CN201075569Y - Torsion type plug inner frame structure - Google Patents
Torsion type plug inner frame structure Download PDFInfo
- Publication number
- CN201075569Y CN201075569Y CNU2007201487138U CN200720148713U CN201075569Y CN 201075569 Y CN201075569 Y CN 201075569Y CN U2007201487138 U CNU2007201487138 U CN U2007201487138U CN 200720148713 U CN200720148713 U CN 200720148713U CN 201075569 Y CN201075569 Y CN 201075569Y
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- Prior art keywords
- terminal
- section
- twist
- inner frame
- frame body
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- 238000001746 injection moulding Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及插头结构,特别是指一种扭转型插头构造。The utility model relates to a plug structure, in particular to a twisted plug structure.
背景技术 Background technique
一般日常生活与工业运转,电器或电气用具的使用,其交流电的电力来源,主要是通过采用一电线插头与插座接合,并传导电流至电器或电气用具。In general daily life and industrial operation, the use of electrical appliances or electrical appliances, the source of AC power is mainly through the use of a wire plug to connect with a socket, and conduct current to the electrical appliances or electrical appliances.
一般电线插头的生产方式,主要是将一端子先经过置线作业(也有称为压线或铆线,即将电线的芯线与端子结合的作业),然后完成的半成品置入一架体,而形成一内架。再将所述的内架置入插头外壳的模具内,进行一体射出成形。The production method of general wire plugs is mainly to put a terminal through the wire setting operation (also called crimping or riveting, that is, the operation of combining the core wire of the wire with the terminal), and then put the completed semi-finished product into a frame, and An inner frame is formed. Then put the inner frame into the mold of the plug shell for integral injection molding.
而后,基于置线作业自动化的要求,业界开发了一种扭转型端子,所述的扭转型端子是先行将端子扭转90o,以令所述的端子的导电片部位于两直立平行状态下,然后再将所述的扭转状的端子经由射出成形而成为具有一个架体(所述的架体是由射出成形产生)的内架。由于端子先前经过扭转,因此端子后端的置线座可以形成一个开口向上的U型槽作为承接芯线状态,以利于连续、自动化的生产线作业,然后置入模具后射出成形而成为插头。Then, based on the requirement of automatic wire setting operation, the industry has developed a twist-type terminal. In the twist-type terminal, the terminal is first twisted by 90o so that the conductive strips of the terminal are in two upright parallel states, and then Then, the twisted terminal is formed into an inner frame with a frame body (the frame body is produced by injection molding) through injection molding. Since the terminal has been twisted before, the wire holder at the rear end of the terminal can form a U-shaped groove with an upward opening as a state for receiving the core wire, so as to facilitate continuous and automated production line operations, and then put it into the mold and inject it into a plug.
而此种将所述的扭转状的端子与架体射出成形的内架,其问题在于:And this kind of internal frame with the described twisted terminal and the frame body injection-molded, its problem is:
1、一般而言,端子的扭转品质并不容易控制,现有的技术并无法精确地将端子扭转到所需的正确角度,以致扭转型端子在置入模具射出成形时,模具往往会因为与扭转型端子对应不佳,而受到扭转型端子偏离部位的相对干涉,而使模具受损,因而严重影响生产效率,易造成模具的压伤受损或产品有溢胶不良的现象,而一个不良品的内架形成后,因为瑕疵的阻碍,使得置线作业不容易完成,而导致所谓“露铜现象”(即置线无法完整顺遂的完成,而有芯线裸露的现象),影响用电安全。1. Generally speaking, the torsion quality of the terminal is not easy to control, and the existing technology cannot accurately twist the terminal to the correct angle required, so that when the torsion type terminal is put into the mold for injection molding, the mold is often due to the The twisted terminal does not correspond well, and the mold is damaged due to the relative interference of the offset part of the twisted terminal, which seriously affects the production efficiency. After the inner frame of a good product is formed, due to the obstruction of defects, the wire placement operation is not easy to complete, resulting in the so-called "exposed copper phenomenon" (that is, the wire placement cannot be completed completely and smoothly, but the core wire is exposed), which affects power consumption. Safety.
