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JP2010019065A - Olefine based floor member - Google Patents

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JP2010019065A
JP2010019065A JP2008277092A JP2008277092A JP2010019065A JP 2010019065 A JP2010019065 A JP 2010019065A JP 2008277092 A JP2008277092 A JP 2008277092A JP 2008277092 A JP2008277092 A JP 2008277092A JP 2010019065 A JP2010019065 A JP 2010019065A
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layer
flooring
olefin
base material
resin
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Hiroaki Ishii
宏明 石井
Koji Nishitani
浩二 西谷
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Suminoe Co Ltd
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Suminoe Textile Co Ltd
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Abstract

【課題】鉄道車両のように、温度変化の激しい環境下においても、床との接着強度が十分で、寸法安定性に優れ、膨れや突き上げの発生しない、さらに歩行の頻度が高い床においても、激しい摩耗や傷付きも生じないオレフィン系床材を提供する。
【解決手段】オレフィン系樹脂組成物からなる床材1であって、オレフィン系樹脂を含有してなる表面樹脂層2と、下面に接着剤層5を介してオレフィン系樹脂を含有してなる基材層3が積層一体化されてなり、該表面樹脂層の最表面層の引張弾性率が750MPa以上であり、前記表面樹脂層の全層における引張弾性率を70〜700MPaとし、前記基材層の線膨張率を5×10−5×K−1以下とすることにより、膨れや突き上げの現象を防ぎ、激しい摩耗や傷付きも生じない床材とすることができる。
【選択図】図1
[PROBLEMS] To provide a floor with sufficient adhesion strength to a floor, excellent in dimensional stability, without causing bulging or pushing up, and having a high frequency of walking, even in an environment where the temperature changes rapidly, such as a railway vehicle. To provide an olefin-based flooring that does not cause severe wear and scratches.
A flooring material 1 comprising an olefinic resin composition, comprising a surface resin layer 2 containing an olefinic resin, and a base material containing an olefinic resin via an adhesive layer 5 on the lower surface. The material layer 3 is laminated and integrated, the tensile modulus of the outermost surface layer of the surface resin layer is 750 MPa or more, the tensile modulus of elasticity of the entire surface resin layer is 70 to 700 MPa, and the base material layer By setting the linear expansion coefficient to 5 × 10 −5 × K−1 or less, it is possible to prevent the phenomenon of swelling and push-up and to provide a floor material that does not cause severe wear or damage.
[Selection] Figure 1

Description

この発明は、例えばビル、マンション、家屋、商業施設等の建築物の床材、或いは鉄道、バス等の車輌の床材等として用いられるオレフィン系床材に関する。 The present invention relates to an olefin-based flooring used as a flooring of a building such as a building, a condominium, a house, or a commercial facility, or a flooring of a vehicle such as a railway or a bus.

従来、ビル、マンション、家屋、商業施設等の建築物の床材、或いは鉄道、バス等の車輌の床材としては、塩化ビニル樹脂(PVC)からなるものが多く採用されているが、このPVC製床材は、燃焼時に多量の発煙と共に塩化水素等の有毒ガスを発生することから防災上問題があり、また、焼却廃棄処理した場合には環境汚染をもたらすという問題もあることから、近年ではオレフィン系の床材が多く用いられるようになってきている。 Conventionally, as a flooring material for buildings such as buildings, condominiums, houses, and commercial facilities, or a flooring material for vehicles such as railways and buses, those made of polyvinyl chloride resin (PVC) are often used. In recent years, flooring has a problem in terms of disaster prevention because it generates toxic gases such as hydrogen chloride along with a large amount of smoke during combustion, and it also causes environmental pollution when incinerated and discarded. Olefin-based flooring materials are increasingly used.

このような床材には、通常、模様、図柄、文字等の意匠が印刷等により付与され、例えば、ポリオレフィン系樹脂からなる基材層、印刷層、及びポリオレフィン系樹脂からなる表面層がこの順に積層されてなる積層シートの各層間を、反応性ホットメルト接着剤で接着した構成のオレフィン系床材が公知となっている。(特許文献1参照) Such a flooring is usually provided with a design such as a pattern, a pattern, or a character by printing or the like. For example, a base material layer made of a polyolefin resin, a printing layer, and a surface layer made of a polyolefin resin in this order. Olefin-based flooring having a structure in which each layer of a laminated sheet laminated is bonded with a reactive hot melt adhesive is known. (See Patent Document 1)

また、特許文献2では、オレフィン系樹脂を主成分とする、二層以上の積層構造を備えた床材であって、表面層にはワックスを均一に含有させ、裏面層には、無機充填材とロジンを均一に含有させるとともに、繊維層を埋設して繊維層を裏面層の下面に露出させた構成の床材を開示し、接着性及び寸法安定性が良好で、膨れや剥離の心配のないオレフィン系床材としている。 Moreover, in patent document 2, it is a flooring which has the laminated structure of two or more layers which have an olefin resin as a main component, Comprising: Wax is uniformly contained in a surface layer and an inorganic filler is used in a back surface layer And rosin are uniformly contained, and the flooring material is disclosed in which the fiber layer is embedded and the fiber layer is exposed on the lower surface of the back surface layer, and has good adhesiveness and dimensional stability, and there is a risk of swelling and peeling. There is no olefinic flooring.

また、出願人は特許文献3として、耐摩耗性、耐汚染性、寸法安定性、施工性に優れたノンハロゲン系床材を出願している。
特開2000−229390号公報 特開平9−151595号公報 特開2002−52654号公報
Moreover, the applicant has applied for a non-halogen floor material excellent in wear resistance, stain resistance, dimensional stability, and workability as Patent Document 3.
JP 2000-229390 A JP-A-9-151595 JP 2002-52654 A

しかしながら、これらの特許文献の床材では、鉄道車両のように、温度変化の激しい環境下においては、床材自身の熱膨張を床との接着強度によって抑えきれずに、使用しているうちに膨れや突き上げを生じたり、剥離を発現したりして、床材として十分なものといえるものではなかった。さらに鉄道車両における通勤車両や一般建材におけるコンビニのレジ前等の歩行の頻度が高い床では摩耗が激しく、傷つきも生じている。 However, in the flooring materials in these patent documents, the thermal expansion of the flooring material itself cannot be suppressed by the adhesive strength with the floor under an environment where the temperature changes rapidly, such as a railcar, while being used. It did not suffice as a flooring material because it caused blistering or thrusting, or developed peeling. Furthermore, floors with high frequency of walking, such as commuting vehicles in railway vehicles and in front of convenience store cash registers in general building materials, are severely worn and damaged.

本発明は、かかる技術的背景に鑑みてなされたものであって、床との接着強度が十分で、寸法安定性に優れ、温度変化の激しい環境下でも膨れや突き上げの発生しない、さらに歩行の頻度が高い床においても、激しい摩耗や傷付きも生じないオレフィン系床材を提供することを目的とする。 The present invention has been made in view of such a technical background, and has sufficient adhesive strength with a floor, excellent dimensional stability, and does not swell or push up even in an environment where temperature changes are severe. An object of the present invention is to provide an olefin-based flooring that does not cause severe wear or damage even in a high-frequency floor.

前記目的を達成するために、本発明は以下の手段を提供する。 In order to achieve the above object, the present invention provides the following means.

[1]オレフィン系樹脂組成物からなる床材であって、オレフィン系樹脂を含有してなる表面樹脂層と、前記表面樹脂層の下面に印刷層が積層されると共に、該印刷層の下面に接着剤層を介してオレフィン系樹脂を含有してなる基材層が積層一体化されてなり、前記表面樹脂層の引っ張り弾性率を70〜700MPaにし、前記基材層の線膨張率を5×10−5×K−1以下としたことを特徴とするオレフィン系床材。 [1] A flooring composed of an olefin-based resin composition, a surface resin layer containing an olefin-based resin, and a printed layer laminated on the lower surface of the surface resin layer, and on the lower surface of the printed layer A base material layer containing an olefinic resin is laminated and integrated through an adhesive layer, the tensile modulus of the surface resin layer is set to 70 to 700 MPa, and the linear expansion coefficient of the base material layer is 5 ×. Olefin-based flooring characterized by being 10-5 × K-1 or less.

