[go: up one dir, main page]

CN1688720B - Sugar juice purification system - Google Patents

Sugar juice purification system Download PDF

Info

Publication number
CN1688720B
CN1688720B CN038240688A CN03824068A CN1688720B CN 1688720 B CN1688720 B CN 1688720B CN 038240688 A CN038240688 A CN 038240688A CN 03824068 A CN03824068 A CN 03824068A CN 1688720 B CN1688720 B CN 1688720B
Authority
CN
China
Prior art keywords
juice
purifying
matter
sugar
plant matter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN038240688A
Other languages
Chinese (zh)
Other versions
CN1688720A (en
Inventor
D·O·桑德斯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ChampionX LLC
Original Assignee
Ondeo Nalco Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ondeo Nalco Co filed Critical Ondeo Nalco Co
Publication of CN1688720A publication Critical patent/CN1688720A/en
Application granted granted Critical
Publication of CN1688720B publication Critical patent/CN1688720B/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/005Purification of sugar juices using chemicals not provided for in groups C13B20/02 - C13B20/14
    • C13B20/007Saturation with gases or fumes, e.g. carbon dioxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/40Production or processing of lime, e.g. limestone regeneration of lime in pulp and sugar mills

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Jellies, Jams, And Syrups (AREA)

Abstract

The present invention relates to a method of purifying the syrup obtained from plants, which includes the following step: The syrup (1) is exposed in gas (3) with a characteristic which can transfer at least one substance from the syrup into the gas, so that the quantity of the substance in the syrup is reduced. The present invention also relates to a syrup-purifying system used to realize the method, and a product produced by the method.

Description

糖汁提纯系统 Juice Purification System

本国际专利合作条约(PCT)专利申请要求美国临时专利申请60/403,594号的权利,该申请在此引入作为参考。This International Patent Cooperation Treaty (PCT) patent application claims the benefit of US Provisional Patent Application No. 60/403,594, which is hereby incorporated by reference.

技术领域technical field

本发明涉及用一种由例如甘蔗、制糖甜菜或甜高梁之类的植物体获得的含蔗糖糖汁制造糖和其他产品的加工系统。本发明还涉及用于制造溶解物含量降低的含蔗糖糖汁的设备和方法。本发明还涉及对传统制糖系统进行改造以制造或应用这种溶解物含量降低的含蔗糖糖汁。The present invention relates to processing systems for the manufacture of sugar and other products from a sucrose-containing juice obtained from plant matter such as sugar cane, sugar beet or sweet sorghum. The invention also relates to an apparatus and a method for producing sucrose-containing juice with reduced dissolved matter content. The present invention also relates to the modification of conventional sugar production systems to produce or use such reduced sucrose-containing juices.

技术背景technical background

蔗糖,C12H22O11,一种二糖,是连接了一个葡萄糖单糖和一个果糖单糖的缩合分子。蔗糖天然存在于植物界的许多水果和蔬菜中,例如甘蔗、制糖甜菜、甜高梁、糖棕或糖枫。在许多因素中,植物得到的蔗糖量取决于遗传品系、土壤或肥料因素、生长过程中的天气状况、植物发病率、成熟程度或收割与加工之间的处理。Sucrose, C 12 H 22 O 11 , a disaccharide, is a condensed molecule linking a glucose monosaccharide and a fructose monosaccharide. Sucrose occurs naturally in many fruits and vegetables in the plant kingdom, such as sugar cane, sugar beet, sweet sorghum, sugar palm or sugar maple. The amount of sucrose a plant receives depends on the genetic strain, soil or fertilizer factors, weather conditions during growth, plant disease incidence, maturity, or handling between harvest and processing, among many factors.

蔗糖会集中在植物的某些部位,例如甘蔗植物的茎部或制糖甜菜根部。可以收取整棵植物或植物中蔗糖集中的部分并移出(remove)或提取植物糖汁以获得含有一定浓度蔗糖的糖汁。通常,从植物体中移出或提取糖汁的方法包括碾磨、浸提(diffusion)、压榨或其组合。碾磨是一种传统用于从糖甘蔗中提取糖汁的方法。可以将糖甘蔗切成所需尺寸的小片,然后通过辊子榨出糖汁。该过程可以沿着一系列碾磨机重复数次以确保基本移出所有的甘蔗糖汁。Sucrose concentrates in certain parts of the plant, such as the stems of sugar cane plants or the roots of sugar beets. The whole plant or a part of the plant in which sucrose is concentrated can be harvested and the plant juice removed or extracted to obtain a juice containing a certain concentration of sucrose. Typically, methods of removing or extracting sugar juice from plant matter include milling, diffusion, pressing, or combinations thereof. Milling is a method traditionally used to extract sugar juice from sugar cane. Sugar cane can be cut into pieces of desired size and then passed through rollers to squeeze out the sugar juice. This process can be repeated several times along the series of mills to ensure that substantially all of the cane juice is removed.

浸提被认为是传统的从制糖甜菜根中提取糖汁的方法。将制糖甜菜切成被称作“甜菜丝”的小条,然后将其加入浸提器一端,同时使例如温水的浸提用液进入另一端。当使用这种对流加工时,可以提取出甜菜丝或制糖甜菜材料中大约98%的蔗糖。得到的含有蔗糖的液体通常称作“浸出糖汁”。由浸提器出来的甜菜丝或甜菜片仍然非常湿,而其汁液(88-92%是水)中仍然含有一些蔗糖。因此,可以在螺杆压榨机或其他类型的压榨机中对这些甜菜丝或甜菜片进行压榨以便从中榨出尽可能多的糖汁。这种通常称作“甜菜废丝压榨水”的糖汁的pH值大约为5,而且在某些情况下被送回浸提器中。得到的甜菜废丝(pulp)含有大约75%的水分。在压榨进料中加入阳离子带电压榨助剂可以将甜菜废丝的水分含量降低大约1.5至2%。也可以通过浸提取出甘蔗茎中的蔗糖。一种用于甘蔗的浸提方法包括使精细制备的甘蔗碎块的移动床通过浸提器,使蔗糖能够从甘蔗中浸出。Extraction is considered the traditional method of extracting the juice from sugar beets. Sugar beets are cut into small strips called "cossettes" which are then fed to one end of the extractor while an extracting solution, such as warm water, enters the other end. When using this convective process approximately 98% of the sucrose in cossette or sugar beet material can be extracted. The resulting sucrose-containing liquid is commonly referred to as "leaching juice". Beet couscous or beet flakes coming out of the extractor are still very wet, while their juice (88-92% water) still contains some sucrose. Therefore, these beet shreds or beet slices can be pressed in a screw press or other type of press in order to extract as much sugar juice as possible from them. This juice, commonly called "beet waste press water", has a pH of about 5 and is returned to the extractor in some cases. The resulting beet pulp (pulp) contains approximately 75% moisture. The addition of cationic charged press aids to the press feed can reduce the moisture content of beet waste by approximately 1.5 to 2%. Sucrose can also be extracted from sugarcane stalks by leaching. One method of extraction for sugarcane involves passing a moving bed of finely prepared sugarcane pieces through an extractor to enable leaching of sucrose from the sugarcane.

浸提法、碾磨法、从植物体中提取糖汁或使植物糖汁进入水溶液的其他方法,产生含有蔗糖、非蔗糖物和水的糖汁。由这些方法制得的糖汁中非蔗糖物的性质和量不等,可以包括各类植物衍生物和非植物衍生物,包括但不限于:不溶性物质,例如植物纤维或土粒;和可溶性物质,例如肥料、蔗糖、蔗糖以外的糖类、有机和无机非糖物、有机酸、溶解气体、蛋白质、无机酸、有机酸、磷酸盐、金属离子(例如铁、铝或镁离子)、果胶、有色物质、皂草苷、蜡、脂肪或树胶、其缔合或连接部分、或其衍生物。Extraction, milling, or other methods of extracting juice from plant matter or bringing plant juice into an aqueous solution to produce a juice containing sucrose, non-sucrose substances, and water. The nature and amount of non-sucrose matter in the juices obtained by these methods can vary and can include a variety of plant and non-plant derivatives, including but not limited to: insoluble matter such as plant fibers or soil particles; and soluble matter , such as fertilizers, sucrose, sugars other than sucrose, organic and inorganic non-sugar substances, organic acids, dissolved gases, proteins, inorganic acids, organic acids, phosphates, metal ions (such as iron, aluminum or magnesium ions), pectin , colored substances, saponins, waxes, fats or gums, their associated or linking parts, or their derivatives.

这些非蔗糖物通常高度色化、热不稳定、或者在其它方面干扰某些加工步骤或对提纯工艺得到的糖产品的质量或数量产生负面影响。已经估算出,平均一磅非蔗糖物会使由提纯工艺得到的糖产品的重量减少1至1.5磅。希望可以从用浸提、碾磨或其它用于从植物体中提取糖汁的方法得到的糖汁中分离或除去全部或部分这些非蔗糖物。良好的浸提操作能够除去25-30%的掺入杂质。回收的甜菜废丝或碳酸饱和压出水可以将这一水平减少到17-20%,但由于以下几点,其仍然是经济的:热回收、节省的补偿给水、降低的废水污染、回收的糖。These non-sucrose species are often highly coloured, heat labile, or otherwise interfere with certain processing steps or negatively affect the quality or quantity of the sugar product resulting from the purification process. It has been estimated that, on average, one pound of non-sucrose material reduces the weight of the sugar product resulting from the purification process by 1 to 1.5 pounds. It is desirable to be able to separate or remove all or some of these non-sucrose materials from juice obtained by leaching, milling or other methods used to extract juice from plant matter. A good leaching operation can remove 25-30% of adulterated impurities. Recycled beet waste or carbonated press water can reduce this level to 17-20%, but it is still economical due to: heat recovery, saved make-up water, reduced wastewater pollution, recovered sugar .

传统的加工系统利用由浸提、碾磨或其它用于从植物体中提取糖汁的方法(例如美国专利6,051,075、5,928,42、5,480,490中所述的方法,各专利均在此引入作为参考;或如P.W.van der Poel等“SugarTechnology,Beet and Cane Sugar Manufacture(糖技术、甜菜糖和蔗糖的生产)”(1998);R.A.McGinnis编著的“Beet-Sugar Technology(甜菜糖技术)”,第三版(1982);或James C.P.Chen,Chung Chi Chou的CaneSugar Handbook:A Manual for Cane Sugar Manufacturers and TheirChemists(蔗糖手册:蔗糖生产者及其化学家的手册),第12版(1993)中所述的方法,各文献均在此引入作为参考)得到的残余植物体或糖汁来制造以下各种物质:加工用糖汁(process juice);由残余植物体得到或在其澄清、提纯或精制过程中从这种加工用糖汁中分离出来的固体;含有糖或蔗糖的糖汁;由这种含有糖或蔗糖的糖汁结晶出的糖或蔗糖;这种糖或蔗糖的结晶母液,以及其产物或衍生产物的各种组合、置换,每种物质都含有一定量的与这里所说明的加工步骤或其任何部分、或其生产中实际利用的加工步骤相容的杂质,或与一类或一种以下产品的传统标准相容的杂质:其中一类或一种产品包括但不限于,已经除去了糖汁的含有植物体的动物饲料,例如沥滤过的甜菜切片、甜菜废丝、甘蔗渣、或从加工用糖汁中分离出的其它固体或糖汁;使用已经除去糖汁的植物体作为燃料以产生能量使水沸腾产生高压蒸汽以驱动涡轮机发电、或产生用于该加工系统的低压蒸汽、或产生低度热量;从例如出售给工业用户的那些溶液的纯蔗糖溶液糖浆到加入调味品和色料处理过的糖浆,或加入转化糖以防止蔗糖结晶的糖浆,例如黄糖浆;通过除去全部或任意量的可结晶蔗糖或糖而制得的糖蜜、或糖蜜衍生产品,例如糖蜜(treacle);由糖蜜蒸馏而得的醇;使用二氧化硫(SO2)作漂白剂进行亚硫酸化产生的直接白糖(blanco directo)或耕地白糖(plantation sugar);通过使含有蔗糖或糖的糖汁沸腾至基本干燥所产生的juggeri或粗糖;由熔融精制白糖或由可以进一步脱色的糖浆得到的糖汁;在英国或欧洲其它地区通常称作“未精制糖”(unrefined sugar)“或在北美天然食品工业中称作“蒸发甘蔗汁”(evaporated canejuice)(用以描述加工程度最低而得到的易流动单晶蔗糖)的单晶蔗糖;磨碎蔗糖(milled cane);红糖(demerara);混糖;rapedura;红沙糖;turbina;含有94至98%的蔗糖,其余为糖蜜、灰分或其它微量元素的粗糖;精致糖,例如水白色且含有至少99.9%蔗糖的、颗粒特别细并且其质量为基于National Soft Drink Association(美国软饮料产业协会)所指定的“瓶装”质量;特种白糖,例如细白砂糖、冰糖、方糖、或防腐糖(preservingsugar);通过用糖蜜喷洒和掺合白色精制糖的方法制得的红糖,其依糖蜜的特性可以是浅色红糖或深色红糖;或在磨粉机中通过将砂糖磨成粉得到的各种细度的糖粉,其可进一步含有玉米淀粉或其它化学品以防止结块。该清单不表示对传统制糖系统生产产品的限定,而是表示为所产生的多种制糖系统产品提供一些例子。Traditional processing systems utilize leaching, milling, or other methods for extracting sugar juice from plant matter (such as those described in U.S. Patent Nos. 6,051,075, 5,928,42, 5,480,490, each of which is incorporated herein by reference; Or "SugarTechnology, Beet and Cane Sugar Manufacture (Sugar Technology, Beet Sugar and Cane Sugar Production)" (1998) such as PW van der Poel et al; "Beet-Sugar Technology (Beet Sugar Technology)" edited by RAMcGinnis, third edition (1982 ); or the method described in James CPChen, CaneSugar Handbook of Chung Chi Chou: A Manual for Cane Sugar Manufacturers and TheirChemists (Sucrose Handbook: Manual for Cane Sugar Producers and Their Chemists), 12th Edition (1993), each literature all are hereby incorporated by reference) for the manufacture of the following: process juice (process juice); obtained from residual plant matter or from such process juice during its clarification, purification or refining Solids separated from sugar juice; sugar juice containing sugar or sucrose; sugar or sucrose crystallized from such sugar or sucrose juice; mother liquors of such sugar or sucrose crystallization, and products or derivatives thereof Combinations, permutations, each of which contains impurities in amounts compatible with the processing steps described herein, or any part thereof, or with the processing steps actually employed in its production, or with one or more of the following products Traditional Criteria Compliant Impurities: One of a class or a product including, but not limited to, animal feed containing plant matter from which sugar juice has been removed, such as leached beet chips, beet waste, bagasse, or Using other solids separated from sugar juice or sugar juice; using vegetable matter from which juice has been removed as fuel to generate energy to boil water to generate high-pressure steam to drive turbines to generate electricity, or to generate low-pressure steam for the processing system, or to generate Low-calorie; from pure sucrose solution syrups such as those sold to industrial users to syrups treated with added flavoring and coloring, or with invert sugar added to prevent crystallization of sucrose, such as brown molasses; by removing all or any molasses, or products derived from molasses, obtained from quantities of crystallizable sucrose or sugar, such as molasses (treacle); alcohols obtained by distillation from molasses; straight white sugars produced by sulfitation using sulfur dioxide (SO 2 ) as a bleaching agent ( blanco directo) or plantation sugar; juggeri or jaggery produced by boiling juice containing sucrose or sugar until substantially dry; sugar juice obtained by melting refined white sugar or from syrup which may be further decoloured; in England or The rest of Europe is often referred to as the "unrefined sugar" or, in the North American natural food industry, "evaporated canejuice" (to describe the free-flowing single-crystal sucrose obtained with minimal processing); ground sucrose (milled cane); brown sugar (demerara); mixed sugar; rapedura; red granulated sugar; turbina; rough sugar containing 94 to 98% sucrose, the remainder being molasses, ash or other trace elements; refined sugar, such as water-white and containing at least 99.9% sucrose, extra fine grained and of a quality based on "bottled" designation by the National Soft Drink Association; specialty white sugar, such as caster sugar, rock sugar, cube sugar, or preserving sugar ; brown sugar obtained by spraying and blending white refined sugar with molasses, which may be light or dark brown sugar according to the characteristics of molasses; or various fine brown sugar obtained by grinding granulated sugar into powder in a mill 100% powdered sugar, which may further contain cornstarch or other chemicals to prevent clumping. This list does not represent a limitation on products produced by traditional sugar systems, but is meant to provide some examples of the variety of products produced by sugar systems.

可以理解,传统的加工系统部分包括逐渐澄清、提纯或对由浸提、碾磨或其它用于从植物体中提取糖汁的方法得到的糖汁进行精制的步骤。通常,可以使用一种或多种例如筛滤的机械方法除去来源于植物体的含蔗糖糖汁中的部分不溶或悬浮物质。得到的筛滤过的糖汁,当来源于制糖甜菜时,可能含有大约82wt%-85wt%的水、大约13-15wt%的蔗糖、大约2.0-3.0wt%的溶解非蔗糖物或杂质、和一定量的残余不溶性物质。It will be appreciated that part of the conventional processing system includes steps of progressive clarification, purification or refining of juice obtained by leaching, milling or other methods used to extract juice from plant matter. Typically, one or more mechanical methods, such as sieving, can be used to remove some of the insoluble or suspended matter from plant matter-derived sucrose-containing juices. The resulting sieved juice, when derived from sugar beets, may contain about 82% to 85% by weight water, about 13 to 15% by weight sucrose, about 2.0 to 3.0% by weight dissolved non-sucrose matter or impurities, and a certain amount of residual insoluble matter.

通常,可以通过逐渐加入碱使糖汁的pH升高对得到的体积为1000至2500加仑/分钟的含蔗糖糖汁进行处理。在某些传统的加工系统中,糖汁的pH值可以从大约5.5pH至大约6.5pH之间升高到大约11.5pH至大约11.8pH之间,从而使得这些糖汁中所含有的某些非蔗糖物可以达到它们各自的等电点。该步骤通常称作“预加灰”。然而,后面使用这个术语不表示将在含蔗糖糖汁中加入碱的步骤仅限制为将这种碱的加入称为“预加灰”的那些加工系统。应该理解的是,在各种传统糖汁加工系统中,希望首先利用碱使糖汁的pH值升高,随后再进行加工步骤,例如美国专利4,432,806、5,759,283号等所述的过滤步骤;如英国专利1,043,102号或美国专利3,618,589、3,785,863、4,140,541或4,331,483、5,466,294号等所述的离子交换步骤;如美国专利5,466,294、4,312,678、2,985,589、4,182,633、4,412,866或5,102,553号等所述的色谱步骤;或如美国专利4,432,806号等所述的超滤步骤;如美国专利6,051,075号等所述的相分离;如美国专利4,045,242所述的向最后的碳酸饱和器中加入活性物质的加工系统,其可作为主加灰和碳酸饱和的传统糖汁加工步骤的另一种选择,以上参考文献在此引入作为参考。Typically, the resulting sucrose-containing juice at a volume of 1000 to 2500 gallons per minute can be treated by gradually adding alkali to raise the pH of the juice. In some conventional processing systems, the pH of the juices can be raised from between about 5.5 pH to about 6.5 pH to between about 11.5 pH to about 11.8 pH so that some of the non- Sucrose species can reach their respective isoelectric points. This step is commonly referred to as "preliming". However, the latter use of this term is not intended to limit the step of adding alkali to sucrose-containing juices to only those processing systems in which such alkali addition is referred to as "preliming". It should be understood that in various conventional juice processing systems it is desirable to first raise the pH of the juice with an alkali, followed by a processing step such as the filtration step described in US Patent Nos. 4,432,806, 5,759,283, etc.; Ion exchange steps as described in Patent No. 1,043,102 or U.S. Patent Nos. 3,618,589, 3,785,863, 4,140,541 or 4,331,483, 5,466,294, etc.; as described in U.S. Patent Nos. 4,432,806 et al.; phase separation as described in U.S. Pat. No. 6,051,075; process system for adding active material to the final carbonator as described in U.S. Pat. An alternative to the traditional juice processing step of carbonation, the above references are hereby incorporated by reference.

术语“碱”的使用包括使用能够使糖汁pH值升高的物质,包括但不限于,使用石灰或采用石灰的工艺的底流。术语“石灰”的使用通常包括具体使用生石灰或通过在氧中加热钙(通常是石灰石形式)生成的氧化钙。在许多糖汁加工系统中优选石灰乳,其依照以下反应由氢氧化钙(Ca(OH)2)悬浮液构成:Use of the term "alkali" includes the use of substances capable of raising the pH of the juice, including, but not limited to, the use of lime or the underflow of a process employing lime. Use of the term "lime" generally includes the specific use of quicklime or calcium oxide produced by heating calcium (usually in the form of limestone) in oxygen. Milk of lime is preferred in many juice processing systems, consisting of a calcium hydroxide (Ca(OH) 2 ) suspension according to the following reaction:

术语“等电点”包括糖汁中的溶解物或胶体物质(例如蛋白质)电位为零时的pH值。当这些溶解物或胶体物质达到其指定的等电点时,其可以形成许多固体颗粒、絮凝物或棉絮物。The term "isoelectric point" includes the pH value at which dissolved or colloidal substances (eg proteins) in juice have a zero potential. When these dissolved or colloidal substances reach their assigned isoelectric point, they can form many solid particles, flocs or cotton wool.

可以在糖汁中加入碳酸钙物质以进一步增强絮凝作用,这种絮凝作用功能上形成可与固体颗粒或絮凝物结合的核心或底物。该方法使颗粒的尺寸、重量或密度增大,从而促进了这些固体颗粒或物质的过滤或沉降并促进了其由糖汁中的除去。Calcium carbonate substances may be added to the juice to further enhance flocculation, which functionally forms a core or substrate to which solid particles or flocs can bind. The process increases the size, weight or density of the particles, thereby facilitating the filtration or settling of these solid particles or materials and their removal from the juice.

然后可以将得到的糖汁、残余石灰、过量碳酸钙、固体颗粒、絮凝剂或棉絮物的混合物投入如上所述的后续加工步骤。具体而言,关于用于对先前的制糖甜菜加工过程所产生的糖汁进行澄清、提纯或精制的加工系统,可以首先对混合物进行冷主加灰(cold main liming)步骤以使预加灰步骤中形成的固体稳定。该冷主加灰步骤可以包括在大约30℃至大约40℃的温度下加入占预加灰糖汁的大约0.3-0.7wt%的另一些石灰(或根据预加灰糖汁的质量加入更多)。The resulting mixture of juice, residual lime, excess calcium carbonate, solids, flocculant or cotton wool can then be fed to subsequent processing steps as described above. In particular, with respect to processing systems for clarification, purification or refining of juice from previous sugar beet processing, the mixture may first be subjected to a cold main liming step so that the preliming The solid formed in this step was stable. This cold main liming step may include the addition of about 0.3-0.7 wt% of additional lime (or more depending on the mass of the prelimed juice) at a temperature of about 30°C to about 40°C. ).

然后对冷主加灰糖汁进行热主加灰(hot main liming)以进一步使转化糖和对该步骤不稳定的其它组分降解。热主加灰可以包括进一步加入石灰以使加灰糖汁(limed juice)的pH值升高到大约12pH至大约12.5pH之间的水平。这导致部分不受先前加入的碱或石灰影响的可溶非蔗糖物分解。具体的说,加灰糖汁的热主加灰可以通过转化糖、氨基酸、酰胺、以及其它溶解非蔗糖物的部分分解达到热稳定。The cold main liming juice is then subjected to hot main liming to further degrade the invert sugar and other components unstable to this step. Hot main liming may include further addition of lime to raise the pH of the limed juice to a level between about 12 pH and about 12.5 pH. This results in a partial breakdown of soluble non-sucrose species unaffected by previously added alkali or lime. Specifically, hot primary liming of limed juices can be thermally stabilized by partial decomposition of invert sugars, amino acids, amides, and other dissolved non-sucrose species.

在冷或热主加灰后,可以对主加灰糖汁进行第一碳酸饱和步骤,在该步骤中将二氧化碳气体与主加灰糖汁相混合。二氧化碳气体与主加灰糖汁中的残余石灰发生反应生成沉淀形态的碳酸钙。通过此程序不仅可以除去残余石灰(通常可以除去大约95wt%的残余石灰),表面活性碳酸钙沉淀还可以捕获相当大量的剩余溶解非蔗糖物。此外,碳酸钙沉淀还可以在从主加灰和充碳酸气汁中物理除去固体物质的过程中起到助滤剂的作用。After cold or hot main liming, the main liming juice may be subjected to a first carbonation step in which carbon dioxide gas is mixed with the main liming juice. The carbon dioxide gas reacts with the residual lime in the main limed juice to form calcium carbonate in precipitated form. Not only is residual lime removed by this procedure (typically about 95% by weight of residual lime is removed), the surface active calcium carbonate precipitate also captures a considerable amount of remaining dissolved non-sucrose. In addition, calcium carbonate precipitates can also act as filter aids in the physical removal of solid matter from primary liming and carbonated juices.

然后可以将由第一碳酸饱和步骤得到的澄清糖汁投入如上所述另外的加灰步骤、加热步骤、碳酸饱和步骤、过滤步骤、膜超滤步骤、色谱分离步骤或离子交换步骤、或其结合、置换或衍生步骤,从而进一步对第一碳酸饱和步骤中得到的糖汁进行澄清或提纯,制得通常称作“稀糖汁”的加工用糖汁。The clarified juice resulting from the first carbonation step may then be fed to an additional liming step, heating step, carbonation step, filtration step, membrane ultrafiltration step, chromatographic separation step or ion exchange step, or a combination thereof, as described above, A displacement or derivatization step to further clarify or purify the juice obtained in the first carbonation step to produce a processing juice commonly referred to as "thin juice".

