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CN1683260A - Circulation water treating system and its processing method - Google Patents

Circulation water treating system and its processing method Download PDF

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Publication number
CN1683260A
CN1683260A CN 200410031127 CN200410031127A CN1683260A CN 1683260 A CN1683260 A CN 1683260A CN 200410031127 CN200410031127 CN 200410031127 CN 200410031127 A CN200410031127 A CN 200410031127A CN 1683260 A CN1683260 A CN 1683260A
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water
unit
signal
treating system
recoil
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王�琦
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HUANFANG ENVIRONMENT PROTECTION EQUIPMENT CO Ltd GUANGZHOU
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HUANFANG ENVIRONMENT PROTECTION EQUIPMENT CO Ltd GUANGZHOU
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Priority to CN 200410031127 priority Critical patent/CN1683260A/en
Publication of CN1683260A publication Critical patent/CN1683260A/en
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Abstract

The present invention relates to water treating technology. The circular water treating system is one by-pass system connected to the water storing unit of circular cooling water system and consists of filtering unit, sterilizing unit and scale eliminator. The present invention sterilizes and eliminates soft scale through the cooperation of Ag and Cu ion generator and thrown Br-Cl oxide, and eliminates hard scale with electromagnetic scale eliminator. The treating system and method has automatic monitoring unit for the real-time monitoring of circular water and timely regulation, can clean the system automatically to maintain the optimized operation state. The present invention is suitable for circular water treatment in various large water apparatus.

Description

A kind of circular water treating system and treatment process thereof
Technical field
The present invention relates to water treatment system, more particularly, relate to the treatment system of recirculated water in the circulating water device and its treatment process, be used for recirculated water the sterilization scale removal, keep circulating water quality.
Background technology
Usually need large-scale cooling circulating water system in industry, commerce and the civil area, as sprinkling basin, cooling tower, evaporative condenser or other water coolant remote control thermal resistance devices.Water in these recycle systems, flow or storage in usually can produce throw out, promptly so-called incrustation scale.This is because often contain the impurity of materials such as similar calcium, magnesium ion in the water.Incrustation scale is the salt crystallization that these ions form, for example calcium sulfate, Calucium Silicate powder, Magnesium Silicate q-agent etc. substantially.Along with evaporation of water, the xln of these salt just forms, and when the concentration of these salts increases near saturated the time, xln just attaches on the wall body at place, forms hard scale.Therefore, sediment incrustation very easily in the pipeline of various water circulation systems such as cooling water recirculation system and the equipment.In addition, microorganism in the water such as bacterium etc. also can grow in the recycle system, even make and lichenize in the system, promptly form so-called soft dirt.These hard scales and soft dirt firmly are attached on tube wall, boiler or other apparatus, very firmly are difficult to remove.
A large amount of incrustation can cause the waste of fuel on the recirculated water equipment, shortens equipment life, and reduces plant efficiency.Traditional incrustation scale cleans the chemical that is to use a large amount of sulfuric acid, hydrochloric acid and so on, destroys environment and expense costliness, even equipment out of use such as pipeline, boiler need be come scale removal.
Therefore, how effectively cycle of treatment water makes it to keep certain water quality, becomes a problem that studies for a long period of time in the water treatment field with minimum chemical artificial and that use is minimum with safeguard industries or civilian wetting system, reduction running cost.
Summary of the invention
The contriver is through further investigation, discovery can be played collaborative germicidal action with silver-bearing copper ionic bond bromine oxychloride of the prior art to recirculated water, cooperate simultaneously scale inhibition can permanently effective Control Circulation water water quality in the equipment requirements scope, in the working efficiency that ensures cooling circulating water system, reduce and outstanding effect is being arranged aspect the running cost.
Therefore, the invention provides a kind of circular water treating system, by sterilization scale removal and monitoring in real time, can permanently effective Control Circulation quality.
In addition, the invention provides a kind of method of circulating water treatment, can and cooperate the variation of real-time follow-up recirculated water situation, adjust treatment condition at any time, can guarantee cooling circulating water system high-efficient operation under the long-term situation of not having a dirt in conjunction with the method for sterilization scale removal.
A kind of circular water treating system of the present invention is made up of the bypath system on the water cell that is connected circular water treating system, and described bypath system comprises filtration unit, sterilizing unit and antiscaling device, and wherein said sterilizing unit comprises:
A. be arranged on the silver copper ion generator on the systematic pipeline: silver copper ion generator is electrolyzer of the prior art, comprises silver-bearing copper metal sheet case (electrolyzer) and electric energy unit, is provided with at least one pair of silver plate and copper coin in the silver-bearing copper metal sheet case.
Recirculated water flows through from silver-bearing copper electron ion metal sheet case.Under the voltage effect that provides of electric energy devices, the silver-bearing copper metal sheet discharges the silver-bearing copper ion in recirculated water.The silver-bearing copper ion can destroy microorganisms DNA, play the effect of physical sterilization.Can control silver-bearing copper ion burst size by the unitary output voltage of electric energy of regulating silver copper ion generator.Among the present invention in the processed recirculated water silver-bearing copper ion content be: silver ion content is 0.01~0.4ppm; Content of copper ion is 0.01~0.4ppm, and this scope meets EPA standard EPA.
B. be arranged on the dispenser of systematic pipeline: dispenser comprises that chemical storage tank and Control Circulation water flow into the valve of storage tank flow, can adopt existing dispenser in the prior art.Dispenser can be arranged in the bypass of this circular water treating system pipeline.Processed recirculated water part in this treatment system is flowed through and is converged with another part behind the dispenser again.Dispenser is thrown in chemical in the recirculated water of flowing through, by this part recirculated water chemical is taken in the recirculated water of total system.
Can in controlling the recirculated water of entire treatment system, the chemical volume of the flow of dispenser and input contain the amount of chemical by regulating circulating water flow.The used chemical of the present invention comprises and contains oxychloride and contain oxybromide, plays the chemical oxidation germicidal action.The wherein said oxychloride that contains is selected from least a in the following material: chlorine powder, liquid chlorine, clorox, dichloroisocyanuric acid, TCCA (Trichloroisocyanuric acid), dimethyl hydantion, two chlordantoins, bromochlorohydantoin; The described oxybromide that contains is selected from least a in the following material: bromochlorohydantoin, C5H6Br2N2O2.Chlorine can play germicidal action with bromine in different pH scopes, chlorine and bromine are used in combination, and is applicable to potential of hydrogen scope (as pH:7.2~7.8) widely.The chloride ion content that chemical described in the present invention is spread in the processed recirculated water is 0.1~0.3ppm; Bromide anion content is 0.1~0.3ppm.In addition, chemical of the present invention can also comprise the non-oxidized substance sterilant that some are conventional, as quaternary ammonium salt (geramine), polyquaternium, season phosphonium salt, dithiocyano-methane, isothiazolinone, glutaraldehyde etc., can add with conventional usage quantity.
Filtration unit in the circular water treating system of the present invention comprises coarse filtration device and finly filtration device, is used for removing the bigger impurity of water.The coarse filtration device is selected from barrier, filtering net etc. usually, even can adopt the water pump that has filtration unit at the water pump of this water treatment system feed-water end.The finly filtration device can adopt husky strainer etc., can be installed in after the water pump.
Above-described husky strainer can influence passing through of water because filtrate is too many after using certain hour.The filtration unit of circular water treating system of the present invention also includes the backflush unit that husky strainer is cleaned.
Described backflush unit is provided with T-valve, signal gathering unit and the recoil control unit that has the sewage draining exit that recoils; The recoil control unit includes modulus/D/A conversion unit, data processing unit, adjustment signal output unit etc.
Described T-valve is generally selected electric T-shaped valve commonly used in the prior art for use.This electric T-shaped valve interface conversion can be regulated automatically by the voltage signal of recoil control unit output, but also has the action button of manual regulation under abnormal conditions simultaneously.
Signal gathering unit in the described recoil control unit comprises at least a in pressure transmitter and the conductance instrument, wherein:
Described conductance instrument adopts existing specific conductivity proofing unit in the prior art.It includes the specific conductivity treater that is arranged on the conductivity sensor on the systematic pipeline and links with it, by transmitter the signal of recirculated water specific conductivity is reached the specific conductivity treater, the signal processing that measures is become the specific conductivity parameter and input to the data processing unit of recoil control unit by the specific conductivity treater;
Described pressure transmitter is selected existing pressure transmitter in the prior art for use.Pressure transmitter is two, is separately positioned on the outlet and the ingress of husky strainer.Measure recirculated water and pass in and out the pressure signal of husky strainer and input to the recoil control unit, after analog to digital conversion, draw the pressure reduction parameter of husky filter outlet and inlet by data processing unit processing pressure data (inlet and outlet pressure value poor).