[2]前記表面樹脂層が2層以上の積層構造を備えてなり、最表面層の引張弾性率が750MPa以上であり、前記表面樹脂層の全層における引張弾性率を70〜700MPaとしたことを特徴とする前項1に記載のオレフィン系床材。 [2] The surface resin layer has a laminated structure of two or more layers, the outermost surface layer has a tensile modulus of elasticity of 750 MPa or more, and the tensile modulus of elasticity of the entire surface resin layer is 70 to 700 MPa. 2. The olefin-based flooring according to item 1 above.

[3]前記オレフィン系床材のJIS A 1453の研摩紙法による1,000回転の摩耗減量が0.15g以下であり、優れた耐傷つき性を有することを特徴とする前項1または2に記載のオレフィン系床材。 [3] The olefin according to item 1 or 2 above, wherein the olefin-based flooring material has an abrasion loss of 1,000 revolutions or less by a JIS A 1453 abrasive paper method of 0.15 g or less, and has excellent scratch resistance. System flooring.

[4]前記基材層が、二層以上の積層構造を備えてなり、少なくとも一の層間にガラス繊維からなる布帛が積層されている構成からなることを特徴とする前項1〜3のいずれか1項に記載のオレフィン系床材。 [4] Any one of the above items 1 to 3, wherein the base material layer has a laminated structure of two or more layers, and has a configuration in which a fabric made of glass fibers is laminated between at least one layer. The olefin-based flooring material according to item 1.

[5]前記オレフィン系床材の曲げ弾性率が200MPa以下であり、残留へこみ率が8.0%以下であることを特徴とする前項1〜4のいずれか1項に記載のオレフィン系床材。 [5] The olefin-based flooring material according to any one of items 1 to 4, wherein the olefin-based flooring material has a flexural modulus of 200 MPa or less and a residual dent rate of 8.0% or less. .

[6]前記二層以上の積層構造を備えてなる基材層の最下層に繊維層を埋設し、該繊維層の少なくとも一部が基材層の最下層裏面に露出していることを特徴とする請求項1〜5のいずれか1項に記載のオレフィン系床材。 [6] A fiber layer is embedded in a lowermost layer of a base material layer having a laminated structure of two or more layers, and at least a part of the fiber layer is exposed on the lowermost surface of the lowermost layer of the base material layer. The olefin-based flooring according to any one of claims 1 to 5.

[1]の発明では、オレフィン系樹脂組成物からなる床材であって、オレフィン系樹脂を含有してなる表面樹脂層と、前記表面樹脂層の下面に印刷層が積層されると共に、該印刷層の下面に接着剤層を介してオレフィン系樹脂を含有してなる基材層が積層一体化されてなり、前記表面樹脂層の引っ張り弾性率を70〜700MPaにして表面樹脂層の熱応力を下げ、前記基材層の線膨張率を5×10−5×K−1以下に制限して基材層の温度変化に対する寸法安定性を確保することにより、膨れや突き上げといった現象の発現が防止されたオレフィン系床材とすることができる。 In the invention of [1], a flooring material comprising an olefinic resin composition, comprising a surface resin layer containing an olefinic resin, and a printing layer laminated on the lower surface of the surface resin layer, the printing A base material layer containing an olefinic resin is laminated and integrated on the lower surface of the layer through an adhesive layer, and the surface resin layer has a tensile elastic modulus of 70 to 700 MPa and the thermal stress of the surface resin layer is increased. Lowering the linear expansion coefficient of the base material layer to 5 × 10 −5 × K-1 or less to ensure the dimensional stability against temperature change of the base material layer, thereby preventing the occurrence of phenomena such as swelling and push-up Olefin-based flooring.

[2]の発明では、前記表面樹脂層が二層以上の積層構造を備えてなり、該表面樹脂層を構成する最表面層の引張弾性率が750MPa以上であるから、頻度の高い歩行の床においても激しい摩耗や傷付きも生じないオレフィン系床材となる。 In the invention of [2], the surface resin layer has a laminated structure of two or more layers, and the tensile modulus of the outermost surface layer constituting the surface resin layer is 750 MPa or more. The olefin flooring does not cause severe wear or damage.

[3]の発明では、前記オレフィン系床材のJIS A 1453の研摩紙法による1,000回転の摩耗減量が0.15g以下であることから、摩耗による損傷が無く、さらに優れた耐傷つき性を有することから、鉄道車両における通勤車両や一般建材におけるコンビニのレジ前等の、歩行の頻度が高い床においても十分に使用できるオレフィン系床材となる。 In the invention of [3], since the abrasion loss of 1,000 revolutions by the JIS A 1453 abrasive paper method of the olefin-based flooring material is 0.15 g or less, there is no damage due to abrasion, and it has excellent scratch resistance. Therefore, it becomes an olefin-based flooring that can be sufficiently used even on a floor with a high frequency of walking such as a commuter vehicle in a railway vehicle and a cash register at a convenience store in a general building material.

[4]の発明では、前記基材層が、二層以上の積層構造を備えてなり、少なくとも一の層間にガラス繊維からなる布帛が積層されている構成からなるので、温度変化に対して寸法安定性に優れた基材層となり、膨れや突き上げといった現象の発現がさらに防止されたオレフィン系床材とすることができる。 In the invention of [4], the base material layer has a structure in which two or more layers are laminated, and a fabric made of glass fibers is laminated between at least one layer. It becomes a base layer excellent in stability, and can be an olefin-based flooring in which the occurrence of phenomena such as swelling and push-up is further prevented.

[5]の発明では、前記オレフィン系床材の曲げ弾性率が200MPa以下であり、残留へこみ率が8.0%以下であるので、床材の施工性がよく、耐摩耗性やヒール等による耐残留へこみ性に優れたオレフィン系床材とすることができる。 In the invention of [5], since the flexural modulus of the olefin-based flooring material is 200 MPa or less and the residual dent rate is 8.0% or less, the workability of the flooring material is good, and wear resistance, heel, etc. It can be set as the olefin type flooring material excellent in residual dent resistance.

[6]の発明では、前記二層以上の積層構造を備えてなる基材層の最下層に繊維層を埋設し、該繊維層の少なくとも一部が基材層の最下層裏面に露出しているので、繊維層のアンカー効果により床との接着強度を増すことができ、使用中に膨れや突き上げといった床との接着強度の不足による不具合のないオレフィン系床材とすることができる。 In the invention of [6], a fiber layer is embedded in the lowermost layer of the base material layer having the laminated structure of two or more layers, and at least a part of the fiber layer is exposed on the lowermost surface of the lowermost layer of the base material layer. Therefore, the adhesive strength with the floor can be increased by the anchor effect of the fiber layer, and an olefin-based flooring can be obtained which does not have a problem due to insufficient adhesive strength with the floor such as swelling or pushing up during use.

この発明に係るオレフィン系床材の一実施形態を図面に基づいて説明する。この実施形態のオレフィン系床材(1)は、オレフィン系樹脂を含有してなる表面樹脂層(2)の下面に印刷層(4)が積層されると共に、該印刷層(4)の下面に接着剤層(5)を介してオレフィン系樹脂を含有してなる基材層(3)が積層一体化された積層構造で、前記表面樹脂層(2)の引っ張り弾性率を70〜700MPaにし、前記基材層(3)の線膨張率を5×10−5×K−1以下としたものである(図1参照)。 An embodiment of an olefin-based flooring according to the present invention will be described with reference to the drawings. In the olefin-based flooring (1) of this embodiment, the printed layer (4) is laminated on the lower surface of the surface resin layer (2) containing the olefin-based resin, and the lower surface of the printed layer (4). In the laminated structure in which the base material layer (3) containing the olefin resin is laminated and integrated through the adhesive layer (5), the tensile elastic modulus of the surface resin layer (2) is set to 70 to 700 MPa, The linear expansion coefficient of the base material layer (3) is 5 × 10 −5 × K−1 or less (see FIG. 1).

