CN1320235C - A lightweight tire mold component for cast-in-place concrete - Google Patents

Abstract

A casting reinforced concrete use light pattern match member, polyhedral solid lightweight material structural component (1) now, characterized by that the said polyhedral solid lightweight material structural component (1) is the integral solid block, the structural component of polyhedral solid lightweight material (1) is the homogeneous solid block, the structural component of polyhedral solid lightweight material (1) contains at least one piece of stiffening rib plate (2). Therefore, the light tire mold component is provided with the stiffening rib plate, so that the light tire mold component has high strength and rigidity, is not easy to damage and can participate in the stress and force transmission of the floor; meanwhile, the light form member has the characteristics of simple structure, high strength, deformation resistance, excellent vibration resistance, easy manufacture, low cost, convenient construction, high construction speed and the like, is suitable for floor systems, roof systems, wall bodies, foundation slabs and bridges of cast-in-place reinforced concrete or prestressed reinforced concrete, and is particularly suitable for flat slabs.

Description

A lightweight tire mold component for cast-in-place concrete

(1) Technical field

The invention relates to a lightweight tire mold component for cast-in-place concrete.

(2) Background technology

At present, the cast-in-place concrete floor is a widely used floor structure. The lightweight permanent tire mold filled in it has various hollow tubes and boxes, and the boxes are hollow or solid. For example, the patent No. ZL00203695.9 applied by Liang Jun, Shijiazhuang City, Hebei Province on February 23, 2000, is called the utility model patent of "combined concrete concealed rib floor cover", and a formwork member is disclosed in its specification sheet. It can be solid or hollow, and its shape can be made into rectangle, circle, polygon and other shapes according to design requirements. Another example is the patent No. ZL01206422.X invented and applied by Guiyang Ma Kejian et al., and the name is the utility model patent of "built-in formwork for fasting sandwich panels". The built-in formwork is solid, and the formwork is solid foamed polystyrene plastic. built-in formwork, or a solid built-in formwork made of magnesium oxychloride material, or a solid built-in formwork made of perlite material; the cross-sectional shape of the solid built-in formwork can be square, rectangular, circular, oval, arc-shaped, or A solid cross-sectional shape consisting of arcs and straight lines. The above-mentioned solid cast-in-place concrete light-weight tire mold members are applied to cast-in-place concrete floors. They are not only formwork members but also prefabricated filling members. They have simple structure, high strength, excellent deformation resistance and vibration resistance. , easy to manufacture, low cost, etc., but there is no reinforcing structure in this lightweight tire mold member, so the overall strength and rigidity of the lightweight tire mold member are poor, and the phenomenon of damage to the lightweight tire mold member is prone to occur. After the cast-in-place concrete floor, it can not participate in the stress and force transmission of the cast-in-place concrete floor. Therefore, develop a kind of novel cast-in-place concrete lightweight tire mold member for being badly in need of.

(3) Contents of the invention

The object of the present invention is to provide a lightweight tire mold member for cast-in-place concrete, which has the characteristics of high strength, high rigidity, not easy to be damaged, and can participate in the force bearing and force transmission of the floor.

The solution of the present invention is based on the prior art, including polyhedral solid lightweight material components, characterized in that the polyhedral solid lightweight material components are integral solid blocks, and the polyhedral solid lightweight material components are homogeneous The solid block, the polyhedron solid lightweight material component contains at least one stiffener plate. In this way, since the stiffening ribs are arranged in the lightweight tire mold member, the lightweight tire mold member has high strength and high rigidity, and is not easy to be damaged by the lightweight tire mold member, and can participate in the force bearing and transmission of the floor ; At the same time, the lightweight tire mold member also has the characteristics of simple structure, high strength, excellent deformation resistance, vibration resistance, easy manufacture, low cost, convenient construction, fast construction speed, etc., thereby achieving the purpose of the present invention and being suitable for current It can be used for pouring reinforced concrete or prestressed reinforced concrete floors, roofs, walls, foundation slabs and bridges, especially for beamless floors.

The present invention is also characterized in that said stiffening ribs are composite stiffening ribs or hollow stiffening ribs. In this way, the tire mold members using composite stiffeners or hollow stiffeners have high strength, but their own weight does not increase significantly, and are light in weight. Production and floor construction costs.