By described recoil control unit with above-mentioned signal mode number conversion after by data processing unit relatively with above-mentioned pressure reduction parameter and/or specific conductivity parameter and set(ting)value:
Backflush unit is failure to actuate when described parameter all is lower than set(ting)value, the T-valve interface is filtering the link position of state: promptly connect the pipeline of husky strainer and treatment system, processed recirculated water is entered by treatment system forward (from top to bottom) by T-valve and gets back in the treatment system after husky strainer filters; When at least one parameter during greater than set(ting)value, the recoil control unit sends the recoil automatically controlled signal by the adjustment signal output unit and gives electric T-shaped valve, the T-valve interface is adjusted to the link position of recoil state: promptly be connected with treatment system, husky strainer and recoil sewage draining exit, recirculated water enters husky strainer flushing by treatment system reverse (from top to bottom) and takes filtrate and discharge treatment system by the recoil sewage draining exit.
Described recoil control unit also is provided with timing register, is used to control the time that the T-valve interface rests on recoil state link position.The timing of when beginning recoil, when setting-up time then, the recoil control unit sends replys steering order and makes the T-valve interface reply the link position of filtration state.Finish recoil motion, realize the automatically cleaning of system husky strainer.
In above recoil control, the set(ting)value of pressure reduction and specific conductivity is that some character (situations such as hardness, PH, ion content, specific conductivity, cleanliness factor) according to processed recirculated water and the Working environment of cooling circulating water system and the processing standard that requirement reaches are decided.The time set of timing register is to decide according to the size of husky strainer and the situations such as water quality of processed recirculated water.
Circular water treating system of the present invention utilizes the input Synergistic biocidal of silver copper ion generator and bromine oxychloride to remove soft dirt, the hard scale (incrustation scale) in cooperating antiscaling device to remove simultaneously to anhydrate.Described antiscaling device can adopt the electromagnetism antisludging equipment, a kind of electromagnetism antisludging equipment that the Chinese patent application 200420047946.5 that preferred the applicant submitted on April 2nd, 2004 is provided.
This electromagnetism antisludging equipment that circular water treating system of the present invention is related, it comprises that at least one is wound in coil and supply unit on the fluid pipeline; Described supply unit is connected with the two ends of described coil by signal output part; It is characterized in that:
Described antisludging equipment also comprises inductor block, is used for measuring the Circulating Water Parameters that comprises the processed recirculated water flow velocity of this treatment system, and described supply unit is connected with described inductor block by input port;
Be provided with power supply, central processing unit, timing unit, modulus/D/A conversion unit and frequency modulation unit in the described supply unit;
Described inductor block is imported into central processing unit with signal by modulus/D/A conversion unit by signal input part, central processing unit is handled input signal, and send the instruction of regulating excitation signal and give described frequency modulation unit, frequency modulation unit is exported excitation signal, and outputs signal to coil by signal output part.
In the application of reality, the variation of central relevant water quality comprises the content situation etc. of content, water-mass density, temperature and other more noticeable impurity of hardness, soda acid level, silicon-dioxide.So the inductor block in the antisludging equipment comprises that liquid flow meter is outer and can also comprise at least a in the following inductor block: acdity and basicity measuring meter, liquid sclerometer, liquid flow meter, liquidensitometer, liquid-in-glass thermometer, liquid electric conductivity survey meter, liquid silicon content meter.
In the application of reality, the frequency modulation unit in the described antisludging equipment comprises frequency transformer, and described frequency transformer carries out the frequency modulation modulation to described signal, and this frequency transformer can adopt universal frequency converter, as sinusoidal pulse width modulation formula frequency transformer (SPWM) or PWM frequency transformer.
In concrete application, the another embodiment of described frequency modulation unit is comprising the pierce circuit that can produce waveform.The pierce circuit of described generation sine wave or choppy sea comprises amplifier and resistance.
No matter be to adopt universal frequency converter, still adopt the pierce circuit that produces sine wave or choppy sea, the supply unit of the antisludging equipment that the present invention relates to all can be according to the variation of the liquid situation signal of importing, change excitation signal by regulating frequency, thereby change the intensity in the magnetic field of coil generation, can be adapted to the processing of the liquid of different in flow rate.The frequency modulation of this excitation signal provides one to satisfied average effect magnetic field of the corresponding time of different in flow rate.When being applied to the situation of wide range of flow rates, the frequency modulation of excitation signal can produce ensemble, changes between from 500 hertz to 5,000 hertz.
In the application of reality, described supply unit also comprises the manual shift device, described manual shift device is a manual signal input regulon, it comprises manual signal adjusting input terminus, described manual shift device comprises keyboard, and described keyboard is at least a kind of in button keyboard or the touch-screen.The liquid parameter signal that central processing unit in the described supply unit is regulated the input terminus input according to manual signal carries out data processing, and sends the instruction of regulating excitation signal.
In the application of reality, the supply unit of the antisludging equipment that the present invention relates to has the state device shown.This installs, and optional self-emission display apparatus or sound display unit are at least a comes display equipment to be in the activation energy state.Wherein luminous display unit includes but not limited to photodiode; The sound display unit includes but not limited to the voice signal generator.When antisludging equipment is in state of activation when in running order (), the central processing unit by supply unit sends the state of activation signal and gives, and at least a mode display equipment in showing by luminous, sounding is in state of activation.
The supply unit of the antisludging equipment that the present invention relates to also has warning device.At least a in the optional luminous warning device of this warning device, audible alarm unit or the remote transmission display alarm.Wherein light emission alarm device includes but not limited to photodiode; Audible alarm unit includes but not limited to the voice signal generator; The remote transmission displaying alarm includes but not limited to network, as modulator-demodulator unit.When antisludging equipment was in not activation energy state or abnomal condition, the central processing unit by supply unit sent guard signal and gives warning device 5b, and at least a mode in showing by luminous, sounding or remote transmission terminal is reported to the police.
In the application of reality, the power supply in the described supply unit is alternating-current or direct current, and wherein direct current is selected from least a of following power supply: drying battery, rechargeable battery, solar cell or store battery.And the direct current in the antisludging equipment supply unit that relates to of invention and AC power be independently, dismountable.The fault of existing most electromechanical equipment is to be caused by the malfunctioning institute of power supply.Therefore, with the independent design that is than safety of the power supply of this antisludging equipment supply unit.When power supply broke down, it was easier and low-cost than changing whole supply unit to come independent dismounting and change power supply by the different electrical power specification.
In the application of reality, the spiral shell molded lines circle of the antisludging equipment that the present invention relates to can be made of the coil group of greater number at least one coil, is distributed on the fluid pipeline.The end of each coil is connected to the signal output part of supply unit.
In the application of reality, the antisludging equipment that the present invention relates to can avoid its one or more coils to be subjected to external electromagnetic interference, so that influence the overall performance of equipment.Under the electromagnetic interference of environment, the shell of supply unit also should have mechanical protection in addition, makes equipment prolong equipment life under different operational conditionss.Be that described antisludging equipment also comprises screening can, be provided with at least one coil in the described shell.The method that shell is placed is be put in pipeline vertical, and the longitudinal axis that makes its at least one electromagnetic coil is to be equilibrated at flow direction as far as possible.
The Luo Xingxianquan of the antisludging equipment that the present invention relates to is the coil of insulation conduction, and its crust is an insulating material, and inner core is the metallic conduction material.Described conduction and insulating material all adopt existing various conductions or insulating material in the prior art.
Its coil of antisludging equipment of the present invention and supply unit consist of a loop system, and the two ends of central at least one wire loop are the signal output parts of receiving supply unit.This structure can have been avoided the shortcoming of open system in the scale inhibition equipment of prior art.
The antisludging equipment that the present invention relates to can improve the solubleness of recirculated water to impurity by processed recirculated water is carried out electromagnetic treatment, can eliminate sedimentary incrustation scale thereby stop incrustation scale to form also, also can make the pipeline of delivery cycle water reduce bacterial growth simultaneously.The present invention relates to antisludging equipment can be applied to the pipeline of various differing materials, for example iron, steel, polyvinyl chloride, galvanized steel or the like pipeline.The antisludging equipment that the present invention relates in addition is because excitation signal is adjustable, thus its result of use is not subjected to the circumference, coil thickness of pipeline yet, be the influence of coil around wire circle, the coil longitudinal length of pipeline in the factors such as duct length that liquid flow direction covered.
