電解液を用いて構築したリチウムイオン二次電池を複数個相互に(典型的には直列に)接続してなる組電池は、各二次電池においてSOCのバラツキがあっても充電の際には過充電を防止することができると共に、各二次電池のSOCのバラツキを是正して所定の充電状態を揃えることができる。
The lithium ion secondary battery constructed using the above-described electrolyte solution containing the redox shuttle agent is an oxidation of the redox shuttle agent itself even when the lithium ion secondary battery is further charged after being charged to 100% SOC. Since the reduction reaction prevents the battery voltage from exceeding a predetermined value, it is possible to prevent an increase to an abnormal voltage that causes a problem associated with overcharging.
As described above, an assembled battery formed by connecting a plurality of lithium ion secondary batteries constructed using the above electrolyte solution to each other (typically in series) is charged even if there is a variation in SOC in each secondary battery. In this case, it is possible to prevent overcharge and to correct a variation in SOC of each secondary battery so that a predetermined state of charge can be made uniform.

以上、ここで開示されるリチウムイオン二次電池の正極、負極及び電解液について詳細に説明した。特に好ましい形態としては、リチウムイオン二次電池は、上記正極および上記主負極活物質と高電位負極活物質とを含む負極を用いて構築することである。かかる構成のリチウムイオン二次電池は、図6に示すように、上限電圧(SOC100%)よりも高い電圧平坦部と下限電圧(SOC0%)よりも低い電圧平坦部とを有しているため、過充電に伴う不具合を発生させる異常電圧への上昇及び、過放電に伴う不具合を発生させる異常電圧への下降を防止することができる。従って、該リチウムイオン二次電池を複数個相互に接続してなる組電池は、充電の際には過充電を防止し、放電の際には過放電を防止して各二次電池の性能を最大限に発揮して使用することができる。さらに、上記レドックスシャトル剤を含む電解液を使用することによって、効果的に過充電を防止することができる。
なお、上記レドックスシャトル剤を含む電解液および上記主負極活物質と高電位負極活物質とを含む負極を用いてリチウムイオン二次電池を構築しても、上記正極および上記主負極活物質と高電位負極活物質とを含む負極を用いて構築されたリチウムイオン二次電池と同様の効果が得られる。
Hereinabove, the positive electrode, the negative electrode, and the electrolytic solution of the lithium ion secondary battery disclosed herein have been described in detail. As a particularly preferred embodiment, the lithium ion secondary battery is constructed using a negative electrode including the positive electrode and the main negative electrode active material and a high potential negative electrode active material. As shown in FIG. 6, the lithium ion secondary battery having such a configuration has a voltage flat part higher than the upper limit voltage (SOC 100%) and a voltage flat part lower than the lower limit voltage (SOC 0%). It is possible to prevent an increase to an abnormal voltage that causes a problem associated with overcharge and a decrease to an abnormal voltage that causes a problem associated with overdischarge. Therefore, an assembled battery in which a plurality of lithium ion secondary batteries are connected to each other prevents overcharge during charging and prevents overdischarge during discharge to improve the performance of each secondary battery. It can be used to its full potential. Furthermore, overcharge can be effectively prevented by using an electrolytic solution containing the redox shuttle agent.
Even if a lithium ion secondary battery is constructed using an electrolyte containing the redox shuttle agent and a negative electrode containing the main negative electrode active material and a high potential negative electrode active material, the positive electrode and the main negative electrode active material An effect similar to that of a lithium ion secondary battery constructed using a negative electrode containing a potential negative electrode active material can be obtained.

以下、上記正極を備えるリチウムイオン二次電池の一形態を図面を参照しつつ説明するが、本発明をかかる実施形態に限定することを意図したものではない。即ち、本実施形態に係る正極が採用される限りにおいて、構築されるリチウムイオン二次電池の形状(外形やサイズ)には特に制限はない。以下の実施形態では角型形状の電池について説明する。
なお、以下の図面において、同じ作用を奏する部材・部位には同じ符号を付し、重複する説明は省略することがある。また、各図における寸法関係(長さ、幅、厚さ等)は、必ずしも実際の寸法関係を反映するものではない。
Hereinafter, although one form of a lithium ion secondary battery provided with the said positive electrode is demonstrated, referring drawings, it is not intending to limit this invention to this embodiment. That is, as long as the positive electrode according to the present embodiment is employed, the shape (outer shape and size) of the lithium ion secondary battery to be constructed is not particularly limited. In the following embodiment, a rectangular battery will be described.
In addition, in the following drawings, the same code | symbol is attached | subjected to the member and site | part which show | plays the same effect | action, and the overlapping description may be abbreviate | omitted. Moreover, the dimensional relationship (length, width, thickness, etc.) in each drawing does not necessarily reflect the actual dimensional relationship.

図1は、一実施形態に係るリチウムイオン二次電池を模式的に示す斜視図である。図2は、図1中のII−II線に沿う縦断面図である。
本実施形態に係るリチウムイオン二次電池10は、正極(正極シート)66として、正極活物質層64に主正極活物質と高電位正極活物質とが含まれる正極(正極シート)66が用いられている。図1及び図2に示すように、リチウムイオン二次電池10は、電極体50と、該電極体50および適当な電解液を収容する角型形状(典型的には扁平な直方体形状)の電池ケース15とを備える。
FIG. 1 is a perspective view schematically showing a lithium ion secondary battery according to an embodiment. FIG. 2 is a longitudinal sectional view taken along line II-II in FIG.
In the lithium ion secondary battery 10 according to the present embodiment, a positive electrode (positive electrode sheet) 66 in which a main positive electrode active material and a high potential positive electrode active material are included in the positive electrode active material layer 64 is used as the positive electrode (positive electrode sheet) 66. ing. As shown in FIGS. 1 and 2, a lithium ion secondary battery 10 is a battery having an electrode body 50 and a square shape (typically a flat rectangular parallelepiped shape) that accommodates the electrode body 50 and an appropriate electrolytic solution. Case 15 is provided.