The present invention is also characterized in that said stiffening ribs are composite stiffening ribs sandwiched with lightweight materials. The lightweight material can be foam plastic, expanded perlite, expanded vermiculite, foamed or aerated lightweight concrete, rock wool, mineral wool, glass wool, ceramsite or ceramsite concrete, etc. In this way, the stiffeners are sandwiched with lightweight materials, and their weight is far less than that of ordinary stiffeners of the same volume, making the tire mold components lighter without affecting the strength. In addition, the heat preservation, heat insulation and sound insulation of the tire mold components Performance is better.

The present invention is also characterized in that the plurality of stiffening ribs are arranged in parallel, orthogonally or obliquely. In this way, when the tire mold component is applied to the cast-in-place concrete floor, the stiffeners in the tire mold component can be arranged in a variety of ways to meet the needs of various designs.

The present invention is also characterized in that the stiffening ribs are exposed outside the polyhedral solid lightweight material member. In this way, when the tire formwork components are applied to the cast-in-place concrete floor, the exposed stiffeners are combined with the cast-in-place concrete to form a force-bearing structure combining cast-in-place concrete and prefabricated components, so that the overall performance and mechanical strength of the floor can be improved. Performance is better.

The present invention is also characterized in that the polyhedral solid lightweight material member is a foam plastic block, an expanded perlite block, an expanded vermiculite block, a foamed or aerated concrete block, a ceramsite concrete block, a rice straw husk cementing material block, Charcoal concrete blocks or cement-bonded foam pellets. In this way, the tire mold member has better sound insulation, heat insulation, and thermal insulation properties; the diversity of its lightweight materials makes it easy to obtain nearby materials during production, which is conducive to reducing production costs.

The present invention is also characterized in that the outer surface of the polyhedral solid lightweight material member is partly or completely covered with cement slurry or cement mortar or cement fiber slurry or cement fiber mesh mortar or cement wire mesh mortar or concrete outer film layer. In this way, when the tire mold component is applied to the cast-in-place concrete floor, the outer surface of the polyhedral solid lightweight material component is covered with an outer film layer, which can ensure that the lightweight material will not absorb water and segregate, and reduce the damage rate of the tire mold component , At the same time, it also improves the pouring quality of the cast-in-place concrete floor.

The invention is also characterized in that said polyhedral solid lightweight material members or stiffeners contain reinforcements. Reinforcement is steel bar, steel wire, prestressed tendon, steel mesh, steel wire mesh, fiber, fiber tow, fiber mesh cloth, non-woven fabric, thin metal strip, thin strip with holes, packing tape, braided tape at least one. In this way, the strength and rigidity of lightweight tire mold components are greatly improved, so that tire mold components are not easily damaged during stacking, transportation, installation, and construction. Even if there is a small area of damage, it does not need to be repaired due to the involvement of reinforcements. , can continue to be put into use.

The invention is also characterized in that said reinforcements expose polyhedral solid lightweight material members or stiffeners. If there are reinforcements on the tire mold components exposed outside the tire mold components, when the tire mold components are applied to the cast-in-place concrete floor, the exposed reinforcements are combined with the cast-in-place concrete, which can greatly improve the strength of the cast-in-place concrete and tire mold components. The grip between the components optimizes the performance of the entire floor; at the same time, the exposed reinforcements are also convenient for use as handles, rings or hooks when the tire formwork components are transported.

The present invention is also characterized in that the horizontal section or vertical section shape of the polyhedral solid lightweight material member is rectangle, square, polygon, arc-angle polygon, chamfer polygon, multi-arc, corrugated or circular. In this way, the diversification of the shapes of the tire formwork components makes the cast-in-place concrete structures of various shapes correspondingly formed after the tire formwork components are applied to the cast-in-place concrete floor, so that the structure of the cast-in-place concrete floor is more reasonable, It is convenient for design and construction units to choose.