The antisludging equipment that the present invention relates to is when handling the bigger recirculated water of change in flow, and watch-dog running condition at any time, and can in time adjust excitation signal ensures that processed recirculated water is in the effective magnetic field all the time, makes in the pipeline less scaling.The coil of the antisludging equipment that the present invention relates to is easy to install, and need not to be positioned over the inside of tubing system structure.Therefore when mounted, processed system needn't shut down.The antisludging equipment that the present invention relates to is a loop system, can not disturb other electrical equipments.
Therefore, the antisludging equipment that the present invention relates to can be regulated and control excitation signal according to situations such as recirculated water character, flow velocity difference, even can also provide enough strong field of magnetic forece to obtain promising result under low flow rate conditions.
Circular water treating system of the present invention also includes system control unit.Can in time adjust the treatment capacity of this treatment system by real-time monitoring,, make native system have high automatization degree of treatment to guarantee the treatment system operation of efficient and cost-effective all the time to situations such as recirculated water flow velocity and water temperature in the cooling circulating water system.
Described system control unit includes transmitter, modulus/D/A conversion unit, data processing unit and adjustment signal output unit.
Described transmitter comprises the temperature sensor of the cooling tower entrance end that is arranged on cooling circulating water system, can adopt existing temperature sensor in the prior art.Temperature sensor is at least two, is separately positioned on the feed-water end and the water side of cooling circulating water system cooling tower, with the temperature of measurement recirculated water turnover cooling tower, and inputs to system control unit;
Described system control unit is handled signal data from the sensor by analog to digital conversion and data processing unit, temperature approach and its set(ting)value of above-mentioned recirculated water turnover cooling tower are compared: when the temperature difference is set maximum greater than it, the heat exchange efficiency that cooling circulating water system is described has surpassed requirement, and the water quality of total system is good.The adjustment signal output unit of system control unit sends the water pump (electric water pump) that control signal is given the treatment system feed-water end, reduces the flooding velocity of this circular water treating system, reducing the circulating water treatment amount of this treatment system, thereby reduces processing cost.When the temperature difference is set Schwellenwert less than it, illustrate that the heat exchange efficiency of cooling circulating water system does not reach requirement, the water quality of total system is bad.The adjustment signal output unit of system control unit sends the water pump that control signal is given the treatment system feed-water end, the flooding velocity that adds the university degree treatment system, to improve the circulating water treatment amount of system, improve system's water quality, to increase the convective heat exchange amount of cooling circulating water system.The scope of set(ting)value is that the heat exchange efficiency according to cooling circulating water system situation such as requires and fixed.
The above transmitter also comprises the flow rate sensor that is arranged on the cooling circulating water system pipeline, can adopt existing flow rate sensor in the prior art.It is arranged on the cooling circulating water system pipeline, measures in the cooling circulating water system pipeline recirculated water flow velocity and inputs to system control unit; When system control unit receives that the recirculated water flow velocity is zero signal; sending stop signal gives the water pump of this treatment system feed-water end to stop to import processed recirculated water; make full treatment system be in halted state; so that under the idle situation of cooling circulating water system; this circular water treating system does not dally, and plays a protective role.
In addition, simplify, can adopt means such as industrial automatic control and program assembly in the prior art, described recoil control unit and described system control unit are integrated in order to make each unit of native system and device.Modulus/D/A conversion unit, data processing unit and the adjustment signal output unit of control unit of promptly recoiling merged into one with the pairing unit of system control unit respectively.Control unit after the integration compares the data processing of each sensor detecting, and makes corresponding action.
Circular water treating system of the present invention as previously mentioned is a bypath system of cooling circulating water system.This treatment system is extracted recirculated water by water service pipe (feed-water end) out from cooling circulating water system, by water shoot (water side) recirculated water of handling well is flow back to cooling circulating water system through after the above-mentioned processing.When on the giving of this treatment system, the water storage equipment that water shoot is installed in cooling circulating water system, the optimum seeking site of water service pipe is at the minimum position of water storage equipment, and near its water outlet place, chassis, vent pipe then preferentially is installed on the limit in the water storage equipment outside, enter this treatment system to impel throw out to flow to water service pipe, filter or disappear by this treatment system and dissolve away.
A baffle plate is arranged between the chassis water outlet of water service pipe and water storage equipment, this baffle plate is near water service pipe and surround water outlet fully, the upper end of baffle plate is lower than the water level of water storage equipment, in case the throw out of being taken away by water service pipe does not flow into cooling circulating water system from the chassis water outlet of water storage equipment.
According to above-mentioned circular water treating system, the present invention also provides a kind of processed recirculated water is introduced the circulating water treatment method that bypath system is handled from the cooling circulating water system inlet and outlet pipe, comprises filtration step, sterilisation step, scale inhibition step etc.Wherein sterilisation step comprises:
A. silver-bearing copper ion sterilization: utilize electrolysis process to produce the silver-bearing copper ion and in recirculated water, carry out sterilization.The silver-bearing copper ion can destroy microorganisms DNA, play the effect of physical sterilization.Can control silver-bearing copper ion burst size by output voltage in the adjusting electrolytic process.Among the present invention in the processed recirculated water silver-bearing copper ion content be: silver ion content is 0.01~0.4ppm; Content of copper ion is 0.01~0.4ppm;
B. chemical sterilization: utilize the chemical of throwing in that recirculated water is carried out chemical sterilization.Described chemical comprises and contains oxychloride and contain oxybromide.The wherein said oxychloride that contains is selected from least a in the following material: chlorine powder, liquid chlorine, clorox, dichloroisocyanuric acid, TCCA (Trichloroisocyanuric acid), dimethyl hydantion, two chlordantoins, bromochlorohydantoin; The described oxybromide that contains is selected from least a in the following material: bromochlorohydantoin, C5H6Br2N2O2.Chlorine can play germicidal action with bromine in different pH scopes, chlorine and bromine are used in combination, and is applicable to potential of hydrogen scope (as pH:7.2~7.8) widely.The chloride ion content of chemical described in the present invention in processed recirculated water is 0.1~0.3ppm; Bromide anion content is 0.1~0.3ppm.In addition, chemical of the present invention can also comprise the non-oxidized substance sterilant that some are conventional, as quaternary ammonium salt (geramine), polyquaternium, season phosphonium salt, dithiocyano-methane, isothiazolinone, glutaraldehyde etc., adds with conventional usage quantity.
Filtration step in the circulating water treatment method of the present invention comprises coarse filtration and finly filtration, is used for removing the bigger impurity of water.Coarse filtration utilizes barrier, filtering net etc. to filter usually, even can adopt the water pump that has filtration unit at the water pump of this water treatment system feed-water end.Finly filtration can adopt husky strainer to filter, and is installed in after the water pump usually.
Filter plant in the above-described finly filtration step such as husky strainer can influence passing through of water because filtrate is too many after using certain hour.Circulating water treatment method of the present invention also includes the filter plant in the described finly filtration step is carried out self-cleaning recoil step.
Described recoil step includes circulating water flow to adjusting, signals collecting and recoil controlled step; The recoil controlled step includes modulus/digital-to-analog conversion step, data processing step, adjustment signal output step etc.
Described circulating water flow to regulating step be meant receive the regulation and control instruction sent of recoil controlled step after by voltage-regulation to electric T-shaped valve, control the interface link position of T-valve, make recirculated water cross filter plant and finish the filtering flow direction and reverse direction flow and cross filter plant and finish between the flow direction of recoil and change in positive flow.What here illustrate is that circulating water flow also can utilize manual regulation to realize to regulating when needed.
The signals collecting step includes at least a in gathering of pressure signal collection and conductivity signal in the above recoil controlled step, wherein:
Described conductivity signal collection comprises circulation electrical conductivity of water parameter in the acquisition system, and this specific conductivity is reached the recoil controlled step;
Described pressure signal collection comprises the pressure parameter of gathering recirculated water turnover filter plant and inputs to the recoil controlled step, and the pressure data (inlet and outlet pressure value poor) of handling input by data processing step after analog to digital conversion draws the pressure reduction parameter of filter plant outlet and inlet;
By the data processing step in the recoil controlled step above-mentioned pressure reduction parameter and/or specific conductivity parameter are compared with set(ting)value respectively:
Do not send the recoil instruction when described parameter all is lower than set(ting)value, processed recirculated water forward (from top to bottom) enters to be got back in the treatment system after filter plant is finished filtration step; When at least one parameter during greater than set(ting)value, the adjustment signal output step of recoil in the controlled step sent the recoil signal instruction and given circulating water flow to regulating step, make processed recirculated water oppositely (from the bottom to top) enter and take filtrate behind the filter plant washing and filtering thing and discharge system;
Described recoil controlled step includes the timing step, is used to control processed recirculated water and oppositely enters the time that filter plant recoils.The timing of when beginning recoil, when setting-up time then, system's controlled step is sent and is replied instruction, makes recirculated water reply forward by circulating water flow to regulating step and enters filter plant and filter.Finish the recoil step, realize the automatically cleaning of system
In above recoil control, the set(ting)value of pressure reduction and specific conductivity is that some character (situations such as hardness, PH, ion content, specific conductivity, cleanliness factor) according to processed recirculated water and the Working environment of cooling circulating water system and the processing standard that requirement reaches are decided.It is to decide according to the size of filter plant and the situations such as water quality of processed recirculated water that timing time is set.