可以通过蒸发部分水分的方法对该进一步澄清的糖汁或“稀糖汁”进行稠化,以得到传统称作“糖浆”的产品。部分水分的蒸发可以在多级蒸发器中进行。使用该技术是因为它是一种有效的使用蒸汽的方式而且如果需要,它还能产生另一种可用于驱动后续结晶过程的低级蒸汽。This further clarified juice or "thin juice" may be thickened by evaporating some of the water to obtain a product traditionally known as "molasses". Evaporation of part of the water can take place in multi-stage evaporators. This technology is used because it is an efficient way of using steam and if required, it also produces another low-grade steam that can be used to drive the subsequent crystallization process.

稠化的澄清糖汁或“糖浆”可以被置于一个容器中,该容器通常可以容纳60吨或更多。在该容器中,煮沸蒸发掉更多的水直到环境适合蔗糖或糖的晶体生长。因为可能难以使蔗糖或糖的晶体很好地生长,加入一些蔗糖或糖的晶种以引发晶体形成。一旦晶体已经长成,就可以对得到的晶体和剩余糖汁的混合物进行分离。传统上,使用离心机分离这两种物质。然后将分离出的蔗糖或糖晶体干燥至所需的湿度,随后进行包装、储存、运输或进一步精制或进行类似的操作。例如,可以在装船运到使用国后对粗糖进行精制。Thickened clarified sugar juice or "syrup" can be placed in a container that can usually hold 60 tons or more. In this vessel, boil to evaporate more water until conditions are suitable for sucrose or sugar crystal growth. Because it may be difficult to get crystals of sucrose or sugar to grow well, some sucrose or sugar seeds are added to initiate crystal formation. Once the crystals have grown, the resulting mixture of crystals and remaining juice can be separated. Traditionally, the two substances are separated using a centrifuge. The separated sucrose or sugar crystals are then dried to the desired humidity prior to packaging, storage, transport or further refining or the like. For example, raw sugar can be refined after it is shipped to the country of use.

对于由含有蔗糖的植物体和糖汁得到的产品,存在一个竞争性的全球商业市场。由含有蔗糖的植物体得到的产品的市场足够大以致即使单个加工系统步骤成本的略微缩减也会节省相当多的和所需程度的金钱。因此,存在巨大的动机使独立研究者和能够从新型加工系统的化学品和设备中获利的经销商对制糖工业的制糖或糖汁系统进行研究以获得加工系统节约,而且在某些情况下,基于作出改进时该工艺节约的百分比的另外的补偿也是另一个动机。A competitive global commercial market exists for products derived from plant matter and juices containing sucrose. The market for products derived from sucrose-containing plant matter is large enough that even a slight reduction in the cost of a single processing system step would save considerable and desirable levels of money. Therefore, there is a huge incentive for independent researchers and distributors who can benefit from new processing system chemicals and equipment to conduct research on the sugar industry's sugar processing or juice system to obtain processing system savings, and in some In some cases, additional compensation based on the percentage of savings in the process when improvements are made is another motivation.

然而,即使在对从某些植物体中获得的含蔗糖糖汁进行提纯的加工系统已经确立并且经过了至少1000年的改进,尤其是对于制糖甜菜,工业化加工系统已经存在了100多年,而且即使存在巨大的动机促进在糖或糖汁加工系统中进行改进,但对于由植物体获得的糖汁的加工方面,仍然存在重大问题。However, even after processing systems for the purification of sucrose-containing juices obtained from certain plant matter have been established and improved for at least 1000 years, especially for sugar beets, industrial processing systems have existed for more than 100 years, and Even though there is a huge incentive to promote improvements in sugar or juice processing systems, significant problems remain with regard to the processing of juice obtained from plant matter.

传统制糖系统的一个重大问题是获得和使用碱(例如氧化钙)以使由植物体获得的含蔗糖液体或糖汁的pH值升高的费用。如上所述,可以向糖汁中加入氧化钙或氢氧化钙以提高pH值,从而使某些溶解物可以作为固体、絮凝物或棉絮物从溶液中析出。氧化钙通常通过煅烧石灰石获得,其中在窑中在氧的存在下将石灰石加热至释放出二氧化碳,生成氧化钙。A significant problem with conventional sugar production systems is the cost of obtaining and using a base such as calcium oxide to raise the pH of the sucrose-containing liquid or juice obtained from the plant matter. As mentioned above, calcium oxide or calcium hydroxide can be added to the juice to raise the pH so that some dissolved matter can come out of solution as solids, flocs or lint. Calcium oxide is usually obtained by calcining limestone, in which the limestone is heated in the presence of oxygen in a kiln to liberate carbon dioxide, forming calcium oxide.

如图5所示,煅烧很昂贵,因为其需要购买窑(40)、石灰石(41)和燃料(42),例如气、油、煤、焦炭等,这些燃料可以燃烧以便将窑内温度提高至足以从石灰石(41)中释放出二氧化碳(43)。向窑中输送石灰石和燃料和从窑中移出所得氧化钙的辅助设备必须同时配有从石灰石煅烧过程中排放的窑废气中洗涤某些窑气和颗粒的设备。自然必须配备人力以操作和养护设备,还要监控生成的煅烧石灰石的质量并且还要监控窑操作过程中释放出的气体和微粒的清除。As shown in Figure 5, calcination is expensive because it requires the purchase of a kiln (40), limestone (41) and fuels (42) such as gas, oil, coal, coke, etc., which can be burned to increase the temperature in the kiln to Sufficient to release carbon dioxide (43) from limestone (41). Auxiliary equipment for the delivery of limestone and fuel to the kiln and for removal of the resulting calcium oxide from the kiln must be accompanied by equipment for scrubbing certain kiln gases and particles from the kiln exhaust gases emitted during the limestone calcination process. Naturally manpower must be available to operate and maintain the equipment, as well as to monitor the quality of the calcined limestone produced and also to monitor the removal of gases and particles released during kiln operation.

此外,煅烧生成的氧化钙必须转化成氢氧化钙以用于典型的糖汁加工系统。这又包括购买设备以便将氧化钙缩小成适当尺寸的颗粒并将这些颗粒与水混合生成氢氧化钙。同样,必须配备人力以操作和养护该设备。In addition, the calcium oxide produced by calcination must be converted to calcium hydroxide for use in typical juice processing systems. This in turn involves purchasing equipment to reduce the calcium oxide into particles of the appropriate size and mixing these particles with water to produce calcium hydroxide. Likewise, manpower must be available to operate and maintain the equipment.

最后,与氧化钙使用相关的设备和人力的投资随用量的增大而增大。这包括用于将额外的氢氧化钙与糖汁相混合的额外人力所增大的指出,或者其可以包括使用负载容量更大或动力更强劲的设备所增大的支出。Finally, the investment in equipment and manpower associated with the use of calcium oxide increases with the amount used. This includes the added expense of additional manpower for mixing the extra calcium hydroxide with the juice, or it may include the added expense of using higher load capacity or more powerful equipment.

与传统加工系统中碱的制造和使用相关的另一个显著问题是过量碱的处理或碱与糖汁中溶解的有机酸或无机酸发生反应时生成的产物的处理。例如,当加工系统在对糖汁进行澄清或提纯时使用一个或多个碳酸饱和步骤时,碳酸钙或生成的通常称作“废石灰”的其它盐的量与加入糖汁中的石灰量成正比例。简单地说,加入糖汁中的石灰量越大,通常在碳酸饱和步骤中生成的沉淀物的量就越大。可以使“碳酸盐化石灰”沉降到碳酸饱和容器底部,形成有时称作“苛化泥”的物质。可以通过旋转式真空过滤器或板式和框式压榨机对苛化泥进行分离。然后形成的产物称作“稀滤泥”(lime cake)。稀滤泥或苛化泥可以大部分是碳酸钙沉淀物,但也可以含有糖、其它有机或无机物、或水。这些分离出的沉淀物几乎总是与其它加工系统废料分开处理,并可以,例如,与水得到浆并用泵抽入澄清池或由堤围成的区域或输往废物填埋池(land fills)。Another significant problem associated with the manufacture and use of base in conventional processing systems is the disposal of excess base or the products formed when base reacts with dissolved organic or inorganic acids in sugar juice. For example, when a processing system uses one or more carbonation steps in the clarification or purification of juice, the amount of calcium carbonate or other salts produced, commonly referred to as "waste lime," is proportional to the amount of lime added to the juice. proportional. Simply put, the greater the amount of lime added to the juice, the greater the amount of precipitate that will typically be formed during the carbonation step. "Carbonated lime" can be allowed to settle to the bottom of the carbonation vessel, forming what is sometimes called "caustic sludge". The sludge can be separated by rotary vacuum filters or plate and frame presses. The product that is then formed is called "lime cake". Thin filter sludge or caustic sludge can be mostly calcium carbonate precipitates, but can also contain sugars, other organic or inorganic matter, or water. These separated sediments are almost always treated separately from other process system wastes and can, for example, be slurried with water and pumped into clarifiers or areas bounded by dikes or sent to land fills.

或者,可以对碳酸盐化的石灰、苛化泥或稀滤泥进行再煅烧。然而,再煅烧窑和用于对废石灰进行的外围设备的成本比煅烧石灰石的窑还要昂贵得多。此外,再煅烧的“碳酸盐化石灰”的质量与煅烧石灰石不同。煅烧石灰石的纯度与再煅烧碳酸盐化石灰相比可以是,仅举一例,92%比77%。因此,对糖汁中相同量的水合氢离子进行中和所需的再煅烧石灰的量也相应较高。同样地,废石灰的二氧化碳含量比石灰石高得多。因此,不仅再煅烧石灰石的制造很昂贵,而且还需要使用大得多的气体导管和设备以转移再煅烧废石灰时生成的CO2、需要更大的输送设备以输送再煅烧石灰、需要更大的碳酸饱和槽、或类似设备。Alternatively, carbonated lime, caustic sludge or thin filter sludge can be recalcined. However, the cost of recalcination kilns and peripheral equipment for waste lime is much more expensive than kilns for calcining limestone. Furthermore, the quality of recalcined "carbonated lime" is not the same as that of calcined limestone. The purity of calcined limestone compared to re-calcined carbonated lime may be, to name just one example, 92% versus 77%. Accordingly, the amount of recalcined lime required to neutralize the same amount of hydronium ions in the juice is correspondingly higher. Likewise, waste lime has a much higher carbon dioxide content than limestone. Therefore, not only is the production of recalcined limestone expensive, but it also requires the use of much larger gas conduits and equipment to transfer the CO2 generated when recalcined spent lime, larger conveying carbonation tank, or similar equipment.

此外,无论废石灰是弃置到池中、废物填埋池中还是通过再循环处理,在特定加工系统中使用的石灰量越大,通常处理废石灰的费用就越高。In addition, the greater the amount of lime used in a particular processing system, the more expensive it is generally to dispose of the spent lime, whether it is disposed of in a pond, landfilled in a pond, or through recycling.

传统制糖系统的另一重大问题是加工系统的处理量随加工用糖汁中所使用的石灰量的递增而递减。该问题一方面在于制造或供应给糖汁加工步骤的石灰的量或速率有限。如上所述,石灰石在糖汁加工系统中用作碱之前必须进行煅烧以制造氧化钙。得到的石灰的量受到石灰石利用率、窑容量、燃料利用率或类似因素的限制。制造石灰以供给糖汁加工系统的速率可以根据石灰生成设备的尺寸、种类和数量,可用人力或类似因素而变化。该问题的另一方面在于该加工系统中所用的石灰量会成比例地使加工系统中用于容纳糖汁的容积减少。例如石灰的碱用量的增大还需要使用更大容积的区域、导管或类似设备以保持相同体积的糖汁处理量。Another significant problem with traditional sugar systems is that the throughput of the processing system decreases with the amount of lime used in the processed sugar juice. One aspect of this problem is the limited amount or rate of lime being produced or supplied to the juice processing step. As mentioned above, limestone must be calcined to make calcium oxide before it can be used as a base in juice processing systems. The amount of lime obtained is limited by limestone utilization, kiln capacity, fuel utilization or similar factors. The rate at which lime is produced to feed the juice processing system may vary depending on the size, type and amount of lime generating equipment, available manpower or the like. Another aspect of the problem is that the amount of lime used in the processing system proportionally reduces the volume of the processing system used to hold the juice. An increase in the amount of alkali such as lime also requires the use of larger volume zones, conduits or similar equipment to maintain the same volume of juice processed.

传统制糖系统的另一重大问题是提取植物糖汁之前植物体中产生的过量的酸。有机酸在植物细胞的酸-碱平衡中起到缓冲系统的作用,从而在植物组织中保持所需的pH值。这些酸的来源可以分成两组,第一组是在生长周期中植物从土壤中吸收的酸,第二组是通过生物化学或微生物作用形成的酸。当从土壤中摄取的酸不够时,植物会合成有机酸,主要是草酸、柠檬酸和苹果酸,以保持植物细胞液的健康的pH值。因此,从植物组织中提取的糖汁含有一定量的各种有机酸。Another significant problem with traditional sugar systems is the excess acid produced in the plant matter prior to extraction of the plant's sugar juice. Organic acids act as a buffer system in the acid-base balance of plant cells, thereby maintaining the desired pH in plant tissues. The sources of these acids can be divided into two groups, the first being acids absorbed by plants from the soil during the growth cycle and the second being acids formed by biochemical or microbial action. When acid uptake from the soil is insufficient, plants synthesize organic acids, mainly oxalic, citric, and malic acids, to maintain a healthy pH in plant cell fluids. Therefore, the sugar juice extracted from plant tissue contains a certain amount of various organic acids.

除了这种在植物组织中天然存在的有机酸,酸还可以在储存过程中主要通过微生物作用形成。严重变质的植物体可能产生大量的有机酸,主要是乳酸、乙酸和柠檬酸。植物组织中的总含酸量在某些情况下会增大三倍或更多。In addition to this organic acid, which occurs naturally in plant tissues, acids can also be formed during storage, mainly by the action of microorganisms. Severely deteriorated plant matter may produce large amounts of organic acids, mainly lactic, acetic, and citric acids. The total acid content in plant tissues can triple or more in some cases.

此外,由于糖汁中天然碱度的破坏,在植物组织中会产生二氧化碳(CO2)。在该过程中,碳酸氢根离子和碳酸根离子会转化成二氧化碳。生成的仍然保持溶解状态的二氧化碳会产生碳酸,碳酸是水合氢离子的一个来源。植物细胞液中所含有机酸的全部或部分,保留在由植物体得到的糖汁中。因此,为了使糖汁的pH值升高,必须用碱中和这些有机和无机酸。糖汁中有机酸或无机酸的浓度越高,使糖汁的pH值升高到期望值所需的碱量就越多。In addition, carbon dioxide (CO2) is produced in plant tissues due to disruption of the natural alkalinity in the sugar juice. During this process, bicarbonate and carbonate ions are converted into carbon dioxide. The resulting carbon dioxide, which remains in solution, produces carbonic acid, which is a source of hydronium ions. All or part of the organic acids contained in the plant cell fluid are retained in the sugar juice obtained from the plant. Therefore, in order to raise the pH of the juice, it is necessary to neutralize these organic and inorganic acids with alkali. The higher the concentration of organic or inorganic acids in the juice, the greater the amount of alkali required to raise the pH of the juice to the desired value.

传统制糖系统的另一重大问题是用抗菌化学品处理过的植物体或糖汁的酸含量高于未处理过的植物体或糖汁。例如,可以连续或间歇加入二氧化硫(SO2)或亚硫酸氢铵(NH4HSO3)以帮助控制微生物生长或感染。SO2的加入量取决于微生物生长或感染的严重程度。可以对乳酸和亚硝酸盐的量进行监控或追踪以确定微生物生长或感染的严重程度。可以使用多达大约1000ppm的SO2冲击或处理受感染系统。可以连续加入多达400-500ppm以控制感染。用于抗菌保护而加入的SO2或NH4HSO3可以使糖汁的pH值和碱度降低。由于天然存在的碳酸氢根离子转化成CO2或碳酸,碱度会降低。Another significant problem with conventional sugar systems is that plant matter or juice treated with antimicrobial chemicals has a higher acid content than untreated plant matter or juice. For example, sulfur dioxide (SO 2 ) or ammonium bisulfite (NH 4 HSO 3 ) can be added continuously or intermittently to help control microbial growth or infection. The amount of SO added depends on the severity of microbial growth or infection. The amount of lactic acid and nitrite can be monitored or tracked to determine the severity of microbial growth or infection. Up to approximately 1000ppm SO2 can be used to shock or treat infected systems. Up to 400-500ppm can be added continuously to control infection. The addition of SO 2 or NH 4 HSO 3 for antimicrobial protection lowers the pH and alkalinity of the juice. Alkalinity decreases due to the conversion of naturally occurring bicarbonate ions to CO2 , or carbonic acid.

传统制糖系统的另一重大问题是在例如蒸发器或糖结晶设备的容器中水垢的形成。草酸的钙盐通常构成水垢的主要成分。草酸盐在溶液中具有低溶解度,而该溶解度会随溶液中钙量的增大而降低。即使在糖汁提纯成为“稀”或“浓”糖汁后,溶液中也存在足够多的钙促使草酸盐从溶液中析出。从设备表面除去水垢的方法很昂贵,包括但不限于由与生产减慢和效率损耗,或设备有效使用期缩减所产生的成本。Another significant problem with conventional sugar production systems is the formation of scale in vessels such as evaporators or sugar crystallization equipment. The calcium salt of oxalic acid usually constitutes the main constituent of scale. Oxalate has low solubility in solution which decreases with increasing calcium levels in solution. Even after the juice has been purified to become "thin" or "thick" juice, there is enough calcium in solution to cause the oxalate to come out of solution. Methods of removing scale from equipment surfaces are expensive, including but not limited to costs associated with slowed production and loss of efficiency, or reduced useful life of the equipment.

传统制糖系统的另一重大问题是没有认识到用于从植物体中获取糖汁的糖汁提取设备或方法可以改变或降低提取出的糖汁的pH值。至于用于从制糖甜菜物质中提取糖汁的浸提器,没有认识到制糖甜菜汁的pH值可以在浸提过程中改变或降低。该问题的另一方面在于没有认识到用于从制糖甜菜物质中浸提糖汁的不同设备或不同方法在不同程度上改变或降低制得糖汁的pH值。浸提技术的改进大体上已经使制得糖汁的pH值日益降低,就此而言,这些设备和方法离本发明提供的溶液相去甚远。Another significant problem with conventional sugar production systems is the failure to recognize that the juice extraction equipment or methods used to obtain juice from plant matter can alter or lower the pH of the extracted juice. With regard to extractors for extracting juice from sugar beet material, it is not recognized that the pH of sugar beet juice can be altered or lowered during the extraction process. Another aspect of the problem is the failure to recognize that different equipment or different methods used to extract juice from sugar beet material alter or lower the pH of the resulting juice to different degrees. Improvements in extraction techniques have generally produced juices with increasingly lower pH values, and as such, these devices and methods have come a long way from the solutions provided by the present invention.

传统制糖系统的另一问题是可溶于从制糖甜菜中提取、移出或浸提出的糖汁中的或加入该提取出或浸提出的糖汁中的有机物、溶解气体或其它物质,在传统制糖提纯的预加灰步骤之前不能与大气分压或选定分压气体混合物趋向平衡或达到平衡。因此,溶解物本来应该已经从提取、移出或浸出的糖汁中转移到大气或其它选定气体混合物中,从而降低那些溶解物在浸出糖汁中的分压或浓度,但现在却仍然在进行预加灰、初始加灰、石灰添加步骤之前或同时直接促成或与糖汁中的其它pH调节方法相结合而间接促成浸出糖汁pH值的降低。如上所述,较低的pH值能够导致使用更多的石灰以达到糖汁的期望pH值。Another problem with traditional sugar systems is that organic matter, dissolved gases or other substances that are soluble in, or added to, the juice extracted, removed or leached from sugar beets, The preliming step of traditional sugar purification cannot be brought to equilibrium or reached equilibrium with atmospheric partial pressure or selected partial pressure gas mixture before. Thus, the transfer of dissolved substances from the extracted, removed or leached juice to the atmosphere or other selected gas mixture, thereby reducing the partial pressure or concentration of those dissolved substances in the leached juice, is still being carried out Preliming, initial liming, lime addition steps before or at the same time directly contribute to or in combination with other pH adjustment methods in the juice to indirectly contribute to the reduction of the pH value of the leach juice. As mentioned above, a lower pH can result in the use of more lime to achieve the desired pH of the juice.

关于传统的制糖甜菜丝的浸提(或其它从植物体中移出或提取糖汁或物质的传统方法)的问题,其一方面在于传统浸提设备或用于从植物体中移出或提取糖汁或其它物质的其它传统设备不能提供或不足以提供浸出糖汁或含有已被提取或除去过的植物物质的液体与大气或其它选定或所需气体混合物之间的表面界面(该界面用于使溶解在浸出糖汁或其它含有提取或除去出的植物物质的液体)中的物质趋向平衡,这样能够充分降低这些物质在糖汁或其它含有已被提取或除去过的植物物质的液体中的浓度。Concerning the traditional extraction of sugar beet silk (or other traditional methods of removing or extracting sugar juice or substances from the plant matter), one aspect of which is traditional extraction equipment or used to remove or extract sugar from the plant matter Other conventional equipment for extracting juice or other substances cannot or is insufficient to provide a surface interface between the extracted juice or the liquid containing the extracted or removed plant matter and the atmosphere or other selected or desired gas mixture (the interface is used In order to bring the substances dissolved in the leach juice or other liquid containing extracted or removed vegetable matter to an equilibrium, so as to reduce the concentration of these substances in the sugar juice or other liquid containing extracted or removed vegetable matter. concentration.

该问题另一方面在于传统的制糖甜菜-浸提方法或设备(或用于从植物体中除去或提取糖汁或其它物质的其它传统设备)无法在设备内提供大气分压或其它选定分压气体的充分再循环以保持糖汁或其它含有已被提取或除去过的植物物质的液体中溶解物浓度之间的分压差,该分压差可以与气-液界面上存在的分压气体潜在地达到平衡,从而有效地对浸出糖汁或其它含有已被提取或除去过的植物物质的液体中pH降低物质实现所需的、潜在的或可能的降低。因此,液体界面上存在的分压气体与溶液中分压气体之间的部分平衡或完全平衡阻碍或减缓了浸出糖汁中pH降低物质、化合物或气体浓度的进一步降低。Another aspect of the problem is that traditional sugar beet-extraction methods or equipment (or other traditional equipment used to remove or extract juice or other substances from plant matter) cannot provide atmospheric partial pressure or other selected conditions within the equipment. Sufficient recirculation of partial pressure gases to maintain a partial pressure difference between the concentration of solutes in juice or other liquids containing plant matter that has been extracted or removed The pressure gas is potentially equilibrated to effectively achieve a desired, potential or possible reduction in pH lowering species in leach juice or other liquids containing plant matter that has been extracted or removed. Thus, partial or complete equilibrium between the partial pressure of gas present at the liquid interface and the partial pressure of gas in solution prevents or slows down further reductions in the concentration of pH-lowering substances, compounds or gases in the leach juice.

该问题第三方面在于传统的制糖甜菜-浸提方法或设备(或用于从植物体中除去或提取糖汁或其它物质的其它传统设备或方法)没有使浸出糖汁充分混合到足以使全部体积或足够体积的促使pH值降低的浸出糖汁(或其它含有已被提取或除去过的植物物质的液体)与大气或液-气界面上的其它气体混合物趋向平衡。The third aspect of the problem is that traditional sugar beet-extraction methods or equipment (or other traditional equipment or methods for removing or extracting juice or other substances from plant matter) do not mix the extracted juice sufficiently well to The entire volume or a sufficient volume of leach juice (or other liquid containing plant matter that has been extracted or removed) to cause the pH to drop tends toward equilibrium with the atmosphere or other gaseous mixture at the liquid-air interface.

该问题第四方面在于传统的制糖甜菜-浸提方法或设备(或用于从植物体中除去或提取糖汁或其它物质的其它传统设备或方法)没有将浸出糖汁或其它含有已被提取或除去过的植物物质的液体加热至足以使浸出糖汁或其它含有已被提取或除去过的植物物质的液体的溶解度降低到得以实现以下方面的温度:使pH降低物质的浓度趋向液-气界面存在的分压气体中的浓度或与其达到平衡,或移动平衡点以使pH降低物质的浓度降低至所需、潜在或可能浓度;以所需速率或所需或可以达到的潜在或可能的平衡速率与气-液界面上的分压气体趋向或达到平衡。A fourth aspect of the problem is that traditional sugar beet-extraction methods or equipment (or other traditional equipment or methods for removing or extracting juice or other matter from plant matter) do not leach juice or other The liquid of the extracted or removed plant matter is heated to a temperature sufficient to reduce the solubility of the leach juice or other liquid containing the extracted or removed plant matter to a point where the concentration of the pH-lowering substance tends towards the liquid- The concentration in or in equilibrium with a partial pressure of a gas present at a gas interface, or to move the point of equilibrium so as to reduce the concentration of a pH-lowering substance to a desired, potential, or possible concentration; potential or possible at a desired rate or desired or achievable The equilibrium rate of the gas tends to or reaches equilibrium with the partial pressure gas at the gas-liquid interface.