The feature of the present invention is that the polyhedral solid lightweight material member is further provided with at least one of inner corners, chamfers, grooves, pits, holes, boss modules, convex lines or outer corners. In this way, when the tire mold component is applied to the cast-in-place concrete floor, the cast-in-place concrete is poured into the inner corner, chamfer, groove, pit, and hole, and a local cast-in-place concrete reinforcement structure can be formed accordingly; the tire mold component The boss modules, protruding strips and sun angles set on the floor can evacuate the unstressed concrete in the floor, further reduce the weight of the floor itself, save the amount of concrete, reduce the cost of the floor, and improve the performance of the floor at the same time .

The present invention is also characterized in that the internal corners, chamfers, grooves, and convex strips are arranged in series, parallel, orthogonal, oblique or vertical by themselves or with each other. In this way, when the tire formwork components are applied to the cast-in-place concrete floor, after the cast-in-place concrete is poured into the above-mentioned inner corners, chamfers, and grooves, they form a pattern of self or mutual parallel, orthogonal, oblique or grid formation. The cast-in-place concrete reinforced structure improves the comprehensive performance of the cast-in-place concrete floor.

The present invention is also characterized in that at least one of stiffeners or ribs is arranged in the polyhedral solid lightweight material member. In this way, when the tire mold components are applied to the cast-in-place concrete floor, the stiffeners, stiffeners, and ribs or exposed stiffeners, stiffeners, and ribs arranged in the tire mold components can form a cast-in-place and The composite structure combined with prefabrication optimizes the internal stress system of the cast-in-place concrete floor.

The present invention is also characterized in that the stiffeners or ribs are exposed outside the polyhedral solid lightweight material member.

The present invention is also characterized in that reinforcements are exposed on the stiffeners or ribs. If there are reinforcements exposed thereon, the tire mold member and the cast-in-place concrete will be bonded more firmly, and the integrity of the floor will be better.

The present invention is also characterized in that the outer surface of the polyhedral solid lightweight material member is corrugated, zigzag, brushed or rough. In this way, when the tire mold component is applied to the cast-in-place concrete floor, because of its corrugated, zigzag, roughened or rough outer surface, the adhesion between the prefabricated tire mold component and the cast-in-place concrete Stronger, which can greatly improve the overall performance of the floor.

The present invention is also characterized in that the polyhedral solid lightweight material member is provided with a positioning member. The positioning member can be a pull ring, a pull hook, an iron wire, a supporting foot, a small protrusion, a small convex nail or other devices. In this way, when the tire mold components are applied to the cast-in-place concrete floor, the tire mold components can be accurately positioned to prevent the tire mold components from floating and shifting when pouring concrete, and at the same time, the steel bars can also be limited. , Effectively guarantee the pouring quality of the floor.

The present invention is also characterized in that the polyhedral solid lightweight material member is provided with a carrying piece for easy carrying. The carrier can be handles, hooks, rings or other devices. In this way, the tire mold members can be stacked, transferred, hoisted and constructed very conveniently, which reduces the work difficulty and work intensity of the above-mentioned processes, is conducive to improving the construction efficiency and reducing the construction cost.

The present invention is also characterized in that the polyhedral solid lightweight material components are provided with connectors for connecting the polyhedral solid lightweight material components. Connectors can be steel bar, steel mesh, steel wire, steel wire mesh, angle steel, channel steel, L-shaped steel, T-shaped steel, ferrule, bolt, male and female groove, socket piece, sawtooth piece, convex groove, groove, bayonet, card Covers, holes, embedded iron parts, etc. In this way, when the tire mold components are applied to the cast-in-place concrete floor, the connectors provided on the tire mold components can effectively and reliably control the distance between the tire mold components, control the width and height of the cast-in-place concrete ribs, and ensure the stability of the building. The pouring quality of the internal structure of the cover; at the same time, it is also conducive to the connection and positioning of the tire formwork components, or the formation of group components to speed up the construction speed.

The present invention is also characterized in that the plurality of polyhedral solid lightweight material components are connected by connectors to form a group assembly, forming an inner rib mold cavity with each other. In this way, when the tire mold component is applied to the cast-in-place concrete floor, the cast-in-place concrete enters the inner rib mold cavity, forming the cast-in-place concrete inner rib, which improves the mechanical properties of the floor; at the same time, the tire mold component passes through the connector The connection is integrated to form a group of tire mold components, thus greatly improving the construction efficiency and construction speed of the floor.