ケース15は、上記扁平な直方体形状における幅狭面の一つが開口部20となっている箱型のケース本体30と、その開口部20に取り付けられて(例えば溶接されて)該開口部20を塞ぐ蓋体25とを備えている。蓋体25は、ケース本体30の開口部20の形状に適合する長方形状に形成されている。さらに、蓋体25には、外部接続用の正極端子60と負極端子80とがそれぞれ設けられており、これらの端子60,70の一部は蓋体25からケース15の外方に向けて突出するように形成されている。また、従来のリチウムイオン二次電池のケースと同様に、蓋体25には、電池異常の際にケース15内部で発生したガスをケース15の外部に排出するための安全弁40が設けられている。   The case 15 includes a box-shaped case main body 30 in which one of the narrow surfaces in the flat rectangular parallelepiped shape is an opening 20, and the opening 20 is attached (for example, welded) to the opening 20. And a lid 25 for closing. The lid body 25 is formed in a rectangular shape that matches the shape of the opening 20 of the case body 30. Further, the lid body 25 is provided with a positive terminal 60 and a negative terminal 80 for external connection, respectively, and some of these terminals 60 and 70 protrude from the lid body 25 toward the outside of the case 15. It is formed to do. Similarly to the case of the conventional lithium ion secondary battery, the lid 25 is provided with a safety valve 40 for discharging the gas generated inside the case 15 to the outside of the case 15 when the battery is abnormal. .

図2に示すように、リチウムイオン二次電池10は、通常のリチウムイオン二次電池と同様に捲回電極体50を備えている。電極体50は、捲回軸が横倒しとなる姿勢(すなわち、上記開口部20が捲回軸に対して横方向に位置する向き)でケース本体30に収容されている。電極体50は、長尺シート状の正極集電体62の表面に正極活物質層64が形成された正極シート(正極)66と、長尺シート状の負極集電体72の表面に負極活物質層74が形成された負極シート(負極)76とを2枚の長尺状のセパレータシート80と共に重ね合わせて捲回し、得られた電極体50を側面方向から押しつぶして拉げさせることによって扁平形状に形成されている。   As shown in FIG. 2, the lithium ion secondary battery 10 includes a wound electrode body 50 in the same manner as a normal lithium ion secondary battery. The electrode body 50 is accommodated in the case main body 30 in a posture in which the winding axis is laid down (that is, in the direction in which the opening 20 is positioned in the lateral direction with respect to the winding axis). The electrode body 50 includes a positive electrode sheet (positive electrode) 66 having a positive electrode active material layer 64 formed on the surface of a long sheet-like positive electrode current collector 62 and a negative electrode active material on the surface of a long sheet-like negative electrode current collector 72. The negative electrode sheet (negative electrode) 76 on which the material layer 74 is formed is overlapped with two long separator sheets 80 and wound, and the resulting electrode body 50 is flattened by crushing and ablating from the side surface direction. It is formed into a shape.

また、捲回される正極シート66において、その長手方向に沿う一方の端部には正極活物質層64が形成されずに正極集電体62が露出しており、一方、捲回される負極シート76においても、その長手方向に沿う一方の端部は負極活物質層74が形成されずに負極集電体72が露出している。そして、正極集電体62の上記露出している端部に正極端子60が接合され、上記扁平形状に形成された捲回電極体50の正極シート66と電気的に接続されている。同様に、負極集電体72の上記露出している端部に負極端子70が接合され、負極シート76と電気的に接続されている。なお、正負極端子60,70と正負極集電体62,72とは、例えば、超音波溶接、抵抗溶接等によりそれぞれ接合され得る。正極シート66および負極シート76は、上述したようにして作製される。   Further, in the wound positive electrode sheet 66, the positive electrode current collector 62 is exposed without forming the positive electrode active material layer 64 at one end portion along the longitudinal direction, while the negative electrode is wound. Also in the sheet 76, the negative electrode current collector 72 is exposed at one end portion along the longitudinal direction without forming the negative electrode active material layer 74. A positive electrode terminal 60 is joined to the exposed end of the positive electrode current collector 62, and is electrically connected to the positive electrode sheet 66 of the wound electrode body 50 formed in the flat shape. Similarly, the negative electrode terminal 70 is joined to the exposed end portion of the negative electrode current collector 72 and is electrically connected to the negative electrode sheet 76. The positive and negative electrode terminals 60 and 70 and the positive and negative electrode current collectors 62 and 72 can be joined by, for example, ultrasonic welding, resistance welding, or the like. The positive electrode sheet 66 and the negative electrode sheet 76 are produced as described above.