膨れや突き上げといった現象を説明すると、例えば温度変化の激しい鉄道車両の場合、床板であるアルミニウム板等の線膨張率に較べ樹脂製床材の線膨張率が非常に大きく、温度変化に伴ってアルミニウム板等より多く変形しようとし、樹脂製床材の周辺が金具等で固定されている場合には熱応力が発現する。該熱応力が、樹脂製床材と床板との接着力や樹脂製床材の自重を超えたときに樹脂製床材が膨れ上がることになり、膨れや突き上げといった現象が起こるものと考えられる。熱応力は引っ張り弾性率と、線膨張係数と、温度の変化量との積で近似的に示されるので、熱応力を少なくするためには、樹脂製床材の引っ張り弾性率と線膨張係数を下げればよいことになる。しかしながら、本発明の床材は、表面樹脂層と印刷層と接着剤層と基材層との4層からなっており、各層に引っ張り弾性率と線膨張係数の低い材料を使用すれば、熱応力の少ない床材を得られるものの、床材としての性能を確保できないことから、4層のうち、表面樹脂層の引っ張り弾性率を70〜700MPaに制限することと、基材層の線膨張率を5×10−5×K−1以下とすることにより熱応力をおさえ、膨れや突き上げの現象を防ぐことができることを確認した。 For example, in the case of a railway vehicle where the temperature changes rapidly, the linear expansion coefficient of the resin flooring material is very large compared to the linear expansion coefficient of the aluminum plate or the like, which is a floor panel. If the resin floor material is to be deformed more than a plate or the like and the periphery of the resin floor material is fixed with metal fittings or the like, thermal stress appears. It is considered that when the thermal stress exceeds the adhesive force between the resin floor material and the floor board or the weight of the resin floor material, the resin floor material swells, and a phenomenon such as swelling or push-up occurs. Thermal stress is approximated by the product of tensile modulus, linear expansion coefficient, and temperature change. To reduce thermal stress, the tensile modulus and linear expansion coefficient of resin flooring are You can lower it. However, the flooring of the present invention is composed of four layers of a surface resin layer, a printing layer, an adhesive layer, and a base material layer. If a material having a low tensile elastic modulus and a linear expansion coefficient is used for each layer, Although a flooring material with less stress can be obtained, the performance as a flooring material cannot be ensured. Therefore, the tensile elastic modulus of the surface resin layer among the four layers is limited to 70 to 700 MPa, and the linear expansion coefficient of the base material layer It was confirmed that the thermal stress was suppressed by setting the thickness to 5 × 10 −5 × K−1 or less, and the phenomenon of swelling and pushing up could be prevented.

さらに、前記表面樹脂層(2)の引張弾性率を70〜700MPaに制限すると、鉄道車両における通勤車両や一般建材におけるはコンビニのレジ前等の、歩行の頻度が高い床においては、摩耗による損傷が激しく、傘の先端や女性のヒール等による傷つきが多発する床材となることが判明した。この問題を解決するために、前記表面樹脂層(2)を2層以上とし、前記表面樹脂層の全層における引張弾性率を70〜700MPaに維持しつつ、該表面樹脂層(2)の最表面層(6)の引張弾性率が750MPa以上とすることで、摩耗による損傷が無く、さらに優れた耐傷つき性を有し、且つ、膨れや突き上げの現象を防ぐことができるきることを確認し本発明に到ったものである。 Furthermore, when the tensile modulus of the surface resin layer (2) is limited to 70 to 700 MPa, damage caused by wear on floors with high walking frequency, such as commuting vehicles in rail cars and in front of convenience store cash registers in general building materials. It became clear that the flooring was frequently damaged by the tip of the umbrella and the heel of the woman. In order to solve this problem, the surface resin layer (2) has two or more layers, and the tensile modulus of elasticity of the entire surface resin layer is maintained at 70 to 700 MPa, while the surface resin layer (2) has the outermost layer. Confirming that the tensile modulus of the surface layer (6) is 750 MPa or more, there is no damage due to wear, it has excellent scratch resistance, and can prevent swelling and push-up phenomenon. The present invention has been reached.

この発明において、前記表面樹脂層(2)はオレフィン系樹脂を含有してなる。このように表面樹脂層(2)がオレフィン系樹脂を含有しているので、床材(1)は表面における耐汚染性に優れたものとなる。但し該表面樹脂層の引っ張り弾性率が70〜700MPaに制限されるので、前記オレフィン系樹脂としては、例えばポリプロピレン、ポリエチレン、エチレン−酢酸ビニル共重合体樹脂、エチレン−αオレフィン共重合体樹脂、オレフィン系熱可塑性エラストマー等が挙げられるが、常にエラストマー系の樹脂を含む構成となる。 In the present invention, the surface resin layer (2) contains an olefin resin. Thus, since the surface resin layer (2) contains the olefin resin, the flooring (1) is excellent in contamination resistance on the surface. However, since the tensile modulus of the surface resin layer is limited to 70 to 700 MPa, examples of the olefin resin include polypropylene, polyethylene, ethylene-vinyl acetate copolymer resin, ethylene-α olefin copolymer resin, and olefin. Although a thermoplastic elastomer etc. are mentioned, it becomes a structure always containing an elastomer resin.

この発明において、前記表面樹脂層(2)は2層以上の積層構造を備えてなり、該表面樹脂層の最表面層(6)の引張弾性率が750MPa以上とし、前記表面樹脂層の全層における引張弾性率を70〜700MPaとする必要がある。例えば図4に示すごとく、最表面層(6)、中間層(7)、下層(8)の3層構造にして、引張弾性率が750MPa以上のPP(ポリプロピレン)を最表面層(6)に配置し、中間層(7)にHSBR(水添スチレン−ブタジエン−ラバー)、引張弾性率が750MPa以下のPP(ポリプロピレン)を下層(8)に用いた構造の表面樹脂層(2)を挙げることができる。但し該表面樹脂層(2)の全層における引張弾性率は、70〜700MPaに制限される。 In this invention, the surface resin layer (2) has a laminated structure of two or more layers, the outermost surface layer (6) of the surface resin layer has a tensile modulus of elasticity of 750 MPa or more, and the entire surface resin layer It is necessary to set the tensile elastic modulus at 70 to 700 MPa. For example, as shown in FIG. 4, the outermost surface layer (6), the intermediate layer (7), and the lower layer (8) have a three-layer structure, and PP (polypropylene) having a tensile elastic modulus of 750 MPa or more is used as the outermost surface layer (6). The surface resin layer (2) having a structure in which HSBR (hydrogenated styrene-butadiene-rubber) and PP (polypropylene) having a tensile modulus of elasticity of 750 MPa or less are used for the lower layer (8) is disposed in the intermediate layer (7). Can do. However, the tensile elastic modulus in all layers of the surface resin layer (2) is limited to 70 to 700 MPa.

最表面層(6)の引張弾性率を750MPa以上とすることにより、JIS A 1453の研摩紙法で1,000回転の摩耗減量が0.15g以下とすることが可能となり優れた耐摩耗性を有するオレフィン系床材(1)となる。また後述する耐傷つき性の試験において、優れた耐傷つき性を示し傷の付きにくいオレフィン系床材(1)となる。該最表面層(6)の引張弾性率が750MPaに満たないと摩耗による損傷や傷つきが発生する。 By setting the tensile modulus of the outermost surface layer (6) to 750 MPa or more, it is possible to reduce the wear loss of 1,000 rotations to 0.15 g or less by the abrasive paper method of JIS A 1453, and to have excellent wear resistance. It becomes a system flooring (1). Further, in the scratch resistance test described later, the olefin-based flooring material (1) which exhibits excellent scratch resistance and is hardly scratched. If the tensile modulus of the outermost surface layer (6) is less than 750 MPa, damage or damage due to wear occurs.