Circulating water treatment method of the present invention utilizes silver-bearing copper ion and bromine oxychloride Synergistic biocidal to remove soft dirt, cooperates the scale inhibition step simultaneously except that the hard scale (incrustation scale) in anhydrating.Described scale inhibition step can adopt the method for electromagnetism scale inhibition.Preferably utilize the applicant to carry out scale inhibition in a kind of electromagnetism antisludging equipment that the Chinese patent application of submitting on April 2nd, 2,004 200420047946.5 is provided.
Scale inhibition step of the present invention produces the electromagnetism scale inhibition for utilizing the hot-wire coil that is wrapped on the systematic pipeline, and it comprises signals collecting, modulus/digital-to-analog conversion, data processing, frequency modulation and adjustment signal output step;
Above-mentioned signals collecting comprises processed Circulating Water Parameters in this treatment system of gathering flow velocity (as the content of hardness, soda acid level, silicon-dioxide, water-mass density, temperature etc.), input to data processing step by analog to digital conversion, data processing step is handled comparison to input signal, and described frequency modulation step is given in the instruction that provides the adjusting excitation signal, frequency modulation step output excitation signal, and outputing signal to coil by adjustment signal output step, coil produces the action of a magnetic field in processed recirculated water under the effect of excitation signal.
Frequency modulation step in the above scale inhibition step comprises carries out common frequency modulation modulation to described signal, as sinusoidal pulse width modulation formula (SPWM) or PWM frequency conversion.
The another embodiment of described frequency modulation step is comprising carrying out frequency modulation by the oscillatory circuit that produces waveform (as sine wave or choppy sea).
No matter be to adopt above-mentioned which kind of mode frequency modulation, the supply unit of the antisludging equipment that the present invention relates to all can be according to the variation of the processed recirculated water situation of the native system signal of importing, change excitation signal by regulating frequency, thereby change the intensity in the magnetic field of coil generation, can be adapted to the circulating water treatment of different in flow rate.The frequency modulation of this excitation signal provides one to satisfied average effect magnetic field of the corresponding time of different in flow rate.When being applied to the situation of wide range of flow rates, the frequency modulation of excitation signal can produce ensemble, changes between from 500 hertz to 5,000 hertz.
Utilize this descaling method that recirculated water is carried out electromagnetic treatment, can improve the solubleness of recirculated water, thereby stop incrustation scale to form sedimentary incrustation scale in the molten equipment that also can disappear impurity.This electromagnetism descaling method can be monitored at any time, and can in time adjust excitation signal when handling the bigger recirculated water of change in flow, ensures that processed recirculated water is in the effective magnetic field all the time, makes in equipment and the pipeline less scaling.Reach good scale removal, scale inhibition effect.
Circulating water treatment method of the present invention also includes system's controlled step.Can in time adjust the treatment condition of this treatment process by real-time monitoring,, make present method have high automatization degree of treatment to guarantee this treatment process efficient and cost-effective all the time to situations such as the recirculated water flow velocity of cooling circulating water system and water temperatures.
Described system controlled step includes signals collecting, modulus/digital-to-analog conversion, data processing and adjustment signal output step.
Described signals collecting comprises temperature acquisition, is the temperature signal of gathering cooling circulating water system cooling tower feed-water end and water side, and inputs to system's controlled step;
Described system controlled step is handled by its data processing step after with the signal mode number conversion of gathering, the above-mentioned cooling tower Inlet and outlet water temperature difference and its set(ting)value are compared: when the temperature difference is set maximum greater than it, the adjustment signal output step of system's controlled step is sent the signal that reduces flow and is given the treatment system feed-water end, with the treatment capacity of reduction system, thereby reduce processing cost.When the temperature difference was set Schwellenwert less than it, the adjustment signal output step of system's controlled step was sent the signal of enlargement discharge and is given the treatment system feed-water end, to improve the treatment capacity of system, improves the heat exchange efficiency of cooling circulating water system.Described set(ting)value is that the heat exchange efficiency according to cooling circulating water system situation such as requires and fixed.
Above signals collecting also comprises the flow velocity collection; promptly gather the flow velocity of recirculated water in the cooling circulating water system pipeline and input to system's controlled step; when the recirculated water flow velocity is zero; sending stop signal by adjustment signal output step stops to import processed recirculated water for this treatment system; circulating water treatment is stopped; so that under the idle situation of cooling circulating water system, this circular water treating system does not dally, and plays a protective role.
In the treating processes of industry, commercial usefulness or civilian recirculated water, adopt above-mentioned circular water treating system and circulating water treatment method, can be permanently effective keep certain circulating water quality, the significantly generation of hard scale and soft dirt in the reduction cooling circulating water system, obviously ensure the high heat exchange efficiency of cooling circulating water system.Reduced in order to clear up the artificial and chemical usage quantity of system.
And this treatment system and method can realize monitoring the recirculated water situation in real time, thereby regulate and control treatment condition at any time, and can finish system's automatically cleaning automatically, and the level of automation height is highly suitable for industrial applications.
In addition, treatment system of the present invention is the bypass of cooling circulating water system, and is easy for installation, and little to the change of former circulating water system, installation cost is low.
Description of drawings
Fig. 1 is the circular water treating system layout of equipment;
Fig. 2 is the schema of circular water treating system system control unit
Fig. 3 is that circular water treating system water service pipe and water shoot are installed vertical view;
Fig. 4 is circular water treating system water service pipe and water shoot installation side sectional view.
Fig. 5 the present invention relates to a supply unit of antisludging equipment and the placement and the connection diagram of a coil;
Fig. 6 is the circuit block diagram of the antisludging equipment supply unit that the present invention relates to;
Fig. 7 is the schema of the antisludging equipment supply unit that the present invention relates to;
Embodiment
Be described in further detail technical scheme of the present invention below in conjunction with accompanying drawing, protection scope of the present invention is not limited to following embodiment, and scope of the present invention proposes in claims.
In conjunction with shown in Figure 1:
A kind of circular water treating system of the present invention, form by the bypath system on the water cell that is connected cooling circulating water system, described bypath system comprises filtration unit, sterilizing unit and the antiscaling device that is connected by pipeline 9, to finish treatment steps such as comprising filtration, sterilization, scale removal.
At first, this treatment system utilizes electric water pump 2 by water service pipe 11, enters this treatment system from cooling circulating water system extraction part recirculated water and handles.Electric water pump 2 all-weather operations.Before the water-in of electric water pump 2, be provided with coarse filtration device 3a, can adopt filter screen, grid etc. to realize the coarse filtration of recirculated water, remove large granular impurity, protect water pump 2 simultaneously.At this, electric water pump 2 is preferentially selected the electric water pump that has the coarse filtration device for use.
Behind recirculated water process coarse filtration and the water pump 2, enter husky strainer 3b by T-valve 4a and carry out finly filtration, to remove the small-particle impurity in the recirculated water.
Husky strainer 3b can remove solid particulate less in the recirculated water, and can recover its filter effect by back flushing, can steady in a long-term move.
Backflush unit is provided with the T-valve 4a that has recoil sewage draining exit 4b, signal gathering unit (in pressure transmitter 7b and the conductance instrument be made up of conductivity sensor 7a and the specific conductivity treater 7a ' that links with it at least a) and the control unit that recoils.