上記作製した正極シート66および負極シート76を2枚のセパレータ(例えば多孔質ポリオレフィン樹脂)80と共に積み重ね合わせて捲回し、得られた捲回電極体50をケース本体30内に捲回軸が横倒しとなるように収容するとともに、適当な支持塩(例えばLiPF等のリチウム塩)を適当量(例えば濃度1M)含むECとDMCとの混合溶媒(例えば質量比1:1)のような電解液を注入した後、開口部20に蓋体25を装着し封止する(例えばレーザ溶接)ことによって本実施形態のリチウムイオン二次電池10を構築することができる。
なお、負極シート76として、負極活物質層74に主負極活物質と高電位負極活物質とが含まれる負極(負極シート)76を用いてもよい。また、電解液に上記レッドクスシャトル剤を混合したものを用いてもよい。
The positive electrode sheet 66 and the negative electrode sheet 76 produced above are stacked and wound together with two separators (for example, porous polyolefin resin) 80, and the wound electrode body 50 obtained is rolled into the case body 30 with its winding shaft lying sideways. And an electrolytic solution such as a mixed solvent of EC and DMC (for example, a mass ratio of 1: 1) containing an appropriate amount of a supporting salt (for example, a lithium salt such as LiPF 6 ) (for example, a concentration of 1 M). After the injection, the lithium ion secondary battery 10 of the present embodiment can be constructed by mounting the lid 25 on the opening 20 and sealing (for example, laser welding).
As the negative electrode sheet 76, a negative electrode (negative electrode sheet) 76 in which the negative electrode active material layer 74 includes a main negative electrode active material and a high potential negative electrode active material may be used. Moreover, you may use what mixed the said Red X shuttle agent in electrolyte solution.

次に、かかる構成のリチウムイオン二次電池10を単電池とし、該単電池を複数備えてなる組電池の一構成例を説明する。図3に示すように、この組電池100は、複数個(典型的には10個以上、好ましくは10〜30個程度、例えば20個)のリチウムイオン二次電池(単電池)10を、それぞれの正極端子60および負極端子70が交互に配置されるように一つずつ反転させつつ、ケース15の幅広な面が対向する方向(積層方向)に配列されている。当該配列された単電池10間には、所定形状の冷却板110が挟み込まれている。この冷却板110は、使用時に各単電池10内で発生する熱を効率よく放散させるための放熱部材として機能するものであって、好ましくは単電池10間に冷却用流体(典型的には空気)を導入可能な形状(例えば、長方形状の冷却板の一辺から垂直に延びて対向する辺に至る複数の平行な溝が表面に設けられた形状)を有する。熱伝導性の良い金属製もしくは軽量で硬質なポリプロピレンその他の合成樹脂製の冷却板が好適である。   Next, a configuration example of a battery pack including a plurality of the single cells, with the lithium ion secondary battery 10 having such a configuration as a single cell, will be described. As shown in FIG. 3, this assembled battery 100 includes a plurality of (typically 10 or more, preferably about 10 to 30, for example, 20) lithium ion secondary batteries (unit cells) 10 respectively. The positive surfaces 60 and the negative electrodes 70 are inverted one by one so as to be alternately arranged, and the wide surfaces of the case 15 are arranged in the facing direction (stacking direction). A cooling plate 110 having a predetermined shape is sandwiched between the arranged cells 10. The cooling plate 110 functions as a heat dissipating member for efficiently dissipating the heat generated in each unit cell 10 during use, and preferably a cooling fluid (typically air) between the unit cells 10. ) (For example, a shape in which a plurality of parallel grooves extending vertically from one side of the rectangular cooling plate to the opposite side are provided on the surface). A cooling plate made of metal having good thermal conductivity or lightweight and hard polypropylene or other synthetic resin is suitable.

図3に示すように、上記配列させた単電池10および冷却板110の両端には、一対のエンドプレート(拘束板)120,120が配置されている。また、上記冷却板110とエンドプレート120との間には、長さ調整手段としてのシート状スペーサ部材150を一枚又は複数枚挟み込んでいてもよい。上記配列された単電池10、冷却板110およびスペーサ部材150は、両エンドプレートの間を架橋するように取り付けられた締め付け用の拘束バンド130によって、該積層方向に所定の拘束圧が加わるように拘束されている。より詳しくは、図3に示すように、拘束バンド130の端部をビス155によりエンドプレート120に締付且つ固定することによって、上記単電池等は、その配列方向に所定の拘束圧が加わるように拘束されている。これにより、各単電池10の電池ケース15の内部に収容されている捲回電極体50にも拘束圧がかかる。
そして、隣接する単電池10間において、一方の正極端子60と他方の負極端子70とが、接続部材(バスバー)140によって電気的に接続されている。このように各単電池10を直列に接続することにより、所望する電圧の組電池100が構築されている。
As shown in FIG. 3, a pair of end plates (restraint plates) 120 and 120 are arranged at both ends of the unit cell 10 and the cooling plate 110 arranged as described above. One or a plurality of sheet-like spacer members 150 as length adjusting means may be sandwiched between the cooling plate 110 and the end plate 120. The cell 10, the cooling plate 110 and the spacer member 150 arranged in the above manner are applied with a predetermined restraining pressure in the stacking direction by a fastening restraint band 130 attached so as to bridge between both end plates. It is restrained. More specifically, as shown in FIG. 3, by tightening and fixing the end portion of the restraining band 130 to the end plate 120 with screws 155, the unit cell or the like is applied with a predetermined restraining pressure in the arrangement direction. It is restrained by. Thereby, restraint pressure is also applied to the wound electrode body 50 housed in the battery case 15 of each unit cell 10.
In addition, between the adjacent unit cells 10, one positive electrode terminal 60 and the other negative electrode terminal 70 are electrically connected by a connection member (bus bar) 140. Thus, the assembled battery 100 of the desired voltage is constructed | assembled by connecting each cell 10 in series.

以下、本発明に関する実施例を説明するが、本発明をかかる実施例に示すものに限定することを意図したものではない。   EXAMPLES Examples relating to the present invention will be described below, but the present invention is not intended to be limited to those shown in the examples.