The present invention is also characterized in that said polyhedral solid lightweight material member is arranged and connected to the bottom plate. In this way, if reinforcements are arranged in the bottom plate, the strength and rigidity of the bottom plate can be greatly improved, and its bending resistance is better.

The present invention is also characterized in that said bottom plate also contains reinforcements.

The present invention is also characterized in that the bottom plate is larger than the bottom surface of the polyhedral solid lightweight material member and protrudes to form a pick-up plate. If the base plate is still protruding to form a pick plate, when the tire mold member is applied to the cast-in-place concrete floor, it can replace the construction formwork and reduce the construction cost.

The present invention is also characterized in that the pick-up plate is exposed with reinforcements.

The present invention is also characterized in that the plurality of polyhedral solid lightweight material components are arranged on the same bottom plate to form a group assembly, and form inner rib mold cavities between each other. In this way, when the tire mold components are applied to the cast-in-place concrete floor, the bottom plate plays the role of replacing the construction template, reducing the loss of materials. At the same time, the cast-in-place concrete enters the inner rib cavity to form the cast-in-place concrete inner rib, Greatly improved the bearing capacity of the floor.

The present invention is also characterized in that fixed or movable braces are arranged in the mold cavity of the inner rib. In this way, when the tire formwork components are applied to the cast-in-place concrete floor, the construction and layout are more convenient; if the support parts are movable support parts, after the tire formwork components are installed, the movable support parts can be disassembled and recycled for secondary use , reduce the production cost of tire mold components, and at the same time, after dismantling the supporting parts, the steel bars can be conveniently arranged in the inner rib mold cavity, and the concrete can also be poured into the inner rib mold cavity smoothly, which makes the construction more convenient and the construction efficiency is higher .

The present invention is also characterized in that the polyhedral solid lightweight material component is an integral body composed of at least two solid tire membrane components. In this way, when the tire mold component is applied to the cast-in-place concrete floor, the height or width of the solid tire mold component can be adjusted arbitrarily according to different needs, and the use is more convenient.

(4) Description of drawings

Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention. In the accompanying drawings, 1 is a polyhedral solid lightweight material member, and 2 is a stiffener plate. In the following drawings, those with the same number have the same description. As shown in FIG. 1 , a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside.

Fig. 2 is a schematic structural view of Embodiment 2 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are hollow stiffeners.

Fig. 3 is a schematic structural view of Embodiment 3 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are composite stiffeners.

Fig. 4 is a schematic structural view of Embodiment 4 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are arranged parallel to each other.

Fig. 5 is a schematic structural view of Embodiment 5 of the present invention. The interior of the polyhedral solid lightweight material member 1 is provided with stiffeners 2 , and part of the stiffeners 2 exposes the exterior of the polyhedral solid lightweight material member 1 .

Fig. 6 is a schematic structural view of Embodiment 6 of the present invention, a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the polyhedral solid lightweight material member 1 is an expanded perlite block.

Fig. 7 is a structural schematic diagram of Embodiment 7 of the present invention, the interior of the polyhedral solid lightweight material member 1 is provided with a stiffening rib 2, and the outer surface of the polyhedral solid lightweight material member 1 is completely covered with a cement fiber slurry outer film layer 3 .

Fig. 8 is a schematic structural view of Embodiment 8 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with a stiffener 2, and the polyhedral solid lightweight material member 1 is provided with a reinforcement 4, and the reinforcement 4 in the figure is a steel wire. net.

Fig. 9 is a schematic structural view of Embodiment 9 of the present invention, a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the horizontal cross-sectional shape of the polyhedral solid lightweight material member 1 is polygonal.

Fig. 10 is a schematic diagram of the structure of Embodiment 10 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2. The stiffeners 2 are porous stiffeners, and the polyhedral solid lightweight material member 1 is also provided simultaneously. There are chamfers 6 , grooves 7 , dimples 8 , holes 9 , boss modules 10 and male corners 12 .

Fig. 11 is a schematic structural view of Embodiment 11 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and its polyhedral solid lightweight material member 1 is also provided with internal corners 5, chamfers 6, and grooves. 7 and convex strip 11, they themselves or mutually are serial connection, parallel or intersection setting.