传统制糖系统的另一重大问题是提取或浸出糖汁可以与大气分压或糖汁冷却时其表面存在的其它含有更高浓度pH降低物质的气体混合物趋向平衡或达到平衡。当浸出糖汁或其它含有已被提取或除去过的植物物质的液体冷却时,大气或其它气体混合物的溶解度会增大。因此,当浸出糖汁冷却时,可溶于糖汁中的气体或其它物质(包括但不限于pH降低物质)的浓度提高。仅举一例,在预加灰或加灰步骤之前,当在浸提步骤中浸出糖汁从大约55℃至大约70℃之间冷却至大约20℃至大约30℃之间时,大气CO2的溶解度增大。暴露在CO2大气分压中或暴露在具有足以在糖汁冷却时将CO2转移到糖汁中的CO2分压的任何气体混合物中时,相对于温度较高时的量浸出糖汁中的CO2浓度提高了。浸出糖汁中提高的CO2浓度会降低糖汁的pH值。因此,浸出糖汁中CO2或其它气体浓度的提高要求在随后的石灰添加、预加灰或其它加灰步骤中加入更多的石灰以达到所需的或必须的pH值。Another significant problem with conventional sugar systems is that the extracted or leached juice can tend to equilibrate or reach equilibrium with atmospheric partial pressure or other gas mixtures containing higher concentrations of pH-lowering species present on the surface of the juice as it cools. As the leach juice or other liquid containing plant matter that has been extracted or removed cools, the solubility of the atmosphere or other gas mixture increases. Thus, as the leach juice cools, the concentration of gases or other substances soluble in the juice, including but not limited to pH lowering substances, increases. As just one example, when the leach juice is cooled in the leaching step from between about 55°C to about 70°C to between about 20°C and about 30°C prior to the preliming or liming step, the atmospheric CO2 Solubility increases. The amount leached from the juice when exposed to an atmospheric partial pressure of CO2 or to any gas mixture with a partial pressure of CO2 sufficient to transfer CO2 into the juice as it cools, relative to when the temperature is higher The CO 2 concentration is increased. The elevated CO2 concentration in the leach juice will lower the pH of the juice. Therefore, increased concentrations of CO2 or other gases in the leach juice require the addition of more lime in subsequent liming, preliming or other liming steps to achieve the desired or necessary pH.

传统制糖系统的另一问题是浸出糖汁或其它含有已被提取或除去过的植物物质的液体的气-液界面上的分压气体,有效地建立起足以对浸出糖汁或其它含有已被提取或除去过的植物体的液体的必需或所需部分进行挥发、移动、除去或以其他方式进行转移的浓度梯度以充分提高浸出糖汁的pH值或降低浸出糖汁中pH降低物质的浓度。Another problem with conventional sugar systems is that the partial pressure of gas at the gas-liquid interface of leach juice or other liquid containing plant matter that has been extracted or removed effectively builds up sufficient to Concentration gradient in which a necessary or desired portion of the liquid of extracted or removed plant matter is volatilized, mobilized, removed, or otherwise transferred to sufficiently raise the pH of the leach juice or to reduce the pH-lowering substance in the leach juice concentration.

本发明提供了一种糖汁加工系统,其包含有解决上述各问题的设备和方法。The present invention provides a sugar juice processing system, which includes equipment and methods for solving the above-mentioned problems.

发明内容Contents of the invention

因此,本发明的主要目的是提供一种用由植物体获得的含蔗糖液体或糖汁制备产品的糖汁加工系统。该主要目的一个方面是提供一种传统糖汁或糖加工系统的替代物。由此,本发明提供了一套用含有蔗糖的液体或糖汁得到产品的完整的加工系统,包括设备和方法。该主要目的第二方面是提供了与传统糖汁或糖加工系统方法兼容的糖汁加工系统方法。至于该目的,本发明提供了可进一步加入、替换或改变用于加工含有蔗糖的液体或糖汁的传统方法和设备的方法步骤和设备。Therefore, the main object of the present invention is to provide a juice processing system for preparing products from sucrose-containing liquid or juice obtained from plant matter. One aspect of this main purpose is to provide an alternative to traditional juice or sugar processing systems. Thus, the present invention provides a complete processing system, including equipment and methods, for obtaining products from liquids or juices containing sucrose. A second aspect of this main objective is to provide a juice processing system method that is compatible with conventional juice or sugar processing system methods. With regard to this purpose, the present invention provides method steps and devices which can further add to, replace or modify conventional methods and devices for processing sucrose-containing liquids or juices.

本发明的第二个主要目的是降低用含有蔗糖的液体或糖汁制备产品的成本。本发明这一目的一个方面是使全部或部分受碱的利用率所限的糖汁加工处理量提高,例如受石灰石利用率的降低或将石灰石转化成氧化钙的能力不足,或类似因素所限。这一目的另一方面是通过降低将含有蔗糖的液体或糖汁加工成产品所必须使用的碱(例如石灰)量以提供成本的节约。本发明这一目的第三方面是降低生成的废物量,例如降低废石灰量。A second main object of the present invention is to reduce the cost of preparing products from liquids or juices containing sucrose. One aspect of this object of the invention is to increase the throughput of juice processing which is wholly or partly limited by the availability of alkali, for example by reduced availability of limestone or insufficient ability to convert limestone to calcium oxide, or similar factors . Another aspect of this object is to provide cost savings by reducing the amount of alkali (eg lime) that must be used to process a sucrose-containing liquor or juice into a product. A third aspect of this object of the invention is the reduction of the amount of waste generated, for example reducing the amount of spent lime.

本发明的第三个主要目的是提供一种使用本发明得到的含有蔗糖的液体产品或糖汁产品。该目的一个方面是提供例如水溶酸、挥发性有机化合物、溶解气体(例如CO2或SOs)、氨、或类似物质的溶解物含量或浓度降低的含蔗糖液体或糖汁产品。该目的第二方面是在按照本发明进行处理后提供具有较高pH值的含有蔗糖的液体或糖汁产品。该目的第三方面是提供一种在按照本发明无需使用任何碱进行处理后具有较高pH值的含有蔗糖的液体或糖汁产品。本发明的第四方面是即使在按照本发明进行处理之前已经加入了一定量例如石灰的碱或来自传统糖汁加工的底流或类似物质时,也可以提供具有较高pH值的含有蔗糖的液体或糖汁产品。该目的第五方面是提供一种生成水合氢离子的能力降低的含有蔗糖的液体产品或糖汁产品。本发明这一目的第六方面是提供一种需要较少的碱将pH值升至所需值的含有蔗糖的液体或糖汁产品,对溶解物进行等电聚焦,进行传统加工系统中的预加灰或主加灰步骤,使转化糖降解,或以其它方式由含有蔗糖的液体或糖汁得到产品。The third main object of the present invention is to provide a liquid product or juice product containing sucrose obtained by using the present invention. One aspect of this object is to provide a sucrose-containing liquid or juice product with reduced content or concentration of dissolved substances such as water soluble acids, volatile organic compounds, dissolved gases (eg CO2 or SOs ), ammonia, or the like. A second aspect of this object is to provide a sucrose-containing liquid or juice product having a higher pH after treatment according to the invention. A third aspect of this object is to provide a sucrose-containing liquid or juice product having a higher pH after treatment according to the invention without the use of any alkali. A fourth aspect of the present invention is to provide a sucrose containing liquor with a higher pH even when a certain amount of alkali such as lime or underflow from conventional juice processing or similar has been added prior to treatment according to the present invention or syrup products. A fifth aspect of this object is to provide a sucrose-containing liquid product or juice product having a reduced ability to generate hydronium ions. A sixth aspect of this object of the present invention is to provide a liquid or juice product containing sucrose that requires less alkali to raise the pH to the desired value, isoelectric focusing of the lysates, and pretreatment in conventional processing systems. The liming or main liming step, which degrades invert sugar or otherwise obtains a product from a sucrose-containing liquid or juice.

本发明的第四个主要目的是提供用于使通过例如压榨、碾磨或浸提的传统糖汁提取程序得到的糖汁中的溶解物含量或浓度降低的方法和设备。该目的一个方面是提供一种在无需加入碱、必须加入碱或先于加入碱的情况下使溶解物含量或浓度降低的方法。本发明的第二方面是提供一种可以在向含有蔗糖的液体或糖汁中加入碱之前、之中或之后使用的使该糖汁中溶解物含量或浓度降低的方法。该目的第三方面是提供一种有助于使含蔗糖液体或糖汁中的溶解物含量或浓度降低的方法。该目的第四方面是提供一种与包括但不限于如上所述的预加灰、主加灰、离子交换或过滤法的传统糖汁澄清或提纯方法兼容的使含蔗糖液体或糖汁中的溶解物减少的方法。A fourth main object of the present invention is to provide methods and apparatus for reducing the content or concentration of dissolved substances in juice obtained by conventional juice extraction procedures such as pressing, milling or leaching. One aspect of this object is to provide a method for reducing the level or concentration of solutes without, without, requiring, or prior to the addition of base. A second aspect of the present invention is to provide a method of reducing the level or concentration of dissolved matter in a sucrose containing liquid or juice which can be used before, during or after adding alkali to the juice. A third aspect of this object is to provide a method which facilitates a reduction in the level or concentration of dissolved substances in a sucrose-containing liquid or juice. A fourth aspect of this object is to provide a method for rendering sucrose-containing liquid or juice in juice compatible with conventional juice clarification or purification methods including but not limited to preliming, main liming, ion exchange or filtration as described above. Methods of solute reduction.

本发明的第五个主要目的是提供各种使含蔗糖液体或糖汁与所需分压气体之间的界面面积增大的设备和方法。A fifth main object of the present invention is to provide apparatus and methods for increasing the interfacial area between a sucrose-containing liquid or juice and a desired partial pressure of gas.

本发明的第六个主要目的是提供各种用于在由植物体获得的糖汁中注入、加入或以其它方式混入所需分压气体的设备。该目的一个方面是提供将气体混合物注入糖汁中的设备以提供含有糖汁和所需分压气体的糖汁混合流。A sixth main object of the present invention is to provide various devices for infusing, adding or otherwise mixing gases at desired partial pressures in juice obtained from plant matter. One aspect of this object is to provide apparatus for injecting a gas mixture into juice to provide a mixed flow of juice comprising juice and gas at a desired partial pressure.

本发明的第七个主要目的是提供各种用于将已经与溶解物达成部分或完全平衡的气体混合物,或者糖汁中所含或所溶解的分压气体分离或除去的设备。A seventh main object of the present invention is to provide apparatuses for separating or removing partial pressure gases contained or dissolved in a gas mixture which has been brought into partial or complete equilibrium with a dissolved substance, or in a sugar juice.

本发明的第八个主要目的是在响应或相对于以下条件进行调节的温度(可以手动或自动调节)下对含有已被提取或除去过的植物体的液体进行评估、监控、制造或保存:时间消耗;其中所含有的任何特定物质或组分的浓度;对这种液体进行提纯或以其它方式进行加工的具体过程或步骤;从这种植物体中提取、除去或浸提这些物质的方法;或任何用于将对使这种液体的pH降低或潜在降低的物质浓度进行控制的物质的溶解度设为一定范围或特定值的这种液体的制备或储存方式。The eighth main object of the present invention is to evaluate, monitor, manufacture or preserve a liquid containing extracted or removed plant matter at a temperature (which may be adjusted manually or automatically) in response to or adjusted relative to: the time elapsed; the concentration of any particular substance or component contained therein; the specific process or steps by which the liquid is purified or otherwise processed; the method by which the substance is extracted, removed or leached from the plant; Or any manner of preparation or storage of such a liquid for setting the solubility of a substance that controls the concentration of a substance that lowers or potentially lowers the pH of such a liquid to a range or specific value.

本发明的第九个主要目的是提供用于在初始加入石灰及随后的石灰加入之前对浸出糖汁或含有从植物体中提取或移出的物质的液体进行处理以便阻止液-气界面上的分压气体、使其最小化或对其进行控制。的设备和方法。A ninth main object of the present invention is to provide a solution for the treatment of leached sugar juices or liquids containing substances extracted or removed from plant matter prior to initial and subsequent lime additions in order to prevent separation at the liquid-air interface. pressure gas, minimize it, or control it. equipment and methods.

本发明的第十个主要目的是提供可以使所需体积或必须体积的糖汁与液-气界面相互作用从而使物质从浸出糖汁中按照需要或必要地转移到大气分压或选定分压气体中的设备和方法。A tenth main object of the present invention is to provide a solution that allows the required or necessary volume of juice to interact with the liquid-air interface so that substances can be transferred from the extracted juice to atmospheric partial pressure or selected partial pressure as desired or necessary. Apparatus and methods in pressurized gas.

自然地,在说明书和附图的其它部分公开了本发明的其它目的。Naturally, other objects of the invention are disclosed in the rest of the description and drawings.

附图说明Description of drawings

图1表示本发明的用于使由植物体获得的糖汁中物质含量减少的一个具体实施方式,其包括具有被输送到糖汁中的气体混合物以产生糖汁与气体混合物的混合流的糖汁输送装置,该装置进一步包括气体分布元件,例如糖汁输送设备中的管道或凹槽,或泵的叶轮。Figure 1 shows an embodiment of the present invention for reducing the substance content of juice obtained from plant matter, comprising sugar with a gas mixture delivered into the juice to produce a mixed stream of juice and gas mixture A juice delivery device further comprising a gas distribution element, such as a pipe or groove in a juice delivery device, or an impeller of a pump.

图2表示本发明的一个用于制造物质含量降低的糖汁的具体实施方式。Figure 2 shows a specific embodiment of the invention for producing juice with reduced substance content.

图3表示本发明的第二个用于制造物质含量降低的糖汁的具体实施方式。Figure 3 shows a second embodiment of the invention for producing juice with reduced substance content.

图4表示本发明的第三个用于制造物质含量降低的糖汁的具体实施方式。Figure 4 shows a third embodiment of the invention for the production of reduced substance juice.

图5表示本发明的用于制造物质含量降低的糖汁的具体实施方式,其进一步包括在减少含有水量以制造糖浆之前或在糖结晶之前,使用加灰和碳酸饱和以进一步使这种糖汁澄清或提纯。Figure 5 shows an embodiment of the present invention for producing reduced substance juice which further comprises the use of liming and carbonation to further render this juice prior to reducing the water content to produce a syrup or prior to sugar crystallization Clarify or purify.

图6表示本发明的用于制造物质含量降低的糖汁的具体实施方式,其进一步包括在减少含水量以制造糖浆之前或在糖结晶之前,使用离子交换以进一步使这种糖汁澄清或提纯。Figure 6 shows an embodiment of the present invention for producing reduced substance juice which further comprises the use of ion exchange to further clarify or purify such juice prior to water reduction to produce syrup or prior to sugar crystallization .

图7表示本发明的用于制造物质含量降低的糖汁的具体实施方式,其在减少含有水量以制造糖浆之前或在糖结晶之前进一步包括例如超滤的过滤步骤以进一步使这种糖汁澄清或提纯。Figure 7 shows an embodiment of the invention for producing reduced substance juice which further comprises a filtration step such as ultrafiltration to further clarify such juice prior to reducing the water content to produce a syrup or prior to sugar crystallization or purification.

图8表示随着糖汁、浸出糖汁或其它糖汁加工用液体温度的升高,这些糖汁、浸出糖汁或其它糖汁加工用液体中含有的某些物质、材料或组分的溶解度会降低。Figure 8 shows the solubility of certain substances, materials or components contained in juices, extract juices or other juice processing liquids as the temperature of these juices, extract juices or other juice processing liquids increases will decrease.

图9表示本发明的几个通过在预加灰步骤之前减少果浆糖汁或浸出糖汁中的某些物质的方式加工制糖甜菜丝的具体实施方式。Figure 9 shows several embodiments of the present invention for processing sugar beet silk by reducing certain substances in the pulp juice or leach juice prior to the preliming step.

图10表示本发明的另一种通过在预加灰步骤之前减少果浆糖汁或浸出糖汁中的某些物质的方式加工制糖甜菜丝的具体实施方式。Figure 10 shows another embodiment of the invention for processing sugar beet silk by reducing certain substances in the pulp juice or leach juice prior to the preliming step.

图11表示本发明的一个具体实施方式。Figure 11 shows a specific embodiment of the present invention.

图12表示本发明的一个具体实施方式的俯视图,其显示了剖面A-A。Figure 12 shows a top view of an embodiment of the invention, showing section A-A.

图13表示图12所示的具体实施方式的侧视剖面A-A。FIG. 13 shows a side view section A-A of the embodiment shown in FIG. 12 .

具体实施方式Detailed ways

一般而言,本发明包括在蒸发出过量水份或蔗糖分级结晶之前在不加入碱或加入较少碱的情况下对糖汁进行提纯的糖汁加工系统。具体而言,本发明提供了用于糖汁提纯系统的溶解物含量减少、溶解气体减少、pH值较高、或碱度较低的糖汁。In general, the present invention includes juice processing systems that purify juice with no or less alkali addition prior to evaporation of excess water or fractional crystallization of sucrose. In particular, the present invention provides juice with reduced dissolved matter content, reduced dissolved gas, higher pH, or lower alkalinity for use in a juice purification system.

如上所述,可以由例如制糖甜菜、甘蔗、甜高梁的植物体得到糖汁。自然地,对于必须用其它种类的植物体得到糖汁的产品,可能存在很大的商业市场或瞄准机会的市场(niche markets),而且应该理解本发明不限于从任何特定种类的植物或收取的植物或植物体的任何部位中移出、提取或获得的糖汁。此外,术语糖汁可以被广义地理解成在糖结晶之前的任何加工系统的任何步骤中的任何含有蔗糖的糖汁或液体。由此,通过碾磨或压榨步骤由植物体获得的含蔗糖液体、或由浸提植物体的步骤制得的糖汁是糖汁的两个例子。如上所述,术语糖汁包括含有蔗糖、非蔗糖物和水的液体,其比例不定,这取决于植物体的性质和用于从植物体中移出糖汁的步骤。可以期望除去或部分溶解物,因为其高度色化、热不稳定或者以其它方式与某些加工步骤互相干扰或对提纯过程得到的糖产品的质量或数量产生负面影响。术语糖汁也包括由这些各种澄清或提纯步骤得到的含蔗糖液体。As mentioned above, sugar juice can be obtained from plant matter such as sugar beet, sugar cane, sweet sorghum. Naturally, there may be large commercial or niche markets for products for which the juice must be derived from other kinds of plant matter, and it should be understood that the present invention is not limited to harvesting from any particular kind of plant or Sugar juice removed, extracted or obtained from a plant or any part of a plant. Furthermore, the term juice may be broadly understood as any juice or liquid containing sucrose at any step of any processing system prior to sugar crystallization. Thus, sucrose-containing liquids obtained from plant matter by milling or pressing steps, or juices obtained from the step of leaching plant matter are two examples of sugar juices. As stated above, the term juice includes a liquid containing sucrose, non-sucrose matter and water in varying proportions, depending on the nature of the plant matter and the steps used to remove the juice from the plant matter. Removal or partial dissolution may be desirable because they are highly colored, thermally unstable, or otherwise interfere with certain processing steps or negatively affect the quality or quantity of the sugar product obtained from the purification process. The term juice also includes sucrose-containing liquids resulting from these various clarification or purification steps.

本发明的具体实施方式包括除去至少部分溶解物、挥发物、溶解气体、水溶酸、或类似物质,例如能够形成水溶酸的二氧化碳或二氧化硫,这样会在溶液中产生水合氢离子、改变糖汁中水合氢离子的浓度或降低糖汁的pH值。Embodiments of the invention include the removal of at least a portion of dissolved matter, volatiles, dissolved gases, water-soluble acids, or the like, such as carbon dioxide or sulfur dioxide capable of forming water-soluble acids, which produces hydronium ions in solution, altering the The concentration of hydronium ions or decrease the pH of the juice.

例如,当糖汁中含有足够的阳离子时,氢氧根离子OH-可以充当阴离子,它能够使二氧化碳CO2以碳酸根离子(CO3)-2、或以碳酸氢根离子HCO3 -的形式溶解到糖汁中。HCO3 -的离解提供了一种非常弱的酸。然而,当糖汁中含有的阳离子数不足以使溶解的CO2形成碳酸根离子或碳酸氢根离子时,在二氧化碳和碳酸H2CO3之间会产生平衡。在制备糖汁的pH范围内碳酸能够充当强酸。随后产生的水合氢离子提高了糖汁中的现有浓度,导致pH值降低。For example, when the juice contains enough cations, the hydroxide ion OH- can act as an anion, which can make carbon dioxide CO 2 in the form of carbonate ion (CO 3 ) -2 , or in the form of bicarbonate ion HCO 3 - Dissolved in sugar juice. The dissociation of HCO 3 -provides a very weak acid. However, an equilibrium occurs between carbon dioxide and carbonated H2CO3 when the juice contains insufficient cations for the dissolved CO2 to form carbonate or bicarbonate ions. Carbonic acid can act as a strong acid in the pH range at which juice is prepared. The subsequent generation of hydronium ions increases the existing concentration in the juice, resulting in a decrease in pH.

类似地,可以在糖汁中加入二氧化硫(SO2)或亚硫酸氢铵(NH4HSO3)以控制、降低或消除微生物活性、蔗糖水解、转化糖的形成或蔗糖的损耗,或者将pH值调低。同样地,当糖汁中含有足够的阳离子,例如钙时,会产生例如亚硫酸钙的亚硫酸盐。然而,当糖汁中含有的阳离子数不足以使溶解的二氧化硫(SO2)形成亚硫酸盐时,在二氧化硫(SO2)、亚硫酸(H2SO3)和硫酸(H2SO4)之间会产生平衡。硫酸和亚硫酸可以起到强酸的作用。随后水合氢离子的产生提高了糖汁中的现有浓度,导致更低的pH值。Similarly, sulfur dioxide (SO 2 ) or ammonium bisulfite (NH 4 HSO 3 ) can be added to juice to control, reduce, or eliminate microbial activity, sucrose hydrolysis, invert sugar formation, or loss of sucrose, or to lower the pH Turn down. Likewise, sulfites such as calcium sulfite are produced when the juice contains sufficient cations, such as calcium. However, when the number of cations contained in sugar juice is not enough to form sulfite from dissolved sulfur dioxide (SO 2 ), between sulfur dioxide (SO 2 ), sulfurous acid (H 2 SO 3 ) and sulfuric acid (H 2 SO 4 ) There will be a balance between. Sulfuric acid and sulfurous acid can act as strong acids. The subsequent production of hydronium ions increases the existing concentration in the juice, resulting in a lower pH.

此外,植物在正常生长过程中会产生其它水溶酸,而且微生物作用产生的其它酸,包括但不限于磷酸、盐酸、硫酸、柠檬酸、草酸、琥珀酸、富马酸、乳酸、羟基乙酸、吡咯烷酮-羧酸、甲酸、乙酸、丁酸、马来酸、乳酸等。In addition, other water-soluble acids are produced by plants during normal growth and by microbial action, including but not limited to phosphoric acid, hydrochloric acid, sulfuric acid, citric acid, oxalic acid, succinic acid, fumaric acid, lactic acid, glycolic acid, pyrrolidone -Carboxylic acid, formic acid, acetic acid, butyric acid, maleic acid, lactic acid, etc.

此外,氨基酸的分解或例如糖汁中加入的亚硫酸氢铵之类物质的转化可以产生其它溶解物。In addition, the breakdown of amino acids or the conversion of substances such as ammonium bisulfite added to the juice can produce other solutes.

现在主要参照图1,本发明的一个具体实施方式可以包括通过能够使糖汁(1)和混合物(3)之间的界面表面积(4)增大的方式,使由植物体(2)获得的糖汁(1)暴露在气体混合物(3)总。通过使糖汁(1)和气体混合物(3)之间的界面表面积(4)增大,当溶解物(5)各组分的浓度趋于与气体混合物(3)中该组分的浓度达到平衡时,可以提高各种溶解物(5)从糖汁(1)到气体混合物(3)中的转移速率。可以选择气体混合物(或解吸气)以提供使不需要的溶解物(5)从糖汁(1)中转移到气体混合物(3)中所需的分压。气体混合物(3)可以再生,或者在与糖汁(1)之间增大的界面表面积(4)上连续或间歇调整分压气体以防止气体混合物(3)和溶解物(5)之间达到平衡,由此使溶解物(5)持续从糖汁中转移到气体混合物(3)中。Referring now primarily to FIG. 1 , an embodiment of the present invention may include increasing the interfacial surface area (4) between the juice (1) and the mixture (3) by allowing the Sugar juice (1) is exposed to gas mixture (3) total. By increasing the interfacial surface area (4) between the juice (1) and the gas mixture (3), when the concentration of each component of the solute (5) tends to reach the concentration of that component in the gas mixture (3) At equilibrium, the rate of transfer of the various dissolved substances (5) from the juice (1) to the gas mixture (3) can be increased. The gas mixture (or stripping gas) can be selected to provide the partial pressure required to transfer unwanted dissolved matter (5) from the juice (1) into the gas mixture (3). The gas mixture (3) can be regenerated, or the partial pressure gas can be adjusted continuously or intermittently over the increased interfacial surface area (4) with the juice (1) to prevent the gap between the gas mixture (3) and the dissolved matter (5). Equilibrium, whereby dissolved substances (5) are continuously transferred from the juice to the gaseous mixture (3).

