CN201210008Y - Cycle sintering exhaust system collocation for sintering machine - Google Patents
Cycle sintering exhaust system collocation for sintering machine Download PDFInfo
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- CN201210008Y CN201210008Y CNU2008200583927U CN200820058392U CN201210008Y CN 201210008 Y CN201210008 Y CN 201210008Y CN U2008200583927 U CNU2008200583927 U CN U2008200583927U CN 200820058392 U CN200820058392 U CN 200820058392U CN 201210008 Y CN201210008 Y CN 201210008Y
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- 238000005245 sintering Methods 0.000 title claims description 94
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000002955 isolation Methods 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 13
- 238000009423 ventilation Methods 0.000 claims description 10
- 239000007789 gas Substances 0.000 abstract description 38
- 239000002912 waste gas Substances 0.000 abstract description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract 4
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000009770 conventional sintering Methods 0.000 description 6
- 238000006477 desulfuration reaction Methods 0.000 description 5
- 230000023556 desulfurization Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及钢铁制造中的铁矿石烧结生产,特别涉及一种烧结机主排气循环烧结抽风系统配置。The utility model relates to iron ore sintering production in iron and steel manufacturing, in particular to a configuration of a sintering ventilation system for the main exhaust circulation of a sintering machine.
背景技术 Background technique
目前世界上铁矿石烧结生产大多采用常规烧结方法,这种烧结方法的抽风系统布置如图1所示,它直接抽取自然空气作为烧结过程的助燃气体。图1中标号:1为抽风系统,2为气体流向,3为点火炉,4为烧结机,5为大烟道,6为按次序布置的风箱及其编号。实践证明,实行这种方法的烧结厂已经成为钢铁公司粉尘污染最严重的区域,因此烧结厂的节能减排是一项非常重要的任务。At present, most iron ore sintering production in the world adopts the conventional sintering method. The layout of the exhaust system of this sintering method is shown in Figure 1. It directly extracts natural air as the combustion-supporting gas in the sintering process. Numbers in Figure 1: 1 is the exhaust system, 2 is the gas flow direction, 3 is the ignition furnace, 4 is the sintering machine, 5 is the large flue, 6 is the bellows arranged in order and their numbers. Practice has proved that the sintering plant where this method is implemented has become the area with the most serious dust pollution in steel companies, so energy saving and emission reduction in the sintering plant is a very important task.
采用传统的烧结工艺和抽风系统,其废气排放量~2500nm3·t-1烧,固体燃料消耗55kg·t-1烧,烧结机利用系数1.4t·m-2·h-1,电力消耗~45kWh·t-1烧,排放量~660g·t-1烧,废气SOx排放浓度~90ppm。对于愈来愈严峻的控制目标来说,采用这种烧结工艺和抽风系统的脱硫系统,建设投资大,这是因为废气排放量大,浓度稀,脱硫难度大,使得脱硫系统投资增大。Using the traditional sintering process and ventilation system, the waste gas emission is ~2500nm 3 ·t -1 sintering, the solid fuel consumption is 55kg·t -1 sintering, the utilization factor of the sintering machine is 1.4t·m -2 ·h -1 , and the power consumption is ~ 45kWh·t -1 burning, emission ~ 660g·t -1 burning, exhaust gas SO x emission concentration ~ 90ppm. For more and more stringent control targets, the desulfurization system using this sintering process and ventilation system requires a large construction investment. This is because the exhaust gas discharge is large, the concentration is thin, and desulfurization is difficult, which increases the investment in the desulfurization system.
实用新型内容Utility model content
为了克服上述传统的烧结工艺和抽风系统的缺陷,本实用新型的任务是提供一种改进的烧结机循环烧结抽风系统配置,它解决了现有脱硫系统因废气排放量大、浓度稀、脱硫难度大使得建设投资增大的问题。In order to overcome the defects of the above-mentioned traditional sintering process and exhaust system, the task of this utility model is to provide an improved configuration of the circulation sintering exhaust system of the sintering machine, which solves the problem of the existing desulfurization system due to large exhaust gas discharge, low concentration, and difficulty in desulfurization. The problem of increasing construction investment.