<試験例1:組電池の性能評価>
[組電池の作製]
[サンプル1−1]
主正極活物質としてのLiFePOと、導電材としてのアセチレンブラック(AB)と、結着材としてのPVDFとの質量比が85:5:10となるように秤量し、これら材料を溶媒NMPに分散させて正極活物質層形成用ペーストを調製した。該ペーストを厚さ15μmのアルミニウム箔上に塗布し、ロールプレスによる処理を行って、該アルミニウム箔上に正極活物質層を形成してなる正極シートAを作製した。
一方、主負極活物質としてのD50粒径12μm(レーザー回折方式に基づく)の天然黒鉛系炭素材料(グラファイト)と、結着材としてのSBRと、増粘材であるカルボキシメチルセルロース(CMC)との質量比が95:2.5:2.5となるように秤量し、これら材料をイオン交換水に分散させて負極活物質層形成用ペーストを調製した。該ペーストを厚さ10μmの銅箔上に塗布し、ロールプレスによる処理を行って、該銅箔上に負極活物質層を形成してなる負極シートAを作製した。なお、正極の理論容量と負極の理論容量との比率が1(正極):1.5(負極)となるように上記ペーストの塗布量をそれぞれ調節した。
電解液としては、ECとEMCとの体積比1:1の混合溶媒に1mol/LのLiPFを溶解させた電解液Aを用いた。
得られた正極シートAと負極シートAとを、二枚のセパレータシート(ポリプロピレン/ポリエチレン複合体多孔質膜)と共に重ね合わせて捲回し、得られた捲回電極体を上記電解液Aとともに円筒型の容器(内容積100cc)に収容してサンプル1−1に係るリチウムイオン二次電池を作製した。
サンプル1−1に係るリチウムイオン二次電池について、25℃の温度条件下、定電流定電圧によって正極理論容量から予測した電池容量(Ah)の3分の1の電流値で各充電上限電圧(表1参照)まで充電を行った。即ち、定電圧充電時の最終電流値が初期の電流値の10分の1になる点まで充電を行った。上記充電後、サンプル1−1に係る電池を6個直列に接続してサンプル1−1に係る組電池を作製した。
<Test Example 1: Performance evaluation of battery pack>
[Production of assembled battery]
[Sample 1-1]
LiFePO 4 as the main cathode active material, acetylene black (AB) as the conductive material, and PVDF as the binder are weighed so that the mass ratio is 85: 5: 10, and these materials are used as the solvent NMP. A paste for forming a positive electrode active material layer was prepared by dispersing. The paste was applied onto an aluminum foil having a thickness of 15 μm and subjected to a treatment by a roll press to produce a positive electrode sheet A in which a positive electrode active material layer was formed on the aluminum foil.
On the other hand, a natural graphite-based carbon material (graphite) having a D 50 particle size of 12 μm (based on the laser diffraction method) as the main negative electrode active material, SBR as the binder, and carboxymethyl cellulose (CMC) as the thickener The weight ratio was 95: 2.5: 2.5, and these materials were dispersed in ion-exchanged water to prepare a negative electrode active material layer forming paste. The paste was applied on a copper foil having a thickness of 10 μm and subjected to a treatment by a roll press to prepare a negative electrode sheet A in which a negative electrode active material layer was formed on the copper foil. The amount of the paste applied was adjusted so that the ratio between the theoretical capacity of the positive electrode and the theoretical capacity of the negative electrode was 1 (positive electrode): 1.5 (negative electrode).
As the electrolytic solution, an electrolytic solution A in which 1 mol / L LiPF 6 was dissolved in a mixed solvent of EC and EMC in a volume ratio of 1: 1 was used.
The obtained positive electrode sheet A and negative electrode sheet A were rolled together with two separator sheets (polypropylene / polyethylene composite porous membrane), and the obtained wound electrode body was cylindrical with the above electrolyte A. And a lithium ion secondary battery according to Sample 1-1 was produced.
For the lithium ion secondary battery according to Sample 1-1, each charging upper limit voltage ( The battery was charged up to (see Table 1). That is, the charging was performed until the final current value during constant voltage charging was 1/10 of the initial current value. After the charging, six batteries according to Sample 1-1 were connected in series to produce an assembled battery according to Sample 1-1.

[サンプル1−2]
主負極活物質としてのD50粒径12μmのグラファイトと高電位負極活物質としてのD50粒径3μmのチタン酸リチウム(LiTi12)との質量比が90:10となるように秤量し、負極活物質の混合物を得た。
上記負極活物質の混合物と、結着材としてのSBRと、増粘材であるCMCとの質量比が95:2.5:2.5となるように秤量し、これら材料をイオン交換水に分散させて負極活物質層形成用ペーストを調製した。該ペーストを厚さ10μmの銅箔上に塗布し、ロールプレスによる処理を行って、該銅箔上に負極活物質層を形成してなる負極シートBを作製した。なお、正極の理論容量と負極の理論容量との比率が1(正極):1.5(負極)となるように上記ペーストの塗布量を調節した。得られた負極シートBを用いた他はサンプル1−1と同様にして、サンプル1−2に係るリチウムイオン二次電池を作製してサンプル1−2に係る電池を6個直列に接続してサンプル1−2に係る組電池を作製した。
[Sample 1-2]
The mass ratio of graphite having a D 50 particle size of 12 μm as the main negative electrode active material and lithium titanate (Li 4 Ti 5 O 12 ) having a D 50 particle size of 3 μm as the high potential negative electrode active material is 90:10. The mixture was weighed to obtain a mixture of negative electrode active materials.
The negative electrode active material mixture, SBR as a binder, and CMC as a thickener are weighed so that the mass ratio is 95: 2.5: 2.5. A paste for forming a negative electrode active material layer was prepared by dispersing. The paste was applied on a copper foil having a thickness of 10 μm, and a roll press treatment was performed to prepare a negative electrode sheet B in which a negative electrode active material layer was formed on the copper foil. The amount of paste applied was adjusted so that the ratio between the theoretical capacity of the positive electrode and the theoretical capacity of the negative electrode was 1 (positive electrode): 1.5 (negative electrode). Other than using the obtained negative electrode sheet B, a lithium ion secondary battery according to Sample 1-2 was manufactured in the same manner as Sample 1-1, and six batteries according to Sample 1-2 were connected in series. An assembled battery according to Sample 1-2 was produced.