また前記表面樹脂層(2)の全層における引張弾性率が70MPa未満では、表面樹脂層(2)が柔軟になりへこみ量が大きくなるので好ましくない。また、表面樹脂層(2)の引張弾性率が700MPaを超えても、膨れの要因となる熱応力が大きくなるので好ましくない。より好ましい表面樹脂層(2)の引張弾性率は、100〜500MPaである。 In addition, if the tensile modulus of elasticity in all layers of the surface resin layer (2) is less than 70 MPa, the surface resin layer (2) becomes flexible and the dent amount increases, which is not preferable. Moreover, even if the tensile modulus of elasticity of the surface resin layer (2) exceeds 700 MPa, it is not preferable because thermal stress that causes swelling is increased. A more preferable tensile elastic modulus of the surface resin layer (2) is 100 to 500 MPa.

表面樹脂層(2)の厚さは、特に限定されないが、100〜1000μmに設定されるのが好ましい。100μm以上であることで十分な耐摩耗性が得られると共に1000μm以下であることで床材(1)の谷反り発生を効果的に防止することができる。 The thickness of the surface resin layer (2) is not particularly limited, but is preferably set to 100 to 1000 μm. When the thickness is 100 μm or more, sufficient wear resistance is obtained, and when the thickness is 1000 μm or less, the generation of valley warp of the flooring (1) can be effectively prevented.

次に、前記印刷層(4)は、表面樹脂層(2)の下面に積層され、特に限定されないが、例えばグラビア印刷、オフセット印刷、スクリーン印刷、転写印刷、インクジェット印刷等の印刷手法によって形成されるものである。この印刷に用いられる印刷インキとしては、特に限定されるものではないが、例えばアクリル系樹脂、ウレタン系樹脂、ポリエステル系樹脂などの合成樹脂に、顔料、染料、着色剤、充填剤等が添加混合されたもの等を例示できる。通常、溶剤などで希釈化されているものを用いる。 Next, the printing layer (4) is laminated on the lower surface of the surface resin layer (2), and is not particularly limited, and is formed by a printing technique such as gravure printing, offset printing, screen printing, transfer printing, and ink jet printing. Is. The printing ink used for this printing is not particularly limited. For example, pigments, dyes, colorants, fillers, etc. are added to and mixed with synthetic resins such as acrylic resins, urethane resins, and polyester resins. Can be exemplified. Usually, those diluted with a solvent or the like are used.

次に、前記印刷層(4)の下面に、前記接着剤層(5)を構成する接着剤としては、カルボン酸変性プロピレン−1−ブテン共重合体樹脂及びカルボン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂を含有し、かつカルボン酸変性プロピレン−1−ブテン共重合体樹脂/カルボン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂の質量比が55/45〜95/5の範囲である接着剤が好ましく用いられ、表面樹脂層(2)下面の印刷層(4)と基材層(3)とが十分な接着強度で接着一体化され、各層間で剥離することのないオレフィン系床材となる。 Next, as an adhesive constituting the adhesive layer (5) on the lower surface of the printed layer (4), a carboxylic acid-modified propylene-1-butene copolymer resin and a carboxylic acid-modified propylene-ethylene-1- It contains butene copolymer resin, and the mass ratio of carboxylic acid modified propylene-1-butene copolymer resin / carboxylic acid modified propylene-ethylene-1-butene copolymer resin is in the range of 55/45 to 95/5. An olefin that is preferably used, and the printed layer (4) on the lower surface of the surface resin layer (2) and the base material layer (3) are bonded and integrated with sufficient adhesive strength, and does not peel off between the layers. It becomes a system flooring.

前記カルボン酸変性プロピレン−1−ブテン共重合体樹脂としては、マレイン酸変性プロピレン−1−ブテン共重合体樹脂を用いるのが好ましく、この場合には印刷層(4)と基材層(3)との接着強度をさらに向上させることができる。また、前記カルボン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂としては、マレイン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂を用いるのが好ましく、この場合には印刷層(4)と基材層(3)との接着強度をさらに向上させることができる。前記カルボン酸変性に用いられるカルボン酸としては、マレイン酸以外に、例えばアクリル酸、メタアクリル酸、フマル酸、クロトン酸、イタコン酸、シトラコン酸、無水マレイン酸、無水シトラコン酸、無水フタル酸等を例示できる。 As the carboxylic acid-modified propylene-1-butene copolymer resin, a maleic acid-modified propylene-1-butene copolymer resin is preferably used. In this case, the printing layer (4) and the base material layer (3) are used. The adhesive strength can be further improved. The carboxylic acid-modified propylene-ethylene-1-butene copolymer resin is preferably a maleic acid-modified propylene-ethylene-1-butene copolymer resin. In this case, the printing layer (4) and The adhesive strength with the base material layer (3) can be further improved. Examples of the carboxylic acid used for the carboxylic acid modification include acrylic acid, methacrylic acid, fumaric acid, crotonic acid, itaconic acid, citraconic acid, maleic anhydride, citraconic anhydride, phthalic anhydride, and the like. It can be illustrated.

前記接着剤層(5)の付与量(目付量)は1〜10g/m(固形分)に設定されるのが好ましい。1g/m2以上であることで十分な接着強度を確保できると共に10g/m2以下であることで軽量性を維持できる。中でも、前記接着剤層(5)の付与量は2〜5g/m2(固形分)に設定されるのが特に好ましい。また、前記接着剤層(5)の形成手法は、特に限定されるものではないが、例えば印刷法、ドライラミネート法、ウェットラミネート法などが挙げられる。 It is preferable that the application amount (weight per unit area) of the adhesive layer (5) is set to 1 to 10 g / m 2 (solid content). When it is 1 g / m 2 or more, sufficient adhesive strength can be secured, and when it is 10 g / m 2 or less, light weight can be maintained. Especially, it is especially preferable that the application amount of the adhesive layer (5) is set to 2 to 5 g / m 2 (solid content). Moreover, the formation method of the said adhesive bond layer (5) is not specifically limited, For example, the printing method, the dry laminating method, the wet laminating method etc. are mentioned.

前記基材層(3)はオレフィン系樹脂を含有してなる。前記オレフィン系樹脂としては、特に限定されるものではないが、例えばポリプロピレン、ポリエチレン、エチレン−酢酸ビニル共重合体樹脂、エチレン−αオレフィン共重合体樹脂、オレフィン系熱可塑性エラストマー等が挙げられる。この基材層(3)の線膨張率は、5×10−5×K−1以下に制限される。5×10−5×K−1を超えると、膨れの要因となる熱応力が大きくなるので好ましくない。より好ましい基材層の線膨張率は、2×10−5×K−1以下であって、炭酸カルシウム等の充填材の配合量の調整で線膨張率を調整することができる。 The base material layer (3) contains an olefin resin. The olefin-based resin is not particularly limited, and examples thereof include polypropylene, polyethylene, ethylene-vinyl acetate copolymer resin, ethylene-α olefin copolymer resin, and olefin-based thermoplastic elastomer. The linear expansion coefficient of the base material layer (3) is limited to 5 × 10 −5 × K−1 or less. If it exceeds 5 × 10 −5 × K−1, it is not preferable because thermal stress that causes swelling is increased. A more preferable linear expansion coefficient of the base material layer is 2 × 10 −5 × K−1 or less, and the linear expansion coefficient can be adjusted by adjusting the blending amount of a filler such as calcium carbonate.