本实用新型的技术解决方案如下:The technical solution of the utility model is as follows:
一种烧结机循环烧结抽风系统配置,它包括抽风系统,烧结机,点火炉,烧结大烟道,以及按次序布置的风箱,它还包括循环烧结风罩,风机,除尘器,以及废气隔离装置;A sintering machine circulation sintering exhaust system configuration, which includes the exhaust system, sintering machine, ignition furnace, sintering large flue, and wind boxes arranged in sequence, and it also includes circulating sintering air cover, fan, dust collector, and waste gas isolation device ;
所述循环烧结风罩配置在位于点火炉侧旁的烧结机料面上方;The circulating sintering air cover is arranged above the material surface of the sintering machine next to the side of the ignition furnace;
所述烧结大烟道的尾部连接有联通至循环烧结风罩的管道;The tail of the large sintering flue is connected with a pipe leading to the circulating sintering air hood;
所述风机安装在通向循环烧结风罩的管道上;The fan is installed on the pipeline leading to the circulating sintering air cover;
所述除尘器安装在通向风机和循环烧结风罩的管道上;The dust collector is installed on the pipeline leading to the fan and the circulating sintering air cover;
所述废气隔离装置包括用于分配气体量的第一废气隔离装置和第二废气隔离装置,第一废气隔离装置安装在烧结大烟道尾部与除尘器之间配置的管道内,第二废气隔离装置安装在位于烧结机尾部风箱的烧结大烟道内。The exhaust gas isolation device includes a first exhaust gas isolation device and a second exhaust gas isolation device for distributing the amount of gas, the first exhaust gas isolation device is installed in the pipeline arranged between the tail of the large sintering flue and the dust collector, and the second exhaust gas isolation device The device is installed in the large sintering flue located in the wind box at the tail of the sintering machine.
采用本实用新型的烧结机循环烧结抽风系统配置,能行之有效地节能减排,使得烧结烟气排放量减少到常规烧结工艺的70%,同时不降低烧结生产能力,工程投资也接近于常规烧结工艺,从而满足了国际上日益严格的环保要求,同时满足了投资人降低投资的需要。Adopting the sintering machine cycle sintering exhaust system configuration of the utility model can effectively save energy and reduce emission, so that the emission of sintering flue gas is reduced to 70% of the conventional sintering process, and the sintering production capacity is not reduced at the same time, and the project investment is also close to the conventional one. The sintering process meets the increasingly stringent environmental protection requirements in the world, and at the same time meets the needs of investors to reduce investment.
采用本实用新型的循环烧结配置,抽取烧结机机尾含氧量高、温度高的部分气体,回收用于烧结机的再烧结,充分利用废气余热,减少废气外排量,有利于节能与环保。Adopting the circular sintering configuration of the utility model, part of the gas with high oxygen content and high temperature at the tail of the sintering machine is extracted and recycled for re-sintering of the sintering machine, making full use of the waste heat of the exhaust gas and reducing the amount of exhaust gas discharged, which is beneficial to energy saving and environmental protection .
附图说明 Description of drawings
图1是烧结机常规烧结抽风系统配置的示意图。Figure 1 is a schematic diagram of the configuration of a conventional sintering ventilation system of a sintering machine.
图2是本实用新型的一种烧结机循环烧结抽风系统配置的示意图。Fig. 2 is a schematic diagram of the configuration of a circulating sintering ventilation system of a sintering machine of the present invention.
具体实施方式 Detailed ways
参看图2,本实用新型是一种烧结机循环烧结抽风系统配置,它包括抽风系统11、烧结机13、点火炉14、循环烧结风罩15、风机16、烧结大烟道17、除尘器18、废气隔离装置,以及按次序布置的数个风箱21,风箱21标有风箱编号。图中标号12是气体流向。Referring to Fig. 2, the utility model is a sintering machine circulating sintering ventilation system configuration, which includes a ventilation system 11, a sintering machine 13, an
在点火炉14的侧旁配置有循环烧结风罩15,循环烧结风罩15装设在烧结机13料面上方。A circulating sintering
如图2中所示,烧结大烟道17的尾部连接有联通至循环烧结风罩15的管道22,在管道22上安装有风机16和除尘器18,风机16安装在除尘器18的后面。As shown in FIG. 2 , the tail of the
废气隔离装置包括第一废气隔离装置20和第二废气隔离装置19,二个废气隔离装置都用于分配气体量。第一废气隔离装置20安装在烧结大烟道17尾部与除尘器18之间配置的管道22内,第二废气隔离装置19安装在位于烧结机13尾部风箱21(末尾编号)的烧结大烟道17内。装设废气隔离装置是为了选取循环热废气,第一废气隔离装置20起到将烧结机尾部风箱废气联通到循环烧结系统的作用,第二废气隔离装置19起到将烧结机尾部风箱废气与前面的风箱废气隔离开来的作用。The exhaust gas isolating device comprises a first exhaust
对于废气隔离装置,可以根据烧结机烟道的具体情况以及生产厂商的不同需求,设计不同的废气隔离装置以及将废气隔离装置装设的位置。For the exhaust gas isolation device, different exhaust gas isolation devices and the installation positions of the exhaust gas isolation device can be designed according to the specific conditions of the sintering machine flue and the different needs of the manufacturer.