[サンプル1−3]
電解液として、ECとEMCとの体積比1:1の混合溶媒に1mol/LのLiPFとレドックスシャトル剤として0.01mol/Lの1,2‐ジメトキシ‐4−フルオロベンゼンとを溶解させた電解液Bを用いた他はサンプル1−1と同様にして、サンプル1−3に係るリチウムイオン二次電池を作製してサンプル1−3に係る電池を6個直列に接続してサンプル1−3に係る組電池を作製した。
[Sample 1-3]
As an electrolytic solution, 1 mol / L LiPF 6 and 0.01 mol / L 1,2-dimethoxy-4-fluorobenzene as a redox shuttle agent were dissolved in a 1: 1 mixed solvent of EC and EMC in a volume ratio. A lithium ion secondary battery according to Sample 1-3 was produced in the same manner as Sample 1-1 except that Electrolyte B was used, and six batteries according to Sample 1-3 were connected in series. An assembled battery according to 3 was produced.

[サンプル1−4]
主正極活物質としてのLiFePOと高電位正極活物質としてのLiFe0.5Mn0.5POとの質量比が90:10となるように秤量し、正極活物質の混合物を得た。
上記正極活物質の混合物と、導電材としてのABと、結着材としてのPVDFとの質量比が85:5:10となるように秤量し、これら材料を溶媒NMPに分散させて正極活物質層形成用ペーストを調製した。該ペーストを厚さ15μmのアルミニウム箔上に塗布し、ロールプレスによる処理を行って、該アルミニウム箔上に正極活物質層を形成してなる正極シートBを作製した。なお、正極の理論容量と負極の理論容量との比率が1(正極):1.5(負極)となるように上記ペーストの塗布量を調節した。得られた正極シートBを用いた他はサンプル1−1と同様にして、サンプル1−4に係るリチウムイオン二次電池を作製してサンプル1−4に係る電池を6個直列に接続してサンプル1−4に係る組電池を作製した。
[Sample 1-4]
LiFePO 4 as the main positive electrode active material and LiFe 0.5 Mn 0.5 PO 4 as the high potential positive electrode active material were weighed so as to have a mass ratio of 90:10 to obtain a mixture of positive electrode active materials.
The positive electrode active material was weighed so that the mass ratio of the mixture of the positive electrode active material, AB as the conductive material, and PVDF as the binder was 85: 5: 10, and these materials were dispersed in the solvent NMP. A layer forming paste was prepared. The paste was applied on an aluminum foil having a thickness of 15 μm and subjected to a treatment by a roll press to prepare a positive electrode sheet B in which a positive electrode active material layer was formed on the aluminum foil. The amount of paste applied was adjusted so that the ratio between the theoretical capacity of the positive electrode and the theoretical capacity of the negative electrode was 1 (positive electrode): 1.5 (negative electrode). Except for using the obtained positive electrode sheet B, a lithium ion secondary battery according to Sample 1-4 was manufactured in the same manner as Sample 1-1, and six batteries according to Sample 1-4 were connected in series. An assembled battery according to Sample 1-4 was produced.

[サンプル1−5]
電解液Aに代えて電解液Bを用いて、負極シートAに代えて負極シートBを用いた他はサンプル1−1と同様にして、サンプル1−5に係るリチウムイオン二次電池を作製してサンプル1−5に係る電池を6個直列に接続してサンプル1−5に係る組電池を作製した。
[Sample 1-5]
A lithium ion secondary battery according to Sample 1-5 was fabricated in the same manner as Sample 1-1 except that electrolyte solution B was used instead of electrolyte solution A, and negative electrode sheet B was used instead of negative electrode sheet A. Then, six batteries according to Sample 1-5 were connected in series to produce an assembled battery according to Sample 1-5.

[サンプル1−6]
正極シートAに代えて正極シートBを用いて、負極シートAに代えて負極シートBを用いた他はサンプル1−1と同様にして、サンプル1−6に係るリチウムイオン二次電池を作製してサンプル1−6に係る電池を6個直列に接続してサンプル1−6に係る組電池を作製した。
[Sample 1-6]
A lithium ion secondary battery according to Sample 1-6 was prepared in the same manner as Sample 1-1 except that positive electrode sheet B was used instead of positive electrode sheet A, and negative electrode sheet B was used instead of negative electrode sheet A. Then, six batteries according to Sample 1-6 were connected in series to produce an assembled battery according to Sample 1-6.

