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CN201144811Y - Digital capacity changing rotary compressor - Google Patents

Digital capacity changing rotary compressor Download PDF

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Publication number
CN201144811Y
CN201144811Y CNU2007200139857U CN200720013985U CN201144811Y CN 201144811 Y CN201144811 Y CN 201144811Y CN U2007200139857 U CNU2007200139857 U CN U2007200139857U CN 200720013985 U CN200720013985 U CN 200720013985U CN 201144811 Y CN201144811 Y CN 201144811Y
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China
Prior art keywords
rotary compressor
digital
valve
compressor
capacity
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Expired - Fee Related
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CNU2007200139857U
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Chinese (zh)
Inventor
袁世杰
张春荣
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Individual
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Individual
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Priority to CNU2007200139857U priority Critical patent/CN201144811Y/en
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Expired - Fee Related legal-status Critical Current

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  • Applications Or Details Of Rotary Compressors (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The utility model provides a digital variable-capacity rotary compressor, which solves the problem that while saving energy, the variable frequency controlled rotary compressor requires a expensive variable frequency controller and produces interference of electromagnetic waves; when the rotary compressor is started, the interference impacts the power network; and the electromagnetic waves do harm to human bodies. In the main technical proposal, a slightly mobile sealing end sheet is used instead of an exhaust valve; a solenoid valve is arranged between the channels of the high-pressure gas and the low-pressure gas; a control circuit consists of a temperature sensor, a temperature transmission amplifier, a microprocessors and an amplification actuator. And the digital variable-capacity rotary compressor can replace the variable frequency controlled rotary compressor, and be used in the refrigeration equipment.