Fig. 12 is a schematic structural view of Embodiment 12 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with a stiffening rib 2, and the polyhedral solid lightweight material member 1 is also provided with stiffeners 13 and ribs 14 at the same time. , Stiffeners 13 and ribs 14 are partially exposed outside the polyhedral solid lightweight material member 1 .

Fig. 13 is a schematic structural view of Embodiment 13 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the outer surface of the polyhedral solid lightweight material member 1 is a corrugated outer surface.

Fig. 14 is a schematic structural view of Embodiment 14 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of positioning members 15 are arranged on the polyhedral solid lightweight material member 1. The positioning member 15 is shown in the figure. Position blocks for supports.

Fig. 15 is a schematic structural view of Embodiment 15 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffening ribs 2, and the polyhedral solid lightweight material member 1 is provided with a carrier 16 for easy transportation. The carrier is shown in the figure. 16 is handle.

Fig. 16 is a schematic structural view of Embodiment 16 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2, and the polyhedral solid lightweight material member 1 is provided with a structure for the connection between the polyhedral solid lightweight material members 1. Connected connector 17.

Fig. 17 is a schematic structural view of Embodiment 17 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2, and its plurality of polyhedral solid lightweight material members 1 form a group assembly under the connection of the connector 17. The spacing between the polyhedral solid lightweight material components 1 constitutes the internal rib cavity 18 .

Fig. 18 is a schematic structural view of Embodiment 18 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffening ribs 2, and the polyhedral solid lightweight material member 1 is arranged on the bottom plate 19, and the bottom plate 19 protrudes from the polyhedral solid lightweight material. The bottom surface of the material element 1 forms a pick-up 20 .

Fig. 19 is a schematic structural view of Embodiment 19 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of polyhedral solid lightweight material members 1 are arranged on the same bottom plate 19 to form a group assembly. The spacing between the polyhedral solid lightweight material components 1 forms an inner rib cavity 18.

Fig. 20 is a schematic structural view of Embodiment 20 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of polyhedral solid lightweight material members 1 are arranged on the same bottom plate 19 to form a group assembly. The spacing between the polyhedral solid lightweight material members 1 constitutes an inner rib cavity 18, and a brace 21 is arranged in the inner rib cavity 18, and the brace 21 is a rod as shown in the figure.

Fig. 21 is a schematic structural view of Embodiment 21 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside. The polyhedral solid lightweight material member 1 is composed of two solid tire mold members 22 as a whole.

(5) Specific implementation methods

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

As shown in the accompanying drawings, the present invention includes a polyhedral solid lightweight material component 1, which is characterized in that the polyhedral solid lightweight material component 1 is an integral solid block, and the polyhedral solid lightweight material component 1 is a homogeneous solid block Solid, polyhedral solid lightweight material component 1 contains at least one stiffener plate 2. Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention. In the accompanying drawings, 1 is a polyhedral solid lightweight material member, and 2 is a stiffener plate. In the following drawings, those with the same number have the same description. As shown in FIG. 1 , a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside.

The present invention is also characterized in that the stiffening ribs 2 are composite stiffening ribs or hollow stiffening ribs. Fig. 2 is a schematic structural view of Embodiment 2 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are hollow stiffeners.

The present invention is also characterized in that the stiffening ribs 2 are composite stiffening ribs sandwiched with lightweight materials. Fig. 3 is a schematic structural view of Embodiment 3 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are composite stiffeners.

The present invention is also characterized in that the plurality of stiffening ribs 2 are arranged in parallel, orthogonally or obliquely. Fig. 4 is a schematic structural view of Embodiment 4 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the stiffeners 2 are arranged parallel to each other.

The present invention is also characterized in that the stiffening ribs 2 are exposed outside the polyhedral solid lightweight material member 1 . Fig. 5 is a schematic structural view of Embodiment 5 of the present invention. The interior of the polyhedral solid lightweight material member 1 is provided with stiffeners 2 , and part of the stiffeners 2 exposes the exterior of the polyhedral solid lightweight material member 1 .

The present invention is also characterized in that said polyhedral solid lightweight material member 1 is foamed plastic block, expanded perlite block, expanded vermiculite block, foamed or aerated concrete block, ceramsite concrete block, rice straw chaff cementing material block , charcoal concrete blocks or cement-bonded foam pellets. Fig. 6 is a schematic structural view of Embodiment 6 of the present invention, a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the polyhedral solid lightweight material member 1 is an expanded perlite block.