[充放電サイクル試験]
サンプル1−1からサンプル1−6の6種類の組電池をそれぞれ恒温層(25℃)内に設置し、各組電池の一番目のリチウムイオン二次電池の正極と六番目のリチウムイオン二次電池の負極とに端子を接続した。そして、各組電池に対して、充放電を500サイクル繰り返し、500サイクル後に電圧異常の発生の有無を確認した。1サイクルの充放電条件は、各リチウムイオン二次電池を1Cで上限電圧までCCCV充電(定電流定電圧充電)行い(即ち組電池の全てのリチウムイオン二次電池が上限電圧に達するまで充電を行った)、その後各リチウムイオン二次電池を1Cで下限電圧までCC放電(定電流放電)を行った(即ち組電池の全てのリチウムイオン二次電池が下限電圧に達するまで放電を行った)。各リチウムイオン二次電池の上限電圧及び下限電圧を表1に示す。また、1サイクル目の放電容量に対する500サイクル目の放電容量から放電容量維持率(%)を算出した。その結果を表1に示す。
なお、組電池の充電中に異常(安全弁の開弁等)が確認できた場合には、上限電圧異常と判定した。一方、組電池の放電中にいずれかのリチウムイオン二次電池が下限電圧を0.3V以上下回った場合には、下限電圧異常と判定した。
[Charge / discharge cycle test]
Six types of assembled batteries from Sample 1-1 to Sample 1-6 were installed in the thermostatic layer (25 ° C.), respectively, and the positive electrode and the sixth lithium ion secondary battery of the first lithium ion secondary battery of each assembled battery A terminal was connected to the negative electrode of the battery. And charging / discharging was repeated 500 cycles with respect to each assembled battery, and the presence or absence of voltage abnormality generation | occurrence | production was confirmed after 500 cycles. The charge / discharge condition of one cycle is that each lithium ion secondary battery is CCCV charged (constant current constant voltage charge) to the upper limit voltage at 1 C (that is, charged until all lithium ion secondary batteries of the assembled battery reach the upper limit voltage). After that, each lithium ion secondary battery was subjected to CC discharge (constant current discharge) at 1 C to the lower limit voltage (that is, discharged until all lithium ion secondary batteries of the assembled battery reached the lower limit voltage). . Table 1 shows the upper limit voltage and the lower limit voltage of each lithium ion secondary battery. Further, the discharge capacity retention ratio (%) was calculated from the discharge capacity at the 500th cycle relative to the discharge capacity at the first cycle. The results are shown in Table 1.
In addition, when abnormality (opening of a safety valve, etc.) was confirmed during charging of the assembled battery, it was determined that the upper limit voltage was abnormal. On the other hand, when any lithium ion secondary battery fell below the lower limit voltage by 0.3 V or more during discharge of the assembled battery, it was determined that the lower limit voltage was abnormal.

Figure 2012018775
Figure 2012018775

表1に示すように、サンプル1−4及びサンプル1−6に係る組電池は、正極に高電位正極活物質が含まれているため上限電圧異常の発生は確認されなかった。サンプル1−3及びサンプル1−5に係る組電池は、電解液にレドックスシャトル剤が含まれているため上限電圧異常の発生は確認されなかった。サンプル1−2、サンプル1−5及びサンプル1−6に係る組電池は、負極に高電位負極活物質が含まれているため下限電圧異常の発生は確認されなかった。また、サンプル1−5及びサンプル1−6に係る組電池では、放電容量維持率が95%と高く組電池全体の性能低下が防止されていることが確認された。以上より、高電位正極活物質を含む正極及び高電位負極活物質を含む負極を用いて製造(構築)されたリチウムイオン二次電池を直列に相互に接続した組電池が最も優れていることが確認できた。   As shown in Table 1, in the assembled batteries according to Sample 1-4 and Sample 1-6, the occurrence of the upper limit voltage abnormality was not confirmed because the positive electrode contained the high potential positive electrode active material. In the assembled batteries according to Sample 1-3 and Sample 1-5, since the redox shuttle agent was included in the electrolyte, the occurrence of the upper limit voltage abnormality was not confirmed. In the assembled batteries according to Sample 1-2, Sample 1-5, and Sample 1-6, since the high-potential negative electrode active material was contained in the negative electrode, occurrence of the lower limit voltage abnormality was not confirmed. Moreover, in the assembled batteries according to Sample 1-5 and Sample 1-6, it was confirmed that the discharge capacity maintenance rate was as high as 95% and the performance degradation of the entire assembled battery was prevented. From the above, the assembled battery in which lithium ion secondary batteries manufactured (constructed) using a positive electrode including a high-potential positive electrode active material and a negative electrode including a high-potential negative electrode active material are connected to each other in series is most excellent. It could be confirmed.

<試験例2:リチウムイオン二次電池の抵抗試験>
上記サンプル1−2、サンプル1−5およびサンプル1−6では、D50粒径が3μmのチタン酸リチウムを使用したが、チタン酸リチウムのD50粒径によって抵抗がどのように変化するのかを測定した。以下のサンプル2−1からサンプル2−6まで用意した。
<Test Example 2: Resistance test of lithium ion secondary battery>
In Sample 1-2, Sample 1-5, and Sample 1-6, lithium titanate with a D 50 particle size of 3 μm was used. How does resistance change depending on the D 50 particle size of lithium titanate? It was measured. The following samples 2-1 to 2-6 were prepared.