T-valve 4a can realize the switching of husky strainer 3b between filtration and back flushing two states:
Under the filtration state, the connection of T-valve interface is in first location: recirculated water enters husky strainer 4a by T-valve 4a from forward (from top to bottom), remove the silver copper ion generator silver-bearing copper metal sheet case 5b of (comprising silver-bearing copper metal sheet case 5a and electric energy unit 5b) by T-valve 4a more after filtering, carry out physical sterilization.Can regulate the silver-bearing copper metal sheet and in the recirculated water of the silver-bearing copper metal sheet case 5b that flows through, discharge the silver-bearing copper ionic weight by regulating the voltage of electric energy devices 5a.Among the present invention in the processed recirculated water silver-bearing copper ion content be: silver ion content is 0.01~0.4ppm; Content of copper ion is 0.01~0.4ppm. Under the back flushing state, the connection of T-valve 4a interface is in the second position: recirculated water enters husky strainer 3b by three-way valve from reverse (from bottom to up), the solid particulate that accumulates among the husky strainer 3b is removed in counterflush, again by discharging treatment system from recoil sewage draining exit 4b behind the T-valve 4a.
The switching of above-mentioned T-valve 4a between filtration and back flushing state is by the control of recoil control unit.The recoil control unit includes modulus/D/A conversion unit, data processing unit, adjustment signal output unit etc., can be included in the system control unit 1.
Through converging with main flow again behind above-mentioned filtration and one dispenser 6 of flowing through of the germ-resistant circulation moisture of silver-bearing copper ion, the chemical that dispenser 6 is thrown in is brought in the whole processed recirculated water.Dispenser 6 comprises that chemical storage tank and Control Circulation water flow into the valve of storage tank flow.Can control the amount that contains chemical in the recirculated water of entire treatment system by variable valve and the chemical volume of regulate throwing in.Used chemical comprises and contains oxychloride and contain oxybromide among the present invention.The wherein said oxychloride that contains is selected from least a in the following material: chlorine powder, liquid chlorine, clorox, dichloroisocyanuric acid, TCCA (Trichloroisocyanuric acid), dimethyl hydantion, two chlordantoins, bromochlorohydantoin; The described oxybromide that contains is selected from least a in the following material: bromochlorohydantoin, C5H6Br2N2O2.Chlorine can play germicidal action with bromine in different pH scopes, chlorine and bromine are used in combination, and is applicable to that the chloride ion content of chemical in processed recirculated water is 0.1~0.3ppm described in potential of hydrogen scope (as pH:7.2~7.8) the present invention widely; Bromide anion content is 0.1~0.3ppm.
The pipeline of circulating water flow through being wound with spiral shell molded lines circle 8-1 through above-mentioned sterilisation step carries out the processing of electromagnetism scale inhibition.This electromagnetism antisludging equipment comprises the spiral shell molded lines circle 8-1 that is wound on the system pipeline 9 and supply unit 8-2 etc.Wherein: described antisludging equipment comprises that also inductor block is used for measuring the Circulating Water Parameters that comprises the processed recirculated water flow velocity of this treatment system; Be provided with power supply, central processing unit, timing unit, modulus/D/A conversion unit, frequency modulation unit etc. among the described supply unit 8-2; Inductor block is imported into central processing unit with signal, central processing unit is handled input signal, and described frequency modulation unit is given in the instruction that provides the adjusting excitation signal, frequency modulation unit output excitation signal, give coil 8-1, Luo Xingxianquan produces the action of a magnetic field in processed recirculated water under the effect of excitation signal.
Utilize this antisludging equipment 8-1,8-2 carries out electromagnetic treatment to recirculated water, can monitor water quality and flow condition at any time, in time adjust excitation signal, ensure that processed recirculated water is in the effective magnetic field all the time, can improve the solubleness of recirculated water, thereby stop incrustation scale to form sedimentary incrustation scale in the molten equipment that also can disappear impurity.
Through the recirculated water that above-mentioned scale inhibition is handled, the treatment steps such as filtration, sterilization, scale inhibition of having finished this treatment system are after water shoot 10 turns back to cooling circulating water system.
The system control unit flow process of circular water treating system of the present invention as shown in Figure 2.This system control unit comprises the recoil control unit in the above-mentioned backflush unit, comprises inductor block, modulus/D/A conversion unit, data processing unit, timing register and adjustment signal output unit etc.
Wherein inductor block comprises the pressure transmitter that is arranged on husky strainer and imports and exports, is arranged at least a in the conductance instrument on the systematic pipeline, and be arranged on the cooling tower turnover water end (W.E.) of cooling circulating water system temperature sensor, be arranged at least a in the flow rate sensor on the cooling circulating water system pipeline.
Shown in this schema, the flow process of system's recoil regulation and control is performed such:
Described conductance instrument includes the specific conductivity treater that is arranged on the conductivity sensor on the systematic pipeline and links with it, by transmitter the signal of recirculated water specific conductivity is reached the specific conductivity treater, the signal processing that measures is become the specific conductivity parameter and inputs to described modulus/D/A conversion unit by the specific conductivity treater;
Described pressure transmitter inputs to described modulus/D/A conversion unit with the pressure signal that recirculated water passes in and out husky strainer;
The signal of above specific conductivity detecting unit and pressure transmitter input is handled by data processing unit after analog to digital conversion: the pressure reduction parameter that is drawn husky filter outlet and inlet by the difference of husky strainer inlet and outlet pressure value; With above-mentioned pressure reduction parameter and/or specific conductivity parameter and set(ting)value relatively:
When described parameter all is lower than set(ting)value, illustrate that husky strainer filtration efficiency is normal, backflush unit is failure to actuate;
When at least one parameter during greater than set(ting)value, illustrate that husky strainer filtration efficiency is undesired, need flushing.System control unit sends the recoil automatically controlled signal by the adjustment signal output unit and gives electric T-shaped valve, and the T-valve interface is adjusted to the link position of recoil state, and husky strainer is recoiled.When system recoiled, the timing register of system control unit picked up counting, setting-up time then, system control unit sends regressive regulation and control instruction makes the T-valve interface reply the link position of filtration state, finishes the recoil motion to husky strainer.
Monitoring by above control unit, solid particulate is too much in husky strainer, cause in the recirculated water specific conductivity too high, filter before and after recirculated water pressure reduction when excessive, device carries out back flushing automatically, and after flushing is finished, automatically restore to the filtration state, realize the automatically cleaning of this treatment system.In addition, under abnormal conditions, can also carry out Artificial Control by the manual operation button of control electric T-shaped valve during backwash step, this manual operation button also can be arranged in the system control unit.
Shown in this schema, the flow process of system throughput regulation and control is performed such:
Described temperature sensor inputs to cooling tower turnover temperature signal in the cooling circulating water system modulus/D/A conversion unit of system control unit;
Described flow rate sensor inputs to the flow velocity signal of recirculated water in the cooling circulating water system modulus/D/A conversion unit of system control unit;
Signal by above temperature and flow rate sensor input is handled by data processing unit after analog to digital conversion: the difference and its set(ting)value that recirculated water are passed in and out the cooling tower temperature compare:
When the temperature difference is set maximum greater than it (the actual heat of cooling circulating water system has surpassed the convective heat exchange amount of its needs), the adjustment signal output unit of system control unit sends the water pump that control signal is given this treatment system feed-water end, reduce this treatment system flooding velocity, to reduce the circulating water treatment amount of this treatment system;
When the temperature difference is set Schwellenwert less than it, the adjustment signal output unit of (the convective heat exchange amount that cooling circulating water system needs does not have to satisfy) system control unit sends the water pump that control signal is given this treatment system feed-water end, strengthen treatment system water inlet flow velocity, to improve the circulating water treatment amount of system, improve the convective heat exchange amount of cooling circulating water system, ensure heat exchange efficiency;
When the recirculated water flow velocity of described cooling circulating water system was zero, the adjustment signal output unit of system control unit sent the stop signal service pump and stops to import processed recirculated water, makes this treatment system be in halted state.
By the real-time monitoring to situations such as recirculated water flow velocity and water temperature in the cooling circulating water system of above control unit, in time adjust the treatment condition of treatment system, to guarantee that treatment system normally, efficiently reaches low cost movement.
Shown in Fig. 3,4 circular water treating system water service pipes of the present invention and water shoot installation situation synoptic diagram: when on the giving of this treatment system, the water storage equipment that water shoot is installed in cooling circulating water system, recirculated water enters treatment system through water service pipe 11 by the water cell 12 of cooling circulating water system, through steps such as filtration, sterilization, scale inhibitions, turn back to the water cell (water tank) 12 of cooling circulating water system through water shoot 10.
Water service pipe 11 is installed in water tank 12 near water outlet of water tank 14 places, and water shoot 10 is installed on the limit in water tank 12 outsides.Water service pipe 11 and water shoot 10 are looped around around the outlet 14 of water storage equipment, the optimum seeking site of water service pipe 11 is at the minimum position of water storage equipment, and near its chassis water outlet 14 places, 10 of vent pipes preferentially are installed on the limit in the water storage equipment outside, throw out moves to water service pipe 11 places under the effect of gravity and current, filters or disappear by this treatment system to dissolve away.