2、此外,由于此种将端子与架体射出成形的背景技术,因为射出成形后,由熔融塑胶料所形成的架体,因各部位冷却收缩的速率不同。影响所及,往往导致架体干固后,其两个对应的扭转型端子间,无法完全平行,且因相互偏离的角度过大,而使得日后生产出的两端子之间会有外张或是内夹现象,且偏离的角度往往超出世界多国的安全规范(所述的安全规范攸关插头的端子与插座的插孔密合程度,直接影响其导电性),在不符合安全规范的情况下,造成品质上的严重瑕疵。2. In addition, due to the background technology of injection molding the terminal and the frame body, after injection molding, the frame body formed by molten plastic material shrinks at different rates due to cooling of each part. As far as the impact is concerned, it often leads to the fact that after the frame is dried, the two corresponding twisted terminals cannot be completely parallel, and because the angle of deviation from each other is too large, there will be a flare or gap between the two terminals produced in the future. It is a phenomenon of internal clamping, and the angle of deviation often exceeds the safety regulations of many countries in the world (the safety regulations mentioned are related to the tightness of the terminals of the plug and the jack of the socket, which directly affects its conductivity). , resulting in serious flaws in quality.
发明内容 Contents of the invention
有鉴于背景技术的问题,本实用新型设计人主要的目的在于:提供一种扭转型插头内架构造,使其加工简单、合格率提高,并增强使用安全性。In view of the problems in the background technology, the main purpose of the designer of this utility model is to provide a twisted plug inner frame structure, which makes it easy to process, improves the pass rate, and enhances the safety of use.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种扭转型插头内架构造,其特征在于:包括至少二扭转型的端子,各端子由前至后依序界定为一导电片、一扭转段、凸缘段以及一置线座;又包括一架体,设有对应端子穿设的穿孔,所述的各个穿孔形成前、后二个较小截面与较大截面的第一空间段与第二空间段,所述的端子不平整的扭转段置入所述的第二空间段。A twist-type plug inner frame structure, characterized in that it includes at least two twist-type terminals, and each terminal is sequentially defined as a conductive piece, a twist section, a flange section and a wire seat from front to back; it also includes A frame body is provided with perforations corresponding to the terminals. The perforations form the first space section and the second space section with a smaller cross-section and a larger cross-section in the front and rear. The uneven twist of the terminals segment into the second space segment.
与现有技术相比较,采用上述技术方案的本实用新型具有的优点在于:Compared with the prior art, the utility model adopting the above-mentioned technical solution has the advantages of:
1、本实用新型架体设有对应端子穿设的穿孔,以使得架体可以容许端子以「插置」的型态及其结合,无须将端子以射出成形制作出具有架体的内架。因此可以利用简易的插置型态,控制内架的稳定度。而免除射出成形过程所产生的各种变数,影响产品的良率。1. The frame body of the utility model is provided with perforations corresponding to the terminals, so that the frame body can allow the terminals to be "inserted" and their combination, and it is not necessary to make the inner frame with the frame body by injection molding the terminals. Therefore, the stability of the inner frame can be controlled by using a simple insertion type. And avoid the various variables produced in the injection molding process, which will affect the yield of the product.
2、由于本实用新型的架体,其穿孔可以成前、后二个较小截面与较大截面的第一空间段与第二空间段,由于所述的第二空间段恰可以提供所述的端子扭转段置入(由于扭转段通常具有不规则性以及不稳定性),使得本实用新型的端子,无论在外观上,或者置线作业上,都有一个后续的稳定度。2. Due to the frame body of the present utility model, its perforation can form the first space segment and the second space segment of the front and rear two smaller cross-sections and larger cross-sections, because the second space segment can just provide the The torsion section of the terminal is inserted (due to the irregularity and instability of the torsion section), so that the terminal of the present utility model has a follow-up stability in terms of appearance and wiring operation.
3、再者,由于所述的第二空间段提供所述的端子扭转段置入的后,端子的凸缘段即抵在架体的背侧,可以限制端子的外露长度而符合安全规范。3. Moreover, since the second space section provides the terminal twist section to be inserted, the flange section of the terminal will abut against the back side of the frame body, which can limit the exposed length of the terminal and meet safety regulations.
附图说明 Description of drawings
图1是本实用新型的架体与扭转型端子结合背视方向的立体图;Fig. 1 is a perspective view of the combination of the frame body and the twist-type terminal of the present invention in the back view direction;
图2是本实用新型的架体与扭转型端子结合前视方向的立体图;Fig. 2 is a perspective view of the combination of the frame body and the twist-type terminal of the present invention in the front view direction;
图3是本实用新型的架体与扭转型端子组合的平面剖视图;Fig. 3 is a plane sectional view of the combination of the frame body and the twist-type terminal of the present invention;
图4是本实用新型的架体立体图;Fig. 4 is a perspective view of a frame of the present utility model;
图5是图4的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 4;
图6是本实用新型另一实施例的架体立体图;Fig. 6 is a perspective view of a frame body of another embodiment of the present invention;
图7是图6的B-B剖视图;Fig. 7 is the B-B sectional view of Fig. 6;
图8是本实用新型另一实施例架体与半绝缘扭转型端子结合的立体图;Fig. 8 is a perspective view of another embodiment of the utility model combining the frame body with the semi-insulated twist-type terminal;
图9是本实用新型另一实施例架体与半绝缘扭转型端子结合的另一立体图;Fig. 9 is another perspective view of the combination of the frame body and the semi-insulated twist-type terminal according to another embodiment of the present invention;
图10是本实用新型另一实施例架体与半绝缘扭转型端子组合的平面剖视图。Fig. 10 is a plane cross-sectional view of another embodiment of the utility model combining a frame body and a semi-insulated twist-type terminal.