さらに別の形態として(図3参照)、基材層(3)を二層以上の積層構造とし、少なくとも一の層間にガラス繊維からなる布帛(ガラス繊維層3−3)が積層されている構成を挙げることができる。ガラス繊維は、熱に対する変化が特に少ない素材で、基材層(3)中に積層することによってさらに熱に対する挙動の安定した線膨張率の低い床材(1)とすることができる。ガラス繊維からなる布帛としては、織物、編物、不織布等特に限定されない。 Furthermore, as another form (refer FIG. 3), the base material layer (3) is made into the laminated structure of two or more layers, and the structure (glass fiber layer 3-3) which consists of a glass fiber is laminated | stacked between at least one layer. Can be mentioned. Glass fiber is a material that has a particularly small change with respect to heat, and can be made into a flooring material (1) having a low coefficient of linear expansion with a more stable behavior against heat by being laminated in the base material layer (3). The fabric made of glass fiber is not particularly limited, such as woven fabric, knitted fabric, and nonwoven fabric.

前記基材層(3)は、単層からなる構造であっても良いし、複数層が積層された積層構造であっても良い。前記基材層(3)における表面側の位置には隠蔽樹脂層(3−1)が設けられるのが好ましく、このような隠蔽樹脂層(3−1)が印刷層(4)の背面側に配置されることで、印刷層(4)の模様、図柄等が鮮明に且つコントラスト良く視認することができる。前記隠蔽樹脂層(3−1)としては、例えば、オレフィン系樹脂に着色顔料、酸化防止剤、紫外線吸収剤が混合された組成物からなる隠蔽樹脂層を例示できるが、特にこのような構成に限定されるものではない。(図2、3参照) The base material layer (3) may have a single layer structure or a laminated structure in which a plurality of layers are laminated. It is preferable that a concealing resin layer (3-1) is provided at a position on the surface side of the base material layer (3), and such concealing resin layer (3-1) is provided on the back side of the printing layer (4). By disposing, the pattern, design, etc. of the printed layer (4) can be visually recognized clearly and with good contrast. As the concealing resin layer (3-1), for example, a concealing resin layer made of a composition in which a color pigment, an antioxidant, and an ultraviolet absorber are mixed in an olefin resin can be exemplified. It is not limited. (See Figures 2 and 3)

また、別の実施形態では(図2、3参照)、繊維層(3−2)として繊維層が前記基材層(3)に含浸された状態に積層されたものを挙げることができる。該繊維層(3−2)の繊維の少なくとも一部を基材層(3)の最下層裏面に露出させることで、繊維のアンカー効果により床との接着強度を増すことができる。繊維層(3−2)としては、織物、編物、不織布、あるいは繊維の種類等特に限定されないが、価格や基材層への含浸のしやすさからポリエステル織布が好ましく使用される。 Moreover, in another embodiment (refer FIG. 2, 3), what was laminated | stacked in the state which the fiber layer impregnated to the said base material layer (3) as a fiber layer (3-2) can be mentioned. By exposing at least a part of the fibers of the fiber layer (3-2) to the back surface of the lowermost layer of the base material layer (3), the adhesive strength with the floor can be increased by the anchor effect of the fibers. The fiber layer (3-2) is not particularly limited, such as a woven fabric, a knitted fabric, a non-woven fabric, or a fiber type, but a polyester woven fabric is preferably used because of its price and ease of impregnation into the base material layer.

前記基材層(3)の厚さは、特に限定されないが、1〜5mmに設定されるのが好ましい。1mm以上であることで寸法安定性が得られると共に、5mm以下であることで床材(1)としての軽量性を維持できて良好なハンドリング性を確保することができる。 Although the thickness of the said base material layer (3) is not specifically limited, It is preferable to set to 1-5 mm. When it is 1 mm or more, dimensional stability can be obtained, and when it is 5 mm or less, the lightness as the flooring material (1) can be maintained and good handling properties can be secured.

なお、前記表面樹脂層(2)、基材層(3)および接着剤層(5)のいずれにも、酸化防止剤、紫外線吸収剤、滑剤、安定剤、光安定剤、難燃剤、着色剤、帯電防止剤、充填剤等の各種添加剤を適宜含有せしめても良い。 In addition, in any of the surface resin layer (2), the base material layer (3) and the adhesive layer (5), an antioxidant, an ultraviolet absorber, a lubricant, a stabilizer, a light stabilizer, a flame retardant, and a colorant. In addition, various additives such as an antistatic agent and a filler may be appropriately contained.

この発明のオレフィン系床材(1)の厚さは、特に限定されないが、通常2〜5mmが一般的である。また、タイル状床材として構成しても良いし、シート状床材(例えば幅600〜2500mm程度の長尺シート等)として構成しても良く、特に限定されない。 The thickness of the olefin flooring (1) of the present invention is not particularly limited, but is usually 2 to 5 mm. Moreover, you may comprise as a tile-like flooring, and you may comprise as a sheet-like flooring (for example, elongate sheet | seat etc. of width about 600-2500 mm), It does not specifically limit.

また、本発明のオレフィン系床材(1)の曲げ弾性率が200MPa以下であることが好ましい。曲げ弾性率が200MPaを超えると床材が硬くなり施工性が低下し好ましくない。さらに、本発明のオレフィン系床材(1)の残留へこみ率が8.0%以下であることが好ましい。残留へこみ率が8.0%を超えるとヒール跡が目視で確認できるようになり好ましくない。さらに好ましい床材の曲げ弾性率は150MPa以下で、残留へこみ率は6%以下である。 Moreover, it is preferable that the bending elastic modulus of the olefin type flooring material (1) of the present invention is 200 MPa or less. When the flexural modulus exceeds 200 MPa, the flooring material becomes hard and the workability is lowered, which is not preferable. Furthermore, it is preferable that the residual dent rate of the olefin flooring (1) of the present invention is 8.0% or less. If the residual dent rate exceeds 8.0%, the heel mark can be visually confirmed, which is not preferable. Further, the flexural modulus of the flooring is preferably 150 MPa or less, and the residual dent rate is 6% or less.

上記構成に係るオレフィン系床材(1)は、例えば次のようにして製造される。まず、オレフィン系樹脂を含有してなり、引っ張り弾性率を70〜700MPaとした表面樹脂層(2)の下面に合成樹脂を含有してなる印刷インキを印刷して印刷層(4)を形成する。印刷インキとして、例えばウレタン系樹脂に顔料が添加混合されたインキを用いる。 The olefin flooring (1) according to the above configuration is manufactured, for example, as follows. First, a printing layer (4) is formed by printing a printing ink containing a synthetic resin on the lower surface of a surface resin layer (2) containing an olefin resin and having a tensile elastic modulus of 70 to 700 MPa. . As the printing ink, for example, an ink in which a pigment is added and mixed in a urethane resin is used.

次に、前記印刷層(4)の下面に、カルボン酸変性プロピレン−1−ブテン共重合体樹脂/カルボン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂が55/45〜95/5の質量比範囲で混合されてなる接着剤層(5)を塗布する。この接着剤層(5)は、通常、トルエン、メチルエチルケトン、イソプロピルアルコール、エタノール、キシレン等の有機溶媒で希釈されて溶液状態で塗布される。 Next, the mass of the carboxylic acid-modified propylene-1-butene copolymer resin / carboxylic acid-modified propylene-ethylene-1-butene copolymer resin is 55/45 to 95/5 on the lower surface of the printing layer (4). An adhesive layer (5) mixed in a specific range is applied. This adhesive layer (5) is usually diluted with an organic solvent such as toluene, methyl ethyl ketone, isopropyl alcohol, ethanol, xylene and applied in a solution state.

次いで、前記接着剤層(5)の塗布面に、オレフィン系樹脂を含有してなる線膨張率5×10−5×K−1以下の基材層(3)を重ね合わせて接着して積層体を得る。通常、加熱加圧することにより接着せしめる。 Next, a base material layer (3) having a linear expansion coefficient of 5 × 10−5 × K−1 or less containing an olefin-based resin is superposed on the coated surface of the adhesive layer (5) and laminated. Get the body. Usually, it is adhered by heating and pressing.