The present invention is also characterized in that the outer surface of the polyhedral solid lightweight material component 1 is partly or completely covered with cement slurry or cement mortar or cement fiber slurry or cement fiber mesh mortar or cement steel mesh mortar or concrete outer film layer 3 . Fig. 7 is a structural schematic diagram of Embodiment 7 of the present invention, the interior of the polyhedral solid lightweight material member 1 is provided with a stiffening rib 2, and the outer surface of the polyhedral solid lightweight material member 1 is completely covered with a cement fiber slurry outer film layer 3 .

The present invention is also characterized in that said polyhedral solid lightweight material member 1 or stiffener 2 contains reinforcements 4 . Reinforcement 4 is steel bar, steel wire, prestressed tendon, steel mesh, steel wire mesh, fiber, fiber tow, fiber mesh cloth, non-woven fabric, thin metal strip, thin strip with holes, packing tape, braided tape at least one of . Fig. 8 is a schematic structural view of Embodiment 8 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with a stiffener 2, and the polyhedral solid lightweight material member 1 is provided with a reinforcement 4, and the reinforcement 4 in the figure is a steel wire. net.

The present invention is also characterized in that said reinforcements 4 expose polyhedral solid lightweight material members 1 or stiffeners 2 .

The present invention is also characterized in that the horizontal section or vertical section shape of the polyhedral solid lightweight material member 1 is a rectangle, a square, a polygon, an arc polygon, a chamfer polygon, an arc, a corrugation or a circle. Fig. 9 is a schematic structural view of Embodiment 9 of the present invention, a polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the horizontal cross-sectional shape of the polyhedral solid lightweight material member 1 is polygonal.

The present invention is also characterized in that the polyhedral solid lightweight material component 1 is also provided with internal corners 5, chamfers 6, grooves 7, pits 8, holes 9, boss modules 10, convex strips 11 or male corners. At least one of 12. Fig. 10 is a schematic diagram of the structure of Embodiment 10 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2. The stiffeners 2 are porous stiffeners, and the polyhedral solid lightweight material member 1 is also provided simultaneously. There are chamfers 6 , grooves 7 , dimples 8 , holes 9 , boss modules 10 and male corners 12 .

The present invention is also characterized in that the internal corners 5 , chamfers 6 , grooves 7 , and convex lines 11 are arranged in series, parallel, orthogonal, oblique, or vertical by themselves or each other. Fig. 11 is a schematic structural view of Embodiment 11 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and its polyhedral solid lightweight material member 1 is also provided with internal corners 5, chamfers 6, and grooves. 7 and convex strip 11, they themselves or mutually are serial connection, parallel or intersection setting.

The present invention is also characterized in that at least one of stiffeners 13 or ribs 14 is provided in the polyhedral solid lightweight material member 1 . Fig. 12 is a schematic structural view of Embodiment 12 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and its polyhedral solid lightweight material member 1 is also provided with stiffeners 13 and ribs 14.

The present invention is also characterized in that the stiffeners 13 or ribs 14 are exposed outside the polyhedral solid lightweight material member 1 . As shown in FIG. 12 , the stiffeners 13 and ribs 14 are partially exposed outside the polyhedral solid lightweight material member 1 .

The present invention is also characterized in that reinforcements 4 are exposed on the stiffeners 13 or ribs 14 .

The present invention is also characterized in that the outer surface of the polyhedral solid lightweight material member 1 is a corrugated, zigzag, brushed or rough outer surface. Fig. 13 is a schematic structural view of Embodiment 13 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the outer surface of the polyhedral solid lightweight material member 1 is a corrugated outer surface.

The present invention is also characterized in that the polyhedral solid lightweight material member 1 is provided with a positioning member 15 . Fig. 14 is a schematic structural view of Embodiment 14 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of positioning members 15 are arranged on the polyhedral solid lightweight material member 1. The positioning member 15 is shown in the figure. Position blocks for supports.