使用本发明时,可以从糖汁中除去溶解物或挥发物,例如挥发性无机化合物、挥发性有机化合物或溶解气体(例如二氧化碳、二氧化硫或氨)。使用本发明得到的糖汁产品与不使用本发明的相同糖汁相比,溶解物含量减少、溶解气体减少、产生水合氢离子的能力或水合氢离子浓度降低、碱度较低或pH值较高。仅举一例,使用大气分压对糖汁进行汽提(strip)时可以充分降低糖汁中二氧化碳的浓度。由该方法得到的糖汁产品的pH值可以提高0.05pH、0.1pH、0.2pH、0.3pH、0.4pH、0.5pH、0.6pH、0.7pH、0.8pH、0.9pH、1.0pH、1.1pH、1.2、pH1.3、pH1.4、pH1.5、pH1.6、pH1.7、pH1.8、pH1.9、2.0pH,然而,对未经处理的糖汁的初始pH值进行任何程度地pH值的向上调节都可以节省相当多金钱并且在商业上很重要。从初始pH值开始的实际向上调节量通常取决于本发明处理的糖汁的种类和质量,由糖汁体积产生的界面表面积的增大程度,气体混合物对增大的界面表面积作出响应的持续时间,以及气体混合物中提供的分压。由此,就所使用的本发明的具体实施方式而言,pH值的向上调节量不定。例如,改变单位时间处理的糖汁的体积或量,而在其它方面使用相同的本发明的具体实施方式,可以在pH值的改变方面产生不同的增量。When using the present invention, dissolved or volatile matter, such as volatile inorganic compounds, volatile organic compounds or dissolved gases such as carbon dioxide, sulfur dioxide or ammonia, can be removed from juice. Compared with the same sugar juice without using the present invention, the sugar juice product obtained by using the present invention has reduced dissolved matter content, reduced dissolved gas, reduced ability to generate hydronium ions or concentration of hydronium ions, lower alkalinity or lower pH value. high. As just one example, the concentration of carbon dioxide in the juice can be substantially reduced when the juice is stripped using atmospheric partial pressure. The pH value of the sugar juice product obtained by the method can be increased by 0.05pH, 0.1pH, 0.2pH, 0.3pH, 0.4pH, 0.5pH, 0.6pH, 0.7pH, 0.8pH, 0.9pH, 1.0pH, 1.1pH, 1.2pH , pH1.3, pH1.4, pH1.5, pH1.6, pH1.7, pH1.8, pH1.9, 2.0pH, however, any degree of pH Any upward adjustment of the value can save considerable money and is commercially important. The actual amount of upward adjustment from the initial pH value will generally depend on the type and quality of juice treated by the present invention, the degree of increase in interfacial surface area resulting from the volume of the juice, and the duration of time the gas mixture responds to the increased interfacial surface area , and the partial pressure provided in the gas mixture. Thus, depending on the particular embodiment of the invention used, the amount of upward adjustment in pH varies. For example, varying the volume or amount of juice processed per unit of time, while otherwise using the same embodiment of the invention, can produce different increments in pH change.

本发明还进一步包括以下步骤:与未处理的糖汁或传统方法处理的糖汁相比,使为达到必须或所需的pH值、水合氢离子浓度或碱度而在每单位重量或单位体积经本发明进行处理的糖汁中加入的碱量有所减少。在使经本发明进行处理的糖汁中的溶解物减少后,加入少得多的碱就可以达到所需的pH值,例如大约11.0至大约12.0之间、或大约11.5至大约12.5之间、或用于“预加灰”、“主加灰”、“中间加灰”的pH范围,或达到与糖汁中任何特定非蔗糖物的等电点相对应的pH值,或达到将糖汁的酸度或碱度调节至指定浓度所需的pH值。至于石灰用量,例如,与未处理的糖汁或经传统方法处理的糖汁相比,使用本发明的各种实施方式可以减少达到大约30%的用量。The present invention still further comprises the step of: making the pH value, hydronium ion concentration or alkalinity necessary or desired in comparison with untreated juice or juice treated by conventional methods, The amount of alkali added in the sugar juice treated by the present invention is reduced. After reducing the dissolved matter in the juice treated according to the present invention, much less alkali can be added to achieve the desired pH, for example between about 11.0 and about 12.0, or between about 11.5 and about 12.5, Either for "preliming", "main liming", "interliming" pH ranges, or to achieve a pH corresponding to the isoelectric point of any particular non-sucrose species in the juice, or to achieve the The acidity or alkalinity is adjusted to the desired pH of the specified concentration. With regard to lime usage, for example, using various embodiments of the present invention can reduce usage by up to about 30% compared to untreated juice or juice treated by conventional methods.

现在主要参照图2,本发明的具体实施方式包括气体混合物(3),其可以含有大气气体或空气、经过一个或多个过滤器以减少或基本消除非生物颗粒或生物颗粒(例如细菌、病毒、花粉、微观植物群或动物群、或其它病原体)的大气气体或空气、经过化学涤气器或经其它方式处理以产生所需的分压气体浓度或浓度范围的大气气体或空气、净化气体、或其组合或置换。Referring now primarily to FIG. 2, an embodiment of the invention includes a gas mixture (3), which may contain atmospheric gas or air, passed through one or more filters to reduce or substantially eliminate non-biological or biological particles (e.g. bacteria, viruses , pollen, microscopic flora or fauna, or other pathogens), atmospheric gases or air that have been subjected to chemical scrubbers or otherwise treated to produce the desired partial pressure gas concentration or concentration range, purified gases , or a combination or replacement thereof.

本发明的具体实施方式可以进一步包括对气体混合物(3)流作出响应的气体过滤器(6)。该气体过滤器(6)可以位于对气体混合物(3)起流体响应作用的气流发生器(7)之前或之后。对气体混合物(3)流作出响应的气体过滤器(6)可以包括高效微粒空气过滤器(Hepa filter)或超高效空气过滤器(Ulpa filter)或其它类型的大颗粒或微颗粒过滤器。也可以在进入气流发生器(7)之前使用其它预滤器俘获气体混合物中的颗粒,或可以在气流发生器(7)之后但是在气体过滤器(6)之前使用。Embodiments of the invention may further include a gas filter (6) responsive to the flow of the gas mixture (3). The gas filter (6) can be located before or after the flow generator (7) which is fluidly responsive to the gas mixture (3). The gas filter (6) responsive to the flow of the gas mixture (3) may comprise a Hepa filter or an Ulpa filter or other type of macro or micro particle filter. Other pre-filters may also be used to capture particles in the gas mixture before entering the flow generator (7), or may be used after the flow generator (7) but before the gas filter (6).

可以将未过滤的空气混合物(3)吸入一级预滤器(8)中,然后通过二级预滤器(9),然后通过气流发生器(7)。然后使预滤过的气体混合物流过气体过滤器(6)(高效微粒空气过滤器,或超高效空气过滤器或其它类型的过滤器)。得到的已过滤空气混合物(使用高效微粒空气过滤器时从气体混合物(3)中除去全部小至大约0.3微米的颗粒中达到99.99%的颗粒),使用超高效空气过滤器时从气体混合物(3)中除去达到99.99%的小至大约0.12微米的颗粒)然后可以在糖汁(1)和气体混合物(3)之间产生增大的界面表面积(4)或对其作出响应。至于本发明的另一些具体实施方式,可以将气体混合物(3)或糖汁(1)暴露在短波长紫外线辐射源(10)中以减少病原体颗粒或细菌颗粒的数量。本发明可以进一步包括温度控制设备(11)以便使气体混合物(3)在对糖汁(1)或增大的界面表面积(4)作出响应之前达到所需的温度。可以使温度控制设备(11)对温度传感器(12)作出响应,后者可以检测气体混合物(3)或糖汁(1)的温度并发出信号或促使温度控制设备(11)将气体混合物(3)和/或糖汁(1)的温度调节至所需温度。The unfiltered air mixture (3) can be drawn into the primary pre-filter (8), then through the secondary pre-filter (9), and then through the air flow generator (7). The pre-filtered gas mixture is then passed through a gas filter (6) (HEPA filter, or UHEPA filter or other type of filter). The resulting filtered air mixture (removes 99.99% of all particles down to about 0.3 microns from the gas mixture (3) when using a HEPA filter), from the gas mixture (3) when using an ultra-high efficiency air filter ) to remove up to 99.99% of particles as small as about 0.12 microns) can then create or respond to increased interfacial surface area (4) between juice (1) and gas mixture (3). As for other embodiments of the invention, the gas mixture (3) or the juice (1) can be exposed to a source of short wavelength ultraviolet radiation (10) to reduce the number of pathogenic or bacterial particles. The invention may further comprise a temperature control device (11) to bring the gas mixture (3) to a desired temperature prior to responding to the juice (1) or increased interface surface area (4). The temperature control device (11) can be made to respond to a temperature sensor (12) which detects the temperature of the gas mixture (3) or juice (1) and sends a signal or causes the temperature control device (11) to change the temperature of the gas mixture (3) ) and/or the temperature of the juice (1) is adjusted to the desired temperature.

对于本发明的一些具体实施方式,气体混合物(3),无论是否过滤,都可以用来形成或辅助形成增大的界面表面积(4)。例如,可以通过重力自流进料将糖汁(1)送入气体注射器(13)或在泵(14)或其它液体输送元件产生的压力下送入。气体注射器(13)可以具有糖汁(1)通过该进口进入气体注射器(13)的进口(15),糖汁(1)通过该出口离开气体注射器(13)的出口(16),至少一个气体混合物(13)通过该注射口送入该气体注射器(13)中含有或经过其中的至少部分糖汁(1)中的注射口(17)。For some embodiments of the invention, the gas mixture (3), whether filtered or not, can be used to form or assist in the formation of the increased interfacial surface area (4). For example, the juice (1) may be fed into the gas injector (13) by gravity feed or under pressure generated by a pump (14) or other liquid delivery element. The gas injector (13) may have an inlet (15) through which juice (1) enters the gas injector (13), an outlet (16) through which juice (1) exits the gas injector (13), at least one gas The mixture (13) is fed through the injection port into the injection port (17) in at least part of the sugar juice (1) contained in or passed through the gas injector (13).

当气体注射器(13)具有用于分批加工糖汁的构造时(气体注射器周期性地进料和排空),对于本发明的某些实施方案,进口(15)和出口(16)可以是相同的口。当气体注射器(13)具有用于脉动流加工(糖汁(1)的液流可以周期性减少或中断以增大糖汁(1)在气体注射器(13)中的停留时间)或连续流加工(糖汁(1)的液流连续流经气体注射器(13),经糖汁流经气体注射器(13)的速率或体积可以调节)的构造时,进口(15)和出口(16)可以分立。When the gas injector (13) has a configuration for batch processing of sugar juice (the gas injector is periodically fed and emptied), for some embodiments of the invention, the inlet (15) and outlet (16) may be same mouth. When the gas injector (13) is equipped for pulse flow processing (the juice (1) flow can be periodically reduced or interrupted to increase the residence time of the juice (1) in the gas injector (13)) or continuous flow processing (the liquid flow of sugar juice (1) flows continuously through the gas injector (13), and the rate or volume of the sugar juice flowing through the gas injector (13) can be adjusted), the inlet (15) and outlet (16) can be separated .

对于本发明的各具体实施方式,气体混合物(3)可以在充足的压力下足量注入糖汁(1)中,或以一定的分布模式(例如扩散或以小气泡形式)注入,以在糖汁(1)和气体混合物(3)之间产生所需的增大的界面表面积(4)。增大的界面表面积(4)可以提供一个糖汁中的至少部分溶解物(5)可以经其从糖汁(1)中转移到气体混合物(3)中的界面。For each specific embodiment of the present invention, the gas mixture (3) can be injected into the sugar juice (1) under sufficient pressure, or in a certain distribution mode (such as diffusion or in the form of small bubbles) to The desired increased interfacial surface area (4) is created between the juice (1) and the gas mixture (3). The increased interface surface area (4) may provide an interface through which at least part of the dissolved matter (5) in the juice may transfer from the juice (1) to the gas mixture (3).

无论其构造成以本发明的分批、脉动、间歇或连续实施方式操作,气体注射器(13)都可以进一步搅拌、运转、搅动或以其它方式提供混合设备(18)以使气体混合物(3)进一步分布到糖汁(1)中以进一步增大界面表面积(4)。当气体注射器(13)的构造产生糖汁(1)流时,无论是连续、脉动或断续产生的,将气体混合物(3)注入糖汁(1)中都可以产生糖汁的混合流(19)。糖汁混合流(19)中的气体混合物可以通过连接到气体注射器(13)内表面上的增设部件(extensions)、沟道或类似部件进一步分布在糖汁(19)混合流中。确定这些增设部件或管道的方向以便在气体注射器(13)中对糖汁流产生所需的扰动。本发明可以进一步提供注射压力调节设备(20),气流发生器(7)响应该设备以提高或降低注入、混入或喷入糖汁(1)中的气体混合物的压力或量。在本发明的一些具体实施方式中,注射压力调节设备(20)可以独立地或者结合地包括一个位于气流发生器(7)和注射口(17)之间的可变调节限制设备。Whether it is configured to operate in a batch, pulsed, batch or continuous embodiment of the invention, the gas injector (13) may further agitate, run, agitate or otherwise provide a mixing device (18) to allow the gas mixture (3) Further distribution into the juice (1) to further increase the interfacial surface area (4). When the gas injector (13) is configured to generate a flow of juice (1), whether produced continuously, pulsatingly or intermittently, injecting the gas mixture (3) into the juice (1) produces a mixed flow of juice ( 19). The gas mixture in the juice mixing stream (19) can be further distributed in the juice mixing stream (19) by means of extensions, channels or the like connected to the inner surface of the gas injector (13). These add-ons or pipes are oriented to create the desired disturbance to the juice flow in the gas injector (13). The invention may further provide an injection pressure regulating device (20) to which the gas flow generator (7) responds to increase or decrease the pressure or amount of the gas mixture injected, mixed or sprayed into the juice (1). In some embodiments of the present invention, the injection pressure adjusting device (20) may independently or in combination comprise a variable adjustable limiting device located between the gas flow generator (7) and the injection port (17).

就某些具体实施方式而言,本发明可以产生比糖汁的初始浓度更多的完全溶解在糖汁中的气体。其可以达到在大气压下使糖汁饱和所获浓度的大约10倍。注入糖汁(1)中的气体混合物(3)的压力可以在糖汁(1)施加的初始压力到大约20巴的压力之间。With respect to certain embodiments, the present invention can produce more fully dissolved gases in the juice than the initial concentration of the juice. It can reach about 10 times the concentration obtained by saturating the juice at atmospheric pressure. The pressure of the gas mixture (3) injected into the juice (1) can be between the initial pressure exerted by the juice (1) and a pressure of about 20 bar.

可以使用串联或并联的多个气体注射器(13),并联或串联的每个气体注射器可以在基本上相同的位置或不同的位置具有多个气体注射口(17)。每个注射口(17)可以独立地或可变地对注入糖汁(1)的气体混合物(3)的体积和压力进行控制。可变调节的注射口(17)可以对糖汁(1)的体积、糖汁在气体注射器(13)中的停留时间、糖汁(1)中溶解物的浓度或量、或糖汁(1)中溶解物的浓度等作出响应。Multiple gas injectors (13) in series or in parallel may be used, and each gas injector in parallel or in series may have multiple gas injection ports (17) at substantially the same location or at different locations. Each injection port (17) can independently or variably control the volume and pressure of the gas mixture (3) injected into the juice (1). The variable adjustable injection port (17) can adjust the volume of sugar juice (1), the residence time of sugar juice in the gas injector (13), the concentration or amount of dissolved substances in sugar juice (1), or the concentration or amount of sugar juice (1) ) in response to the concentration of dissolved substances.

对于本发明的另一些具体实施方式,可以在泵(14)之前将气体混合物(3)注入糖汁(1)中,这样泵(14)可以起到将气体混合物(3)分布到糖汁(1)流中以产生混合流(19)并且使界面表面积(4)增大的作用。根据泵的类型,混合流(19)中可以含有至少35%的气体混合物,其中糖汁流(1)几乎被气体混合物(3)的气泡100%充满。仅举一例,可以使用Shanley泵产生混合流(19)。Shanley泵在此引入作为参考。可以按照需要将多个泵(14)串联或并联运转以便在预定的持续时间内加工一定体积的糖汁(1)。For other embodiments of the present invention, the gas mixture (3) can be injected into the juice (1) before the pump (14), so that the pump (14) can play a role in distributing the gas mixture (3) to the juice ( 1) in the flow to create a mixed flow (19) and increase the interfacial surface area (4). Depending on the type of pump, the mixed stream (19) can contain at least 35% gas mixture, wherein the juice stream (1) is almost 100% filled with gas bubbles of the gas mixture (3). As just one example, a Shanley pump can be used to generate the mixed flow (19). The Shanley pump is incorporated herein by reference. Multiple pumps (14) can be operated in series or in parallel as required to process a volume of juice (1) for a predetermined duration.

对于本发明的另一些具体实施方式,可以进一步配置糖汁(1)流以提供文丘里效应,或以其它方式产生响应糖汁流(1)而减少的压力,以便将气体混合物(3)吸入糖汁流(1)中,吸入方式可以脉动、连续或间歇方式。For other embodiments of the invention, the juice (1) flow may be further configured to provide a Venturi effect, or otherwise create a reduced pressure in response to the juice flow (1), to draw the gaseous mixture (3) In juice flow (1), the suction mode can be pulsating, continuous or intermittent.

对于本发明的某些具体实施方式,只有一部分糖汁流(1)暴露在气体混合物(3)中。例如,如果糖汁(1)中含有少量溶解物(5),然后可以将糖汁(1)流分开,仅使部分糖汁(1)暴露在气体混合物(3)中。然后将糖汁(1)流按照所需的比例重新合并。For certain embodiments of the invention, only a portion of the juice stream (1 ) is exposed to the gas mixture (3). For example, if the juice (1) contains small amounts of dissolved matter (5), then the juice (1) flow can be split, exposing only part of the juice (1) to the gaseous mixture (3). The juice (1) streams are then recombined in the desired ratio.

现在主要参照图3,对于本发明的另一些具体实施方式,可以通过例如喷嘴的糖汁分布元件(21)对糖汁(1)进行喷雾。糖汁分布元件(21)可以产生非常细密的糖汁液滴(22)或颗粒的喷雾。因此,喷雾使界面表面积(4)增大。糖汁可以在通风容器(23)中进行喷雾,而气体混合物(3),无论是否如上所述进行了过滤或洗涤,都可以暴露在喷雾糖汁液滴中。糖汁可以喷到通风容器(23)的顶部区域(例如通过喷雾嘴),然后暴露在通过该通风容器(23)的气体混合物(3)中。气体混合物可以与糖汁滴(22)的方向成对流地通过通风容器(23)以使将糖汁(1)中的溶解物(5)转移到气体混合物(3)中的效率提高。通风容器(23)可以是,例如,150加仑的槽,但是可以想到的是,该槽的尺寸和形状根据所加工的糖汁量的不同而有所不同。Referring now mainly to Figure 3, for further embodiments of the invention, the juice (1) may be sprayed through a juice distribution element (21) such as a nozzle. The juice distribution element (21) can produce a very fine spray of juice droplets (22) or particles. Thus, spraying increases the interfacial surface area (4). The juice can be sprayed in a vented container (23) and the gas mixture (3), whether filtered or washed as described above, can be exposed to the droplets of the sprayed juice. The sugar juice can be sprayed onto the top area of the aeration container (23) (eg via spray nozzles) and then exposed to the gas mixture (3) passing through the aeration container (23). The gas mixture can pass through the ventilation vessel (23) counter-currently to the direction of the juice drops (22) to increase the efficiency of the transfer of dissolved substances (5) in the juice (1) to the gas mixture (3). The aeration vessel (23) can be, for example, a 150 gallon tank, but it is conceivable that the size and shape of the tank will vary depending on the amount of juice being processed.

在本发明的某些具体实施方式中,通风容器(23)可以进一步含有糖汁分布表面(24)。糖汁(1)可以分布到该糖汁分布表面(24)上以进一步使界面表面积(4)增大。此外,糖汁可以喷到通风容器(23)的顶部区域,分布在糖汁分布表面(24)上,然后暴露在通过通风容器(23)的气体混合物(3)中。此外,气体混合物(3)可以与糖汁(1)在糖汁分布表面(24)上的大致流动方向成对流通过通风容器(23),以使将糖汁(1)中的溶解物(5)转移到气体混合物(3)中的效率提高。In some embodiments of the present invention, the ventilated container (23) may further comprise a juice distribution surface (24). Juice (1) can be distributed onto the juice distribution surface (24) to further increase the interfacial surface area (4). Additionally, the juice can be sprayed onto the top area of the aeration container (23), distributed over the juice distribution surface (24), and then exposed to the gas mixture (3) passing through the aeration container (23). Furthermore, the gas mixture (3) can flow through the ventilated container (23) counter to the general direction of flow of the juice (1) on the juice distribution surface (24), so that the dissolved substances (5) in the juice (1) ) into the gas mixture (3) with increased efficiency.

对于使用通风容器(23)的本发明的这些具体实施方式而言,可以收集糖汁(1)并按照需要多次循环通过通风容器(23)。For these embodiments of the invention using the aeration vessel (23), the juice (1) can be collected and circulated through the aeration vessel (23) as many times as desired.

现在主要参照图4,在本发明的另一些具体实施方式中,糖汁(1)可以被输送到糖汁容器(25)中,并且通过对糖汁(26)进行喷雾而向糖汁(1)中加入气体混合物(3)。可以相对于糖汁(1)的体积和糖汁容器(25)的尺寸对气体混合物(3)的压力和体积进行调节。糖汁容器可以进一步与上述通风容器(23)结合。Referring now primarily to FIG. 4 , in other embodiments of the present invention, juice ( 1 ) may be delivered to a juice container ( 25 ) and sprayed into juice ( 1 ) by spraying juice ( 26 ). ) into the gas mixture (3). The pressure and volume of the gas mixture (3) can be adjusted relative to the volume of the juice (1) and the size of the juice container (25). The juice container can be further combined with the above-mentioned ventilation container (23).

Chemical Engineer’s Handbook(化学工程师手册),Perry,编著.,McGraw-Hill Book Company(麦克希尔图书公司)(1950)第668页及以下内容等等所提供的关于气体吸收的一般讨论在此引入作为理解气体吸收的一般原理必要的范围的参考。The general discussion of gas absorption provided in Chemical Engineer's Handbook, Perry, ed., McGraw-Hill Book Company (1950) pp. 668 et seq. is incorporated herein as A reference to the extent necessary to understand the general principles of gas absorption.

可以意识到,可以配备各种传统导管、阀或其它器件(例如压力计)以便产生与向气体注射器(13)、通风容器(23)或糖汁容器(25)中输送糖汁(1)的过程,注入、喷雾或喷射的气体混合物(3)的量和压力,糖汁(1)中的溶解物(5)的量等有关的相关信息。It will be appreciated that various conventional conduits, valves or other devices (e.g. pressure gauges) may be provided to generate and deliver juice (1) to the gas injector (13), aeration vessel (23) or juice vessel (25). process, the quantity and pressure of the gas mixture (3) injected, sprayed or sprayed, the quantity of dissolved substances (5) in the juice (1), etc.

再主要参照图2,本发明可以进一步包括气体分离器(27)以释放含有由糖汁(1)中输入的溶解物的气体混合物(3)。在本发明的某些具体实施方式中,当如上所述使用通风容器(23)时,气体分离器(27)可以包括通风容器中的开孔,使得气体混合物能够通过通风容器排放到大气中。在那些气体注射器(13)中包括喷雾器的本发明具体实施方式中,气体分离器(27)可以是能够使含有溶解物的气体混合物(3)排放到大气中的开孔。在那些由气体注射器(13)将气体混合物(3)加入糖汁(1)流以产生糖汁混合流(19)的本发明具体实施方式中,无论该过程是连续、脉动或间歇性的地在与大气隔绝的导管中传送,气体分离器(27)可以包括一部分进一步提供通过流体学与大气连接的内部体积的导管。具体而言,通过流体学与大气相连的气体分离器(27)可以包括一部分构造为或限定用于调节混合流(19)对大气的响应时间的导管。Referring again primarily to Figure 2, the present invention may further comprise a gas separator (27) to release a gas mixture (3) containing dissolved matter imported from the juice (1). In certain embodiments of the invention, when a vented container (23) is used as described above, the gas separator (27) may include openings in the vented container to allow the gas mixture to vent through the vented container to the atmosphere. In those embodiments of the invention in which the gas injector (13) includes a nebulizer, the gas separator (27) may be an orifice enabling the discharge of the gas mixture (3) containing dissolved substances to the atmosphere. In those embodiments of the invention where the gas mixture (3) is added to the stream of juice (1) by a gas injector (13) to produce a mixed stream of juice (19), whether the process is continuous, pulsed or intermittent Transmitted in a conduit sealed off from the atmosphere, the gas separator (27) may comprise a portion of the conduit further providing an internal volume fluidically connected to the atmosphere. In particular, the gas separator (27), which is fluidically connected to the atmosphere, may comprise a portion of a conduit configured or defined for regulating the response time of the mixed stream (19) to the atmosphere.

具体而言,气体分离器(27)的一种构造可以是导管内体积的增大以便使混合流(19)散布在导管的内表面上以使糖汁通过流体学与大气相连的保持时间延长,和/或使糖汁通过流体学与大气相连时的表面积增大。在气体分离器(27)的某些具体实施方式中,糖汁可以分布在足够大的表面积上以便使糖汁(1)中的气体混合物(3)在糖汁由气体分离器(27)中转移之前就与大气分压基本上达到平衡,气体分离器(27)的内表面可以进一步构造为配有增设部件、波纹状槽(corrugates)、凹槽或类似结构以进一步在气体分离器(27)中混合或搅动糖汁(1)以提高气体混合物(3)从糖汁(1)转移到大气中的速率。Specifically, one configuration of the gas separator (27) may be an increase in the volume inside the conduit to spread the mixed flow (19) over the inner surface of the conduit to prolong the retention time of the juice fluidically connected to the atmosphere , and/or increase the surface area of the juice when fluidically connected to the atmosphere. In some embodiments of the gas separator (27), the juice may be distributed over a surface area large enough to allow the gas mixture (3) in the juice (1) to pass through the gas separator (27) Just reach equilibrium with atmospheric partial pressure substantially before transfer, the inner surface of gas separator (27) can be further configured to be provided with add-on parts, corrugated groove (corrugates), groove or similar structure to further in gas separator (27) ) to mix or agitate the juice (1) to increase the rate at which the gaseous mixture (3) is transferred from the juice (1) to the atmosphere.