しかる後、前記積層体を加熱してアニール処理する。このようなアニール処理を施すことによって、床材(1)に内在する歪みを十分に取り除くことができる。前記加熱の温度は80〜120℃に設定するのが好ましい。また加熱時間(アニール処理時間)は2〜48時間に設定するのが好ましい。 Thereafter, the laminate is heated and annealed. By applying such an annealing treatment, the distortion inherent in the floor material (1) can be sufficiently removed. The heating temperature is preferably set to 80 to 120 ° C. The heating time (annealing time) is preferably set to 2 to 48 hours.

なお、この発明に係る床材(1)は、上記例示の製造方法で製造されるものに特に限定されるものではない。 In addition, the flooring (1) according to the present invention is not particularly limited to that manufactured by the above-described exemplary manufacturing method.

さらに具体的に本発明に係る床材の製造方法を記す。<実施例1>表1に示すように、数平均分子量が6000の非晶性プロピレン−エチレン共重合体(非晶性ポリα−オレフィン樹脂)10重量部、数平均分子量が25000のスチレン−エチレン−ブタジエン−スチレン共重合体樹脂(SEBS)55重量部、ポリプロピレン35重量部、炭酸カルシウム300重量部、酸化防止剤(ヒンダードフェノール系酸化防止剤)0.4重量部、滑剤(リン酸エステル系のもの)1.2重量部からなる組成物をバンバリーミキサーで混練し、カレンダー成形機を用いて厚さ1.8mmの基材層(3)を作成した。基材層(3)の線膨張率は4×10−5×K−1であった。 More specifically, a method for producing a flooring according to the present invention will be described. <Example 1> As shown in Table 1, 10 parts by weight of an amorphous propylene-ethylene copolymer (amorphous poly α-olefin resin) having a number average molecular weight of 6000, and styrene-ethylene having a number average molecular weight of 25,000. -55 parts by weight of butadiene-styrene copolymer resin (SEBS), 35 parts by weight of polypropylene, 300 parts by weight of calcium carbonate, 0.4 parts by weight of antioxidant (hindered phenol-based antioxidant), lubricant (phosphate ester type) The composition consisting of 1.2 parts by weight was kneaded with a Banbury mixer, and a substrate layer (3) having a thickness of 1.8 mm was prepared using a calendering machine. The linear expansion coefficient of the base material layer (3) was 4 × 10 −5 × K−1.

一方、表面樹脂層(2)として、最表面層(6)/中間層(7)/最下層(8)=引張弾性率が800MPaのポリプロピレン(PP)樹脂層/水添スチレン−ブタジエン−ラバー(HSBR)樹脂層/引張弾性率が550MPaのポリプロピレン(PP)樹脂層の3層構造(各層は同厚さ)からなり、厚さ600μmで、引張弾性率が600MPaの表面樹脂層(2)を用意し、裏面にグラビア印刷により所定の柄を印刷して、印刷層(4)を形成し、さらにその下面に、接着剤(マレイン酸変性プロピレン−1−ブテン共重合体樹脂/マレイン酸変性プロピレン−エチレン−1−ブテン共重合体樹脂=90/10)を3g/m塗布し接着剤層(5)を形成させた。 On the other hand, as the surface resin layer (2), the outermost surface layer (6) / intermediate layer (7) / lowermost layer (8) = polypropylene (PP) resin layer having a tensile modulus of 800 MPa / hydrogenated styrene-butadiene-rubber ( HSBR) 3 layer structure of polypropylene (PP) resin layer with tensile modulus of 550MPa (each layer has the same thickness), surface resin layer (2) with thickness of 600μm and tensile modulus of 600MPa is prepared Then, a predetermined pattern is printed on the back surface by gravure printing to form a printed layer (4). Further, an adhesive (maleic acid-modified propylene-1-butene copolymer resin / maleic acid-modified propylene- 3 g / m 2 of ethylene-1-butene copolymer resin = 90/10) was applied to form an adhesive layer (5).

次に、前記接着剤層(5)を形成した表面樹脂層(2)に基材層(3)を重ねて接着させて、厚さ2.4mmの床材を得た。こうして得られた床材の曲げ弾性率が100MPaで、残留へこみ率が4.0%であった。さらに、後述する方法で各種性能試験を行い、その評価結果を表3に記した。 Next, the base material layer (3) was laminated and adhered to the surface resin layer (2) on which the adhesive layer (5) was formed, to obtain a flooring material having a thickness of 2.4 mm. The flooring material thus obtained had a flexural modulus of 100 MPa and a residual dent rate of 4.0%. Furthermore, various performance tests were conducted by the methods described later, and the evaluation results are shown in Table 3.

<実施例2〜5>各層の組成、厚さ等の条件を表1に示す構成とした以外は、実施例1と同様にして床材を得、各種性能試験を行い、その評価結果を表3に記した。なお、実施例4、5では、隠蔽層を基材層上面に積層している。また、実施例2〜5では、繊維層として寒冷紗(ポリエステル織布、目付40g/m2)を基材層に含浸させて積層し、繊維の少なくとも一部を基材層の最下層裏面に露出させ床との接着強度を増した構成にした。さらに、実施例5では、基材層にガラス繊維からなる不織布(目付40g/m2)を挿入し、線膨張率の低い(線膨張率=2×10−5×K−1)基材層としている。 <Examples 2 to 5> Except for the composition, thickness and other conditions of each layer shown in Table 1, a flooring was obtained in the same manner as in Example 1, various performance tests were performed, and the evaluation results are shown. 3. In Examples 4 and 5, the concealing layer is laminated on the upper surface of the base material layer. In Examples 2 to 5, as a fiber layer, cold chill (polyester woven fabric, basis weight 40 g / m 2) was impregnated and laminated on the base material layer, and at least a part of the fiber was exposed on the bottom surface of the base material layer. The construction is such that the adhesive strength with the floor is increased. Furthermore, in Example 5, the nonwoven fabric (40 g / m2 of fabric weight) which consists of glass fiber is inserted in a base material layer, and a base material layer with a low linear expansion coefficient (linear expansion coefficient = 2 * 10-5 * K-1) is used. Yes.

<比較例1> 表面樹脂層(2)として、最表面層(6)/中間層(7)/最下層(8)=引張弾性率が800MPaのポリプロピレン(PP)樹脂層/引張弾性率が800MPaのポリエチレン(PE)樹脂層/引張弾性率が800MPaのポリプロピレン(PP)樹脂層の3層構造(各層は同厚さ)からなり、厚さ600μmで、引張弾性率が800MPaの表面樹脂層(2)とした以外は、実施例1と同様にして床材を得た。各種性能試験を行い、その結果を表3に記した。 <Comparative example 1> As surface resin layer (2), outermost surface layer (6) / intermediate layer (7) / lowermost layer (8) = polypropylene (PP) resin layer having a tensile modulus of 800 MPa / tensile modulus of 800 MPa A surface resin layer having a three-layer structure of polyethylene (PE) resin layer / polypropylene (PP) resin layer having a tensile elastic modulus of 800 MPa (each layer having the same thickness), a thickness of 600 μm, and a tensile elastic modulus of 800 MPa (2 Except for the above, a flooring was obtained in the same manner as in Example 1. Various performance tests were conducted and the results are shown in Table 3.

<比較例2〜6> 各層の組成、厚さ等の条件を表2に示す構成とした以外は、実施例1と同様にして床材を得、各種性能試験を行い、その評価結果を表3に記した。 <Comparative Examples 2-6> Except having set it as the structure shown in Table 2 about conditions, such as a composition of each layer, thickness, a flooring was obtained like Example 1, various performance tests were performed, and the evaluation result is shown. 3.