サンプル2−1:レーザー回折方式に基づくD50粒径が0.1μmのチタン酸リチウムを用いた他は、サンプル1−2と同様にして、サンプル2−1に係るリチウムイオン二次電池を構築した。
サンプル2−2:レーザー回折方式に基づくD50粒径が0.15μmのチタン酸リチウムを用いた他は、サンプル1−2と同様にして、サンプル2−2に係るリチウムイオン二次電池を構築した。
サンプル2−3:レーザー回折方式に基づくD50粒径が0.5μmのチタン酸リチウムを用いた他は、サンプル1−2と同様にして、サンプル2−3に係るリチウムイオン二次電池を構築した。
サンプル2−4:レーザー回折方式に基づくD50粒径が3μmのチタン酸リチウムを用いて、サンプル1−2と同様にして、サンプル2−4に係るリチウムイオン二次電池を構築した。
サンプル2−5:レーザー回折方式に基づくD50粒径が5.5μmのチタン酸リチウムを用いた他は、サンプル1−2と同様にして、サンプル2−5に係るリチウムイオン二次電池を構築した。
サンプル2−6:レーザー回折方式に基づくD50粒径が7μmのチタン酸リチウムを用いた他は、サンプル1−2と同様にして、サンプル2−6に係るリチウムイオン二次電池を構築した。
Sample 2-1: A lithium ion secondary battery according to Sample 2-1 was constructed in the same manner as Sample 1-2, except that D 50 based on laser diffraction was used and lithium titanate having a particle size of 0.1 μm was used. did.
Sample 2-2: in addition to the D 50 particle size based on the laser diffraction method using lithium titanate of 0.15μm, similarly to the sample 1-2, construct a lithium ion secondary battery according to Sample 2-2 did.
Sample 2-3: in addition to the D 50 particle size based on the laser diffraction method using lithium titanate of 0.5μm, in the same manner as Sample 1-2, construct a lithium ion secondary battery according to Sample 2-3 did.
Sample 2-4: using lithium titanate of D 50 particle size is 3μm based on laser diffraction method, in the same manner as Sample 1-2, was constructed lithium ion secondary battery according to Sample 2-4.
Sample 2-5: in addition to the D 50 particle size based on the laser diffraction method using lithium titanate of 5.5μm, in the same manner as Sample 1-2, construct a lithium ion secondary battery according to Sample 2-5 did.
Sample 2-6: in addition to the D 50 particle size based on the laser diffraction method using lithium titanate of 7μm, in the same manner as Sample 1-2, was constructed lithium ion secondary battery according to Sample 2-6.

上記サンプル2−1からサンプル2−6の6種類のリチウムイオン二次電池の抵抗(Ω)を測定した。抵抗測定は以下のように行った。リチウムイオン二次電池を上限電圧まで充電した後、電池容量の50%をCC放電することによりSOCを50%に調整した。その後、0.5C充電、0.5C放電、1.0C充電、1.0C放電、2.0C充電、2.0C放電の充放電を各10秒ずつ行い、各10秒間の電圧変動幅を読み取った。抵抗=電圧変動幅/電流値の関係を用い、電流値に対する電圧変動幅の一次近似を行い、その傾きを抵抗とした。その結果を図8に示す。なお、図8中、縦軸はリチウムイオン二次電池の抵抗(Ω)を表し、横軸はチタン酸リチウムのD50粒径(μm)を表す。
図8に示すように、D50粒径が1μmよりも大きい場合のリチウムイオン二次電池の抵抗は、D50粒径が1μmよりも小さい場合と比較して、小さくなることが確認できた。従って、リチウムイオン二次電池の抵抗低減の観点から、チタン酸リチウムはD50粒径が1μmよりも大きいものを好ましく用いることができることが確認できた。
The resistance (Ω) of the six types of lithium ion secondary batteries of Sample 2-1 to Sample 2-6 was measured. Resistance measurement was performed as follows. After charging the lithium ion secondary battery to the upper limit voltage, the SOC was adjusted to 50% by CC discharging 50% of the battery capacity. Then charge and discharge 0.5C charge, 0.5C discharge, 1.0C charge, 1.0C discharge, 2.0C charge and 2.0C discharge for 10 seconds each and read the voltage fluctuation range for each 10 seconds. It was. Using the relationship of resistance = voltage fluctuation width / current value, a first-order approximation of the voltage fluctuation width with respect to the current value was performed, and the slope was defined as resistance. The result is shown in FIG. In FIG. 8, the vertical axis represents the resistance (Ω) of the lithium ion secondary battery, and the horizontal axis represents the D 50 particle size (μm) of lithium titanate.
As shown in FIG. 8, the resistance of the lithium ion secondary battery when D 50 particle size greater than 1 [mu] m, as compared to the D 50 particle size is less than 1 [mu] m, it was confirmed that the smaller. Therefore, from the viewpoint of reducing the resistance of the lithium ion secondary battery, it was confirmed that lithium titanate having a D 50 particle size larger than 1 μm can be preferably used.

以上、本発明を好適な実施形態により説明してきたが、こうした記述は限定事項ではなく、勿論、種々の改変が可能である。例えば、一枚の集電体の片面に正極活物質層が形成され、他方の面に負極活物質層が形成されたバイポーラ型電極を備える電池を複数積層して各電池を直列に接続してなるバイポーラ型電池(組電池)にも適用できる。   As mentioned above, although this invention was demonstrated by suitable embodiment, such description is not a limitation matter and of course various modifications are possible. For example, by stacking a plurality of batteries each having a bipolar electrode having a positive electrode active material layer formed on one side of a current collector and a negative electrode active material layer formed on the other side, the batteries are connected in series. The present invention can also be applied to a bipolar battery (assembled battery).

