CN201036070Y - Composite material overhead conductor - Google Patents
Composite material overhead conductor Download PDFInfo
- Publication number
- CN201036070Y CN201036070Y CNU2007200373055U CN200720037305U CN201036070Y CN 201036070 Y CN201036070 Y CN 201036070Y CN U2007200373055 U CNU2007200373055 U CN U2007200373055U CN 200720037305 U CN200720037305 U CN 200720037305U CN 201036070 Y CN201036070 Y CN 201036070Y
- Authority
- CN
- China
- Prior art keywords
- transmission line
- composite material
- conductor
- transmission
- line layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 28
- 239000004020 conductor Substances 0.000 title abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 46
- 238000012546 transfer Methods 0.000 claims description 27
- 239000003365 glass fiber Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 abstract description 23
- 229910000831 Steel Inorganic materials 0.000 abstract description 15
- 239000010959 steel Substances 0.000 abstract description 15
- 239000004411 aluminium Substances 0.000 abstract description 11
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 3
- 230000009466 transformation Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000032683 aging Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010622 cold drawing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000001192 hot extrusion Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- PXFBZOLANLWPMH-UHFFFAOYSA-N 16-Epiaffinine Natural products C1C(C2=CC=CC=C2N2)=C2C(=O)CC2C(=CC)CN(C)C1C2CO PXFBZOLANLWPMH-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- Non-Insulated Conductors (AREA)
Abstract
The utility model relates to a power transmission facility, in particular relates to a power transmission conductor used in high voltage power transmission lines. According to the technical proposal provided in the utility model, a plurality of transmission wire layers are wrapped outside a core wire, each transmission wire layer has a cylinder shape formed by a plurality of transmission wires intertwisted tightly, and the cross section of each transmission wire takes the shape of a segment of circular ring, or the two lateral edges of the cross section of each transmission wire take a S shape or a Z shape. The high performance composite type overhead conductor of the utility model has the advantages of light weight, high strength, high temperature resistance, corrosion resistance, little line loss, small arc sag, and environment affinity, can satisfy effectively the more strict demands of energy saving, safe, environment friendly, and economic in the filed of power transmission and transformation, and thereby being an ideal product that can substitute the traditional steel-core aluminium conductor, an aluminium covered steel conductor and an aluminium alloy conductor.
Description
Technical field
The utility model relates to power transmission facility, specifically a kind of electric power transfer lead that is used on the ultra-high-tension power transmission line.
Background technology
Along with the high speed development of Chinese national economy, to the also growth promptly of demand of electric power.For solving the difficult problem in short supply of electric power, China newly built large quantities of generating sets of having gone into operation in recent years, and existing transmission line can't bear the heavy load, can't transfer out increasing electric power newly.In addition, in short supply along with more and more stricter to environmental protection requirement with land resource causes the under-capacity operation of circuit corridor.Under existing situation, open up new circuit corridor, new transmission tower be installed and the transmission of electricity electric wire is more and more difficult.In order further to improve circuit conveying capacity and existing line corridor utilance, the relevant scientific and technical personnel in various countries are making great efforts to explore the novel electric power transfer wire always.
Summary of the invention
The purpose of this utility model is: a kind of composite material molded lines aerial condutor with high current-carrying, high strength, low line loss, in light weight, characteristics such as coefficient of linear expansion is little, smooth surface, air resistance coefficient are little, corrosion-resistant is provided.
The technical scheme that provides according to the utility model, coated outside several layers transmission line layer at heart yearn, each transmission line layer closely is twisted into cylindric by numerous transfer wires, every transfer wire cross section is the dual-side " S " or " Z " shape in one section annulus or its cross section.
Every transfer wire direction of lay unanimity in each transmission line layer, and the transfer wire in each transmission line layer all becomes the angle of 5～20 degree with heart yearn.Transmission line layer has 2～4 layers of outside that is wrapped in heart yearn.Adjacent its transfer wire direction of lay of two transmission line layer is opposite.Core line diameter is 5.00mm～15.00mm.The cross-sectional area of transfer wire is 10mm
2-30mm
2
Heart yearn is made by carbon element and glass fiber material.
The utlity model has following characteristics:
1. the thermal coefficient of expansion (1.6～2.8 * 10-6/ ℃) as the central composite material core wire of strengthening is little, only is 1/7 of steel core (11.5～23.0 * 10-6/ ℃), and the sag of composite material core aluminum conductor varies with temperature minimum under the operational environment of the same terms.
2. the heart yearn tensile strength of carbon/glass fibre is 2 times of carbon steel core (1450MPa) intensity, replaces steel core can improve the tensile strength of lead with it.
3. the density of heart yearn is between 1.6～2.0g/cm3, only is 1/4 of steel.The heart yearn made from composite material replaces steel core can reduce the deadweight of lead.
4. the aluminum steel of transmission usefulness adopts specific aging technique to handle the aluminum steel conductance and can bring up to 63.5%IACS from 61%IACS.