Description

Digital varying capacity rotary compressor
Technical field
The utility model relates to a kind of device that makes the constant volume rotary compressor be transformed into digital varying capacity rotary compressor, especially the present constant volume rotary compressor production line of volume production, just can produce digital varying capacity rotary compressor under the situation that does not change apparatus for production line, Energy Efficiency Ratio improves 10-20%.
Background technique
Compressor is the heart of air-conditioning refrigeration system.Domestic air conditioning all is to adopt rotary compressor basically at present.Present known constant volume rotary compressor structure is to be made up of electric machine assembly, constant volume rotor pump assembly (wherein, metering pump is made up of bent axle, roll sleeve, blade, cylinder, metal (upper, exhaust valve plate, the oar that oils again), closed casing, liquid-storage container, sucking pipe, outlet pipe, tenminal block.During air conditioner work, when room temperature is set under a certain temperature, wish that its deviate is the smaller the better, the cold (heat) that compressor output is adapted with it, the constant volume rotary compressor it can only lean on the start-stop compressor electric motor to realize a certain setting temperature, and the control accuracy error is big, generally about positive and negative 1.5-2 degree, comfort level is bad, and is not economical operation.
The rotary compressor of VFC, its volume change are to obtain different revolutions and corresponding output capacity by changing frequency, produce the output capacity that is complementary with it according to the size of load, reach purpose of energy saving.This structure deficiency is to need expensive frequency-variable controllers, and its interferences that generate electromagnetic waves is impacted, human body is had hurt of electromagnetic wave electrical network during startup, therefore has some difficulties when this energy-conserving product of implementation.
Summary of the invention
The purpose of this utility model is: digital varying capacity rotary compressor is provided.It no longer needs frequency-variable controller, realizes varying capacity output, reaches purpose of energy saving.
The purpose of this utility model is achieved in that it has cylinder block, metal (upper end cap, intermediate clapboard, roll sleeve, blade, bent axle, exhaust valve plate, bearing (ball) cover has two end faces, outlet valve is installed on one of them end face, it is characterized in that: replace outlet valve with little movable sealing valve block; Solenoid valve is arranged between the passage of pressurized gas and low-pressure gas; It also has control circuit, and control circuit send amplifier, microprocessor and amplification final controlling element to form by temperature transducer, temperature change.
The utility model is compared with quantitative rotary compressor, and it can produce the output capacity that is complementary with it according to the size of load, reaches purpose of energy saving.
Description of drawings
Further specify the utility model below in conjunction with accompanying drawing.
Fig. 1 is digital single cylinder varying capacity rotary compressor schematic representation.
Fig. 2 is the plan view of Fig. 1.
Embodiment
Digital varying capacity rotary compressor is made up of electric machine assembly 9, cylinder block 2, metal (upper end cap 1,7, intermediate clapboard, roll sleeve 3, blade, bent axle 13, exhaust valve plate.This device is with the former position that outlet valve is set of bearing face, removes exhaust valve plate and valve block backboard, baffler lid, and has redesigned a little movable sealing valve block, back pressure spring, spring jam assembly 5 and shared air vent.This shared air vent is communicated with the housing 8 outer two-position three way magnetic valves 4 that are provided with, solenoid valve high pressure air vent 6 communicates with electric machine rotor lower end in the shell through the two sleeve pipes of water-cooled vaporization cooling, pressurized gas after the cooling are through the electric machine rotor upper end, discharged by loam cake outlet pipe 17, solenoid valve low pressure air vent 15 communicates with the air cavity of liquid-storage container 12.Solenoid valve gets, shared air vent is communicated with high pressure air vent 6, little movable sealing valve block plays the effect of outlet valve, cylinder is in normal compression-loaded working state, when solenoid valve is received the unloading cut-offing instruction, solenoid valve moment shutoff pressurized gas, little movable sealing valve block action, simultaneously shared air vent is connected low-pressure channel, liquid-storage container air cavity moment connection with the air-breathing low voltage terminal of cylinder, the interior pressurized gas of cylinder this moment rush down the air-breathing low voltage terminal of cylinder fast, make the inside and outside pressure of cylinder identical, and cylinder is in does not have the compression idling conditions; When solenoid valve receive again load electric instruction, solenoid valve is connected high-pressure channel, little movable sealing valve block action, block low-pressure channel simultaneously, the pressurized gas of the interior compressed generation of cylinder this moment flow in the high-pressure system simultaneously via little movable sealing valve block fast, cylinder is in the compression work state, to begin back and forth.Owing to the two sleeve pipes of high pressure-temperature gas process water-cooled vaporization cooling, reduced delivery temperature, return in the compressor housing, countercylinder assembly, electric machine assembly 9 are lowered the temperature very favourable, and the while has also been reduced exhaust noise.
The 10th, tenminal block, the 11st, loam cake, the 14th, suction tude 16 is bases.
As shown in Figure 2: the two sleeve pipe water intakes 19 of water-cooled vaporization cooling are connected with the air conditioner condensate water pipe, and the two sleeve pipe water outlets 18 of water-cooled vaporization cooling communicate with atmosphere.Its purpose can reduce pump assembly, electric machine assembly operating temperature, reduces the heat exchange area of air-conditioner condenser, reduces the air conditioner cost of production.
Another strength member of this device feature is highly sensitive power on/off magnet valve, and it can realize the action more than 500-2000 time in per minute, and this solenoid valve is a special two position three-way valve, when electric high-pressure gas circuit logical, the low pressure gas circuit is logical during outage.Understand the digital varying capacity of compressor and regulate, first let us is learnt about the notion of " cycle time ".The one-period time comprises " load condition " time and " unloaded state " time.The capacity regulating of the combination decision compressor of these two time phases.For example: in 30 second cycle time, if the load condition time is 15 seconds, the unloaded state time is 15 seconds, and the compressor regulated quantity is (15 seconds * 100%+15 second * 0%)/30 seconds=50%.If in identical internal burden state time cycle time is 20 seconds and the unloaded state time is 10 seconds, then the compressor regulated quantity is about 66.7%.Capacity is load condition and the time averaging summation of unloaded state.By changing load condition time and unloaded state time, compressor just can provide the capacity output (10%-100%) of any size.
Under load condition, the rotary compressor full capacity is output as (1), and under unloaded state, the compressor capacity no-output is (0).Because in the cycle of setting, therefore conversion between 1 and 0 is called digital rotary compressor.
Another strength member of this device feature is digital varying capacity controller, and it is by environment temperature sensor, and temperature becomes send amplifier, and program counter amplifies final controlling element and forms.When environment temperature sensor sampling amplification compares calculating with setting temperature, calculator sent the instruction motor with fully loaded constant volume running when ambient temperature was spent greater than 2, calculator sends and instructs motor to turn round with the varying load varying capacity when the difference of ambient temperature and setting temperature is spent less than 2, just the solenoid valve unit time gets the resulting cold of electric ratio (heat) and just in time balances each other with at that time environment heat dissipating capacity, this moment, ambient temperature was consistent with setting temperature, accomplished accurate operation, energy-saving run.
The invention of digital variable-capacitance volume rotary compressor, it will replace the use of frequency-changeable compressor in air-conditioner The status. The digital variable-capacitance volume rotary compressor is compared with present widely used constant speed rotary compressor, Following characteristics is arranged:
1, with high content of technology, have good stability and energy saving. Because the digital variable-capacitance volume rotary is pressed The contracting machine has been taked unique operation principle in design, and the torque fluctuations that gas compression causes during startup is littler, Starting current is also very little, so compare with the constant volume rotary compressor, its vibration can maintain one Low level. Therefore, the digital variable-capacitance volume rotary compressor has good stability and energy saving, noise Relatively low.
2, complex technology is oversimplified, belonged to the higher product of technology content. The energy-conserving product of current trend As technical support, although convertible frequency air-conditioner has good energy-saving effect, convertible frequency air-conditioner is with frequency conversion Realize energy-saving and frequency-variable with the Electronic Control switch technology. The electronic circuit that more complicated is arranged is in case take place The fault detect maintenance is very inconvenient, is that the air-conditioning maintenance personnel have a headache the most, generally is whole frequency converter is changed Fall. This all is a very big economic loss to air-conditioner producer and consumer. And digital rotary compressor Varying capacity technology by itself has just solved power saving, no longer needs complicated frequency-variable electronic device control, Thereby 10% circuit and the power consumption loss of electronic devices and components have been reduced. Digital rotary compressor Be that complicated power-saving technology is oversimplified, lay a good foundation for following air-conditioning products upgrading, save simultaneously The production cost of over thousands of first frequency converter and the production cost of anti-interference device, can say that also it compresses than frequency conversion Machine is also wanted saving energy 10%--20%, and decrease air-conditioner complete machine production cost is conducive to energy-conservation simultaneously The popularization of product.
3, the digital variable-capacitance volume rotary compressor can be good at running under condition of ultralow temperature, and has more High Energy Efficiency Ratio. Digital rotary compressor only has 10 from " load condition " to the conversion loss of " unloaded state " % is lower than the comprehensive energy loss of frequency-changeable compressor, and the digital variable volume rotation technique can allow compressor exist Under 10% to 100% range of capacity, realize the step-less adjustment operation in the gamut, had outstanding season The joint Energy Efficiency Ratio.
4, realized that by the partial structurtes that change the bearing cylinder end cap compressor is in 10% to 100% range of capacity, reach the step-less adjustment operation, this structure great advantage is just can produce the varying capacity rotary compressor on the production line of existing production constant volume rotary compressor, and product has been realized upgrading.Compressor manufacturing enterprise increases investment hardly, just realized the production model change of whole rotary compressor industry, profit margin has very big lifting, air conditioner manufacturer is not needed to join type, change lower margin, save the investment of production line frock jig, go into operation fast transition, reduces the air conditioner cost of production.Can seize commercial opportunity fast.5, its interference that do not generate electromagnetic waves of digital variable capacity rotary compressor does not have impact, noiseless to electrical network, and is noiseless to wireless device, and human body is not had hurt of electromagnetic wave, belongs to nuisanceless, energy-conservation, green, environment-friendly products.Belong to Chinese independent intellectual property right, favourable to exporting.
6, the employing of water-cooled vaporization cooling double-tube structure form can reduce the heat exchange area of condenser, saves copper pipe, aluminium, reduces the air conditioner cost of production.
Solution is such as vibration, noise, improves Energy Efficiency Ratio, the variable-frequency electromagnetic wave interference is hurted sb.'s feelings, and these are the rotary compressor industry technology personnel goals to fight for of seek assiduously.Several key technical problems above digital rotary compressor has well solved.
Compare with digital single cylinder varying capacity rotary compressor, the cylinder of digital twin-tub varying capacity rotary compressor, roll sleeve, suction tude and little movable sealing valve block are two, a shared exhaust passage, and all the other are all identical.