可以通过将一个减压源(29)与气体分离器(27)相连,从而产生从糖汁(1)转移到大气中的气体混合物(28)的气流。减压包括在糖汁(1)增大的表面积(4)上产生的低于转移到气体混合物(3)中的溶解物分压的气体分压。可以理解的是,当含有由糖汁中除去的溶解物(5)的气体混合物的分压超过大气压时,减压源(29)可以是大气。对于本发明的一些具体实施方式,如上所述,可以通过增大混合流(19)在其中流动的导管的内体积来产生减压源(29)。也可以通过真空泵、文丘里管、或其它通过流体学与气体分离器(27)相连的器件产生减压源(29)。随后可以按照需要(例如低于大气压)对在糖汁增大的表面积(4)上产生的分压气体进行调节以提高含有溶解物(5)的气体混合物(3)从糖汁混合流(19)中转移出的速率。A flow of the gas mixture (28) transferred from the juice (1) to the atmosphere can be generated by connecting a reduced pressure source (29) to the gas separator (27). The depressurization involves the development of a partial pressure of gas on the increased surface area (4) of the juice (1) below the partial pressure of the dissolved matter transferred into the gas mixture (3). It will be appreciated that the source of reduced pressure (29) may be the atmosphere when the partial pressure of the gas mixture containing the dissolved matter (5) removed from the juice exceeds atmospheric pressure. For some embodiments of the invention, as described above, the source of reduced pressure (29) may be created by increasing the internal volume of the conduit in which the mixed stream (19) flows. The source of reduced pressure (29) may also be generated by a vacuum pump, venturi, or other device fluidically connected to the gas separator (27). The partial pressure of gas generated over the increased surface area of the juice (4) can then be adjusted as desired (e.g. subatmospheric pressure) to increase the flow of gas mixture (3) containing dissolved matter (5) from the mixed juice stream (19 ) transfer rate.

对于一些具体实施方案,气体分离器可以进一步包括安全阀(30)或进一步包括信号发生器(31),其与减压源(29)相连,可以对气体分离器(27)内的气体积聚或分压气体作出响应,或对糖汁中溶解物(总溶解物、某些溶解物、溶解物浓度或某些溶解物浓度)的减少、糖汁酸度的降低、糖汁碱度的降低、糖汁pH值的升高或其它表示已经从糖汁(1)中转移出足够多的溶解物的量度作出响应。For some specific embodiments, the gas separator can further include a safety valve (30) or further include a signal generator (31), which is connected to a decompression source (29), and can be used to control the gas accumulation in the gas separator (27) or Response to partial pressure of gas, or to a decrease in dissolved matter (total dissolved matter, some dissolved matter, dissolved matter concentration, or some dissolved matter concentration) in the juice, decreased juice acidity, decreased juice alkalinity, sugar A rise in juice pH or other measure that indicates that sufficient lysate has been removed from the juice (1) responds.

本发明进一步包括对含有由糖汁中除去的溶解物的气体混合物(32)的储存或运输,这种储存或运输避免将全部或部分气体混合物排放到大气中。在本发明的某些具体实施方式中,含有由糖汁中除去的溶解物(例如含有二氧化碳)的气体混合物可用于例如上述碳酸饱和步骤。The invention further comprises storage or transport of the gas mixture (32) containing dissolved substances removed from the juice, such storage or transportation avoiding the discharge of all or part of the gas mixture to the atmosphere. In certain embodiments of the invention, a gas mixture containing dissolved matter removed from the juice (for example containing carbon dioxide) may be used, for example, in the carbonation step described above.

本发明还可以包括在糖汁(1)中加入防沫剂(33)。糖汁中含有大量具有表面活性或可以改变水的表面张力的物质。因此,糖汁中的空气夹带或从糖汁转移到大气中的溶解气体会产生泡沫。存在许多可以用来减少泡沫量的防沫剂。包括但不限于,脂肪酸、油类或类似物质。为了如上所述实现在糖汁(1)中注入气体混合物(3)或转移至少含有一些溶解物(5)的气体混合物(3),可以进一步需要在将糖汁暴露在所需的气体混合物(3)中或向糖汁中注入该气体混合物的同时或几乎同时加入防沫剂的步骤。The present invention may also include adding an antifoaming agent (33) to the juice (1). Sugar juice contains a lot of substances that are surface active or can change the surface tension of water. Thus, entrainment of air in the juice or dissolved gases transferred from the juice to the atmosphere creates foam. There are many antifoam agents that can be used to reduce the amount of foam. Including, but not limited to, fatty acids, oils or similar substances. In order to achieve the infusion of the gas mixture (3) in the juice (1) as described above or to transfer the gas mixture (3) containing at least some dissolved substances (5), it may further be necessary to expose the juice to the desired gas mixture ( 3) A step of adding an antifoam agent at or near the same time as injecting the gas mixture into the sugar juice.

一旦从糖汁(1)中转移出预定量的溶解物、挥发物、溶解气体、水溶酸或类似物质,就可以将得到的糖汁产品输送到现有的制糖设备中以进行进一步的澄清或提纯。或者,可以将本发明的各种具体实施方式并入制糖设备中以就地制造溶解物含量降低的糖汁。Once a predetermined amount of dissolved matter, volatiles, dissolved gases, water-soluble acids or similar has been transferred from the juice (1), the resulting juice product can be sent to an existing sugar plant for further clarification or purification. Alternatively, various embodiments of the present invention may be incorporated into a sugar plant to produce reduced dissolved matter juice in situ.

现在参照图5,对于使用例如氧化钙或氢氧化钙之类的碱提高pH值以最初达到糖汁(1)中溶解的各种物质的等电点的制糖系统,或作为预加灰糖汁(33)的传统方法的部分的制糖系统,其可以与冷加灰(34)、主加灰(35)或中间加灰(36)之类的其它步骤分离或结合,这些步骤又可以与产生碳酸钙(39)沉淀物以捕获糖汁(1)中的至少一部分非蔗糖物的第一碳酸饱和步骤(37)或第二碳酸饱和步骤(38)分离或结合,这样可以在蒸发预定量的水(45)之前对得到的澄清或净化汁进行过滤(44),本发明涉及的方法和设备可以用来制造溶解物含量降低或溶解气体含量降低的糖汁产品,这些方法和设备可以并入这些传统步骤中的一个或多个或所有中,或者经过一定程度的改造以受益于按照本发明处理的糖汁特性的传统步骤中。Referring now to Figure 5, for a sugar system that uses a base such as calcium oxide or calcium hydroxide to raise the pH to initially reach the isoelectric point of the various substances dissolved in the juice (1), or as a prelimed sugar part of the traditional method of juice (33), which can be separated or combined with other steps such as cold liming (34), main liming (35) or intermediate liming (36), which in turn can Separate or combined with a first carbonation step (37) or a second carbonation step (38) that produces a calcium carbonate (39) precipitate to capture at least a portion of the non-sucrose material in the juice (1), so that The obtained clarified or purified juice is filtered (44) before the amount of water (45). The method and apparatus of the present invention can be used to manufacture sugar juice products with reduced dissolved matter content or reduced dissolved gas content. These methods and apparatus can Incorporated into one or more or all of these traditional steps, or modified to some extent to benefit from the characteristics of the juice treated in accordance with the present invention.

可以认识到,本发明可用于在加入任何碱之前减少溶解物。由于本发明可以充分提高糖汁的pH值或降低糖汁的酸度,因此可以减少传统的预加灰或主加灰步骤所用的碱量。或者,在那些使用加工系统的底流(例如废石灰)大于糖汁中的一部分酸进行中和或用来减少发泡的加工系统中,可以在采用本发明之前或之后加入底流。It will be appreciated that the present invention can be used to reduce dissolved matter prior to the addition of any base. Since the present invention can fully increase the pH value of the sugar juice or reduce the acidity of the sugar juice, the amount of alkali used in the traditional preliming or main ashing step can be reduced. Alternatively, in those processing systems where the underflow of the process system (eg spent lime) is greater than a portion of the acid in the juice for neutralization or to reduce foaming, the underflow may be added either before or after employing the present invention.

具体而言,使用本发明提纯糖汁的方法可以包括从植物体(2)中获取糖汁(1),其中如上所述糖汁中含有蔗糖、非蔗糖物和水。以所示或所述的各种具体实施方式应用本发明以便在对糖汁进行预加灰(33)之前提高糖汁的pH值或者降低糖汁的酸度。对糖汁(1)进行冷主加灰(34)和/或热主加灰(35)的过程可以与碳酸化(37)(38)结合进行。在预加灰(33)或主加灰(34)(35)步骤中使用氧化钙或氢氧化钙作为碱(46)时,沉淀出碳酸钙(39)的碳酸饱和步骤(37)可以捕获糖汁(1)中的至少一部分非蔗糖物。这些沉淀物(39)可以通过将糖汁(1)与沉淀物(39)分离以除去捕获的非蔗糖物。在本发明的一些具体实施方式中,可以与追加的碳酸饱和(38)一起进行中间加灰(36)步骤。再次沉淀碳酸钙(39)可以除去捕获的非蔗糖物。除去碳酸钙沉淀物(39)可以得到一种在将含有水量(45)除至所需量之后能够产生所需的糖浆(46)的糖汁(1)。或者,使糖汁中所含有的蔗糖进行结晶(47),可以产生糖产品(48)。Specifically, the method for purifying sugar juice using the present invention may include obtaining sugar juice (1) from plant matter (2), wherein the sugar juice contains sucrose, non-sucrose substances and water as described above. The invention is applied in the various embodiments shown or described to increase the pH of the juice or to reduce the acidity of the juice prior to preliming (33). The process of cold main liming (34) and/or hot main liming (35) of juice (1) can be carried out in combination with carbonation (37) (38). When calcium oxide or calcium hydroxide is used as base (46) in the preliming (33) or main liming (34) (35) steps, the carbonation step (37) which precipitates calcium carbonate (39) can trap sugars At least a portion of non-sucrose matter in the juice (1). These precipitates ( 39 ) can be removed by separating the juice ( 1 ) from the precipitate ( 39 ) to remove captured non-sucrose matter. In some embodiments of the invention, an intermediate liming (36) step may be performed with additional carbonation (38). Reprecipitation of calcium carbonate (39) removes trapped non-sucrose species. Removal of the calcium carbonate precipitate (39) results in a juice (1) capable of producing the desired syrup (46) after removal of the water content (45) to the desired amount. Alternatively, crystallization (47) of the sucrose contained in the juice can produce a sugar product (48).

现在主要参照图6,关于采用离子交换(49)代替上述制糖系统中的传统碳酸钙提纯步骤的制糖系统,从美国专利3,785,863、4,331,483或4,140,541号(在此引入作为参考)中可以获悉,可以使用例如石灰之类的碱对糖汁进行预处理以便使其在离子交换步骤(49)之前更容易过滤,从而使离子交换物质再生以产生钙形式,这样将糖汁中的极性载荷(polar load)换成钙,或在离子交换过程后降低糖汁的酸性。Referring now primarily to Figure 6, it is known from U.S. Pat. Nos. 3,785,863, 4,331,483 or 4,140,541 (hereby incorporated by reference) regarding a sugar system employing ion exchange (49) in place of the traditional calcium carbonate purification step in the sugar system described above, The juice can be pre-treated with a base such as lime to make it easier to filter before the ion exchange step (49), thereby regenerating the ion exchange material to produce the calcium form, which removes the polar load in the juice ( polar load) for calcium, or to reduce the acidity of the juice after the ion exchange process.

在这些类型的工艺中,本发明可用于在糖汁预处理之前或与糖汁预处理一起使溶解物或溶解气体的量减少,或使糖汁的酸性降低,或在离子交换之前使糖汁的极性载荷降低,或在离子交换步骤之后使糖汁的酸度降低。可以通过按照本发明加工糖汁来实现上述各项目的。In these types of processes, the invention can be used to reduce the amount of dissolved matter or dissolved gases prior to or in conjunction with juice pretreatment, or to make the juice less acidic, or to make the juice less acidic prior to ion exchange. Decrease in the polar loading of the juice, or reduce the acidity of the juice after the ion exchange step. The above objects can be achieved by processing sugar juice according to the present invention.

现在主要参照图7,关于采用过滤或超滤法代替上述制糖系统中的传统碳酸钙提纯步骤的制糖系统,从美国专利4,432,806号(在此引入作为参考)中可以获悉,可以使用例如石灰之类的碱对糖汁进行预处理使其更容易过滤(50)。Referring now primarily to Figure 7, it is known from U.S. Patent No. 4,432,806 (incorporated herein by reference) regarding a sugar system employing filtration or ultrafiltration instead of the traditional calcium carbonate purification step in the sugar system described above, using, for example, lime Alkalines such as Alkali pretreat the juice to make it easier to filter (50).

在这些类型的工艺中,本发明可用于在用碱对糖汁进行预处理以使非蔗糖物达到其等电点并聚集之前或同时使溶解物或溶解气体的量减少,或使糖汁的酸性降低,或者以其它方式产生可以从糖汁的剩余液体部分过滤出的固体微粒。可以通过按照本发明加工糖汁来实现上述各项目的。In these types of processes, the invention can be used to reduce the amount of dissolved matter or dissolved gases prior to or simultaneously with pretreatment of the juice with alkali to bring the non-sucrose species to their isoelectric point and aggregate, or to reduce the The acidity is reduced, or otherwise produces solid particles that can be filtered from the remaining liquid portion of the juice. The above objects can be achieved by processing sugar juice according to the present invention.

现在主要参照图8,本发明可以包括对含蔗糖液体或浸出糖汁进行加工的设备或方法,这些设备或方法利用了这些液体中的pH降低物质较低溶解度。当加热含蔗糖液体时,包括CO2和SO2之类的气体在内的某些物质的溶解度会降低。因此,即使当这些物质在较低的液体温度下不能转移或不能进一步转移到这种分压气体中时,也可以在这些液体和分压气体的混合物之间的界面上引发或增进这些物质从这些液体中的排出。Referring now primarily to FIG. 8, the present invention may include apparatus or methods for processing sucrose-containing liquids or leach juices that take advantage of the lower solubility of pH-lowering substances in these liquids. When a sucrose-containing liquid is heated, the solubility of certain substances, including gases like CO2 and SO2 , decreases. Therefore, even when these species cannot be transferred at lower liquid temperatures or cannot be further transferred into this partial pressure gas, it is possible to initiate or promote these species at the interface between the mixture of these liquids and the partial pressure gas. discharge of these liquids.

现在主要参照图9,其表示本发明的一个具体实施方式,其中向通常带有传送带或其它输送设备的混合器(52)中加入制糖甜菜丝(51),或者可以使用泵(54)直接将制糖甜菜丝(51)加入甜菜丝浸提器(53)中。在将制糖甜菜丝(51)加入混合器(52)中的本发明的具体实施方式中,制糖甜菜丝(51)可以在通过泵输往甜菜丝浸提器(53)之前先在混合器(52)中与来自甜菜丝浸提器(53)的部分或全部浸出糖汁或流出物(55)接触。Referring now primarily to Figure 9, which shows an embodiment of the invention in which sugar beet silk (51) is added to a mixer (52), usually with a conveyor belt or other conveying device, or may be directly fed using a pump (54). Add sugar beet silk (51) to beet silk extractor (53). In an embodiment of the invention where the sugar beet cossette (51) is added to the mixer (52), the sugar beet cossette (51) can be mixed before being pumped to the cossette extractor (53). The extractor (52) is in contact with some or all of the leach juice or effluent (55) from the cossette extractor (53).

在浸提器(53)中,用热水(59)(通常在50℃至80℃之间)对制糖甜菜丝进行处理,有时采用对流方式,以便将制糖甜菜汁(可以含有上述各种其它可溶性和不溶性物质和物质)从制糖甜菜丝(51)中移出(remove)或转移(transfer)到热水(59)中。现在收集含有从制糖甜菜丝(51)中浸提出的制糖甜菜汁(有时称作“浸出糖汁”)的热水(59)并通过泵(60)以单流出液流或多流出液流(55)(58)的形式输送到混合器(52)中。In the extractor (53), the sugar beet silk is treated with hot water (59) (usually between 50°C and 80°C), sometimes in convection, so that the sugar beet juice (which may contain the above other soluble and insoluble substances and substances) are removed or transferred from the sugar beet shreds (51) to hot water (59). The hot water (59) containing the sugar beet juice (sometimes called "leach juice") leached from the sugar beet shreds (51) is now collected and passed through the pump (60) in a single or multiple effluent stream. Streams (55) (58) are sent to mixer (52).

重要地,尽管浸提器技术已经使用了几十年,但在本发明之前还不知道浸提器(53)本身能够阻止或减少从用于生成含有一定量的某些能够根据本发明被减少的物质或材料的浸出糖汁或浸提器用液体中转移出某些物质或pH降低物质。本发明的具体实施方式利用了在制糖甜菜丝浸提过程中所使用的升高的温度,这种升高的温度使浸提器用液体、甜菜废丝液、浸出糖汁等含有的某些物质的溶解度降低以除去、减少或转移某些物质或材料,例如醇、醛、酮、酯、腈、硫醚、吡嗪、二氧化碳、碳酸、二氧化硫、磷酸、盐酸、硫酸、亚硫酸、柠檬酸、草酸、琥珀酸、富马酸、乳酸、羟基乙酸、吡咯烷酮-羧酸、甲酸、乙酸、丁酸(butyric acid)、马来酸、丙酸、3-甲基丁酸、丁酸(butanoic acid)、戊酸、5-甲基己酸、己酸、庚酸或乳酸。Importantly, although extractor technology has been used for decades, it was not known prior to the present invention that the extractor (53) itself could prevent or reduce the The leaching of substances or materials in juice or extractor liquids to remove certain substances or to lower the pH of substances. Embodiments of the present invention take advantage of the elevated temperatures used in the sugar beet cosserge extraction process, which deactivates some of the Reduction of the solubility of substances to remove, reduce, or transfer certain substances or materials, such as alcohols, aldehydes, ketones, esters, nitriles, thioethers, pyrazines, carbon dioxide, carbonic acid, sulfur dioxide, phosphoric acid, hydrochloric acid, sulfuric acid, sulfurous acid, citric acid , oxalic acid, succinic acid, fumaric acid, lactic acid, glycolic acid, pyrrolidone-carboxylic acid, formic acid, acetic acid, butyric acid, maleic acid, propionic acid, 3-methylbutyric acid, butanoic acid ), valeric acid, 5-methylhexanoic acid, hexanoic acid, heptanoic acid or lactic acid.

在本发明的构造中(例如图1至7和11、12、13以及这里所说明的那些构造)中利用浸出液或浸出糖汁的较高温度(pH降低物质的较低溶解度)对浸出糖汁、甜菜废丝液或其它浸出液的监控、评估和控制,可以在浸提器(53)本身中或在图9所示的各种位置(200)(201)(202)处进行,以便在浸提器(53)和预加灰器(57)之间对甜菜废丝压榨液进行处理或对浸出糖汁进行处理。可以串联加入加热器(T)(203)(204)以便使糖汁或浸出糖汁达到或保持在大约60℃至大约80℃之间的糖汁温度。本发明的各种带有加热器的具体实施方式可以使糖汁达到或保持在大约60℃、大约61℃、大约62℃、大约63℃、大约64℃、大约65℃、大约66℃、大约67℃、大约68℃、大约69℃、大约70℃、大约71℃、大约72℃、大约73℃、大约74℃、大约75℃、大约76℃、大约77℃、大约78℃、大约79℃、大约80℃、或其它所需温度。The higher temperature of the leach liquor or leach juice (lower solubility of the pH lowering species) is utilized in configurations of the invention such as those illustrated in Figures 1 to 7 and 11, 12, 13 and herein , sugar beet waste silk liquor or other leaching liquid monitoring, evaluation and control, can be carried out in the extractor (53) itself or at various positions (200) (201) (202) shown in Fig. 9, so that in the leaching Between the extractor (53) and the preliming device (57), the squeeze liquid of beet waste shreds is processed or the leached sugar juice is processed. Heaters (T) (203) (204) may be added in series to bring the juice or leach juice to or maintain a juice temperature between about 60°C and about 80°C. Various embodiments of the present invention with a heater can cause the juice to reach or maintain a temperature of about 60°C, about 61°C, about 62°C, about 63°C, about 64°C, about 65°C, about 66°C, about 67°C, about 68°C, about 69°C, about 70°C, about 71°C, about 72°C, about 73°C, about 74°C, about 75°C, about 76°C, about 77°C, about 78°C, about 79°C , about 80°C, or other desired temperature.

由此,存在许多本发明的具体实施方式,其显示出各种使用浸提器和制糖甜菜丝浸提技术的构造,这些构造中的一些如图9所示(显示出示范性的位置(200)(201)(202),在这些位置上安放如图10至13所示的或下文所述的本发明的各种构造),这些构造提供了足够多的进行和使用本发明的各种实施方式的图示例。这些图示例不视为限制了各种未标示出的另一些具体实施方式。Thus, there are many embodiments of the invention showing various configurations using extractors and sugar beet cossette extraction techniques, some of which are shown in Figure 9 (showing exemplary positions ( 200) (201) (202), on these positions, place the various configurations of the present invention shown in Figures 10 to 13 or hereinafter described), these configurations provide enough to carry out and use the various configurations of the present invention Figure example of an implementation. These illustrations are not considered to limit various other specific implementations that are not shown.

本发明的某些具体实施方式包括大气分压的受控交换速率,或保持浸提器中的分压气体,该分压气体使得在浸提器(53)内从加热的浸出糖汁(205)中额外转移出物质或pH降低物质。在本发明的一些具体实施方式中,浸提器(53)可以改造成额外地与大气流体连接从而可以增强加热浸出糖汁表面上的大气分压的交换。在本发明的另一些具体实施方式中,在不能改造浸提器的构造以增强浸提器(53)中的大气压交换时,可以安装气流发生器(64)。增加的通风(63)可以与浸提器(53)中形成的气流达成平衡。对某些物质从浸提器用液体转移到气流中的过程进行监控的评估元件(65)可以提供关于浸出糖汁界面上的浸提器用液体或大气分压(或其它选定气体混合物或分压气体)之间的物质交换速率的信息。Certain embodiments of the present invention include controlled exchange rates of atmospheric partial pressure, or maintaining a partial pressure of gas in the extractor that allows the extraction of water from the heated leach juice (205) within the extractor (53). ) in additional shifted-out or pH-lowering substances. In some embodiments of the invention, the extractor (53) can be modified to additionally be fluidly connected to the atmosphere so that the exchange of atmospheric partial pressure on the heated leach juice surface can be enhanced. In some other embodiments of the present invention, when it is not possible to modify the configuration of the extractor to enhance the exchange of atmospheric pressure in the extractor (53), a gas flow generator (64) can be installed. The increased ventilation (63) can be balanced with the air flow created in the extractor (53). An evaluation element (65) monitoring the transfer of certain substances from the extractor liquid into the gas stream can provide information on the extractor liquid or atmospheric partial pressure (or other selected gas mixture or partial pressure) at the leach juice interface. information on the rate of material exchange between gases).

现在主要参照图10,本发明的另一些具体实施方式包括利用泵(60)或其它输送工具将加热浸出糖汁(66)转移到容器(67)中,这样增大了加热浸出糖汁(66)的表面积以便更大程度地降低pH降低物质的浓度(或达到例如CO2或SO2之类的pH降低物质的预定量)或使pH降低物质更迅速地从加热浸出糖汁中转移出去。加热浸出糖汁(66)增大的表面积(或可变调节的所需表面积)可以通过注入所需分压气体(用以对浸出糖汁进行汽提)以如上所述的各种方式获得、被喷入容器中或输送到增大的面积衬底上。Referring now primarily to FIG. 10, other embodiments of the present invention include transferring the heated leach juice (66) to a container (67) using a pump (60) or other delivery means, thus increasing the heat leach juice (66) ) to reduce the concentration of pH lowering species to a greater extent (or to achieve a predetermined amount of pH lowering species such as CO2 or SO2 ) or to allow more rapid transfer of pH lowering species from heated leach juice. The increased surface area (or variably adjustable desired surface area) of heated leach juice (66) can be obtained in various ways as described above by injecting the desired partial pressure of gas (to strip the leach juice), Sprayed into containers or transported onto increased area substrates.

本发明的某些具体实施方式包括带有充分敞开的顶部的容器(67),并且可以进一步提供充分敞开的底部(其为方便起见可以减小开口尺寸以便将处理过的浸出糖汁输送到混合器、沉降池(68)或泵(56)(54)或其它传送设备中。来自浸提器的加热糖汁(66)可以从容器(67)顶部附近加入,以使加热糖汁(66)相对于容器内的大气分压具有在相当程度上增大的表面积。如图10所示,本发明的一个具体实施方式在容器(67)附近加入加热糖汁,使得加热糖汁分布在内壁上并具有足够的力量以便在内表面的至少部分高度内盘旋下降以增大在容器(67)中的停留时间。Certain embodiments of the invention include a container (67) with a substantially open top, and may further provide a substantially open bottom (which for convenience may reduce the size of the opening to deliver the treated leach juice to the mixing chamber). device, settling tank (68) or pump (56) (54) or other conveying equipment. The heated juice (66) from the extractor can be added near the top of the container (67) so that the heated juice (66) Relative to the atmospheric partial pressure in the container, there is a surface area that increases to a considerable extent.As shown in Figure 10, a specific embodiment of the present invention adds heating sugar juice near container (67), makes heating sugar juice distribute on the inner wall and have sufficient force to spiral down at least part of the height of the inner surface to increase residence time in the container (67).