<比較例7>表面樹脂層(2)として、最表面層(6)/中間層(7)/最下層(8)=引張弾性率が600MPaのポリプロピレン(PP)樹脂層/引張弾性率が600MPaのポリエチレン(PE)樹脂層/引張弾性率が600MPaのポリプロピレン(PP)樹脂層の3層構造(各層は同厚さ)からなり、厚さ600μmで、引張弾性率が600MPaの表面樹脂層(2)とした以外は、実施例1と同様にして床材を得た。各種性能試験を行い、その結果を表3に記した。 <Comparative Example 7> As the surface resin layer (2), outermost surface layer (6) / intermediate layer (7) / lowermost layer (8) = polypropylene (PP) resin layer having a tensile modulus of 600 MPa / tensile modulus of 600 MPa A surface resin layer (2) having a three-layer structure of polyethylene (PE) resin layer / polypropylene (PP) resin layer having a tensile elastic modulus of 600 MPa (each layer having the same thickness) and having a thickness of 600 μm and a tensile elastic modulus of 600 MPa. Except for the above, a flooring was obtained in the same manner as in Example 1. Various performance tests were conducted and the results are shown in Table 3.

表1〜3からわかるように、表面樹脂層の引張弾性率
と線膨張率の規定範囲にある実施例1〜5の床材は、耐摩耗性、耐傷つき性、耐汚染性、寸法安定性、施工性、膨れ防止性のいずれにも優れていた。 これに対し、引張弾性率の規定範囲を上回っていた比較例1、2および4では、膨れ防止性に問題があり、曲げ弾性率も大きくなっていた。また、引張弾性率の規定範囲を下回っていた比較例3および5では、残留へこみ率が基準を満足することができなかった。さらに、表面樹脂層における最表面層の引張弾性率が800MPaに満たない比較例7は耐摩耗性、耐傷つき性が基準を満足することができなかった。なお、上記のようにして得られた各床材に対する各種性能試験の方法は以下のように行った。
As can be seen from Tables 1 to 3, the flooring materials of Examples 1 to 5 within the specified ranges of the tensile modulus and the linear expansion coefficient of the surface resin layer are wear resistance, scratch resistance, contamination resistance, and dimensional stability. It was excellent in both workability and swelling prevention. On the other hand, in Comparative Examples 1, 2, and 4, which exceeded the specified range of the tensile elastic modulus, there was a problem in the swelling prevention property, and the bending elastic modulus was also large. Further, in Comparative Examples 3 and 5 that were below the specified range of the tensile modulus, the residual dent rate could not satisfy the standard. Further, Comparative Example 7 in which the tensile modulus of the outermost surface layer in the surface resin layer was less than 800 MPa could not satisfy the standards for wear resistance and scratch resistance. In addition, the method of the various performance tests with respect to each flooring obtained as mentioned above was performed as follows.

<引張弾性率測定方法>JIS K6251に準じて測定した。引張速度は、100mm/minとした。 <Tensile modulus measurement method> Measured according to JIS K6251. The tensile speed was 100 mm / min.

<曲げ弾性率測定方法>JISK7171に準じて測定した。試験速度は、1.0mm/minとした。 <Method for measuring flexural modulus> Measured according to JISK7171. The test speed was 1.0 mm / min.

<線膨張率測定方法>10cm角サイズに切り出した試料を、TMA(熱機械分析装置)にセットし、25℃〜80℃まで昇温(5℃/min)させて測定した。 <Method of measuring linear expansion coefficient> A sample cut into a 10 cm square size was set in a TMA (thermomechanical analyzer) and measured by raising the temperature from 25 ° C to 80 ° C (5 ° C / min).

<耐摩耗性試験>JIS A1453による建築材料及び建築構成部分の摩擦試験方法に準じて、各床材の表面に、所定の研磨紙を巻き付けた摩耗輪を使用し、テーパ摩耗試験機にて1000回転させ、摩耗減量(g)を測定した。摩耗減量が0.15g以下のものを「◎」とし、0.15〜0.30gのものを「○」とし、0.30gを超えるものを「×」とした。 <Abrasion resistance test> According to the friction test method for building materials and building components according to JIS A1453, a wear wheel in which a predetermined abrasive paper is wound around the surface of each flooring material is used, and a taper wear tester is used. Rotated and measured for weight loss (g). Those with a weight loss of 0.15 g or less were rated as “」 ”, those with 0.15 to 0.30 g as“ ◯ ”, and those exceeding 0.30 g as“ x ”.

<耐傷つき性の試験>10cm角サイズに切り出した試料を、平滑なアルミニウム板にゴム系接着剤で接着し(23℃の雰囲気下)、試料の四辺を金具で固定し24時間放置後、鉛筆硬度試験機を用い、800番手のサンドペーパーで1,000gの荷重を掛けて50mm/min.の速度で床材表面をこすった時の状態を目視にて、きずの見えないものを「◎」とし、ややきずの見えるものを「○」、きずがはっきり見えるものを「×」とした。 <Scratch resistance test> A sample cut into a 10 cm square size was adhered to a smooth aluminum plate with a rubber adhesive (in an atmosphere at 23 ° C.), and the four sides of the sample were fixed with metal fittings and allowed to stand for 24 hours. Using a hardness tester, apply a load of 1,000 g with 800-th sandpaper and rub the surface of the flooring at a speed of 50 mm / min. , “○” indicates that the flaw is visible, and “×” indicates that the flaw is clearly visible.

<耐汚染性試験>JIS A5705によるビニル系床材の汚染性試験に準じて、各床材の表面に汚染材料を2mL滴下し、24時間静置して、中性洗剤を含む水で洗浄し、更にアルコールで洗浄した後、ガーゼで拭き取って、1時間放置後、目視により滴下部分の色、光沢及び膨れの変化を観察した。観察によりいずれも変化のないものを「◎」とし、少なくともいずれか1つ変化のあるものを「×」とした。 <Contamination resistance test> In accordance with the contamination test of vinyl flooring according to JIS A5705, 2 mL of contamination material is dropped on the surface of each flooring, left to stand for 24 hours, and washed with water containing a neutral detergent. Further, after washing with alcohol, wiped off with gauze, allowed to stand for 1 hour, and visually observed changes in color, gloss and swelling of the dripping part. Those that did not change by observation were marked “◎”, and those that changed at least one were marked “x”.

<寸法安定性試験>JIS A5705によるビニル系床材の加熱による長さ変化試験に準じて、各床材を80℃で6時間加熱した後、室内に1時間静置し、加熱前の長さに対する変化率を測定した。長さ変化率が1.0%未満のものを「◎」とし、同1.0〜1.5%のものを「○」とし、同1.5%を超えるものを「×」とした。 <Dimensional stability test> According to the length change test by heating of vinyl-based flooring according to JIS A5705, each flooring was heated at 80 ° C for 6 hours, then left indoors for 1 hour, and length before heating. The rate of change with respect to was measured. Those with a rate of change in length of less than 1.0% were marked with “◎”, those with 1.0-1.5% were marked with “◯”, and those with a length change rate exceeding 1.5% were marked with “x”.

<施工性試験>柔軟性に優れて施工作業性に特に優れると共に下地(施工床面)との馴染みの良いものを「◎」とし、柔軟性が良好で施工作業性が良く、下地との馴染みの良いものを「○」とし、柔軟性が不十分で施工作業性が悪く、下地との馴染みも悪いものを「×」とした。 <Workability test> Excellent flexibility and construction workability, and familiarity with the groundwork (construction floor) is "◎", flexibility is good and construction workability is good, familiarity with the groundwork Good ones were marked with “◯”, and those with poor flexibility, poor workability, and poor familiarity with the ground were given “x”.

<膨れ防止性試験>40cm角サイズに切り出した試料を、平滑なアルミニウム板にゴム系接着剤で接着し(23℃の雰囲気下)、試料の四辺を金具で固定し24時間放置後、40℃、50℃、60℃と順に2時間づつ加熱し、6時間後に膨れが発生しないものを「◎」とし、膨れが発生したものを「×」とした。 <Swelling prevention test> A sample cut into a 40 cm square size was bonded to a smooth aluminum plate with a rubber adhesive (in an atmosphere of 23 ° C), and the four sides of the sample were fixed with metal fittings and allowed to stand for 24 hours. 50 ° C. and 60 ° C. were heated in order for 2 hours, and those that did not swell after 6 hours were indicated as “◎”, and those that swelled were indicated as “x”.