附图标记说明:1-端子;1A-端子;11-导电片;12-扭转段;13-凸缘段;14-置线座;141-U型槽;15-绝缘层;2-架体;2A-架体;21-穿孔;211-第一空间段;212-第二空间段;23-凸体;23A-凸体。Description of reference signs: 1-terminal; 1A-terminal; 11-conductive piece; 12-torsion section; 13-flange section; 14-wire holder; 141-U-shaped groove; 2A-frame body; 21-perforation; 211-first space segment; 212-second space segment; 23-convex body; 23A-convex body.
具体实施方式 Detailed ways
以下通过采用图式说明本实用新型的内容、特点以及实施例,以使贵审查人员对于本实用新型有更进一步的理解。The content, characteristics and embodiments of the utility model are described below by using drawings, so that your examiners can have a better understanding of the utility model.
请参阅图1与图2所示,分别由本实用新型的正、反向呈现立体结合状态,本实用新型的扭转型插头内架构造,包括:Please refer to Fig. 1 and Fig. 2, the three-dimensional combined state is presented by the forward and reverse directions of the utility model respectively. The inner frame structure of the twisted plug of the utility model includes:
二端子1:也可为包括接地端子图未显示而令其具有三个端子1的型态,由图3可见,各端子1由前至后依序界定为一导电片11、一扭转段12、凸缘段13以及一置线座14。至于所述的扭转段12的形成,是在导电片11的后端扭转90°,以令所述的端子1的导电片11部位于两直立平行状态下,所述的置线座14可以形成一个开口向上的U型槽141作为承接芯线状态,以利于连续、自动化的生产线作业。然后再将所述的扭转状的端子1与架体2,置入模具后射出成形而成为插头。Two terminals 1: It can also include a grounding terminal not shown in the figure so that it has three
一架体2:请参阅图4,配合图5所示,设有二个或者三个对应端子1穿设的穿孔21,所述的各个穿孔21形成前、后二个较小截面与较大截面的第一空间段211与第二空间段212,以提供所述的端子1不平整的扭转段12可置入较大的第二空间段212,且令所述的凸缘段13抵在架体2的背侧,可以限制端子1的外露长度而符合安全规范。A frame body 2: Please refer to FIG. 4, as shown in FIG. 5, there are two or three through-
又,本实用新型的架体2的前端面在导电片11的根部周缘各设一凸体23,以稳定端子1,避免其偏摆。或者实施为图6与图7所示,在架体2A的前端面在导电片11的根部周缘共设一凸体23A,以稳定端子1,避免其偏摆。Moreover, the front end of the
请参阅图8至图10所示,本实用新型的架体2与端子1A即扭转型端子的结合型态,其实施例也可采用具有一绝缘层15的端子1A,所述的绝缘层15也为一种符合安全规格,避免人手触电的安全防护。Please refer to Fig. 8 to Fig. 10, the combination type of the
以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本实用新型的权利要求可限定的范围之内。The above description is only illustrative, rather than restrictive, of the present utility model. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims. But all will fall within the limitable scope of the claims of the present utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201487138U CN201075569Y (en) | 2007-06-05 | 2007-06-05 | Torsion type plug inner frame structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201487138U CN201075569Y (en) | 2007-06-05 | 2007-06-05 | Torsion type plug inner frame structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201075569Y true CN201075569Y (en) | 2008-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201487138U Expired - Fee Related CN201075569Y (en) | 2007-06-05 | 2007-06-05 | Torsion type plug inner frame structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN201075569Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229720A (en) * | 2016-09-29 | 2016-12-14 | 温州市奥博电器有限公司 | A kind of terminal and plug terminal assembly and the assembly technology of applying this terminal |
-
2007
- 2007-06-05 CN CNU2007201487138U patent/CN201075569Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106229720A (en) * | 2016-09-29 | 2016-12-14 | 温州市奥博电器有限公司 | A kind of terminal and plug terminal assembly and the assembly technology of applying this terminal |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080618 Termination date: 20130605 |