A baffle plate 13 is arranged between the outlet 14 of water service pipe 11 and water cell 12, this baffle plate 13 closes on water absorption tube 11 and surrounds water outlet 14 fully, the upper end of baffle plate 13 is lower than the water level of water tank 12, in case the throw out of being taken away by water service pipe does not flow into cooling circulating water system from the water outlet of water storage equipment.
Fig. 5 has illustrated the supply unit of the antisludging equipment that the present invention relates to and the connection diagram of Luo Xingxianquan.The spiral shell molded lines circle 8-1 of an insulation conduction is wrapped in the periphery of the pipeline 9 of this treatment system, and the two ends of coil 8-1 are connected to signal output terminal 8-3 and the 8-4 of supply unit 8-2, constitutes the loop line.Signal input terminal 8-8 above the supply unit 8-2 is connected with inductor block 8-10 with 8-9, and inductor block 8-10 is input to supply unit 8-2 with the signal about flow velocity (can also comprise temperature, hardness, the foreign matter content etc.) feature of processed recirculated water by signal input terminal 8-8 and 8-9.According to manipulation require, inductor block 8-10 can upgrade repeatedly by per second.Inductor block 8-10 can comprise a standard current, and it is interior or outer to be installed in pipeline 9.If it is interior or outer that other required inductor blocks all can be installed on pipeline 9 in addition.Supply unit 8-2 also can accept to regulate by manual signal the artificial signalization of input 8-7 input simultaneously.Supply unit 8-2 is also equipping a state and is showing and warning device 8-5a, 8-5b, and for example graphic presentation photodiode or remote transmission plant network show the state of supply unit 8-2 as modulator-demodulator unit.
Fig. 6 illustrates that supply unit 8-2's respectively forms subelement and syndeton thereof.Supply unit 8-2 mainly has central processing unit 8-11, major clock 8-12, modulus/D/A conversion unit 8-13, frequency modulation unit 8-14, power supplier 8-17 etc.Central processing unit 8-11 receives the signal of inductor block 8-10 by signal input terminal 8-8 and 8-9 input by modulus/D/A conversion unit 8-13, or/and regulated the artificial signalization of input terminus 8-7 input by manual signal.Central processing unit 8-11 sends the instruction of regulation and control excitation signal after by the routine processes input signal and gives frequency modulation unit 8-14, by frequency modulation unit 8-14 output excitation signal.This output signal must send at least one output terminal 8-3, and 8-4 finishes the effect of being wanted.Excitation signal is ready to and is transferred at least one coil by output terminal 8-3,8-4.
The signal of the relevant processed recirculated water situation that central processing unit 8-11 receives is from signal input terminal 8-8 and 8-9, or/and regulated the signal input of input terminus 8-7 by manual signal.In when operation, central processing unit 8-11 is by modulus/D/A conversion unit 8-13 receiving inputted signal, and output signal to major clock 8-12, frequency modulation unit 8-14, major clock 8-12 is docile and obedient preface generation time label when operation, be used for frequency modulation unit 8-14.When flow velocity increased, central processing unit 8-11 handles input signal reduced the amplitude output signal of frequency modulation unit 8-14.If opposite to the flow velocity attenuating, just central processing unit 8-11 handles input signal the amplitude output signal of frequency modulation unit 8-14 is strengthened.Similarly, if the recirculated water stiffness changing, the adjustment output signal strength that central processing unit 8-11 can be suitable.Central processing unit 8-11 produces different signals, for example recirculated water flow velocity, potential of hydrogen, hardness, density, temperature or the like according to different Circulating Water Parameters input signals.Described frequency modulation unit 8-14 comprises at least one frequency modulation device of independently controlling and operate.Frequency modulation unit 8-14 is an adjustable waveform generator, for example sinusoidal waveform generator, triangular waveform signal generator, serrated signal generator,, Gaussian waveform signal generator, any waveform signal generator planner's waveform shape.Central processing unit 8-11 control each wave mode characteristic, the start-stop voltage of serrated signal generator for example, the slope of sawtooth and recurrence rate etc.The contriver points out that after deliberation the excitation signal of the antisludging equipment that the present invention relates between frequency 500Hz and 5000Hz can reach scale inhibition and antiscale ideal effect to the recirculated water of any flow velocity.
Power supplier 8-17 by supply unit provide the palpus power supply.The composition-formed of power supplier 8-17 can be to make supply unit can rely on alternating-current trunk main or direct supply running, or uses rechargeable cell, general dry battery or solar cell independently.Power supplier structurally can separate with supply unit.
Each unitary state of the antisludging equipment supply unit that the present invention relates to is pooled to data bus 8-16.If needed, being pooled to each unitary all state of data bus 8-16 or certain subclass will show by photodiode or acoustic signal generator or remote transmission device 8-5a, 8-5b.The demonstration of all or part of status signal is optionally, and can change according to the different application under the different operating condition.
Fig. 7 is the schema of the antisludging equipment supply unit that the present invention relates to.
Pass through signal input part (8-8 by inductor block 8-10,8-9) signal is imported into central processing unit 8-11 by AD conversion unit 8-13, or import into central processing unit 8-11 by AD conversion unit 8-13 according to the control signal of manual shift device 8-7 input; Central processing unit 8-11 handles input signal, judge whether to regulate excitation signal, then send if not and instruct to state demonstration and alarm unit 8-5a and 8-5b, it is reported to the police in addition, and reads signal that is sent by inductor block 8-10 or the signal of being imported by manual shift device 8-7 again; Show and alarm unit 8-5a and 8-5b to state if then send the activation system status signal, and inform frequency modulation unit 8-14, regulate excitation signal, and (8-3 8-4) outputs signal to coil 1 by signal output part by frequency modulation unit 8-14.
Each equipment and unit that circular water treating system of the present invention is related except that the electromagnetism antisludging equipment, all can adopt existing relevant device in the prior art.Silver copper ion generator can be selected the Minerialer of U.S. Lifeguard system INC company for use as described TMSilver copper ion generator 401, dispenser can select for use the dispenserCL-220 dispenser of U.S. Hayward INC company, conductance instrument can select conductivitymeter conductance instrument of American ACT company or the like for use.Related husky strainer, electric T-shaped valve, electric water pump and various transmitter among the present invention also all can be commercially available and get.And described electromagnetism antisludging equipment can be selected existing electromagnetism scale inhibition series products in the prior art for use, more preferably a kind of electromagnetism antisludging equipment of being provided in Chinese patent application 200420047946.5 of the applicant.
Actual effect compares:
Circular water treating system of the present invention is implemented on a freezer, and this freezer is provided with the compressor and the cooling tower system of several different types, and situation is as follows:
1. second mansion liquefied gas compressor
2. two, five, three and No. four compressors of second mansion
3. two and single-stage ammonia compressors of first mansion
Above various types of compact machine has nothing in common with each other, and function situation separately also each is variant.
Correlation data is as follows:
1. second mansion liquefied gas compressor
Insert do not install before the native system and native system is installed after all data in identical month, and make to draw a conclusion:
Classification Before not installing After the installation
Average load 37% 27%
The standard deviation of load 6% 10%
Total power consumption 24,019.8 degree 16,609.8 degree
Per hour operate average power consumption Per hour 33.268 spend Per hour 29.873 spend
Per hour percentage is saved in running - 10%
The standard deviation of load shows that bigger variation of load is arranged after the installation, expression, and in the goods and materials turnover, installing will have relatively large goods and materials to deposit in before installing the year after next.Yet total power consumption has lacked 30%, and compressor per hour operates average power consumption and lacked 10%.
2. two, five, three and No. four compressors of second mansion
Insert before installing and the raw data in installation identical month of back, and make to draw a conclusion:
Data before installing
Classification No. two compressors No. five compressors No. three compressors No. four compressors
Average load (%) 92.6 94.9 48.1 44.7
The standard deviation of load (%) 10.3 9.7 7.2 7.2
Total power consumption (degree) 38,585.20 39,642.80 19,684.00 18,323.60
All compressor total power consumptions (degree) 116,135.60
Per hour operate average power consumption (degree) 70.4 72.2 36.5 34.0
Total running hours 1096 1096 1078 1078
The back data are installed
The back data are installed No. two compressors No. five compressors No. three compressors No. four compressors
Average load (%) 82.8 93.1 52.5 58.2
The standard deviation of load (%) 10.1 9.1 9.4 14.0
Total power consumption (degree) 205,124.00 210,523.80 34,611.60 51,927.00
Per hour operate average power consumption (degree) 143.8 154.8 50.0 52.5
Total running hours 1426 1360 690 990
In four compressors, have three average load and standard deviation quite similar, but after installation, total power consumption, average power consumption and a total running hour number average increase considerably.With install before compare, the back total power consumption is installed have been increased more than 330%.This clear expression, with install before compare, deposit the goods and materials that freeze the storehouse after the installation in and increase considerably.