<残留へこみ率測定方法>JISA1454に準じて測定した。残留へこみ率が3%以下のものを「◎」とし、3〜8%のものを「○」とし、8%を超えるものを「×」とした。 <Residual dent rate measuring method> Measured according to JIS A 1454. Those having a residual dent ratio of 3% or less were evaluated as “」 ”, those having 3-8% as“ ◯ ”, and those exceeding 8% as“ X ”.

更に、実施例1の床材について、NBS燃焼試験、防炎試験(車材燃試)を行った。これらの結果を表4に示す。 Furthermore, the flooring material of Example 1 was subjected to an NBS combustion test and a flameproof test (vehicle material combustion test). These results are shown in Table 4.

なお、NBS燃焼試験法とは、密閉した発煙箱の中に試料を垂直に置き、その正面にあるヒーターから輻射熱を当てながらバーナーの炎も当て有炎燃焼させ、発煙箱中に発生した煙に対して光電管により光透過率を測定し、この光透過率(T)から下記算出式に基づいて煙濃度(Ds)を算出するものである。 The NBS combustion test method is a method in which a sample is placed vertically in a closed smoke box, and burner flame is applied to the smoke generated in the smoke box while radiant heat is applied from the heater in front of the sample. On the other hand, the light transmittance is measured by a phototube, and the smoke density (Ds) is calculated from the light transmittance (T) based on the following calculation formula.

Ds=132log(100/T)試験開始後4分のDs値および最大Ds値を求めた。更に、発煙箱中のガスをテフロン(登録商標)バッグに採取し、発生ガス分析を行った。 Ds = 132 log (100 / T) A Ds value and a maximum Ds value of 4 minutes after the start of the test were determined. Further, the gas in the smoke box was collected in a Teflon (registered trademark) bag, and the generated gas was analyzed.

表4から明らかなように、この発明の床材は、発煙性が低く有毒ガスもほとんど発生するものではないことが確認できた。 As can be seen from Table 4, it was confirmed that the flooring of the present invention has low fuming property and hardly generates toxic gas.

車両等に限らず、ビル、マンション、家屋、商業施設等の建築物においても、温度変化の激しい環境下で使われ、さらに歩行の頻度が高い床においても、激しい摩耗や傷付きも生じない床材として十分使用することができる。 Not only vehicles, but also buildings, condominiums, houses, commercial facilities, and other buildings that are used in environments with severe temperature changes, and floors that are not frequently worn or damaged even when the floor is frequently walked It can be used sufficiently as a material.

この発明の一実施形態に係る床材を示す説明図である。(実施例1)It is explanatory drawing which shows the flooring which concerns on one Embodiment of this invention. Example 1 この発明の別の実施形態に係る床材を示す説明図である。(実施例4の基材層部分)It is explanatory drawing which shows the flooring which concerns on another embodiment of this invention. (Substrate layer portion of Example 4) この発明の別の実施形態に係る床材を示す説明図である。(実施例5の基材層部分)It is explanatory drawing which shows the flooring which concerns on another embodiment of this invention. (Substrate layer portion of Example 5) この発明の表面樹脂層(2)の一部を拡大して示す説明図である。It is explanatory drawing which expands and shows a part of surface resin layer (2) of this invention.

符号の説明Explanation of symbols

1 オレフィン系床材2 表面樹脂層3 基材層3−1 隠蔽層3−2 繊維層3−3 ガラス繊維層4 印刷層5 接着剤層6 表面樹脂層における最表面層7 表面樹脂層における中間層8 表面樹脂層における最下層 DESCRIPTION OF SYMBOLS 1 Olefin type flooring 2 Surface resin layer 3 Base material layer 3-1 Concealment layer 3-2 Fiber layer 3-3 Glass fiber layer 4 Printing layer 5 Adhesive layer 6 Outermost surface layer in surface resin layer 7 Middle in surface resin layer Layer 8 Lowermost layer in the surface resin layer

Claims (6)

オレフィン系樹脂組成物からなる床材であって、オレフィン系樹脂を含有してなる表面樹脂層と、前記表面樹脂層の下面に印刷層が積層されると共に、該印刷層の下面に接着剤層を介してオレフィン系樹脂を含有してなる基材層が積層一体化されてなり、前記表面樹脂層の引っ張り弾性率を70〜700MPaにし、前記基材層の線膨張率を5×10−5×K−1以下としたことを特徴とするオレフィン系床材。 A flooring material comprising an olefinic resin composition, comprising a surface resin layer containing an olefinic resin, a printed layer laminated on the lower surface of the surface resin layer, and an adhesive layer on the lower surface of the printed layer A base material layer containing an olefin-based resin is laminated and integrated, and a tensile elastic modulus of the surface resin layer is set to 70 to 700 MPa, and a linear expansion coefficient of the base material layer is set to 5 × 10 −5. Olefin-based flooring characterized by being not more than × K-1. 前記表面樹脂層が2層以上の積層構造を備えてなり、最表面層の引張弾性率が750MPa以上であり、前記表面樹脂層の全層における引張弾性率を70〜700MPaとしたことを特徴とする請求項1に記載のオレフィン系床材。 The surface resin layer has a laminated structure of two or more layers, the tensile modulus of the outermost surface layer is 750 MPa or more, and the tensile modulus of elasticity in all layers of the surface resin layer is 70 to 700 MPa. The olefin flooring according to claim 1. 前記オレフィン系床材のJIS A 1453の研摩紙法による1,000回転の摩耗減量が0.15g以下であり、優れた耐傷つき性を有することを特徴とする請求項1または2に記載のオレフィン系床材。 The olefinic flooring according to claim 1 or 2, wherein the olefinic flooring material has an abrasion loss of 1,000 revolutions or less by a JIS A 1453 abrasive paper method of 0.15 g or less and has excellent scratch resistance. Wood. 前記基材層が、二層以上の積層構造を備えてなり、少なくとも一の層間にガラス繊維からなる布帛が積層されている構成からなることを特徴とする請求項1〜3のいずれか1項に記載のオレフィン系床材。 The said base material layer is equipped with the laminated structure of two or more layers, and consists of the structure by which the cloth which consists of glass fiber is laminated | stacked between the at least one layer, The any one of Claims 1-3 characterized by the above-mentioned. The olefin-based flooring described in 1. 前記オレフィン系床材の曲げ弾性率が200MPa以下であり、残留へこみ率が8.0%以下であることを特徴とする請求項1〜4のいずれか1項に記載のオレフィン系床材。 The olefin flooring according to any one of claims 1 to 4, wherein the olefin flooring has a flexural modulus of 200 MPa or less and a residual dent ratio of 8.0% or less. 前記二層以上の積層構造を備えてなる基材層の最下層に繊維層を埋設し、該繊維層の少なくとも一部が基材層の最下層裏面に露出していることを特徴とする請求項1〜5のいずれか1項に記載のオレフィン系床材。 A fiber layer is embedded in a lowermost layer of a base material layer having a laminated structure of two or more layers, and at least a part of the fiber layer is exposed on the back surface of the lowermost layer of the base material layer. Item 6. The olefin-based flooring material according to any one of Items 1 to 5.
JP2008277092A 2008-06-09 2008-10-28 Olefine based floor member Pending JP2010019065A (en)

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JP2008277092A JP2010019065A (en) 2008-06-09 2008-10-28 Olefine based floor member

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JP2008277092A JP2010019065A (en) 2008-06-09 2008-10-28 Olefine based floor member

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011247016A (en) * 2010-05-28 2011-12-08 Toli Corp Floor material and manufacturing method thereof
JP2015155641A (en) * 2015-03-27 2015-08-27 東リ株式会社 Floor material and peeling method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011247016A (en) * 2010-05-28 2011-12-08 Toli Corp Floor material and manufacturing method thereof
JP2015155641A (en) * 2015-03-27 2015-08-27 東リ株式会社 Floor material and peeling method

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