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DE20003888U1 - Floor slab - Google Patents

Floor slab

Info

Publication number
DE20003888U1
DE20003888U1 DE20003888U DE20003888U DE20003888U1 DE 20003888 U1 DE20003888 U1 DE 20003888U1 DE 20003888 U DE20003888 U DE 20003888U DE 20003888 U DE20003888 U DE 20003888U DE 20003888 U1 DE20003888 U1 DE 20003888U1
Authority
DE
Germany
Prior art keywords
layer
foam
thick
floor panel
panel according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
DE20003888U
Other languages
German (de)
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Priority to DE20003888U priority Critical patent/DE20003888U1/en
Publication of DE20003888U1 publication Critical patent/DE20003888U1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
    • E04F15/206Layered panels for sound insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
    • B32B2266/0228Aromatic vinyl resin, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Description

BASF Aktiengesellschaft": :2*Q0*ÖßK)8§**; j'Öj.Z. 0050/51208 DEBASF Aktiengesellschaft": :2*Q0*ÖßK)8§**; j'Öj.Z. 0050/51208 DE

FußbodenplatteFloor slab

Beschreibung
5
Description
5

Die Erfindung betrifft eine vorgefertigte, schall- und wärmeisolierende Fußbodenplatte auf Kunststoffbasis.The invention relates to a prefabricated, sound and heat insulating floor panel based on plastic.

Normalerweise befinden sich bei Gebäuden zwischen Betonplatte und Fußbodenbelag eine Estrichschicht auf Zement- oder Anhydrit-Basis, welche Unebenheiten ausgleichen soll und - wenn sie als schwimmender Estrich auf Isolierplatten aufgebracht ist - zur Wärme- und Trittschalldämmung dient.Normally, buildings have a cement or anhydrite-based screed layer between the concrete slab and the floor covering, which is intended to compensate for unevenness and - when applied as a floating screed on insulating panels - serves to insulate against heat and impact sound.

Da die Estrichschicht aus Stabilitätsgründen mehrere Zentimeter dick sein muß, ist sie verhältnismäßig schwer und erfordert aus statischen Gründen - insbesondere bei Hochhäusern - dicke Betondecken mit starker Armierung. Durch die Tage oder oft Wochen dauernde, notwendige Trocknung des Estrichs ergibt sich eine erhebliche Bauzeitverzögerung. Schließlich ist das Aufbringen des Estrichs recht schwierig und kann daher nur von Fachleuten, nicht aber von Heimwerkern ausgeführt werden.Since the screed layer has to be several centimeters thick for stability reasons, it is relatively heavy and requires thick concrete ceilings with strong reinforcement for static reasons - especially in high-rise buildings. The drying time required for the screed, which takes days or often weeks, results in a considerable delay in construction. Finally, applying the screed is quite difficult and can therefore only be carried out by professionals, not by do-it-yourselfers.

Der Erfindung lag daher die Aufgabe zugrunde, eine vorgefertigte Fußbodenplatte bereitzustellen, die diese Nachteile nicht aufweist .The invention was therefore based on the object of providing a prefabricated floor panel which does not have these disadvantages.

Gegenstand der Erfindung ist eine Fußbodenplatte, bestehend aus Ä. einer weichelastischen Schaumstoff-Unterschicht,The subject of the invention is a floor panel consisting of a soft elastic foam base layer,

B. einer druckfesten Schaumstoff-Mittelschicht,B. a pressure-resistant foam middle layer,

C. einer füllstoffhaltigen Kunststoff-Deckschicht. 35C. a plastic covering layer containing filler. 35

Die Unterschicht A besteht aus weichelastischem, vorzugsweise offenzelligem Schaumstoff, insbesondere auf Basis von Polyurethan, aber auch Polyisocyanuratschaume und Melaminharzschäume sind geeignet. Die Weichschaumschicht ist kompressibel und kann daher Bodenunebenheiten ausgleichen. Aufgrund ihrer Offenzelligkeit wirkt sie schallisolierend. Ihre Dichte liegt vorzugsweise zwischen 50 und 200 g · L-1; ihre Dicke zwischen 2 und 15 mm, insbesondere zwischen 3 und 10 mm.The base layer A consists of soft, elastic, preferably open-cell foam, in particular based on polyurethane, but polyisocyanurate foam and melamine resin foam are also suitable. The soft foam layer is compressible and can therefore compensate for uneven floors. Due to its open-cell structure, it has a sound-insulating effect. Its density is preferably between 50 and 200 g · L- 1 ; its thickness is between 2 and 15 mm, in particular between 3 and 10 mm.