Because current consumption so increases considerably, we have calculated freezing capacity with the formula that U.S. refrigeration association provides:
Efficient improves percentage=1-(install this treatment system after the preceding pressure of pressure/this treatment system of installations) γ
* in the above-mentioned formula, γ=1.65
The purpose of this kind analysis is that suction pressure and outlet pressure to relevant compressor under the roughly the same situation of maintenance load, electric power input (electric current input) and other function situation are compared.Saving percentage can conclude in the following table:
Two and No. three compressor is installed the back than the average saving rate before installing 20%
Four and No. five compressor is installed the back than the average saving rate before installing 43%
3. two and single-stage ammonia compressors of first mansion
The data analysis work of first mansion is very difficult, because in the different time of every day, running characteristic different compressors very inequality is arranged in running.This kind data analysis and being summarized as follows:
Single-stage compressor
Project Preceding 300 amperes of analyses are installed Back 300 amperes of analyses are installed
Average outlet pressure (every square centimeter of kilogram number) 11.66897 11.45362
Average suction pressure (every square centimeter of kilogram number) 1.486207 1.515217
Save percentage - 6.67%
Double-stage compressor
Double-stage compressor Preceding 200 amperes of analyses are installed Back 200 amperes of analyses are installed
Average outlet pressure (every square centimeter of kilogram number) 10.95 10.73043
Average suction pressure (every square centimeter of kilogram number) 0.511111 0.517391
Save percentage - 5.67%
Because first mansion uses evaporative condenser, therefore compares with the normal cooling tower in second mansion, it is less to save percentage.

Claims (14)

1. a circular water treating system is made up of the bypath system on the water cell that is connected cooling circulating water system, and described circular water treating system comprises filtration unit, sterilizing unit and antiscaling device, and wherein said sterilizing unit comprises:
A. be arranged on the silver copper ion generator [5a, 5b] on the circular water treating system pipeline;
B. be arranged on the chemical dispenser [6] on the circular water treating system pipeline: described chemical comprises and contains oxychloride and contain oxybromide.
2. the silver ion content that a kind of circular water treating system according to claim 1, wherein said silver copper ion generator are discharged in the water is 0.01~0.4ppm; Content of copper ion is 0.01~0.4ppm.
3. a kind of circular water treating system according to claim 1, the wherein said oxychloride that contains is selected from least a in the following material: chlorine powder, liquid chlorine, clorox, dichloroisocyanuric acid, TCCA (Trichloroisocyanuric acid), dimethyl hydantion, two chlordantoins, bromochlorohydantoin; The described oxybromide that contains is selected from least a in the following material: bromochlorohydantoin, C5H6Br2N2O2.
4. the chloride ion content that a kind of circular water treating system according to claim 3, wherein said chemical are spread in the recirculated water of circular water treating system is 0.1~0.3ppm; Bromide anion content is 0.1~0.3ppm.
5. a kind of circular water treating system according to claim 1, wherein said filtration unit comprise husky strainer [3] and the backflush unit that husky strainer [3] is cleaned; Backflush unit is provided with T-valve [4a], signal gathering unit and recoil control unit, and the recoil control unit includes data processing unit, adjustment signal output unit and timing register;
Wherein signal gathering unit comprises at least a in pressure transmitter [7b] and the conductance instrument: described conductance instrument is arranged on the systematic pipeline [9], detects the specific conductivity parameter in the processed recirculated water and inputs to the recoil control unit; Described pressure transmitter [7b] is two, is separately positioned on the outlet and the ingress of husky strainer [3], measures recirculated water and passes in and out the pressure parameter of husky strainer and input to the recoil control unit;
Handle above-mentioned parameter by the data processing unit of described recoil control unit, with husky strainer inlet outlet pressure differential parameter and/or specific conductivity parameter and set(ting)value comparison:
Backflush unit is failure to actuate when described parameter all is lower than set(ting)value, and the T-valve interface is the link position of filtration state; When at least one parameter during greater than set(ting)value, the recoil control unit sends the recoil instruction by the adjustment signal output unit and gives T-valve [4a], the link position that makes the T-valve interface transfer to the recoil state recoils to husky strainer [3], timing register picks up counting, when setting-up time then, the recoil control unit sends replys instruction and makes the T-valve interface reply the link position of filtration state.
6. a kind of circular water treating system according to claim 1, wherein said antiscaling device are the electromagnetism antiscaling device, and it comprises Luo Xingxianquan [8-1] and the supply unit [8-2] that is wound on the system pipeline [9]; Described supply unit [8-2] is connected with the two ends of described coil [8-1] by signal output part [8-3,8-4]; Wherein:
Described antisludging equipment also comprises inductor block [8-10], is used for measuring circular water treating system recirculated water flow velocity in interior Circulating Water Parameters, and described supply unit is connected with described inductor block by input port [8-8,8-9];
Be provided with power supply [8-17], central processing unit [8-11], timing unit [8-12], modulus/D/A conversion unit [8-13], frequency modulation unit [8-14] in the described supply unit [8-2];
Described inductor block [8-10] is by signal input part [8-8,8-9] signal is advanced central processing unit [8-11] by AD conversion unit [8-13] input, central processing unit [8-11] is handled input signal, and described frequency modulation unit [8-14] is given in the instruction that provides the adjusting excitation signal, frequency modulation unit [8-14] output excitation signal, and outputing signal to coil [8-1] by signal output part [8-3,8-4], Luo Xingxianquan produces the action of a magnetic field in processed recirculated water under the effect of excitation signal.
7. a kind of circular water treating system according to claim 1 includes system control unit [1], and system control unit [1] includes transmitter, data processing unit and adjustment signal output unit;
Described transmitter comprises the temperature sensor of the cooling tower entrance end that is arranged on cooling circulating water system, measures the temperature signal of recirculated water turnover cooling tower, and inputs to system control unit [1];
Handle above-mentioned signal by described data processing unit, the temperature difference and its set(ting)value that recirculated water are passed in and out cooling tower compare: when the temperature difference was set maximum greater than it, described adjustment signal output unit sent control signal, reduces the flooding velocity of circular water treating system; When the temperature difference was set Schwellenwert less than it, described adjustment signal output unit sent the flooding velocity that control signal strengthens circular water treating system.
8. a kind of circular water treating system according to claim 7, the transmitter of wherein said system control unit [1] comprises the flow rate sensor that is arranged on the cooling circulating water system pipeline, recirculated water flow velocity signal in the cooling circulating water system pipeline is imported described data processing unit, when flow velocity is zero, described adjustment signal output unit sends stop signal and imports processed recirculated water to stop circular water treating system, makes circular water treating system be in halted state.