Claims (2)

1, a kind of digital varying capacity rotary compressor, it has cylinder block, metal (upper end cap, intermediate clapboard, roll sleeve, blade, bent axle, exhaust valve plate, bearing (ball) cover has two end faces, and outlet valve is installed on one of them end face, it is characterized in that: replace outlet valve with little movable sealing valve block; Solenoid valve is arranged between the passage of pressurized gas and low-pressure gas; It also has control circuit, and control circuit send amplifier, microprocessor and amplification final controlling element to form by temperature transducer, temperature change.
2, according to the described digital varying capacity rotary compressor of claim 1, it is characterized in that: said solenoid valve is a two-position three way magnetic valve.
CNU2007200139857U 2007-08-28 2007-08-28 Digital capacity changing rotary compressor Expired - Fee Related CN201144811Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2007200139857U CN201144811Y (en) 2007-08-28 2007-08-28 Digital capacity changing rotary compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2007200139857U CN201144811Y (en) 2007-08-28 2007-08-28 Digital capacity changing rotary compressor

Publications (1)

Publication Number Publication Date
CN201144811Y true CN201144811Y (en) 2008-11-05

Family

ID=40081687

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2007200139857U Expired - Fee Related CN201144811Y (en) 2007-08-28 2007-08-28 Digital capacity changing rotary compressor

Country Status (1)

Country Link
CN (1) CN201144811Y (en)

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20081105

Termination date: 20110828