Die Mittelschicht B besteht aus einem druckfesten Kunststoffschaum, vorzugsweise aus Polystyrol-Extruderschaum oder -Partikelschaum einer Dichte von 30 bis 100, insbesondere 50 bisThe middle layer B consists of a pressure-resistant plastic foam, preferably polystyrene extruded foam or particle foam with a density of 30 to 100, in particular 50 to

BASF Aktiengesellschaft! . ^OjOOQOeSt :; &phgr;.&Zgr;. 0050/51208 DEBASF Aktiengesellschaft! . ^OjOOQOeSt :; &phgr;.&Zgr;. 0050/51208 DE

75 g · L-1. Die Dicke beträgt 30 bis 80, insbesondere 30 bis 60 mm.75 g · L- 1 . The thickness is 30 to 80, in particular 30 to 60 mm.

Die Deckschicht C besteht vorzugsweise aus Polystyrol, kautschukmodifiziertem Polystyrol oder Styrolcopolymeren. Grundsätzlich sind auch andere zähharte Kunststoffe, wie Polyethylen und Polypropylen geeignet. Die Deckschicht enthält 20 bis 80, vorzugsweise 30 bis 70 Vol.-% eines mineralischen Füllstoffs, z.B. Gesteinsmehl, Kreide oder Talkum mit einer mittleren Korngröße von 3 0 bis 500, insbesondere von 80 bis 3 00 &mgr;&pgr;&igr;. Die Deckschicht kann entweder eine Folie mit einer Dicke von 0,2 bis 1 mm oder eine Platte mit einer Dicke von 1 bis 8 mm sein.The cover layer C preferably consists of polystyrene, rubber-modified polystyrene or styrene copolymers. In principle, other tough plastics such as polyethylene and polypropylene are also suitable. The cover layer contains 20 to 80, preferably 30 to 70 vol.% of a mineral filler, e.g. rock powder, chalk or talc with an average grain size of 30 to 500, in particular 80 to 300 μιη. The cover layer can be either a film with a thickness of 0.2 to 1 mm or a plate with a thickness of 1 to 8 mm.

Die vorgefertigte Fußbodenplatte ist vorzugsweise 60 bis 100 cm breit und 12 0 bis 2 00 cm lang.The prefabricated floor slab is preferably 60 to 100 cm wide and 12 0 to 2 00 cm long.

Zur Herstellung der Platte werden zweckmäßigerweise die Weichschaumkomponenten unter Schaumbildung auf die Hartschaumschicht B aufgegossen. Grundsätzlich können fertige Schichten A und B auch miteinander verklebt werden. Die Deckschicht C wird zweckmäßigerweise auf die Mittelschicht B aufkaschiert, z.B. durch Aufbügeln, Aufwalzen oder Heißimprägnieren. Bei dickeren Platten C wird deren Unterseite erwärmt und dann aufgepreßt. Bei PolyolefinDeckschichten müssen die Schichten B und C wieder miteinander verklebt werden.To produce the board, the soft foam components are poured onto the hard foam layer B to form foam. In principle, finished layers A and B can also be glued together. The top layer C is best laminated onto the middle layer B, e.g. by ironing, rolling or hot impregnation. For thicker boards C, the underside is heated and then pressed on. For polyolefin top layers, layers B and C must be glued together again.

Die Mittelschicht B weist zweckmäßigerweise umlaufend Nut und Feder auf, so daß beim Verlegen die Fußbodenplatten einfach und dicht zusammengesteckt werden können.The middle layer B conveniently has a tongue and groove all around so that the floor panels can be easily and tightly fitted together during installation.

Mittels Kleber können auf die Deckschicht Fliesen, Parkett oder Natursteinplatten aufgebracht werden. Dabei kann die Deckschicht gebürstet oder angeäzt werden, um den mineralischen Füllstoff freizulegen und so eine bessere Haftung der Dekorschicht zu erzielen. Die Dekorschicht kann nachträglich auf den fertig verlegten Fußboden aufgebracht werden oder im Rahmen der Vorfertigung auf die einzelne Fußbodenplatte.Tiles, parquet or natural stone slabs can be applied to the top layer using adhesive. The top layer can be brushed or etched to expose the mineral filler and thus achieve better adhesion of the decorative layer. The decorative layer can be applied subsequently to the finished floor or to the individual floor slab during prefabrication.

Die erfindungsgemäße Fußbodenplatte ist verhältnismäßig leicht, so daß die Dicke von Betondecken reduziert bzw. deren Armierung leichter ausgeführt werden kann. Sie ist verhältnismäßig dünn, so daß Raum gewonnen wird. Ein Einsatz in Holzhäusern und Fertigbauten ist möglich. Bei Nachrüstung bestehender Bauten ist der Schmutzanfall reduziert. Die Platte ist feuchtigkeitsunempfindlieh und damit naßraumgeeignet. Schließlich kann sie auf einfache Weise auch von Heimwerkern verlegt werden.The floor panel according to the invention is relatively light, so that the thickness of concrete ceilings can be reduced and their reinforcement can be carried out more easily. It is relatively thin, so that space is gained. It can be used in wooden houses and prefabricated buildings. When retrofitting existing buildings, the amount of dirt is reduced. The panel is insensitive to moisture and is therefore suitable for wet rooms. Finally, it can also be easily installed by do-it-yourselfers.