The present invention is also characterized in that the polyhedral solid lightweight material member 1 is provided with a carrier 16 for easy transportation. Fig. 15 is a schematic structural view of Embodiment 15 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffening ribs 2, and the polyhedral solid lightweight material member 1 is provided with a carrier 16 for easy transportation. The carrier is shown in the figure. 16 is handle.

The present invention is also characterized in that the polyhedral solid lightweight material components 1 are provided with connecting pieces 17 for connecting the polyhedral solid lightweight material components 1 to each other. Fig. 16 is a schematic structural view of Embodiment 16 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2, and the polyhedral solid lightweight material member 1 is provided with a structure for the connection between the polyhedral solid lightweight material members 1. Connected connector 17.

The present invention is also characterized in that the plurality of polyhedral solid lightweight material components 1 are connected by connectors 17 to form a group assembly, forming an inner rib cavity 18 with each other. Fig. 17 is a schematic structural view of Embodiment 17 of the present invention. The inside of the polyhedral solid lightweight material member 1 is provided with stiffeners 2, and its plurality of polyhedral solid lightweight material members 1 form a group assembly under the connection of the connector 17. The spacing between the polyhedral solid lightweight material components 1 constitutes the internal rib cavity 18 .

The present invention is also characterized in that said polyhedral solid lightweight material member 1 is arranged and connected on the bottom plate 19 . FIG. 18 is a schematic structural view of Embodiment 18 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside, and the polyhedral solid lightweight material member 1 is arranged on a bottom plate 19 .

The present invention is also characterized in that the bottom plate 19 also contains reinforcements 4 .

The present invention is also characterized in that the bottom plate 19 is larger than the bottom surface of the polyhedral solid lightweight material member 1 and protrudes to form the pick-up plate 20 . As shown in FIG. 18 , the base plate 19 protrudes from the bottom surface of the polyhedral solid lightweight material member 1 to form a pick plate 20 .

The present invention is also characterized in that the pick-up plate 20 is exposed with reinforcements 4 .

The present invention is also characterized in that the plurality of polyhedral solid lightweight material components 1 are arranged on the same bottom plate 19 to form a group assembly, and form inner rib cavity 18 between each other. Fig. 19 is a schematic structural view of Embodiment 19 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of polyhedral solid lightweight material members 1 are arranged on the same bottom plate 19 to form a group assembly. The spacing between the polyhedral solid lightweight material components 1 forms an inner rib cavity 18.

The present invention is also characterized in that the inner rib mold cavity 18 is provided with fixed or movable braces 21 . Fig. 20 is a schematic structural view of Embodiment 20 of the present invention. A polyhedral solid lightweight material member 1 is provided with a stiffening rib 2 inside, and a plurality of polyhedral solid lightweight material members 1 are arranged on the same bottom plate 19 to form a group assembly. The spacing between the polyhedral solid lightweight material members 1 constitutes an inner rib cavity 18, and a brace 21 is arranged in the inner rib cavity 18, and the brace 21 is a rod as shown in the figure.

The present invention is also characterized in that the polyhedral solid lightweight material member 1 is a whole composed of at least two solid tire membrane members 22 . Fig. 21 is a schematic structural view of Embodiment 21 of the present invention. A polyhedral solid lightweight material member 1 is provided with stiffeners 2 inside. The polyhedral solid lightweight material member 1 is composed of two solid tire mold members 22 as a whole.

When the present invention is implemented, first mix the ceramsite concrete light-weight material slurry, pour it into the mold provided with the prefabricated stiffening ribs 2, the prefabricated stiffening ribs 2 and the ceramsite concrete are bonded to form a whole, and cured to the specified age After a period of time, the lightweight tire mold component can be obtained after demoulding;

Claims (27)