5. the heart yearn of composite core is a nonferromugnetic material, and when lead does not have magnetic hysteresis loss and eddy current loss when exchanging, to compare its AC resistance littler with the same structure steel reinforced aluminium conductor.
6. adopt molded lines stranded, compact conformation, the activity coefficient height is with compare its current-carrying cross section with the diameter steel core aluminum stranded wire bigger.
7. smooth surface can reduce corona loss, electromagnetic radiation, the lead vibrations under the high voltage field intensity and wave frequency.Can improve power delivery capabilities, antijamming capability, the anti-ice-snow ability of transmission line and increase the service life.
8. construction method is identical with traditional lead treatment technology.
That high-performance composite materials molded lines aerial condutor of the present utility model has is in light weight, intensity is high, high temperature resistant, corrosion-resistant, line loss is low, sag is little, with advantages such as environment is affine, satisfy effectively that the power transmission and transformation field is energy-conservation, the requirements at the higher level of safety, environmental protection and economy, be the desirable premium quality product that present electric power power transmission and transformation system can replace conventional steel core aluminum conductor, aluminium Baogang lead and aluminium alloy conductor.Can replace traditional aluminium steel conductor, aluminium Baogang lead, aluminium alloy conductor and realize the upgrading of incumbent transmission circuit, thereby avoid the mounting cost height, problem such as time-consuming; And can reduce the influence of new tower and new line passage construction, and can improve the fail safe and the reliability of circuit operation environment.
Description of drawings
Fig. 1 is the overall structure schematic diagram of embodiment 1 of the present utility model.
Fig. 2 is Fig. 1 cross-sectional view.
Fig. 3 is the overall structure schematic diagram of embodiment 2 of the present utility model.
Fig. 4 is Fig. 3 cross-sectional view.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
Composite material molded lines aerial condutor of the present utility model, as shown in Figure 1, coated outside several layers transmission line layer 2 at heart yearn 1, each transmission line layer 2 closely is twisted into cylindric by numerous transfer wire 3, the dual-side in every transfer wire 3 cross sections is " S " or " Z " shape, every transfer wire 3 direction of lay unanimities in each transmission line layer 2, and transfer wire 3 all is 5～20 angles of spending with heart yearn 1 in each transmission line layer 2.Transmission line layer 2 has 2～4 layers of outside that is wrapped in heart yearn 1, and adjacent two transmission line layer, 2 its transfer wire 3 direction of lays are opposite, and heart yearn 1 diameter is 5.00mm～15.00mm, and the cross-sectional area of transfer wire 3 is 10mm
2-30mm
2, heart yearn 1 is made by carbon fiber and glass fiber material.
High-performance composite materials molded lines aerial condutor of the present utility model, as shown in Figure 2, coated outside several layers transmission line layer 2 at heart yearn 1, each transmission line layer 2 closely is twisted into cylindric by numerous transfer wire 3, every transfer wire 3 cross sections are one section annulus, every transfer wire 3 direction of lay unanimities in each transmission line layer 2, and transfer wire 3 all is 5～20 angles of spending with heart yearn 1 in each transmission line layer 2.Transmission line layer 2 has 2～4 layers of outside that is wrapped in heart yearn 1, and adjacent two transmission line layer, 2 its transfer wire 3 direction of lays are opposite, and heart yearn 1 diameter is 5.00mm～15.00mm, and the cross-sectional area of transfer wire 3 is 10mm
2-30mm
2, heart yearn 1 is made by carbon fiber and glass fiber material.
The utility model can make by the following method:
1, the manufacture of composite core
Composite core is by formed by extrusion and tension technology the fibers such as continuous carbon/glass of impregnating resin adhesive to be pulled out through heated mould, and then resin is further solidified prepare by heating chamber and have the high strength fiber material composite core of enhancing continuously, the diameter of plug is within the 5.00mm-15.00mm scope.
2, the manufacture of conductive aluminum stratotype line
The two kinds of mode of production: a, cold drawing method are adopted in the moulding of conductive aluminum stratotype line; B, hot extrusion method.The cold drawing method is by several roads mould drawing and forming with the aluminium bar.Hot extrusion method is the aluminium bar to be warmed to 400 ℃～480 ℃ carry out extrusion modling by mould.Aluminium molded lines monofilament sectional area is controlled at 10mm
2-30mm
2Between the scope.
3, the Ageing Treatment of conductive aluminum stratotype line
Receipts are put into aging furnace around the aluminium molded lines to iron pan carry out specific aging technique processing, the aging furnace temperature is between 260 ℃～500 ℃ scopes, and the aluminum steel conductance can be brought up to more than the 63.5IACS from 61%IACS after the Ageing Treatment.
4, high-performance composite materials molded lines aerial condutor strand system mode
The stranded layer 2-4 aluminum steel of spiral on composite core, aluminum steel and composite core central axis form the angle of 5 degree～20 degree.The stranded requirement that meets domestic and international relevant criterion of this lead aluminium lamination.