ä'*ä'*

BASF Aktiengesellschaft : :20^&Oacgr;$&dgr;8^": :"©.Z. 0050/51208 DEBASF Aktiengesellschaft : :20^&Oacgr;$&dgr;8^" : : "©.Z. 0050/51208 DE

Die Abbildung zeigt den Aufbau der erfindungsgemäßen Fußbodenplatte. The figure shows the structure of the floor panel according to the invention.

Claims (4)

1. Fußbodenplatte, bestehend aus A) einer weichelastischen Schaumstoff-Unterschicht, B) einer druckfesten Schaumstoff-Mittelschicht und C) einer füllstoffhaltigen Kunststoff-Deckschicht. 1. Floor plate consisting of A) a soft elastic foam base layer, B) a pressure-resistant foam middle layer and C) a plastic covering layer containing filler. 2. Fußbodenplatte nach Anspruch 1, dadurch gekennzeichnet, daß A) die Unterschicht aus Polyurethan-Dispersionsschaum besteht, B) die Mittelschicht aus Polystyrolschaum besteht, und C) die Deckschicht aus Polystyrol besteht, das 20 bis 80 Vol.-% mineralische Füllstoffe enthält. 2. Floor panel according to claim 1, characterized in that A) the base layer consists of polyurethane dispersion foam, B) the middle layer consists of polystyrene foam, and C) the covering layer consists of polystyrene containing 20 to 80 vol.% mineral fillers. 3. Fußbodenplatte nach Anspruch 1, dadurch gekennzeichnet, daß die Schichten folgende Abmessungen haben: A) die Unterschicht ist 2 bis 15 mm dick, B) die Mittelschicht ist 20 bis 80 mm dick, C) die Deckschicht ist eine 0,2 bis 1 mm dicke Folie oder eine 1 bis 8 mm dicke Platte. 3. Floor panel according to claim 1, characterized in that the layers have the following dimensions: A) the base layer is 2 to 15 mm thick, B) the middle layer is 20 to 80 mm thick, C) the covering layer is a 0.2 to 1 mm thick film or a 1 to 8 mm thick plate. 4. Fußbodenplatte nach Anspruch 1, dadurch gekennzeichnet, daß sie 60 bis 100 cm breit und 120 bis 200 cm lang ist. 4. Floor panel according to claim 1, characterized in that it is 60 to 100 cm wide and 120 to 200 cm long.
DE20003888U 2000-03-02 2000-03-02 Floor slab Expired - Lifetime DE20003888U1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE20003888U DE20003888U1 (en) 2000-03-02 2000-03-02 Floor slab

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE20003888U DE20003888U1 (en) 2000-03-02 2000-03-02 Floor slab

Publications (1)

Publication Number Publication Date
DE20003888U1 true DE20003888U1 (en) 2000-07-06

Family

ID=7938183

Family Applications (1)

Application Number Title Priority Date Filing Date
DE20003888U Expired - Lifetime DE20003888U1 (en) 2000-03-02 2000-03-02 Floor slab

Country Status (1)

Country Link
DE (1) DE20003888U1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1264946A1 (en) * 2001-06-05 2002-12-11 Berry Finance Nv Flooring panel
DE102009004088A1 (en) 2009-01-05 2010-07-08 Gefinex Gmbh Footfall sound insulator comprises a plastic foam with a slight thickness, and talcum as cell former, where the plastic foam is physical propellant, where component of the propellant comes from the propellant group of propane
WO2013032350A3 (en) * 2011-08-31 2013-05-23 Hit Konsulting Sp Z O.O. Heat insulating composite materials and a method of their production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1264946A1 (en) * 2001-06-05 2002-12-11 Berry Finance Nv Flooring panel
DE102009004088A1 (en) 2009-01-05 2010-07-08 Gefinex Gmbh Footfall sound insulator comprises a plastic foam with a slight thickness, and talcum as cell former, where the plastic foam is physical propellant, where component of the propellant comes from the propellant group of propane
WO2013032350A3 (en) * 2011-08-31 2013-05-23 Hit Konsulting Sp Z O.O. Heat insulating composite materials and a method of their production

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Legal Events

Date Code Title Description
R207 Utility model specification

Effective date: 20000810

R120 Application withdrawn or ip right abandoned

Effective date: 20030415