本発明に係るリチウムイオン二次電池を複数相互に接続してなる組電池は、大電流出力が可能であり上記のとおり各電池のSOCのバラツキに伴う過充電を防止して安全性に優れるため、特に自動車等の車両に搭載されるモーター(電動機)用電源として好適に使用し得る。即ち、本発明に係るリチウムイオン二次電池を複数個相互に接続してなる組電池を電源として備える車両(典型的には自動車、特にハイブリッド自動車、電気自動車、燃料電池自動車のような電動機を備える自動車)を提供することができる。   The assembled battery formed by connecting a plurality of lithium ion secondary batteries according to the present invention is capable of outputting a large current and is excellent in safety by preventing overcharge due to the variation in SOC of each battery as described above. In particular, it can be suitably used as a power source for a motor (electric motor) mounted on a vehicle such as an automobile. That is, a vehicle (typically equipped with an electric motor such as an automobile, in particular, a hybrid automobile, an electric automobile, or a fuel cell automobile) provided with a battery pack in which a plurality of lithium ion secondary batteries according to the present invention are connected to each other. Car).

10 リチウムイオン二次電池
15 電池ケース
20 開口部
25 蓋体
30 ケース本体
40 安全弁
50 捲回電極体
60 正極端子
62 正極集電体
64 正極活物質層
66 正極シート
70 負極端子
72 負極集電体
74 負極活物質層
76 負極シート
80 セパレータシート
100 組電池
110 冷却板
120 エンドプレート
130 拘束バンド
140 接続部材(バスバー)
150 スペーサ部材
155 ビス

DESCRIPTION OF SYMBOLS 10 Lithium ion secondary battery 15 Battery case 20 Opening part 25 Cover body 30 Case main body 40 Safety valve 50 Winding electrode body 60 Positive electrode terminal 62 Positive electrode current collector 64 Positive electrode active material layer 66 Positive electrode sheet 70 Negative electrode terminal 72 Negative electrode current collector 74 Negative electrode active material layer 76 Negative electrode sheet 80 Separator sheet 100 Battery pack 110 Cooling plate 120 End plate 130 Restraint band 140 Connecting member (bus bar)
150 Spacer member 155 Screw

Claims (8)

正極と負極と電解液とを備えるリチウムイオン二次電池であって、
前記正極は、集電体と、該集電体上に形成された正極活物質層であって、主成分として所定の酸化還元電位を有する主正極活物質と該主正極活物質よりも酸化還元電位の高い高電位正極活物質とを含む正極活物質層を備えることを特徴とするリチウムイオン二次電池。
A lithium ion secondary battery comprising a positive electrode, a negative electrode, and an electrolyte solution,
The positive electrode is a current collector, a positive electrode active material layer formed on the current collector, and a main positive electrode active material having a predetermined redox potential as a main component, and a redox than the main positive electrode active material A lithium ion secondary battery comprising a positive electrode active material layer including a high potential positive electrode active material having a high potential.
前記高電位正極活物質は、前記主正極活物質よりも少なくとも0.2V高い酸化還元電位を有することを特徴とする請求項1に記載のリチウムイオン二次電池。   The lithium ion secondary battery according to claim 1, wherein the high potential positive electrode active material has a redox potential that is at least 0.2 V higher than the main positive electrode active material. 前記正極活物質層は、前記主正極活物質100質量部当たり前記高電位正極活物質を5〜25質量部含むことを特徴とする請求項1又は2に記載のリチウムイオン二次電池。   The lithium ion secondary battery according to claim 1, wherein the positive electrode active material layer includes 5 to 25 parts by mass of the high potential positive electrode active material per 100 parts by mass of the main positive electrode active material. 前記主正極活物質は、オリビン型リチウム含有酸化物であり、且つ前記高電位正極活物質は、該主正極活物質を構成するオリビン型リチウム含有酸化物よりも高い酸化還元電位を有するオリビン型リチウム含有酸化物であることを特徴とする請求項1から3のいずれかに記載のリチウムイオン二次電池。   The main positive electrode active material is an olivine-type lithium-containing oxide, and the high-potential positive electrode active material has an oxidation-reduction potential higher than that of the olivine-type lithium-containing oxide constituting the main positive electrode active material. The lithium ion secondary battery according to claim 1, wherein the lithium ion secondary battery is a contained oxide. 前記負極は、集電体と、該集電体上に形成された負極活物質層であって、主成分として所定の酸化還元電位を有する主負極活物質と該主負極活物質よりも酸化還元電位の高い高電位負極活物質とを含む負極活物質層を備えることを特徴とする請求項1から4のいずれかに記載のリチウムイオン二次電池。   The negative electrode is a current collector, a negative electrode active material layer formed on the current collector, and a main negative electrode active material having a predetermined redox potential as a main component, and a redox than the main negative electrode active material The lithium ion secondary battery according to any one of claims 1 to 4, further comprising a negative electrode active material layer including a high potential negative electrode active material having a high potential. 前記主負極活物質又は高電位負極活物質は、レーザー回折方式或いは光散乱方式に基づいて測定される粒度分布におけるD50(メジアン径)が1μmより大きいチタン酸リチウムであることを特徴とする請求項5に記載のリチウムイオン二次電池。 The main negative electrode active material or the high potential negative electrode active material is lithium titanate having a D 50 (median diameter) of more than 1 μm in a particle size distribution measured based on a laser diffraction method or a light scattering method. Item 6. A lithium ion secondary battery according to Item 5. 前記電解液は、前記主正極活物質よりも酸化還元電位の高いレドックスシャトル剤を含むことを特徴とする請求項1から6のいずれかに記載のリチウムイオン二次電池。   The lithium ion secondary battery according to claim 1, wherein the electrolytic solution contains a redox shuttle agent having a higher oxidation-reduction potential than the main positive electrode active material. 請求項1から7のいずれかに記載のリチウムイオン二次電池を複数個組み合わせた組電池。

The assembled battery which combined multiple lithium ion secondary batteries in any one of Claim 1 to 7.

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