9. according to the described a kind of circular water treating system of one of claim 1-8, form, comprise filtration unit, sterilizing unit, antiscaling device and system control unit by the bypath system on the water cell that is connected cooling circulating water system; Wherein:
1. described sterilizing unit comprises:
A. be arranged on the silver copper ion generator [5a, 5b] on the systematic pipeline, the silver ion content that silver copper ion generator is discharged in the water is 0.01~0.4ppm; Content of copper ion is 0.01~0.4ppm;
B. be arranged on the dispenser [6] on the systematic pipeline, described chemical comprises and contains oxychloride and contain oxybromide, and the wherein said oxychloride that contains is selected from least a in the following material: chlorine powder, liquid chlorine, clorox, dichloroisocyanuric acid, TCCA (Trichloroisocyanuric acid), dimethyl hydantion, two chlordantoins, bromochlorohydantoin; The described oxybromide that contains is selected from least a in the following material: bromochlorohydantoin, C5H6Br2N2O2; Chloride ion content in the processed recirculated water is 0.1~0.3ppm; Bromide anion content is 0.1~0.3ppm;
2. described antiscaling device is the electromagnetism antiscaling device, and it comprises Luo Xingxianquan [8-1], supply unit [8-2] and the inductor block [8-10] that is wound on the system pipeline [9]; Be provided with power supply [8-17], central processing unit [8-11], timing unit [8-12], modulus/D/A conversion unit [8-13], frequency modulation unit [8-14] in the described supply unit [8-2]; Described supply unit [8-2] is connected with the two ends of described coil by signal output part [8-3,8-4], and [8-8,8-9] is connected with described inductor block by input port; Wherein: described inductor block is used for measuring the Circulating Water Parameters that comprises circular water treating system recirculated water flow velocity, and by signal input part [8-8,8-9] signal is advanced central processing unit [8-11] by AD conversion unit [8-13] input, central processing unit [8-11] is handled input signal, and described frequency modulation unit [8-14] is given in the instruction that provides the adjusting excitation signal, frequency modulation unit [8-14] output excitation signal, and by signal output part [8-3,8-4] output signal to coil [8-1], Luo Xingxianquan produces the action of a magnetic field in processed recirculated water under the effect of excitation signal;
3. described system control unit [1] includes transmitter, data processing unit and adjustment signal output unit;
Described transmitter comprises at least a in the conductance instrument on the pipeline of the pressure transmitter that is arranged on the strainer entrance end and circular water treating system, and be arranged on the temperature sensor of cooling circulating water system cooling tower entrance end and the flow rate sensor on the cooling circulating water system pipeline, wherein: described pressure transmitter is measured husky strainer inlet and outlet pressure; Conductance instrument is measured processed circulation electrical conductivity of water in the circular water treating system; Temperature sensor measurement recirculated water turnover cooling tower temperature; The recirculated water flow velocity of flow sensor measures cooling circulating water system;
Above signal is handled by data processing unit: when husky strainer inlet outlet pressure differential and/or recirculated water specific conductivity not in range of set value, described adjustment signal output unit sends control signal, and adjusting T-valve interface is that the link position of recoil state recoils to husky strainer; When the recirculated water turnover cooling tower temperature difference was not in range of set value, described adjustment signal output unit sent control signal, Control Circulation water treatment system flooding velocity; When the recirculated water flow velocity of cooling circulating water system was zero, described adjustment signal output unit sent control signal, stopped the circular water treating system water inlet.
10. according to the circulating water treatment method of the described circular water treating system of claim 1~9, processed recirculated water drawn from the water cell of cooling circulating water system carry out bypass and handle, comprise filtration step, sterilisation step, scale inhibition step, wherein sterilisation step comprises:
A. silver-bearing copper ion sterilization: utilize electrolysis process to produce the silver-bearing copper ion and in recirculated water, carry out sterilization;
B. chemical sterilization: throw in chemical recirculated water is carried out sterilization, described chemical comprises and contains oxychloride and contain oxybromide.
11. circulating water treatment method according to claim 10, wherein filtration step comprises coarse filtration and finly filtration, comprises the recoil step that filter plant is cleaned in the described finly filtration step; The recoil step includes circulating water flow to regulating step, signals collecting step and recoil controlled step; The recoil controlled step includes data processing step, adjustment signal output step and timing step; Wherein:
Described signals collecting step includes at least a in gathering of pressure signal collection and conductivity signal, and wherein: described conductivity signal collection comprises gathers in the circular water treating system circulation electrical conductivity of water parameter and this specific conductivity is reached the recoil controlled step; Described pressure signal collection comprises the pressure parameter of gathering processed recirculated water turnover filter plant in the circular water treating system and inputs to the recoil controlled step;
Above-mentioned signal is handled by data processing step, and filter plant Inlet and outlet water pressure reduction parameter and/or specific conductivity parameter are compared with set(ting)value respectively:
When all being lower than set(ting)value, described parameter do not send the recoil instruction; When at least one parameter during greater than set(ting)value, described adjustment signal output step is sent the recoil signal instruction and is given circulating water flow to regulating step, making processed recirculated water oppositely enter filter plant recoils, the timing step picks up counting, when setting-up time then, adjustment signal output step is sent and is replied instruction, makes recirculated water answer forward enter filter plant by circulating water flow to regulating step and filters.
12. circulating water treatment method according to claim 10, wherein said scale inhibition step is for utilizing the electromagnetism scale inhibition of the hot-wire coil generation that is wrapped on the systematic pipeline, and it comprises signals collecting, data processing, frequency modulation and adjustment signal output step;
Above-mentioned signals collecting comprises processed Circulating Water Parameters in the circular water treating system of gathering flow velocity, and input to data processing step, data processing step is handled comparison to input signal, and described frequency modulation step is given in the instruction that provides the adjusting excitation signal, frequency modulation step output excitation signal, and outputing signal to coil by adjustment signal output step, coil produces the action of a magnetic field in processed recirculated water under the effect of excitation signal.
13. circulating water treatment method according to claim 10 wherein includes system's controlled step in the treatment process, system's controlled step includes signals collecting, data processing and adjustment signal output step;
Described signals collecting comprises temperature acquisition, gathers the feed-water end of cooling circulating water system cooling tower and the temperature of water side;
The temperature signal of above-mentioned collection is handled by data processing step, recirculated water is passed in and out the cooling tower temperature difference to be compared with its set(ting)value: when the temperature difference was set maximum greater than it, described adjustment signal output step was sent the signal of reduction flow to the circular water treating system feed-water end; When the temperature difference was set Schwellenwert less than it, the signal that described adjustment signal output step is sent enlargement discharge was given the circular water treating system feed-water end.
14. circulating water treatment method according to claim 13, wherein said signals collecting comprises the flow velocity collection, gather the flow velocity of recirculated water in the cooling circulating water system pipeline, import described data processing unit, when flow velocity was zero, described adjustment signal output unit sent stop signal to stop circular water treating system input recirculated water.
CN 200410031127 2004-04-12 2004-04-12 Circulation water treating system and its processing method Pending CN1683260A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011017788A1 (en) * 2009-08-11 2011-02-17 Milton De Moura Muzel Method for using ions in agriculture
CN104150571A (en) * 2013-05-14 2014-11-19 中国石油化工股份有限公司 Circulation method of cooling water
CN104150622A (en) * 2013-05-13 2014-11-19 上海鸿辉光通科技股份有限公司 Filtering structure for circulating cooling water system
CN105999827A (en) * 2016-07-06 2016-10-12 辽宁科技学院 Filtering device and pressure system capable of continuously working
CN107902808A (en) * 2017-11-15 2018-04-13 孙丽丽 A kind of processing method and equipment for aquiculture sewerage discharge
CN108503049A (en) * 2018-06-06 2018-09-07 青岛科技大学 A kind of intelligent electromagnetic antiscaling device and design method
CN110357277A (en) * 2019-08-15 2019-10-22 汉德森工业装备(北京)有限公司 A kind of integrated form circulating water treatment device
CN110536870A (en) * 2016-12-02 2019-12-03 艾斯纽斯股份公司 Fluid handling system and method of use
CN116419966A (en) * 2020-10-16 2023-07-11 Sms集团有限公司 Method for treating cooling circulating water entrained with organic and inorganic particles
CN117401832A (en) * 2023-11-01 2024-01-16 常州工学院 An intelligent control system and equipment for circulating water cooling and descaling with flow rate

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011017788A1 (en) * 2009-08-11 2011-02-17 Milton De Moura Muzel Method for using ions in agriculture
CN104150622A (en) * 2013-05-13 2014-11-19 上海鸿辉光通科技股份有限公司 Filtering structure for circulating cooling water system
CN104150571A (en) * 2013-05-14 2014-11-19 中国石油化工股份有限公司 Circulation method of cooling water
CN104150571B (en) * 2013-05-14 2016-04-27 中国石油化工股份有限公司 A kind of circulation means of water coolant
CN105999827A (en) * 2016-07-06 2016-10-12 辽宁科技学院 Filtering device and pressure system capable of continuously working
CN110536870A (en) * 2016-12-02 2019-12-03 艾斯纽斯股份公司 Fluid handling system and method of use
CN107902808A (en) * 2017-11-15 2018-04-13 孙丽丽 A kind of processing method and equipment for aquiculture sewerage discharge
CN108503049A (en) * 2018-06-06 2018-09-07 青岛科技大学 A kind of intelligent electromagnetic antiscaling device and design method
CN110357277A (en) * 2019-08-15 2019-10-22 汉德森工业装备(北京)有限公司 A kind of integrated form circulating water treatment device
CN116419966A (en) * 2020-10-16 2023-07-11 Sms集团有限公司 Method for treating cooling circulating water entrained with organic and inorganic particles
CN117401832A (en) * 2023-11-01 2024-01-16 常州工学院 An intelligent control system and equipment for circulating water cooling and descaling with flow rate

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