本实用新型的烧结机循环烧结抽风系统配置的工作过程如下:The working process of the sintering machine circulating sintering exhaust system configuration of the utility model is as follows:
在烧结生产中,关闭第二废气隔离装置19,打开第一废气隔离装置20,启用风机16和除尘器18,使得烧结大烟道17尾部含高氧浓度、高温、低湿度的废气与其余部分隔离,从而可将废气分离出来,并通过管道22抽引送到烧结机13料面上,通过循环烧结热风罩15,将热废气循环到前面的烧结机13料面上去。During sintering production, the second exhaust gas isolation device 19 is closed, the first exhaust
当不需要循环烧结时,打开第一废气隔离装置20,关闭第二废气隔离装置19,停止风机16和除尘器18,就转入常规烧结的配置中去了。When the cycle sintering is not needed, open the first waste
采用本实用新型的烧结机循环烧结抽风系统配置,可将烧结机尾部风箱的含高氧浓度、高温、低湿度的废气用风机抽取后,循环到烧结机的点火炉后面的台车面上,实现热风烧结。本实用新型可与环冷机热废气回收作热风烧结共同使用,从而起到节能减排的效果。Adopting the sintering machine cycle sintering exhaust system configuration of the utility model, the exhaust gas containing high oxygen concentration, high temperature and low humidity from the bellows at the tail of the sintering machine can be extracted by the fan, and circulated to the trolley surface behind the ignition furnace of the sintering machine. Realize hot air sintering. The utility model can be used together with the heat waste gas recovery of the ring cooler for hot air sintering, so as to achieve the effect of energy saving and emission reduction.
下列附表显示了本实用新型的循环烧结配置与常规烧结配置的效果比较数据,采用本实用新型的烧结机循环烧结抽风系统配置取得了明显的功效。The following attached table shows the effect comparison data between the circulation sintering configuration of the utility model and the conventional sintering configuration, and the configuration of the circulation sintering ventilation system of the sintering machine of the utility model has achieved obvious effects.
当然,本技术领域内的一般技术人员应当认识到,上述实施例仅是用来说明本实用新型,而并非用作对本实用新型的限定,只要在本实用新型的实质精神范围内,对上述实施例的变换、变型都将落在本实用新型权利要求的范围内。Of course, those skilled in the art should recognize that the above-mentioned embodiments are only used to illustrate the utility model, rather than to limit the utility model, as long as within the spirit of the utility model, the above implementation The changes and modifications of the examples will fall within the scope of the claims of the present utility model.
附表:循环烧结配置与常规烧结配置的比较数据Attached table: comparative data of cycle sintering configuration and conventional sintering configuration
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008200583927U CN201210008Y (en) | 2008-05-15 | 2008-05-15 | Cycle sintering exhaust system collocation for sintering machine |
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| CNU2008200583927U CN201210008Y (en) | 2008-05-15 | 2008-05-15 | Cycle sintering exhaust system collocation for sintering machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101782333A (en) * | 2010-03-19 | 2010-07-21 | 湖南永清环保股份有限公司 | Method for controlling air leakage of recirculation-cooler seal cover and exhaust pressure in seal cover |
| CN101726187B (en) * | 2010-01-21 | 2012-07-04 | 孙小平 | Single preheating, sintering, igniting and heat insulating furnace |
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2008
- 2008-05-15 CN CNU2008200583927U patent/CN201210008Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101726187B (en) * | 2010-01-21 | 2012-07-04 | 孙小平 | Single preheating, sintering, igniting and heat insulating furnace |
| CN101782333A (en) * | 2010-03-19 | 2010-07-21 | 湖南永清环保股份有限公司 | Method for controlling air leakage of recirculation-cooler seal cover and exhaust pressure in seal cover |
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Owner name: BAOSTEER ENGINEERING TECHNOLOGY GROUP CO., LTD Free format text: FORMER OWNER: BAOGANG ENGINEERING TECHN CO., LTD., SHANGHAI Effective date: 20100721 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Effective date of registration: 20100721 Address after: 201900 Shanghai city Baoshan District Tieli Road No. 2510 Patentee after: Baosteel Engeneering &Technology Group Co., Ltd. Address before: 201900 Shanghai city Baoshan District Tieli Road No. 2510 Patentee before: Shanghai Baogang Engineering Technology Co., Ltd. |
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Granted publication date: 20090318 Termination date: 20130515 |