1. A lightweight tire mold component for cast-in-place concrete, comprising a polyhedral solid lightweight material component (1), characterized in that the polyhedral solid lightweight material component (1) is an integral solid block, and the polyhedral solid lightweight material component (1) is an integral solid block. The lightweight material component (1) is a homogeneous solid block, and the polyhedral solid lightweight material component (1) contains at least one stiffening rib (2). 2. A lightweight tire mold member for cast-in-place concrete according to claim 1, characterized in that said stiffeners (2) are composite stiffeners or hollow stiffeners. 3. A lightweight tire mold component for cast-in-place concrete according to claim 2, characterized in that said stiffener (2) is a composite stiffener sandwiched with lightweight materials. 4. A lightweight tire mold member for cast-in-place concrete according to claim 1, characterized in that said multiple stiffeners (2) are arranged in parallel, orthogonal or oblique. 5. A lightweight tire mold component for cast-in-place concrete according to claim 1, characterized in that the stiffener (2) is exposed outside the polyhedral solid lightweight material component (1). 6. A lightweight tire mold member for cast-in-place concrete according to claim 1, characterized in that the polyhedral solid lightweight material member (1) is a foamed plastic block, an expanded perlite block, or an expanded vermiculite block , Foamed or aerated concrete blocks, ceramsite concrete blocks, straw and chaff cemented material blocks, charcoal concrete blocks or cement-bonded foam pellets. 7. A lightweight tire mold member for cast-in-place concrete according to claim 1, characterized in that the outer surface of the polyhedral solid lightweight material member (1) is partially or completely covered with cement slurry or cement mortar Or cement fiber slurry or cement fiber mesh mortar or cement wire mesh mortar or concrete outer film layer (3). 8. A lightweight tire mold component for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material component (1) or stiffener plate (2) Contains enhancer (4). 9. A lightweight tire mold member for cast-in-place concrete according to claim 8, characterized in that said reinforcement (4) exposes a polyhedral solid lightweight material member (1) or a stiffener (2). 10. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the horizontal section or vertical section shape of the polyhedral solid lightweight material member (1) be rectangular, square, polygonal, curved polygonal, chamfered polygonal, multi-curved, corrugated, or circular. 11. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is also provided with internal corners ( 5), at least one of chamfering (6), groove (7), pit (8), hole (9), boss module (10), convex line (11) or male corner (12). 12. A lightweight tire mold member for cast-in-place concrete according to claim 11, characterized in that the inner corners (5), chamfers (6), grooves (7), and convex strips (11) They are arranged in series, parallel, orthogonal, oblique or interchange by themselves or each other. 13. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that a stiffener ( 13) or at least one of reinforcing ribs (14). 14. A lightweight tire mold member for cast-in-place concrete according to claim 13, characterized in that the stiffeners (13) or ribs (14) are exposed outside the polyhedral solid lightweight material member (1). 15. A lightweight tire mold component for cast-in-place concrete according to claim 13, characterized in that reinforcements (4) are exposed on the stiffeners (13) or ribs (14). 16. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the outer surface of the polyhedral solid lightweight material member (1) is corrugated, Serrated, brushed or matte outer surface. 17. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is provided with a positioning member (15 ). 18. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is provided with a Handling pieces (16). 19. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is provided with a polyhedral solid lightweight A connector (17) for connecting material components (1) to each other. 20. A lightweight tire mold member for cast-in-place concrete according to claim 19, characterized in that the plurality of polyhedral solid lightweight material members (1) are connected by connectors (17) to form a group The components form an internal rib cavity (18) between each other. 21. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is arranged and connected to the bottom plate (19 )superior. 22. A lightweight tire mold member for cast-in-place concrete according to claim 21, characterized in that said bottom plate (19) also contains reinforcements (4). 23. A lightweight tire mold component for cast-in-place concrete according to claim 21, characterized in that the bottom plate (19) is larger than the bottom surface of the polyhedral solid lightweight material component (1) and protrudes to form a pick-up plate (20). 24. A light-weight tire mold component for cast-in-place concrete according to claim 23, characterized in that reinforcements (4) are exposed on the pick-up plate (20). 25. A lightweight tire mold member for cast-in-place concrete according to claim 21, characterized in that the plurality of polyhedral solid lightweight material members (1) are arranged on the same bottom plate (19) to form a group assembly , constitute the inner rib mold cavity (18) between each other. 26. A lightweight tire mold component for cast-in-place concrete according to claim 19, characterized in that fixed or movable braces (21) are arranged in the inner rib mold cavity (18). 27. A lightweight tire mold member for cast-in-place concrete according to any one of claims 1 to 7, characterized in that the polyhedral solid lightweight material member (1) is made of at least two solid tires The membrane member (22) is combined to form a whole.

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