5, the take-up of high-performance composite materials molded lines aerial condutor
Finished product high-performance composite materials molded lines aerial condutor is wound on the I-shaped dish.This lead packing meets country and international relevant criterion requirement.
With the heart yearn 1 with the composite material of heat curing-type modified epoxy formed by extrusion and tension making reinforcement usefulness such as carbon fiber, glass fibre.Its two, be will transmission usefulness the aluminum steel pultrusion become " Z " shape or one section annulus (claiming arch again) molded lines, carry out after the annealing in process stranded to composite core.
Use this lead can not only improve the transmission power of circuit greatly, reduce the circuit corridor, save operating cost, can effectively utilize existing transmission tower to carry out the dilatation of circuit.Use this lead can strengthen the spacing of tower bar, reduce the quantity of tower bar the construction of new line; To the dilatation of existing line, can use ready-made shaft tower.Therefore, save the construction and the site operation expense of tower bar greatly, can reduce the construction cost of circuit greatly.
Claims (7)
1. composite material molded lines aerial condutor, it is characterized in that: in the coated outside several layers transmission line layer (2) of heart yearn (1), each transmission line layer (2) closely is twisted into cylindric by numerous transfer wire (3), the dual-side that every transfer wire (3) cross section is one section annulus or its cross section is " S " or " Z " shape.
2. composite material molded lines aerial condutor according to claim 1, it is characterized in that: every transfer wire (3) the direction of lay unanimity in each transmission line layer (2), and the transfer wire (3) in each transmission line layer (2) all is the angle of 5～20 degree with heart yearn (1).
3. composite material molded lines aerial condutor according to claim 1 is characterized in that: transmission line layer (2) has 2～4 layers of outside that is wrapped in heart yearn (1).
4. composite material molded lines aerial condutor according to claim 1 is characterized in that: adjacent its transfer wires of two transmission line layer (2) (3) direction of lay is opposite.
5. composite material molded lines aerial condutor according to claim 1 is characterized in that: heart yearn (1) diameter is 5.00mm～15.00mm.
6. composite material molded lines aerial condutor according to claim 1 is characterized in that: the cross-sectional area of transfer wire (3) is 10mm
2-30mm
2
7. composite material molded lines aerial condutor according to claim 1 is characterized in that: heart yearn (1) is made by carbon element and glass fiber material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200373055U CN201036070Y (en) | 2007-04-30 | 2007-04-30 | Composite material overhead conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200373055U CN201036070Y (en) | 2007-04-30 | 2007-04-30 | Composite material overhead conductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201036070Y true CN201036070Y (en) | 2008-03-12 |
Family
ID=39196959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200373055U Expired - Fee Related CN201036070Y (en) | 2007-04-30 | 2007-04-30 | Composite material overhead conductor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201036070Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101783213A (en) * | 2010-02-10 | 2010-07-21 | 铁岭大元电缆有限公司 | Method for manufacturing small-pitch aluminum stranded wire |
| CN102360629A (en) * | 2011-09-23 | 2012-02-22 | 湖南金龙电缆有限公司 | Manufacturing process of high-capacity energy-saving type overhead conductor |
| CN102867586A (en) * | 2011-07-04 | 2013-01-09 | 尼克桑斯公司 | Corrosion resistant fireproof electric cable |
| CN105355341A (en) * | 2015-12-04 | 2016-02-24 | 北京玻钢院复合材料有限公司 | Solid core rod, insulator and manufacturing method |
-
2007
- 2007-04-30 CN CNU2007200373055U patent/CN201036070Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101783213A (en) * | 2010-02-10 | 2010-07-21 | 铁岭大元电缆有限公司 | Method for manufacturing small-pitch aluminum stranded wire |
| CN101783213B (en) * | 2010-02-10 | 2011-07-06 | 铁岭大元电缆有限公司 | Method for manufacturing small-pitch aluminum stranded wire |
| CN102867586A (en) * | 2011-07-04 | 2013-01-09 | 尼克桑斯公司 | Corrosion resistant fireproof electric cable |
| CN102867586B (en) * | 2011-07-04 | 2018-01-05 | 尼克桑斯公司 | Corrosion resistant fireproof electric cable |
| CN102360629A (en) * | 2011-09-23 | 2012-02-22 | 湖南金龙电缆有限公司 | Manufacturing process of high-capacity energy-saving type overhead conductor |
| CN105355341A (en) * | 2015-12-04 | 2016-02-24 | 北京玻钢院复合材料有限公司 | Solid core rod, insulator and manufacturing method |
| CN105355341B (en) * | 2015-12-04 | 2017-01-11 | 北京玻钢院复合材料有限公司 | Solid core rod, insulator and manufacturing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080312 Termination date: 20150430 |
|
| EXPY | Termination of patent right or utility model |