对于本发明的一些具体实施方式,当容器(67)仅用于容纳和收集处理过的浸出糖汁时,向容器(67)中加入加热糖汁的方式可以是增大加热糖汁(66)表面积的方法。在本发明的这些实施方式中,可以通过搅动、脉动、分成多条支流、喷雾、形成液滴或其它方式对加热糖汁的液体流的构造加以改进以便产生额外的通过流体学与大气或所需分压气体相连的表面积。For some embodiments of the present invention, when the container (67) is only used to hold and collect the treated leached juice, the way to add heated juice to the container (67) can be to increase the heated juice (66) surface area method. In these embodiments of the invention, the configuration of the liquid flow of the heated juice may be modified by agitation, pulsation, splitting into multiple streams, spraying, formation of droplets, or otherwise in order to generate additional flow through fluidics and the atmosphere or the resulting flow. The surface area required to connect the partial pressure gases.

本发明的另一些具体实施方式可以利用容器(67)的构造充分利用加热浸出糖汁(66)表面积的增大。例如,容器可以具有圆形或圆锥形构造或者甚至是可变调节构造,该构造可控地增大或减少加入容器(67)表面上的加热糖汁的表面积和在容器表面上的停留时间。对于本发明的一些具体实施方式,该容器可以使通过流体学与大气分压或所需的分压气体(该分压气体可以注入导管中以对加热的浸出糖汁中的pH降低物质或不需要的可汽提组分进行汽提)相连的输送糖汁用的导管(69)的直径增大。Other embodiments of the present invention can utilize the structure of the container (67) to take full advantage of the increased surface area of the heated leached juice (66). For example, the container may have a circular or conical configuration or even a variable adjustment configuration that controllably increases or decreases the surface area of heated juice added to the surface of the container (67) and the residence time on the surface of the container. For some embodiments of the present invention, the vessel can be fluidically connected to atmospheric partial pressure or a desired partial pressure of gas (the partial pressure of gas can be injected into the conduit to neutralize the pH-lowering substances in the heated leach juice or not). The required strippable components are stripped) the diameter of the conduit (69) connected to the delivery of sugar juice is increased.

在本发明的某些具体实施方式中,与加热糖汁的表面积相接触的分压气体可以通过抽空或选定气体混合物的预定交换进行控制,从而保持不断降低的所需分压气体浓度以增大从加热浸出糖汁中转移出的指定气体或物质,包括如上所述的汽提。In certain embodiments of the invention, the partial pressure of gas in contact with the surface area of the heated juice can be controlled by evacuation or predetermined exchange of a selected gas mixture to maintain a continuously decreasing desired partial pressure of gas concentration to increase A specified gas or substance removed from heated leach juice, including stripping as described above.

现在主要参照图11,本发明的另一各具体实施方式可以包括泵(70)和其它液体输送元件以便在气体注射器(71)的注射口达到足够的生产用液体压力(在每平方英寸大约20磅至每平方英寸大约25磅之间)。如上所述,可以将生产用液体加热至大约50℃至大约80℃之间以使该生产用液体中例如CO2、SO2之类的气体、生产用液体中的挥发性有机化合物、或挥发性无机化合物的溶解度降低。在按照需要在注射口(71)向生产用液体中注入空气或其它分压气体后,可以将生产用液体转移到气-液分离器(72)中,该分离器在本发明的一些具体实施方式中是可以达到大约4倍重力的离心气-液分离器。气-液分离器(72)使得注入生产用液体中的分压气体可以将溶解气体、挥发性有机化合物或挥发性无机化合物转移到大气中以降低这些物质在生产用液体中的浓度。在本发明的一些具体实施方式中,气-液分离器可以是以增大大气-生产用液体界面的方式容纳生产用液体的容器,这使得物质可以在更短的时间内从生产用液体转移到大气中。使用离心气-液分离器时,对生产用液体施加的离心力可以使生产用液体遍布在圆筒形容器(尽管也可以使用其它构造)的内表面上,在本发明的一些圆筒形实施方式中离心力为重力的大约4倍。使生产用液体遍布在离心气-液分离器的圆筒形容器的内表面上,这样可以通过在圆柱体的中心保持一根气体柱(生产用液体中的气体可以转移到这根气体柱中)的方式使大气(或其它分压气体)-生产用液体界面的面积增大。气体排出系统(73)可以使分压气体从生产用液体中转移到大气中。在本发明的一些具体实施方式中,来自气体-生产用液体分离器(72)的生产用液体可以进入传统制糖系统的预加灰步骤或进入如上所述的其它加工步骤。Referring now primarily to FIG. 11 , another embodiment of the present invention may include a pump (70) and other liquid delivery elements to achieve sufficient process liquid pressure (at about 20 per square inch) at the injection port of the gas injector (71). pounds to about 25 pounds per square inch). As noted above, the process liquid may be heated to between about 50°C and about 80°C to volatilize gases such as CO 2 , SO 2 , volatile organic compounds in the process liquid, or Reduced solubility of inorganic compounds. After injecting air or other partial pressure gases into the process liquid at the injection port (71) as required, the process liquid can be transferred to the gas-liquid separator (72), which is used in some embodiments of the present invention. In the way is a centrifugal gas-liquid separator that can reach about 4 times the gravity. A gas-liquid separator (72) allows partial pressure gas injected into the process liquid to transfer dissolved gases, volatile organic compounds or volatile inorganic compounds to the atmosphere to reduce the concentration of these substances in the process liquid. In some embodiments of the invention, the gas-liquid separator may be a vessel that holds the process liquid in a manner that increases the atmosphere-process liquid interface, which allows material to be transferred from the process liquid in a shorter period of time to the atmosphere. When using a centrifugal gas-liquid separator, the centrifugal force applied to the process liquid can cause the process liquid to spread over the interior surface of the cylindrical vessel (although other configurations can also be used), and in some cylindrical embodiments of the invention The central centrifugal force is about 4 times the gravity. The process liquid is spread over the inner surface of the cylindrical container of the centrifugal gas-liquid separator, which can be achieved by maintaining a gas column in the center of the cylinder (the gas in the process liquid can be transferred to this gas column) ) mode increases the area of the atmosphere (or other partial pressure gas)-production liquid interface. A gas removal system (73) allows the transfer of partial pressure gas from the process liquid to the atmosphere. In some embodiments of the invention, the process liquid from the gas-process liquid separator (72) may enter the preliming step of a conventional sugar system or enter other processing steps as described above.

对于本发明的另一些具体实施方式,泵(74)或其它生产用液体输送元件将生产用液体输送到例如喷嘴之类的液体分散元件(76)中,以便以使大气(或其它分压气体)-生产用液体表面积增大的方式对生产用液体进行分布。在一些具体实施方式中,液体分散元件(76)可以产生液滴或喷雾。气体分配歧管(77)或其它气体分布元件使空气或其它分压气体移动通过生产用液体分散体中以进一步使气体在生产用液体中的溶解气体、挥发性有机化合物或挥发酸或类似物质和通过气体分配歧管加入的分压气体之间进行分配。在一些情况中,这种通过气体分配歧管(77)加入的分压气体流可以与来自液体分散元件(76)方向的分散生产用液体形成对流,从而使气体分配(gas partitioning)或汽提过程更有效。可以进一步加入泡沫分散元件(78)以拆散液体在气体分配或汽提过程中生成的泡沫。可以使用具有合适尺寸的孔径的筛目或筛子。液体分散元件(76)、气体分配歧管(77)和泡沫分散元件(78)可以位于容器(79)或气体分配柱内。可以用气体输送元件(80)确定输入气体分配歧管(77)的气流量。可以基于对容器(79)内的条件或生产用液体中的化学条件进行单独分析或综合分析对气流量进行调节。在本发明的一些具体实施方式中,生产用液体可以进入传统制糖系统的预加灰步骤,或进入如上所述的其它加工步骤。For other embodiments of the invention, a pump (74) or other process liquid delivery element delivers process liquid to a liquid dispersing element (76), such as a nozzle, so that the atmosphere (or other partial pressure gas ) - distributes the process liquid in such a way that the surface area of the process liquid increases. In some embodiments, the liquid dispersion element (76) can produce droplets or a spray. A gas distribution manifold (77) or other gas distribution element moves air or other partial pressure gas through the dispersion of the process liquid to further dissipate the gas from dissolved gases, volatile organic compounds or volatile acids or the like in the process liquid and partial pressure gas added through the gas distribution manifold. In some cases, this partial pressure gas flow added through the gas distribution manifold (77) can be countercurrent to the dispersed process liquid from the direction of the liquid dispersion element (76), thereby enabling gas partitioning or stripping. The process is more efficient. A foam dispersing element (78) may further be added to break up the foam generated by the liquid during gas distribution or stripping. A mesh or sieve with a suitable sized opening can be used. The liquid dispersing element (76), gas distribution manifold (77) and foam dispersing element (78) may be located within a container (79) or a gas distribution column. The gas delivery element (80) can be used to determine the gas flow into the gas distribution manifold (77). The gas flow can be adjusted based on a separate or combined analysis of the conditions in the vessel (79) or the chemical conditions in the process liquid. In some embodiments of the invention, process liquids may enter the preliming step of a conventional sugar system, or enter other processing steps as described above.

本发明的某些具体实施方式可以进一步包括可以向其中输入生产用液体的真空室(84)。可以对真空室(84)中的压力调整或调节以便从经过该真空室(84)的生产用液体体积中转移所需量的挥发性物质(或达到所需的pH值)。可以通过真空泵或在本发明的一些具体实施方式中通过流经排放管系统(88)(89)(90)的液体运动产生真空室中的真空。进入真空室(84)中的生产用液体的量也可以通过液体控制阀(81)进行调节并且可以经过第二液体分散元件(82)进行分散以增大生产用液体-气体界面面积。然后将生产用液体从真空室(84)中转移到传统制糖系统的预加灰步骤中,或进入如上所述的其它加工步骤。Certain embodiments of the invention may further include a vacuum chamber (84) into which process liquid may be introduced. The pressure in the vacuum chamber (84) can be adjusted or adjusted to remove a desired amount of volatile species (or to achieve a desired pH) from the volume of process liquid passing through the vacuum chamber (84). The vacuum in the vacuum chamber can be created by a vacuum pump or in some embodiments of the invention by the movement of liquid through the discharge tube system (88)(89)(90). The amount of process liquid entering the vacuum chamber (84) can also be adjusted by the liquid control valve (81) and can be dispersed through the second liquid dispersing element (82) to increase the process liquid-gas interface area. The process liquid is then transferred from the vacuum chamber (84) to the preliming step of a conventional sugar system, or to other processing steps as described above.

本发明进一步包括由各种组件(72)(79)(84)(90)构成的排气系统(91),用以将溢出的生产用液体或生产用液体泡沫转移到排气收集容器(93)中,可以通过防沫剂分散元件(92)向该容器中加入防沫剂。然后将排气收集容器(93)中收集到的生产用液体从真空室(84)转移到传统制糖系统的预加灰步骤中,或进入如上所述的其它加工步骤。The invention further comprises an exhaust system (91) consisting of various components (72) (79) (84) (90) for transferring spilled process liquid or process liquid foam to an exhaust collection container (93 ), antifoam can be added to the vessel through the antifoam dispersing element (92). The process liquid collected in the vent collection vessel (93) is then transferred from the vacuum chamber (84) to the preliming step of a conventional sugar system, or to other processing steps as described above.

现在主要参照图12和13,本发明的一个具体实施方式可以包括配有糖汁分布元件(300)的糖汁处理系统,该分布元件的非限制性例子可以是BEX PSQ全方喷雾嘴或BEX PSWSQ广角全方喷雾嘴(300)。参见实施例___________。糖汁(301),无论是否如上所述进行了加热,都可以分散到具有能够使至少一种物质从所述糖汁转移到所述气体中的气体特性的气体(302)或气体混合物或分压气体中(例如大气气体或补充或汽提到所需分压的大气气体)。可变调节气流发生器(303)将所述气流(302)保持在足以保持所述能够使至少一种物质从所述糖汁转移到气体(302)中的气体特性(分压气体、气体体积、气体停留时间、气体速度、等等)的状态下。气体排放元件(304)能够使含有从糖汁中转移出的物质的气体排放到大气中或被带到所需的位置或排放到所需的加工过程中或进入所需的加工步骤中。可以通过单个气体排放位置或多个气体排放位置(305)形成气流(302)。在本发明的某些具体实施方式中,气体首先进入气体分布元件(310)中,例如图13所示的气体分布环(环中有许多开孔(313))。气体分布元件用于在容器(312)中产生所需的对流或其它形式的气流特性。Referring now primarily to Figures 12 and 13, an embodiment of the present invention may include a juice treatment system provided with a juice distribution element (300), a non-limiting example of which may be a BEX PSQ full square spray nozzle or a BEX PSWSQ wide angle full square spray nozzle (300). See Example ___________. Juice (301), whether heated as described above or not, can be dispersed into a gas (302) or gas mixture or fraction having gas properties capable of transferring at least one substance from said juice into said gas. gas under pressure (such as atmospheric gas or atmospheric gas supplemented or stripped to the desired partial pressure). A variable adjustable flow generator (303) maintains the gas flow (302) at a level sufficient to maintain the gas characteristics (partial pressure gas, gas volume , gas residence time, gas velocity, etc.) A gas discharge element (304) enables gas containing material diverted from the juice to vent to the atmosphere or be carried to a desired location or into a desired process or into a desired process step. Gas flow (302) may be formed through a single gas discharge location or multiple gas discharge locations (305). In some embodiments of the invention, the gas first enters a gas distribution element (310), such as a gas distribution ring (with many openings (313) in the ring) as shown in Figure 13 . The gas distribution elements are used to create the desired convection or other form of gas flow characteristics in the container (312).

例如,以大约60至大约100立方英尺/分钟(大约500至133加仑/分钟)分散的糖汁(301)、浸出糖汁、甜菜废丝糖汁、浸提器用液体、或糖汁生产用液体分散到以大约450至850立方英尺/分钟的速度产生的气流中,这样可以使某些物质从糖汁中转移到气流中,这些物质例如醇、醛、酮、酯、腈、硫醚、吡嗪、二氧化碳、碳酸、二氧化硫、磷酸、盐酸、硫酸、亚硫酸、柠檬酸、草酸、琥珀酸、富马酸、乳酸、羟基乙酸、吡咯烷酮-羧酸、甲酸、乙酸、正丁酸(butyric acid)、马来酸、丙酸、3-甲基丁酸、丁酸(butanoic acid)、戊酸、5-甲基己酸、己酸、庚酸和乳酸等。对于例如图12和13所示的那些构造的本发明具体实施方式,使用所分散糖汁(301)量四倍的气流(302)(单位是立方英尺)以减少由制糖甜菜获得的浸出糖汁中的各种物质的量。参看实施例1至3。类似地,可以类似地对由碾碎甘蔗得到的糖汁进行处理,并获得类似的结果。根据所分散糖汁和生成气流的量,相应地确定该构造的尺寸,而且可以串联或并联使用包括本发明的多个组件对典型的制糖甜菜加工设备(通常每分钟1000至5000加仑浸出糖汁)所产生的糖汁进行处理。For example, juice (301 ), leach juice, beet spent juice, extractor liquid, or juice production liquid dispersed at about 60 to about 100 cubic feet per minute (about 500 to 133 gallons per minute) Dispersion into the gas stream generated at a rate of about 450 to 850 cubic feet per minute, which allows certain substances to be transferred from the juice to the gas stream, such as alcohols, aldehydes, ketones, esters, nitriles, thioethers, pyridines Azine, carbon dioxide, carbonic acid, sulfur dioxide, phosphoric acid, hydrochloric acid, sulfuric acid, sulfurous acid, citric acid, oxalic acid, succinic acid, fumaric acid, lactic acid, glycolic acid, pyrrolidone-carboxylic acid, formic acid, acetic acid, butyric acid (butyric acid) , maleic acid, propionic acid, 3-methylbutanoic acid, butanoic acid, pentanoic acid, 5-methylhexanoic acid, hexanoic acid, heptanoic acid and lactic acid, etc. For embodiments of the invention configured such as those shown in Figures 12 and 13, an airflow (302) (in cubic feet) four times the amount of dispersed sugar juice (301) is used to reduce leached sugar from sugar beets The amount of various substances in the juice. See Examples 1 to 3. Similarly, juice obtained from crushing sugarcane can be similarly treated with similar results. Depending on the amount of juice dispersed and airflow generated, the configuration is sized accordingly, and multiple assemblies comprising the present invention can be used in series or in parallel to typical sugar beet processing equipment (typically 1000 to 5000 gallons per minute leached sugar Juice) produced sugar juice is processed.

本发明的某些具体实施方式进一步包括补足的气流发生器(306)以产生补足的气流(307),该气流可以含有氧、臭氧、对某些分压气体进行了汽提的空气、能够将伯醇转化成响应的醛或羧酸的氧化剂。或者,本发明的具体实施方式进一步包括补足的氧化剂(308),其能够通过喷嘴(311)分散到已分散糖汁中。Certain embodiments of the invention further include a supplemental gas flow generator (306) to generate a supplemental gas flow (307), which may contain oxygen, ozone, air stripped of certain partial pressure gases, capable of An oxidizing agent for the conversion of primary alcohols to the corresponding aldehyde or carboxylic acid. Alternatively, embodiments of the invention further include a supplemental oxidizing agent (308) capable of being dispersed into the dispersed juice through nozzles (311).

如上所述,当所述糖汁(301)分散到所述具有使至少一种物质从所述糖汁转移到所述气体中的气体特性的气体(302)中时,加热器(309)可以使糖汁达到或保持在选自60℃至80℃范围内的基本恒定的温度下。对于本发明的不同实施方式,当所述糖汁(301)分散到所述具有使至少一种物质从所述糖汁转移到所述气体中的气体特性的气体(302)中时,糖汁具有选自大约60℃、大约61℃、大约62℃、大约63℃、大约64℃、大约65℃、大约66℃、大约67℃、大约68℃、大约69℃、大约70℃、大约71℃、大约72℃、大约73℃、大约74℃、大约75℃、大约76℃、大约77℃、大约78℃、大约79℃和大约80℃的温度。As mentioned above, when said juice (301) is dispersed into said gas (302) having gas properties such that at least one substance is transferred from said juice into said gas, heater (309) may The juice is brought to or maintained at a substantially constant temperature selected from the range of 60°C to 80°C. For various embodiments of the invention, when said juice (301) is dispersed into said gas (302) having gas properties such that at least one substance is transferred from said juice into said gas, the juice having a temperature selected from about 60°C, about 61°C, about 62°C, about 63°C, about 64°C, about 65°C, about 66°C, about 67°C, about 68°C, about 69°C, about 70°C, about 71°C , about 72°C, about 73°C, about 74°C, about 75°C, about 76°C, about 77°C, about 78°C, about 79°C, and about 80°C.

本发明的一些具体实施方式可以进一步包括折流板(311)以使已分散糖汁(301)与具有使至少一种物质从所述糖汁转移到所述气体中的气体特性的气体(302之间的界面面积增大。Some embodiments of the invention may further include a baffle (311) to separate the dispersed juice (301) from the gas (302) having gas properties that transfer at least one substance from the juice to the gas. The interface area between them increases.

如上所述进行的糖汁处理可以在如图13所示的第一容器(312)中进行,在此之后将处理过的糖汁从出口(314)转移到预加灰器(57)或其它加工步骤中,或可以将其转移到第二容器(315)中。在那些将处理过的糖汁转移到第二容器中的具体实施方式中,可以通过至少一个第二分散元件(316)将糖汁(301)再次分散。减压发生器(317)可以使所述第二容器(316)中的压力降低从而使由所述糖汁中转移出来的至少一种物质的气体分压减少到较低的气体分压(318)。Juice treatment as described above may be carried out in a first vessel (312) as shown in Figure 13, after which the treated juice is transferred from an outlet (314) to a prelimer (57) or other processing step, or it can be transferred to a second container (315). In those embodiments where the processed juice is transferred to a second container, the juice (301 ) may be redispersed by at least one second dispersing element (316). A reduced pressure generator (317) can reduce the pressure in the second container (316) to reduce the gas partial pressure of at least one substance diverted from the juice to a lower gas partial pressure (318 ).

减压发生器使第二容器(315)内达到并保持足以使分散糖汁(102)沸腾的较低压力。第二容器(315)内的较低压力(318)可以根据分散糖汁(301)的温度、组成的不同而发生变动或进行调整(自动或手动)。解吸气流发生器(319)可以将解吸气流(320)加入第二容器(315)中从而将挥发出的物质转移到大气中。解吸气(320)包括空气、大气气体、氮气、氧气、其它指定气体。The reduced pressure generator achieves and maintains a lower pressure in the second vessel (315) sufficient to boil the dispersed juice (102). The lower pressure (318) in the second container (315) can be changed or adjusted (automatically or manually) according to the temperature and composition of the dispersed juice (301). A desorption gas flow generator (319) may add a desorption gas flow (320) to the second vessel (315) to transfer volatilized species to the atmosphere. Stripping gas (320) includes air, atmospheric gases, nitrogen, oxygen, other specified gases.

本发明的某些具体实施方式进一步包括一个辅助的气体减少发生器(gas reduction generation)(321)以帮助气体减少发生器(317)在第二容器(315)中使分散糖汁(301)沸腾或保持沸腾。Certain embodiments of the present invention further include an auxiliary gas reduction generation (321) to assist the gas reduction generation (317) in boiling the dispersed juice (301) in the second vessel (315) Or keep it boiling.

类似于第一容器(312),第二容器(315)中也可以包含有折流板(311)以增大糖汁(301)与降低分压的气体(318)之间的界面面积。Similar to the first vessel (312), a baffle (311) may also be included in the second vessel (315) to increase the interface area between the juice (301) and the reduced partial pressure gas (318).

本发明的某些具体实施方式还包括第三容器(322),其中可以如上所述形成或保持降低的压力。糖汁(301)可以经过出口(323)从第二容器(315)中转移出来并且通过与第一和第二容器中相似的糖汁分配元件分散到第三容器中。或者,离开第二容器(315)的糖汁(301)可以按照需要直接转移到预加灰步骤或过滤步骤或其它步骤或过程中。Certain embodiments of the invention also include a third vessel (322) in which a reduced pressure can be established or maintained as described above. Juice (301) may be transferred from the second container (315) through outlet (323) and dispersed into a third container by similar juice distribution elements as in the first and second containers. Alternatively, the juice (301 ) exiting the second vessel (315) may be transferred directly to a preliming step or filtration step or other steps or processes as desired.

本发明的这些具体实施方式的例子具体用于阐释以下一般概念:利用加热的糖汁对某些物质、气体、挥发性化合物、酸或类似物质的溶解度降低的现象,通过在预加灰步骤之前对加热浸出糖汁表面存在的分压气体进行控制和/或使加热糖汁与所需分压气体接触的表面积增大,确定地对这些物质的浓度进行监控、评估或控制。本发明的优点被认为在于添加少量的碱(例如石灰)就可以控制糖汁在预加灰步骤之前的加工过程中的发泡现象。These examples of specific embodiments of the invention serve specifically to illustrate the general concept of taking advantage of the reduced solubility of certain substances, gases, volatile compounds, acids or similar substances by heated sugar juice, by Controlling the partial pressure of gas present at the surface of the heated leach juice and/or increasing the surface area of the heated juice in contact with the desired partial pressure of gas positively monitors, evaluates or controls the concentration of these substances. An advantage of the present invention is believed to be that the addition of a small amount of alkali such as lime can control the foaming phenomenon during the processing of the juice prior to the preliming step.

实施例1Example 1

通过对制糖甜菜丝进行传统塔式浸提得到糖汁。形成各由六份基本上相同的500毫升浸出糖汁等分试样组成的对照组和实验组。对对照组和实验组中的各份等分试样进行分析以确定其pH值。对于对照组中的各份浸出糖汁等分试样,其pH值约为6.3。将对照组中的各份等分试样不经进一步处理就用50%wt./vol.苛性钠溶液滴定至11.2pH终点。按照本发明对实验组中的各份等分试样进行处理,随后确定各份等分试样的pH值,并将各份实验等分试样用50%wt./vol.苛性钠溶液以与对照组几乎相同的方式滴定至11.2pH终点。Sugar juice is obtained by traditional tower extraction of sugar beet silk. Control and experimental groups were formed, each consisting of six substantially identical 500 ml aliquots of the extract juice. Aliquots from the control and experimental groups were analyzed to determine their pH. For each aliquot of extracted juice in the control group, the pH was about 6.3. Aliquots in the control group were titrated without further treatment with 50% wt./vol. caustic soda solution to an endpoint of 11.2 pH. Aliquots from the experimental group were treated according to the invention, the pH of each aliquot was subsequently determined, and each experimental aliquot was treated with a 50% wt./vol. caustic soda solution to Titrate to a 11.2 pH endpoint in almost the same manner as the control.

结果在下表1中列出。从表中可以看出,进行任何处理之前的各份糖汁等分试样的pH值大约为6.3。按照本发明进行处理后的实验组与对照组相比,在不加入任何碱的情况下pH值有所升高,并且需要较少量的苛性钠就可以达到11.2pH终点。The results are listed in Table 1 below. As can be seen from the table, the pH of the juice aliquots prior to any treatment was approximately 6.3. Compared with the control group, the pH value of the experimental group treated according to the present invention increases without adding any alkali, and requires a small amount of caustic soda to reach the end point of pH 11.2.

表1Table 1

  未处理糖汁的pH值pH value of untreated juice   苛性碱MLCaustic ML   处理过的糖汁的pH值pH of treated juice   苛性碱mLCaustic mL   苛性碱的%减少量% reduction in caustic   6.36.3   1.81.8   6.56.5   1.51.5   16.616.6   6.36.3   1.81.8   6.66.6   1.41.4   22.222.2   6.36.3   1.81.8   6.66.6   1.41.4   22.222.2   6.36.3   1.91.9   6.66.6   1.61.6   15.815.8   6.36.3   1.91.9   6.56.5   1.51.5   21.021.0   6.36.3   1.91.9   6.56.5   1.61.6   15.815.8

与未经处理的对照组中的糖汁等分试样相比,按照本发明进行处理的实验组中的糖汁等分试样达到11.2pH终点所需的苛性碱量减少了大约15.8%到大约22.2%。The amount of caustic required to reach the 11.2 pH endpoint was reduced by about 15.8% to About 22.2%.

实施例2Example 2

通过对制糖甜菜丝进行传统塔式浸提得到糖汁。形成各由5份基本上相同的500毫升浸出液等分试样构成的对照组和实验组。对对照组和实验组中的各份等分试样进行分析以确定pH值。对于对照组中的各份浸出糖汁等分试样,其pH值约为6.1。将对照组中的各份等分试样不经进一步处理就用30白利(brix)的石灰乳溶液滴定至11.2pH终点。按照本发明对实验组中的各份等分试样进行处理,随后确定各份等分试样的pH值,并将各份实验等分试样用30白利的石灰乳溶液以与对照组几乎相同的方式滴定至11.2pH终点。Sugar juice is obtained by traditional tower extraction of sugar beet silk. Control and experimental groups were formed, each consisting of 5 substantially identical 500 ml aliquots of the leachate. Aliquots from the control and experimental groups were analyzed to determine pH. For each aliquot of extracted juice in the control group, the pH was about 6.1. Aliquots in the control group were titrated without further treatment to a 11.2 pH endpoint with 30 brix of milk of lime solution. Aliquots from the experimental group were treated according to the invention, the pH of each aliquot was subsequently determined, and each experimental aliquot was treated with a 30 Brix milk of lime solution to compare with the control group. Titrate to a pH endpoint of 11.2 in much the same manner.

结果在下表2中列出。从表中可以看出,进行任何处理之前的各份糖汁等分试样的pH大约为6.1。按照本发明进行处理的实验组与对照组相比,在不加入任何碱的情况下其pH值有所提高,并且需要较少量的石灰乳就可以达到11.2pH终点。The results are listed in Table 2 below. As can be seen from the table, the pH of the juice aliquots prior to any treatment was approximately 6.1. Compared with the control group, the experimental group treated according to the present invention has a higher pH value without adding any alkali, and requires less milk of lime to reach the end point of pH 11.2.

表2Table 2

  未处理糖汁的pHpH of untreated juice   石灰乳mlmilk of lime ml   处理过的糖汁的pH值pH of treated juice   石灰乳mlmilk of lime ml   石灰乳的%减少量% reduction of milk of lime   6.16.1   4.64.6   6.56.5   3.33.3   28.328.3   6.16.1   4.44.4   6.66.6   3.23.2   27.327.3   6.16.1   4.74.7   6.66.6   3.53.5   25.525.5   6.16.1   4.44.4   6.66.6   3.33.3   25.025.0   6.16.1   4.54.5   6.66.6   3.33.3   26.726.7

与未经处理的对照组中的糖汁等分试样相比,按照本发明进行处理的实验组的糖汁等分试样达到11.2pH终点所需的石灰乳的量减少了大约25.0%到大约28.3%。Compared to the juice aliquots in the untreated control group, the amount of milk of lime required to reach the 11.2 pH endpoint was reduced by approximately 25.0% to About 28.3%.

同样,表1和表2中所列数据提供了对两种不同类型的浸提设备和浸提方法的比较。重要的是,数据表明,不同的浸提器或不同的浸提方法可以产生具有明显不同的pH值的浸出糖汁,即使每种类型的浸提技术产生的pH值可以是基本上内在一致的。例如,表2中未处理的浸出糖汁的初始pH值为6.1,与之相比,表1中未处理的浸出糖汁的初始pH值为6.3。Likewise, the data presented in Tables 1 and 2 provide a comparison of two different types of extraction equipment and extraction methods. Importantly, the data show that different extractors or different extraction methods can produce extracted juices with significantly different pH values, even though the pH values produced by each type of extraction technique can be essentially internally consistent . For example, the initial pH value of the untreated leach juice in Table 2 was 6.1 compared to the initial pH value of the untreated leach juice in Table 1 which was 6.3.

实施例3Example 3

通过对制糖甜菜丝进行传统塔式浸提得到浸出糖汁,并且按照本发明,使用图12和13所示的在混合器和预加灰器之间存在位置(location)的具体实施方式进行处理。以大约每分钟100立方英尺的速率分散到以大约每分钟400立方英尺速率产生的大气气流中(72英寸×72英寸的对流通道,其中对流通道高约144英寸)的浸出糖汁如下表1和2中所示的气相色谱/质谱分析所标明的那样使多种物质从分散糖汁中转移:Extract juice is obtained by conventional tower leaching of sugar beets and according to the invention using the embodiment shown in Figures 12 and 13 with a location between the mixer and the prelimer deal with. The leach juice dispersed at a rate of approximately 100 cubic feet per minute into an atmospheric air stream generated at a rate of approximately 400 cubic feet per minute (72 inches by 72 inches of convection channels, wherein the convection channels are approximately 144 inches high) is shown in the table below As indicated by the GC/MS analysis shown in 1 and 2, a variety of substances were transferred from the dispersed sugar juice:

Figure G03824068819960401D000341
Figure G03824068819960401D000341

表1Table 1

表1表示样品SMBSC1和SMBSC2(由与本文所述糖汁经对流交换后的气流制得的浓缩物)的气相色谱分析,以及将那些样品的色谱与上面1-9列出的有机酸的标准混合物样品的气相色谱分析进行的比较。可以看出,按照本发明对糖汁进行的处理除去了不同数量的标准混合物中所含有的各种有机酸。Table 1 shows the gas chromatographic analysis of samples SMBSC1 and SMBSC2 (concentrates obtained from the gas stream after counter-current exchange with the sugar juice described herein), and the comparison of the chromatograms of those samples with the standards for the organic acids listed in 1-9 above. Gas chromatographic analysis of mixture samples for comparison. It can be seen that the treatment of the sugar juice according to the present invention removes various organic acids contained in different amounts of the standard mixture.

Figure G03824068819960401D000351
表2
Figure G03824068819960401D000351
Table 2

表2表示样品SMSBC5 D(由在不使用减压以及糖汁温度在60℃至70℃之间情况下与本文所述糖汁进行对流交换后的气流制得的浓缩物)的气相色谱/质谱分析,该样品的色谱分析显示,各种挥发性化合物升高到具有由各种醇类占多数的曲率的基线以上。Table 2 presents the gas chromatography/mass spectrum of sample SMSBC5 D (concentrate produced from gas flow after counter-current exchange with the juice described herein without the use of reduced pressure and at a juice temperature between 60°C and 70°C) Analysis, chromatographic analysis of this sample showed various volatile compounds rising above a baseline with a curvature dominated by various alcohols.

用GCMS鉴别这些化合物中的每一种,其凯库勒结构在下表3中;列出:Each of these compounds was identified by GCMS and its Kekule structures are in Table 3 below; listed:

表3table 3

虽然存在不同类型的浸提设备和不同的浸提方法,但是本领域的普通技术人员没有认识到在制糖甜菜体或其它类型的植物体的浸提过程中可以改变或降低pH值,或是没有认识到不同的浸提设备或不同的方法会生成具有不同pH值的糖汁或液体,或是没有认识到较新类型的浸提器通常可以获得具有较低pH值的浸出糖汁。采用相同的浸提技术或不同的浸提技术,浸提技术生成具有不同pH值的浸出糖汁,或者对浸提技术的改进已经改变或降低了浸出糖汁的pH值,就此而言,可以看出这些传统的从植物体中提取糖汁的方法与本发明的教导相去甚远。Although different types of extraction equipment and different extraction methods exist, those of ordinary skill in the art do not realize that the pH can be changed or lowered during the extraction of sugar beet or other types of plant matter, or that There is no recognition that different extraction equipment or different methods produce juices or liquids with different pH values, or that newer types of extractors can often obtain extracted juices with lower pH values. Using the same extraction technique or a different extraction technique, the extraction technique produces an extract juice with a different pH, or an improvement in the extraction technique has changed or lowered the pH of the extract juice, in this regard, may It can be seen that these traditional methods of extracting sugar juice from plants are far from the teachings of the present invention.

从前述内容很容易看出,可以以各种方式具体实施本发明的基本概念。其包括分析技术和用于完成适当分析的设备。在此用途中,将分析技术作为通过所述各种设备获得的结果的一部分,或作为使用时固有的步骤予以公开。其仅仅是使用预定或所述设备的自然结果。此外,虽然公开了一些设备,但是应该了解的是,这些设备不但实现某些方法,而且可以以多种方式进行变动。重要的是,对于前述所有内容,所有这些方面都应该被认为包括在其公开的内容中。From the foregoing it is readily apparent that the basic concept of the invention can be embodied in various ways. It includes analytical techniques and the equipment used to perform appropriate analyses. In this use, analytical techniques are disclosed as part of the results obtained by the various devices described, or as inherent in their use. It is simply a natural consequence of using the device intended or described. Furthermore, although some devices are disclosed, it should be understood that these devices not only implement certain methods, but can also be varied in many ways. Importantly, as with all the foregoing, all of these aspects should be considered included in their disclosure.

本申请中包含有的讨论起到基本说明的作用。读者应该清楚,具体讨论不可能明确描述所有可能的实施方式;许多可供选择的方式是隐含有的。其也不能完全解释本发明的普遍特性,而且不能明确表明每个特征或要素是怎样实际代表更多功能或多种可供选择的情况或同等要素。此外,这些是隐含在本公开内容中的。当以设备确定的术语体系描述本发明时,设备的每一个部件都隐含有着起到一种作用。不仅包括对所述设备的设备权利要求,而且包括指明本发明和每个元件所起作用的方法或过程权利要求。说明和术语体系都不表示对本文包含有的权利要求范围的限制。The discussion contained in this application serves as a basic illustration. The reader should be aware that the detailed discussion cannot explicitly describe all possible implementations; many alternatives are implied. Nor does it fully explain the general nature of the invention, nor does it expressly show how each feature or element actually represents more functionality or alternatives or equivalent elements. Again, these are implied in this disclosure. When describing the invention in device specific terminology, each component of the device implicitly serves a function. Not only are device claims to the device described, but method or process claims specifying the invention and the functioning of each element. Neither the description nor the terminology is intended to limit the scope of the claims contained herein.

还应该理解的是,可以在不背离本发明本质的情况下进行各种改变。这些改变也可以隐含在说明书中。其仍落在本发明的范围内。本公开中含有包括所示明确的实施方式、各种隐含的可供选择的可供选择的实施方式和主要方法或过程等的广泛的公开内容,而且可以依赖本申请的权利要求的支持。应该理解的是,此处完成了任何这种语言改变和广泛的权利要求。该完整的专利申请用于支持独立地或作为整个系统地涵盖本发明众多方面的专利。It should also be understood that various changes may be made without departing from the essence of the invention. These changes may also be implicit in the description. It still falls within the scope of the present invention. This disclosure contains a broad disclosure including the explicit embodiments shown, various implicit alternative embodiments and principal methods or processes, etc., and may be relied upon for support of the claims of this application. It should be understood that any such change of language and broad claims are accomplished here. This complete patent application serves to support patents covering various aspects of the invention either individually or as a system as a whole.

此外,本发明和权利要求的各个要素也可以以不同方法实现。本公开应该理解成包括每一种这样的变动,只要其是任何设备实施方式、方法或过程实施方式的实施方式变动或仅仅是这些的任何要素的变动。特别地,应该理解的是,当本公开涉及到本发明的各要素时,各要素的用词可以表示成相当的设备术语或方法术语——即使只有功能或结果相同。这些相当的、广义的或甚至更一般的术语应该视为包含有在对各种要素或作用的说明中。这些术语可以按照需要被取代以便使授予本发明权利的笼统范围明确化。仅举一例,应该理解的是,所有的作用都可以表示为引起该作用的设备或导致该作用的要素。类似地,公开的每个物理要素应该理解成包括对该物理要素所促成作用的公开。考虑到这最后一个方面,仅举一例,“注射器”的公开应该理解成包括“注射”作用的公开——无论是否明确论述——而且反过来,对“注射”作用的有效公开应该理解成包括对“注射器”或甚至是“注射用设备”的公开。这种改变和可选择的术语被认为明确包含有在本说明书中。Furthermore, various elements of the invention and claims may also be implemented in different ways. The present disclosure should be understood to cover every such variation as it is an implementation variation of any apparatus embodiment, method or process embodiment or merely a variation of any element of these. In particular, it should be understood that when the present disclosure refers to elements of the invention, the wording of each element may represent equivalent apparatus terms or method terms—even if only the function or result is the same. These equivalent, broad, or even more general terms should be considered to be included in the description of various elements or actions. These terms may be substituted as necessary to clarify the general scope of rights granted to the invention. By way of example only, it should be understood that all actions may be expressed as a device which causes that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to include a disclosure of what that physical element contributes to. With this last aspect in mind, as just one example, disclosure of a "syringe" should be understood to include disclosure of the effect of "injecting"—whether explicitly stated or not—and conversely, effective disclosure of the effect of "injecting" should be understood to include Disclosure of "syringes" or even "device for injecting". Such changes and alternative terms are deemed to be expressly included in this specification.

本专利申请中提到的任何专利、出版物或其它参考文献均在此引入作为参考。此外,至于所使用的各个术语,应该理解的是,除非它在本申请中的使用与通译不一致,每个术语都包含有通用字典定义,而且如Random House Webster’s Unabridged Dictionary(蓝登书屋韦氏无删节大辞典)第二版中所含有的所有定义、可供选择的术语和同义词均经在此引入作为参考。然而,对于上述各项,这些引入作为参考的信息或陈述可以与本发明的专利内容不一致,就此而言,这些陈述明显不被视为是由申请人作出的。Any patents, publications, or other references mentioned in this patent application are hereby incorporated by reference. In addition, as for the various terms used, it should be understood that unless its use in this application is inconsistent with the translation, each term contains a general dictionary definition, and as in Random House Webster's Unabridged Dictionary (Random House Webster's Unabridged Dictionary) All definitions, alternative terms and synonyms contained in Abridged Dictionary) Second Edition are hereby incorporated by reference. However, to the foregoing, such information or statements incorporated by reference may be inconsistent with the patent content of this invention, and in this regard, such statements are expressly not deemed to have been made by the applicant.

因此,申请人至少要求下列权利:i)本文所公开和说明的各糖汁加工系统,ii)公开和说明的相关方法,iii)对这些装置和方法中的每一种的类似的、相当的和甚至暗含有的变动;iv)实现如所公开和所述的所示各功能可供选择的设计;v)实现所公开和所述的暗示实现的各功能的可供选择的设计和方法;vi)作为分离和独立的发明所示的各种特征、组分和步骤;vii)通过公开的各种系统或组分增强的用途;viii)由这些系统或组分得到的产品;ix)基本如前所述而且参照任何所附实施例的方法和设备;x)公开的前述各元素的各种组合和置换;xi)借助于计算机或在计算机上进行的上述各种方法;xii)如以上讨论所述的可编程设备;(xiii)用指导包括具有如以上讨论所述功能的设备或元件的计算机的数据进行编码的计算机可读记忆;xiv)按照本文的公开和说明进行配置的计算机;xv)如本文所公开和说明的独立或结合的子程序和程序;xvi)公开和说明的相关方法;xvii)对各系统和方法的类似的、相当的和甚至暗含有的变动;xviii)实现所公开和所述的各功能可供选择的设计;xix)实现如暗示实现所公开和所述的功能所示的可供选择的设计和方法;xx)作为分离和独立的发明所示的各种设备、组分和步骤;xxi)上述各项的各种组合和置换;和xxii)依附于所列各项独立权利要求或概念的各种可能的从属权利要求或概念。Accordingly, applicants claim at least the following: i) each of the juice processing systems disclosed and described herein, ii) the associated methods disclosed and described, iii) similar and equivalent claims to each of these devices and methods and even implied changes; iv) alternative designs for implementing the functions shown as disclosed and described; v) alternative designs and methods for implementing the functions disclosed and described as implied; vi) the various features, components and steps shown as separate and independent inventions; vii) uses enhanced by the various systems or components disclosed; viii) products derived from these systems or components; ix) essentially methods and apparatus as previously described and with reference to any of the accompanying embodiments; x) various combinations and permutations of the foregoing disclosed elements; xi) the above various methods performed by means of or on a computer; xii) as above A programmable device as discussed above; (xiii) a computer readable memory encoded with data directing a computer comprising a device or element having functions as discussed above; xiv) a computer configured in accordance with the disclosure and description herein; xv) individual or combined subroutines and programs as disclosed and described herein; xvi) related methods disclosed and described; xvii) similar, equivalent and even implied variations to the respective systems and methods; xviii) implementing Alternative designs for the disclosed and described functions; xix) Alternative designs and methods for implementing the disclosed and described functions as implied; xx) Each shown as a separate and independent invention xxi) various combinations and permutations of the above items; and xxii) various possible dependent claims or concepts attached to each listed independent claim or concept.

应该理解的是,为了实践的理由和为了避免加入可能的几百条权利要求,申请人最后仅列出具有最先从属性的权利要求。应该理解的是,根据新事物法律(new matter laws)——包括但不限于EuropeanPatent Convention Article 123(2)(欧洲专利公约的124条第2项)和UnitedStates Patent Law(美国专利法)35U.S.C§132或其它类似法律——存在所需程度的支持,即允许加入在一项独立权利要求或概念下列举的各种从属物或其它要素,在任何其它独立权利要求或概念项下的从属物或其它要素也是如此。It should be understood that, for practical reasons and to avoid adding potentially hundreds of claims, the applicant lists only the claims with the earliest dependencies at the end. It should be understood that, under new matter laws (new matter laws) - including but not limited to European Patent Convention Article 123 (2) (European Patent Convention Article 124 item 2) and United States Patent Law (United States Patent Law) 35U.S.C §132 or other similar law—there is the level of support required to allow the incorporation of dependencies or other elements recited under one independent claim or concept to a dependency under any other independent claim or concept or other elements as well.

此外,如果使用或使用时,根据传统的权利要求解释,使用过渡性用语“包括”保持“可扩展”的权利要求。因此,除非文中另有要求,应当理解术语“包括”(comprise)或例如“包括”(comprises)或“包括”(comprising)之类的变种,是暗指包括所述要素或步骤或要素组或步骤组但不排除其它任何要素或步骤或要素组或步骤组。这些术语应该以最广义的形式理解以便给予申请人法律许可的最广泛的涵盖范围。Furthermore, the use of the transitional phrase "comprises" preserves claims that "extend" according to traditional claim interpretation, if or when used. Therefore, unless the context requires otherwise, it should be understood that the term "comprise", or variations such as "comprises" or "comprising", implies the inclusion of stated elements or steps or groups of elements or group of steps but not to the exclusion of any other element or step or group of elements or steps. These terms should be construed in their broadest terms so as to give applicants the broadest coverage legally permitted.

本说明书中所列的权利要求经此引用成为本发明这一说明书的一部分,而且申请人明确保留使用这些作为补充说明的权利要求中所含有的全部或部分内容支持任何一项或全部权利要求或其任何要素或组分的权利,申请人进一步明确保留按照需要将这些权利要求所含有的任意部分或全部内容或其任何要素或组分从说明书中移到权利要求书中(反之亦然)的权利,以便界定本申请或其任何完全连续申请案、分申请案或部分连续申请案所要求保护的范围,或者以便获得按照任何国家或条约的专利法、规则或规章缩减费用的利益,而且这些引入的内容应该存在于本申请(包括任何完全连续申请案、分割申请案或部分连续申请案或任何对其的重排或扩展)的整个待决期内。The claims set forth in this specification are hereby incorporated by reference into part of this specification of the present invention, and the applicant expressly reserves the right to use all or part of the claims contained in these claims as supplementary statements in support of any one or all of the claims or The applicant further expressly reserves the right to remove any part or all of the content contained in these claims or any element or component thereof from the description to the claims (and vice versa) as required. the right to delineate the scope of protection claimed in this application or any of its whole continuation, sub-applications or part- continuation applications, or to obtain the benefit of a reduction in fees under the patent laws, rules or regulations of any country or treaty, and these The incorporated matter should exist throughout the pendency of this application (including any fully continuation, divisional or part-continuation application or any rearrangement or extension thereof).

Claims (68)

1.一种对由植物体获得的糖汁进行提纯的方法,包括下列步骤:1. A method for purifying the sugar juice obtained by plant body, comprising the following steps: a)获得植物体;a) obtaining plant matter; b)从至少一部分所述植物体中移出糖汁,其中所述糖汁含有蔗糖、非蔗糖物和水,而且其中一定量的所述非蔗糖物包括溶解物;b) removing juice from at least a portion of said plant matter, wherein said juice contains sucrose, non-sucrose matter and water, and wherein an amount of said non-sucrose matter includes dissolved matter; c)将所述糖汁暴露在气体混合物中,同时加入防沫剂;c) exposing said juice to a gas mixture while adding an antifoaming agent; d)在加碱之前,将一部分所述溶解物从所述糖汁转移到所述气体混合物中;d) transferring a portion of said lysates from said juice to said gas mixture prior to alkali addition; e)在所述糖汁和所述气体混合物之间产生增大的界面表面积;e) creating an increased interfacial surface area between said juice and said gas mixture; f)提高所述溶解物从所述糖汁到所述气体混合物的转移速率;f) increasing the rate of transfer of said solutes from said juice to said gas mixture; g)使所述气体混合物再生、或者在与所述糖汁之间增大的界面表面积上连续或间歇地调整分压气体以防止所述气体混合物和所述溶解物之间达到平衡;以及g) regenerating said gas mixture, or adjusting the partial pressure of gas continuously or intermittently over an increased interfacial surface area with said juice to prevent equilibrium between said gas mixture and said dissolved matter; and h)减少所述糖汁中的所述溶解物。h) Reducing said dissolved matter in said juice. 2.如权利要求1所述的对由植物体获得的糖汁进行提纯的方法,其中所述从至少一部分所述植物体中移出糖汁的步骤包括对所述植物体进行浸提以获得所述糖汁。2. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein said step of removing juice from at least a portion of said plant matter comprises leaching said plant matter to obtain said plant matter Said sugar juice. 3.如权利要求1所述的对由植物体获得的糖汁进行提纯的方法,其中所述从至少一部分所述植物体中移出糖汁的步骤包括对所述植物体进行碾磨以获得所述糖汁。3. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein said step of removing juice from at least a portion of said plant matter comprises grinding said plant matter to obtain said plant matter Said sugar juice. 4.如权利要求1所述的对由植物体获得的糖汁进行提纯的方法,其中所述植物体选自甘蔗、制糖甜菜和甜高粱。4. The method of purifying sugar juice obtained from plant matter as claimed in claim 1, wherein said plant matter is selected from the group consisting of sugar cane, sugar beet and sweet sorghum. 5.如权利要求1所述的对由植物体获得的糖汁进行提纯的方法,其中所述非蔗糖物包括至少一种选自不溶性植物体、可溶性植物体、土粒、肥料、除蔗糖外的糖类、有机非糖物、无机非糖物、溶解气体、有机酸、无机酸、蛋白质、磷酸盐、碳酸根离子、碳酸氢根离子、金属离子、果胶、着色剂、皂角苷、蜡、脂肪和树胶的物质。5. The method for purifying the sugar juice obtained from plants as claimed in claim 1, wherein said non-sucrose matter comprises at least one selected from the group consisting of insoluble plants, soluble plants, soil particles, fertilizers, except sucrose. sugars, organic non-sugars, inorganic non-sugars, dissolved gases, organic acids, inorganic acids, proteins, phosphates, carbonate ions, bicarbonate ions, metal ions, pectin, colorants, saponins, Waxy, fatty and gummous substances. 6.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁中的至少一部分所述溶解物包括挥发性物质。6. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein at least a portion of said dissolved matter in said juice comprises volatile substances. 7.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁中的所述溶解物包括溶解气体。7. A method of purifying sugar juice obtained from plant matter as claimed in claim 1, wherein said dissolved matter in said sugar juice includes dissolved gas. 8.如权利要求7所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁中的所述溶解气体选自二氧化碳和二氧化硫。8. A method of purifying sugar juice obtained from plant matter as claimed in claim 7, wherein said dissolved gas in said sugar juice is selected from carbon dioxide and sulfur dioxide. 9.如权利要求7所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁中的溶解气体包括以选自二氧化碳气体、碳酸根离子、碳酸氢根离子和碳酸的形式存在的二氧化碳。9. A method for purifying sugar juice obtained from plants as claimed in claim 7, wherein the dissolved gas in the sugar juice comprises a form selected from carbon dioxide gas, carbonate ions, bicarbonate ions and carbonic acid carbon dioxide present. 10.如权利要求7所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁中的溶解气体包括以选自二氧化硫气体、硫酸和亚硫酸的形式存在的二氧化硫。10. A method of purifying juice obtained from plant matter as claimed in claim 7, wherein the dissolved gas in said juice comprises sulfur dioxide in a form selected from sulfur dioxide gas, sulfuric acid and sulfurous acid. 11.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中溶解物包括水溶酸。11. A method of purifying sugar juice obtained from plant matter as claimed in claim 1, wherein the dissolved matter comprises water-soluble acids. 12.如权利要求11所述的一种将由植物体获得的糖汁提纯的方法,其中所述水溶酸选自磷酸、盐酸、硫酸、柠檬酸、草酸、琥珀酸、富马酸、乳酸、羟基乙酸、吡咯烷酮-羧酸、甲酸、乙酸、丁酸、马来酸和乳酸。12. A method for purifying sugar juice obtained from plants as claimed in claim 11, wherein said water-soluble acid is selected from phosphoric acid, hydrochloric acid, sulfuric acid, citric acid, oxalic acid, succinic acid, fumaric acid, lactic acid, hydroxyl Acetic acid, pyrrolidone-carboxylic acid, formic acid, acetic acid, butyric acid, maleic acid and lactic acid. 13.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述气体混合物选自大气气体、过滤大气气体和过滤空气。13. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein said gas mixture is selected from the group consisting of atmospheric gases, filtered atmospheric gases and filtered air. 14.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述增大所述糖汁和所述气体混合物之间的界面表面积的步骤包括搅拌所述糖汁。14. A method of purifying juice obtained from plant material as recited in claim 1, wherein said step of increasing the interfacial surface area between said juice and said gaseous mixture comprises agitating said juice. 15.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述增大所述糖汁和所述气体混合物之间的界面表面积的步骤包括喷洒所述糖汁。15. A method of purifying juice obtained from plant material as recited in claim 1, wherein said step of increasing the interfacial surface area between said juice and said gaseous mixture comprises spraying said juice. 16.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述增大所述糖汁和所述气体混合物之间的界面表面积的步骤包括将所述气体混合物鼓入所述糖汁。16. A method of purifying juice obtained from plant matter as recited in claim 1, wherein said step of increasing the interfacial surface area between said juice and said gaseous mixture comprises blowing said gaseous mixture into the juice. 17.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述增大所述糖汁和所述气体混合物之间的界面表面积的步骤包括将所述气体混合物注入所述糖汁。17. A method of purifying juice obtained from plant matter as recited in claim 1, wherein said step of increasing the interfacial surface area between said juice and said gaseous mixture comprises injecting said gaseous mixture into The sugar juice. 18.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述增大所述糖汁和所述气体混合物之间的界面表面积的步骤包括用所述气体混合物汽提所述糖汁。18. A method of purifying juice obtained from plant matter as recited in claim 1, wherein said step of increasing the interfacial surface area between said juice and said gaseous mixture comprises vaporizing said gaseous mixture Lift the sugar juice. 19.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中:19. A method of purifying sugar juice obtained from plants as claimed in claim 1, wherein: a)将所述糖汁与气体混合物接触;a) contacting said juice with a gas mixture; b)在加入碱之前,将一部分所述溶解物从所述糖汁转移到所述气体混合物中;b) transferring a portion of said lysate from said juice to said gas mixture prior to addition of base; c)增大所述糖汁和所述气体混合物之间的界面表面积;c) increasing the interfacial surface area between said juice and said gas mixture; d)提高所述溶解物从所述糖汁到所述气体混合物的转移速率;和d) increasing the transfer rate of said solutes from said juice to said gas mixture; and e)减少所述糖汁中的溶解物。e) Reduction of dissolved matter in the juice. 上述步骤包括将所述气体混合物注入糖汁流中以形成所述糖汁和所述气体混合物的混合流,由此至少一部分所述溶解物从所述糖汁流转移到所述注射气体混合物中。The steps above include injecting said gaseous mixture into a juice stream to form a mixed stream of said juice and said gaseous mixture whereby at least a portion of said dissolved material is transferred from said juice stream into said injected gaseous mixture . 20.如权利要求19所述的一种将由植物体获得的糖汁提纯的方法,其中所述糖汁流包括糖汁的连续流。20. A method of purifying juice obtained from plant material as claimed in claim 19, wherein said juice stream comprises a continuous stream of juice. 21.如权利要求20所述的一种将由植物体获得的糖汁提纯的方法,其中所述混合流包括连续的混合流。21. A method of purifying juice obtained from plant matter as claimed in claim 20, wherein said mixed stream comprises a continuous mixed stream. 22.如权利要求21所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括在所述混合流上产生降低的压力的步骤。22. A method of purifying juice obtained from plant matter as claimed in claim 21 further comprising the step of creating a reduced pressure on said mixing stream. 23.如权利要求22所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括配置所述糖汁流以便在所述混合流上产生所述降低的压力的步骤。23. A method of purifying juice obtained from plant material as recited in claim 22, further comprising the step of configuring said juice stream to generate said reduced pressure on said mixed stream. 24.如权利要求19所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括将转移到所述气体混合物中的所述溶解物与所述混合流分离的步骤。24. A method of purifying juice obtained from plant matter as recited in claim 19, further comprising the step of separating said dissolved material transferred to said gaseous mixture from said mixed stream. 25.如权利要求24所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括根据减压源生成从所述混合供气流中分离出来的所述气体混合物气流的步骤。25. A method of purifying juice obtained from plant material as recited in claim 24, further comprising the step of generating said gas mixture stream separated from said mixed supply stream from a source of reduced pressure. 26.如权利要求19、23或25所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括,将所述糖汁和所述气体混合物之间的所述界面表面上的压力降低到低于大气压的步骤。26. A method of purifying juice obtained from plant material as claimed in claim 19, 23 or 25, further comprising, reducing the pressure on the interface surface between said juice and said gas mixture to Step to reduce to subatmospheric pressure. 27.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中减少所述糖汁中的所述溶解物的所述步骤包括降低所述糖汁中水合氢离子的浓度。27. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein said step of reducing said dissolved matter in said juice comprises reducing the concentration of hydronium ions in said juice . 28.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中减少所述糖汁中的所述溶解物的所述步骤包括降低所述糖汁产生水合氢离子的能力。28. A method of purifying juice obtained from plant matter as recited in claim 1, wherein said step of reducing said dissolved matter in said juice comprises reducing the ability of said juice to generate hydronium ions . 29.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中减少所述糖汁中的所述溶解物的所述步骤包括将所述糖汁的pH值提高选自0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9、1.0、1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2.0的一定量。29. A method of purifying juice obtained from plant matter as claimed in claim 1, wherein said step of reducing said dissolved matter in said juice comprises increasing the pH of said juice selected from A certain amount of 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0. 30.如权利要求29所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括下述步骤:降低加入到一定量的溶解物含量降低的所述糖汁中的碱量,以便形成在大约11.0和大约12.0之间的初始pH值。30. A method of purifying juice obtained from plant material as claimed in claim 29, further comprising the step of: reducing the amount of alkali added to a quantity of said juice with reduced dissolved matter content so that An initial pH of between about 11.0 and about 12.0 is formed. 31.如权利要求29所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括下述步骤:降低加入到一定量的溶解物含量降低的所述糖汁中的碱量,以便形成在大约11.5和大约12.5之间的初始pH值。31. A method of purifying juice obtained from plant matter as claimed in claim 29, further comprising the step of: reducing the amount of alkali added to a quantity of said juice with reduced dissolved matter content so that An initial pH of between about 11.5 and about 12.5 is formed. 32.如权利要求29所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括下述步骤:降低加入到一定量的溶解物含量降低的所述糖汁中的碱量降低,以便确定与所述糖汁中至少一部分所述非蔗糖物质的等电点相对应的pH值。32. A method of purifying juice obtained from plant matter as claimed in claim 29, further comprising the step of: reducing the amount of alkali added to an amount of said juice with reduced dissolved matter content, to determine the pH corresponding to the isoelectric point of at least a portion of said non-sucrose material in said juice. 33.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其中所述减少所述糖汁中的所述溶解物的步骤包括减少在所述糖汁中由溶解气体产生的水溶酸。33. A method of purifying juice obtained from plant material as recited in claim 1, wherein said step of reducing said dissolved matter in said juice comprises reducing generation of dissolved gases in said juice of water-soluble acids. 34.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其在将所述糖汁与气体混合物接触的所述步骤之前,进一步包括从所述糖汁中去除至少一部分不溶物的步骤。34. A method of purifying juice obtained from plant matter as claimed in claim 1, further comprising removing at least a portion of said juice prior to said step of contacting said juice with a gaseous mixture Insoluble step. 35.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其在将所述糖汁与气体混合物接触的所述步骤之后,进一步包括从所述糖汁中去除至少一部分不溶物的步骤。35. A method of purifying juice obtained from plant matter as claimed in claim 1, further comprising removing at least a portion of said juice after said step of contacting said juice with a gaseous mixture Insoluble step. 36.如权利要求1所述的一种将由植物体获得的糖汁提纯的方法,其在减少所述糖汁中的所述溶解物的步骤之后,进一步包括将第一量的碱加入所述糖汁中的步骤。36. A method of purifying juice obtained from plant matter as claimed in claim 1, further comprising adding a first amount of alkali to said juice after the step of reducing said dissolved matter in said juice Steps in sugar juice. 37.如权利要求36所述的一种将由植物体获得的糖汁提纯的方法,其中所述在减少所述糖汁中的所述溶解物的所述步骤之后将第一量的碱加入所述糖汁的步骤包括对所述糖汁预加灰的步骤。37. A method of purifying juice obtained from plant matter as claimed in claim 36, wherein said step of reducing said dissolved matter in said juice is followed by adding a first amount of alkali to said juice The step of said juice includes the step of preliming said juice. 38.如权利要求36所述的一种将由植物体获得的糖汁提纯的方法,其中所述在减少所述糖汁中的所述溶解物的所述步骤之后将第一量的碱加入所述糖汁中的步骤包括对所述糖汁冷汁加灰的步骤。38. A method of purifying juice obtained from plant matter as claimed in claim 36, wherein said step of reducing said solutes in said juice is followed by adding a first amount of alkali to said juice The step in the sugar juice includes the step of ashing the cold juice of the sugar juice. 39.如权利要求36所述的一种将由植物体获得的糖汁提纯的方法,其中所述在减少所述糖汁中的所述溶解物的所述步骤之后将第一量的碱加入所述糖汁中的步骤包括对所述糖汁热汁加灰的步骤。39. A method of purifying juice obtained from plant matter as claimed in claim 36, wherein said step of reducing said solutes in said juice is followed by adding a first amount of alkali to said juice The step in the syrup includes the step of ashing the hot juice of the syrup. 40.如权利要求36所述的一种将由植物体获得的糖汁提纯的方法,其中所述在减少所述糖汁中的所述溶解物的所述步骤之后将第一量的碱加入到所述糖汁中的步骤包括基于在所述糖汁中所述溶解物的减少而在所述糖汁中加入减少量的碱。40. A method of purifying juice obtained from plant matter as claimed in claim 36, wherein said step of reducing said dissolved matter in said juice is followed by adding a first amount of alkali to The step in the juice includes adding a reduced amount of alkali to the juice based on the reduction of the dissolved matter in the juice. 41.如权利要求36所述的一种将由植物体获得的糖汁提纯的方法,其进一步包括在所述减少所述糖汁中的所述溶解物的步骤之后将第二量的碱加入到所述糖汁中的步骤,其包括对所述糖汁冷汁加灰的步骤。41. A method of purifying juice obtained from plant matter as recited in claim 36, further comprising adding a second amount of alkali to said juice after said step of reducing said dissolved matter in said juice The step in the sugar juice includes the step of adding ash to the cold juice of the sugar juice. 42.如权利要求41所述的一种将由植物体获得的糖汁提纯的方法,其中在所述减少所述糖汁中的所述溶解物的步骤之后将第二量的碱加入到所述糖汁中的所述步骤包括对所述糖汁热汁加灰的步骤。42. A method of purifying juice obtained from plant matter as claimed in claim 41 , wherein a second amount of alkali is added to said juice after said step of reducing said dissolved matter in said juice. Said step in juice comprises the step of ashing said juice. 43.如权利要求41所述的一种将由植物体获得的糖汁提纯的方法,其中,在所述减少所述糖汁中的所述溶解物的步骤后,所述的将第一量的碱加入到所述糖汁中的步骤包括基于所述糖汁中所述溶解物的减少而在所述糖汁中加入减少量的碱。43. A method of purifying sugar juice obtained from plant matter as claimed in claim 41, wherein, after said step of reducing said dissolved matter in said sugar juice, said first amount of The step of adding base to said juice includes adding a reduced amount of base to said juice based on the reduction of said dissolved matter in said juice. 44.如权利要求41所述的一种将由植物体获得的糖汁提纯的方法,进一步包括,在所述减少所述糖汁中的所述溶解物的步骤之后将第三量的碱加入到所述糖汁中的步骤,其包括对所述糖汁热汁加灰的步骤。44. A method of purifying juice obtained from plant matter as recited in claim 41, further comprising adding a third amount of alkali to said juice after said step of reducing said dissolved matter in said juice The step in the sugar juice includes the step of adding ash to the hot juice of the sugar juice. 45.如权利要求44所述的一种将由植物体获得的糖汁提纯的方法,其中,在所述减少所述糖汁中的所述溶解物的步骤之后将第三量的碱加入到所述糖汁中的所述步骤,其包括对所述糖汁中间加灰的步骤。45. A method of purifying juice obtained from plant matter as claimed in claim 44, wherein a third amount of alkali is added to said juice after said step of reducing said dissolved matter in said juice The step in the sugar juice, which includes the step of adding ash to the middle of the sugar juice. 46.如权利要求44所述的一种将由植物体获得的糖汁提纯的方法,进一步包括,在所述减少所述糖汁中的所述溶解物的步骤之后,向所述糖汁中加入第四量的碱。46. A method of purifying juice obtained from plant matter as claimed in claim 44, further comprising, after said step of reducing said dissolved matter in said juice, adding A fourth amount of base. 47.如权利要求36、41、44或46所述的一种将由植物体获得的糖汁提纯的方法,其中所述碱选自氧化钙、氢氧化钙和石灰乳。47. A method of purifying sugar juice obtained from plant matter as claimed in claim 36, 41 , 44 or 46, wherein the base is selected from calcium oxide, calcium hydroxide and milk of lime. 48.如权利要求36或41所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用第一量的气体使所述糖汁碳酸饱和的步骤。48. A method of purifying juice obtained from plant material as claimed in claim 36 or 41, further comprising the step of carbonating said juice with a first amount of gas. 49.如权利要求48所述的一种将由植物体获得的糖汁提纯的方法,其中所述第一量的气体选自大气气体、空气和二氧化碳。49. A method of purifying juice obtained from plant matter as claimed in claim 48, wherein said first amount of gas is selected from the group consisting of atmospheric gases, air and carbon dioxide. 50.如权利要求48所述的一种将由植物体获得的糖汁提纯的方法,进一步包括由所述碱和所述第一量的气体生成沉淀的步骤。50. A method of purifying juice obtained from plant matter as recited in claim 48, further comprising the step of forming a precipitate from said base and said first amount of gas. 51.如权利要求41或44所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用第二量的气体使所述糖汁碳酸饱和的步骤。51. A method of purifying juice obtained from plant material as claimed in claim 41 or 44, further comprising the step of carbonating said juice with a second amount of gas. 52.如权利要求51所述的一种将由植物体获得的糖汁提纯的方法,其中所述气体选自大气气体、空气和二氧化碳。52. A method of purifying juice obtained from plant matter as claimed in claim 51, wherein said gas is selected from the group consisting of atmospheric gases, air and carbon dioxide. 53.如权利要求51所述的一种将由植物体获得的糖汁提纯的方法,进一步包括由所述碱和所述第二量的气体生成沉淀的步骤。53. A method of purifying juice obtained from plant matter as recited in claim 51, further comprising the step of forming a precipitate from said base and said second amount of gas. 54.如权利要求44或46所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用第三量的气体使所述糖汁碳酸饱和的步骤。54. A method of purifying juice obtained from plant material as claimed in claim 44 or 46, further comprising the step of carbonating said juice with a third quantity of gas. 55.如权利要求54所述的一种将由植物体获得的糖汁提纯的方法,其中所述气体选自大气气体、空气和二氧化碳。55. A method of purifying juice obtained from plant matter as claimed in claim 54, wherein said gas is selected from the group consisting of atmospheric gases, air and carbon dioxide. 56.如权利要求54所述的一种将由植物体获得的糖汁提纯的方法,进一步包括由所述碱和所述第三量的气体生成沉淀的步骤。56. A method of purifying juice obtained from plant matter as recited in claim 54, further comprising the step of forming a precipitate from said base and said third amount of gas. 57.如权利要求50所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用所述沉淀捕获所述糖汁中的至少一部分所述非蔗糖物。57. A method of purifying juice obtained from plant matter as recited in claim 50, further comprising capturing at least a portion of said non-sucrose species in said juice with said sedimentation. 58.如权利要求53所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用所述沉淀捕获所述糖汁中的至少一部分所述非蔗糖物。58. A method of purifying juice obtained from plant matter as recited in claim 53, further comprising capturing at least a portion of said non-sucrose species in said juice with said sedimentation. 59.如权利要求56所述的一种将由植物体获得的糖汁提纯的方法,进一步包括用所述沉淀捕获所述糖汁中的至少一部分所述非蔗糖物。59. A method of purifying juice obtained from plant matter as recited in claim 56, further comprising capturing at least a portion of said non-sucrose species in said juice with said sedimentation. 60.如权利要求57所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将捕获了所述非蔗糖物的所述沉淀与所述糖汁分离的步骤。60. A method of purifying juice obtained from plant matter as recited in claim 57, further comprising the step of separating said precipitate entrapping said non-sucrose species from said juice. 61.如权利要求58所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将捕获所述非蔗糖物的所述沉淀与所述糖汁分离的步骤。61. A method of purifying juice obtained from plant matter as claimed in claim 58, further comprising the step of separating said precipitate trapping said non-sucrose species from said juice. 62.如权利要求59所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将捕获所述非蔗糖物的所述沉淀与所述糖汁分离的步骤。62. A method of purifying juice obtained from plant matter as claimed in claim 59, further comprising the step of separating said precipitate trapping said non-sucrose species from said juice. 63.如权利要求60所述的一种将由植物体获得的糖汁提纯的方法,进一步包括减少所述糖汁中水的量的步骤。63. A method of purifying juice obtained from plant matter as claimed in claim 60, further comprising the step of reducing the amount of water in said juice. 64.如权利要求61所述的一种将由植物体获得的糖汁提纯的方法,进一步包括减少所述糖汁中水的量的步骤。64. A method of purifying juice obtained from plant matter as claimed in claim 61, further comprising the step of reducing the amount of water in said juice. 65.如权利要求62所述的一种将由植物体获得的糖汁提纯的方法,进一步包括减少所述糖汁中水的量的步骤。65. A method of purifying juice obtained from plant matter as claimed in claim 62, further comprising the step of reducing the amount of water in said juice. 66.如权利要求63所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将所述糖汁中的蔗糖结晶的步骤。66. A method of purifying juice obtained from plant matter as claimed in claim 63, further comprising the step of crystallizing sucrose in said juice. 67.如权利要求64所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将所述糖汁中的蔗糖结晶的步骤。67. A method of purifying juice obtained from plant matter as claimed in claim 64, further comprising the step of crystallizing sucrose in said juice. 68.如权利要求65所述的一种将由植物体获得的糖汁提纯的方法,进一步包括将所述糖汁中的蔗糖结晶的步骤。68. A method of purifying juice obtained from plant matter as claimed in claim 65, further comprising the step of crystallizing sucrose in said juice.
CN038240688A 2002-08-13 2003-08-13 Sugar juice purification system Expired - Fee Related CN1688720B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US40359402P 2002-08-13 2002-08-13
US60/403,594 2002-08-13
PCT/US2003/026209 WO2004015144A2 (en) 2002-08-13 2003-08-13 Juice purification system

Publications (2)

Publication Number Publication Date
CN1688720A CN1688720A (en) 2005-10-26
CN1688720B true CN1688720B (en) 2010-06-23

Family

ID=31715988

Family Applications (1)

Application Number Title Priority Date Filing Date
CN038240688A Expired - Fee Related CN1688720B (en) 2002-08-13 2003-08-13 Sugar juice purification system

Country Status (12)

Country Link
EP (1) EP1534866A2 (en)
CN (1) CN1688720B (en)
AU (1) AU2003268149A1 (en)
CA (2) CA2537038A1 (en)
CZ (1) CZ2005129A3 (en)
MX (1) MXPA05002603A (en)
NO (1) NO20051124L (en)
NZ (1) NZ538632A (en)
RU (1) RU2370542C2 (en)
SK (1) SK50202005A3 (en)
WO (1) WO2004015144A2 (en)
ZA (1) ZA200501998B (en)

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1606422A4 (en) * 2003-03-24 2009-04-29 Nalco Co Sugar production system
MD3571G2 (en) * 2007-12-11 2008-11-30 Институт Пишевых Технологий Process for obtaining juice from sweet sorghum stems
CN101457261B (en) * 2008-12-26 2011-08-31 杨德喜 Tail gas recovery and reuse device and process of sugar production carbonating tank by carbonic acid method
FR2959399B1 (en) * 2010-05-03 2012-10-12 Maguin Sas METHOD AND PLANT FOR TREATING PLANT TISSUES TO EXTRACT PLANT SUBSTANCE, IN PARTICULAR JUICE.
CN102260753B (en) * 2011-06-24 2013-09-18 广西工学院 Method for clearing, decoloring and decontaminating sugar juice
CN103710467B (en) * 2013-12-23 2015-06-17 广西丰浩糖业集团有限公司 Process for making sugar by using sorgo
CN104878128A (en) * 2014-02-28 2015-09-02 黄海东 Sugarcane sugar sheet and preparation method thereof
CN104673940A (en) * 2015-02-05 2015-06-03 佐源集团有限公司 A kind of purification method of chicory juice
CN106072755B (en) * 2016-07-20 2017-06-16 湖北中烟工业有限责任公司 A kind of preparation method of the reduced sugar for cigarette blending
WO2018022358A1 (en) * 2016-07-26 2018-02-01 Empire Technology Development Ultraviolet fluid treatment apparatuses, systems, and related methods
RU2687502C2 (en) * 2017-07-10 2019-05-14 Ледовский Дмитрий Александрович Method for cleaning indoor air from harmful gases, aerosols, combustion products in fire and technogenic accidents
CN107811188A (en) * 2017-10-13 2018-03-20 朱健雄 A kind of sulfur dioxide adding set for juice production
US20190194551A1 (en) * 2017-12-22 2019-06-27 Clariant International, Ltd. Synergized acetals composition and method for scavenging sulfides and mercaptans
CN109696421A (en) * 2019-02-21 2019-04-30 中山出入境检验检疫局检验检疫技术中心 The content assaying method of total reducing sugar in cordate houttuynia broken wall particle
CN113912062A (en) * 2021-10-09 2022-01-11 广州华糖食品有限公司 Carbon dioxide recovery and purification process for saturated tail gas generated in sugar production by carbonic acid method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4234350A (en) * 1979-05-07 1980-11-18 Davies Hamakua Sugar Co., A Division Of Theo. H. Davies, Ltd. Process for the purification of evaporated sugar solutions

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2164186A (en) * 1937-05-03 1939-06-27 Great Western Sugar Co Manufacture of sugar
US2431163A (en) * 1944-03-31 1947-11-18 Masonite Corp Preparation of clarified sugar solutions
US2672330A (en) * 1947-05-29 1954-03-16 Cuban American Sugar Company Solvent stripping apparatus
SU595382A1 (en) * 1976-10-18 1978-02-28 Всесоюзный научно-исследовательский институт сахарной промышленности Method of purifying sugar-containing solution in beet-sugar production
US4116712A (en) * 1977-09-06 1978-09-26 Othmer Donald F Solvent refining of sugar
US4795494A (en) * 1988-03-14 1989-01-03 The Western Sugar Company Beet juice purification system
SU1730157A1 (en) * 1989-07-06 1992-04-30 Курский филиал Всесоюзного научно-исследовательского института сахарной промышленности Method for purification of diffusive juice
USH1206H (en) * 1991-01-24 1993-07-06 The United States Of America As Represented By The Secretary Of The Air Force Cascade crossflow tower
RU2057813C1 (en) * 1994-09-26 1996-04-10 Татьяна Никитична Бойко Installation for liming of diffusion juice
US5480490A (en) * 1995-02-10 1996-01-02 The Western Sugar Company Method for purifying beet juice using recycled materials

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4234350A (en) * 1979-05-07 1980-11-18 Davies Hamakua Sugar Co., A Division Of Theo. H. Davies, Ltd. Process for the purification of evaporated sugar solutions

Also Published As

Publication number Publication date
CA2537038A1 (en) 2004-02-19
CN1688720A (en) 2005-10-26
CZ2005129A3 (en) 2006-03-15
WO2004015144A2 (en) 2004-02-19
RU2370542C2 (en) 2009-10-20
SK50202005A3 (en) 2006-06-01
WO2004015144A3 (en) 2004-07-29
MXPA05002603A (en) 2005-09-08
EP1534866A2 (en) 2005-06-01
NZ538632A (en) 2006-11-30
CA2497236A1 (en) 2004-02-19
ZA200501998B (en) 2006-05-31
AU2003268149A1 (en) 2004-02-25
RU2005106272A (en) 2005-10-10
NO20051124L (en) 2005-05-13

Similar Documents

Publication Publication Date Title
CN1688720B (en) Sugar juice purification system
JP6684711B2 (en) Methods of microbial control in the processing of sugar beet and other sugar-containing plant material
US20100160624A1 (en) Process for Producing High-Purity Sucrose
US7150793B2 (en) Method of reducing materials contained in juice
US7182818B2 (en) System to produce sugar from plant materials
US20080017187A1 (en) Process for Reducing the Lime Consumption in Sugar Beet Juice Purification
WO2004079017A2 (en) System to produce sugar from sugar beets
CN1791684B (en) Sugar production equipment and methods
CN101144109A (en) Low temperature processing technique for sugar mill mixing liquor by sulfurous acid method
US20200206716A1 (en) Method for producing functionally improved carbolime
RU2321640C1 (en) Method for producing of first fillmass
Tawfeuk et al. Quality Parameters of Cane Juice and its Liquors During the Processing Stages of Raw Sugar under Prevailing Industrial Conditions.
CN104962665A (en) Syrup flotation clarifying device using sulfurous method
WO2025017289A1 (en) Chemical-free processes and methods of neutralisation, clarification, purification and decolourisation for sugar manufacturing and correlated effluents

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100623

Termination date: 20110813